Unit-2 (DC Motors)
Unit-2 (DC Motors)
DC Motors
Syllabus
DC Motors - principle of operation, types of DC Motors, torque equation, characteristics and
application of shunt, series and compound motors, speed control of DC Motors - armature voltage
and field flux control methods, three-point starter, Brake test, Swinburne’s test, Hopkinson’s test-
separation of stray losses in a DC motor
Four-point starters and Retardation test
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Learning Outcomes
After reading this chapter, the reader will able to
❖ Explain the constructional details and operating principle of a DC motor
❖ Define back e.m.f. and explain its significance
❖ Outline the voltage equation of a DC motor
❖ Find the condition for maximum power of a DC motor
❖ Explain various types of DC motors
❖ Formulate torque and speed equations of a DC motor
❖ Explain different types of starters of a DC motor
❖ List the factors controlling motor speed
❖ Explain various speed control methods of a DC motor
❖ Explain Ward Leonard method of speed control
❖ Illustrate various characteristics of a DC motor
❖ List the various applications of DC motors
❖ List the testing methods of DC machines
❖ Determine the efficiency of a given DC machine using Swinburne’s test
❖ Determine the efficiency of a given DC machine using Brake test
❖ Determine the efficiency of a given DC machine using regenerative or Hopkinson’s
test
❖ Determine the efficiency of a given DC machine using retardation or running down
test
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2.1 Introduction
A DC machine can operate either as a generator or a motor but at present its
usage as a generator is very limited because of wide usage of AC power. A DC motor is
a device which converts DC electric power into mechanical energy. This is done by two
interacting magnetic fields-one stationary, and another one is attached to a moving
part. The DC motors are well known for its superior characteristics such as full torque
Solved Problem-1: A 240V DC shunt motor takes 30A at full load. Find the back e.m.f.
on full load if the resistances of the motor armature and shunt field winding are 0.4Ω
and 120 Ω respectively.
Solution: Given that
V = 240V, IL = 30A, Rsh = 120 , Ra = 0.4
V 240
I sh = = = 2A
Rsh 120
I a = I L − I sh = 30 − 2 = 28 A
Eb = V − I a Ra = 240 − 28 0.4 = 268.8V
Solved Problem-2: A 4-pole lap connected 220V shunt motor has 450 armature
conductors. It takes 40 A on full load and the flux per pole is 0.01 Wb. The armature
resistance, shunt field resistance and BCD are 0.2 Ω, 110 Ω, 2V respectively.
Determine the speed of the motor at full load.
Solution: Given that
V = 220V, IL = 40A, Rsh = 110 , Ra = 0.2 , Ф=0.01Wb, Z=450, P=4
A=P=4, since the motor being lap connected
V 220
I sh = = = 2A
Rsh 110
I a = I L − I sh = 40 − 2 = 38 A
Eb = V − I a Ra − BCD = 220 − 38 0.2 − 2 = 210.4V
ZN P
We know that Eb =
60 A
E A 60 210.4 4 60
N= b = = 2805 rpm
ZP 0.01 450 4
Solved Problem-3: A DC series motor working on 220V draws a current of 40A. Its
armature and series filed resistances are 0.03Ω and 0.02 Ω respectively. Calculate the
back e.m.f.
Solution: Given that
V = 220V, IL = 40A, Rse = 0.02 , Ra = 0.03
I a = I L = I se = 40 A
Eb = V − I a Ra − I a Rse = 220 − 40 0.03 − 40 0.02 = 218V
Solved Problem-4: A DC series motor has armature and series filed resistances are
Figure (2.14): Variation of armature current and sped w.r.t time for a DC shunt motor
From the eqns. (2.23) and (2.24), we get
I1 R1
=
I 2 R2
Similarly, by moving starter arm to stud-3 and so on we will have the relation as
From the above eqn. (2.35), the speed-torque characteristics can be drawn as shown in
figure (2.26).
Case (ii): DC shunt motor
The torque equation of a DC motor is
Ta I a
input 50000
(b) Efficiency of the generator when output current is 100A
I L = 100 A, I sh = 2 A
I a = I L + I sh = 100+2 = 102A
V = 500
( )
Total copper losses = (I m − I shm ) Ram + I g + I shg 2 Rag + VI shm + VI shg
2
--- (2.48)
But total motor and generator losses are equal to the power supplied by the mains.
Power taken from supply = VIL
If we subtract the armature and shunt Cu losses from this, we get the stray losses of
both machines. Therefore, the stray power losses of both machines,
Disadvantages:
• Difficulty in availability of two identical machines.
• Both machines cannot be loaded equally all the time.
• The iron losses in the two machines cannot be separated which are different
because of different excitation.
Solved Problem-29: While performing Hopkinson's test on two identical 230V
machines the following results are obtained:
For a motor: Armature current is 40 A; Field current is 0.8 A
For a generator: Armature current is 30 A; Field current is 0.7 A
Calculate the efficiencies of machines if the armature resistance of each machine is
Dr. Ramana Pilla, Professor, Department of EEE, GMRIT-Rajam Page 41
0.25 Ω.
