Doc. Cat. Installation Manual Ver.

Doc. No. R100004721E Rel. Date DD-MM-YYYY

(enta villa Passenger Elevator) Car Roof Inspection Box and Other Electrical
Doc. Name
Component Installation Manual

Translated by RWS
Proofread by
On Language Sophie Li
On Content Zhou Ruting

Information of Source-language Document

Doc. No. R100004721
Doc. Name enta villa 乘客电梯轿顶检修箱等电
气部件安装手册
Compiled by Zhou Ruting
Reviewed by Matthew Mao, Simon Wang
Approved by William Zhao
Language Chinese
Version A

TKEC.CM-F-08-04k Product Design Center (China)

 Version: A

No.: R100004721E Rel. Date: DD-MM-YYYY

Installation Manual

(enta villa Passenger Elevator) Car Roof Inspection Box and

Other Electrical Component

Product Design Center (China)

TKEC.CM-F-08-04k Product Design Center (China)

R100004721E Version: A

Amendment Record

Version Main Modification Content Last Modified

A First version DD-MM-YYYY

Copyright as per GB/T 19827 i/i Product Design Center (China)

 Preface

It is a requirement that you shall read carefully and comprehend each item in this manual before any
installation, operation, maintenance and usage of the elevator. If you have any trouble in fully understanding the
literal content, diagrams or pictures in this manual, please contact TK Elevator (China) for necessary technical
support. Please note that any incorrect installation, operation or maintenance may lead to potential abnormal
operation of the elevator and then possible loss of property or injury of persons.

1. The installation and maintenance personnel of elevator must have obtained relevant legal operating
certificate, and shall strictly observe the national and local regulations on safety, installation and maintenance
during operation. If the national or local regulations on safety, installation and maintenance are inconsistent with
this manual, please contact TK Elevator (China) for clarification beforehand.

2. The installation and maintenance personnel of elevator shall be professionally trained and instructed by TK
Elevator (China). If unfamiliar with the relevant knowledge on installation or maintenance of TK Elevator, they shall
immediately contact TK Elevator (China) for obtaining relevant information and instructions.

3. If inconsistency is found between any product mentioned in this manual and the actual one on the jobsite,
be sure not to carry out any installation, operation or maintenance without authorization, and meanwhile
immediately contact TK Elevator (China) for obtaining relevant information and instructions.

4. This manual has been scrutinized in technical details, and shall be immune from any prosecution for
incomplete information.

5. TK Elevator (China) will be exempted from any liabilities to the damage or losses arising from
nonobservance to this manual.

6. TK Elevator (China) expressly reserves the sole right to make changes to and update this manual at any
time without opinion inquiry or prior notice. Please obtain the up-to-date product information, data and operation
manuals via the official website mentioned below.

7. TK Elevator (China) reserves all the intellectual property rights and exclusive rights on this manual. Any
copying or distribution of any part of this manual in any form which is not authorized by TK Elevator (China) with
the express written approval is strictly forbidden.

8. Obtain the up-to-date product information, data and instructions of TK Elevator via the following ways:

Official website: http://www.tkelevator.com.cn

24-hour service hotline: 400 820 0604

Nearest TK Elevator service branch.

R100004721E Ver: A

Contents

1 Observing the Following Safety Precaution .......................................................................................... 1

2 Preparatory Tool ......................................................................................................................................... 1
3 Car roof Inspection Box .............................................................................................................................2
3.1 Introduction to Car Roof Inspection Box................................................................................................2
3.2 Installing the Car Roof Inspection Box ...................................................................................................2
3.2.1 Installing the Car Roof Inspection Box ...................................................................................................2
3.2.2 Installing the Handheld Light ...................................................................................................................3
3.2.3 Installing the Inspection Handle ............................................................................................................. 4
3.2.4 Completion of the Installation of Car Roof Inspection Box .................................................................5
4 Pit Auxiliary Emergency Stop Switch Box ............................................................................................ 6
4.1 Introduction to the Pit Auxiliary Emergency Stop Switch Box.......................................................... 6
4.2 Installing the Pit Auxiliary Emergency Stop Switch Box .................................................................... 6
4.2.1 Installation Position of the Pit Auxiliary Emergency Stop Switch Box ............................................ 6
4.2.2 Installation Method for Concrete Shaft.................................................................................................. 7
4.2.3 Installation Method for Aluminum Alloy Shaft ......................................................................................8
5 Pit Maintenance Switch (Box) ................................................................................................................ 9
5.1 Introduction to the Pit Maintenance Switch (Box) .............................................................................. 9
5.2 Installing the Pit Maintenance Switch (Box) ....................................................................................... 10
5.2.1 Installation Method for Concrete Shaft................................................................................................ 10
5.2.2 Installation Method for Aluminum Alloy Shaft ..................................................................................... 11

