Bromma Group Manual

BGS
BGS Manual
Manual
BROMMA GROUP STANDARD MANUAL

Spreader type: YSX 45E Serial No: 9765-9768

Customer: Konecranes

Enduser: Odessa Ukraine

0-1- Feb 03 Rev. 01 Bromma Conquip

 Page 1 of 1
Article No: 1013426 GENERAL ASSEMBLY date
Drawing No: 1013426 - sign: SZK 2007-04-17
Serial No: 9765-68 YSX 45E rev: a/SZK 2007-07-24
Customer: KCI / Odessa
Standard:

Item Quant Title Material / Article No. Dwg No. Art. No. Remarks
Main beam 24191, Headblock connection 1013105,
1 1 Frame 1013427 1013427
Frame standard 16448
Telescopic beam 39223, End beam 1008005 with HSM
2 2 Telescopic beam unit 1008004 1008004
lugs
3 1 Tension rod 24192 24192
4 1 Tension rod 24193 24193
5 2 Twistlock linkage 1003646 1003646 Electric motor with heater 230VAC
6 1 Standard components 23467 63299 Electric motor with heater 230VAC
7 2 Cable chain assembly 37409 60995
8 2 Twistlock assembly 23869 23869 Landing sensor, Right side
9 2 Twistlock assembly 23869 61752 Landing sensor, Left Side
10 4 Fix guide assembly 1001095 1001095 Shipped loose
11 1 Electrical system 1013317 1013317
12 4 Mount. electrical cabinet 46679 46679
13 1 Decoration 1013428 1013428
14 2 Single sensor assembly 38084 38084 For 20' & 45' position
15 1 Dual sensor assembly 38085 38085 For 40' position
16 1 Electrical plug assembly 1005490 1005490 Harting, 48P
17 1 LED-panel mount. det. 1001444 1001444
18 2 BC box assembly 1009769 1009769
19 1 Cable & item marking 24479 24479
 REV DESCRIPTION ECO-No. DATE BY
1800 b CAD-model created, art. 1023537 was 402708 (Item. 1) 0003464 2009-02-26 JBM
c Text updated, reference measurment added 0003474 2009-02-27 JBM
1150 Model not connected to part in Matrix. Manufacturing not
d 0004892 2009-08-19 JLM
changed
500
5
NO WELDING B (1:2)
A 8

13 - 10
+

78 - 20

78 - 20

78 - 20
+

+
B 22

16
A
a3
C
1 b a3
(4496) C

a3 c
C
a3
A-A ( 1 : 2 )
55 `1

a3 3
C
(4526)

c
THIS DRAWING IS COPYRIGHT AND IS THE PROPERTY OF BROMMA CONQUIP AB. THE DESIGN AN OR CONSTRUCTIONS CONTAINED THEREIN MAY NOT BE

C C
a4

7 `1
C

a3
C
a3

36
C a3 a3
C C

THE WELD OF THE TUBE

NOT ON THE BOTTOM

18
a4
C

34
(54)
C
COPIED OR REPRODUCED WITHOUT THE WRITTEN CONSENT OF THE OWNER.

2
a3
C
C-C ( 1 : 5 ) a3
C
+ 9
81 - 20
6
NO WELDING

SIGNED BY DATE MATERIAL SHEET WEIGHT TOLERANCE GENERAL

JBM 2009-02-26 ALT. 1/1 66,6 kg SS-ISO 2768-c

a4 FORMAT STANDARD REV.
C TENSION ROD, TYPE 1 A2 d
YSX 45E / STR 45E c DRAWING NUMBER
4
24192
 REV DESCRIPTION ECO-No. DATE BY
1800 b CAD-model created, art. 1023537 was 402708 (Item. 1) 0003464 2009-02-26 JBM
c Text updated, reference measurment added 0003474 2009-02-27 JBM
1150

500
3
NO WELDING B (1:2)
A 6

13 - 10
+

78 - 20

78 - 20

78 - 20
+

+
22
B

16
A 1 b
a3
C
(4496) a3
C
a3 c
C
a3

A-A ( 1 : 2 )
(4526) a3
C
c
C C
THIS DRAWING IS COPYRIGHT AND IS THE PROPERTY OF BROMMA CONQUIP AB. THE DESIGN AN OR CONSTRUCTIONS CONTAINED THEREIN MAY NOT BE

a4
C

a3
C
a3 a3 a3
C C C THE WELD OF THE TUBE
NOT ON THE BOTTOM

36
18
a4
C

(54)

7 `1
C
COPIED OR REPRODUCED WITHOUT THE WRITTEN CONSENT OF THE OWNER.

