ol LSlen SC-500 ENGINEER’S MANUAL 40019500 Wo.E359-00PREFACE ‘Th Engineers Manuals witon forthe tactrica personel who ae respon forthe sce and manensnce ofthe machine ‘The nsucton Manvel fo those machines tendo forthe maintenance personne! and oparstors tan ep tactory contains oporatng instructions in dtl. And this manus doses “Standard A@)anen,Adusimos! Procedure", Rasulo! Improper Austmen” and aha impart ilomation wish aero oven nthe Instruction Manual Iie advsabe to use the relevant Instruction Marual ang Pats ist ogether wth is Engea's Manual when ceanying out the maintenance of those machines. “This manual gives he Standard Adustment"on the former page der whieh he most bac austen valve Is deserved and on the ator page th “Resuts of mproper Adiustment under which sishag arors ans ‘routes arin from machenies! asus ans How To Ads” ae describe.SAFETY DEVICE Seley devin doccribed below vary In acconance wih the destin and spect, Netor play cover ‘Gaveroprventmoiorpaiey and V bot ron coming in ont wih aah the, Flin provenion pa Pinto prevetroFnby Vos. — Water fan cover ‘over to prevent maior fan toncomingin contact, wih chor components. [Paes watagecanger abel] [Powe conacor cover ‘lect shock danger label ‘Cauicns or usable power] | Goverto prevent connectors votage ae dasa from sleetrie shock auf aaa gh voting section, “Thi athe thatnere Sa dange of ler srock in the cover on which the bats pate,CONTENTS 1. SPECIFICATIONS = 2. OUTLINE (1) Features 3, MODEL CONSTRUCTION (1) 80-500 @)ms0 4, CONFIGURATION (1) 0L-8700/8C-S00ni-50. 5. EXPLANATION OF OPTIONAL CONTROL PANEL. (1) List of contra panel of CP-160 {@) Explanation of contro panel GP-160 (8) Example of eppication 6. CONTROL BOX (SC-500) (1) Arrangement of connectors {2) How touse the standard operation panel {8) Setting for functions of 80-500 (@) Function seting it... (6) Detaled explanation of selection af functions (©) Automatic compensation of neutral point ofthe pedal sensor. 30 (2) Seting of the auto liter function sn 30 (@) Initialization of the setting data 3 7. CHANGING PROCEDURE OF THE PEDAL TYPE 8, CONNECTING PROCEDURE WITH JUKI OPTIONAL DEVICES (1) Bobbin thread remaining amount detection device, AE (@) Connection ofthe pedal of standing work machine @) Setting ofthe auto titer function (4) Connection of the material end sensor (ED) (6) Connecting procedure of CP-160 9. EXTERNAL INPUT/OUTPUT CONNECTOR (SIGNAL CONNECTOR FOR EXTENSION). 10. CONNECTOR CONNECTION DIAGRAM. (1) Solenoid for machine head {2} Changing procedure between 100V to 120V and 200V to 240V 35 (2) Optional cord 11. MAINTENANCE. (1) Replacing the fuse .. 7 (2) Solenoid for iting presser foot (8) Control voltage check terminal af OTL cirout board 12. ERROR CODES ... (1) Error code list 13, BLOCK DIAGRAM 14, DRAWING OF THE TABLE (FOR DDL-8700)..1, SPECIFICATIONS [Sunni wotepe [Shia phaso 10010 120¥] S-phase 20010 200V_ ingle phase 200 0 20 [Fequency SCO 60H S0Hz/60H2 SHe/eO He [Sporting oper ange) Temperature : 010 4076 Temperature 010 40°C [Operate hurt ange | Hurwaty = 0% ore | Homily 0% artes Power sonsumpten ‘nova s80vA ‘ov (esa L222 wus tanta 22) MEDUA wan Le) Terpwature: 010406 uri 90% or (ation) 7 Power consunpton i the mean power consumption when 8-50 ie mounted on DDL760 inacsordance wth tne oparming Sonatons UR aetee, 2 Power sonsumption varie in aosordance witn the operalng condone and the machine had on wish S€-800 fs muted. So, ba ston "hore ete caves where the moneiary maximum power consumption 1.8 times or more than th mean power consumption. 2. OUTLINE (1) Features "1 Naage changeover nan of single phase 101 120V9-phase 2001 240V le pvde. aang to ‘pat of peciicatone ony) ‘The corto’ box wih vege changeover functin oan be used air for singla pasa 100 120V or for ‘phase 200 10 240V by replacing tw powor cord up to the pawer sich and eating the Wage changeover connecor nl he conve bax 2) Tha operator panel asbembled nth cotta boxas standard and it posible tooperale the machine vith sais unto the corr! box By connecting the optionelapeaion pane, CP-16D function and operabity are ther improved 1) Tne sonventonsl Uk! optonal vies en be usad wou any adstnon However, a pacessary to separaaly puchese te optona eeu board 3, MODEL CONSTRUCTION (1) Sc-500 ect equipment coraspondng to new sero motor (fo export) SC50000-AAA 3] Con box aabteaton 5] Jus aa) [Eos equipo ype Gasscalon phage 100%0 120VPFL| [S| stander pot phase 2000 240V PAL_| ‘General exgon:Singls phase 200 o 240V PFL K NY ce 240¥ Pea U | China Sinaia phase 200 0 240V PRL ll a evan pe cusizton | [[0[Aomesny aon centeion] [TV] Debeyvoigecuaizain | Senda | Stands 3 [foot ov (@)M-50 1 [a0019 tov ‘Sano meta fr SC-50 (to expo) S0O0OAA-OA4 fee (hana A) Shinn M 7 | Woes cca ST ‘| Sn ose 200% 260 | [Code Poley abet Amiel nx | Spnaee 2002400 at e110: Mat neh DOL-¢707 3S ie RUS CN RTO "Puy Santon Gano W hai 7 Dasnaton pac ceteaten—] [10] Accson epee] [1] Dah vane '8| Standard, Hong Kong, Singapore | |_| classiication teen J 3 [Ere | Sana 200103000 s - Gl4. CONFIGURATION (1) DDL-8700/SC-500/M-505. EXPLANATION OF OPTIONAL CONTROL PANEL (1) List of control panel of CP-160 1) Forth connecting dastintion ofthe connoctor, rf to the om (8a 8. CONNECTING PROCEDURE ‘WITH UK! OPTIONAL DEVICES. 