Copyright as per GB/T 19827 I/I Product Design Center (China)

R100004721E Ver: A
This installation manual applies to the installation of the car roof inspection box, pit auxiliary emergency stop
switch box, and pit maintenance switch (box) for enta villa passenger elevator.

1 Observing the Following Safety Precaution

Safety belt symbol Safety helmet symbol

The personnel who undertake The personnel who undertake
construction or who enter the construction or who enter the
job site for any production or job site for any production or
visit purpose must wear safety visit purpose must wear safety
belt to ensure work safety. helmets to ensure work safety.
Symbol of protective gloves
Symbol of protective shoes
The personnel who undertake
The personnel who undertake
construction or who enter the
construction or who enter the
job site for any production or
job site for any production or
visit purpose must wear
visit purpose must wear
protective gloves to prevent
protective shoes to ensure
the hands from accidental
work safety.
injury.

Beware of falling objects! Beware of overhead load!

Warning symbol
This symbol warns against
Beware of falling down!
danger of physical injury or
property damage.

Danger symbol Attention symbol

This symbol indicates extreme Nonobservance may result in
danger to life and the health of elevator damage and
persons. malfunctions.

2 Preparatory Tool

Name: L-square Name: Plumb Name: Electric impact drill

Name: Inflator Name: Hammer Name: Cross screwdriver

Name: Socket wrench Name: Allen key Name: Monkey wrench

Copyright as per GB/T 19827 1/12 Product Design Center (China)

R100004721E Ver: A

3 Car roof Inspection Box

3.1 Introduction to Car Roof Inspection Box

Car roof inspection box is a device used for car roof maintenance operations. It is equipped with a handheld
light and inspection handle on the exterior, and an emergency power supply, socket, buzzer and various circuit
boards for connecting roof-related cables inside. Its appearance is as shown in the following figure:

CTIO-E circuit
board
Emergency
power
supply RJC45-B circuit
board

Socket
MF3-E circuit
board

Buzzer

Handheld Inspection
light handle

Figure 1: Schematic Diagram of Car Roof Inspection Box

3.2 Installing the Car Roof Inspection Box

3.2.1 Installing the Car Roof Inspection Box

First, place the car roof inspection box on the car roof and remove the cover of the car roof inspection box, as
shown in Figure 2.

Cover

Figure 2: Schematic Diagram of Car Roof Inspection Box

Copyright as per GB/T 19827 2/12 Product Design Center (China)

R100004721E Ver: A

Then, according to the order of A B , pass the M4 × 55 pan head bolts through the roof stiffening rib and the
car roof inspection box body, and secure the flange nuts with a socket or wrench, as shown in Figure 3.

○
A

○
B

Figure 3: Installation Diagram of Car Roof Inspection Box

A M4 × 55 4 pcs
B M4 4 pcs

Once all external cables have been connected, refix the cover onto the car roof inspection box.

3.2.2 Installing the Handheld Light

First, lean the handheld light storage box against the car roof toe guard, and secure the car roof toe guard and
handheld light storage box with M4 fastener assembly, as shown in Figure 4.

Toe guard

○
A

Storage
box

Figure 4: Diagram of the Fixation of Handheld Light Storage Box and Car Roof Toe Guard

A M4 × 10 2 pcs

Copyright as per GB/T 19827 3/12 Product Design Center (China)

R100004721E Ver: A
Then place the handheld light into the storage box, as shown in Figure 5.

Figure 5: Completion of the Fixation of Handheld Light and Car Roof Toe Guard

3.2.3 Installing the Inspection Handle

First, lean the inspection handle storage box against the car roof toe guard, and secure the car roof toe guard
and inspection handle storage box with M4 fastener assembly, as shown in Figure 6.

