Adp-237413-015 R1 Sat Ahu (A)
Adp-237413-015 R1 Sat Ahu (A)
Method Statement for Site Acceptance Testing of Air Handling Units Page 2 of 30 Rev 001
The Inspection Forms are controlled within this MS and are included during the
Review and Approval cycle.
The latest revision of an Inspection Form shall be used during work execution.
Revisions after Rev.0 are denoted by a triangle in the left hand margin against the
revised text, with the revision number displayed next to revision line. As shown by the
example below:-
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Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-237413-015
Method Statement for Site Acceptance Testing of Air Handling Units Page 3 of 30 Rev 001
Item
Comments On Rev.000 Contractor’s Response
No.
1 Comply
2 Comply
3 Comply
Temperature Sensor,
rectified
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Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-237413-015
Method Statement for Site Acceptance Testing of Air Handling Units Page 4 of 30 Rev 001
Comply
Noted
Comply
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Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-237413-015
Method Statement for Site Acceptance Testing of Air Handling Units Page 5 of 30 Rev 001
Table of Contents
1.0 Purpose
3.0 References
4.0 Definitions
Competency
5.1 Role & Responsibilities of Commissioning Engineer
5.2 Role & Responsibilities of Foreman
5.3 Role & Responsibilities of HSE Engineer
5.4 Role & Responsibilities of QC Engineer
7.1 General
7.2 Safety Precautions
7.3 Pre SAT Check
7.4 SAT Procedure
8.1 Induction
8.2 PPE
8.3 Hazard Identification, Risk Assessment & Control
8.4 Toolbox Talks
8.5 Permit to Work
8.6 Training of Personnel
9.0 Attachments
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Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-237413-015
Method Statement for Site Acceptance Testing of Air Handling Units Page 6 of 30 Rev 001
1.0 PURPOSE
The main purpose of this method statement is to demonstrate the procedure for Site Acceptance Testing
(SAT) of Air Handling Units.
This method statement is covering the winter temperature tests which cannot be simulated during Factory
Acceptance Tests (FAT) as well as measurement of External Static Pressure (ESP) (the comment stated
on FAT MS rev5). The ADP-H-L09-014-HVAC-AHU-001 is selected to be tested in the SAT and to prove
1 the compliance of casing leakage as per EN 1886 Standard criteria (selection can be changed based on
site condition and after Engineer approval).
3.0 REFERENCES
4.0 DEFINITIONS
The Commissioning Manager has the overall responsibility for the implementation of this Method of
Statement, also will individually assess the manpower required for SAT of Air Handling Units Typically
these will include:
Commissioning Engineer
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Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-237413-015
Method Statement for Site Acceptance Testing of Air Handling Units Page 7 of 30 Rev 001
Foreman
HSE Supervisor
QC Engineer
Competency
The competency of all construction personnel shall be controlled in accordance with the
Competent Persons Designation Procedure Ref: ADP-013529-066.
Commissioning Engineer will be in charge of all operations during SAT of Air Handling Unit.
following HSE requirements and Project Quality Plans.
Maintains work permits with coordination of the HSE Supervisor.
Coordinates with QC Engineer for inspections and raise SAT Report with complete attachments
such as approved (trends, graphics, drawings, check list etc.).
Ensures that only trained and competent personnel are involved for SAT of the Air Handling Unit.
Ensures that all plant & equipment are certified, maintained and used correctly.
Ensures that all the required documents and related drawings to execute the works are up to
date.
Shall prepare open front for his crew and liaise with planning department for progress reporting
and schedule monitoring.
The foreman will carry out his duties by maintaining continuous coordination with the
commissioning engineer on daily basis, and ensure proper distribution of the workforce in the
required and planned locations.
To ensure that his assistant foreman / charge hand are aware of the job requirements and they
have enough information to carry out their duties properly.
To ensure in consultation with the site engineer that the manpower involved in the works are
moving as agreed and planned for the work.
To ensure that the daily work is progressing as planned and advice the commissioning engineer
of any requirement for additional resources.