2)8y conectng of CP-160 al dplays of standart operation panel of S050 goo. owever emer code Ne. is dspayed only al he ime of cceuranes of ro. ‘tone eve ching od si WHEN LRT GNTOF eno eae a ‘Atoms oe overs ilehing we sla a ening swt USTTOF UT ON GF aoa | “iterate ovesd waning ewe ion alae eld rahe i ptr read TS wT ner peg eran Weert te(2) Explanation of control panel CP-160 1) Reverse stitching pattern ales oh ‘nen ie sewing macnine perms the re stching operevon ho ‘machin perfos the reverse siching operation tthe sta and en of ing. ‘The reverse stitching operation ean sel the OW and OFF sattings, Furthermore, single and double reverse sitenng patterns can be selected, Setting of numberof stiches oretaraatings can be porters by ‘operating the contol pana A,B, CanaD=0%0 19sthehes 2) Overlapped stitching pattern A ¢ ae) ‘The sewing machine peas the normal sticing an revere etching bythe predetermined te, and performs tho ine benacking. Tan, he ‘machine aks the thread imme actuate are st fo comet the overlapped sticking roca, CChanoe ofthe numéer of stitches or the sumo‘! tna fran can be pertoemed by operating he cont) pane. A.B andC=0t0 19 etches D=0109times 3) Constant-dimension stitching pattern ‘The re siching press inthe ravers ching bosoms the setvalue tne nurber of stiches. The sewing maine wit automa stop (automaticaly perform thread timing fe automatic thread tring is selected) alter the mactine fishes ine predetermined umber of stiches in he proces of CO. "the automa thread rnin isnt selecod, operate the touerback ‘switch ater the machine hes automaticly stopoed. Then tha machine runs ala low seed (stich compensation operator). ls, the pedi ‘etumed to is neural postion and depressad its ont per again, he swing canbe continued regards athe sig of number fiche Seting of ruber of sitches oF selection of avin thesd waving can be perfocmed by operating he cont pane ‘snd 8 = 01019 stiches CO = 0 to S00 stshes 4) Rectangular stitching pattern BSA Dd [foes A cle ‘Ther aro 4 oporation stepsin he process of cnsia- mansion stenng| patie. Ataschcperaton sep the sowing machin auomtialy sce ate swig the predetermined curber of thes. Athi ima the touch-back swizh parated, he sowing machin runs at alow speed (sich compensation operate). Alsa, incase fe et operation tp, ihe pedal is retumes ots neuta poston and cesses ont oa again, sowing canbe continues roparsess ono seting of number of ches. However, fhe automatic hed rm se, be machine wil peor tea trimming, Sting of umber o sone 0 slection| of automatic trea temming ean be perermad by oeraing te cnt anal ‘and B= 0019 stiches C and D = 010 99 sitehos(8) Example of application 1) When the CP-160 is used together with the material end sensor (ED : optional), it ‘can be used as a small edge-controller. (Methoa) Adjue the positon to $f mark @ of ho CP-160, turn ON material en sensor ONOFF swich @ ore 50, entunon @nak@ east ost sg ° Og Caution) Number of rotations ofthe automatic one-shot sitchig can be changed by the function ating (to. 2). is performed by the automatic one-shot stitching with the CP-160 ‘mare @ on the CP-160, end turn ON @ mark @ ofthe automate one-shot stiching wn) ee, Explanation) Numior of sites lhe secon CD can be st up 0 500 stiches the stch long 2m, Is peste to som approximately 1,600 eh (3 Thi fusion can perform the automatic one-shot stching without using the males ond andor (ED: optonal Tart, he sowing machine prams the sowing te ast cccorng th sewing ptr even the abe not cated athe eng of mate when the peda ss pressed onc.3) Seam joining of the reverse feed stitching at the end of sewing (For thick materials) Especial sore sowing rachino heads for hick mati ar kel to faljoring te seam atthe secon ot ‘he oloning gure even the ening o reverse fee stchng at he end of sewing iscompensatec. Example) Use for reference. [the timing $2 mov vo the reverse toed stlohing actin, the rang peed alte section here he sewing machio i road speed canbe changes 'SC-500 function satng No. 6 (010250 rpm changeabe 200 pm was fee inthe past) Sent FT TTR) [ENT MR SRT OTT] sechirgh ihe “ ba hs aie [nero asthe | Frenne. 6e Tore [Mena ee rom Na6. CONTROL BOX (SC-500) (1) Arrangement of connectors | WARNING + Te prevent personel nur used by abrupt stato the sewing machine, cy ou the wor ter A= 1 Be Sreeeter ee aetna neeeear anne : Sermierter ere areetetee gua mers te ee cigs Flowing connects ae prepared when ccsening te ont covering sews @ of 80300 and epenng the ‘cover, Connect the machine head connector tothe positions coresponcing le each athe so ast fi the ‘eves mounted on he machine head (OPC creuit bow An) e ®e L se — ges sentient oeetelie gee Semone gee Sa gas See a mssmtominrontemace Scheer Ss aie(2) How to use the standard operation panel je \— \wn/ safco ee @@ © ten © DCD mien OCD ston CED onten PATTERN SELECTION asplay @ REVERSE STITCHING [AT START aslay @ REVERSE STITCHING AT END display @ NUMBER OF STITCHES depiay (© maTERIAL EDGE SENSOR spy @oNe-sHoT AUTOMATIC. STITCHING apay @auTouaTic ‘THREAD TRIMMING dislay @ THREAD TOMAS PROHIBITION asplay Used or determining no contents of ating ‘Wants eens pressed, ashing stops re cones of eting ‘16 cetorrines Used or changing the contents of sting ‘nen tis swchisprossed, changeable psiions flash onan. By pressing te sul ashing posiion shitsin he night recon Used for changing tho contents ofthe selected cspiay (ashing ection When tus swich Is pressec, the contants ofthe ciplay Used for changing the contents of the selected cay Hahing section, ‘hon tis such is pressed, the contonis of the spay dares “The selecod pater is splayed, Rendered elective when verse etching peta seeced "" Winout reverse stching display! Rava athing display! JH" Double reverse stiching display Rendered eacive when revert stching pater is lected. a" wnout ovr itching display!” "Rave stching Sela! " Dovbie reverse stiching depay Number of stiches of reverse stitching or overaoped eching ie tsplayes Ughts up whan the materia edge sensor sting I elect Function sting No.2 LUghts up when the one-shot aut sitting eects Function sating No. 78, LUghts up when the automat tread rimming depressing the fron part of he pedals select, Function sting No, 3 Lights up when the hese Wining prohibit is selecte, Function sang No.2Operating