Abu Dhabi Plaza – Astana, Kazakhstan Document No.

Work Package 4 – Main Works ADP-221100-018

Method Statement for Testing & Commissioning of Domestic Water Pump Page 2 of 24 Rev. 005

REVISION DESCRIPTION SHEET

Rev. Para. Revision Description

000 Issued for Review / Comments
001 Issued for Review / Comments
002 Issued for Review / Comments
003 Issued for Review / Comments
004 Issued for Review / Comments
005 Issued for Review / Comments

Hold
Para. Description of Hold
No.
004 Terminated

The Inspection Forms are controlled within this MS and

are included during the Review and Approval cycle.
The latest revision of an Inspection Form shall be used
during work execution.

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 Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-221100-018

Method Statement for Testing & Commissioning of Domestic Water Pump Page 3 of 24 Rev. 005

Ite
m Comments On Rev.003 Contractor’s Response
No.

1 Comply

Comply Faisal Jassim will do

2 pre-commissioning, alignment
and start-up of the pump

Comply, a flow measuring

3 device will be installed on the
pump discharge

Confirmed Digital Pressure

4
Differential Meter available

7.3 Pre-commissioning
was added in this narrative
Mechanical Checks
because it was missed and it
1. Ensure signed off Installation RFIT
5 was originally written in
Electrical Checks
checklist FM-MS-ADP-221100-
1. Ensure Electrical Power Supply RFIC is signed off
018-001

END OF COMMENTS

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 Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-221100-018

Method Statement for Testing & Commissioning of Domestic Water Pump Page 4 of 24 Rev. 005

Table of Contents

1.0 Purpose

2.0 Scope of Work

3.0 References

4.0 Definitions

5.0 Resources, Roles & Responsibilities

5.1 Competency
5.2 Roles & Responsibilities of Commissioning Engineer
5.3 Roles & Responsibilities of QC Engineer
5.4 Roles & Responsibilities of Foreman
5.5 Roles & Responsibilities of HSE Supervisor
5.6 Roles & Responsibilities Faisal Jassim’s Representative

6.0 Tools Requirement

7.0 Method and Sequence of work

7.1 General
7.2 Safety Precautions
7.3 Pre-Commissioning
7.4 Commissioning

8.0 Quality Control

9.0 Health, Safety & Environmental

9.1 Induction
9.2 PPE
9.3 Hazard Identification, Risk Assessment & Control
9.4 Toolbox Talks
9.5 Permit to Work
9.6 Training of Personnel

10.0 Attachments

10.1 ADP 221100-018-ITP

10.2 Form No: FM-MS-ADP-221100-018-001
10.3 Form No: FM-MS-ADP-221100-018-002
10.4 Schedule (To be supplied later)
10.5 JSTI
10.6 Risk Assessment

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 Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-221100-018

Method Statement for Testing & Commissioning of Domestic Water Pump Page 5 of 24 Rev. 005

1.0 PURPOSE
The main purpose of this method statement is to ensure that all the Domestic Pumps are executed in
accordance with the project specifications and implemented with the highest level of conformance.

2.0 SCOPE OF WORK

This method statement covers the Start-up & Commissioning of the Domestic Pumps as per project
specification, approved method statement and approved shop drawings.

3.0 REFERENCES

 Project Health & Safety Plan ADP-013529-002.

 Approved Shop Drawings.
 Specification: 220513 Common motor requirements for Plumbing Equipment
 CIBSE Commissioning Code M. Commissioning Management
 Perform inspections and tests listed in NETA ATS. Section 7.15
 Sequence of Operation
 LEED Requirements
 Local Codes
 Specifications: 221100 Domestic Water Pumps
 Testing & Commissioning Plan By CML, Ref.ADP-CML-CO-RPT-W-00002
 General Method statement for winter working, Ref. No.: ADP-015000-036
 Material Approval Request Ref. ADP-220513-003
 Approved Domestic Water Pumps Selections.
 Manufacturers Recommendations
 Project Quality Plan Ref. No.: ADP-014000-020
 Approved Inspection and Test Plan. Ref. no. ITP-1122-311
 Risk Assessment Plan, Ref. No: ADP-013529-028.000
 QMP Ref.: ADP-014000-040 rev.003 Field Inspection & Testing.
 Fall protection, Ref No: ADP013529-023
 Lock Out Tag Out Procedure, Ref No: ADP-013529-026
 CIBSE Commissioning Code W: Water Distribution Systems
 BSRIA Publication AG 2/89 – Commissioning of Water System in Buildings