Toe guard

○
A

Storage box

Figure 6: Diagram of the Fixation of Inspection Handle Storage Box and Car Roof Toe Guard

A M4 × 10 2 pcs

Then place the inspection handle into the storage box, as shown in Figure 7.

Copyright as per GB/T 19827 4/12 Product Design Center (China)

R100004721E Ver: A

Figure 7: Completion of the Fixation of Inspection Handle and Car Roof Toe Guard

3.2.4 Completion of the Installation of Car Roof Inspection Box

The car roof inspection box upon completion of installation is as shown in Figure 8.

Figure 8: Completion of the Installation of Car Roof Inspection Box

Copyright as per GB/T 19827 5/12 Product Design Center (China)

R100004721E Ver: A

4 Pit Auxiliary Emergency Stop Switch Box

4.1 Introduction to the Pit Auxiliary Emergency Stop Switch Box

Pit auxiliary emergency stop switch box is a device used to immediately emergency stop the elevator in the
case of emergencies to prevent injury or further damage. There is an emergency stop switch located on the outside.
Its appearance is as shown in the following figure:

Emergency
stop switch

Figure 9: Schematic Diagram of the Pit Auxiliary Emergency Stop Switch Box

4.2 Installing the Pit Auxiliary Emergency Stop Switch Box

4.2.1 Installation Position of the Pit Auxiliary Emergency Stop Switch Box

The pit auxiliary emergency stop switch box is installed to the right of the pit door, at a distance of no more
than 1.0 m from the entrance, as shown in the following figure.

Auxiliary
emergency stop
switch box

Figure 10: Installation Position Diagram of the Pit Auxiliary Emergency Stop Switch Box

Copyright as per GB/T 19827 6/12 Product Design Center (China)

R100004721E Ver: A
4.2.2 Installation Method for Concrete Shaft

If the elevator shaft is made of concrete, the installation method is as follows:

1) Select a suitable installation position on the shaft wall and mark the drill hole positions on the shaft wall
according to the installation dimension (50 mm) of the pit auxiliary emergency stop box, as shown in Figure 11.

Figure 11: Dimension for Positioning the Drilling Hole

2) Drill Ф3.5 holes (with depth 50 mm) at the marked positions using an electric impact drill, as shown in
Figure 12.
Note: When drilling holes, be sure to promptly remove the dust generated with an inflator to prevent dust from
remaining in the hole or falling into the auxiliary emergency stop switch box.

Figure 12: Drilling Hole

3) Use a hammer to tap two plastic dowels (D8 × 48) into the shaft wall, as shown in Figure 13.

Figure 13: Installing the Plastic Dowel

4) Open the cover of the auxiliary emergency stop switch box and lean the bottom box against the shaft
wall. In the specified order of A B , pass the ST4.2 × 32 self-tapping screws along with four large washers through
the mounting holes of the auxiliary emergency stop switch box, and secure the self-tapping screws with a screwdriver,
as shown in Figure 14.

Bottom
box
.
Box cover

○
B

○
A
Figure 14: Installation Diagram of the Auxiliary Emergency Stop Switch Box
Copyright as per GB/T 19827 7/12 Product Design Center (China)
R100004721E Ver: A

A ST4.2 × 32 2 pcs
B 4 2 pcs

5) Finally, refix the cover of the auxiliary emergency stop switch box onto the bottom box. The auxiliary
emergency stop switch box upon completion of installation is as shown in the following figure.

Figure 15: Completion of the Installation of Auxiliary Emergency Stop Switch Box

4.2.3 Installation Method for Aluminum Alloy Shaft

If the elevator shaft is made of aluminum alloy, the installation method is as follows:
1) Open the cover of the auxiliary emergency stop switch box. In the specified order of A B , pass the M8
× 14 connecting bolts through the mounting holes of the auxiliary emergency stop switch box. From the rear of
the bottom box, screw on the M8 square nut, as shown in Figure 16.

