HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL
O R I G I N A L M A N UA L I S S U E D A T E : 4 / 2 0 1 2
AZ3F CHASSIS
Segment: 3a-G
Version Date Su b j e c t
1.0 4/2012 Original manual issue.
2.0 4/2012 Corrected P/N.(P.145)
3.0 4/2012 Corrected text.(P.7~13)

LCD Digital Color TV

9-888-487-03
SERVICE MANUAL
AZ3F CHASSIS
Segment: 3a-G

LCD Digital Color TV

9-888-487-03
MODEL LIST

MODEL COLOR COMMANDER DEST. MODEL COLOR COMMANDER DEST.

KDL- 4 0 H X8 5 0 Black RM-ED047 AEP

KDL- 4 0 H X8 5 3 Black RM-ED047 AEP/UK

KDL- 4 0 H X8 5 5 Black RM-ED047 AEP/IT

KDL- 4 6 H X8 5 0 Black RM-ED047 AEP

KDL- 4 6 H X8 5 3 Black RM-ED047 AEP/UK

KDL- 4 6 H X8 5 5 Black RM-ED047 AEP/IT

KDL- 5 5 H X8 5 0 Black RM-ED047 AEP

KDL- 5 5 H X8 5 3 Black RM-ED047 AEP/UK

KDL- 5 5 H X8 5 5 Black RM-ED047 AEP/IT

KDL-40/46/55HX850,853,855(AEP/UK/IT) 3
WARNINGS AND CAUTIONS - EN GLI SH

CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.

CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
• Carry the TV with an adequate number of people; larger size TVs require two or more people.
• Correct hand placement while carrying the TV is very important for safety and to avoid damages.

SAFETY-RELATED COMPONENT WARNING!!

Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony
parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual.
Follow these procedures whenever critical components are replaced or improper operation is suspected.

KDL-40/46/55HX850,853,855(AEP/UK/IT) 4
WARNINGS AND CAUTIONS - FREN CH

ATTENTION!!
Ces instructions de service sont à l’usage du personnel de service qualifi é seulement.
Pour prévenir le risque de choc électrique, ne pas faire l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualifi é faire ainsi.

WARNING!!
Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout dépannage. Le chássis de ce récepteur est
directement raccordé à l’alimentation du secteur.

POUR TRANSPORTER LE TÉLÉVISEUR

Tenez compte de ce qui suit pendant l’installation du téléviseur :
• Débranchez tous les câbles avant de transporter le téléviseur.
• Transportez le téléviseur avec le nombre de personnes approprié ; un téléviseur de grande taille doit être transporté par au moins deux personnes.
• Lors du transport du téléviseur, l’emplacement des mains est très important pour votre sécurité, ainsi que pour éviter de causer des dommages.

ALERTE!!
Afi n d’eviter tout risque d’electrocution provenant d’un chassis sous tension, un transformateur d’isolement doit etre utilise lors de tout depannage. Le chassis de ce recepteur est
directement raccorde a l’alimentation du secteur.

ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!

Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du
fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages
de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque remplacement de
composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.

KDL-40/46/55HX850,853,855(AEP/UK/IT) 5
 W A R N I N G S A N D CAUTIONS

USE CAUTION WHEN HANDLING THE LCD PANEL

When repairing the LCD panel, be sure you are grounded by using a wrist band.
When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.

1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.

KDL-40/46/55HX850,853,855(AEP/UK/IT) 6
 W A R N I N G S A ND CAUTIONS

1. HANDLING THE TENGO PANEL

When handling the TENGO panel, please follow the instructions below.

- Do not hold the panel at the end of the long side. Leave at least 200 mm with the short side. (Fig. 1)
- Always put down the panel with great caution. (Fig. 2)

Hold more than 200mm from the short side

Fig.1

Fig.2

KDL-40/46/55HX850,853,855(AEP/UK/IT) 7
 W A R N I N G S A ND CAUTIONS

WARNING: Handling the panel as depicted below is strictly forbidden, otherwise resin separation / cracking of glass may occur.
1. DO NOT put the panel on a cushion which is not supporting the panel along its total length. (Fig.1)
2. DO NOT put the bottom of glass directly on the repair surface. (Fig.2)
3. DO NOT hold (and press) the glass side with the palm of your hand. (Fig.3)
4. DO NOT hold the short side of the panel. (Fig.4)
5. DO NOT hold only the glass plate when the glass side is up. (Fig.5)

Fig.1 Fig.2 Fig.3

Will bent easily Fig.4 Fig.5

KDL-40/46/55HX850,853,855(AEP/UK/IT) 8
 W A R N I N G S A ND CAUTIONS

2. NOTES ON REPLACING THE TENGO PANEL

When replacing the TENGO panel at service, please keep in mind the 10 guidelines on the following pages.
1. Unpack the cardboard box and pull out the panel with reinforcing plates. (Fig.3)
2. Together with the reinforcing plates, put down the panel horizontally with the face down. (Fig.4)
Note: Please use the reinforcing plates as operating table.

Fig.3 Fig.4

KDL-40/46/55HX850,853,855(AEP/UK/IT) 9
 W A R N I N G S A ND CAUTIONS

3. Unpack the TENGO panel. (Fig.5)

4. Cut the protection bag at the centre of the back of panel. (Fig.6)
Note: As the bag will be used for repacking, please cut the protection bag carefully.

Fig.5 Fig.6

KDL-40/46/55HX850,853,855(AEP/UK/IT) 10
 W A R N I N G S A ND CAUTIONS

5. Assemble the TV set with the new panel. (Fig.7)

6. After assembling, attach the Stand Unit and position the TV upright. (Fig.8)

Fig.7 Fig.8

KDL-40/46/55HX850,853,855(AEP/UK/IT) 11
 W A R N I N G S A ND CAUTIONS

7. Position the plastic bag correctly on the package and place the replaced panel on it. (Fig.9)
Note: Do not hold the panel at the end of the long side. Leave at least 200 mm with the short side.
8. Align the bottom side of panel with the cushions on the package. (Fig.10)
Note: The glass surface may get damaged if you pack the panel in the wrong direction. Prevent hitting the glass of the panel to any package material.

Hold more than 200mm from short side Fig.9 Fig.10

KDL-40/46/55HX850,853,855(AEP/UK/IT) 12
 W A R N I N G S A ND CAUTIONS

9. Tape the plastic bag on the back of panel to protect the panel surface. (Fig.11)
10. Confirm the orientation of the panel again. The T-CON board side must be at the lower end.
11. Repack the panel in the original cardboard box. (Fig.12)

Fig.11

Fig.12

KDL-40/46/55HX850,853,855(AEP/UK/IT) 13
SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.

3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.

4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.

KDL-40/46/55HX850,853,855(AEP/UK/IT) 14
 SAFETY CHECK-OUT

Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed
metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’
instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The
“limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).

How to Find a Good Earth Ground

A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also
at earth ground.
If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance
between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot
side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the
lamp should light at normal brilliance if the screw is at ground potential (see Figure B).

KDL-40/46/55HX850,853,855(AEP/UK/IT) 15
SELF DIAGNOSIS FUNCTION
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the STANDBY LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these
problems occur. Service menu Item
STBY LED
name Diagnostic Item Description
DIAGNOSTIC TEST INDICATORS Flash time
(Screeen Display)
When an error occurs, the STANDBY LED will flash a set number of times to 2 MAIN_POWE Main 12 V failure
indicate the possible cause of the problem. 3 DC_ALERT Main 5.0/3.3/1.2 V failur
If there is more than one error, the LED will identify the first of the problem areas. AUD_PROT Audio amp. Protection
Result for all of the following diagnostic items are displayed on screen. HDMI_EQ HDMI equalizer/switch I2C NACK
If the screen displays a “0”, no error has occurred . TU_DEMOD Tuner or demodulator I2C NACK
4 LD_ERR LED driver failure/LED voltage protection
5 P_ID_ERR Panel ID EEPROM I2C NACK
DISPLAY OF STANDBY LED FLASH COUNT HFR_ERR FRC device I2C NACK
TCON_ERR FRC device Initialization failure
TCON_ERR E Micro (PEM) not started
6 BACKLITE Backlight converter OVP
7 TEMP_ERR Over temperature protection
TEMP_ERR Temp. sensor I2C NACK
Software Error (Also the main board’s memory or Wi-
8 -
0.5 Fi module is a suspect)
0.5 9 - Not used
3
Transmitter board not connected, protection
10 EMIT_ERR
(3D models only)
11 - Not used
12 - Not used
SELF-DIAGNOSTIC SCREEN DISPLAY
For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of failure for
confirmation on the screen:

[To Bring Up Screen Test]

In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:
*
DISPLAY Channel 5 Volume TV POWER
* : Note that this differs from entering the service mode (volume +)

KDL-40/46/55HX850,853,855(AEP/UK/IT) 16
 SELF DIAGN O S I S FUN C T I O N

[SELF DIAGNOSTIC SAMPLE SCREEN DISPLAY]

SELF CHECK

000 RESERVED ^^^^^^^^^^ ^^^^^^^^^^ ^^^^^^^^^^ 00

Item name 000 RESERVED ^^^^^^^^^^ ^^^^^^^^^^ ^^^^^^^^^^ 00
002 MAIN_POWE ^^^^^^^^^^ ^^^^^^^^^^ ^^^^^^^^^^ 00
003 DC_ALERT ^^^^^^^^^^ ^^^^^^^^^^ ^^^^^^^^^^ 00
003 AUD_PROT ^^^^^^^^^^ ^^^^^^^^^^ ^^^^^^^^^^ 00
003 HDMI_EQ ^^^^^^^^^^ ^^^^^^^^^^ ^^^^^^^^^^ 00
003 TU_DEMOD ^^^^^^^^^^ ^^^^^^^^^^ ^^^^^^^^^^ 00
004 VLED ^^^^^^^^^^ ^^^^^^^^^^ ^^^^^^^^^^ 00
004 LD_ERR ^^^^^^^^^^ ^^^^^^^^^^ ^^^^^^^^^^ 00
005 HFR_ERR ^^^^^^^^^^ ^^^^^^^^^^ ^^^^^^^^^^ 00
STBY LED flash time 005 TCON_ERR 1108231325 ^^^^^^^^^^ ^^^^^^^^^^ 01
005 P_ID_ERR ^^^^^^^^^^ ^^^^^^^^^^ ^^^^^^^^^^ 00
Error count (00-99)
006 BACKLITE ^^^^^^^^^^ ^^^^^^^^^^ ^^^^^^^^^^ 00
007 TEMP_ERR ^^^^^^^^^^ ^^^^^^^^^^ ^^^^^^^^^^ 00
007 FAN_ERR ^^^^^^^^^^ ^^^^^^^^^^ ^^^^^^^^^^ 00
010 EMITTER ^^^^^^^^^^ ^^^^^^^^^^ ^^^^^^^^^^ 00
101 VPC_WDT ^^^^^^^^^^ ^^^^^^^^^^ ^^^^^^^^^^ 00
102 MEPS_WDT ^^^^^^^^^^ ^^^^^^^^^^ ^^^^^^^^^^ 00
CPU Watch-dog timer 103 HOST_WDT ^^^^^^^^^^ ^^^^^^^^^^ ^^^^^^^^^^ 00
104 STBY_WDT ^^^^^^^^^^ ^^^^^^^^^^ ^^^^^^^^^^ 00
Error history (Last failure time beforehand) *1
0081^00671^00088 Error history (Failure time before last) *1
Error history (The last failure time) *1
Panel operation time by hour (MAX:65535) *1 : Format of error history
YYMMDDhhmm (in UTC)
Boot count (MAX:65535) Example:1108231325 -> Aug 23 13:25 2011 UTC
Total operation time by hour (MAX:65535)

Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.
After you have completed the repairs, clear the result display to “0”.

Clearing the Self Check Diagnostic List

1. Error history and Error count : Press the Channel 8 => Channel 0 .
2. Panel operation time : Press the Channel 7 => Channel 0 .

Exiting the Self-diagnostic screen

To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on the TV.

KDL-40/46/55HX850,853,855(AEP/UK/IT) 17
SEC 1. DISASSEMBLY
• There are clutch in the yellow frame[ ]. Therefore please be careful in the case of the disassembly or assembly of parts.

Note: When removing the rear cover, to prevent damaging the rear cover, please refer to “APPENDIX-1”..

Note: Metal type Rear Cover is used in these models.

When handle the Rear Cover, please pay special attention to the sharp edges due to no curing finish.
When working, wearing gloves is recommended.
Location of the sharp edges, please refer to “APPENDIX-2”.

KDL-40/46/55HX850,853,855(AEP/UK/IT) 18
 D I S ASSEMBLY

1-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
1 - 1 - 1 . BUNCHIN ASSY, HEAD COVER A N D NECK

BUNCHIN ASSY
1 2

HEAD COVER

3 Screws (SCREW,+PSW M5X 16) P/N: FX0029601 3 Screws (SCREW,+PSW M5X 16) P/N: FX0029601

NECK

3 Screws (SCREW,+PSW M5X 16) P/N: FX0029601

KDL-40/46/55HX850,853,855(AEP/UK/IT) 19
 D I S ASSEMBLY

1-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
1 - 1 - 2 . BASE PLATE, BASE COVER, TOP PLATE, SPEAKER AND SOU ND BA R STAND CA BLE

1 2 BASE COVER

BASE PLATE

TOP PLATE

6 Screws (SCREW,+PSW M3X 8) P/N: 2-580-593-01 16 Screws (SCREW,+PSW M3X 8) P/N: 2-580-593-01
7 Screws (SCREW +BVTP 4X12 TYPE2 IT-3) P/N:FX0005801

3 SPEAKER

SOUND BAR STAND CABLE

KDL-40/46/55HX850,853,855(AEP/UK/IT) 20
 D I S ASSEMBLY

1-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
1 - 1 - 3 . AC COVER AND POWER SUPPLY CORD

CABLE CLAMPER

Note: Confirm Insulation sheet is seen.

