Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference. 17e

Using an engine indoors

CAN KILL YOU IN MINUTES.
Engine exhaust contains carbon monoxide.
This is a poison you cannot see or smell.

NEVER use inside Only use OUTSIDE

a home or garage, and far away from
EVEN IF doors and windows, doors,
windows are open. and vents.

Visit our website at: http://www.harborfreight.com

Email our technical support at: [email protected]
Email our engine support at: [email protected]
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright© 2012 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product.
any shape or form without the express written consent of Harbor Freight Tools. Failure to do so can result in serious injury.
Diagrams within this manual may not be drawn proportionally. Due to continuing SAVE THIS MANUAL.
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
 Table of Contents
Specifications ............................................. 2 Maintenance .............................................. 10
Safety ......................................................... 3 Troubleshooting ......................................... 14
Setup .......................................................... 6 Warranties ................................................. 19
Operation .................................................... 7 Parts List and Diagram .............................. 16

Specifications

Displacement 212cc
Horizontal Single Cylinder
4 stroke OHV
Engine Type
Meets EPA phase III
emissions standards
Cooling System Forced air cooled
87+ octane stabilizer treated
Type
Fuel unleaded gasoline
Capacity 0.9 Gallon (3.6 Liter)
10W-30 above 32° F
Type SAE
Engine Oil 5W-30 at 32° F or below
Capacity 0.5 Quart
Run Time @ 50% Load with full tank 3 hr.
Sound Level at 22 feet 104 dB
Bore x Stroke 70 mm x 55 mm
Compression Ratio 8.5:1
Rotation viewed from PTO Counterclockwise
(power takeoff - the output shaft)

Shaft 3/4″ x 2.43″

Shaft Keyway 3/16″ (4.76 mm)
End Tapped 5/16″ - 24 UNF
NGK® BP-6ES
Type NHSP® / Torch® F6TC
Spark Plug
Gap 0.0275" - 0.0314"
Intake 0.0039" - 0.0059"
Valve Clearance
Exhaust 0.0039" - 0.0059"
Speed Idle 1,800 ± 150 RPM

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 WARNING SYMBOLS AND DEFINITIONS
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.

SAFETY
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

Addresses practices not related to personal injury.

Symbol Definitions

SETUp
Symbol property or Statement Symbol property or Statement
WARNING marking concerning
RpM Revolutions Per Minute Risk of Respiratory Injury.
Operate engine OUTSIDE and far away
Hp Horsepower from windows, doors, and vents.
WARNING marking concerning
WARNING marking concerning
Risk of Fire while handling fuel.
Risk of Eye Injury. Wear ANSI-approved
Do not smoke while handling fuel.
safety goggles with side shields.
WARNING marking concerning
Read the manual before Risk of Fire.
set-up and/or use. Do not refuel while operating.
Keep flammable objects
WARNING marking concerning away from engine.

OpERATION
Risk of Hearing Loss.
Wear hearing protection.

Safety Warnings

WARNING! Read all instructions.

Failure to follow all instructions listed below may result in fire, serious injury and/or DEATH.
The warnings and precautions discussed in this manual cannot cover all possible conditions and
situations that may occur. It must be understood by the operator that common sense and caution
are factors which cannot be built into this product, but must be supplied by the operator.

SAVE THESE INSTRUCTIONS

MAINTENANCE

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 Set up precautions
1. Gasoline fuel and fumes are flammable, and 4. Set up and use only on a flat, level,
potentially explosive. Use proper fuel storage well-ventilated surface.
and handling procedures. Do not store fuel 5. Wear ANSI-approved safety goggles, heavy-duty
or other flammable materials nearby. work gloves, and dust mask/respirator during set up.
SAFETY

2. Have multiple ABC class fire extinguishers nearby. 6. Use only lubricants and fuel recommended
3. Operation of this equipment may create sparks in the Specifications chart of this manual.
that can start fires around dry vegetation. A spark
arrestor may be required. The operator should
contact local fire agencies for laws or regulations
relating to fire prevention requirements.

Operating precautions
1. CARBON MONOXIDE HAZARD 9. Do not leave the equipment unattended when it is
Using an engine indoors running. Turn off the equipment (and remove safety
CAN KILL YOU IN MINUTES. keys, if available) before leaving the work area.
Engine exhaust contains 10. Engine can produce high noise levels.
carbon monoxide. This is a poison Prolonged exposure to noise levels
you cannot see or smell.
SETUp

above 85 dBA is hazardous to hearing.