procedure ofthe sewing pattern 1. Reverse stitching pat Reverse sizing patterns below canbe set by use the operation pane Revers stitching patterns that canbe set [revere etn] | {f - aS ata 2 al iid kale bs P (shaircton) un aeco G_#@ 8 pstng win =) an [Setting procedure ofthe reverse stitching (0) Hold pressing £} (CH) switch @, and poss <1! ED owiten © to select the reverse stiching pater. (Every tie qu! CET) such @ is presses, reverse sitching pattercverlapped sitening pattom change over alemay.) (2) Press £} / CAD) ewtoh @ t0 make reverse sttchng at stan eeplay @ tashon and ft Everytime £} (CY) swich @ is pressed, ne ‘ashing poston sits inthe igh ection. (Caution) The sewing machine does not start Inthe ashing stato. (9) Press CED snitch @ oF C= swten @ ane sac te ovorsestching patter. Reverse sichig pattems and displays are as fotos Reverse siehing Double reverse etching Fe iinout vers aching (4) Pross (CED sith @ to make reverse sttching at ne dp @ Tesh on art, and set ‘he patton in he same vaya sep 3)(6) Press £} / CD) wich @ to make number of stones play © fash on and of, and set he ‘numberof sees fhe resect prcoseese oF the aici, (©) Press CFE switen @ or C= switer @ to change ho suber of itches ‘Te numberof stiches can be changed upto a8, many ae 18 stones for he A, B, ©. and D processes respectively. However, splays areas folbus. 2. Ovarappedsttcing pam _Overlapoedstiching pltoms blow canbe se by using he oprain panel TOstiches =A, 11 stiches =, 12 stiches 6,19 stiches = d 14 stichos 2E ad 16 stones = F (7) When te seting ofa tors es boen completes, press ¢1/(CE) switen ® to determine ne contents of hating, (Flasng stops.) ‘A: Munber of sich ofnonmaleitning sting ote 18 stcnes B: Number of stiches of reverse sisting sting oto 18 stenes C:Nunber of itches of ronmaleithingseting ote 15 stores 1: Number of tines of petition too tenes (Caution) When process Ds set to Stine, the sowingisrepestodes A=B-=C--8-~C. [Setting procedure ofthe overanped etching] (4) Hos pressing (CT) even ara p08 ga 1D) nic @ wet n verapped sehng pater (Every tina 4-8! CED) sich @ i prosse, reverse sitching palorMovolappes stitching patlom change over stoma) (2) Te rumbero! stienes or pacass A became in “| MN Agee | CORRES ashing stat, (0) Everytime £ CFD swten is presse the ashing postion shi he ght ection ane ne splay of the process where setting can be changed fashes on a (4) Press CED sutch @ or C=) switch @ to change he numberof itches (5) When the seting ofall raoessee hes boon completed, press qt / CZ) ewiteh @ to Aoternin th contais ofthe seting. (Flashing i095) (Caution) When the overtspped stitching 1 selected, the automate operation ciaplay lashes on and off. tis not possible to relesee the automatic cpoation, Te3. Special seting Fecal er sensor tuncion, aon tveadtming incon, one-shot aoa stictirg reson antec 'irmog pchbiton unto hc re depiayed inthe ot pane is possible to cherge the set value by ety otra ose ucton sting ade wile powers tuned ON nacon oe nomal fren setng pecs. [Mtoving procedure tothe tuncton setting mode} (1) Hold pressing (CE) sich @, and press (| ewich 10 move tone tuncon seting rode, (Caution) Function setting No. 2s deplayed Immectiately ater te changeover. (2) When returning fo the noma mode, press ql! (GH) swich @ and cotrrine the contents of the sting, 1) Mater end sensor tneton seting (Function sting No.2) Its rendered affective whan connecting the cptonal material ond sensor. itis possible to chang the st valve wih =~) ston @ of C=) stn @ 0: Matta end encorinton profits 1 : Matta end sensor uncon is ectve Winen "is selected, materi + @ ors senso: dapiay vars vw ven the mee has returned 0 the norma ene. 2) Tread timing operation at mater end stop ating (Function sting Nos) Press £}) CY) sven @ to advance io the unetion eting 3 "Us possblto change th st value wth CE) wich @ or C=) sth @ 0: Mataraland sop 41: Autorate tres tiring ater dotecon ‘ot atari end When “1718 selected, the + @ sora ead winning ae law OOom ie: | Pcie | (AG OOO) 7 aaa ee ims laa OoOOw] = laa Ooo * aa Oa * eee, | "Scat ty cone peimisegonte) 3: RSs a absng esis 8) GOO = Based | nessa weal anaryoneay 8% (9g OOO = “|g OOOB)) » ai ee al P'egeset,| + RE ESRB aamntomne seg a OOO) » = aR RST eeere|asa| Stich ate rand | Seemed age, ae eens i maton ME foe Pe ee nu racie sag Hon pa Same ea 28 0 OOS) miriam manners | 2 I ODL ‘Rasp where he ch reser sta Winged ml pati | oo yo] | —— ome M SIO) ‘Stele sorapaon ae oomel ei ae Sow * Fonelone with atv) are tows for rainanarce Ba very etl changing te elvan TeGaeratag [ba] ‘oe | T hom AG) OCI) ~*" 8 OOO) ~ jae Ooo) Saas | Sanam — EE ae GoTaTS Rae, [ere earl oe-olm Oomt) | Se TE | eae fom c |, ees | Sommaaeammamncr = eg wan 43°" (5 OOM) * 0) Conges pata ay nap a on uur #2 | OOO fa Fein | "Staats ws enero « 1 Sihcegeteanstgpeernaasnanayon |e (2 CICICIGD) x a ee MESS | eemeegeseemnre| ojo OCIS) a ooow|* =|" Se oe Coo) « oo Teieciangoret te com seed eve en sion ~ Cues | Seguomommeneenetis, |e faa OOK] | Eee, | Paar ocrsn ames tira (= etek P Recoaenmetemacremrenaternts © lea ooo » +: RESETS 9 wan of ong te ing aed See SS Leer | em sceammewmenmnart | or (G2) CODE x (fee | “Funetona wih stra) re hans for malnenance Ba very carta ol changing the ot vale cae=] SRST goa [ay Cal ae COO) = en) SRE ope eg, ees (0) OOOB) eel — ESSE, es fog ooom) » ean ori Teatro cm 7 ow (1G onnal = =e 4 ‘ena ase pene) SEI == hatieenaaseces, } [eo ooo) Ryne somes COI « peerage ese a Meeeeemermee, | (BO OOO * _ SEs! EO a « [eo coon] unrest een | aE IG ALI "Functions with =e) re hoes for mainenance. Be very caval f changing he se valun -18-(5) Detalled explanation of selection of functions © Selection ofthe soft-start function Function seting No 1) “Te nob resc may ft irtface wth the