Note: When assemble the AC COVER, hold the AC COVER and tighten a screw.
AC COVER REAR COVER

POWER SUPPLY CORD

1 Screw (SCREW, +PSW M3X6 W12) P/N: FX0001901

KDL-40/46/55HX850,853,855(AEP/UK/IT) 21
 D I S ASSEMBLY

1-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
1 - 1 - 4 . REAR COVER ( 1 / 2 )

Note: When screw top side 2 corner, please hold Rear Cover as below picture.

REAR COVER

2 Screws (JOINT, SCREW) P/N: FX0050801

4 Screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N:FX0012779
14 Screws (SCREW, +PSW M3X6 W12) P/N: FX0001901
2 Screws (SCREW, ORNAMENTAL M6X12) P/N: FX0006302

KDL-40/46/55HX850,853,855(AEP/UK/IT) 22
 D I S ASSEMBLY

1-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
1 - 1 - 4 . REAR COVER ( 2 / 2 )

KDL-40/46/55HX850,853,855(AEP/UK/IT) 23
 D I S ASSEMBLY

1-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
1 - 1 - 5 . SHEET, A N T ( G)

SHEET, ANT(G)

SHEET, ANT(G) SHEET, ANT(G)

KDL-40/46/55HX850,853,855(AEP/UK/IT) 24
 D I S ASSEMBLY

1-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
1 - 1 - 6 . SWI T C H U N I T

SWITCH UNIT

2 3

SWITCH UNIT SWITCH UNIT

KDL-40/46/55HX850,853,855(AEP/UK/IT) 25
 D I S ASSEMBLY

1-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
1 - 1 - 7 . ANTEN N A

<A>

1 2
ANTENNA

ANTENNA

1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341

<A> <B>

<B>

1 2
ANTENNA

ANTENNA

1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341

KDL-40/46/55HX850,853,855(AEP/UK/IT) 26
 D I S ASSEMBLY

1-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
1 - 1 - 8 . W I RELESS LAN CARD

WIRELESS LAN CARD

2 Screws (SCREW (+PSW) (M3X6)) P/N: FX0001341

Note: Refer to the connection from the antenna when

2 3 installing a wireless module.

WIRELESS LAN CARD WIRELESS LAN CARD

KDL-40/46/55HX850,853,855(AEP/UK/IT) 27
 D I S ASSEMBLY

1-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
1 - 1 - 9 . CONNECTOR, HARNESS A N D FFC

CONNECTOR ASSY 14P CONNECTOR ASSY 28P

HARNESS ASSY FLEXIBLE FLAT CABLE

KDL-40/46/55HX850,853,855(AEP/UK/IT) 28
 D I S ASSEMBLY

1-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
1 - 1 - 1 0 . UNDER BRACK ET

BAP BOARD

UNDER BRACKET

2
BAP BOARD

UNDER BRACKET

KDL-40/46/55HX850,853,855(AEP/UK/IT) 29
 D I S ASSEMBLY

1-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
1 - 1 - 1 1 . SI D E BRA CKET

SIDE BRACKET

BAP BOARD

SIDE BRACKET

BAP BOARD

KDL-40/46/55HX850,853,855(AEP/UK/IT) 30
 D I S ASSEMBLY

1-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
1 - 1 - 1 2 . BAP BOARD

BAP BOARD

6 Screws (SCREW (+PSW) (M3X6)) P/N: FX0001341

BAP BOARD

KDL-40/46/55HX850,853,855(AEP/UK/IT) 31
 D I S ASSEMBLY

1-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
1 - 1 - 1 3 . S I DE SHEET (METAL) A N D U N DER SHEET ( M E T A L )

SIDE SHEET (METAL)

UNDER SHEET (METAL)

KDL-40/46/55HX850,853,855(AEP/UK/IT) 32
 D I S ASSEMBLY

1-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
1 - 1 - 1 4 . G6 BOARD
1

2 3

G6 BOARD G6 BOARD

5 Screws (SCREW (+PSW) (M3X6)) P/N: FX0001341

KDL-40/46/55HX850,853,855(AEP/UK/IT) 33
 D I S ASSEMBLY

1-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
1 - 1 - 1 5 . SPACER ( B)

Note: Do NOT mount G board to Panel without Spacers.

KDL-40/46/55HX850,853,855(AEP/UK/IT) 34
 D I S ASSEMBLY

1-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
1 - 1 - 1 6 . INSULATION SHEET ( G 6 4 0 )

INSULATION SHEET

INSULATION SHEET

KDL-40/46/55HX850,853,855(AEP/UK/IT) 35
 D I S ASSEMBLY

1-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
1 - 1 - 1 7 . I N S ULATI ON SH EET

INSULATION SHEET

INSULATION SHEET

KDL-40/46/55HX850,853,855(AEP/UK/IT) 36
 D I S ASSEMBLY

1-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
1 - 1 - 1 8 . SPEAKER BOX ASSY ( W OOFER)

SPEAKER BOX ASSY

3 Screws (SCREW, +PSW M3X6 W12) P/N: FX0001901

2
SPEAKER BOX ASSY

KDL-40/46/55HX850,853,855(AEP/UK/IT) 37
 D I S ASSEMBLY

1-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
1 - 1 - 1 9 . SPEAKER BOX ASSY
<A>

SPEAKER BOX ASSY

<A> < B>

<B>

SPEAKER BOX ASSY

KDL-40/46/55HX850,853,855(AEP/UK/IT) 38
 D I S ASSEMBLY

1-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
1 - 1 - 2 0 . CORN ER BLOCK

<R>

1 2

CORNER BLOCK

CORNER BLOCK
<R> < >
1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341

<L>

1 2

CORNER BLOCK

CORNER BLOCK

1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341

KDL-40/46/55HX850,853,855(AEP/UK/IT) 39
 D I S ASSEMBLY

1-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
1 - 1 - 2 1 . HL BOARD AND PWB HL TA PE

HL BOARD

2 3
PWB HL TAPE (L)
PWB HL TAPE (S)
HL BOARD

HL BOARD

KDL-40/46/55HX850,853,855(AEP/UK/IT) 40
 D I S ASSEMBLY

1-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
1 - 1 - 2 2 . HEM 3 BOARD

HEM3 BOARD

HEM3 BOARD

KDL-40/46/55HX850,853,855(AEP/UK/IT) 41
 D I S ASSEMBLY

1-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
1 - 1 - 2 3 . TH ERM A L SH EET

KDL-40/46/55HX850,853,855(AEP/UK/IT) 42
 D I S ASSEMBLY

1-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
1 - 1 - 2 4 . SLI D E CLA MP

1 2

SLIDE CLAMP SLIDE CLAMP

1 2

SLIDE CLAMP SLIDE CLAMP

KDL-40/46/55HX850,853,855(AEP/UK/IT) 43
 D I S ASSEMBLY

1-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
1 - 1 - 2 5 . J O I N T CORN ER
<A>

JOINT CORNER

<A> < B>

1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341

<B>

JOINT CORNER

1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341

KDL-40/46/55HX850,853,855(AEP/UK/IT) 44
 D I S ASSEMBLY

1-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
1 - 1 - 2 6 . CLI P A N D AL FRAME Note: Remove all clips and replace with new ones.

1 2 3

19 Clip (CLIP (M)) P/N: 4-298-305-01

Note: Quantity=19pcs
AL FRAME

LCD PANEL

KDL-40/46/55HX850,853,855(AEP/UK/IT) 45
 D I S ASSEMBLY

1-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
1 - 2 - 1 . BUNCHIN ASSY, HEAD COVER A N D NECK

BUNCHIN ASSY
1 2

HEAD COVER

3 Screws (SCREW,+PSW M5X 16) P/N: FX0029601 3 Screws (SCREW,+PSW M5X 16) P/N: FX0029601

NECK

3 Screws (SCREW,+PSW M5X 16) P/N: FX0029601

KDL-40/46/55HX850,853,855(AEP/UK/IT) 46
 D I S ASSEMBLY

1-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
1 - 2 - 2 . BASE PLATE, BASE COVER, TOP PLATE, SPEAKER AND SOU ND BA R STAND CA BLE

1 2 BASE COVER

BASE PLATE

TOP PLATE

6 Screws (SCREW,+PSW M3X 8) P/N: 2-580-593-01 16 Screws (SCREW,+PSW M3X 8) P/N: 2-580-593-01
7 Screws (SCREW +BVTP 4X12 TYPE2 IT-3) P/N:FX0005801

3 SPEAKER

SOUND BAR STAND CABLE

KDL-40/46/55HX850,853,855(AEP/UK/IT) 47
 D I S ASSEMBLY

1-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
1 - 2 - 3 . AC COVER AND POWER SUPPLY CORD

CABLE CLAMPER

Note: Confirm Insulation sheet is seen.

AC COVER REAR COVER Note: When assemble the AC COVER, hold the AC COVER and tighten a screw.

POWER SUPPLY CORD

1 Screw (SCREW, +PSW M3X6 W12) P/N: FX0001901

KDL-40/46/55HX850,853,855(AEP/UK/IT) 48
 D I S ASSEMBLY

1-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
1 - 2 - 4 . REAR COVER ( 1 / 2 )

Note: When screw top side 2 corner, please hold Rear Cover as below picture.

REAR COVER

2 Screws (JOINT, SCREW) P/N: FX0050801

4 Screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N:FX0012779
14 Screws (SCREW, +PSW M3X6 W12) P/N: FX0001901
2 Screws (SCREW, ORNAMENTAL M6X12) P/N: FX0006302

KDL-40/46/55HX850,853,855(AEP/UK/IT) 49
 D I S ASSEMBLY

1-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
1 - 2 - 4 . REAR COVER ( 2 / 2 )

KDL-40/46/55HX850,853,855(AEP/UK/IT) 50
 D I S ASSEMBLY

1-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
1 - 2 - 5 . SHEET, A N T ( G)

SHEET, ANT(G)

SHEET, ANT(G) SHEET, ANT(G)

KDL-40/46/55HX850,853,855(AEP/UK/IT) 51
 D I S ASSEMBLY

1-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
1 - 2 - 6 . SWI T C H U N I T

SWITCH UNIT

2 3

SWITCH UNIT SWITCH UNIT

KDL-40/46/55HX850,853,855(AEP/UK/IT) 52
 D I S ASSEMBLY

1-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
1 - 2 - 7 . ANTEN N A

<A>

1 2
ANTENNA

ANTENNA

<A> <B> 1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341

<B>

1 2
ANTENNA

ANTENNA

1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341

KDL-40/46/55HX850,853,855(AEP/UK/IT) 53
 D I S ASSEMBLY

1-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
1 - 2 - 8 . W I RELESS LAN CARD

WIRELESS LAN CARD

2 Screws (SCREW (+PSW) (M3X6)) P/N: FX0001341

Note: Refer to the connection from the antenna when

2 3 installing a wireless module.

WIRELESS LAN CARD WIRELESS LAN CARD

KDL-40/46/55HX850,853,855(AEP/UK/IT) 54
 D I S ASSEMBLY

1-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
1 - 2 - 9 . CONNECTOR, HARNESS A N D FFC

CONNECTOR HARNESS ASSY

FLEXIBLE FLAT CABLE

KDL-40/46/55HX850,853,855(AEP/UK/IT) 55
 D I S ASSEMBLY

1-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
1 - 2 - 1 0 . UNDER BRACK ET

BAP BOARD

UNDER BRACKET

2
BAP BOARD

UNDER BRACKET

KDL-40/46/55HX850,853,855(AEP/UK/IT) 56
 D I S ASSEMBLY

1-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
1 - 2 - 1 1 . SI D E BRA CKET

SIDE BRACKET

BAP BOARD

2
SIDE BRACKET

BAP BOARD

KDL-40/46/55HX850,853,855(AEP/UK/IT) 57
 D I S ASSEMBLY

1-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
1 - 2 - 1 2 . BAP BOARD

BAP BOARD

6 Screws (SCREW (+PSW) (M3X6)) P/N: FX0001341

BAP BOARD

KDL-40/46/55HX850,853,855(AEP/UK/IT) 58
 D I S ASSEMBLY

1-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
1 - 2 - 1 3 . CUSH I O N , S R ( L) / ( M )
(L)

CUSHION, SR (L)

(M)

CUSHION, SR (M)

KDL-40/46/55HX850,853,855(AEP/UK/IT) 59
 D I S ASSEMBLY

1-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
1 - 2 - 1 4 . S I DE SHEET (METAL) A N D U N DER SHEET ( M E T A L )

SIDE METAL (METAL)

UNDER SHEET (METAL)

KDL-40/46/55HX850,853,855(AEP/UK/IT) 60
 D I S ASSEMBLY

1-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
1 - 2 - 1 5 . G6 BOARD
1

2 3

G6 BOARD G6 BOARD

5 Screws (SCREW (+PSW) (M3X6)) P/N: FX0001341

KDL-40/46/55HX850,853,855(AEP/UK/IT) 61
 D I S ASSEMBLY

1-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
1 - 2 - 1 6 . SPACER ( B)

Note: Do NOT mount G board to Panel without Spacers.