7 a3
C
55 `1
8
C-C ( 1 : 5 )
+
81 - 20 4

NO WELDING

SIGNED BY DATE MATERIAL SHEET WEIGHT TOLERANCE GENERAL

JBM 2009-02-26 ALT. 1/1 66,2 kg SS-ISO 2768-c

a4 FORMAT STANDARD REV.
C TENSION ROD, TYPE 2 A2 c
YSX 45E / STR 45E c DRAWING NUMBER

2 24193
 Adjustment of twistlocks
1). Lift the landingpins and lock them in landed position.
2). Lift the brake.
3). Move the rod to the unlocked direction and adjust so that
the surface A is ~2mm from surface B.
4). Lock the brake and adjust the twistlocks by lifting the links,
item 4, and turning them until in a correct unlocked position.
5). Adjust unlocked sensor.
6). Tighten nuts, item 5.
7). Lift the brake.
8). Turn the rod about 90° until it is ~2mm from endstop.
9). Lock the brake.
10).Adjust locked sensor.
11).Run the twistlock back and forth to verify that the
sensor trip in the correct position.
 Page 1 of 2
Article No: 1003646 TWISTLOCK LINKAGE date
Drawing No: 1003646 WITH PROXIMITY SWITCH sign: ZIR 2005-04-25
Serial No: - YSX 40/45E rev: b / SC 2007-01-24
Customer: -
Standard: xxxxx

Item Quant Title Material / Article No. Dwg No. Art. No. Remarks
1 1 TURNING DEVICE ASSY 49333 49333
2 1 JOINT 1001585 1001585
3 -
4 1 TENSION ROD 1001589 1001589
5 1 TENSION ROD 1001598 1001598
6 1 SPACER 49346 49346
7 1 STOP ASSY. 49418 49418
8 1 MOUNTING PLATE 1003574 1003574
9 2 SENSOR PLATE 1001607 1001607
10 4 BOLTING PLATE ASP 4 48916
11 -
1 HELICAL-WORM GEARD WITH HEATER 230VAC 402374 402374
12
MOTOR
13 2 LINK SIL 15 C 1001580
14 1 SLIDE BEARING GLY.PG 151715A 79843
15 2 NUT M6M M14 DIN 934 1001581
16 -
17 2 SCREW M6S 10x80 A4 1000618 Art. No. was 79846, revised in rev. a
18 12 NUT M10 LOC-KING A4 76519 Art. No. was 75119, revised in rev. a
19 22 WASHER BRB 10,5x22 A4 76520 Art. No. was 75294, revised in rev. a
20 4 SCREW M6S 10x40 A4 1000611 Art. No. was 79847, revised in rev. a
21 4 SCREW M6S 10x35 A4 76518 Art. No. was 75235, revised in rev. a
22 1 SCREW M6S 10x25 A4 1000609 Art. No. was 70285, revised in rev. a
23 1 WASHER TBRSB 10,5x28 79848 Art. No. was 1006413, revised in rev. b
24 1 WASHER TBRB 10,5x22 A4 1009648 Art. No. was 79849, revised in rev. a
25 1 SCREW M6S 8x40 A4 1000594 Art. No. was 78498, revised in rev. a
26 1 NUT M8 LOC-KING A4 76460 Art. No. was 75090, revised in rev. a
27 2 WASHER BRB 8.4x16x1.5 A4 77798 Art. No. was 75328, revised in rev. a
28 4 SCREW M6S 6x25 A4 77892 Art. No. was 75212, revised in rev. a
29 8 WASHER NORD-LOCK M6 A4 701433 Art. No. was 75268, revised in rev. a
30 4 CLAMP 04-430 74970
31 4 COVER PLATE DP4 79850
 Page 2 of 2
Article No: 1003646 TWISTLOCK LINKAGE date
Drawing No: 1003646 WITH PROXIMITY SWITCH sign: ZIR 2005-04-25
Serial No: - YSX 40/45E rev: b / SC 2007-01-24
Customer: -
Standard: xxxxx