○
B
Box cover

Bottom
box

○
A
Figure 16: Installation Diagram of the Auxiliary Emergency Stop Switch Box

A M8 × 14 2 pcs
B M8 2 pcs

2) Select a suitable installation position on the shaft frame and insert the square nut into the aluminum alloy
frame. Then secure the connecting bolts to prevent them from sliding freely within the aluminum alloy frame.
Finally, refix the cover of the auxiliary emergency stop switch box onto the bottom box, as shown in the following

Copyright as per GB/T 19827 8/12 Product Design Center (China)

R100004721E Ver: A

figure.

Aluminum
alloy frame

Figure 17: Installation Diagram of the Auxiliary Emergency Stop Switch Box
3) The final appearance upon installation is as shown in the following figure.

Figure 18: Diagram of the Auxiliary Emergency Stop Switch Box upon Completion of Installation

5 Pit Maintenance Switch (Box)

5.1 Introduction to the Pit Maintenance Switch (Box)

Pit maintenance switch is installed to the left side of the landing door at the bottom landing and is operated
using a dedicated triangular key. It is used to switch the elevator to Pit Maintenance mode, move the car to a
specific height, and it interlocks with other safety switches and the lighting at the bottom of the shaft. In the case
of such switch used in concrete shaft, the design is a panel with an attached bottom box. In the case of such switch
used in aluminum alloy shaft, the design is a switch body (The actual appearance of the switch may vary; the
following figure is for reference only).
Copyright as per GB/T 19827 9/12 Product Design Center (China)
R100004721E Ver: A

Bottom
box
Panel

Figure 19: Pit Maintenance Switch Box (for Concrete Shaft)

Aluminum alloy
crossbeam (partial)

Pit maintenance
switch

Figure 20: Pit Maintenance Switch (for Aluminum Alloy Shaft)

5.2 Installing the Pit Maintenance Switch (Box)

5.2.1 Installation Method for Concrete Shaft

a) Pit maintenance switch box is installed on the wall to the left of the landing door at the bottom landing.
For specific location information, please refer to the actual GAD construction layout drawing. Refer to the following
figure for the dimensions of the pre-drilled hole.

Copyright as per GB/T 19827 10/12 Product Design Center (China)

R100004721E Ver: A

Pre-drilled hole

Outlet hole

Wall surface
Wall

Figure 21: Pre-drilled Hole for Pit Maintenance Switch Box

b) Disassemble the pit maintenance switch box into two parts (panel and bottom box), stow the panel in a
safe storage area and protect it with protective film. Remove the bottom box and place it vertically and evenly in
the pre-drilled hole in the wall (The box can be pre-fixed by means of two M4 screws that lightly hold it against the
wall).
c) Fill the gaps around the bottom box with cement. Use a plumb to check whether the bottom box is vertical,
then use a L-square to adjust the left-right position of the bottom box to ensure it is centered in the hole (M4
screws may be used to help with adjustment). Continue adjusting the box until it is central in the hole.

Cement
filling

M4 screw for Wall surface (partial)

preliminary
positioning and
adjustment
Cement filling

Figure 22: Installation Diagram of the Bottom Box

d) Once the cement has set, retrieve the panel from the storage area, align the male and female latches of
the panel and the bottom box, and push in the panel to secure it (The latches inside the bottom box are waist-
shaped, so it is possible to make minimal adjustments forward and backward).

5.2.2 Installation Method for Aluminum Alloy Shaft

Copyright as per GB/T 19827 11/12 Product Design Center (China)

R100004721E Ver: A

a) The pit maintenance switch is installed in the aluminum alloy crossbeam to the left of the landing door at
the bottom landing. For specific location information, please refer to the actual GAD construction layout drawing.
There is a pre-drilled hole for mounting the switch in crossbeam cover plate (Depending on the actual configuration,
the cover plate may be pre-drilled with other holes for different functions; Figure 23 here is a partial diagram only).
b) Insert the switch body through the pre-drilled hole from the front of the crossbeam cover plate (Pay
attention to the installation direction), and secure it via its rear fastener (The design of the fastener may vary
depending on the actual configuration; the following figure is for reference only).

Fastener

Switch body

Figure 23: Installation Diagram of the Pit Maintenance Switch and Crossbeam Cover Plate
c) Connect the cover plate with the switch into the crossbeam upon alignment of the slot (taking care to
avoid the cables).

Figure 24: Installation Diagram of the Crossbeam Cover Plate

Copyright as per GB/T 19827 12/12 Product Design Center (China)