Always wear ear protection when operating or
working around the gas engine while it is operating.
11. Wear ANSI-approved safety glasses, hearing
protection, and NIOSH-approved dust mask/
respirator under a full face shield along
with steel-toed work boots during use.
12. People with pacemakers should consult their
NEVER use inside a home or garage,
physician(s) before use. Electromagnetic fields in
EVEN IF doors and windows are open.
close proximity to a heart pacemaker could cause
pacemaker interference or pacemaker failure.
Caution is necessary when near the
engine’s magneto or recoil starter.
OpERATION

13. Use only accessories that are recommended

by Harbor Freight Tools for your model.
Accessories that may be suitable for one
Only use OUTSIDE and far away from windows, piece of equipment may become hazardous
doors, and vents. when used on another piece of equipment.
1. Keep children away from the equipment, 14. Do not operate in explosive atmospheres,
especially while it is operating. such as in the presence of flammable
liquids, gases, or dust. Gasoline-powered
2. Keep all spectators at least six feet
engines may ignite the dust or fumes.
from the Engine during operation.
15. Stay alert, watch what you are doing and
3. Fire Hazard! Do not fill gas tank while engine is
use common sense when operating this
running. Do not operate if gasoline has been spilled.
piece of equipment. Do not use this piece
Clean spilled gasoline before starting engine.
of equipment while tired or under the
Do not operate near pilot light or open flame.
influence of drugs, alcohol or medication.
4. Do not touch engine during use.
16. Do not overreach. Keep proper footing and
MAINTENANCE

Let engine cool down after use.

balance at all times. This enables better control
5. Never store fuel or other flammable of the equipment in unexpected situations.
materials near the engine.
17. Use this equipment with both hands
6. Only use a suitable means of transport and only. Using equipment with only one hand
lifting devices with sufficient weight bearing can easily result in loss of control.
capacity when transporting the Engine.
18. Dress properly. Do not wear loose clothing or
7. Secure the Engine on transport vehicles to jewelry. Keep hair, clothing and gloves away
prevent the tool from rolling, slipping, and tilting. from moving parts. Loose clothes, jewelry or
8. Industrial applications must follow long hair can be caught in moving parts.
OSHA requirements.

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Operating precautions (cont.)
19. Parts, especially exhaust system components, 24. Do not operate the equipment with known
get very hot during use. Stay clear of hot parts. leaks in the engine’s fuel system.
20. Do not cover the engine or 25. When spills of fuel or oil occur, they must be
equipment during operation. cleaned up immediately. Dispose of fluids and

SAFETY
21. Keep the equipment, engine, and cleaning materials as per any local, state, or
surrounding area clean at all times. federal codes and regulations. Store oil rags in
a bottom-ventilated, covered, metal container.
22. Do not smoke, or allow sparks, flames,
or other sources of ignition around the 26. Keep hands and feet away from moving parts. Do
equipment, especially when refuelling. not reach over or across equipment while operating.

23. Use the equipment, accessories, etc., in 27. Before use, check for misalignment or binding of
accordance with these instructions and in the moving parts, breakage of parts, and any other
manner intended for the particular type of condition that may affect the equipment’s operation.
equipment, taking into account the working If damaged, have the equipment serviced
conditions and the work to be performed. Use of before using. Many accidents are caused
the equipment for operations different from those by poorly maintained equipment.
intended could result in a hazardous situation. 28. Use the correct equipment for the application.
Do not modify the equipment and do not use the
equipment for a purpose for which it is not intended.

SETUp
Service precautions
1. Before service, maintenance, or cleaning: 8. Follow scheduled engine and
a. Turn the engine switch to its “OFF” position. equipment maintenance.

b. Allow the engine to completely cool. Refueling:

c. Then, remove the spark plug 1. Do not refill the fuel tank while the
cap from the spark plug. engine is running or hot.
2. Keep all safety guards in place and in 2. Do not smoke, or allow sparks, flames,
proper working order. Safety guards include or other sources of ignition around the
muffler, air cleaner, mechanical guards, equipment, especially when refuelling.
and heat shields, among other guards.