4.0 DEFINITIONS

MML: Mott Macdonald LTD

CSC: Construction Supervision Consultant (AECOM KZ)
ACEL JV: ACEL Joint Venture
RBG: Robert Bird Group (JV Design/Structural Consultants)
P & T: P & T Architects (JV Architect/Lead Design)
RED: Red Group Services FZ-LLC, Dubai, UAE (MEP design Consultant).
CxA: CML International (Commissioning Authority)

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 Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-221100-018

Method Statement for Testing & Commissioning of Domestic Water Pump Page 6 of 24 Rev. 005

5.0 RESOURCES, ROLES & RESPONSIBILITIES

The Commissioning Manager has the overall responsibility for the implementation of this Method
Statement, also will individually assess the manpower required for Testing & Commissioning of Domestic
Water Pump to meet the schedule. Typically, these will include:

 Commissioning Engineer
 QC Engineer
 Foreman
 HSE Supervisor
 Faisal Jassim’s Representative

5.1 Competency

The competency of all construction personnel shall be controlled in accordance with the
Competent Persons Designation Procedure Ref: ADP-013529-066.

5.2 Roles & Responsibilities of Commissioning Engineer

 Commissioning Engineer will be in charge of all operations during Testing & Commissioning
following Project HSE requirements and Project Quality Plans.
 Maintains work permits with coordination of the HSE Supervisor.
 Coordinates with QC Engineer for inspections and raise RFIC with complete attachments such
as approved (ITP, shop drawing, check list etc.).
 Ensures that only trained and competent personnel are involved for Final Testing of the Domestic
Pumps.
 Ensures that tools & equipment are certified, maintained and used correctly.
 Ensure that all testing tools are calibrated, and calibration is up to date.
 Ensures that all required documents and related drawings to execute the works are up to date.
 Shall prepare open front for his crew and liaise with planning department for progress reporting
and schedule monitoring.
 Shall coordinate with Faisal Jassim’s Representative on his supervision during commissioning of
the equipment.

5.3 Roles & Responsibilities of QC Engineer

 Ensure that all inspection and test reports pertaining to everyday work activities are submitted to
the QC inspection.
 Prevent the use of equipment that could cause improper test relative to Project Specification.
 Stop test activity that is not being done in accordance with the specified requirements and
approvals.
 Ensure that test have been done in accordance with approved method statement and Project
specification to offer for CSC and CxA’s inspection.

5.4 Roles & Responsibilities of Foreman

 The foreman will carry out his duties by maintaining continuous coordination with the
Commissioning Engineer on daily basis, and ensure proper distribution of the workforce in the
required and planned locations.

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Method Statement for Testing & Commissioning of Domestic Water Pump Page 7 of 24 Rev. 005

 To ensure that his assistant foreman/charge hand are aware of the job requirements and they
have enough information to carry out their duties properly.
 To ensure in consultation with the site engineer that the manpower involved in the works are
moving as agreed and planned for the work.
 To ensure that the daily work is progressing as planned and advice the Commissioning Engineer
of any requirement for additional resources.
 To ensure full coordination with the safety officer to maintain safe working and proper
housekeeping of the site, following the approved safety measures and further ensure that all his
working team are aware of the same to prevent accident and losses.
 To inform the Commissioning Engineer and of the areas ready for inspection.

5.5 Roles & Responsibilities of HSE Supervisor

 Assist the Site Engineer in conducting Tool box talks prior to starting the activity.
 Ensure PPE shall be worn as appropriate according to the nature of job.
 Ensure safety precautions shall be followed as per established project HSE requirements and
Project Quality Plans safety plan.

5.6 Roles & Responsibilities of Faisal Jassim’s

 Faisal Jassim’s Representative shall conduct the testing & commissioning of the Domestic Pump
System.
 Faisal Jassim’s Representative shall sign off the pre-commissioning check list and
commissioning test sheets when the requirements stated in this Method Statement are satisfied.
4  Faisal Jassim will do pre-commissioning, alignment and start-up of the pump and certify the
alignment of the base mounted pump prior to start-up.

6.0 TOOLS REQUIREMENT

The following tools & equipment will be used during the Testing and Commissioning of Domestic
Water Pump.