bobbin head athe start sewing whn the sicing pitch (sth eng i slr thick needles uso. To solve such prebiem, this uncon teallad "steer is 90 mt the sewing sped, hereby assuring successtl formation otha staring senes, =e 0 The‘unction st seleced COT CIDE) too: te numer at sts tobe sewn under the tsar mode “The Sowing speed iis by he sot stan function canbe changed Function seting No. 27) SIF) Owe Ossetia rane 150 to MAX rpm <$0 p> © Matera end sensor (ED optional function (Function setting No.2 to 4) Tis faction is pesibe wren the mata end Sorsor (ED) tached. ‘forthe tal, eer he intucton manusl or he mata end sensor, (Caution) Seting wt be invalid when the material ond sensor i not attached or CP-160 8 connected, Feta rducingtnton Futon ating No.8) Thetuncon ees Rickeng le handles seg. The higher ese va ose, ire moraine ‘ato oe owe 0: lta netan does nat wor 18 0o08 she 8: Fleetng tec rend (Cauton) The moceelfectve the flicker reducing function works (the more the set value is made), ‘he lower the start-up speed of the sewing machine will come, Sobbin thread counting function (Function setting No.6) the can! panel (CP-160) uso, te fenton subacs am he predetermine vale and indicates "re uses amount of bobbin tren, For the deta, eo ne insietion manual othe contol panel (caution) 1f°0" ie 59, the LCD Indeation onthe control pane! will go out and the bobbin courting funeton wl be invalid Thread vimming prohibiting fnetion (Function sting No 8) "This ection tus OFF tread timing sleraidotpu and wer sland cpu when tess ning tated ha conlpara (C-160) ad wihtne sang machine, theo wi worm aoccdance ‘nner sting 0 he eal pane) By uneton separa sewing alr ea be spiced and sewn without imming tread. Ie] ye) 0:8 Tread innings operate. read canbe red. JE) Te) 1 on tend tiring inopratve head cen et bevied) © Setting ofthe needle bar stop postion when the sewing machine tops (Function seting Ne. 10) The postion othe neece bar when the peda sins neutral poston i species Fire) maar 2 Dawn The node ba stops in he lowest pstion tts stoke, TED ICI up the neste nar stops inthe highest postont ts sake (Caution) tf tho step position ofthe need bar eset to the highest position, the thread trimming ction wl be akon after the needle ber eames down ance to the lowest position.© Sound of click ofthe key switch mountod onthe PSC box (Function setting No. 11) “This funeon selects whether he sound i ectve or intective when operating th our kay ewitnes ‘mounted on he PSC box. MID OOO eM soindot ers intac 1509 Tha sound of lick etatve @optiona switch function selection Function setting No. 12): Ris used only whe it is combined with ‘the mechine heed provided withthe optional switch. Functions tobe assigned othe apena wich can be slectas tom the falloving urtns, = (0 No unetion (Sanda setng) COE] CITI) +: Necsie up conn compensating sitching: Every inet sulch is pressed oreo tring by hal sien is perio. (Sane operation eho up down compansaing stitching ste onthe past) 2 Back compensating stitching: Revers fed sitchin Is patormed at om speed whet ewlch is eld pressing. (ts efctve only when constant ‘mension sewing paten's soci wih he CP-160,) '8: Funcon of canceling orce reverse eed stcring ale endo sewing: By ‘pressing the back part ofthe pad ater prasing tha ete, eparation a 4 Thoad tring funtion This function is ectutod es he tos tring suit, 5: Presserfat ing function: Tis tunton aust ste foot tar sch, 8 One stch componsatingsichig : Every time the sich is pressed, one stlohstching operations executes 7 Funcon of smulaneousty canceling revere lee stching athe sar and ‘endo sewing : By operating he optional sich, wetsctvetettectve can be ater changed ove. Pressr foo! iting function when pedals neural: Evry ime the sin i Dressed, th function whather automatically ting ne presser fot when ‘th ped nota ent canbe selected, (ote) Indication @ of reverse toed atiching atthe start and end of sewing onthe = ‘operation pane! is the same even = wen the function le canceled. So, be e caret & | Sowing courting tunetion (Function setting No. 16) “Te unetion coun up avary be trac mmng ls competed and courts th rumba of compton he ening press. “This cn be realizes oper wth the CP-160 conte panel Refer tthe explanation ofthe conrel pena 1:0 Sowing counting futon is operative Of OOO! 0] Sewing counting fuseon is inopeatve (cat onthe CP-160 contr pana wil go cut as wo) (Caution) Seting wt be invalé when the matecal end sensor ie nt attaches, or CP-160 eootro panel is connected. {0 Neutral automatic presser liting function (with AK deviee only (Funetionsetrg No. 21) ‘This funtion can automatically ithe presser fot when the polis inthe neutral geson, Alot ting time of he pedal epends on he atorat iting te ater had ining an wha he Dresser foots automaticaly lowered tis automates Bed at th second neural postion afer has come cf renewal poston once @@ OOO) 0: of Function of neta automate presse ting eno ener. 10 Selection of neton ct astra auzomate passer ing ey{1D Function of changeover of compensating ewitch on the operation pane unten (Function seting No. 22) Funtion of compensation swith onthe operation panel of CP-160 an be changed vert nat ‘down campenssting sting or ane sen compensating seni eu / JIC) 28 un compensating sting (2) 1: One stitch compensating stitching 12 Thread wiemmlng motion condition (Function setting No. 25) “This futon makes he tvea temming mason neice when dapeesing the back at fhe peda ter DOWN detection postion has teen aby tuning handnee! by hand hei. GE) OCOD 1: heed nig ete ened 5 Function of setng the holding force ater stop (Function setting No. 25) Function o prevent he increased amount of reversartaton ater top when the rach hasbeen used for ‘longtime and the machine nesd torque has become ight When