OpERATION
3. TO pREVENT FUEL LEAKAGE AND
3. Do not alter or adjust any part of the FIRE HAZARD, do not fill fuel above
equipment or its engine that is sealed by the the bottom of fuel strainer.
manufacturer or distributor. Only a qualified
service technician may adjust parts that may
increase or decrease governed engine speed.
4. Wear ANSI-approved safety goggles,
heavy-duty work gloves, and dust
mask/respirator during service.
5. Maintain labels and nameplates on the equipment.
These carry important information.
If unreadable or missing, contact Max Fuel
Harbor Freight Tools for a replacement. DO NOT OVERFILL!
6. Have the equipment serviced by a qualified repair 4. Do not fill fuel tank to the top. Leave a little
person using only identical replacement parts. room for the fuel to expand as needed.
MAINTENANCE

This will ensure that the safety of the equipment

5. Refuel in a well-ventilated area only.
is maintained. Do not attempt any service or
maintenance procedures not explained in this 6. Wipe up any spilled fuel and allow excess
manual or any procedures that you are uncertain to evaporate before starting engine.
about your ability to perform safely or correctly. To prevent FIRE, do not start the engine
while the smell of fuel hangs in the air.
7. Store equipment out of the reach of children.

SAVE THESE INSTRUCTIONS.

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 Set Up

Read the ENTIRE IMpORTANT SAFETY INFORMATION section at the beginning of this manual
including all text under subheadings therein before set up or use of this product.
fuel-air ratio will need to be adjusted by a qualified
SAFETY

mechanic to allow efficient high-altitude use and to

TO pREVENT SERIOUS INJURY: prevent damage to the engine and any other devices
Operate only with proper spark arrestor installed. used with this product.
Operation of this equipment may create sparks that The emission control system for this Engine is warranted
can start fires around dry vegetation. for standards set by the U.S. Environmental Protection
A spark arrestor may be required. Agency. For warranty information, refer to the last
The operator should contact local fire pages of this manual.
agencies for laws or regulations relating
to fire prevention requirements. WARNING! DO NOT INSTALL THIS ENGINE ON A
VEHICLE.
At high altitudes, the engine’s carburetor, governor NOT FOR HIGHWAY USE. FOLLOW ALL
(if so equipped), and any other parts that control the AppLICABLE LAWS FOR INSTALLATION AND USE.

Engine Controls
SETUp

Air Filter Fuel Cap

Starter
OpERATION

Handle

Muffler

Oil Drain plug

MAINTENANCE

Throttle

Choke Dipstick

Fuel Valve
Engine
Switch

Page 6 For technical questions, please call 1-888-866-5797. ITEM 60363

 Operation

Read the ENTIRE IMpORTANT SAFETY INFORMATION section at the beginning of this manual
including all text under subheadings therein before set up or use of this product.

pre-Start Checks

SAFETY
Inspect engine and equipment looking for damaged, loose, and missing parts before set up and starting. If any
problems are found, do not use equipment until fixed properly.
Checking and Filling Engine Oil
NOTICE: Your Warranty is VOID if the engine’s
crankcase is not properly filled with oil before
each use. Before each use, check the oil level.
Engine will not start with low or no engine oil. Full level
Full level
1. Make sure the engine is stopped and is level.
2. Close the Fuel Valve.
3. Clean the top of the Dipstick and the area around it.
Remove the Dipstick by turning it counterclockwise, 4. Reinsert the Dipstick without threading it in and
remove it to check the oil level. The oil level

SETUp
and wipe it off with a clean, lint free rag.
should be up to the full level as shown above.
5. If the oil level is at or below the low mark add the
appropriate type of oil until the oil level is at the
proper level. SAE 10W-30 oil is recommended for
general use. (The SAE Viscosity Grade chart on
page 11 in the Maintenance section shows other
viscosities to use in different average temperatures.)
6. Thread the dipstick back in clockwise.
NOTICE: Do not run the engine with too little oil.
Engine will shut off if engine oil level is too low.

Checking and Filling Fuel

OpERATION
WARNING! TO pREVENT SERIOUS Note: Do not use gasoline containing more than
INJURY FROM FIRE: 10% ethanol (E10). Do not use E85 ethanol.
Fill the fuel tank in a well-ventilated area Note: Do not use gasoline that has been stored in a
away from ignition sources. If the engine is metal fuel container or a dirty fuel container. It can
hot from use, shut the engine off and wait cause particles to enter the carburetor, affecting
for it to cool before adding fuel. Do not smoke. engine performance and/or causing damage.
1. Clean the Fuel Cap and the area around it. 4. Then replace the Fuel Cap.
2. Unscrew and remove the Fuel Cap. 5. Wipe up any spilled fuel and allow excess
3. If needed, fill the Fuel Tank to about 1 inch to evaporate before starting engine.
under the fill neck with 87 octane or higher To prevent FIRE, do not start the engine
unleaded gasoline that has been treated with while the smell of fuel hangs in the air.
a fuel stabilizer additive. Follow fuel stabilizer
manufacturer’s recommendations for use.
MAINTENANCE

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 Starting the Engine
Before Starting the Engine
Before starting the engine:
a. Follow the Set Up Instructions in the equipment manual to prepare the equipment.
SAFETY

b. Inspect the equipment and engine.

c. Fill the engine with the proper amount and type of both fuel and oil.
d. Read the Equipment Operation section in the equipment manual.

