1.5 Naizak Safety Training Program
1.5 Naizak Safety Training Program
PROGRAM
Table of Contents
1 SAFETY TRAINING PROGRAM................................................................................................................ 4
1.1 Safety Orientation ......................................................................................................................... 4
1.2 Short Service Employee (SSE) Program......................................................................................... 7
1.2.1 Purpose ................................................................................................................................. 7
1.2.2 Scope ..................................................................................................................................... 7
1.2.3 Definitions ............................................................................................................................. 7
1.2.4 Management Responsibilities ............................................................................................... 8
1.2.5 Supervisor Responsibilities ................................................................................................... 8
1.2.6 Mentor Responsibilities ........................................................................................................ 8
1.2.7 Short Service Employee Responsibilities .............................................................................. 9
1.2.8 HSE Coordinator Responsibilities ........................................................................................ 10
1.3 Procedures: ................................................................................................................................. 10
1.3.1 Notification ......................................................................................................................... 10
1.3.2 Orientation .......................................................................................................................... 10
1.3.3 Training ............................................................................................................................... 10
1.3.4 Identification System .......................................................................................................... 11
1.3.5 Documentation ................................................................................................................... 11
1.4 SSE Quality Assessment and Control .......................................................................................... 11
1.5 Training instruction and craft specific training ........................................................................... 12
1.5.1 List of categories in needs SA Training/Certification .......................................................... 13
1.6 Third Party Training..................................................................................................................... 14
1.6.1 Course Descriptions:- .......................................................................................................... 14
1.6.2 Safety Training Delivered .................................................................................................... 15
1.7 Training Matrix ............................................................................................................................ 16
1.8 In-house Safety Training for Supervisors/ Foremen and Key Personnel/Workers ..................... 16
1.9 Competency Training Program ................................................................................................... 20
1.9.1 Identify Competence and Training Needs .......................................................................... 20
1.9.2 Training requirements shall include: .................................................................................. 20
1.9.3 Identifying and planning training needs, shall considet the following: .............................. 20
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One of the most dangerous workplace situations is where new employees try to carry out work
for which they have little or no experience or training. They can easily adopt bad practices that,
once learned, become difficult to correct. Couple this with lack of supervision, and a high-risk
situation is almost inevitable. This can easily lead to accidents.
To overcome this problem, it is essential that induction training is provided for all new
employees. There are certain things that everyone must know, and be able to do, as soon as
they start work.
Everyone, particularly the young or inexperienced needs Health and Safety training as a part
of their induction in to NAIZAK GLOBAL ENGINEERING SYSTEMS.
Orientation stresses safety as a matter of common sense and attitude, Addresses the concept of
teamwork, communication, and self-discipline, and Makes the Foremen, Supervisors, and
Craftsmen aware of their responsibilities concerning safety. Also gives an overview of the
regulating agencies.
a) Responsibilities
Each Manager, Supervisor, foreman is to ensure that employees under his supervision have
received an initial safety orientation.
b) Indoctrination Outline
Personal Protective Equipment: This part of the orientation covers the use, selection, and
maintenance of personal protective equipment and lifesaving equipment. Eyes, face, hands,
Head, feet, hearing, etc., as well as respiratory protective measures are covered.
Personal Tools: A list of approved tools for use on the jobsite is given to each employee
these tools are inspected and logged on a tool list. The craftsman must perform inspection
of tools on daily basis. All personal equipment must be of safe design and construction for
the work to be performed.
Housekeeping: General housekeeping practices and requirements are covered. Also,
specified are the types of containers provided for the collection and segregation of waste
trash, oily and used rags and other waste.
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Fire Protection/Prevention: Fire protection and prevention standards and techniques are
addressed. Emergency situations and availability of fire protection and suppression
equipment are included.
Hand and Power Tools: his section of the safety orientation covers the safe use of hand
tools, electrical tools, power actuated tools, etc., maintenance of tools, guarding, and
personal protective equipment.
Electrical: Covers electrical installations used on the jobsite both temporary and
permanent. Policies and procedures developed to protect employees such as Lockout/Tag
out of circuits, ground fault protection, grounding and bonding, equipment installation,
maintenance, and temporary wiring/lighting.