KDL-40/46/55HX850,853,855(AEP/UK/IT) 62
 D I S ASSEMBLY

1-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
1 - 2 - 1 7 . I N S ULATI ON SH EET

INSULATION SHEET

INSULATION SHEET

KDL-40/46/55HX850,853,855(AEP/UK/IT) 63
 D I S ASSEMBLY

1-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
1 - 2 - 1 8 . SPEAKER BOX ASSY ( W OOFER)

SPEAKER BOX ASSY

3 Screws (SCREW, +PSW M3X6 W12) P/N: FX0001901

SPEAKER BOX ASSY

KDL-40/46/55HX850,853,855(AEP/UK/IT) 64
 D I S ASSEMBLY

1-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
1 - 2 - 1 9 . SPEAKER BOX ASSY
<A>

SPEAKER BOX ASSY

<A> < B>

<B>

SPEAKER BOX ASSY

KDL-40/46/55HX850,853,855(AEP/UK/IT) 65
 D I S ASSEMBLY

1-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
1 - 2 - 2 0 . CORN ER BLOCK

<R>

1 2

CORNER BLOCK

<R> < > CORNER BLOCK

1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341

<L>

1 2

CORNER BLOCK

CORNER BLOCK

1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341

KDL-40/46/55HX850,853,855(AEP/UK/IT) 66
 D I S ASSEMBLY

1-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
1 - 2 - 2 1 . HL BOARD AND PWB HL TA PE

HL BOARD

2 3
PWB HL TAPE (L)
PWB HL TAPE (S)
HL BOARD

HL BOARD

KDL-40/46/55HX850,853,855(AEP/UK/IT) 67
 D I S ASSEMBLY

1-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
1 - 2 - 2 2 . HEM 3 BOARD

HEM3 BOARD

HEM3 BOARD

KDL-40/46/55HX850,853,855(AEP/UK/IT) 68
 D I S ASSEMBLY

1-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
1 - 2 - 2 3 . TH ERM A L SH EET

KDL-40/46/55HX850,853,855(AEP/UK/IT) 69
 D I S ASSEMBLY

1-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
1 - 2 - 2 4 . SLI D E CLA MP

1 2
SLIDE CLAMP

SLIDE CLAMP

1 2

1 2 SLIDE CLAMP SLIDE CLAMP

SLIDE CLAMP SLIDE CLAMP

KDL-40/46/55HX850,853,855(AEP/UK/IT) 70
 D I S ASSEMBLY

1-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
1 - 2 - 2 5 . J O I N T CORN ER
<A>

JOINT CORNER

<A> < B>

1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341

<B>

JOINT CORNER

1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341

KDL-40/46/55HX850,853,855(AEP/UK/IT) 71
 D I S ASSEMBLY

1-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
1 - 2 - 2 6 . CLI P A N D AL FRAME Note: Remove all clips and replace with new ones.

1 2 3

23 Clip (CLIP (M)) P/N: 4-298-305-01

Note: Quantity=23pcs
AL FRAME

LCD PANEL

KDL-40/46/55HX850,853,855(AEP/UK/IT) 72
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 1 . BUNCHIN ASSY, HEAD COVER A N D NECK

BUNCHIN ASSY
1 2

HEAD COVER

3 Screws (SCREW,+PSW M5X 16) P/N: FX0029601 3 Screws (SCREW,+PSW M5X 16) P/N: FX0029601

NECK

3 Screws (SCREW,+PSW M5X 16) P/N: FX0029601

KDL-40/46/55HX850,853,855(AEP/UK/IT) 73
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 2 . BASE PLATE, BASE COVER, TOP PLATE, SPEAKER AND SOU ND BA R STAND CA BLE

1 2 BASE COVER

BASE PLATE

TOP PLATE

6 Screws (SCREW,+PSW M3X 8) P/N: 2-580-593-01 16 Screws (SCREW,+PSW M3X 8) P/N: 2-580-593-01
7 Screws (SCREW +BVTP 4X12 TYPE2 IT-3) P/N:FX0005801

3 SPEAKER

SOUND BAR STAND CABLE

KDL-40/46/55HX850,853,855(AEP/UK/IT) 74
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 3 . AC COVER AND POWER SUPPLY CORD

CABLE CLAMPER

Note: Confirm Insulation sheet is seen.

AC COVER REAR COVER Note: When assemble the AC COVER, hold the AC COVER and tighten a screw.

POWER SUPPLY CORD

1 Screw (SCREW, +PSW M3X6 W12) P/N: FX0001901

KDL-40/46/55HX850,853,855(AEP/UK/IT) 75
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 4 . REAR COVER ( 1 / 2 )

Note: When screw top side 2 corner, please hold Rear Cover as below picture.

REAR COVER

2 Screws (JOINT, SCREW) P/N: FX0050801

4 Screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N:FX0012779
17 Screws (SCREW, +PSW M3X6 W12) P/N: FX0001901
2 Screws (SCREW, ORNAMENTAL M6X12) P/N: FX0006302

KDL-40/46/55HX850,853,855(AEP/UK/IT) 76
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 4 . REAR COVER ( 2 / 2 )

KDL-40/46/55HX850,853,855(AEP/UK/IT) 77
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 5 . SHEET, A N T ( G)

SHEET, ANT(G)

SHEET, ANT(G) SHEET, ANT(G)

KDL-40/46/55HX850,853,855(AEP/UK/IT) 78
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 6 . SWI T C H U N I T

SWITCH UNIT

2 3

SWITCH UNIT SWITCH UNIT

KDL-40/46/55HX850,853,855(AEP/UK/IT) 79
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 7 . ANTEN N A

<A>

1 2

ANTENNA ANTENNA

<A> <B> 1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341

<B>

1 2

ANTENNA ANTENNA

1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341

KDL-40/46/55HX850,853,855(AEP/UK/IT) 80
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 8 . W I RELESS LAN CARD

WIRELESS LAN CARD

2 Screws (SCREW (+PSW) (M3X6)) P/N: FX0001341

2 3

WIRELESS LAN CARD WIRELESS LAN CARD

Note: Refer to the connection from the antenna when

installing a wireless module.

KDL-40/46/55HX850,853,855(AEP/UK/IT) 81
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 9 . CONNECTOR, HARNESS A N D FFC

CONNECTOR HARNESS ASSY

FLEXIBLE FLAT CABLE

KDL-40/46/55HX850,853,855(AEP/UK/IT) 82
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 1 0 . UNDER BRACK ET

BAP BOARD

UNDER BRACKET

BAP BOARD

UNDER BRACKET

KDL-40/46/55HX850,853,855(AEP/UK/IT) 83
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 1 1 . SI D E BRA CKET

BAP BOARD
SIDE BRACKET

2
SIDE BRACKET

BAP BOARD

KDL-40/46/55HX850,853,855(AEP/UK/IT) 84
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 1 2 . BAP BOARD

BAP BOARD

6 Screws (SCREW (+PSW) (M3X6)) P/N: FX0001341

BAP BOARD

KDL-40/46/55HX850,853,855(AEP/UK/IT) 85
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 1 3 . CUSH I O N F RM ( B U )

CUSHION FRM(BU)

CUSHION FRM(BU)

KDL-40/46/55HX850,853,855(AEP/UK/IT) 86
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 1 4 . CUSH I O N , S R( L) / ( M )
(L)

CUSHION, SR (L)

(M)

CUSHION, SR (M)

KDL-40/46/55HX850,853,855(AEP/UK/IT) 87
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 1 5 . S I DE SHEET (METAL) A N D U N DER SHEET ( M E T A L )

SIDE SHEET (METAL)

UNDER SHEET (METAL)

KDL-40/46/55HX850,853,855(AEP/UK/IT) 88
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 1 6 . G7 BOARD
1

2 3

G7 BOARD G7 BOARD

5 Screws (SCREW (+PSW) (M3X6)) P/N: FX0001341

KDL-40/46/55HX850,853,855(AEP/UK/IT) 89
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 1 7 . SPACER ( B)

Note: Do NOT mount G board to Panel without Spacers.

KDL-40/46/55HX850,853,855(AEP/UK/IT) 90
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 1 8 . I N S ULATI ON SH EET

INSULATION SHEET

INSULATION SHEET

KDL-40/46/55HX850,853,855(AEP/UK/IT) 91
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 1 9 . SPEAKER BOX ASSY ( W OOFER)

SPEAKER BOX ASSY

3 Screws (SCREW, +PSW M3X6 W12) P/N: FX0001901

SPEAKER BOX ASSY

KDL-40/46/55HX850,853,855(AEP/UK/IT) 92
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 2 0 . SPEAKER BOX ASSY
<A>

SPEAKER BOX ASSY

<A> < B>

<B>

SPEAKER BOX ASSY

KDL-40/46/55HX850,853,855(AEP/UK/IT) 93
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 2 1 . CORN ER BLOCK

<R>

1 2

CORNER BLOCK

<R> < > CORNER BLOCK

1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341

<L>

1 2

CORNER BLOCK

CORNER BLOCK

1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341

KDL-40/46/55HX850,853,855(AEP/UK/IT) 94
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 2 2 . TH ERM A L SH EET

KDL-40/46/55HX850,853,855(AEP/UK/IT) 95
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 2 3 . SLI D E CLA MP

1 2
SLIDE CLAMP

SLIDE CLAMP

1 2

1 2 SLIDE CLAMP SLIDE CLAMP

SLIDE CLAMP SLIDE CLAMP

KDL-40/46/55HX850,853,855(AEP/UK/IT) 96
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 2 4 . LOCK I N G CLAM P
<A>

LOCKING CLAMP

<A> < B>

<B>

LOCKING CLAMP

KDL-40/46/55HX850,853,855(AEP/UK/IT) 97
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 2 5 . HL BOARD AND PWB HL TA PE

HL BOARD

2 3
PWB HL TAPE (L)
PWB HL TAPE (S)
HL BOARD

HL BOARD

KDL-40/46/55HX850,853,855(AEP/UK/IT) 98
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 2 6 . HEM 3 BOARD

HEM3 BOARD

HEM3 BOARD

KDL-40/46/55HX850,853,855(AEP/UK/IT) 99
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 2 7 . J O I N T CORN ER
<A>

JOINT CORNER

<A> < B>

1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341

<B>

JOINT CORNER

1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341

KDL-40/46/55HX850,853,855(AEP/UK/IT) 100
 D I S ASSEMBLY

1-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
1 - 3 - 2 8 . CLI P A N D AL FRAME Note: Remove all clips and replace with new ones.

1 2 3

26 Clip (CLIP (M)) P/N: 4-298-305-01

Note: Quantity=26pcs
AL FRAME

LCD PANEL

KDL-40/46/55HX850,853,855(AEP/UK/IT) 101
SEC 2. ADJUSTMENT

HOW TO ENTER SERVICE MODE

1) Turn on the main power switch to place this set in standby mode.
2) Press the buttons on the remote commander as follows, and entering service mode.

DISPLAY Channel 5 Volume TV POWER

3) Service mode display.

Note: First of all, when you enter Service Mode, you can see “Digital” service mode.
Whenever you press “OPTIONS” or “JUMP” on remote, each service mode is changed.
“Digital” -> “Chassis” -> “VPC”

DIGITAL SERVICE

001 OP CHASSIS SERVICE

Category
000 VERS ^^^ Category number 000 WYVERN
name
Item number 000 S2_NOISE_TH 32

<MAIN> <EXT>
DM1.301W00AA RF:01.05
WF1.003W00AA WF:2.0.0.99
DF1.001W00AA WF:0B
YM1.010W00AA CAM:X.XXX
DB2.105W00AA FD:XXXX
(DM1.301W00AA) Item name Data
DD1.016W00AA
WP0.521W00AA <PEM>
MID:1C117081 PM1.012W00LU
PID:04020000 PB1.000W00LU
PNL:LTY320AB01 PL1.011J46LUX
POP:X.XXX PD1.011J46LUX

KDL-40/46/55HX850,853,855(AEP/UK/IT) 102
 ADJUSTMENT

4) How to use the remote commander.

Function The flow of control

Service mode on <Test>+<TV>/<Display><5><Vol Up><Power>

Service mode off <Other> / <Power off + on>
Item up / down <1>/<4>
Category up / down <2>/<5>
Data up / down <3>/<6>

Test reset <8> + <Mute> + <0>

Read data <9> + <0>
Execute <10 or 0>
Write data <Mute> + <0>

Change module <Jump> / <Option>

5) After entering service mode, then turn off the power switch.

KDL-40/46/55HX850,853,855(AEP/UK/IT) 103
 ADJUSTMENT

CHANGE DATA
Note: “Digital” service mode don’t have to Save. (except “002 MODEL” and “005 CHPRSET” category)
1) Change Data of “Digital” service mode. (except “003 DIG_SRV_MODE” category) DIGITAL SERVICE
a. Press “2 / 5” on remote to select (up / down) category.
004 TUNER
000 !A_NOSIG_DET 001
b. Press “1 / 4” on remote to select (up / down) Item.
c. Press “3 / 6” on remote change (up / down) data.

2) Change Data of “Digital” service mode. ( “003 DIG_SRV_MODE” category)

“003 DIG_SRV_MODE” is one category of “Digital” service mode. DIGITAL SERVICE
Please note because this operation is special. 003 DIG_SRV_MODE
000 TEST_PATTERN ^^^
a. Press “2 / 5” on remote to select “003 DIG_SRV_MODE”.
b. Press “1 / 4” on remote to select (up / down) Item.
c. Press “0 / 10” on remote to select item.
d. Press number key “1”~”9” directly. “*” stamp move.
e. Press “12 / enter / select” to decide and advance next step. Press “return”, when returning on the
previous page.

DIGITAL(DIG_SRV_MODE) SERVICE

TEST_PATTERN

*1 Video
2 Audio

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 ADJUSTMENT

SAVE CHANGING DATA

1) Write data for “Chassis” or “VPC” service mode
a. Press “Mute” on remote.
It shows green “SERVICE” changes to green “WRITE”.
b. Press “0” or “enter” on remote. Green “WRITE” changes to red “WRITE”. It indicate writing is processing.
c. After a while, red “WRITE” changes to green “SERVICE”. Writing process is done at this point.
2) TV reboot is necessary for applying data change.

CHASSIS WRITE
000 WYVERN
000 S2_NOISE_TH 32

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 ADJUSTMENT

WHITE BALANCE ADJUSTMENT

Note: Please execute this adjustment if necessary.
Change Data of “VPC” service mode. (“006 WB” category)
a. Press “1” or “4” on remote to select WB adjustment menu.
b. Change data by pressing “3” or “6”. Each range of these items is 0~255.
c. Press “mute” ë”0” on remote to save the data.
“SERVICE” comment is changed to “WRITE”, indicating writing process.
d. After a while, “WRITE” comment returns to “SERVICE”, which means writing process is done..