1. To start a cold engine, move the Choke to the

CHOKE position.
To restart a warm engine, leave the 1
Choke in the RUN position.
SETUp

2. Open the Fuel Valve. 2

OpERATION

3. Slide the Throttle or Speed Control Lever to 1/3

away from the SLOW position (the “turtle”).
Note: Some tools have a Speed Control Lever located
elsewhere on the tool which functions the same as
the Throttle. Use the Speed Control Lever in place 3
of the Throttle when the tool is so equipped.

ON
O
MAINTENANCE

I
OFF ON
4. Turn the Engine Switch on. 4

Note: If engine does not start, check engine oil level.

Engine will not start with low or no engine oil.

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5. Grip the Starter Handle of the Engine loosely and pull
it slowly several times to allow the gasoline to flow into
the Engine’s carburetor. Then pull the Starter Handle
gently until resistance is felt. Allow Cable to retract fully
and then pull it quickly. Repeat until the engine starts. 5
Note: Do not let the Starter Handle snap back against the engine.
Hold it as it recoils so it doesn't hit the engine.

SAFETY
6. Allow the Engine to run for several seconds.
Then, if the Choke lever is in the CHOKE position, move
the Choke Lever very slowly to its RUN position.
6

Note: Moving the Choke Lever too

fast could stall the engine.

IMpORTANT: Allow the engine to run at no load for five minutes with no
load after each start-up so that the engine can stabilize.

SETUp
7. Adjust the Throttle as needed.
8. Break-in period:
a. Breaking-in the engine will help to ensure proper equipment and engine operation.
b. The operational break-in period will last about 3 hours of use. During this period:
• Do not apply a heavy load to the equipment.
• Do not operate the engine at its maximum speed.
c. The maintenance break-in period will last about 20 hours of use. After this period:
• Change the engine oil.
Under normal operating conditions subsequent
maintenance follows the schedule explained in the

OpERATION
MAINTENANCE AND SERVICING section.
O
OFF I
Stopping the Engine

1. To stop the engine in an emergency,

turn the Engine Switch off.
MAINTENANCE

2. Under normal conditions, use the following procedure:

a. Slide the Throttle or Speed Control
Lever to SLOW (the “turtle”).
b. Turn the Engine Switch off.
c. Close the Fuel Valve.

ITEM 60363 For technical questions, please call 1-888-866-5797. Page 9

 Maintenance

WARNING
TO pREVENT SERIOUS INJURY FROM ACCIDENTAL STARTING:
SAFETY

Turn the power Switch of the equipment to its “OFF” position, wait for the engine to cool, and disconnect
the spark plug cap before performing any inspection, maintenance, or cleaning procedures.
TO pREVENT SERIOUS INJURY FROM EQUIpMENT FAILURE:
Do not use damaged equipment. If abnormal noise, vibration, or excess
smoking occurs, have the problem corrected before further use.
Follow all service instructions in this manual. The engine may fail critically if not serviced properly.
Many maintenance procedures, including any not detailed in this manual, will need to be
performed by a qualified technician for safety. If you have any doubts about your ability to safely
service the equipment or engine, have a qualified technician service the equipment instead.

Cleaning, Maintenance, and Lubrication Schedule

Note: This maintenance schedule is intended solely as a general guide. If performance decreases or if
equipment operates unusually, check systems immediately. The maintenance needs of each piece of equipment
SETUp

will differ depending on factors such as duty cycle, temperature, air quality, fuel quality, and other factors.
Note: The following procedures are in addition to the regular checks and maintenance
explained as part of the regular operation of the engine and equipment.

Monthly or Yearly or
Before Every 3 mo. or Every 6 mo. or Every
procedure every 20 every 300
Each Use 50 hr. of use 100 hr. of use 2 Years
hr. of use hr. of use
Brush off outside of engine
Check engine oil level
Check air cleaner
Check deposit cup
Change engine oil
OpERATION

Clean/replace air cleaner *

Check and clean spark plug
1. Check/adjust idle speed
2. Check/adjust valve clearance
3. Clean fuel tank, strainer
and carburetor
** **
4. Clean carbon build-up from
combustion chamber
Replace fuel line if necessary **
*Service more frequently when used in dusty areas.
**These items should be serviced by a qualified technician.
MAINTENANCE

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Checking and Filling Fuel Engine Oil Change
WARNING! TO pREVENT SERIOUS CAUTION! Oil is very hot during operation and can
INJURY FROM FIRE: cause burns. Wait for engine to cool before changing oil.
Fill the fuel tank in a well-ventilated area 1. Make sure the engine is stopped and is level.
away from ignition sources. If the engine is
hot from use, shut the engine off and wait 2. Close the Fuel Valve.