Ladders/Scaffolds: Orientation stresses the use of ladders for access purposes. Selection
of the correct ladder for the job and inspection to assure good ladder condition are primary
points. Fixed, portable, wooden and metal ladders are addressed as well as how to set up
and use correctly. Scaffolding, the different types used and their erection and inspection
requirements are included in the orientation.
Fall Protection: The safeguarding of employees working in elevated positions and the
100% fall protection policy and 100% tie-off policy is discussed. Body Harnesses, life
lines, lanyards and instances of where they should be used are covered. Steel erection that
includes flooring requirements, structural steel assembly, and bolting, riveting, fitting up,
etc., are main topics.
Excavations, Floor Openings, Confined Spaces: General/specific protection
requirements are topics. Passageways, personal protective equipment, and vehicular traffic
are discussed. Also covered are barricades, trenching requirement, and entry permit for
confined spaces.
Vehicle/Equipment Safety: Different types of equipment, motor vehicles, mechanized
equipment, etc., are topics. Jobsite driving rules and individual equipment requirement (to
include inspection) are covered. Equipment limitations and equipment usage only for its
intended purposes are subjects. Traffic and driving rules and legislation are discussed.
Work Permits: Covers daily construction permit. Also, emphasizes special permits such
as lifting, flame, excavation, confined space entry, elevated work, chemical, night work,
radiography, SA work permit system, etc., to include where, why and how they must be
used.
Specialized Training: This section of the orientation alerts employees to the education
and training programs that are required for them to effectively control or eliminate any
hazards or other exposure to illness or injury. It includes the training needs of supervisors
and craft.
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Naizak shall establish a short service employee program. This Program shall include;
A. Identification of new or inexperienced personnel, so others may take extra care in their
presence and provide additional assistance
B. The SSE shall define the criteria for an inexperienced worker based on duration of
employment, change of job scope and/or length of industry service
C. All new or inexperienced workers shall be classified as a SSE for a predetermined
duration (e.g., 3 to 6 months) and shall be assigned a mentor during this time
D. Supervisor’s shall observe their SSE’s work performances until they are satisfied that
the employee can perform his jib in a safe and effective manner
E. The SSE program shall provide additional training as requested by the Supervisor.
1.2.1 Purpose
This program is intended to keep new employees, whether experienced or inexperienced, safe
and on the job.
1.2.2 Scope
This procedure applies to all Naizak’s facilities and worksites. It is important to ensure that
newly placed employees work under the direction of experienced personnel.
Short Service Employees should make up no more than 50% of a single crew at one time.
Further, a crew of 5 employees or less should include no more than one Short Service
Employee at a time. Subcontractors should be included in this program.
A Short Service Employee (SSE) should be under this program for at least six months and until
the SSE demonstrates the knowledge and skills necessary to perform their tasks safely.
1.2.3 Definitions
Mentoring - a process of transferring skills and knowledge from one person to another in a
work environment.
Supervisor – The individual responsible for the direct supervision and oversight of an
employee.
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Short Service Employee Mentor-Person with at least 6 months’ employment with Naizak who
has demonstrated safe and efficient work habits.
The responsibilities of Naizak management are to set expectations, evaluate effectiveness and:
Make and demonstrate a personal commitment to a strong and functional Health Safety
and Environmental work culture,
Establish a written, signed and dated HSE policy that sets compliance expectations for
management and employees,
Provide employees access to company policies, standards and procedures,
Establish written HSE Orientation and Short Service Employee Programs for all
employees newly assigned to any job or task,
Ensure that all employees new to a job assignment are identified to the responsible
supervisor(s) and placed into the HSE Orientation and Short Service Employee
Programs, and
Audit, review performance and take timely corrective actions to continually improve
the effectiveness of the orientation and Short Service Employee Programs.
Know which jobs and crews are using Short Service Employees,
Ensure Short Service Employees are appropriately identified per this plan,
Develop and communicate Job Safety Analyses (JSAs) to affected personnel upon
initial assignment and when the operation changes,
Ensure Short Service Employee Mentor possesses proper knowledge and skills in the
job task assigned,
Ensure Short Service Employee Mentor is adequately training SSE,
Ensure Short Service Employee is gaining the necessary knowledge and skills in the
job tasks, and
Follow all safety rules and company policies.