To ensure full coordination with the safety officer to maintain safe working and proper
housekeeping of the site, following the approved safety measures and further ensure that all his
working team are aware of the same to prevent accident and losses.
To inform the commissioning engineer and of the areas ready for inspection.
Ensure that all personnel shall have attended the HSE induction course conducted by the JV
HSE department.
Ensure all personnel involved in the Testing will comply with the Project requirements for PPE
Ensure pre-start toolbox talk with all the crew present conducted. Explain the Testing activities
focusing on the hazards and risks involved in the activity and the mitigation measures that shall
be taken as detailed in the Risk Assessment.
To ensure a Permit to Work obtained, in accordance with the requirements of Permit to Work
Procedure prior to performing the Testing and Commissioning
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Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-237413-015
Method Statement for Site Acceptance Testing of Air Handling Units Page 8 of 30 Rev 001
1 5.4 QC Engineer
Prevent the use of equipment that could cause improper functioning of AHU relative to project
Specifications.
Stop any work that is not being done in accordance with the specified requirements and
approvals.
Ensure that AHU SAT have been done in accordance with approved drawings, approved method
statement , manufacturer recommendation and materials prior to offer for CSC’s & CxA’s
inspection.
The following tools & equipment will be used during the SAT of Air Handling Unit and will be in calibration
1 with relevant certification:
Note: All tools and equipment’s will be inspected and colour coded before use at site.
7.1 General
1 The following steps are basic for SAT and should be followed after the AHU and associated
systems are agreed to be available
Prior to start the work, conduct Pre-work start tool box talk and related Method statement shall
be read and signed off by concerned engineers.
All safety precaution shall be followed as per established project safety plan.
Only experienced and skilled technician shall be engaged for carrying out the SAT Air Handling
Units.
Appropriate warning signs and tapes shall be placed during SAT as required.
All PPE shall be worn as appropriate according to the nature of job.
Work area shall be maintained neat and clean.
Lock Out & Tag Out procedure (Ref. ADP-013529-026-V001A) shall be followed during entire
activity related to SAT as applicable.
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Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-237413-015
Method Statement for Site Acceptance Testing of Air Handling Units Page 9 of 30 Rev 001
MECHANICAL
Ensure Equipment Installation RFIT signed off.
TAB RFIC(s) for air and water are signed off.
Ensure that filters are clean.
Check for cooling and heating coils spacing and cleanliness condition.
All dampers including FD`s and VAV/CAV’s boxes (if applicable) should be fully open and free
from obstruction.
1 Check and ensure accessories such as temperature sensors and DPS hose are connected
properly.
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Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-237413-015
Method Statement for Site Acceptance Testing of Air Handling Units Page 10 of 30 Rev 001
8.1 Induction
Prior to commencing work all personnel shall have attended the HSE induction course conducted by the
JV HSE department. No work shall be undertaken by personnel who have not attended the Project HSE
induction.
All personnel involved in the Testing and Commissioning will comply with the Project requirements for
PPE:
Work Boots with toe protectors
Safety Helmet
Eye Protection with side shields
Gloves (as required)
Dust masks (as required)
Additional PPE identified by the task risk assessment shall also be provided. Personnel shall sign and be
responsible for their own items of PPE issued to them and the Site Engineer shall ensure that his team
is complying with the minimum required PPE and that damaged or defective PPE is replaced or repaired
immediately.
Hazard identification, risk assessment and control are detailed in the appropriate risk assessment and
Job Safety Task Instruction (JSTI) attached herewith. Hazards may vary as the works progress and shall
be re-evaluated. All personnel undertaking testing & commissioning activates shall be aware of particular
location hazards. The Project Risk Assessment Procedure ADP-013529-028 is to be referred to during
the planning stages. Should changes occur during the course of construction which alters the associated
risks then the risk register shall be updated to reflect any additional risk and mitigation measures.
The attached JSTI is provided to cover the initial work tasks relating to:
Testing and Commissioning of Air Handling Units -JSTI (attached). This JSTI is prepared based on
theoretical information interpreted from the project documents. A further assessment will be required at
the actual work site to verify the control measures and address any additional hazards. Reference is to
be made to the relative Health, Safety, Environmental & Security procedures to control the risks
associated with activities where they occur.