Item Quant Title Material / Article No. Dwg No. Art. No. Remarks
32 4 SCREW M6S 6x60 A4 1000586 Art. No. was 700645, revised in rev. a
33 2 NUT M12 LOC-KING A4 77891 Art. No. was 75055, revised in rev. a
34 1 SCREW M10x50 A4 1000612 Art. No. was 79785, revised in rev. a
35 1 SPACER 1002463
 REV DESCRIPTION ECO-No. DATE BY
Modified 3d model. Now representations for different
b connection points for different tension rods. 0004097 2009-05-06 CLN
c Tolerance and note added 0006816 2010-07-30 JLM
No changes, revision changed to d in PDM system and
d 2015-02-26
could not be reversed

To be adjusted so the distance from main beam

to center of twistlock on end beam are equal on
gear side and pulley side.
THIS DRAWING IS COPYRIGHT AND IS THE PROPERTY OF BROMMA CONQUIP AB. THE DESIGN AN OR CONSTRUCTIONS CONTAINED THEREIN MAY NOT BE

3 2 1
COPIED OR REPRODUCED WITHOUT THE WRITTEN CONSENT OF THE OWNER.

To be locked with screw after adjustment. Adjusted to chain tension 40 5 Nm, repeated after 200 times test.
c

RAW MATERIAL ART.NR RAW MATERIAL PROFILE DIMENSION AND TOLERANCE RAW MATERIAL TYPE

SIGNED BY DATE MATERIAL SHEET WEIGHT TOLERANCE GENERAL

CLN 2007-01-19 ALT. 1/1 93,8 kg SS-ISO 2768-c

FORMAT STANDARD REV.

CHAIN ASSY A3 d
- DRAWING NUMBER

38073
 Number Position Number Quantity Title (Item,CO)
BR38073 - - CHAIN ASSY
BR47468 1 2 Each CHAIN SIPLEX 1 1/2 INCH
BR61698 2 2 Each SHOCK ABSORBER
BR71512 3 4 Each CHAIN-LOCK SIMPLEX 1 1/2 IN
 REV DESCRIPTION ECO-No. DATE BY
d Item 701455 was 77897 0006173 2010-03-24 JLM
e Mushroom spacer BR1101304 introduced. 2014-08-19 begleis
THIS DRAWING IS COPYRIGHT AND IS THE PROPERTY OF BROMMA CONQUIP AB. THE DESIGN AN OR CONSTRUCTIONS CONTAINED THEREIN MAY NOT BE

A A

3 1
A-A
COPIED OR REPRODUCED WITHOUT THE WRITTEN CONSENT OF THE OWNER.

RAW MATERIAL ART.NR RAW MATERIAL PROFILE DIMENSION AND TOLERANCE RAW MATERIAL TYPE

SIGNED BY DATE MATERIAL SHEET WEIGHT TOLERANCE GENERAL

PON 2010-03-23 ALT. 1/1 2 kg SS-ISO 2768-c

FORMAT STANDARD REV.

LANDING BUFFER A4 e
- DRAWING NUMBER

BR49295
 Number Position Number Quantity Title (Item,CO)
BR49295 - - LANDING BUFFER
BR49294 1 1 Each RUBBER BUFFER
BR1000623 2 2 Each SCREW M6S 12x35
BR77891 3 2 Each NUT LOC-KING M12
BR1101304 4 2 Each SLEEVE WASHER
 REV DESCRIPTION ECO-No. DATE BY
- Value Value 2007-11-22 Value
THIS DRAWING IS COPYRIGHT AND IS THE PROPERTY OF BROMMA CONQUIP AB. THE DESIGN AN OR CONSTRUCTIONS CONTAINED THEREIN MAY NOT BE

5 6 4 3

1 2

Adjust number of shims

COPIED OR REPRODUCED WITHOUT THE WRITTEN CONSENT OF THE OWNER.

so that the buffer is 5 mm

from the gable end at 20 foot.