VPC SERVICE VPC SERVICE

006 WB 006 WB
000 R_DRV 128 003 R_BKG 128

VPC SERVICE VPC SERVICE

006 WB 006 WB
001 G_DRV 128 004 G_BKG 128

VPC SERVICE VPC SERVICE

006 WB 006 WB
002 B_DRV 128 005 B_BKG 128

KDL-40/46/55HX850,853,855(AEP/UK/IT) 106
 ADJUSTMENT

VCOM ADJUSTMENT
Note: Please execute this adjustment if necessary.
1) Change Data of “VPC” service mode. VPC SERVICE
a. Select “002 VCOM” category by pressing “2 / 5” on remote.
002 VCOM
000 ENABLE 0
b. Select “000 ENABLE” item by pressing “1 / 4” on remote.
c. Change ENABLE from “0” to “1” to enable VCOM adjustment.

d. Select “002 VCOM” category by pressing “2 / 5” on remote.

e. Select “001 ADJUST” item by pressing “1 / 4” on remote.
VPC SERVICE
002 VCOM
f. Change data by pressing “3 / 6” on remote controller.
001 ADJUST 64
g. Finish the adjustment when the picture seems OK.

Attention:
-Every time the data changed by pressing “3 / 6” Key, the VCOM pattern will display for 5s and in the mean time OSD will disappear, After the 5s period, VCOM pattern
will disappear and OSD will display again.
The 5s time can be adjust by data change.
-If pressing the “3/6” key again during the 5s period, the VCOM pattern display time will be extended to another 5s.

KDL-40/46/55HX850,853,855(AEP/UK/IT) 107
 ADJUSTMENT

SET TO SHIPPING CONDITION

How to do shipping condition.
a. Move to “Digital” service mode.
Press “8” on remote.
It shows green “SERVICE” changes to green “RST-”.
Press “mute” on remote.
Added green “EXE” after green “RST-” .
d. Press “0” on remote. Green “EXE-RST” changes to red “EXE-RST”. It indicate writing is processing.
After a while, red “EXE-RST” changes to green “SERVICE”.
And all LED lights.
Writing process is done at this point.

TIMER Standby POWER

<Another way>
You can set to shipping condition w/o entering Service Mode.
-> “Cursor Up” on remote + “Power Key” on Front panel.

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SEC 3. TROUBLE SHOOTING
3 - 1 . T R I A G E CHART
Note: Power board is different in name every inch. Therefore this section displays difference point in "*".

Symptoms - Shutdown. Pow er LED Green LED No

Reference Video - missing or distorted Remote Network Audio Skype
blinking red diagnostics sequences Blinking Pow er
Green LED No Green Stationary Wireles s
No video No video No Skype
2 3 4 5 6 7 8 10 non-s top Power LED colored lines can't No Audio
one of Inputs all Inputs Rem ote Can't Work
Blinking (Dead Set) or dots connect
BAP BOARD
G* BOARD
HL BOARD
SPEAKER
Skype MODULE
W IFI MODULE
LD BOARD
LVDS CABLE
T-CON
LCD PANEL
POWER PANEL PANEL
Problem POWER POWER (INVERTER)
TEMP Software EMITTER
AUDIO (TCON)

: doubtful part
: Few pos s ibility

KDL-40/46/55HX850,853,855(AEP/UK/IT) 109
 TROUBLE SHOOTING

3-2. FLO W CHART

START

Does the Power Led No No

See Is the network See
stay on when the
No Power connection OK? Network malfunction
TV is switched on ?
Yes
Yes
Yes
Is the Standby Led See Is the 3D No See
blink ? Standby LED Blink function OK? 3D malfunction

No Yes

Is the Power Led Yes See Is the Skype No See

blink ? Power LED Blink function OK? Skype malfunction

No Yes

Is the Picture and No See No

Is the HDD Rec See
Sound OK ? No Picture / No Sound function OK? HDD Rec malfunction

Yes Yes

Do the buttons
No See
on the TV & Remote
TV/ Commander END
Commander work
button malfunction
properly?

Yes

KDL-40/46/55HX850,853,855(AEP/UK/IT) 110
 TROUBLE SHOOTING

3 - 3 . N O POWER

No power

OK
Long AC off Power protection or
(> 15 min.). CPU abnormal stop

NG

Check STBY_+3.3V NG Replace the harness NG

at 10 pin of CN6001 between G* board and G* board
on the B* board B* board

OK Symptom
improvement

B* board Harness

KDL-40/46/55HX850,853,855(AEP/UK/IT) 111
 TROUBLE SHOOTING

3-4. STANDBY LED B L I N K

1) 2 times blinking (Main Power Error)

2 times blinking

Check REG+12V at 12V NG NG

Replace
pins 3/5 of
Between G* Board to G* Board
CN6001 on
B* Board Harness
the B* Board

12V OK Symptom
improvement

B* Board Harness

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 TROUBLE SHOOTING

2) 3 times blinking (Main Board Error)

AUDIO
3 times blinking

Check AUDIO+12.5V NG
DC_ALERT at pin 2/4 of
G* Board
CN6001 on
NG the B* Board
Check D+1.2V at
F6001,IC6001,etc
JL6002
(B* Board) OK
on the B* Board

OK NG
Check +12.5V
F4601/4701,IC4601/4701,etc
at F4601/4701 on
(B* Board)
the B* Board
Check +3.3V_MAIN NG
F6003,IC6003,etc
at JL6005 on
(B* Board) OK
the B* Board

OK

AUDIO
FE/BE Communication
Other B* Board’s parts
Check NG (Audio, Tuner, HDMI Eq...)
Speaker Impedance Speaker
at SP Connector

OK

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 TROUBLE SHOOTING

3) 4 times blinking (LD Board Error)

4 time blinking

Symptom
Check improvement
BACKLIGHT_MON Below 0.84 V
B* board Change G* Board G* board
at JL6017
on B* board

Between 0.84 V and 2.65 V NG

Symptom
Check the harness NG improvement
between G* board G-LD harness Change LD Board LD board
and LD board.

OK NG

Symptom
Check the FFC connection NG improvement
between LD board and LS FFC
Change Tcon Board Tcon board
the light source connection
(inside the panel module).

OK NG

Check the FFC connection NG

Tcon-LD FFC Light source
between Tcon board and
connection (Inside Panel module)
LD board.

OK

KDL-40/46/55HX850,853,855(AEP/UK/IT) 114
 TROUBLE SHOOTING

4) 5 times blinking (T-con Error)

5 time blinking

NG NG
Check PANEL_VCC
Panel (T-con)
at JL6001 on G* Board B* Board
change
on the B* Board

about 5V : 22” Model OK Symptom

about 12V : ex. 22” Model
improvement

Symptom
improvement
Replace the Harness
Between G* and Panel Harness Panel (T-con)
(Only 3a-G)

NG

Symptom
improvement
Replace
LVDS FFC
the LVDS FFC

NG

KDL-40/46/55HX850,853,855(AEP/UK/IT) 115
 TROUBLE SHOOTING

5) 6 times blinking (Backlight Power Error)

6 time blinking

Check Under 2.65V

BACKLIGHT_MON
B* board
at JL6017
on B* board

Over 2.65V

Check the harness NG

between G* board G-B harness
and B* board.

OK

Symptom
improvement
Change G* board G* board

NG

LD board

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 TROUBLE SHOOTING

6) 7 times blinking (Temperature Error) 7) 8 times blinking (Software Error)

7 times blinking 8 times blinking

Setting circumstance NO NO
If the Symptom
is OK? Set to another
Improved by changing B* Board
Temperature, Location, etc.
the WIFI module
Ventilation, etc.

YES Symptom
improvement

Change B* Board,
Panel WIFI Module
and Aging a few hours

OK

B* Board

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 TROUBLE SHOOTING

8) 10 times blinking (3D Emitter Error)

10 times blinking

Check NG
the harness between
Harness
the T-con Board and
the HEM* Board

OK

NG

Change HEM* Board T-CON Board

OK

HEM* Board

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 TROUBLE SHOOTING

3-5. POWER (Green) LED BLINKING

Non-Stop blinking

POWER (Green) blinking

Check >= 200 Ohm

the impedance between
G* Board
TCON_VCC (CN6401#19)
and GND (CN6401#12)

< 200 Ohm

>= 200 Ohm

Remove the LVDS FFC. T-con
And recheck the impedance. (Panel module)

< 200 Ohm

B* Board

KDL-40/46/55HX850,853,855(AEP/UK/IT) 119
 TROUBLE SHOOTING

3 - 6 . N O PICTURE

No Picture

NO OK NG NG
Replace
Press HOME Key. Check the G*- LD
B*-Tcon FFC, Change B* board
Menu displayed? Harness
Tcon-LD FFC

YES NG Symptom Symptom

improvement improvement

B-Tcon, Tcon-LD
B* board Harness B* board
FFC

NG
Panel
Change G* board
(Tcon, LD)

Symptom
improvement

G* Board

KDL-40/46/55HX850,853,855(AEP/UK/IT) 120
 TROUBLE SHOOTING

3 - 7 . N O SOUND

No Sound

“Audio System”
Check the Change to
“Speakers setting” “TV Speaker”

“TV Speakers”

Symptom
NG
improvement
Check the Speaker Replace
B* Board
Harness the B* Board

Symptom NG
improvement

Speaker Harness Speaker

KDL-40/46/55HX850,853,855(AEP/UK/IT) 121
 TROUBLE SHOOTING

3-8. TV COMMANDER BUTTONS MALFUNCTI O N

1) TV button malfunction

Button malfunction
on the TV

Symptom
NG improvement
Replace the Harness
between B* to Switch Unit change Switch Unit
Switch Unit

Symptom NG
improvement

Harness B* Board

KDL-40/46/55HX850,853,855(AEP/UK/IT) 122
 TROUBLE SHOOTING

2) IR remote commander malfunction

TV isn’t controlled
by remote commander

OK Green LED blinks OK

Green LED light at power indicator Mechanical
at power indicator when using commander (ex. bezel)
near sensor’s window

NG NG

Check the Harness OK

between the B* Board Sensor is broken
and the HLR Board

NG Symptom
improvement
Exchange the Harness Harness

NG

Symptom
improvement
Exchange the
HLR Board
HLR Board

NG

B* Board

KDL-40/46/55HX850,853,855(AEP/UK/IT) 123
 TROUBLE SHOOTING

3 - 9 . N E T W O R K M A LFUNCTI O N
1) Wired Network malfunction

Wired Network
on the TV

NG NG
Connection result
Check the Ethernet Cable Ethernet Cable
Cable Connection

OK OK

B* Board

Auto
Connection result NG Wired Set-up
Check Local router DHCP server
Local Access IP address setting

Manual
OK

Check IP address
and Local router setting

NG
Connection result
Proxy setting
Internet Access

KDL-40/46/55HX850,853,855(AEP/UK/IT) 124
 TROUBLE SHOOTING

2) USB Wireless Network malfunction 3) Internal Wireless Network malfunction

Wireless Network Wireless Network

on the TV on the TV

Error Message appear YES Error Message appear YES

when the Wireless USB Dongle when the Wireless Wireless Module, Harness
Network is selected? Network is selected?

NO NO

Is the radio field YES Is the radio field YES

Strength too weak Access Point Strength too weak Antenna harness/Access Point
or even No signal? or even No signal?

NO NO

B* Board B* Board

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 TROUBLE SHOOTING

3 - 1 0 . 3 D MALFUNCTION

3D malfunction

Check
IR has been output Yes whether there is No Yes
Is 3D glasses
on HEM* board, interception thing 3D glasses
power on?
during 3D displaying. between Emitter
and glasses.
No Yes No

NG
Power on
Change
Replace HEM* board or
Watching environment
Charge battery

Symptom [How to confirm IR-output.]

improvement ex) Look IR-LED through CCD/CMOS camera.

HEM* Board Panel (T-con)

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 TROUBLE SHOOTING

3 - 1 1 . S k y p e M A L F U N CTI O N 1 / 2

Skype malfunction

No
USB plugged? Insert USB

Yes

No NG NG NG Insert other Skype unit NG

-Unplug other USB device Connect to other
Able to run Skype App? or B* board
-AC OFF/ON USB port
USB dongle

Yes OK OK OK

Spec. USB overload. B* board Skype unit

No
Network connected? Do network setup

Yes

Next page

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 TROUBLE SHOOTING

3 - 1 1 . S k y p e M A L F U N CTI O N 2 / 2

Previous page

Sound
No No quality
NG
Far end Sound quality? Move unit away
Auto-Focus work? Call Skype sound test
Video/Audio quality? No video? from speaker

Yes Yes No video OK NG

Network speed
or Enough network speed? Far end setting/system Skype unit
far end system issue

Yes
No
Manual Focus work? Skype unit

Yes

Check Auto-Focus area

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 TROUBLE SHOOTING

3 - 1 2 . H D D-Rec MALFUNCTI O N

HDD Rec
Malfunction

HDD is connected No Connect to the

to the appropriate
appropriate port
USB port?

Yes

USB Hub is inserted No Is the drive size larger No Only 32GB~2TB

in between the than 32GB and
is supported
USB port and HDD? Smaller than 2TB??

Yes Yes

USB Hub is
not supported All the setups and No
restrictions listed in Check the iManual
iManual are cleared?