the Set values eteasd, he provenon fect becomes large. Hewaver, when the eat valu is excessively increased onto conta, thers & anger that he machina somal rotates. Adis te funebon whe checking the mation theme bar 2B ODIO) — setting range : 0109 {3 Funetion of sting the reaction forest the time of retry (Function setting No. 27) “he functon changes ine magnitude othe reversing ore before moving othe ray mation, Setting argo: 11015 GIF) ICIS) 5 Lees ovrsing fee to 18: More severing ce {9 Seting ofthe suction tne ofthe bacletack solenoid (Function setting No. 28) This ureton en change the suction tne of he backtac slenok Its eflctiva te docreasa he value wnea he heats igh (Caution) When the values excessively decressed, alae of motion or dafectve pitch wil fellow, Be cereal when changing the value. [ZI] CGI) — Stine range : 500 900 ms {8 Function fever fed thing on the way (Function sting Nos. 90138) Fonctens hem of uber sicher and tread ming comma abe ate ouch back Sitch on he sein machine he. Funct sting No 90. Rincon levees es seg nh way sco 9 of Neral ark ncton BIE] CI) ton riaten trv ad ating on be way Funcion sete 21 Number stoes peg rv aed sing ee ‘Setog range BM OOO — crores Furctenseteg No 22 Elective cnsion eure stehing coy Oro oprtve whe te swig ec ss (Pevere codon one way ten oy es hesaig aig ooo8 racine Sng) 110n Operate whan he ating machine ps {overs fo ting ne wey elo at hese sing roche sagan ps) (Cauton) Ether conan operative when he swing machine ering. Fuseton setting No.3 Thgad timing i performed when revere fs itching onthe way complies. ge ooo ‘of Wancut esa teming 1 ron Threac timing s executes. Actions under each seting etate sonora = la [i a oe ee mamraamaran ‘nen sang No.3 can be pees | 7 [a Wen aprng i nach ate ine ane wp MTT | er depreong ora the pode eae faa tehng say ee nurbae teas specs bye uneton ening Ne, 2 cane 2a. 1 WR SaaS ELEN SE Spee FSP, © | eure read rrngis poten at rvs oe Rin e y e| umber lich sponte tho nsen cg 3 fe tn peraan ‘When operating ou accor tbe ie of esp ob caving nana @ | 4 | 4 | 4 | erderesing trent part ofthe pedal automate tea ming pearme ster revere eed stching a8 many teh nano of see spaced he | | unten song No, 31 hes bean patames (D Used asthe neal everseloed schingtovetback ew, {B Uses or eoreing seam press sevng) othe peas, works only whan the sewing nachie is running} (D Used fo enoring seam (press sewing) ofthe peas {tors eter when te seving machine stops when the sewing machine is unr.) |@ Use a darrg so for ora ee sng te eng en. (Used as the subsite fr tead tiring by eprssing back pat ol the pedal oss ony when the soning ‘macineisrinng iis espana efeciv nen he sung macrne is sod ae andr vk mec} © Used as staring sch for revere feed stoning the sewing an (Used ashe substitute for ted iemming by dapreceing back part fhe pel. wis ether mon he sowing machine seps cr when tha sewing machine runing. ls especialy effec when the seins ‘ache Is usea as the sanding work machine) ~~{© Number of rotation of one-shot ettching (Function setting No. 38) Tis uncon can se by he aed operation tone tne, he sewing peed af ne sol stichng when the sewn ‘rach contesting rl competing the narba ol sees specfedordetecng he nal en 8 Bee Seting range $80 10 MAX. tp. <50 / ro (Caution) 1. Setting of one-shot stitching Ie made by the opera function seting No. 76. 2 Thema ranber cf rtton of oma ching iid the mode tthe senng machine head. Hong tine of iting proscar foot (Function setting No, 47) Solenoid type presserfoat iter (No. 46 0) can adjust the hldng time conta of iing reser foot “Ths functon aviomatealy lowers the presses fot wnen the tm set wth he seting No. 47 has passed ater tteg te presser foot ion panel ofthe C1 160, oF tha "ien the neu type presser foo Mor (No, 461) selected he Relaing tine cx of iting presser Toots tines repradiss ofthe sat vate HE OUI) Sener 1010600 see <10 see» {3 Compensation of timing o the solenoid for reverse fee stlichlng (Function settng No. 51 to 2) \iner he norma snd reves testes are at orm unr he auamate reverse Ted etching aco, his imesoncan charge tha ON/OFF tring he sla orback tac and opens rip, > Carporsatn af niin af sna fo: reverse lodstctng ta sano eng Fut sting No 51), COntming of sen forrvese feos sing a esi. sonng canbe compere bythe unt ange ‘Adusing vance =3510.96<1/ 10> 0 OOme) Savane [5 38 asf oR 2 Comrpersaton ot tsngctsleots overs ed shing athe st of ewig (Futon sen No.2) Ontimeg a @ OOWe) score for overo food schig atte stat tsi ‘adusing range Sepia st /10> canbe conperestedty runt oa 2) Compensatin oaning ct selonci to rves ed sich athe end Seing Futon sting Nb, 53) Oithng otecleeiorrvere aed tehig at the sit fs 8 OOO) ‘djusing range | 2610.98 <1/10%> canbe compensated ty tha unt of angeFoot it function ator thread trimming (Function sting No. $8) “This union can autoratcaty tthe presser foot fe fread timing, Ths uneinisellectve ony when Ine used in combination with the AK devs, 1: of Function of automaticaly iting ho pressor foot rot prow. ea ooon (Presser foot 608s not autoratcally go up ater raed tirwmirg) 1:08 Function of automaticaly iting he preser fot i provise, (Presser oo! aomaicaly goes up ate head ning {) Reverse revolution to it tho noadle after thread wimming (Function setting Ne.) “This unctions used to make te eowing machine rotate inthe revaee erection ate fread hiring it the nee bar almost highest positon. Use this functon When he need appear under the presse oot and itis ely to make scratches on he ening products of heavy-weight male ora le. (0: off Functon af making the sewing macin estan fe raver discon fe ooo8 tne nese ar trea teming eno provides. 