The responsibilities of the Mentor in the Short Service Employee Program are to:
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Be an experienced and responsible person assigned by the supervisor to work with the
new employee,
Be selected based on a history of safe work and policy/procedural knowledge,
Be able to communicate the expectations and characteristics of work tasks and their
associated hazards,
Have a patient disposition, as well as the desire and willingness to devote the necessary
time to succeed as a mentor,
Possess knowledge and skills in the job tasks assigned to the SSE,
Be willing and able to effectively listen to the SSE to determine if the SSE is learning
and retaining the knowledge being shared,
Be willing to watch a SSE perform a job without interfering as long as the SSE is not
in a position to harm themselves, others, the environment or the equipment,
Adopt a positive safety attitude, avoid criticism, and strive to build confidence and self-
esteem in the SSE,
Be able to teach the SSE the proper way to create a quality JSA and to follow that JSA
in performing tasks,
Keep abreast of new equipment in their field of expertise,
Refrain from taking shortcuts and doing anything else that jeopardizes health or safety,
Demonstrate a positive work ethic at all times, and introduce the SSE Checklist
(Appendix O) to the new employee. The checklist is a tool to train the new employee
and monitor progress,
Review the checklist with the new employee periodically over a six-month period, and
forward the information for supervisor and management review, and
Follow all company policies and procedures
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The responsibilities of the HSE Supervisor in the Short Service Employee Program are to:
1.3 Procedures:
1.3.1 Notification
1.3.2 Orientation
Naizak will provide orientation. The orientation will include a Job Orientation
Checklist (Appendix P) that the supervisor reviews with each newly hired employee.
Each SSE will be provided orientation specifically based on job position and job-
related topics prior to performing job tasks.
Each SSE will be taught how to access Naizak as well Saudi Aramco policies, standards
and procedures.
Satisfactory completion of the orientation must be signed and dated by the employee
and supervisor.
1.3.3 Training
The supervisor will ensure that each SSE is properly trained per industry, company and
operator requirements before starting work when:
The supervisor will ensure that each SSE is properly trained in:
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The SSE will be identified by a vest, colored hardhat, decal or other clothing or PPE that
prominently identifies the employee as a SSE employee. For example, if a hardhat decal is
used, it should be placed on each side of the hardhat with a label under the decal indicating the
date when the employee is no longer considered to be a Short Service Employee. The
Supervisor and the SSE Mentor will provide supervision and not allow the SSE to perform any
task in which they have not been properly trained. The Supervisor and the SSE Mentor will
ensure that the SSE understands the task to be performed and the associated hazards.
The Supervisor removes the decals and other identifiers upon expiration of the SSE term, and
after verifying that the SSE exhibits a knowledge and skill level to perform the job tasks
assigned.
1.3.5 Documentation
Naizak HR Department completes the SSE Notification form for new employees (Appendix
N) and forwards to the Project Management.
Upon completion of training, supervisor signs off and forwards notification form to HR.
All records for the SSE Orientation and Training should be maintained at the employee’s
location by the Supervisor and Safety Representative.
Management should review the effectiveness and quality of the Short Service
Employee Program at least annually.
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General
This procedure provides guidelines to contactor for the training requirements on the project.
Naizak shall provide instruction and training to employees to equip them to perform their work
safely. Naizak employees are also required to attend certain training sessions presented by
Aramco, such as; H2S Training, work permit, Scaffolding, Cable Splicing, Blaster and painting
applicator certification, etc. as required.
Requirements
Meetings –All meetings (Staff, Progress and others) shall have a portion of the agenda
devoted to safety and accident prevention.
Work Assignments – All work assignments must include specific attention to safety
instructions. Follow-up monitoring is required and additional training given where
required in order prevention accident. (Job Safety Analysis/Safe WorkPlan/Permits)
Daily Toolbox Meetings –Properly conducted and recorded daily craft toolbox safety
meetings are required and should last 10 - 15 minutes prior to start the work each day.
Area supervisors and foremen shall hold these meetings.
Weekly Safety Talk: Safety Supervisor shall give a safety talk to all the crafts on
weekly basis and talk about each selective topic according to the site activities
progressing to aware of the safety requirements and report to SAPMT representative as
a part of weekly safety report.