SAFETY
for it to cool before adding fuel. Do not smoke. 3. Place a drain pan (not included) underneath
1. Clean the Fuel Cap and the area around it. the crankcase’s drain plug.
2. Unscrew and remove the Fuel Cap. 4. Remove the drain plug and, if possible,
tilt the crankcase slightly to help drain
3. If needed, fill the Fuel Tank to about 1 inch the oil out. Recycle used oil.
under the fill neck with 87 octane or higher
unleaded gasoline that has been treated with 5. Replace the drain plug and tighten it.
a fuel stabilizer additive. Follow fuel stabilizer 6. Clean the top of the Dipstick and the area around it.
manufacturer’s recommendations for use. Fill to Remove the Dipstick by turning it counterclockwise,
the bottom of the fuel strainer ONLY, see below. and wipe it off with a clean, lint free rag.

Full level
Full level

SETUp
Max Fuel 7. Add the appropriate type of oil until the oil level is at
DO NOT OVERFILL! the full level. SAE 10W-30 oil is recommended for
general use.
WARNING! TO pREVENT FUEL The SAE Viscosity Grade chart shows other
LEAKAGE AND FIRE HAZARD, do not fill viscosities to use in different average temperatures.
fuel above the bottom of fuel strainer.
Note: Do not use gasoline containing more than SAE Viscosity Grades
10% ethanol (E10). Do not use E85 ethanol.
Note: Do not use gasoline that has been stored in a 30
metal fuel container or a dirty fuel container. It can

OpERATION
cause particles to enter the carburetor, affecting
engine performance and/or causing damage. 10W-30
4. Then replace the Fuel Cap.
5. Wipe up any spilled fuel and allow excess 5W-30
to evaporate before starting engine.
To prevent FIRE, do not start the engine
-20 0 20 40 60 80 100°F
while the smell of fuel hangs in the air.
Average outdoor temperature
8. Thread the dipstick back in clockwise.
NOTICE: Do not run the engine with too little oil.
Engine will not start with low or no engine oil.
MAINTENANCE

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 Air Filter Element Maintenance Spark plug Maintenance
1. Remove the air filter cover and the air filter elements
and check for dirt. Clean as described below.
Spark
2. Cleaning: plug
• For “paper” filter elements: Cap
To prevent injury from dust and debris,
SAFETY

wear ANSI-approved safety goggles,

NIOSH-approved dust mask/respirator, and
heavy-duty work gloves. In a well-ventilated
area away from bystanders, use pressurized
air to blow dust out of the air filter.
• For foam filter elements: 1. Disconnect spark plug cap from end of plug.
Wash the element in warm water and Clean out debris from around spark plug.
mild detergent several times. Rinse.
2. Using a spark plug wrench, remove the spark plug.
Squeeze out excess water and allow it to dry
completely. Soak the filter in lightweight oil 3. Inspect the spark plug:
briefly, then squeeze out the excess oil. If the electrode is oily, clean it using a clean, dry rag.
If the electrode has deposits on it, polish it using
3. Install the cleaned filter. Secure the
emery paper. If the white insulator is cracked or
Air Cleaner Cover before use.
chipped, the spark plug needs to be replaced.
SETUp

Recommended Spark plugs

NGK® BP-6ES
NHSP® / TORCH® F6TC

NOTICE: Using an incorrect spark

plug may damage the engine.
4. When installing a new spark plug, adjust the
plug’s gap to the specification on the Technical
Specifications chart. Do not pry against the
electrode, the spark plug can be damaged.
5. Install the new spark plug or the cleaned spark plug
into the engine. Gasket-style: Finger-tighten until
the gasket contacts the cylinder head, then tighten
OpERATION

about 1/2-2/3 turn more.