Prior to the commencement of site activities the Site Engineer, with support from the HSE Officer, shall
conduct a pre-start toolbox talk with all the crew present. The MEP Supervisor shall explain the Testing
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Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-237413-015
Method Statement for Site Acceptance Testing of Air Handling Units Page 11 of 30 Rev 001
and Commissioning of Air Handling Unit activities, focusing on the hazards and risks involved in the
activity and the mitigation measures that shall be taken as detailed in the Risk Assessment. Regular
Toolbox talks shall be conducted in order to prevent complacency within the crew. The Site Engineer
shall conduct a Pre-start toolbox talk for the new person/s prior to starting work.
A Permit to Work shall be obtained, in accordance with the requirements of Permit to Work Procedure
prior to performing the Testing and Commissioning of Air Handling Units.
The supervisor will ensure that all relevant risk assessments, method statements and permit to work
control measures are in place and that all relevant procedures contained within these documents are fully
understood by the operative personnel. Control of substances hazardous to health (COSHH) must be
attached on the work permit for each particular chemicals to be used for the activity, COSHH assessment
must be discuss to the workers pertaining to the proper usage of PPE’s, proper handling of chemicals,
proper disposal and etc. prior to use the chemical.
All personnel involved in Testing and Commissioning of Air Handling Units including VAV/CAV’s
shall be trained in accordance with the requirements of the Project HSE Program. No personnel
shall be assigned tasks that they have not received appropriate training in or have been assessed
for competency. Further training shall be given as required and when additional training is
identified during the risk assessment process.
All personnel involved in Testing and Commissioning of Air Handling Units including VAV/CAV’s
activity shall be assessed for qualifications, competency and if they have the required trade
skills and experience, or trained in accordance with the requirements of the project standards.
9.0 Attachments
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Arabtec Consolidated Contractors Limited
Abu Dhabi Plaza – Astana, Kazakhstan
AHU Leakage Test Record Sheet for Site Acceptance Test
FM-MS-ADP-237413-015-001 Rev. No. 001 Date: 08/12/2017 Page 1 of 1
AHU Air Leakage Test record Sheet
RFIT #: Date:
System: HVAC Sub System: HVAC Equipment
Area / Zone : Grid Lines :
Leakage Class : Test Pressure: Test Equipment : Calibration Certification #:
AHU Pressure Class : Calibration Date : Calibration Due Date :
Note: For successfull test: Actual Air Quantity - Qa should be less than Maximum leakage Air Quantity - Qm
Note
Comments:
CML Inspector
AECOM-KZ Inspector/Engineer
FM-MS-ADP-237413-015-001
ARABTEC CONSOLIDATED CONTRACTORS COMPANY LTD. ABU DHABI PLAZA –
ASTANA, KAZAKHSTAN
o o o o
Static C C Static C C
Test point pressure db. wb. Test point pressure db. wb. notes
Pa Pa
Remarks:
Instrument Used
FM-MS-ADP-230593-001-010
Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза
Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Step 1: Task Planning (task identification and details)/ Шаг 1: Планирование задания (выявление задачи и деталей)
Step 3: Risk Management (list any nearby activities that may impact the work) Шаг 3: Управление Рисками (перечень деятельности которые могут повлиять на работу)
Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза
Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Step 4: Job Safety/Hazard Analysis/ Шаг 4: Анализ/Оценки Рисков
Activity
(What must be done? i.e. tools, Hazards Risks
equipment, and material used) (How could an injury occur?) What Can Happen Recommendations
Item
(Can hazards be eliminated or modified?)
Планирование работы. Опасность Риски Меры контроля
Номер (Что надо для работы. Например: (Как может произойти (Что может произойти) (Как опасность может быть устранена)
инструменты, оборудование и травма)
материалы)
All personnel must wear sufficient PPE’s.