SIGNED BY DATE MATERIAL SHEET WEIGHT TOLERANCE GENERAL

CLN 2007-11-21 ALT. 1/1 1.4 kg SS-ISO 2768-c

FORMAT STANDARD REV.

20 FT STOP ASSY A4 b
STANDARD COMPONENTS DRAWING NUMBER

BR49319
 Number Position Number Quantity Title (Item,CO)
BR49319 - - 20 FT STOP ASSY
BR49316 1 1 Each 20 FT BUFFER
BR49315 2 1 Each HOLDER FOR GLIDE PLATE
BR49318 3 1 Each SHIM
BR49317 4 3 Each SHIM
BR701440 5 2 Each WASHER NORD-LOCK M12
BR77894 6 2 Each SCREW M6S 12x40
 REV D E S C R IP T IO N E C O -N o . DATE BY
b M a d e in 3 D . 0006307 2 0 1 0 -0 4 -2 0 JLM
T H IS D R A W IN G IS C O P Y R IG H T A N D IS T H E P R O P E R T Y O F B R O M M A C O N Q U IP A B . T H E D E S IG N A N O R C O N S T R U C T IO N S C O N T A IN E D T H E R E IN M A Y N O T B E

2 4 5 3 1
C O P IE D O R R E P R O D U C E D W IT H O U T T H E W R IT T E N C O N S E N T O F T H E O W N E R .

R A W M A T E R IA L A R T .N R R A W M A T E R IA L P R O F IL E D IM E N S IO N A N D T O L E R A N C E R A W M A T E R IA L T Y P E

S IG N E D B Y DATE M A T E R IA L SHEET W E IG H T TOLERANCE GENERAL

PW H 1 9 9 9 -1 2 -0 8 ALT.
1 / 1 0 ,2 2 k g S S -IS O 2 7 6 8 - c
FO R M AT STANDARD REV.

FLAP ASSY A4 BGS b

- D R A W IN G N U M B E R

49371
 Number Position Number Quantity Title (Item,CO)
BR49371 - - FLAP ASSY
BR49370 1 1 Each FLAP
BR77775 2 2 Each SCREW M6S 6x30
BR77890 3 2 Each NUT LOC-KING M6
BR701547 4 2 Each WASHER SRKB 7x25x1,5
BR77776 5 2 Each WASHER BRB 6,4x12x1,6
 REV DESCRIPTION ECO-No. DATE BY
c Note added. Value 2010-05-19 IBC
THIS DRAWING IS COPYRIGHT AND IS THE PROPERTY OF BROMMA CONQUIP AB. THE DESIGN AN OR CONSTRUCTIONS CONTAINED THEREIN MAY NOT BE

3
COPIED OR REPRODUCED WITHOUT THE WRITTEN CONSENT OF THE OWNER.

Adjust with shim to a gap of 5 mm equal on the both sides.

SIGNED BY DATE MATERIAL SHEET WEIGHT TOLERANCE GENERAL

CLN 2010-05-20 ALT. 1/1 0.25 kg SS-ISO 2768-c

FORMAT STANDARD REV.