 Standard Mechanical Tool Kit

 Standard Electrician Tool Kit
 Digital Multi-Meter
 Calibrated Flow meter
 Clamp Meter
 Vacuum cleaner
 Tachometer
 Shaft alignment Tool
 Scaffolding/Ladder
 PPE (Hand Gloves, Safety Goggles)
4  Safety harness while working in high level in ladders or scaffolding
 Digital Pressure Differential meter

Note: All tools and equipment’s will be inspected, and colour coded before use at site

7.0 METHOD AND SEQUENCE OF WORK

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 Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-221100-018

Method Statement for Testing & Commissioning of Domestic Water Pump Page 8 of 24 Rev. 005

7.1 General

 Make available at site, an approved copy of shop drawing for the intended commissioning.
4  Pre-Commissioning, Alignment and pump start-up of the Domestic Pumps shall be done by an
authorized representative from Faisal Jassim.

7.2 Safety Precautions

 All safety precaution shall be followed as per established project safety plan.
 Only experienced and skilled technician shall be engaged for carrying out the commissioning of
Domestic Pumps.
 Appropriate warning signs and tapes shall be placed during testing and commissioning as
required.
 All PPE shall be worn as appropriate according to the nature of job.
 Lock Out & Tag Out procedure (Ref. ADP-013529-026) shall be followed during entire activity
related to Testing and Commissioning as applicable.
 Work area shall be maintained neat and clean.

7.3 Pre-Commissioning (Mechanical Checks)

 Ensure Signed off Installation RFIT.

 Ensure Signed-off pipe pressure test RFIT.
 Ensure completeness of the Domestic Water Pump as per approved shop drawing and
manufacturer’s recommendation.
 Ensure that pump and piping is connected. Before putting pump into operation, the piping should
be thoroughly flushed either by gravity or using temporary pumps, depending on the situation, to
remove any foreign matter which may have accumulated during installation. Take all possible
4 care not to contaminate the system. Install temporary suction strainer if required.
 Ensure Domestic Water Pump detail against the approved shop drawings are correct.
 Check, align and certify alignment of base mounted pumps prior to start-up
 Ensure that bearing housing are fill with the appropriate oil or grease to the correct level.
 Turn the pump by hand or a strap wrench to ensure it runs smoothly.
 Ensure Installation is per manufacturer’s instructions.
 Ensure Equipment label permanently affixed.
 Ensure Pump drive properly aligned, and Pump turns freely.
 Ensure Drive guard or shield is properly installed.
 Ensure Pumps in place and properly anchored.
 Ensure Pipes are supported independently of the pump.
 Ensure Vibration isolation devices installed and functional.
 Ensure Isolation valves and piping specialties installed.
 Ensure Shaft seal is leak free
 Starter overload breakers installed and correct size.

7.4 Pre – Commissioning (Electrical Checks)

 Ensure electrical Power Supply RFIC is signed off

 Check that Power to the electric motor of the pumps is available.

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 Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-221100-018

Method Statement for Testing & Commissioning of Domestic Water Pump Page 9 of 24 Rev. 005

 Check all control devices and wiring with labels are complete.
 Check the size and type of the cable as per approved shop drawing and manufacturer
recommendation.
 Ensure cables are tested for continuity and insulation resistance with signed-off document.
 Check the terminal details of the motor is attached inside the terminal box.
 Check the cabling and termination to the motor are completed.
 Open the door of the box of the enclosure and inspect the internal components and wiring for
any visible damage.
 Check motor nameplate for Voltage and FLC, then check electrical protection if they are sized
correctly.

7.5 Direction Rotation

 Bump start the motor and check for correct rotation. If rotation is incorrect, change any two-phase
connections on the motor terminal plate, if there is a VFD associated with the motor, change the
rotation setting on the VFD to reverse the rotation.
 Avoid dry running of the pump. Either fill the pump with liquid or uncouple the motor when
checking direction of rotation.
 Ensure that the coupling is aligned correctly and that the coupling guards are in place.

7.6 Priming

 Close the discharge isolating valve and loosen the air vent screw in the motor stool. Pay attention
to the direction of the vent hole and take care to ensure that the escaping water does not cause
injury to persons or damage to the motor or other components.
 Slowly open the isolating valve in the suction pipe until a steady stream of liquid runs out of the
vent hole.
 Tighten the air vent screw and completely open the isolating valve(s).