Non-gasket-style: Finger-tighten until
the plug contacts the head, then
tighten about 1/16 turn more.
NOTICE: Tighten the spark plug properly.
If loose, the spark plug will cause the engine to
overheat.
If overtightened, the threads in the
engine block will be damaged.
6. Apply dielectric spark plug boot protector
(not included) to the end of the spark
plug and reattach the wire securely.
MAINTENANCE

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Storage
When the equipment is to remain idle for longer than 20 c. Replace spark plug, but leave
days, prepare the Engine for storage as follows: spark plug cap disconnected.
1. CLEANING: d. Pull Starter Handle to distribute oil in cylinder.
Wait for Engine to cool, then clean Engine with Stop after one or two revolutions when you

SAFETY
dry cloth. NOTICE: Do not clean using water. feel the piston start the compression stroke
The water will gradually enter the Engine (when you start to feel resistance).
and cause rust damage. Apply a thin coat 4. BATTERY:
of rust preventive oil to all metal parts. Disconnect battery cables (if equipped).
2. FUEL: Recharge batteries monthly while in storage.
To protect the fuel tank during storage, fill the 5. STORAGE AREA:
tank with gasoline that has been treated with Cover and store in a dry, level, well-ventilated
a fuel stabilizer additive. Follow fuel stabilizer area out of reach of children. Storage area should
manufacturer’s recommendations for use. Refer also be away from ignition sources, such as
to “Checking and Filling Fuel” on page 7. water heaters, clothes dryers, and furnaces.
WARNING! TO pREVENT SERIOUS NOTICE: During extended storage periods the
INJURY FROM FIRE: Engine must be started every 3 months and allowed
Fill tank in a well-ventilated area away from to run for 15 – 20 minutes or the Warranty is VOID.
ignition sources. If the engine is hot from

SETUp
6. AFTER STORAGE:
use, shut the engine off and wait for it to Before starting the Engine during or after
cool before adding fuel. Do not smoke. storage, keep in mind that untreated gasoline
3. LUBRICATION: will deteriorate quickly. Drain the fuel
tank and change to fresh fuel if untreated
a. Change engine oil.
gasoline has been sitting for a month, if
b. Clean out area around spark plug. treated gasoline has been sitting beyond the
Remove spark plug and pour one tablespoon of fuel stabilizer’s recommended time period,
engine oil into cylinder through spark plug hole. or if the Engine does not start.

OpERATION
MAINTENANCE

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 Troubleshooting
problem possible Causes probable Solutions
Engine will not start FUEL RELATED: FUEL RELATED:
1. No fuel in tank or fuel valve closed. 1. Fill fuel tank with fresh 87+ octane stabilizer-
treated unleaded gasoline and open fuel
SAFETY

valve.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
2. Choke not in START position, cold engine. 2. Move Choke to START position.
3. Gasoline with more than 10% ethanol used. 3. Clean out ethanol rich gasoline from fuel
(E15, E20, E85, etc.) system. Replace components damaged by
ethanol. Use fresh 87+ octane stabilizer-
treated unleaded gasoline only.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
4. Low quality or deteriorated, old gasoline. 4. Use fresh 87+ octane stabilizer-treated
unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
5. Carburetor not primed. 5. Pull on Starter Handle to prime.
SETUp

6. Dirty fuel passageways. 6. Clean out passageways using fuel additive.

Heavy deposits may require further cleaning.
7. Carburetor needle stuck. 7. Gently tap side of carburetor float
Fuel can be smelled in the air. chamber with screwdriver handle.
8. Too much fuel in chamber. This can be caused 8. Turn Choke to RUN position. Remove
by the carburetor needle sticking. spark plug and pull the start handle several
times to air out the chamber. Reinstall
spark plug and set Choke to START position.
9. Clogged Fuel Filter. 9. Replace Fuel Filter.
IGNITION (SPARK) RELATED: IGNITION (SPARK) RELATED:
1. Spark plug cap not connected securely. 1. Connect spark plug cap properly.
2. Spark plug electrode wet or dirty. 2. Clean spark plug.
3. Incorrect spark plug gap. 3. Correct spark plug gap.
OpERATION

4. Spark plug cap broken. 4. Replace spark plug cap.

5. Incorrect spark timing or faulty ignition system. 5. Have qualified technician diagnose/
repair ignition system.
COMPRESSION RELATED: COMPRESSION RELATED:
1. Cylinder not lubricated. 1. Pour tablespoon of oil into spark plug
Problem after long storage periods. hole. Crank engine a few times
and try to start again.
2. Loose or broken spark plug. 2. Tighten spark plug.
(Hissing noise will occur If that does not work, replace spark plug.
when trying to start.) If problem persists, may have
head gasket problem, see #3.
3. Loose cylinder head or damaged head gasket. 3. Tighten head.
(Hissing noise will occur when trying to start.) If that does not remedy problem,
replace head gasket.
4. Engine valves or tappets mis-adjusted or stuck. 4. Have qualified technician adjust/
repair valves and tappets.
MAINTENANCE

ENGINE OIL RELATED: ENGINE OIL RELATED:

1. Low engine oil. 1. Fill engine oil to proper level.
Check engine oil before EVERY use.
2. Engine mounted on slope, 2. Operate engine on level surface.
triggering low oil shutdown. Check engine oil level.