1 50n Function of making he sewing machine state nt averedctiono let ne nests tread ining is proves (Ceutlon) The needs bar is raised, by rotting the machine inthe reverse cretion, simost to the highest dood point This may resuttinalip-o of he nacle thread. ts therefore necessary {oaduat the length of tread maining ae Head Winning propa |@ Bobbin thread remaining amount detection function (Function sting No. £7 and No. 61) “This uncon detects tne amount ofthe Bobbin head used and iniorms ofthe ime! replacement fhe oti, “This uncon i used when the bobbin tread remaining arp detecton caves (RE) i ataches As forthe deta, eter oe instruction manual for the bobbin tread emaning ant cect deco 8a OOO (Caution) Be sure to set the setting No. 57 to inafective 0") when tha AE deice Is not ached. "E49" esplayod, and the sewing machine isnot actuate) 12 Function of holding predetermined upper lower postion of the needle ber (Futon setting No.) man ne needle bar fn the upper postion orn te lower poston th uretion hos tha neo bby soning a bake shy, 0: of Futon of nkrg predetermined upertoner postion te nese bert inact ae 8 OO0e 11 :0n Function of holding predetermined upperiiower position of the needle bart tec 4 Chonge-overuneton of AUTO / Pda for sewing sped ofthe revere ed hing athe sat of saming uneton sting No.8) ‘Wistuncton sect whahrthe revere feed sting aie sal sowing iprioma wo bres tho spedset ye tuncton sting No, Bor he sting fe prcmad at he speed ho pel operon 0: Manu The spedis nscale by te pel certo, a8 BIB OCI ato Asmatestchnpel te spect sane (Caution) 1. The max. sewing speed ofthe reverse fod aching tthe sao seni ted to the sped et bythe function setting He 8 epee of he pec! 2 When islet sae fevered sehing may not mich hos of norma food sting{Funston ot stop immed ater the revere feed ttching at he start of eukng (Funston setting Mo. 6) This uncon temporary stops the sewing machine even when keeping depressing the front pt othe eda tho tine of completion of press of ravers feed stching the sta sewing, |s used when sewing a short length by roveae feed stehing a the sa of sewing, 0 Not provices with to fenton at {temporary stop ofthe sewing ‘machine immeditely ater the reverse fee sting athe stat | | spe aeving machine OOO) otsewng temporariyto change destin Ce ee remade orecers ig| 7 americas ‘emporaty stop of the sewing ‘machine immediately ater the reverse fd stitching the stat of sewing {5 Function of sot 5. Pedal stroke 2for stating thread trimming (Function setting No. 43) ‘tok betwen ne pedal ins neta positon and staring positon of teed timmig can be auto, {when the fonction of iting prasser foot by pecal provides) BE) BOD eros LE 6010-10} <0 mm(©) Automatic compensation of neutral point of the pedal sensor Whenever the pedal sensor, spring et. are replace, be sue to perform allowing creation | ea) | = come |, eer | ° (7) Setting of the auto lifter function | | (1) Pressing eviteh @, tu ON the power sich (2) rcscation onthe sera ll be as stated in @. A: hs time, the vale incited othe 7 ‘segments of our guess the compensation vue. (Caution) At this time, the pedel sensor does ‘ot work property ithepodalis depressed. Do nat place the footer any object on the pedal, Warning sound "peops” and the ‘compensation value snot elepiayed. (9) Tum OFF the power sien, an tum ON the power switch again fortum to the nova \Winen the auto-liter device (AK) is attached, this function makes the function a ots work, (1) Tum ON te powor switch white prossing svh © inside tha como box, (2)LED depay is tumad :0@, @ (FLON) with "beep", and he tnetion ator beceras stiectve (9) Tun OFF the power svi, and turn ON he power switch again to ruin othe normal rode, (4) Fepea! the operat 1 09), and LED deni Istuedto(FLOFF) Then te tuncon of ao ner doesnot work FLON: Autor device becomes efactva, FLOFF: Autostertureton does nt rk (Standard tthe tine of covery) (Sinan, te pressor lot is nt automaticaly es whan programa sttninglscomieos (Caution) 1. To perform returning ON ofthe power, be sure to perform afer thatine of ane second ‘or more has passed, {WON / OFF oporation ofthe power le performed quicky, setting may be not changed ‘over walt) 2. Autoitor isnot actuated unless this function is propery select. 8. When “FL ON" is selocted without installing the suto-iter device, momentarily delayed atthe start of sewing. in addition, be sure tos ‘when the autostiter is nt Installed since the touch-back switch may nat work(8) nitiatization of the setting data All contents of function setting of SC-500 can be ‘etumed othe stance et vais, (1) Pressing al suites @ © and @, tum ON the power evn, (2)LED displays indication @ wit the sound ‘peep’ and intiaizaton ss, (0) The buzzer sounds ate approximately one second (single sound three times, “peep” “peep” arapeep anh sting da rete tothe standard aeting vate (Caution) Do not tum OFF tha power onthe vty of inlalizing operation. Program of the ‘main unit may be brokon. (4) Turn OFF tne powor swich, and tum ON the power swich again to wtih tothe normal (caution) 1. When this operation Is pertonmed, the neutral compensation value ofthe pede! sensor ‘becomes “0”. Accordingly, be surs to execute the eperaion of sulomatic pedal sensor ‘nour compansation betore using the sewing machine. (Refer 1 page 2.) 2. Even when this operation is performed, the sewing data eet by the operation panel ccennot be inialzed 7. CHANGING PROCEDURE OF THE PEDAL TYPE 1. PFL ype the standard orth peda ype for ssc-s00 2. When PFL ype i i the sandard sta, here {8 section of autositter ang the amount ot eprassing the back par ot pal aetate 0 =. esd immer becomes brger (hr mer ——— maton poston ce), 8, Forti reason, when youtel he wok seu Iti recommenda to chenge over te jumper sen fo KFL ype By seting 1 KFL ype, when depressing he back parol foot peal ad immer mation \sporormed atthe shallow poston. 