The following training/certification programs may require for Naizak/Sub Naizak personnel or
Aramco certification subject to Project requirements and verification of Aramco:
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The above session has been arranged with a view to emphasize the importance of
human life and promote employee ownership and accountability by utilizing behavior
based safety techniques. This training shall be a pre-requisite for receiving an access to
gain access to the site.
Supervisors, Safety Officers, Foremen and Crafts – All shall be trained in their field
and received the adequate certification which allow them to do their specific job safely
as required. Examples are a welder must be trained in Hot-work safety, and if he need
to perform a work at an elevated position or inside confined space addition training is
required.
There are some courses, which need to be organized by the Naizak through the
approved/recognized third party agencies, such as; First aid and CPR, Fire Fighting
Techniques, H2S and refreshing courses. There will induction sessions and training on
the Safe driving and Saudi Aramco SMS, KPI, etc. in the orientation program.
SN # Category/Crafts Remarks
Work Permit Names will be given to SAPMT for scheduling
1
Receivers examination for certification with SA Loss Prevention.
Names will be given to SAPMT for scheduling
2 Crane Operators
certification test with the appropriate department.
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Note: These are listed categories may require SA certification and the list will be subject to updates
during the project, since the names and numbers are unpredictable at this stage. A detailed update
list of required or available personnel will be sent to safety advisor with the safety report on weekly
basis.
There are some courses, which need to be organized by the Naizak through the
approved/recognized third party agencies, such as; First aid and CPR, Fire Fighting
Techniques, and refreshing courses. There will induction sessions and training on the Safe
driving and Saudi Aramco SMS, KPI, etc. in the orientation program.
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E. H2S Course
This is a one day course that deals with the hazards of hydrogen supplied under the
administration of the ENFORM. Classroom time used for initial response strategy, use
of respiratory protective equipment (SCBA & SABA), detection of H2S, rescue
techniques & rescue breathing and review of case studies.
The in Vehicle Driver Training starts with a vehicle and eyesight check followed by
an assessment drive from the delegates so that we can establish an idea of the driver's
ability. Our Instructor will then give a demonstration drive with a commentary to show
just how far ahead it is possible to plan. The principles of a "Systematic" approach
based on the police driving manual will be demonstrated in this drive. The delegates
are then invited to take a second turn behind the wheel and receive helpful tuition and
advice.
The Above Safety Training is delivered in Third Party (Saudi Aramco Approved Third
Parties)
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Naizak shall maintain Training Records for review by the Saudi Aramco Proponent
Organization (SAPO) upon request
Saudi Aramco shall have the right to test/verify the job skills/craft competency and
qualifications of Naizak’s employees and to remove any employee failing the
test/verification
1.8 In-house Safety Training for Supervisors/ Foremen and Key Personnel/Workers
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a) Statutory requirements
b) Appropriate regulations
c) Duties of employee
5. Site Inspections:
a) The role of management.
b) Hazard spotting.
c) Recording Results.
d) Follow -up procedures.
e) Feedback.
7. Health:
a) Hazard to health on site.
b) Sanitation and welfare.
c) Protective clothing.
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9. Electricity:
a) Appreciation of electrical hazards.
b) Power tools.
c) Arc welding.
d) Low voltage System.
e) Lighting and power system on site.
12. Transportation:
a. Transport to and from site.
b. Hazard connected with the site transport.
c. Dumpers.
d. Tipping trucks.
e. Movement near excavations.
13. Excavations:
a) Method of shoring.
b) Precaution while shoring.
c) Precautions at the edge of excavations.
d) Removal of shoring.
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c) Type of scaffold.
d) Work on roof.
e) Fragile materials.
f) Openings in walls and roof.
g) Fall protection - Use of full body harness and nets.
18. Communications
a) Effective methods of communications (non-English).
b) Method and preparation of reports.
c) Safety Committee.
d) Safety meetings.
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NAIZAK has been developed a plan to increase the competency of our employees through certified
programs which will improve the qualities and services to our clients.
Identifying training requirements is a vital part of our training program; all training shall
be based on need. All training needs shall be identified for all employees and shall include
HSE required by regulations, codes and standards which apply to the work being done. The
HSE training provided shall Endeavour to control accidents, but to achieve compliance to
the law and ISO requirements.