Yes

B board

KDL-40/46/55HX850,853,855(AEP/UK/IT) 129
SEC 4. DIAGRAMS
4 - 1 . B L O CK D I A G R A M
LNB_POWER DiSEqC_Out USB1 Ether
DDC (for S2 model) MS
[A8298]
DiSEqC_In CI/CI+ H Con. USB2
LNA Ext Demod
TCON
Satellite IFAGC P

5V
I2CB

5V
X’tal [Luxor]
27M DDR3 TD Emitter
DMD_CLK_ENABLE2 Current Current GRS_CTRL1 A
USB3 Limit Limit í1333 GRS_CTRL2

5V
DMD_CLK_ENABLE1 PEH2
[TPS2553DBV] [TPS2553DBV]
DMD_RST 2Gb EMI_FAIL

X_SYSTEM1_RST
X_SYSTEM1_RST
X’tal Current
Wifi N
(for T2/C2 model)
4M
Silicon Limit USB Ether
Oneí E
LNA IF2 Ext Demod DDR3
Terrestrial Tuner HUB PHY NAND
IFAGC TS1 [GL850G] [RTL8201F]
[ASCOT2SR] IF1 [JUNO]
Muxed í1333
I2CB 4Gb 2Gb
L
Crystal
X’tal 12M
X_SYSTEM1_RST 41M

TMDS1
DDC1
HDMI1 DDC_5V_1
HPD1 LVDS_ODD
(ARC) T-CON_VCC (12V)
ARC LVDS_EVEN
CEC1 I2CA
TMDS2
I2CC
SPI_B(PEM DL)
UARTD(PEM CTRL)
UART_PEM_LOG
SA_MODE
PEM_WDT/BINT
X_PEM_RST
MODE_PEM

DDC2 EQ SW
DDC_5V_2
HDMI2 HPD2 [Sil9287B]
TS
CEC2 X’tal SYSTEM2_PWR SYSTEM1_PWR
TMDS3 41M 1.5V
DDC3 IF1 1.2V
DDC REG_12V DDC REG_12V
DDC_5V_3 3.3V
HDMI3 HDMI_ARC
HPD3
X’tal T-CON_VCC
3.3->1 SYSTEM2_PWR
CEC3 48M Reset REG12V
Push 2.5V
TMDS4 TMDS X’tal AC_MON REG12V
32.76 LDO
DDC4 DDC 8K DDC REG_12V AUDIO_12V
5V
DDC_5V_4 CEC
Power

HDMI4 SYSTEM2_PWR AUDIO_12V

HPD4 Reset
[PST3629] 3.3V 3.4V S1.2V S1.8V
CEC4 STBY 3.3V
LDO LDO LDO LDO
75
GND /RST
Drv TCON-ON
[NJM2561] TV_Out
JTAG BACKLIGHT_ON
COMP_Y BACKLIGHT_MON
SPI_B(PEM DL) MAIN_PWR
AC_MON
I2CA (EQSW, Temp Sensor) ACT_STBY
I2CB (Ext Demod/AudioAMP)
Power_Control

TV_Out Scart_CV I2CC (Panel)

TV_Out_LR Scart_G UART_PEM_LOG
Scart_CV,R,G,B,FB Scart_B UARTA(LOG)
SCART Scart_LR Scart_R UARTA (LOG) UARTC(ECS)
ASPECT1 Scart_FB MODE_PEM
UARTC (ECS/Hotel) Reset
TL-JIG

Atreyu UARTD (PEM)

COMP_Y
COMP_Pb I2CA Temp
COMP_Y, Pb, Pr COMP_Pr Sensor
VideoB_Det [LM75B] Temp Sensor

PC_RGB_EN
COMP COMP_LR PC_G
LPF PC_B
Cr_Det (Service) PC_R SIRCS
PC_H Sircs
PC_V
DMD_CLK_ENABLE2

Tuner_LR
Scart1_LR
PC_CON_Det DEBUG_LED2
PC_R,PC_G,PC_B,PC_H,PC_V
PC PC_LR COMP_LR DEBUG_LED3
PC_5V, PC_DDC PC_LR PANEL_PWR Power_KEY
DMD_CLK_ENABLE1 KEY
Line Out_LR DMD_RST KEY
OPAMP
[TPA6138A2] HP_DET
HP/Line HP_/ Line Out Det PC_RGB_EN
HP/Line Out LR TV_Out_LR
Tuner_LR X_AUDIO_MON
Out OPAMP HDMI_ARC
[NJU72011RB]
SPDIF Atreyu_SPDIF Light_Sensor_Det
SPDIF Light Sensor
Audio Main Speaker_Out_LR
Assist Assist Speaker_Out Assist Speaker_Out_LR
Power AMP POWER_LED
STBY_LED
SPEAKER X_SYSTEM1_RST [YDA175]
TIMER_LED
REC_LED LED
PIC_MUTE_LED
NMI
KEY

Audio
Power AMP
CR_DET

Main Speaker_Out_LR
AC_MON
DC_MON

ASPECT1

REC_LED

Main
SA_MODE
STBY_LED

ACT_STBY
DC_5V_Det

MAIN_PWR

[YDA175]
TIMER_LED

MODE_PEM
X_PEM_RST
POWER_LED

VIDEOA_DET
VIDEOB_DET
POWER_KEY
DEBUG_LED1

PC_CON_DET

SPEAKER
PIC_MUTE_LED

SYSTEM2_PWR
SYSTEM1_PWR

X_FAULT
BACKLIGHT_ON

AUDIO_MON
PEM_WDT/Panel less
Light_Sensor_Det

PANEL_PWR_Det

X_AUDIO_MUTE2
X_AUDIO_MUTE1
X_SYSTEM1_RST
BACKLIGHT_MON

X_AUDIO_MUTE2
PS_STATUS (no use)

X_SYSTEM1_RST
X_AUDIO_MUTE1
Digital Video/TS/TMDS Digital Audio PWM UART SPI H/L
Analog Video Analog Audio Analog Signal I2C
Panelless

KDL-40/46/55HX850,853,855(AEP/UK/IT) 130
 D I AGRAMS

4-2. CONNECTOR DIAGRAM

4 - 2 - 1 . KD L- 4 0 H X8 5 0 / 8 5 3 / 8 5 5 ( 1 / 2 )

3D Emitter CN300
EMI_FAIL 1 1
GND 2 2
GLS_CTRL 3 3
NC 4 NC
12V 5 5
1-821-132-11 JAM 1-821-119-11

SYT10-05WS SYT10-05HG
BAP board T
T-con Board
CN2001 To BAP CN8001
Panel_Ctrl1 / LVDS_OPTION 1 51 Panel_Ctrl1 / DL_CS/VSYNC
Panel_Ctrl2 / TCON_RDY 2 50 Panel_Ctrl2 / PEM_LOG_RX
PANEL FFC
Panel_Ctrl3 / NC 3 49 Panel_Ctrl3 / DL_SCK
68pin x4
CN9006 Panel_Ctrl4 / LUT_SEL2 4 48 Panel_Ctrl4 / X_PEM_RST
5 1 WIFI GND Panel_Ctrl5 / LUT_SEL1 5 47 Panel_Ctrl5 / DL_SI/LRFLAG CN8651
2 2 WIFI VBUS Panel_Ctrl6 / LUT_SEL0 6 46 Panel_Ctrl6 / SA_MODE CN8652
CN8801
SW 3 3 WIFI USB_P Panel_Ctrl7 / NC 7 45 Panel_Ctrl7 / PEM_LOG_TX CN8802
1 4 GND Panel_Ctrl8 / PANEL_SEL 8 44 Panel_Ctrl8 / FE_PEM_RX 1-842-611-11
GND 1 36 4 5 WIFI USB_N Panel_Ctrl9 / BUS_SW 9 LVDS-FFC 43 Panel_Ctrl9 / BINT/PEM_WDT
SW module POWER_INT 2 33 NC 6 WIFI GND Panel_Ctrl10 / NC 10 B-PEL4 42 Panel_Ctrl10 / FE_PEM_TX
KEY1 3 35 NC 7 EMI_FAIL Panel_Ctrl11 / SDA 11 41 Panel_Ctrl11 / SDA
1-822-693-11 SZ15-03HGR NC 8 EMI_12V Panel_Ctrl12 / SCL 12 40 Panel_Ctrl12 / SCL
JAM SZ15-03WLR 1-821-900-11
BAP- H Harness NC 9 GLS_CTRL1 GND 13 39 GND
NC 10 EMI_GND PANEL_EVEN4_P 14 38 PANEL_EVEN4_P
NC 11 GLS_CTRL2 PANEL_EVEN4_N 15 37 PANEL_EVEN4_N
HL board
CN100 NC 12 NC PANEL_EVEN3_P 16 36 PANEL_EVEN3_P
STBY+3.3V 1 29 NC 13 RF GND PANEL_EVEN3_N 17 35 PANEL_EVEN3_N
LED/IR/OPT_Sensor GND 2 27 NC 14 RF Rx / HOTEL_VOL_UP GND 18 34 GND
IR Capture LED_REC 3 25 NC 15 RF RST / HOTEL_SP_MUTE PANEL_EVEN_CLK_P 19 33 PANEL_EVEN_CLK_P
LED_STBY 4 21 NC 16 RF Tx / HOTEL_VOL_Down PANEL_EVEN_CLK_N 20 32 PANEL_EVEN_CLK_N
LED_TIMER 5 19 NC 17 RF STBY3.3V / HOTEL_CL_STBY_+3.3V GND 21 31 GND
LED_POWER 6 23 NC 18 RF UART_SEL PANEL_EVEN2_P 22
51pin FFC 30 PANEL_EVEN2_P
LED_PIC_MUTE 7 26 5 19 HLR LED_ON_TIMER PANEL_EVEN2_N 23 29 PANEL_EVEN2_N
OPT_SENS 8 28 10 20 HLR SIRCS PANEL_EVEN1P 24 28 PANEL_EVEN1P
VD+3.3V 9 30 4 21 HLR LED_STBY PANEL_EVEN1_N 25 27 PANEL_EVEN1_N
SIRCS 10 20 NC 22 WIFI VBUS / HOTEL_CL_I2CA_SDA PANEL_EVEN0_P 26 26 PANEL_EVEN0_P
IR_CAPTURE 11 NC 6 23 HLR LED_POWER PANEL_EVEN0_N 27 25 PANEL_EVEN0_N
1-821-138-11 1-821-125-11 NC 24 WIFI GND / HOTEL_CL_I2CA_SCL GND 28 24 GND
JAM SYT10-11WS SYT10-11HG 3 25 HLR LED_REC PANEL_ODD4_P 29 23 PANEL_ODD4_P
7 26 HLR LED_PIC_MUTE PANEL_ODD4_N 30 22 PANEL_ODD4_N CN8304
2 27 HLR GND PANEL_ODD3_P 31 21 PANEL_ODD3_P EMI_FAIL 1 1
8 28 HLR OPT_SENS PANEL_ODD3_N 32 20 PANEL_ODD3_N GND 2 2
1 29 HLR STBY_3.3V GND 33 19 GND GLS_CTRL 3 3
9 30 HLR 3.3V PANEL_ODD_CLK_P 34 18 PANEL_ODD_CLK_P GLS_CTRL2 4 NC
NC 31 HOTEL_CL_MAIN_+3.3V PANEL_ODD_CLK_N 35 17 PANEL_ODD_CLK_N 12V 5 5
NC 32 HOTEL_HTL_LINEOUT_L GND 36 16 GND 1-842-555-11
2 33 SW_POWER_KEY PANEL_ODD2_P 37 15 PANEL_ODD2_P Molex 502386-0570
NC 34 HOTEL_CL_AC_MON PANEL_ODD2_N 38 14 PANEL_ODD2_N
3 35 SW_KEY PANEL_ODD1P 39 13 PANEL_ODD1P
1 36 SW GND PANEL_ODD1_N 40 12 PANEL_ODD1_N
NC 37 HOTEL_HTL_REG+12V PANEL_ODD0_P 41 11 PANEL_ODD0_P
NC 38 SONY LOGO PANEL_ODD0_N 42 10 PANEL_ODD0_N
NC 39 LOGO 5V GND 43 9 GND
NC 40 LOGO GND / HOTEL_CL_GND GND 44 8 GND
1-819-538-11 1-818-692-22 Panel_Ctrl13 45 7 Panel_Ctrl13 / PEM_MODE
SHLDP-40V-S(B) JST GND 46 6 NC
PANEL_VCC_SW 47 5 PANEL_VCC_SW
PANEL_VCC_SW 48 4 PANEL_VCC_SW
PANEL_VCC_SW 49 3 PANEL_VCC_SW
PANEL_VCC_SW 50 2 PANEL_VCC_SW
PANEL_VCC_SW 51 1 PANEL_VCC_SW
1-842-546-11 1-842-538-11
FFC Direct Connector :I-PEX JAE/FI-RNE51SZ-HF

wifi module(EXCEPT JPN)

GND 1 4
DC 5V 2 2
USB_DATA+ 3 3 EXCEPT JPN
USB_DATA- 4 5
GND (S-GND) 5 1
1-819-334-11 1-819-495-11
JST SM05B-GHS-TB GHR-05V-S

KDL-40/46/55HX850,853,855(AEP/UK/IT) 131
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4 - 2 - 1 . KD L- 4 0 H X8 5 0 / 8 5 3 / 8 5 5 ( 2 / 2 )

SPEAKER L+ 1 4
LD Board
T-con Board CN8002
Front L- 2 3
BAP board GND 32 1 GND LED_VCC 1
Lch JST SMP-02VF-N BL_TYPE3 31 2 BL_TYPE3 LED_VCC 2
BL_TYPE2 30 3 BL_TYPE2 LED_VCC 3
1-784-991-21
CN4604 BL_TYPE1 29 4 BL_TYPE1 NC 4
NC 8 AS-L+ NC 28 5 NC LED4 5
R- 2 2 NC 7 AS-L- 12V 27 6 12V LED3 6
SPEAKER
NC 26 7 NC LED2 7
Front R+ 1 1 3 6 AS-R-
LED_ON 25 8 LED_ON LED1 8
Rch JST SMP-02VF-N 1 5 AS-R+
LD_STDBY 24 9 LD_STDBY NC 9
1-784-991-21 1 4 L+
IP_REF 23 10 IP_REF CN1001
2 3 L-
FB_REF 22 11 FB_REF
2 2 R- 32pin FFC
SPEAKER R+ 1 5 1 1 R+ FAIL 21 12 FAIL

ASSIST NC 2 1-843-146-11 1-843-153-11 Reserve 20 13 Reserve

Rch R- 3 6 GND 19 14 GND

JST SMP-03VF-N PWM _15 18 15 PWM_15
1-818-961-21 PWM _14 17 16 PWM_14 NC 1
CN6001 PWM _13 16 17 PWM_13 LED1 2
NC 1 TCON_VCC PWM _12 15 18 PWM_12 LED2 3
17 2 AUDIO+12.5V PWM _11 14 19 PWM_11 LED3 4
13 3 REG+12.5V PWM _10 13 20 PWM_10 LED4 5
18 4 AUDIO+12.5V PWM_9 12 21 PWM_ 9 NC 6
14 5 REG+12.5V PWM_8 11 22 PWM_ 8 LED_VCC 7
7 6 AUDIO+12.5V_GND PWM_7 10 23 PWM_ 7 LED_VCC 8
PWM_6 9 24 PWM_ 6 LED_VCC 9
11 7 REG+12.5V_GND
CN6401 1-842-551-11 SJM20-28WLB 1-842-598-11 8 8 AUDIO+12.5V_GND PWM_5 8 25 PWM_ 5 CN1002
To B board (100106) SJM20-28HG 12 9 REG+12.5V_GND PWM_4 7 26 PWM_ 4