4. Selene padal sensory ehangooverimper pin in scorcance wth th ype. (caution) 1. When changing ver he Jumper, be sure to perorm the work it the power OFF. 2. Salting does not change even when changing over the jumper while the power is ON. However, theres denger of damaging the main unit. KELORL RRL ow wD8. CONNECTING PROCEDURE WITH JUKI OPTIONAL DEVICES (1) Bobbin thread remaining amount detection device, AE When sing the AE devia, the options 10 pes nocessay. Connect solenid cord @ attached tthe side of ho ‘AE device 0 2P plug (ea) ® ataenee othe !O pb. forse, (Caution) Even whan conroctng to 14P plug ‘tom the machine head the device de not work 80, be careful (2) Connection of the pedal of standing-work machine (1) Connact tna connector 0 2K70@ to connector © (onse: 129) 0150-600, (2) Tiohan the core ot PTO together wih other cords wth cable cin bara @ attached to the ‘8d of he boxe essing tvough the cable amp. (Caution) Be aureto tn OFF the power before ‘connecting the connector.(8) Setting of the auto lifter function \Winen the auto-tter device (AK) is attached, ‘uneton makes the uncon of atte work. (1) Tum OW the power suche prssing sich © tesco th conto box. (2)LED cepayistumed 10 @, @ (FL ON) with “aep" ane he function lato iter becomes stfctve (9) Tun OFF the power sie, and turn ON the power switch again totum tothe novmal i (4) Fepeat the operation 1) 13), and LED depay Istuado(FLOFF) Thon te tuncon et uo- er 088 rot work, FLON: Autor device comes atactve FLOFF : Autos function das net werk. (Standare at the te of dosvery) {Simiary, tho presser ft is ot autoraticaty tes whan programmed stehingis crite) (Caution) 1. To pertorm returning ON ofthe power, be sure to perform after thetime of one second ‘ormore has passed. (WON OFF operation ofthe power is performed quickly, seting may be not changed cover well) 2, Rutotiers not actuated unlees this function Is propery selected 3, When "FL ON" is selected without installing the autositer device, starting is ‘momentary delayed at the stat of sewing. In addition, be sure to elect “FL OFF" Ww the sutostere not intel sins the toueh-beck seh may not work (4) Connection of the material end sensor (ED) (1) Connect ne connector ot mateo sensor {€D) 0 connecor @(CNES: 6) of 80-500. {@)Tiohton the cord ofthe mataial end sensor together wah other cords with elec band (© atacac othe side ofthe box ater pa8ng hough the cable clap (Caution) 1. Be sure to turn OFF the power before connecting the connector. 2. For the use ofthe material end sensor, ‘fer tothe Instruction Manual atached to the materiel end sensor,(6) Connecting procedure of CP-160 1) Excusve connectors are prepared fer connection oft connector or CP.100. 2) ying attrtiono he rertaion ofthe connector ©, consectito conector@ (NSE) located on tho oveultboard ter connssing, securely lock ne EXTERNAL INPUT/OUTPUT CONNECTOR (SIGNAL CONNECTOR FOR EXTENSION) For extemal inp cennactor @ fting signals which are convenient when installing counter ofthe ike 08-0 ara opted. (Caution) Whon using the connector, consult technicians whe have electrical | =z | : | Table of layout of connector and ‘exo | Mamet | np Pane | “Sgnel | ouput Deseron +fav | = 2 |LSwintio | apt |Reveuiontypecls pokes whe Lew srl |DOSV-Ema - benginguted 3 [SOFT | Input [speed ot lton ited io sokspeed whi Low [OCS ma signals being npr ae [DDETIN) | Outbit [Lows ouputwnan neal barisin ls DOWN postion | {BETA | Odout Low cut wen ood as 6 UP poten. ISSTATEAN) | Out [Low dp when sonna nachos n STOP le Sano (ov runs 14S0) | Gait [Rolaton sina 4 pucsrovoten —ewv ISUBPSW | eu |iou sal of oto sane sich |oosvstm t oton vende on setng ttnconceting No. 12. | 7 jeanne OviGrnd) Deavema | 11__|suaswiww [ouput [Monitor LED output of SUBPSW10. CONNECTOR CONNECTION DIAGRAM (1) Solenoid for machine head Layout of he signals f mschine head solenoid connecors CNS ae CNAY vais in accordance with he tunetion vison of CONTROL out boar (CTL cou Boar). Honever thers inerchangeabily forthe specications othe machine head sio, en th signals can be sed without change Layout af CNS pins by classified function Rev. Tame tiga owe Funclion Rv. 02_| Pin No. 7 or | Bro Com a | |e = Y rrogan cle | sree cmale| : : urs nn ‘BTSWATN 7 14 = “ i | u ae 7 (2) Selenold for iting presser foot fal: mo |i : forages[ Replacing 1 fuse on CTL ercuit bosrd (solenoid protection fuse) } [a Lect 0 soto int ron cover ne ‘open the cova ter checking thal the power has boon tured OFF, 2) Replace BAF fuse on CT det boars wh = use of the same capzcty supplied as {tose te front cover a tore an iit with the setscrems whl payingatentiono peting othe cords { Replacing Ft tuse on PWR circuit board (power circuit protection fuse) { Replacing 2 use on PWR circuit board (regenerative resistance protection fuse) oO 1) Loosen two geecrews inthe font cover snd ‘open the cove ater checking thal the poner has been tured OFF, 2) Ramove conectors CN30, CNS2, CNSR, (ON36, CNS7 end GNSS and remove the screw attached to the round wie of CTL ‘eal boar (Comecior Nos. depend on the specfeatons) 3) Draw up ent cover cbiquely etna postion where the ront cover Is obiuely tied by spproximataly 45 degrees, and remove the - Remove the control bo rr the motor 4) Remove four stsrous in bono over ane remove the otto caver Replace 3.154 * fuse of F2 use on PWR ‘cut boar witha use one same eapacty ‘supple as accessories. Fix tho boltom cover ss before withthe ‘selscrews, and press the tont cover tothe bottom cover om te postion where the fant cover is obliquely ited by approximately 45 eroes fo asserbing 17) Aitach the connectors and the gioune wire ‘hich have been remove ‘lose the font cover as lore an fot with the setscrens whie payingatonton oping ‘othe cords, o(2) Changing procedure between 100V to 120V