7.7 Starting the Pump

 Close the discharge valve and then crack open to assure minimal flow.
 Ensure that the pump recirculation line is free from obstructions.
 Start the motor and bring to full speed as quickly as possible.
 As soon as the pump is at full speed, slowly open the discharge valve. (This will prevent sudden
changes in velocity and surging in the discharge line)
 Record the voltage and running current, using the clamp meter and check if is within the
acceptable limits of the motor.

7.8 Operational Checks

 Check and record suction and discharge pressure.

 Check pressure gauges at suction strainer.
 Check pump and pipe connections for leaks. Vent air from the pump.
 Compare the values on the Pump Curve.

7.9 Commissioning

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 Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-221100-018

Method Statement for Testing & Commissioning of Domestic Water Pump Page 10 of 24 Rev. 005

 Ensure Identification labels / tags are provided as required.

 Check pump’s Close Head by using DPS or calibrated pressure gauges, if it is within the design
requirement(See Pump Curve)
 Run the Pump in manual Mode.
4
 Measure water flow rate from the measuring device or balancing valve installed on the pump
discharge.
 Closed the isolation valve slowly at discharge header.
 Once the valve is fully closed, record the suction and discharge pressure. FM-MS-ADP-221100-
018-002 which applicable, then again, open the isolation valve slowly at discharge header.
 Compare the values on the Pump Curve.
 Booster set – check the sequence of operation (start – stop pressure and sequence) and “dry
run” protection check.
 The water booster pump will be equipped with pressure transducer/switches to detect the
pressure drop on the system and in internal control circuit.
 The water flow rate is to be measured by water flow meter from the discharge line or some flow
measuring tools only provides velocity in meter per second thus flow rate is computed Q=v x A
where Q=flow rate, m3/s; v=velocity, m/s; A= inside diameter of the pipe in m2.

7.10 Interface Procedure

 BMS monitoring points will be tested during BMS system commissioning.

 The BMS signals are simulated and the change in status of the output signals to the BMS is
tested with a continuity tester on the BMS terminal rail connection.
 The BMS interface signals are: -
Transfer Pump:
o Stop Command/Provision
o Auto/Manual Switch position(AUTO)
o Run Status
o Fault
o Domestic Water Tank, Low level
Booster Pump:
o Stop Command/revision
o Run Status
o Water Flow Status
o Fault
o Auto/Manual Switch position(AUTO)
Domestic Water Circulating Pump
o Domestic Cold-Water Pump
o Fault
o Auto/Manual Switch position
o Run Status
o VFD Enable/Disable
o VFD Status
o VFD Speed output
o VFD Speed position
o Water flow status

(Notes: Extra caution and care must be observed when working with hot Surface. This hot surface
temperature may rises up to 70°C. Temperature resistant gloves must be worn when working
with hot surface.)

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 Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-221100-018

Method Statement for Testing & Commissioning of Domestic Water Pump Page 11 of 24 Rev. 005

As Stated above, BMS points will be check in BMS Commissioning

8.0 QUALITY CONTROL

 MEP RFIC should be issued for QC Inspectors verification before submission to CSC & CxA.
 Refer to ITP No. ADP-221429-002 and strictly follow inspections steps.
 Refer to QMP-ADP-014000-625 for RFIC submission process.
 Work should be approved by consultant CSC & CxA (submitting RFIC).

9.0 HEALTH, SAFETY & ENVIRONMENTAL

9.1 Induction

Prior to commencing work all personnel shall have attended the HSE induction course conducted by the
JV HSE department. No work shall be undertaken by personnel who have not attended the Project HSE
induction. In all aspects, work is to be carried out in a safe manner and in accordance JV approved Health
and Safety Plan and in accordance with HSE requirements

9.2 Personal Protective Equipment (PPE)

All personnel involved in the Testing and Commissioning will comply with the Project requirements for
PPE:
 Work Boots with toe protectors
 Safety Helmet
 Eye Protection with side shields
 HV Gloves
 Dust masks (as required)
 Rubber Mat

Additional PPE identified by the task risk assessment shall also be provided. Personnel shall sign and be
responsible for their own items of PPE issued to them and the Engineer shall ensure that his team is
complying with the minimum required PPE and that damaged or defective PPE is replaced or repaired
immediately.