FY12 G6 POWER_ON 28 13 23 10 STBY3.3V PWM_3 6 27 PWM_ 3

AC_OFF_DET 27 19 24 11 GND/PS_STATUS PWM_2 5 28 PWM_ 2
Board T-CON_ON 26 20 4 12 BLINKING PWM_1 4 29 PWM_ 1
PS_STATUS 25 NC 28 13 POWER_ON PWM_0 3 30 PWM_ 0
STBY_GND 24 11 2 14 PWM_DIMMER
GND 2 31 GND LED_VCC 1
STBY3.3V 23 10 6 15 DIGITAL_STBY GND 1 32 GND LED_VCC 2
GND 22 4 1 16 DC_DIMMER CN-PLUS CN-PLUS LED_VCC 3
GND 21 3 5 17 BL_ON
3024-56332 3024-56332 NC 4
T-CON_VCC12V 20 2 3 18 BL_ERR
LED4 5
T-CON_Vcc12V 19 1 27 19 AC_OFF_DET
LED3 6
AU_12V 18 4 26 20 TCON_ON
LED2 7
AU_12V 17 2 1-843-150-11 1-843-151-11(JST)
1 1 VLED_VCC LED1 8
BTV12V 16 NC G-B Harness PBDP-20V-S SM20B-PBDSS-TF
2 2 VLED_VCC NC 9
BTV12V 15 NC
3 3 VLED_VCC CN1003
REG12V 14 5
13 4 4 VLED_VCC
REG12V 3
GND 12 9 5 5 NC
GND 11 7 6 6 VLED_GND
GND 10 NC 7 7 VLED_GND
GND 9 NC 8 8 VLED_GND
AU_GND 8 8 9 9 VLED_GND NC 1
AU_GND 7 6 10 10 VLED_GND LED1 2
DIGITAL_STBY 6 15 11 11 LD_ERR LED2 3
BL ON 5 17 12 12 NC LED3 4
BLINKING 4 12 13 13 GL_CTRL LED4 5
BL_ERR 3 18 14 14 LED_ON NC 6
PWM_DIMMER 2 14
T-con Board LED_VCC 7
YEONHO
DC_DIMMER 1 16 20022WR-14AML LED_VCC 8
CN8003
LED_VCC 9
19 1 12V
CN1004
20 2 12V
21 3 GND
VLED_VCC 1 1
VLED_VCC 2 2 22 4 GND
VLED_VCC 3 3 1-842-566-12
VLED_VCC 4 4 JST
NC 5 5 SM04B-PBVSS-TB(LF)(SN)(A)
VLED_GND 6 6
For LD board
VLED_GND 7 7
VLED_GND 8 8
VLED_GND 9 9
SIGNAL_GND 10 10
LD_ERR 11 11
NC 12 12
GL_CTRL 13 13
LED_ON 14 14
CN6601 1-822-339-11
JST XA 14P

AC_IN
AC-N 1 1
AC-L 2 2 AC pigtail
CN6101
SFP79-02WLB JAM
1-822-908-11

KDL-40/46/55HX850,853,855(AEP/UK/IT) 132
 D I AGRAMS

4 - 2 - 2 . KD L- 4 6 H X8 5 0 / 8 5 3 / 8 5 5 ( 1 / 2 )

3D Emitter CN300
EMI_FAIL 1 1
GND 2 2
GLS_CTRL 3 3
NC 4 NC
12V 5 5
1-821-132-11 JAM 1-821-119-11

SYT10-05WS SYT10-05HG
BAP board T
T-con Board
CN2001 To BAP CN8001
Panel_Ctrl1 / LVDS_OPTION 1 51 Panel_Ctrl1 / DL_CS/VSYNC
Panel_Ctrl2 / TCON_RDY 2 50 Panel_Ctrl2 / PEM_LOG_RX
PANEL FFC
Panel_Ctrl3 / NC 3 49 Panel_Ctrl3 / DL_SCK
68pin x4
CN9006 Panel_Ctrl4 / LUT_SEL2 4 48 Panel_Ctrl4 / X_PEM_RST
5 1 WIFI GND Panel_Ctrl5 / LUT_SEL1 5 47 Panel_Ctrl5 / DL_SI/LRFLAG CN8651
2 2 WIFI VBUS Panel_Ctrl6 / LUT_SEL0 6 46 Panel_Ctrl6 / SA_MODE CN8652
CN8801
SW 3 3 WIFI USB_P Panel_Ctrl7 / NC 7 45 Panel_Ctrl7 / PEM_LOG_TX CN8802
1 4 GND Panel_Ctrl8 / PANEL_SEL 8 44 Panel_Ctrl8 / FE_PEM_RX 1-842-611-11
GND 1 36 4 5 WIFI USB_N Panel_Ctrl9 / BUS_SW 9 LVDS-FFC 43 Panel_Ctrl9 / BINT/PEM_WDT
SW module POWER_INT 2 33 NC 6 WIFI GND Panel_Ctrl10 / NC 10 B-PEL4 42 Panel_Ctrl10 / FE_PEM_TX
KEY1 3 35 NC 7 EMI_FAIL Panel_Ctrl11 / SDA 11 41 Panel_Ctrl11 / SDA
1-822-693-11 SZ15-03HGR NC 8 EMI_12V Panel_Ctrl12 / SCL 12 40 Panel_Ctrl12 / SCL
JAM SZ15-03WLR 1-821-900-11
BAP- H Harness NC 9 GLS_CTRL1 GND 13 39 GND
NC 10 EMI_GND PANEL_EVEN4_P 14 38 PANEL_EVEN4_P
NC 11 GLS_CTRL2 PANEL_EVEN4_N 15 37 PANEL_EVEN4_N
HL board
CN100 NC 12 NC PANEL_EVEN3_P 16 36 PANEL_EVEN3_P
STBY+3.3V 1 29 NC 13 RF GND PANEL_EVEN3_N 17 35 PANEL_EVEN3_N
LED/IR/OPT_Sensor GND 2 27 NC 14 RF Rx / HOTEL_VOL_UP GND 18 34 GND
IR Capture LED_REC 3 25 NC 15 RF RST / HOTEL_SP_MUTE PANEL_EVEN_CLK_P 19 33 PANEL_EVEN_CLK_P
LED_STBY 4 21 NC 16 RF Tx / HOTEL_VOL_Down PANEL_EVEN_CLK_N 20 32 PANEL_EVEN_CLK_N
LED_TIMER 5 19 NC 17 RF STBY3.3V / HOTEL_CL_STBY_+3.3V GND 21 31 GND
LED_POWER 6 23 NC 18 RF UART_SEL PANEL_EVEN2_P 22
51pin FFC 30 PANEL_EVEN2_P
LED_PIC_MUTE 7 26 5 19 HLR LED_ON_TIMER PANEL_EVEN2_N 23 29 PANEL_EVEN2_N
OPT_SENS 8 28 10 20 HLR SIRCS PANEL_EVEN1P 24 28 PANEL_EVEN1P
VD+3.3V 9 30 4 21 HLR LED_STBY PANEL_EVEN1_N 25 27 PANEL_EVEN1_N
SIRCS 10 20 NC 22 WIFI VBUS / HOTEL_CL_I2CA_SDA PANEL_EVEN0_P 26 26 PANEL_EVEN0_P
IR_CAPTURE 11 NC 6 23 HLR LED_POWER PANEL_EVEN0_N 27 25 PANEL_EVEN0_N
1-821-138-11 1-821-125-11 NC 24 WIFI GND / HOTEL_CL_I2CA_SCL GND 28 24 GND
JAM SYT10-11WS SYT10-11HG 3 25 HLR LED_REC PANEL_ODD4_P 29 23 PANEL_ODD4_P
7 26 HLR LED_PIC_MUTE PANEL_ODD4_N 30 22 PANEL_ODD4_N CN8304
2 27 HLR GND PANEL_ODD3_P 31 21 PANEL_ODD3_P EMI_FAIL 1 1
8 28 HLR OPT_SENS PANEL_ODD3_N 32 20 PANEL_ODD3_N GND 2 2
1 29 HLR STBY_3.3V GND 33 19 GND GLS_CTRL 3 3
9 30 HLR 3.3V PANEL_ODD_CLK_P 34 18 PANEL_ODD_CLK_P GLS_CTRL2 4 NC
NC 31 HOTEL_CL_MAIN_+3.3V PANEL_ODD_CLK_N 35 17 PANEL_ODD_CLK_N 12V 5 5
NC 32 HOTEL_HTL_LINEOUT_L GND 36 16 GND 1-842-555-11
2 33 SW_POWER_KEY PANEL_ODD2_P 37 15 PANEL_ODD2_P Molex 502386-0570
NC 34 HOTEL_CL_AC_MON PANEL_ODD2_N 38 14 PANEL_ODD2_N
3 35 SW_KEY PANEL_ODD1P 39 13 PANEL_ODD1P
1 36 SW GND PANEL_ODD1_N 40 12 PANEL_ODD1_N
NC 37 HOTEL_HTL_REG+12V PANEL_ODD0_P 41 11 PANEL_ODD0_P
NC 38 SONY LOGO PANEL_ODD0_N 42 10 PANEL_ODD0_N
NC 39 LOGO 5V GND 43 9 GND
NC 40 LOGO GND / HOTEL_CL_GND GND 44 8 GND
1-819-538-11 1-818-692-22 Panel_Ctrl13 45 7 Panel_Ctrl13 / PEM_MODE
SHLDP-40V-S(B) JST GND 46 6 NC
PANEL_VCC_SW 47 5 PANEL_VCC_SW
PANEL_VCC_SW 48 4 PANEL_VCC_SW
PANEL_VCC_SW 49 3 PANEL_VCC_SW
PANEL_VCC_SW 50 2 PANEL_VCC_SW
PANEL_VCC_SW 51 1 PANEL_VCC_SW
1-842-546-11 1-842-538-11
FFC Direct Connector :I-PEX JAE/FI-RNE51SZ-HF

wifi module(EXCEPT JPN)

GND 1 4
DC 5V 2 2
USB_DATA+ 3 3 EXCEPT JPN
USB_DATA- 4 5
GND (S-GND) 5 1
1-819-334-11 1-819-495-11
JST SM05B-GHS-TB GHR-05V-S

KDL-40/46/55HX850,853,855(AEP/UK/IT) 133
 D I AGRAMS

4 - 2 - 2 . KD L- 4 6 H X8 5 0 / 8 5 3 / 8 5 5 ( 2 / 2 )

SPEAKER L+ 1 4
LD Board
T-con Board CN8002
Front L- 2 3
BAP board GND 32 1 GND LED_VCC 1
Lch JST SMP-02VF-N BL_TYPE3 31 2 BL_TYPE3 LED_VCC 2
BL_TYPE2 30 3 BL_TYPE2 LED_VCC 3
1-784-991-21
CN4604 BL_TYPE1 29 4 BL_TYPE1 NC 4
NC 8 AS-L+ NC 28 5 NC LED4 5
R- 2 2 NC 7 AS-L- 12V 27 6 12V LED3 6
SPEAKER
NC 26 7 NC LED2 7
Front R+ 1 1 3 6 AS-R-
LED_ON 25 8 LED_ON LED1 8
Rch JST SMP-02VF-N 1 5 AS-R+
LD_STDBY 24 9 LD_STDBY NC 9
1-784-991-21 1 4 L+
IP_REF 23 10 IP_REF CN1001
2 3 L-
FB_REF 22 11 FB_REF
2 2 R- 32pin FFC
SPEAKER R+ 1 5 1 1 R+ FAIL 21 12 FAIL

ASSIST NC 2 1-843-146-11 1-843-153-11 Reserve 20 13 Reserve

Rch R- 3 6 GND 19 14 GND

JST SMP-03VF-N PWM _15 18 15 PWM_15
1-818-961-21 PWM _14 17 16 PWM_14 NC 1
CN6001 PWM _13 16 17 PWM_13 LED1 2
NC 1 TCON_VCC PWM _12 15 18 PWM_12 LED2 3
17 2 AUDIO+12.5V PWM _11 14 19 PWM_11 LED3 4
13 3 REG+12.5V PWM _10 13 20 PWM_10 LED4 5
18 4 AUDIO+12.5V PWM_9 12 21 PWM_ 9 NC 6
14 5 REG+12.5V PWM_8 11 22 PWM_ 8 LED_VCC 7
7 6 AUDIO+12.5V_GND PWM_7 10 23 PWM_ 7 LED_VCC 8
PWM_6 9 24 PWM_ 6 LED_VCC 9
11 7 REG+12.5V_GND
CN6401 1-842-551-11 SJM20-28WLB 1-842-598-11 8 8 AUDIO+12.5V_GND PWM_5 8 25 PWM_ 5 CN1002
To B board (100106) SJM20-28HG 12 9 REG+12.5V_GND PWM_4 7 26 PWM_ 4