END STOP ASSY A4 c

- DRAWING NUMBER

BR400244
 Number Position Number Quantity Title (Item,CO)
BR400244 - - END STOP ASSY
BR46743 1 1 Each END STOP
BR46757 2 4 Each SHIM
BR701437 3 2 Each WASHER NORD-LOCK M8
BR1000594 4 2 Each SCREW M6S 8x40
 REV DESCRIPTION ECO-No. DATE BY
a Item 3 and 4 are revised 28-09-2006 SC
b 3D model added 12-11-2013 varmani

2
THIS DRAWING IS COPYRIGHT AND IS PROPERTY OF BROMMA CONQUIP. THE DESIGN AND/OR CONSTRUCTIONS CONTAINED THEREIN MAY NOT BE

1
COPIED OR REPRODUCED WITHOUT THE WRITTEN CONSENT OF THE OWNER.

RAW MATERIAL ART.NR RAW MATERIAL PROFILE DIMENSION AND TOLERANCE RAW MATERIAL TYPE

DATE MATERIAL SHEET WEIGHT TOLERANCE GENERAL

2001-02-06 ALT. 1/1 0.69 kg SS-ISO 2768-c

SIGNED BY FORMAT STANDARD REV.

MJN TENSION ROD PIN ASSY A4 BGS b

- DRAWING NUMBER

BR400242
 Number Position Number Quantity Title (Item,CO)
BR400242 - - TENSION ROD PIN ASSY
BR46744 1 1 Each SHAFT
BR400241 2 1 Each WASHER
BR78459 3 2 Each SCREW M6S 8X16
BR701437 4 2 Each WASHER NORD-LOCK M8
 Number Position Number Quantity Title (Item,CO)
BR23869 - - 23869
BR1000431 1 1 Each TWISTLOCK PIN ISO
BR1000430 2 1 Each GUIDE BLOCK
BR53968 3 1 Each SPHERICAL WASHER
BR49349 4 1 Each TWISTLOCK ARM
BR1000434 6 1 Each TWISTLOCK KEY
BR1000432 7 1 Each TWISTLOCK NUT
BR1000600 8 1 Each SCREW M6S 8x75
BR37704 9 1 Each BLOCKADING PIN
BR70429 10 1 Each SPRING 4,5x22x90
BR77891 11 1 Each NUT LOC-KING M12
BR701440 12 1 Each WASHER NORD-LOCK M12
BR71328 13 2 Each GREASE FITTING G1/8 IN
BR43654 14 1 Each BLOCKADING PIECE
BR74970 15 2 Each CLAMP 04-430
BR61083 18 1 Each SWITCH PAD
BR1000587 19 2 Each SCREW M6S 6x65
BR76460 21 1 Each NUT LOC-KING M8
BR77798 22 2 Each WASHER BRB 8,4x16x1,6
BR701081 23 2 Each WASHER NORD-LOCK M6
BR79850 24 1 Each COVER PLATE
 Number Position Number Quantity Title (Item,CO)
BR61752 - - TWISTLOCK ASSY
BR71328 2 Each GREASE FITTING G1/8 IN
BR74970 2 Each CLAMP 04-430
BR1000431 1 Each TWISTLOCK PIN ISO
BR1000432 1 Each TWISTLOCK NUT
BR701440 1 Each WASHER NORD-LOCK M12
BR1000430 1 Each GUIDE BLOCK
BR43654 1 Each BLOCKADING PIECE
BR1000434 1 Each TWISTLOCK KEY
BR1000587 2 Each SCREW M6S 6x65
BR49351 1 Each TWISTLOCK ARM
BR70429 1 Each SPRING 4,5x22x90
BR61083 1 Each SWITCH PAD
BR53968 1 Each SPHERICAL WASHER
BR76460 1 Each NUT LOC-KING M8
BR77798 2 Each WASHER BRB 8,4x16x1,6
BR701081 2 Each WASHER NORD-LOCK M6
BR79850 1 Each COVER PLATE
BR1000600 1 Each SCREW M6S 8x75
BR37704 1 Each BLOCKADING PIN
BR77891 1 Each NUT LOC-KING M12
 REV DESCRIPTION ECO-No. DATE BY
a Item 4 added - 2004-03-30 ngye
b Item 5 added - 2004-10-12 ngye
Item 1 & 4 changed. Quantity item 2 & 3
c - 2004-10-27 KAN
changed. Item 5 deleted.
e Item 4 removed. Item 5 & 6 added. - 2015-06-05 ngye