9.3 Hazard Identification, Risk Assessment & Control

Hazard identification, risk assessment and control are detailed in the appropriate risk assessment and
Job Safety Task Instruction (JSTI) attached herewith. Hazards may vary as the works progress and shall
be re-evaluated. All personnel undertaking testing and commissioning activities shall be aware of
particular location hazards. The Project Risk Assessment Procedure ADP-013529-028 is to be referred
to during the planning stages. Should changes occur during the course of commissioning which alters
the associated risks then the risk register shall be updated to reflect any additional risk and mitigation
measure.

The attached JSTI is provided to cover the initial work tasks relating to Testing and Commissioning of
Domestic Pumps - JSTI (attached). This JSTI is prepared based on theoretical information interpreted
from the project documents. A further assessment will be required at the actual work site to verify the
control measures and address any additional hazards. Reference is to be made to the relative Health,
Safety, Environmental & Security procedures to control the risks associated with activities where they
occur.

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 Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-221100-018

Method Statement for Testing & Commissioning of Domestic Water Pump Page 12 of 24 Rev. 005

9.4 Toolbox Talks

Prior to the commencement of site activities, the Engineer, with support from the HSE Officer, shall
conduct a pre-start toolbox talk with all the crew present. The MEP Supervisor shall explain the testing
and commissioning of Domestic Pumps activities, focusing on the hazards and risks involved in the
activity and the mitigation measures that shall be taken as detailed in the Risk Assessment. Regular
Toolbox talks shall be conducted in order to prevent complacency within the crew. The Engineer shall
conduct a Pre-start toolbox talk for the new person/s prior to starting work.

9.5 Permit to Work

A Permit shall be obtained when and where applicable in accordance with the requirements of Permit to
Work Procedure (ADP-013529-034) prior to performing the Installation, Testing and commissioning of
Domestic Pumps. The supervisor will ensure that all relevant risk assessments, method statements and
permit to work control measures are in place and that all relevant procedures contained within
these documents are fully understood by the operative personnel.

9.6 Training of Personnel

9.6.1 Safety Training

All personnel involved in Testing and Commissioning Domestic Pumps works shall be trained in
accordance with the requirements of the Project HSE Program. No personnel shall be assigned
tasks that they have not received appropriate training in or have been assessed for competency.
Further training shall be given as required and when additional training is identified during the
risk assessment process.

Trades & Qualifications

All personnel involved in Testing and Commissioning of Domestic Pumps activities shall be
assessed for qualifications, competency and if they have the required trade skills and experience,
or trained in accordance with the requirements of the project standards.

10.0 ATTACHMENTS

10.1 ADP-221100-018-ITP
10.2 Form No: FM-MS-ADP-221100-018-001
10.3 Form No: FM-MS-ADP-221100-018-002
10.4 Schedule (To be supplied during RFIC submission)
10.5 JSTI
10.6 Risk Assessment

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 Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-221100-018-ITP

Document Title:
Inspection & Test Plan (ITP) – Domestic Water Pumps Page 1 of 1 Rev.005
(JV REF. ITP-1122-311 T&C)

Testing Inspection and

Reference
Reference Requirement / Acceptance
No. Activity Description Type of Inspection Transmittal
Document Acceptance
T&C AECOM CML Form
Criteria
 Specification 221100
 Review of Documents
 Approved MS
 Pre-Commissioning All relevant
Pre-Commissioning 221100-018 RFIC & FM-MS-
(Mechanical) document must be
1. Checklist for Domestic  Approved Installation S R R ADP-221100-018-
 Domestic Pump approved by
Water Pumps RFIT 001
 Transfer Pump Consultant.
 Approved Drawings
 Booster Pump

 Specification 221100
 Start Up
 Approved MS
Start-up &  Commissioning Test All relevant
221100-018 RFIC & FM-MS-
Commissioning  Domestic Pump document must be
2.  Approved Installation H W W ADP- 221100-018-
Checklist for Domestic  Transfer Pump approved by
RFIT 002
Water Pumps  Booster Pump Consultant.
 Approved Drawings

Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R – Record Review
 ARABTEC CONSOLIDATED CONTRACTORS COMPANY LTD.
ABU DHABI PLAZA – ASTANA, KAZAKHSTAN
Pre-Commissioning Checks List for Domestic Pump/
Booster Pump/Transfer Pump
FM-MS-ADP-221100-018-001 Revision:005 Date: 16-Nov-17 Page 1 of 1

RFIC No. Date: System: Plumbing Sub System: Domestic Pumps

Block / Bldg. Level: Location: Tag Number:

QC Acceptance Status
ACTIVITIES /ITEMS TO BE INSPECTED
Yes No Remarks
Electrical
1. Ensure electrical Power Supply RFIC is signed off
2. Ensure RFIT for electrical pump installation is signed off
3. Check that Power to the electric motor of the pump is available
Mechanical
1. Ensure Signed off Installation RFIT.
2. Ensure Pump detail correct against the approved drawings.

