GCACPL Hydrate Plant Equipment List for Areas 233,
Area Description Capacity
233
Desilicator tanks 7m dia x 10m high (380 m3)
Agitators Equipped with 30 kW motor
Slurry contact heater To condense 0.6 t/h of vapour at 108 oC
Inter-tank slurry transfer pumps 30 m3/h slurry at 1.7 t/m3
Bx slurry feed pumps to digestion 20 m3/h slurry at 1.7 t/m3
Bx slurry recirculation pump 10 m3/h slurry at 1.7 t/m3
Sump pump 15 m3/h slurry at 1.5 t/m3
234
Mixed /Evaporator product liquor tanks 5m dia x 8m high (150 m3)
Spent cleaning caustic tank 2m dia x 4m high (~10 m3)
Mixed liqr pump for Bx Grinding Area 15 m3/h at 1.3 t/m3
Mixed liqr charge pumps 60 m3/h
Evap product liqr pump 60 m3/h
Spent CCL pump 5 m3/h
Process Slurry heaters 4-pass shell & tube htr of 100 m2, each pass with 44
tubes of 25mm dia and 7.3m length
Live steam heaters 4-pass shell & tube htr of 100 m2, each pass with 44
tubes of 25mm dia and 7.3m length
Digesters 2m dia x 8m high (~25 m3)
Flash tanks 1.2m dai x 2.5m height
Blow-off tank 3m dia x 5m high
Blow-off pumps ~90 m3/h capacity
Pressure relief tank 4m dia x 6m high (75 m3)
Live steam condensate receiver 1.5m dia x 3m high (5m3)
Process condensate receiver 1.5m dia x 3m high (5m3)
Process & live steam condensate pumps 6 m3/h capacity each at ~103oC
Sump pumps 15 m3/h at 1.3 t/m3
Process condensate flash pots 0.5m dia x 1m high
240
Decanter 4.5m dia and 10.5m high with 30 o cone
Feedwell 1.25m dia x 3.5m high off-centre
Rake Rake drive of 5.2 kW and 59 kNm torque with
reversible rotation capability over 1.9 to 7.4 rpm
range
Overflow surge tank 3m dia x 11m high (~75 m3)
Overflow pumps 90 m3/h at 1.3 t/m3
Underflow pumps 15 m3/h at 1.7 t/m3 slurry
TCA tanks 1.5m dia x 2.5m high (4 m3) equipped with agitator
TCA pumps 3 m3/h
Sump pump 15 m3/h at 1.5 t/m3 slurry
241
Mud washers - 1, 2, 3 & 4 4.5m dia and 10.5m high with 30 o cone
Feedwell 1.25m dia x 3.5m high off-centre WT-1 & 4.5m high
for WT-2, 3 & 4
Rake Rake drive of 5.2 kW and 59 kNm torque with
reversible rotation capability over 1.9 to 7.4 rpm
range
Overflow pumps 75 m3/h at 1.2 t/m3
Underflow pumps 20 m3/h at 1.6 t/m3
Hose water pump 20 m3/h at 1.3 t/m3 slurry
Sump pump 15 m3/h at 1.5 t/m3 slurry
242
Filter press 180 m2 filtration area each to handle 22 m3/h of
feed at ~30% solids
Filter feed tank 4m dia x 6m high
Wash water tank 4m dia x 6m high
Filtrate tank 4m dia x 6m high
Filter feed pumps 15 m3/h of feed at ~30% solids
Wash water pumps 15 m3/h
Filtrate pumps 20 m3/h
Filter cake discharge conveyor 12 t/h mud cake at ~73% solids
Sump pump 15 m3/h
250
Diastar Pressure filters 36 m2 area each @1.2 m3/m2.h filtration rate at
2.5 to 3 kg/cm2 feed pressure
Filtrate tank 6m dia x 6m high (170 m3)
Filter cake/Turbid liquor tanks 3m dia x 6m high (40 m3)
Caustic cleaning tank 3m dia x 6m high (40 m3)
Condensate tank 3m dia x 6m high (40 m3)