Solution: Given that,
V = 230 V, Iam=40A, Ishm=0.8A
Iag=30A, Ishg=0.7A, Ram=Rag= 0.25 Ω
Ig=Iag-Ishg=30-0.7=29.3A
Im=Iam+Ishm=40+0.8=40.8A
IL=Im-Ig=40.8-29.3=11.5A
The following figure shows, flow of currents for the given values. Based on this the
efficiencies of two machines can be calculated.
For motor:
Armature copper losses in the motor = (I m − I shm ) Ram
2
dN
Determination of :
dt
t
J = J1 1 --- (2.55)
t2 − t1
Since the values of J1, t1 and t2 are known, the moment of inertia J of the armature
can be determined.
Review Questions
1. State the Fleming’s left-hand rule.
2. Explain the principle of operation of a DC motor.
3. What is the significance of back e.m.f. produced in a DC motor and derive an
expression for it?
4. Outline the voltage equation of a DC motor.
5. Derive the condition for maximum power in a DC motor.
6. Explain different types of DC motors with neat sketches.
7. Derive the expression of torque equation of a DC motor.
8. Define shaft torque and useful torque.
9. Why series motor is having high starting torque?
10. State the difference between armature torque and shaft torque.
11. Derive the speed equation of a DC motor.
12. What is the necessity of a starter in a DC motor?
13. Briefly explain 3-point starter with neat sketch.
14. Briefly explain 4-point starter with neat sketch.
15. Explain the different speed control methods of a DC shunt motor.
16. Explain the different speed control methods of a DC series motor.
17. Explain and draw the speed-torque characteristics of a DC series motor.
18. Explain and draw the speed-torque characteristics of a DC shunt motor.
19. Draw and explain the electrical characteristics of a DC series motor.
20. List the applications of different types of DC motors.
21. Explain the flux control method of speed control of a DC series motor.
22. Explain the armature control method of speed control of a DC series motor.
23. How can you reverse the direction of rotation of a DC motor?
24. List the factors on which the speed of a DC motor depends.
25. List the different speed control methods for a DC shunt motor.
26. Explain the Swinburne's test to determine the no-load losses of a DC machine.
Exercise Problems
1. A DC shun motor working on 200V draws a current of 50A. Its armature and
shunt filed resistances are 0.02Ω and 100 Ω respectively. Calculate the back e.m.f.
[Ans: 200V]
2. A 250V DC shunt motor has an armature and shunt filed resistances are 0.5Ω and
100 Ω respectively. Calculate the mechanical power developed in the armature
when it takes a line current of 52.5A. [Ans: 12.375kW]
3. A 4 pole 500V shunt motor has 720 wave wound armature conductors. The full
load armature current is 60A and the flux per pole is 0.03Wb. The armature
resistance is 0.2 Ω and contact drop is 1V per brush. Calculate the full load speed
of the motor [Ans: 675 rpm]
4. A long shunt compound DC motor working on 200V draws a current of 50A. Its
armature, series filed and shunt filed resistances are 0.02 Ω, 0.03 Ω and 100 Ω
respectively. Calculate the back e.m.f. [Ans: 197.6V]
5. A short shunt compound DC motor is connected to 250V supply and takes a line
current of 100A. Its armature, series filed and shunt filed resistances are 0.01 Ω,
0.1 Ω and 120 Ω respectively. Calculate the voltage across armature terminals and
back e.m.f. [Ans: Va=240V, Eb=239V]
6. A DC series motor takes 50A from supply of 250V and runs at 1000 rpm. If the
armature and field resistances are 0.3 Ω and 0.15 Ω respectively, then find the
torque developed in the armature [Ans: 108.6 N-m]
7. A 500V series motor runs at 500rpm taking a current of 50A from the supply. The
total resistance in the armature circuit is 0.6 Ω. Assuming the flux is proportional
to the field current, calculate the speed and percentage change in torque if the load
is reduced so that the motor is taking 40A. [Ans: 36%, 633 N-m]
8. A 250V DC series motor running at 1000rpm draws a current of 100A from the
supply. Assuming that the magnetic circuit is unsaturated, calculate at what speed
the motor will run when developing half of the torque if the total resistance in the
armature circuit is 2 Ω [Ans: 1450 rpm]
9. A 220V Dc shunt motor takes 5A at no-load whwn running at 700rpm. The field
resistance is 200 Ω. The resistance of the armature at stand still gave a drop of 5V
across armature terminals when 10A wave passed through it. Calculate (i)speed,
(ii) torque, and (iii) efficiency [Ans: (i)690 rpm (ii)2150N-m (iii)99.375%]
10. Determine the value of torque developed in N-m by the armature of a 6 pole wave
wound motor having 492 conductors, 30 mWb flux per pole when the total
armature current is 40A [Ans: 281.6 N-m]
11. A 120V DC shunt motor having an armature circuit resistance of 0.2 Ω and field
current resistance of 60 Ω, draws line current of 40A at full load. The brush voltage
drop is 3V and rated full-load speed is 1800 rpm. Calculate the speed at (a) half
load, and (b) 125 percent of full load [Ans: (a)1862.8 rpm (b)1769 rpm]