Job analysis,
Job observation,
Hazard identification
Risk Assessment
Emergency preparedness
Planned and general inspections
General competency and skills requirements shall define the knowledge and skills
employees need to perform their work properly, efficiently, safely and to an acceptable
level of quality. HSE shall be an integral part of this training e.g. works related procedures
and instructions which have been analyzed for HSE requirements.
Management shall ensure that the required competence is made available for effective and
efficient operation of the company. In doing, so management shall analyze both present
and expected competence needs as compared to that already existing in the company.
1.9.3 Identifying and planning training needs, shall considet the following:
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The objective of training is to provide people with knowledge and skills that, together with
experience, improve their competence.
Education and training shall emphasize the importance of meeting requirements and the
needs and expectations of the customer and other interested parties. It shall also include
the awareness of the consequences to the company and its employees of failing to meet the
requirement.
A. HVAC Technician
HVAC technicians are involved with the installation, maintenance and possibly
design of heating, ventilation and air conditioning units or systems. Some workers
specialize in one of these fields, while others may do it all.
Working conditions for HVAC technicians are not ideal. Work may take place in
cramped, dirty/dusty, cold, or hot conditions. Safety must be considered in dealing
with electricity, flammable fuel lines and CFC chemicals. HVAC technicians may
have to fish wires or pipes through existing constructions. Respiratory precautions
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may also be taken because of exposure to dust, refrigeration chemicals and possibly
asbestos in older buildings.
SKILLS are required to perform multiple, technical tasks with a need to occasionally
upgrade skills in order to meet changing job conditions. Specific skills required to
satisfactorily perform the functions of the job include: operating equipment used in
heating/air conditioning and refrigeration; preparing and maintaining accurate
records; adhering to safety practices; and handling hazardous materials.
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B. Plumber
The Plumber is responsible for installing, repairing and maintaining pipes, fixtures
and other plumbing used for water distribution and waste water disposal in
residential, commercial and industrial buildings.
SKILLS
KNOWLEDGE
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C. Pipefitter
Pipefitters install, repair and check the status of pipes in buildings. A pipefitter must
have a thorough understanding of a building's plumbing, as well as the difference
between a low-pressure and high-pressure pipe. Some of the pipes are used for a
building's electricity, others for heating or cooling, still others to remove waste.
Successful pipefitters know the ins and outs of all of them.
SKILLS
Pipefitters must be good with their hands and possess stamina and strength, since
they often stand for long periods of time and have to lift and place heavy pipe. They
should work well independently as well as with a team, and be highly organized and
able to follow instruction. A pipefitter also needs to have a thorough understanding
of his craft and pay attention to detail.
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D. Scaffolding Erectors
Being able to put up scaffolds, guard rails and planks securely is integral in the job
of a Scaffolding Erectors, as many work crews, construction workers and engineers
will use this to access or lay foundations for buildings. Scaffolding Erectors
must be willing to work anywhere, anytime for however long it might take.
In scaffolding there are three main responsibilities. Safety is key in this profession
and professionals must wear harnesses, helmets, and other safety gear.
Skills:
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E. Welder
The job of Metal Fabricator / Welder is installing, repairing and fabricating materials
out of metal; ensuring availability and functioning of required items; and ensuring
safety and resolving immediate safety concerns.
SKILLS are required to perform single, technical tasks with a need to occasionally
upgrade skills in order to meet changing job conditions. Specific skills required to
satisfactorily perform the functions of the job include: operating equipment used in
welding and metal fabrication including band saws, grinders, break, shear, drill press,
chop saw, etc.; planning and managing projects; preparing and maintaining accurate
records; and adhering to safety practices.
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Craft Training, H2S Training, First Aid & CPR and other Special Training is delivered
by Saudi Aramco Approved Third party
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Naizak shall maintain Training Records for review by the Saudi Aramco Proponent
Organization (SAPO) upon request including the personnel that attended and passed
refresher safety training
Saudi Aramco shall have the right to test/verify the job skills/craft competency and
qualifications of Naizak’s employees and to remove any employee failing the
test/verification
Refresher Craft competency training and Safety Training for employees shall be in
each year.
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