and 200V to240V (Possible only for the voltage changeover type) Votage can be cnangac between single phase 10 10 120V and singla phasta-phise 200 to 240V by changeg over the woage changeover eth, (Caution) The votage changeover sch onthe inside ofthe control box When changing the sting be ‘su 10 open the ont cover ater tung OFF he power wth and lapse mints oF more, Inaction i charging procadur ls mstken the corral box demaged 0, be very caret ss (1) Tum OFF the power with tte power switch ater checking tha the sewing chine has sipped (@} Draw out tho power cord trom the power receptacle ater ching tha the power Sitch has been tuned OFF. Then wad for rinutes (9) Remove two serous @ fing the front cover and sion open tho ton cover (4) hanging procedure othe power voltage (Caution) When the voltage of the power ‘changeover snitch and ato the AC input cordare wrong the contol bexis deaged. ‘Be sure to check tre ncation af the ‘changeover switch and the input power voltage fr use 1) hen sing wih 3 pasa 29010 240 Put a seroncrior othe la othe lt secton @ cine cnangeouer swith ana push un the sth, (ication ote votageotswichs 2209.) ‘Connociho crimp splverrinatef AG put cord 1o a power plug as show inthe igure A, 2) When using wah sng pase 20010 2404 ‘Puta sceucrver or the ie fo Ie sit secon '@ of he crangeover seh and push up ihe Uindeaton ote votage otsrich is 2209.) ‘Connect no cep serra ef AC np cord toe power lug ax show nse gu 8) When using wh sng phase 10010 120 «© Putasrewdie ere heb test secion @ ch ‘ha changoover ale an ph om he sch, (eaieaton ofthe vtaga ol sueh 1104) ‘Cometh cp satel et AC pt cont to he power plug as show nthe igure (Caution) Be very caret! hat he component ‘otdamage by the op ee of th serearver (8)Check again that he change has been performed without fal bor closing tha rant (6) Close the font caver anetighton two sores while being very earful thatthe cord is ot ‘caughtby ha cover(3) Control voltage check terminal of CTL circuit board ‘Appearance of CTL ciel board assombled inside the front panel f SC-50 stow, Cont! vaiage chock orminals ar et up athe chack whether or ot the especie tages ate abc can be period. DANGER] Thor is a danger of eletlc shock since the works performed with he power ON, ‘Do not perform the work by any person other than technicians whohave electrical romacye ckioraal| Power alnuse | Noma ings iene TPs Seni ve VOUT) | ov 24V+ 12 | Vilage an ces wh Gla [Tre | Ground (@NO) ov if = TPs | Ppanelcontva (ria) [av _ Tr [ene (eno ov - TPS, _Cireuit control (+5V)__ | +5V_ . _ (Caution) All nominal votages ate those from GND reference. There I @ light error between the ‘sual value and the indiostion value ‘Appearance of CTL cicult board Vonage cheek termine!12. ERROR CODES _[n.case ofthe following, check apnn before you ge the case as rouble. oo —_Gause Danesh messi Whenting ite sewing machina be [When ing he swing actine bo Te swing mane ae arog OFFI burzer Beeps end the sowing [turing OFF the power ewitch, Acton |e owe! machin camet be operated [gen cnthe ts aon ol | Solereds for thea wining, |ohen the fase fr solenald power [Check the fuse for solenacd power ‘err fed, pare a wor, [pcan ha own out proton. Hane ame done ight. Even when depressing the pedal Neu poston lh peas hae ved [Eee he arate nual vec immosiatey al tuing ON te |eua poston maybe shied when |reton ot hep senor omer th sovng ache doesnt |chengig pms pore ol ha pal fu When apace pl te [ro the) Sewresig he kp a [he sewing machine doesnot tn | ven when he pedal ato to ‘Stop pon the song machine [When dighoning tha sere in the| Securely Uighlen the screw In te ve (eg) Ihanawoe! i forget a tee ancen _ [astro endl opp, rasa et oe 99! gp up even [Air neon OFF. sete “FL ON by autos fenctn Pedal ystems © KFL system. [Change the jrper to PPL soting 1 i ne poser toc depresang ne bas part be past [cor ot autostter sevice i not|Comect ne cond nety contd comecer OHM. “Tucvbeck swith also war. [Presser fot le going up by aulo-er [Poem nt eer presser [Autostiter device Ie not attached | Selo" OFF wren aia doco Honeve au iar incon iw ON. lash ‘UP poaon moves io weak wn |The made neste eth ee | Remove efor cove and aang | fl amos on he pana ightup.” |The atone CL pe pesados byte ee nang proce] by the Bound corde. and the|dvonied nthe ron Mant ‘toremenoned nase este Sewing machine ais tn Moir ouput cord AF) is deconnact. | Connect he cord propery \Comacor (CN) eet ppl ar Cornet eens prope, Inacio eos occa ne en Tee are cde ck tuo naire tem 0 ‘eet raga won ry lems epee ouucsou son page cm Werks ‘Chackng procedure of the ear de 1), Presarg such @into creo. ON Hoe 2) LED becomes desay @ win he sound ol peep" te es oro cade spayed 8} Consmation ath corns of previous or ean to poromesdy pasty actor @or@. (Caution) When operating swizh @, one bore he ‘eating enor sos spayed ‘When operating sich @, one str he oting ror cose in cepiaye, Pee(1) Error code list Te [Sexrpoo otenoramaed| —Gomsciaemoe oma] Tea edad [{ncienatoe ene) "| vnws ts anenspeson anos 7 ca er nn econ a et = Cech be ayeio mn C3 ——_=en retnecaa coupes ass cos | Spe TinCan ep renw | a Faceanin pe camer OF ee + chock wna option pret co saan — rer — [San TTT halal rs gary ior ne [awa [Stacia er . are Seats ee Latour manera Sea Se sarasota eso [tetera cee POWER 2 HS law ae es eg wear guard ne leo ge Some ra race ‘otis run | etna ‘eens |< Nov isornd toot 20 Star eet taken by heaps check yer see wt ra Zan ” 0 [reine |- Won nt spa DIRT | CHARRETTE OTHTSTO| a icertoereertae Smecansnsccormes +e ent et ga on ‘sce se sree hacoeceain hanasine a13. BLOCK DIAGRAM soerrenone ]14, DRAWING OF THE TABLE (For DDL-8700) ulus ua Bava a ia eee a eww Ce “Be ver) PartNo. 11185603,alain — ‘JUKI CORPORATION Firteliaesmorr ness: Fim gprapagei mr ‘ata ae como