Proper supervision from the concerned
Defective tools, striking Injury to personnel supervisors.
against each other because they are not All tools must be inspected by the competent
Pinch points wearing sufficient PPE’s person prior to use.
Hauling of materials at the working
2
area Icy surface Property damage due to Use correct way or method of lifting ( knee
Cold weather failure of machines. down, back straight and lift)
Hypothermia Monitor the temperature, and wind chill index.
Work rest period implemented.
Wear Winter PPE. (as per weather condition)
Provide hot beverage for employees
Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза
Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
All personnel must wear sufficient PPE’s.
Proper supervision from the concerned
supervisors.
Tools must be inspected by the competent
person prior to use.
Injury to personnel Evaluate the condition of floor along path from
Improper manual because they are not origin to destination.
handling posture wearing sufficient PPE’s Monitor the temperature, and wind chill index.
Slips, Trips & Fall Property damage due to Work rest period implemented.
3 Material handling Pinch points failure of machines. Wear Winter PPE. (as per weather condition)
Cold weather Back injury Provide hot beverage for employees
Hypothermia When lifting bend at the knees and hold load
close to your body. Use legs as the source of
power to lift object.
The allowable load each person can carry is
only 20 kg./person.
Ask for help if object too heavy.
Ensure personnel involve in task have manual
handling training.
Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Keep unauthorized personnel away from the
Commissioning area.
Improper manual Barricade the workplace and provide signage for
handling posture people awareness
Commissioning Slips, Trips & Fall Back injuries Valid calibration certificate for all testing
Confirming the Working Trailing cables Foot injury Equipment’s.
Parameters Exposed live wires Personnel injury or death
5
Leakage Test Secure all exposed wires
LOTO not applied due to electrocutions
Exposed live wires Hypothermia Proper supervision from the concerned
Cold weather supervisors.
Tools must be inspected by the competent
person prior to use.
Implement LOTO procedure
Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Step 5: Unplanned Events (if any of the following occurs, stop work and talk to your supervisor)/ Шаг 5: Незапланированные мероприятия: если следующие случаи имеют
место, то остановите работу и известите супервайзера
Nearby work hazards Chemical spills or release
Excessive noise Fires and explosions Unusual odours Heat stress
Опасности на рабочем Утечки химических
Черезмерный шум Пожар и взрывы Странный запах Тепловой удар
месте веществ
Extreme weather/high
winds
Significant near miss Change in the following work conditions:
Evacuation alarm Экстримальные
Существенное, возможное Изменение в процессе работы:
Эвакуация/тревога погодные условия и
происшествия
сильный ветер
Step 6: Unplanned Events (if any of the following occurs, stop work and talk to your supervisor) Шаг 6: Незапланированные мероприятия: если следующие случаи имеют
место, то остановите работу и известите супервайзера
Emergency telephone number: Alarm Code (for commission period)
Телефон экстренной связи: +77015301064 Код сигнализации (при пусконаладке)
Nearest Muster Point/Safety Shelter location: Nearest First Aid Station location:
Ближайший пункт Место Сбора: Ближайший пункт Первой Помощи:
Evacuation Route (Supervisor to explain to workers): Safety shower / eye washer location:
Пути эвакуации(Супервайзер должен объяснить работникам): Пункт промывки глаз:
Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза
Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Step 7: Working Crew Details Шаг 7 Список работников (рабочей бригады)
I acknowledge receiving & understanding these instructions, I will fully comply with the assigned job requirements.
Я, подтверждаю что полученную информацию понимаю в полной мере , и я буду полностью соответствовать должностным требованиям.
Sr. Badge No. Signature Sr. Badge No. Signature
Name Ф.И.О Name Ф.И.О
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Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза
Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Supervisor Name:
Ф.И.О Супервайзера: ________________________________________ Signature/ Подпись: __________________ Date/Дата: ____________________________ /______/________
This JSTI is prepared based on theoretical information interpreted from the project documents. A further assessment will be required
at the actual work site to verify the control measures and address any additional hazards. Reference is to be made to the relative
Health, Safety, Environmental & Security procedures to control the risks associated with activities where they occur.