FY12 G6 POWER_ON 28 13 23 10 STBY3.3V PWM_3 6 27 PWM_ 3

AC_OFF_DET 27 19 24 11 GND/PS_STATUS PWM_2 5 28 PWM_ 2
Board T-CON_ON 26 20 4 12 BLINKING PWM_1 4 29 PWM_ 1
PS_STATUS 25 NC 28 13 POWER_ON PWM_0 3 30 PWM_ 0
STBY_GND 24 11 2 14 PWM_DIMMER
GND 2 31 GND LED_VCC 1
STBY3.3V 23 10 6 15 DIGITAL_STBY GND 1 32 GND LED_VCC 2
GND 22 4 1 16 DC_DIMMER CN-PLUS CN-PLUS LED_VCC 3
GND 21 3 5 17 BL_ON
3024-56332 3024-56332 NC 4
T-CON_VCC12V 20 2 3 18 BL_ERR
LED4 5
T-CON_Vcc12V 19 1 27 19 AC_OFF_DET
LED3 6
AU_12V 18 4 26 20 TCON_ON
LED2 7
AU_12V 17 2 1-843-150-11 1-843-151-11(JST)
1 1 VLED_VCC LED1 8
BTV12V 16 NC G-B Harness PBDP-20V-S SM20B-PBDSS-TF
2 2 VLED_VCC NC 9
BTV12V 15 NC
3 3 VLED_VCC CN1003
REG12V 14 5
13 4 4 VLED_VCC
REG12V 3
GND 12 9 5 5 NC
GND 11 7 6 6 VLED_GND
GND 10 NC 7 7 VLED_GND
GND 9 NC 8 8 VLED_GND
AU_GND 8 8 9 9 VLED_GND NC 1
AU_GND 7 6 10 10 VLED_GND LED1 2
DIGITAL_STBY 6 15 11 11 LD_ERR LED2 3
BL ON 5 17 12 12 NC LED3 4
BLINKING 4 12 13 13 GL_CTRL LED4 5
BL_ERR 3 18 14 14 LED_ON NC 6
PWM_DIMMER 2 14
T-con Board LED_VCC 7
YEONHO
DC_DIMMER 1 16 20022WR-14AML LED_VCC 8
CN8003
LED_VCC 9
19 1 12V
CN1004
20 2 12V
21 3 GND
VLED_VCC 1 1
VLED_VCC 2 2 22 4 GND
VLED_VCC 3 3 1-842-566-12
VLED_VCC 4 4 JST
NC 5 5 SM04B-PBVSS-TB(LF)(SN)(A)
VLED_GND 6 6
For LD board
VLED_GND 7 7
VLED_GND 8 8
VLED_GND 9 9
SIGNAL_GND 10 10
LD_ERR 11 11
NC 12 12
GL_CTRL 13 13
LED_ON 14 14
CN6601 1-822-339-11
JST XA 14P

AC_IN
AC-N 1 1
AC-L 2 2 AC pigtail
CN6101
SFP79-02WLB JAM
1-822-908-11

KDL-40/46/55HX850,853,855(AEP/UK/IT) 134
 D I AGRAMS

4 - 2 - 3 . KD L- 5 5 H X8 5 0 / 8 5 3 / 8 5 5 ( 1 / 2 )

3D Emitter CN300
EMI_FAIL 1 1
GND 2 2
GLS_CTRL 3 3
NC 4 NC
12V 5 5
1-821-132-11 JAM 1-821-119-11

SYT10-05WS SYT10-05HG
BAP board T
T-con Board
CN2001 To BAP CN8001
Panel_Ctrl1 / LVDS_OPTION 1 51 Panel_Ctrl1 / DL_CS/VSYNC
Panel_Ctrl2 / TCON_RDY 2 50 Panel_Ctrl2 / PEM_LOG_RX
PANEL FFC
Panel_Ctrl3 / NC 3 49 Panel_Ctrl3 / DL_SCK
68pin x4
CN9006 Panel_Ctrl4 / LUT_SEL2 4 48 Panel_Ctrl4 / X_PEM_RST
5 1 WIFI GND Panel_Ctrl5 / LUT_SEL1 5 47 Panel_Ctrl5 / DL_SI/LRFLAG CN8651
2 2 WIFI VBUS Panel_Ctrl6 / LUT_SEL0 6 46 Panel_Ctrl6 / SA_MODE CN8652
CN8801
SW 3 3 WIFI USB_P Panel_Ctrl7 / NC 7 45 Panel_Ctrl7 / PEM_LOG_TX CN8802
1 4 GND Panel_Ctrl8 / PANEL_SEL 8 44 Panel_Ctrl8 / FE_PEM_RX 1-842-611-11
GND 1 36 4 5 WIFI USB_N Panel_Ctrl9 / BUS_SW 9 LVDS-FFC 43 Panel_Ctrl9 / BINT/PEM_WDT
SW module POWER_INT 2 33 NC 6 WIFI GND Panel_Ctrl10 / NC 10 B-PEL4 42 Panel_Ctrl10 / FE_PEM_TX
KEY1 3 35 NC 7 EMI_FAIL Panel_Ctrl11 / SDA 11 41 Panel_Ctrl11 / SDA
1-822-693-11 SZ15-03HGR NC 8 EMI_12V Panel_Ctrl12 / SCL 12 40 Panel_Ctrl12 / SCL
JAM SZ15-03WLR 1-821-900-11
BAP- H Harness NC 9 GLS_CTRL1 GND 13 39 GND
NC 10 EMI_GND PANEL_EVEN4_P 14 38 PANEL_EVEN4_P
NC 11 GLS_CTRL2 PANEL_EVEN4_N 15 37 PANEL_EVEN4_N
HL board
CN100 NC 12 NC PANEL_EVEN3_P 16 36 PANEL_EVEN3_P
STBY+3.3V 1 29 NC 13 RF GND PANEL_EVEN3_N 17 35 PANEL_EVEN3_N
LED/IR/OPT_Sensor GND 2 27 NC 14 RF Rx / HOTEL_VOL_UP GND 18 34 GND
IR Capture LED_REC 3 25 NC 15 RF RST / HOTEL_SP_MUTE PANEL_EVEN_CLK_P 19 33 PANEL_EVEN_CLK_P
LED_STBY 4 21 NC 16 RF Tx / HOTEL_VOL_Down PANEL_EVEN_CLK_N 20 32 PANEL_EVEN_CLK_N
LED_TIMER 5 19 NC 17 RF STBY3.3V / HOTEL_CL_STBY_+3.3V GND 21 31 GND
LED_POWER 6 23 NC 18 RF UART_SEL PANEL_EVEN2_P 22
51pin FFC 30 PANEL_EVEN2_P
LED_PIC_MUTE 7 26 5 19 HLR LED_ON_TIMER PANEL_EVEN2_N 23 29 PANEL_EVEN2_N
OPT_SENS 8 28 10 20 HLR SIRCS PANEL_EVEN1P 24 28 PANEL_EVEN1P
VD+3.3V 9 30 4 21 HLR LED_STBY PANEL_EVEN1_N 25 27 PANEL_EVEN1_N
SIRCS 10 20 NC 22 WIFI VBUS / HOTEL_CL_I2CA_SDA PANEL_EVEN0_P 26 26 PANEL_EVEN0_P
IR_CAPTURE 11 NC 6 23 HLR LED_POWER PANEL_EVEN0_N 27 25 PANEL_EVEN0_N
1-821-138-11 1-821-125-11 NC 24 WIFI GND / HOTEL_CL_I2CA_SCL GND 28 24 GND
JAM SYT10-11WS SYT10-11HG 3 25 HLR LED_REC PANEL_ODD4_P 29 23 PANEL_ODD4_P
7 26 HLR LED_PIC_MUTE PANEL_ODD4_N 30 22 PANEL_ODD4_N CN8304
2 27 HLR GND PANEL_ODD3_P 31 21 PANEL_ODD3_P EMI_FAIL 1 1
8 28 HLR OPT_SENS PANEL_ODD3_N 32 20 PANEL_ODD3_N GND 2 2
1 29 HLR STBY_3.3V GND 33 19 GND GLS_CTRL 3 3
9 30 HLR 3.3V PANEL_ODD_CLK_P 34 18 PANEL_ODD_CLK_P GLS_CTRL2 4 NC
NC 31 HOTEL_CL_MAIN_+3.3V PANEL_ODD_CLK_N 35 17 PANEL_ODD_CLK_N 12V 5 5
NC 32 HOTEL_HTL_LINEOUT_L GND 36 16 GND 1-842-555-11
2 33 SW_POWER_KEY PANEL_ODD2_P 37 15 PANEL_ODD2_P Molex 502386-0570
NC 34 HOTEL_CL_AC_MON PANEL_ODD2_N 38 14 PANEL_ODD2_N
3 35 SW_KEY PANEL_ODD1P 39 13 PANEL_ODD1P
1 36 SW GND PANEL_ODD1_N 40 12 PANEL_ODD1_N
NC 37 HOTEL_HTL_REG+12V PANEL_ODD0_P 41 11 PANEL_ODD0_P
NC 38 SONY LOGO PANEL_ODD0_N 42 10 PANEL_ODD0_N
NC 39 LOGO 5V GND 43 9 GND
NC 40 LOGO GND / HOTEL_CL_GND GND 44 8 GND
1-819-538-11 1-818-692-22 Panel_Ctrl13 45 7 Panel_Ctrl13 / PEM_MODE
SHLDP-40V-S(B) JST GND 46 6 NC
PANEL_VCC_SW 47 5 PANEL_VCC_SW
PANEL_VCC_SW 48 4 PANEL_VCC_SW
PANEL_VCC_SW 49 3 PANEL_VCC_SW
PANEL_VCC_SW 50 2 PANEL_VCC_SW
PANEL_VCC_SW 51 1 PANEL_VCC_SW
1-842-546-11 1-842-538-11
FFC Direct Connector :I-PEX JAE/FI-RNE51SZ-HF

wifi module(EXCEPT JPN)

GND 1 4
DC 5V 2 2
USB_DATA+ 3 3 EXCEPT JPN
USB_DATA- 4 5
GND (S-GND) 5 1
1-819-334-11 1-819-495-11
JST SM05B-GHS-TB GHR-05V-S

KDL-40/46/55HX850,853,855(AEP/UK/IT) 135
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4 - 2 - 3 . KD L- 5 5 H X8 5 0 / 8 5 3 / 8 5 5 ( 2 / 2 )

SPEAKER L+ 1 4
LD Board
T-con Board CN8002
Front L- 2 3
BAP board GND 32 1 GND LED_VCC 1
Lch JST SMP-02VF-N BL_TYPE3 31 2 BL_TYPE3 LED_VCC 2
BL_TYPE2 30 3 BL_TYPE2 LED_VCC 3
1-784-991-21
CN4604 BL_TYPE1 29 4 BL_TYPE1 NC 4
NC 8 AS-L+ NC 28 5 NC LED4 5
R- 2 2 NC 7 AS-L- 12V 27 6 12V NC 6
SPEAKER
NC 26 7 NC LED3 7
Front R+ 1 1 3 6 AS-R-
LED_ON 25 8 LED_ON NC 8
Rch JST SMP-02VF-N 1 5 AS-R+
LD_STDBY 24 9 LD_STDBY LED2 9
1-784-991-21 1 4 L+
IP_REF 23 10 IP_REF NC 10
2 3 L-
FB_REF 22 11 FB_REF LED1 11
2 2 R- 32pin FFC
SPEAKER R+ 1 5 1 1 R+ FAIL 21 12 FAIL NC 12
ASSIST NC 2 1-843-146-11 1-843-153-11 Reserve 20 13 Reserve CN1001
Rch R- 3 6 GND 19 14 GND
JST SMP-03VF-N PWM _15 18 15 PWM_15
1-818-961-21 PWM _14 17 16 PWM_14 NC 1
CN6001 PWM _13 16 17 PWM_13 LED1 2
NC 1 TCON_VCC PWM _12 15 18 PWM_12 NC 3
17 2 AUDIO+12.5V PWM _11 14 19 PWM_11 LED2 4
13 3 REG+12.5V PWM _10 13 20 PWM_10 NC 5
18 4 AUDIO+12.5V PWM_9 12 21 PWM_ 9 LED3 6
14 5 REG+12.5V PWM_8 11 22 PWM_ 8 NC 7
7 6 AUDIO+12.5V_GND PWM_7 10 23 PWM_ 7 LED4 8
PWM_6 9 24 PWM_ 6 NC 9
CN6401 1-842-551-11 SJM20-28WLB 1-842-598-11 11 7 REG+12.5V_GND
To B board (100106) SJM20-28HG 8 8 AUDIO+12.5V_GND PWM_5 8 25 PWM_ 5 LED_VCC 10
POWER_ON 28 13 12 9 REG+12.5V_GND PWM_4 7 26 PWM_ 4 LED_VCC 11
FY12 G7 AC_OFF_DET 27 19 23 10 STBY3.3V PWM_3 6 27 PWM_ 3 LED_VCC 12
T-CON_ON 26 20 24 11 GND/PS_STATUS PWM_2 5 28 PWM_ 2 CN1002
Board PS_STATUS 25 NC 4 12 BLINKING PWM_1 4 29 PWM_ 1
STBY_GND 24 11 28 13 POWER_ON PWM_0 3 30 PWM_ 0
STBY3.3V 23 10 2 14 PWM_DIMMER
GND 2 31 GND LED_VCC 1
GND 22 4 6 15 DIGITAL_STBY GND 1 32 GND LED_VCC 2
GND 21 3 1 16 DC_DIMMER CN-PLUS CN2002 LED_VCC 3
T-CON_VCC12V 20 2 5 17 BL_ON
3024-56332 CN-PLUS NC 4
T-CON_Vcc12V 19 1 3 18 BL_ERR
3024-56332 LED4 5
AU_12V 18 4 27 19 AC_OFF_DET
NC 6
AU_12V 17 2 26 20 TCON_ON
LED3 7
BTV12V 16 NC 1-843-150-11 1-843-151-11(JST)
1 1 VLED_VCC NC 8
BTV12V 15 NC G-B Harness PBDP-20V-S SM20B-PBDSS-TF
2 2 VLED_VCC LED2 9
REG12V 14 5
3 3 VLED_VCC NC 10
REG12V 13 3
4 4 VLED_VCC LED1 11
GND 12 9
GND 11 7 5 5 NC NC 12
GND 10 NC 6 6 VLED_GND CN1003
GND 9 NC 7 7 VLED_GND
AU_GND 8 8 8 8 VLED_GND
AU_GND 7 6 9 9 VLED_GND NC 1
DIGITAL_STBY 6 15 10 10 VLED_GND LED1 2
BL ON 5 17 11 11 LD_ERR NC 3
BLINKING 4 12 12 12 NC LED2 4
BL_ERR 3 18 13 13 GL_CTRL NC 5
PWM_DIMMER 2 14 14 14 LED_ON LED3 6
DC_DIMMER 1
T-con Board NC 7
16 CN2001
YEONHO LED4
8
CN8003
VLED_VCC 1 1 20022WR-14AML NC 9
19 1 12V
LED_VCC 10
VLED_VCC 2 2 20 2 12V
VLED_VCC 3 3 LED_VCC 11
21 3 GND
VLED_VCC 4 4 LED_VCC 12
22 4 GND
NC 5 5 CN1004
1-842-566-12
VLED_GND 6 6
JST
VLED_GND 7 7
SM04B-PBVSS-TB(LF)(SN)(A)
VLED_GND 8 8 For LD board
VLED_GND 9 9
SIGNAL_GND 10 10
LD_ERR 11 11
NC 12 12
GL_CTRL 13 13
LED_ON 14 14
CN6601 1-822-339-11
JST XA 14P