Filtrate pumps 90 m3/h at 1.3 t/m3
Caustic cleaning pumps 40 m3/h
Turbid liquor recycle pumps 15 m3/h
Sump pump 15 m3/h
ment List for Areas 233, 234, 240, 241, 242 & 250
No VSD Power,kw Drawing Remarks
2 N 233-PFD-001 Equipped with three baffles
2 N Equipped with fixed speed agitator to handle 55%
solids slurry at 1.7 t/m3
2 - 233-PFD-001 To heat the slurry from ~76oC to ~96oC
2 Y 3 233-PFD-001 1 operating + 1 spare without scale baskets
2 y 3 233-PFD-001 1 + 1 equipped with scale baskets
1 N 2 233-PFD-001
1 N 2 233-PFD-001
2 - 234-PFD-001 Mixed liqr tank equipped with a manifold on top for
Evap product liquor & Spent CCL mixing
1 - 234-PFD-001
1 234-PFD-001
2 Y 12 234-PFD-001
1 N 5 234-PFD-001
1 N 2 234-PFD-001
3+3 - 234-PFD-001 Vertical heaters
1+1 - 234-PFD-001 Vertical heater using8.2 kg/cm2 live steam
2 - 234-PFD-001 Designed for 10 kg/cm2 pressure with hemispherical
top & bottom
3 - 234-PFD-001 Designed for 10 kg/cm2 pressure with hemispherical
top & 45o conical bottom
1 - 234-PFD-001 Semi ellipsoidal top and 45o conical bottom
2 Y 6 234-PFD-001
1 - 234-PFD-001 Open top fitted with Chevros and open bottom
1 - 234-PFD-001
1 - 234-PFD-001
2 Y 2 234-PFD-001 One common spare between live steam and process
condensate pumps
2 N 2 234-PFD-001
2 -
1 - 240-PFD-001 Tank bottom 1m above the grade. 2 o/f nozzles at
120o from the feedwell
1 - 240-PFD-001 Equipped with stiffening ring of 12.5 cm width 15 cm
below the feedline entrance
1 Y 6 240-PFD-001 Equipped with torque and scraper arm having
blades and dewatering rods
1 - 240-PFD-001
2 Y 6 240-PFD-001
2 Y 2 240-PFD-001 1000 – 2000 mPa.sec apparent viscosity in the pump
suction
1+1 N 240-PFD-001
1+1 N 1 240-PFD-001
1 N 2 240-PFD-001
4 241-PFD-001 Tank bottom 1m above the grade. 2 o/f nozzles at
120o from the feedwell for WT-1 and one o/f nozzle
for WT-2, 3 & 4
4 241-PFD-001 Equipped with stiffening ring of 12.5 cm width 15 cm
below the feedline entrance
4 Y 6 241-PFD-001 Equipped with torque and scraper arm having
blades and dewatering rods
4+4 Y 5 241-PFD-001 Includes ~40 m3/h of o/f recirculation to feed
manifold to reduce solids to ~10%
4+4 Y 2 241-PFD-001 1000 – 2000 mPa.sec apparent viscosity in the pump
suction
1 N 2 241-PFD-001
1 N 2 241-PFD-001
1+1 - 242-PFD-001 Plate & frame press operating upto ~15 kg/cm2 to
achieve 50 kg/m2.h filtration rate
1+1 - 242-PFD-001 Closed top and equipped with an agitator
1 - 242-PFD-001
1+1 - 242-PFD-001 Closed top and equipped with an agitator
2+1 Y 2 242-PFD-001
1+1 N 2 242-PFD-001
1+1 N 2 242-PFD-001
1 - 242-PFD-001 Reversible conveyor
1 N 2 242-PFD-001
2+1 - 250-PFD-001 Designed for 5 kg/cm2 pressure
1 - 250-PFD-001 Closed top
1+1 - 250-PFD-001 Closed top equipped with agitator
1 250-PFD-001 Closed top
1 250-PFD-001 Closed top
1+1 N 2 250-PFD-001
1+1 N 4 250-PFD-001
1+1 N 2 250-PFD-001
1 N 250-PFD-001