TBU TORQUE 450 +25/-0 Nm

(Oiled)
THIS DRAWING IS COPYRIGHT AND IS THE PROPERTY OF BROMMA CONQUIP AB. THE DESIGN AN OR CONSTRUCTIONS CONTAINED THEREIN MAY NOT BE

6 3

TORQUE 450 +25/-0 Nm

(Oiled)
e

5
COPIED OR REPRODUCED WITHOUT THE WRITTEN CONSENT OF THE OWNER.

RAW MATERIAL ART.NR RAW MATERIAL PROFILE DIMENSION AND TOLERANCE RAW MATERIAL TYPE

DATE MATERIAL SHEET WEIGHT TOLERANCE GENERAL

2008-06-02 ALT. 1/1 21,9 kg SS-ISO 2768-c

SIGNED BY FORMAT STANDARD REV.

JBM FIX GUIDE A4 e

ASSEMBLY DRAWING NUMBER

BR1001095
 Number Position Number Quantity Title (Item,CO)
BR1001095 - - FIX GUIDE
BR1000836 1 1 Each FIX GUIDE
BR75008 2 3 Each SCREW M6S 20x70
BR70919 3 3 Each WASHER NORD_LOCK M20
BR1039330 5 1 Each THREADED PLATE
BR1034421 6 1 Each WASHER PLATE
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 REV DESCRIPTION ECO-No. DATE BY
a Item 1 art. no added 1996-03-11 RS
b Rubber buffer turned 90 deg. 1997-10-31 RS
b Dwg corrected. 1997-10-31 RS
Item 2-4 was sized M10. Item 5
c 2001-01-25 MJN
added. View updated.
d unknown
e Drawing updated. 2014-07-31 ngye
ECO2-02048
f Item 5 was BR1007935 2017-12-11 azanimo
9WG2
THIS DRAWING IS COPYRIGHT AND IS THE PROPERTY OF BROMMA CONQUIP AB. THE DESIGN AN OR CONSTRUCTIONS CONTAINED THEREIN MAY NOT BE

f
5

3
COPIED OR REPRODUCED WITHOUT THE WRITTEN CONSENT OF THE OWNER.

RAW MATERIAL ART.NR RAW MATERIAL PROFILE DIMENSION AND TOLERANCE RAW MATERIAL TYPE

DATE MATERIAL SHEET WEIGHT TOLERANCE GENERAL

2006-12-29 ALT. 1/1 0.76 kg SS-ISO 2768-c

SIGNED BY FORMAT STANDARD REV.

CLN MOUNTING A4 BGS f

ELECTRICAL CABINET DRAWING NUMBER

BR46679
 Number Position Number Quantity Title (Item,CO)
BR46679 - - MOUNTING
BR78557 1 1 Each RUBBER BUFFER
BR77894 2 2 Each SCREW M6S 12x40
BR77897 3 3 Each WASHER BRB 13x24x2
BR77891 4 2 Each NUT LOC-KING M12
BR701453 5 1 Each WASHER TBRSB 13X36X6
 Page 1 of 1
Article No: 1005490 EL.PLUG ASSEMBLY date
Drawing No: 1005490 HARTING SM TYPE sign: THC 2005-09-14
Serial No: - - rev: -
Customer: -
Standard: -

Item Quant Title Material / Article No. Dwg No. Art. No. Remarks
1 4 SCREW MC6S 6x40 FZB 8.8 70255
2 4 NUT M6 LOC-KING FZB 75098
3 8 WASHER NORD-LOCK M6 FZB 75268
4 1 GASKET 1005549 1005549
 Page 1 of 1
Article No: 1009769 BC BOX ASSY date
Drawing No: 1009769 - sign: ZIR 2006-07-19
Serial No: YSX 40E rev:
Customer:
Standard:

Item Quant Title Material / Article No. Dwg No. Art. No. Remarks
1 4 SHOCK ABSORBER 41-2015-55 78238
2 4 SCREW MC6S 6x30 A4 79890
3 16 WASHER NORD-LOCK M6 A4 701081
4 8 NUT LOC-KING M6 A4 77890
5 4 SCREW M6S 6x30 A4 77775
6 2 ATTACHMENT 1009770 1009770