3. Ensure Signed-off pipe pressure test RFIT

4. Turn the pump by hand or a strap wrench to ensure it runs smoothly.

5. Ensure bearing housing fill with the appropriate oil or grease to the correct level.

6. Ensure Shaft seal is leak free & Drive guard or shield is properly installed.

7. Ensure Equipment label permanently affixed.

8. Check, align and certify alignment of base mounted pumps prior to start-up with sign off documents

9. The initial start-up and setting to work shall be carried out by the pump manufacturer/supplier

10. Check that all valves, pressure gauge and other accessories are installed as per approved shop
drawing.

Cx JV Acceptance Status
ACTIVITIES /ITEMS TO BE INSPECTED
Yes No Remarks
1. Pump Rotation is correct

2. Ensure Start-up of the pump successfully completed.

3. Booster Pump set-check the sequence of operation (start-stop pressure and sequence) and “dry run”
protection check

4. Ensure the Transfer Pump set sequence of operation works as per design requirement.

5. Ensure the Domestic Pump set sequence of operation works as per design requirement.

COMMENTS / DISCREPANCIES:

Pre-Commissioning Completed and Conformant

POSITION NAME SIGNATURE DATE
Faisal Jassim’s Representative

JV Commissioning Engineer

JV QA/QC Engineer

(CSC) AECOM KZ

(CxA) CML

FM-MS-ADP-221100-018-001
 ARABTEC CONSOLIDATED CONTRACTORS COMPANY LTD.
ABU DHABI PLAZA – ASTANA, KAZAKHSTAN

Start-up Data Sheet for Domestic Pumps/Booster

Pumps/Transfer Pumps
FM-MS-ADP-221100-018-002 Revision:005 Date: 16-Nov-17 Page 1 of 1

RFIC No. Date: System: Plumbing Sub System: Domestic Pumps

Block / Bldg. Level: Location : Tag Number:

Pump Data Type Ordered Duty: l/s Head: kPa

Manufacturer Model

Serial No. Impeller Dia. mm

Motor Data Type Frame

Manufacturer Serial No.

Rated Power Kw Electrical Supply V/Ph/Hz

FLC Amps Running Current amps

Overload Range Amps Setting amps

SYSTEM DATA DESIGN OBTAINED

System Flow Rate L/s L/s %

Pump Head kPa Suction kPa Discharge kPa

Pump Closed Head kPa kPa

Pump Speed rev/min rev/min

Motor Speed rev/min rev/min

Maximum Pressure kPa kPa

Start Pressure kPa kPa

Stop Pressure kPa kPa

Dry Run Stop kPa kPa

Comments

INSTRUMENT USED
Equipment Name Model No. Serial No. Calibration due date

1.
2.

Start-up Completed and Conformant

POSITION NAME SIGNATURE DATE

Faisal Jassim’s Representative/

JV Commissioning Engineer

(CSC) AECOM KZ

(CxA) CML

FM-MS-ADP-221100-018-002
 Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза

Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Step 1: Task Planning (task identification and details)/ Шаг 1: Планирование задания (выявление задачи и деталей)

Supervisor name: Work area: Date:

ФИО Супервайзера: Рабочая зона: Дата:
Activity: Testing and Commissioning of Domestic Water Pumps Work specific location:
Деятельность: Определенное место работы:
Number of crew members: JSTI Number:
Число работников: Номер Оценка Риска:
Start time/ Finish time/
Work Duration: Permit To Work number:
Начало работы Завершение работы
Продолжительность работы: Номер Наряда-Допуска:
_______________ ______________
Step 2: Job Planning (competent persons, tools and equipment necessary to do the job) Шаг 2: Планирование работы (компетентные работники, инструменты и
необходимые оборудования)