Follow all safety precautions whenever diagnosing or servicing the equipment or engine.

Page 14 For technical questions, please call 1-888-866-5797. ITEM 60363

 problem possible Causes probable Solutions
Engine misfires 1. Spark plug cap loose. 1. Check cap and wire connections.
2. Incorrect spark plug gap or 2. Re-gap or replace spark plug.
damaged spark plug.
3. Defective spark plug cap. 3. Replace spark plug cap.
4. Old or low quality gasoline. 4. Use only fresh 87+ octane stabilizer-treated

SAFETY
unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
5. Incorrect compression. 5. Diagnose and repair compression.
(Use Engine will not start:
COMpRESSION RELATED section.)
Engine stops 1. Fuel tank empty or full of impure or low quality 1. Fill fuel tank with fresh 87+ octane stabilizer-
suddenly gasoline. treated unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
2. Low oil shutdown. 2. Fill engine oil to proper level.
Check engine oil before EVERY use.
3. Defective fuel tank cap creating vacuum, 3. Test/replace fuel tank cap.
preventing proper fuel flow.
4. Faulty magneto. 4. Have qualified technician service magneto.

SETUp
5. Disconnected or improperly 5. Secure spark plug cap.
connected spark plug cap.
Engine stops when 1. Dirty air filter 1. Clean element.
under heavy load 2. Engine running cold. 2. Allow engine to warm up prior
to operating equipment.
Engine knocks 1. Old or low quality gasoline. 1. Fill fuel tank with fresh 87+ octane stabilizer-
treated unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
2. Engine overloaded. 2. Do not exceed equipment’s load rating.
3. Incorrect spark timing, deposit buildup, 3. Have qualified technician diagnose
worn engine, or other mechanical problems. and service engine.
Engine backfires 1. Impure or low quality gasoline. 1. Fill fuel tank with fresh 87+ octane stabilizer-

OpERATION
treated unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
2. Engine too cold. 2. Use cold weather fuel and
oil additives to prevent backfiring.
3. Intake valve stuck or overheated engine. 3. Have qualified technician diagnose
and service engine.
4. Incorrect timing. 4. Check engine timing.
After sudden Shaft key or other shear pin broken by impact Have qualified technician check
impact, engine will to disconnect engine and limit damage. and replace broken shaft key
run, but equipment or other shear pins.
will not operate

Follow all safety precautions whenever diagnosing or servicing the equipment or engine.
MAINTENANCE

ITEM 60363 For technical questions, please call 1-888-866-5797. Page 15

 pLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
SAFETY

ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

parts List and Diagram

parts List
part Description Qty part Description Qty
1 Bolt, Flange 6 48 Packing, Carburetor 1
2 Cover, Head 1 49 Insulator, Carburetor 1
3 Asm., Head Cover 1 50 Packing, Carburetor 1
SETUp

4 Tube, Breather 1 51 Carburetor 1

5 Oil Strainer 1 52 Packing, Carburetor 1
6 Asm., Breather Cover 1 53 Air Cleaner Asm. 1
7 Cover, Breather 1 54 Element Asm., Air Cleaner 1
8 Bolt, Flange 4 55 Nut, Flange 2
9 Cylinder Head 1 56 Plate, Side 1
10 Spark Plug 1 57 Bolt, Flange 1
11 Stud 2 58 Clip, Harness 1
12 Gasket, Cylinder 1 59 Coil Asm., Ignition 1
13 Pin, Dowel 2 60 Bolt, Flange 2
14 Rocker Arm Asm. 2 61 Flywheel 1
15 Valve Rocker Shaft 2 62 Fan, Cooling 1
16 Rotator, Valve 2 63 Pulley, Starter 1
17 Retainer, Valve Spring 2 64 Nut, Flange 1
18 Spring, Valve 2 65 Recoil Starter 1
OpERATION