AC_IN
AC-N 1 1
AC-L 2 2
CN6101 AC pigtail
SFP79-02WLB JAM
1-822-908-11

KDL-40/46/55HX850,853,855(AEP/UK/IT) 136
 D I AGRAMS

4 - 3 . C I R CU I T B O ARDS LOC A T I O N

KDL-40HX850/853/855 KDL-46HX850/853/855

G6 Board G6 Board
BAP Board BAP Board

Switch Unit Switch Unit

HEM3 Board HL Board HEM3 Board HL Board

KDL-55HX850/853/855

G7 Board BAP Board

Switch Unit

HEM3 Board HL Board

KDL-40/46/55HX850,853,855(AEP/UK/IT) 137
SEC 5. EXPLODED VIEWS
• Items with no part number and no description are not stocked because they are seldom required for roution service.
• The construction parts of an assembled part are indicated with a collation number in the remark colum.
• Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items

KDL-40/46/55HX850,853,855(AEP/UK/IT) 138
 EXPLODED V I E W S

5-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
5 - 1 - 1 . CHA S S I S - 1 REF. No. PART No. DESCRIPTION MARK
1 FX0049811 SWITCH UNIT
2 FX0064611 SPEAKER BOX ASSY
3 FX0021411 SPEAKER BOX ASSY
4 FX0064511 ANTENNA
5 FX0052311 ANTENNA

6 FX0049221 WIRELESS LAN CARD

7 FX0049911 CORD, POWER(WITH CONNECTOR) Except UK
FX0053111 CORD, POWER(WITH CONNECTOR) UK
8 FX0055901 AC COVER
6 9 FX0066301 REAR COVER A (40 G)

4
1

KDL-40/46/55HX850,853,855(AEP/UK/IT) 139
 EXPLODED V I E W S

5-1. KDL-40HX 8 5 0 / 8 5 3 / 8 5 5
5 - 1 - 2 . CHA S S I S - 2 REF. No. PART No. DESCRIPTION MARK
51 A-1869-392-A P-MOD (FQLR400LT01) (SERVICE)
52 FX00A0101 HEM3 MOUNT
53 FX00A2501 HL-B-G-REC-IR-MOUNT
54 FX0070551 SHEET, INSULATION(G6 40 S)
51
55 FX0070251 SHEET, INSULATION (G6 40)

56 FX0064711 G6-STATIC CONVERTER (TV)

57 FX00A1801 BAPS SERVICE COMPLE 850
FX00A1901 BAPS SERVICE COMPLE 853
FX00A1701 BAPS SERVICE COMPLE 855, AEP
FX00A2201 BAPS SERVICE COMPLE 855,IT
58 FX0065511 BRACKET, UNDER (METAL) Except 855
FX0067731 BRACKET, UNDER (METAL) 855
53
59 FX0065431 BRACKET, SIDE (METAL)
60 4-298-302-02 FRAME (40), SEL
59

57

52

58
60

54

55

56

KDL-40/46/55HX850,853,855(AEP/UK/IT) 140
 EXPLODED V I E W S

5-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
5 - 2 - 1 . CHA S S I S - 1 REF. No. PART No. DESCRIPTION MARK
101 FX0049811 SWITCH UNIT
102 FX0064611 SPEAKER BOX ASSY
103 FX0066811 SPEAKER BOX ASSY
104 FX0064511 ANTENNA
105 FX0054411 ANTENNA

106 FX0049221 WIRELESS LAN CARD

107 FX0049911 CORD, POWER(WITH CONNECTOR) Except UK
FX0053111 CORD, POWER(WITH CONNECTOR) UK
108 FX0055901 AC COVER
106 109 FX0067501 REAR COVER A (46 G)

102

103

102

109

104
101

105

108

107

KDL-40/46/55HX850,853,855(AEP/UK/IT) 141
 EXPLODED V I E W S

5-2. KDL-46HX 8 5 0 / 8 5 3 / 8 5 5
5 - 2 - 2 . CHA S S I S - 2 REF. No. PART No. DESCRIPTION MARK
151 A-1869-393-A P-MOD (FQLR460LT01) (SERVICE)
152 FX00A0101 HEM3 MOUNT
153 FX00A2501 HL-B-G-REC-IR-MOUN
154 FX0070351 SHEET, INSULATION (G6 46)
151
155 FX0064711 G6-STATIC CONVERTER (TV)

156 FX00A1801 BAPS SERVICE COMPLE 850

FX00A1901 BAPS SERVICE COMPLE 853
FX00A1701 BAPS SERVICE COMPLE 855, AEP
FX00A2201 BAPS SERVICE COMPLE 855,IT
157 FX0065511 BRACKET, UNDER (METAL) Except 855
FX0067731 BRACKET, UNDER (METAL) 855
158 FX0065431 BRACKET, SIDE (METAL)
153 159 4-298-303-02 FRAME (46), SEL

158

156

152

157
154
159

155

KDL-40/46/55HX850,853,855(AEP/UK/IT) 142
 EXPLODED V I E W S

5-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
5 - 3 - 1 . CHA S S I S - 1 REF. No. PART No. DESCRIPTION MARK
201 FX0049811 SWITCH UNIT
202 FX0064611 SPEAKER BOX ASSY
203 FX0066811 SPEAKER BOX ASSY
204 FX0019711 ANTENNA
205 FX0067611 ANTENNA

206 FX0049221 WIRELESS LAN CARD

207 FX0049911 CORD, POWER(WITH CONNECTOR) Except UK
FX0053111 CORD, POWER(WITH CONNECTOR) UK
208 FX0055901 AC COVER
206 209 FX0067701 REAR COVER A (55 G)

202

203

202

209
204

201

205

208

207

KDL-40/46/55HX850,853,855(AEP/UK/IT) 143
 EXPLODED V I E W S

5-3. KDL-55HX 8 5 0 / 8 5 3 / 8 5 5
5 - 3 - 2 . CHA S S I S - 2 REF. No. PART No. DESCRIPTION MARK
251 A-1869-395-A P-MOD (FQLR550LT01) (SERVICE)
252 FX00A0101 HEM3 MOUNT
253 FX00A2501 HL-B-G-REC-IR-MOUNT
254 FX0067851 SHEET, INSULATION (G7)
251
255 FX0067811 G7 STATIC CONVERTER (TV)

256 FX00A1801 BAPS SERVICE COMPLE 850

FX00A1901 BAPS SERVICE COMPLE 853
FX00A1701 BAPS SERVICE COMPLE 855, AEP
FX00A2201 BAPS SERVICE COMPLE 855,IT
257 FX0065511 BRACKET, UNDER (METAL) Except 855
FX0067731 BRACKET, UNDER (METAL) 855
258 FX0065431 BRACKET, SIDE (METAL)
253 259 4-298-318-02 FRAME (55), SEL
258

256

257
252

259
254

255

KDL-40/46/55HX850,853,855(AEP/UK/IT) 144
 EXPLODED V I E W S

5-4. OTHER PART

5 - 4 - 1 . MISCELLANEOUS 5 - 4 - 2 . ACCESSORIES

PART No. DESCRIPTION MARK PART No. DESCRIPTION MARK

FX0064820 3A-G 40 CONNECTOR ASSY 28P 40 inch FX0049611 REMOTE COMMANDER (RM-ED047)
FX0064917 3A-G 40 CONNECTOR ASSY 14P 40 inch FX0065201 BUNCHIN STAND ASSY 40 EU 40 inch
FX0065018 3A-G 40 HARNESS ASSY 40 inch FX0067201 BUNCHIN STAND ASSY 46 EU 46 inch
FX0065133 3A-G 40 FLEXIBLEFLATCABLE 51P 40 inch FX0068201 BUNCHIN STAND ASSY 55 EU 55 inch
FX0066958 3A-G 46 CONNECTOR ASSY 28P 46 inch FX0064611 SPEAKER BOX ASSY
FX0067021 3A-G 46 HARNESS ASSY 46 inch 1-839-835-11 SOUND BAR STAND CABLE 40INCH 40 inch
FX0067134 3A-G 46 FLEXIBLEFLATCABLE 51P 46 inch 1-839-834-11 SOUND BAR STAND CABLE 46INCH 46 inch
FX0067957 3A-G 55 CONNECTOR ASSY 28P 55 inch 1-839-833-11 SOUND BAR STAND CABLE 55INCH 55 inch
FX0068001 3A-G 55 HARNESS ASSY 55 inch FX0068811 MANUAL, INSTRUCTION (GB)
FX0068135 3A-G 55 FLEXIBLEFLATCABLE 51P 55 inch FX0069021 MANUAL, INSTRUCTION (DE, ES, FR, IT, NL, PT)
FX0069331 MANUAL, INSTRUCTION (DK, FI, NO, SE)
FX0050401 SPACER (B) FX0069241 MANUAL, INSTRUCTION (RU, UA)
FX0050201 SHEET, THERMAL (ATREYU) FX0069191 MANUAL, INSTRUCTION (BG, CZ, GR, HU, PL, RO, SK, TR)
FX0069921 SHEET (METAL) SIDE 40 40 inch FX0068621 MANUAL, INSTRUCTION (DE, FR, IT, NL)
FX0067401 SHEET (METAL) SIDE 46/55 inch FX0068531 MANUAL, INSTRUCTION (DK, FI, NO, SE)
FX0065701 SHEET (METAL) UNDER FX0068951 MANUAL, INSTRUCTION (IT)
FX0065901 SHEET, ANT (G) FX0068791 MANUAL, INSTRUCTION (BG, CZ, GR, HU, PL, RO, SK, TR)
FX0066102 TAPE, PWB HL (L)
FX0066201 TAPE, PWB HL (S)
FX0050501 CUSHION (PWB G)
FX0071701 CUSHION, SR (L) 46/55 inch
FX0071801 CUSHION, SR (M) 46/55 inch
FX0071901 CUSHION FRM(BU) 55 inch
FX0005903 CLAMPER, CABLE

FX0066411 LABEL, SIDE TERMINAL (40SEL) 40 inch

FX0052221 LABEL, UNDER TERMINAL
FX0066501 LABEL, REAR TERMINAL
FX0066601 LABEL, REAR TERMINAL LEFT
FX0052111 LABEL, SIDE TERMINAL 46/55 inch

KDL-40/46/55HX850,853,855(AEP/UK/IT) 145
END

English
2012DL08-Data
Sony Corporation
Home Entertainment Made in Japan
9-888-487-03 Business Group © 2012. 04
KDL-40/46/55HX850,853,855(AEP/UK/IT) 146
APPENDIX-1
PROCEDURE TO REMOVE REAR COVER

1 2 AC cord 3

55”

AC cover

bottom side

1. ALL screws should be removed. 2. Remove AC cover(plastic). Pull out AC cord. 3. Forefinger & middle finger clutched AC cover hole
bottom side.

4 5 6
Left hand
Left hand

Right hand

4. Pick the AC hole slow with the rear cover in 5. The 1stt operator left hand to pick rear cover left side . 6. The 1st operator both hands to pull up rear cover.
vertical direction slowly.

KDL-40/46/55HX850,853,855(AEP/UK/IT) 147
 APPENDIX-1

PROCEDURE TO REMOVE REAR COVER

7 8 9

Right hand

Right hand
Left hand.

7. The 2nd operator use right hand to pick rear cover 8. The 2nd operator both hands to pull up rear cover. 9. The two operator put up the rear cover together..
top side.

Notes & Caution: Green area is OK.

1. 40”: Need 1 operator.

46”/55”: Need 2 operators
2. Hands need glove.
3.Rear cover bottom side is prohibited to touch by hand.
Because bottom side is easy deformation.

Red area is NG.

Rear cover of bottom side is
prohibited to touch.

KDL-40/46/55HX850,853,855(AEP/UK/IT) 148
 APPENDIX-1

PROCEDURE TO RE-A SSEMBLE REA R COVER

1 2

Set Rear Cover right bottom corner firstly. Assemble bottom side firstly and then assemble top side.

Please confirm no overlap at each side ( top / bottom / right / left ) before screw

KDL-40/46/55HX850,853,855(AEP/UK/IT) 149
 APPENDIX-1

PROCEDURE TO RE-A SSEMBLE REA R COVER

4 Please push Rear Cover bottom surface by hand before screw

Each 100mm pitch

§ÌÊ¿

§ÌÊ¿ . .
. Each 100mm pitch
..

5 Please tighten screws at bottom area firstly. 6 Please tighten other screws for Rear Cover.

KDL-40/46/55HX850,853,855(AEP/UK/IT) 150
APPENDIX-2
CAUTI O N TO SHARP EDGE OF REAR COVER( 4 0 é

OK to grab
(curling area)

OK to grab with care

(sharp edge area)

OK to grab only pulled out

(sharp edge area)

NG to grab
(sharp edge and
easy to deform.)

KDL-40/46/55HX850,853,855(AEP/UK/IT) 151
 APPENDIX-2

CAUTI O N TO SHARP EDGE OF REAR COVER( 4 6 é

OK to grab
(curling area)

OK to grab with care

(sharp edge area)

OK to grab only pulled out

(sharp edge area)

NG to grab
(sharp edge and
easy to deform.)

KDL-40/46/55HX850,853,855(AEP/UK/IT) 152
 APPENDIX-2

CAUTI O N TO SHARP EDGE OF REAR COVER( 5 5 )

OK to grab
(curling area)

OK to grab with care

(sharp edge area)

OK to grab only pulled out

(sharp edge area)

NG to grab
(sharp edge and
easy to deform.)

KDL-40/46/55HX850,853,855(AEP/UK/IT) 153