Competent Persons Required Tools Required Equipment Required

(Example: Lifting, Equipment Operator, Scaffolder, Vendors) (Example: radios, special testing meters, electric tools, special tools, (Example: excavator, man lift, compressor, crane,
Компетентные Работники SCBA.) forklift, truck)
(Пример: Операторы подъемника, лесамонтажники, производители) Необходимые инструменты (Пример: рация, метровка, Требуемая техника: (Пример: эксковатор,
электрические инструменты) подъемник, компрессор, кран, погрузчик,
грузовик)
 Commissioning Engineer  Standard Mechanical Tool Kit
 QC Engineer  Standard Electrician Tool Kit
 Foreman  Digital Multi-Meter, Flow meter
 HSE Supervisor  Clamp Meter
 Faisal Jassim’s Representative  Vacuum cleaner
 Tachometer, Calibrated Flow meter
 Shaft alignment Tool, Ultrasonic Flow meter

Step 3: Risk Management (list any nearby activities that may impact the work) Шаг 3: Управление Рисками (перечень деятельности которые могут повлиять на работу)
 Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза

Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Step 4: Job Safety/Hazard Analysis/ Шаг 4: Анализ/Оценки Рисков
Activity
(What must be done? i.e. tools, Hazards Risks
equipment, and material used) (How could an injury occur?) What Can Happen Recommendations
Item
(Can hazards be eliminated or modified?)
Планирование работы. Опасность Риски Меры контроля
Номер (Что надо для работы. Например: (Как может произойти (Что может произойти) (Как опасность может быть устранена)
инструменты, оборудование и травма)
материалы)

 Pay attention during tool box talks.

 Work flow will be discussed.
 Understand your role.
 Not paying attention  Wear all required PPE’s.
 Injury to personnel due to
during meeting  Safety shoes (steel toe)
being unprepared for the
 Not being informed task.  Hard hat
when work starts
 Hypothermia  Visibility Vest
1 Pre-start Meeting  Icy surfaces  Dust mask as
 Cold weather  Safety glasses
 Required PTW must be obtained prior to
commencement of work.
 Monitor the temperature, and wind chill index.
 Implement the work rest period.
 Wear Winter PPE.(as per weather condition)
 Provide hot beverage for employees

 All personnel must wear sufficient PPE.

 Proper supervision from the concerned
 Contact with sharp  Injury to personnel
supervisors.
objects because they are not
 Tools must be inspected by the competent
 Pinch points wearing sufficient PPE’s
person prior to use.
2  Icy surfaces  Property damage due to
Hauling of materials  Monitor the temperature, and wind chill index.
 Cold weather failure of machines.
 Implement the work rest period.
 Hypothermia
 Wear Winter PPE. (as per weather condition)
 Provide hot beverages for employees
 Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза

Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
 Ensure that personnel engaged of working at
 Serious injury to personnel height are trained and competent to the given
or even fatality due to fall task.
 Fall of material from height.  Supervisor must provide full body harness for
 Fall from height  Injury to personnel due to personnel engaged of working at height.
Working at heights  Collapse of scaffold falling debris.  Workplace place must be barricaded underneath
3
 Cold weather  Injury to personnel or even prior to start the work.
fatality due to collapse of  A proper work platform should be provided
scaffolds.  Monitor the temperature, and wind chill index.
 Hypothermia  Work rest period implemented.
 Wear Winter PPE. (as per weather condition)
 Provide hot beverage for employees.

 All personnel must wear sufficient PPE’s.

 Proper supervision from the concerned
supervisors.
 Tools must be inspected by the competent
person prior to use.
 Injury to personnel  Evaluate the condition of floor along path from
 Improper manual because they are not origin to destination.
handling posture wearing sufficient PPE’s  Monitor the temperature, and wind chill index.
 Slips, Trips & Fall  Property damage due to  Work rest period implemented.
4 Material handling  Pinch points failure of machines.  Wear Winter PPE. (as per weather condition)
 Cold weather  Back injury  Provide hot beverage for employees
 Hypothermia  When lifting bend at the knees and hold load
close to your body. Use legs as the source of
power to lift object.
 The allowable load each person can carry is
only 20 kg. /person.
 Ask for help if object too heavy.
 Ensure personnel involve in task have manual
handling training.
 Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза

Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности

Pre-Commissioning:  Keep unauthorized personnel away from the

workplace
Mechanical Checks  Contact with sharp
 Barricade the workplace and provide signage for
Electrical Checks edges
 people awareness
Slips, Trips & Fall  Back injuries
Direction of Rotation Checks  Trailing cables  Foot injury  Secure all exposed wires
5  Exposed live wires  Personnel injury or death  Proper supervision from the concerned
Priming  Cold weather due to electrocutions supervisors.
 LOTO not applied  Hypothermia  Tools must be inspected by the competent
Starting the Pump
person prior to use.
Operational Checks  Implement LOTO procedure
 Access controlled area

 Keep unauthorized personnel away from the

Commissioning area.
 Barricade the workplace and provide signage for
people awareness
 Improper manual  Valid calibration certificate for all testing
 Back injuries
handling posture Equipment’s.
 Foot injury
 Slips, Trips & Fall 
 Personnel injury or death Secure all exposed wires
 Hot water
due to electrocutions  Be aware of rotating and moving parts
6 Commissioning  Exposed live wires
 Hypothermia
 LOTO not applied  Proper supervision from the concerned
 Skin burns due to contact
 Cold weather supervisors.
with Hot water and pipes
 Tools must be inspected by the competent
person prior to use.
 Implement LOTO procedure
 Access controlled area
 Temperature resistant gloves must be worn
when working with hot surface
 Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза

Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
 Wear all required PPE’s.
 Slips, trips and fall due to  work boots/ rubber boots with toe
 Slips scattered materials or protector
 Trips rubbish.  hard hat
 Fall  Foot injuries  visibility vest / jacket
7 Housekeeping  safety glass
 Hand injuries
 Dust Mask ( as required )
 Personnel injury due
 Gloves
slippery surface
 Supervisor must ensure that used materials
must be stored in designated, to prevent
scattered at work area
 Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза

Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Step 5: Unplanned Events (if any of the following occurs, stop work and talk to your supervisor)/ Шаг 5: Незапланированные мероприятия: если следующие случаи имеют
место, то остановите работу и известите супервайзера
Nearby work hazards Chemical spills or release
Excessive noise Fires and explosions Unusual odours Heat stress
Опасности на рабочем Утечки химических
Черезмерный шум Пожар и взрывы Странный запах Тепловой удар
месте веществ
Extreme weather/high
winds
Significant near miss Change in the following work conditions:
Evacuation alarm Экстримальные
Существенное, возможное Изменение в процессе работы:
Эвакуация/тревога погодные условия и
происшествия
сильный ветер

Step 6: Unplanned Events (if any of the following occurs, stop work and talk to your supervisor) Шаг 6: Незапланированные мероприятия: если следующие случаи имеют
место, то остановите работу и известите супервайзера
Emergency telephone number: Alarm Code (for commission period)
Телефон экстренной связи: +77015301064 Код сигнализации (при пусконаладке)
Nearest Muster Point/Safety Shelter location: Nearest First Aid Station location:
Ближайший пункт Место Сбора: Ближайший пункт Первой Помощи:
Evacuation Route (Supervisor to explain to workers): Safety shower / eye washer location:
Пути эвакуации(Супервайзер должен объяснить работникам): Пункт промывки глаз:

Step 7: Working Crew Details Шаг 7 Список работников (рабочей бригады)

I acknowledge receiving & understanding these instructions, I will fully comply with the assigned job requirements.
Я, подтверждаю что полученную информацию понимаю в полной мере , и я буду полностью соответствовать должностным требованиям.
Sr. Badge No. Signature Sr. Badge No. Signature
Name Ф.И.О Name Ф.И.О
№ № Бейджа Подпись № № Бейджа Подпись
1 26
2 27
3 28
4 29
5 30
6 31
7 32
8 33
9 34
10 35
 Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза

Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
11 36
12 37
13 38
14 39
15 40
16 41
17 42
18 43
19 44
20 45
21 46
22 47
23 48
24 49
25 50

Supervisor Name:
Ф.И.О Супервайзера: ________________________________________ Signature/ Подпись: __________________ Date/Дата: ____________________________ /______/________

Foreman/charge hand Name:

Ф.И.О Мастера/Бригадира: ___________________________________ Signature/ Подпись: __________________Date/Дата: ____________________________ /______/________

HSE Officer Name:

Ф.И.О Инспектора по ТБ: ____________________________________ Signature/ Подпись: ___________________Date/Дата: ____________________________ /______/________

This JSTI is prepared based on theoretical information interpreted from the project documents. A further assessment will be required
at the actual work site to verify the control measures and address any additional hazards. Reference is to be made to the relative
Health, Safety, Environmental & Security procedures to control the risks associated with activities where they occur.