19 Seal, Valve Stem 1 66 Starter Asm. 1

20 Push Rod 2 67 Switch Asm., Engine Stop 1
21 Lifter Valve 2 68 Shaft, Governor Arm 1
22 Valve Asm. 1 69 Pin, Lock 1
23 Camshaft Asm. 1 70 Flat Washer 1
24 Flat Washer 2 71 Control Asm. 1
25 Bolt,Drain Plug 2 72 Spring, Governor 1
26 Crankcase 1 73 Spring, Throttle Return 1
27 Oil Sensor 1 74 Rod, Governor 1
28 Bolt, Flange 7 75 Arm, Governor 1
29 Cable Cleat 1 76 Bolt, Governor Arm 1
30 Oil Seal 2 77 Nut, Flange 1
31 Bearing 2 78 Muffler Asm. 1
32 Governor Kit 1 79 Gasket, Exhaust Pipe 1
33 Ring Set, Piston 1 80 Nut 2
34 Piston 1 81 Tank, Fuel 1
MAINTENANCE

35 Pin, Piston 1 82 Fuel Cap 1

36 Clip, Piston Pin 2 83 Filter, Fuel 1
37 Conn. Rod Asm. 1 84 Gas Valve, Fuel Tank 1
38 Crankshaft 1 85 Joint Asm., Fuel Tank 1
39 Packing, Case Cover 1 86 Washer, Rubber 2
40 Pin, Dowel 2 87 Nut, Flange 2
41 Cover Asm., Crankcase 1 88 Bolt, Flange 1
42 Cap Asm. 2 89 Tube, Fuel 1
43 Bolt, Flange 6 90 Loop, Tube 2
44 Shroud 1 91 Pipe 1
45 Bolt, Flange 2 92 Loop, Tube 1
46 Switch Asm., Oil Level 1 97 Key 1
47 Stud 2 98 Locker 4

Page 16 For technical questions, please call 1-888-866-5797. ITEM 60363

 SAFETY SETUp OpERATION MAINTENANCE
Assembly Diagram

Page 17
For technical questions, please call 1-888-866-5797.
Record product’s Serial Number Here:

ITEM 60363
Note: If product has no serial number,
record month and year of purchase instead.
Note: Some parts are listed and shown
for illustration purposes only, and are not
available individually as replacement parts.
 Mounting Diagrams
Note: Diagrams not to scale.
SAFETY
SETUp
OpERATION
MAINTENANCE

Page 18 For technical questions, please call 1-888-866-5797. ITEM 60363

 Warranties

Limited 90 Day Warranty (Retail)

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,

SAFETY
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND
FITNESS, EXCEPT FOR THE EMISSIONS CONTROL SYSTEM WARRANTY BELOW.

To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid.
Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection
verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase
price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our
expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our

SETUp
warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

Emissions Control System Warranty

Harbor Freight Tools (HFT) is pleased to explain the emissions control system warranty on your Small Off-Road
Engine produced after January 1, 2015 (engine), in addition to the Retail Warranty above. HFT warrants that the
emissions control system on your engine is designed, built, and equipped so that it conforms to the United States
Environmental Protections Agency’s (EPA) emissions requirements in effect at the time of manufacture. HFT also
warrants that the emissions control system on your engine will be free from defects in material and workmanship for
two (2) years, provided there has been no improper maintenance, misuse, or abuse of your engine.
Your emissions control system may include parts such as the carburetor or fuel-injection system, and the ignition

OpERATION
system. Also included may be hoses, belts, connectors and other emissions-related assemblies.

WHAT WE WILL DO
Where a warrantable condition exists, HFT will repair or replace, at our option, any emissions-related part on
your engine if it becomes defective, malfunctions, or otherwise fails to conform with this warranty under normal use
and service during the two (2) year term of this warranty at no cost to you, including diagnosis, parts and labor. This
warranty applies to the original purchaser and any subsequent owner within the two year warranty period.

MAINTENANCE

ITEM 60363 For technical questions, please call 1-888-866-5797. Page 19

WHAT IS COVERED?
The following parts are examples of components of the emissions control system and are covered by this
two (2) year warranty. For a full list of emissions control components covered by this warranty, please see 40 CFR
§1068, Appendix I.
1. Fuel Metering System 4. Catalyst System (if so equipped)
a. Carburetor and its internal parts. a. Exhaust pipe stud.
b. Fuel pump (if so equipped). b. Muffler.
c. Cold start enrichment system. c. Catalytic converter (if so equipped).
2. Air Induction System 5. Miscellaneous Items Used in Above Systems
a. Intake pipe/manifold. a. Vacuum, temperature and time sensitive
b. Air cleaner. valves and switches.
3. Ignition System b. Hoses, belts, connectors, and assemblies.
a. Spark plug.
b. Magneto ignition system.
This warranty does not cover normal maintenance services or replacement of maintenance items such as filters,
oils, or spark plugs.

WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE

As the engine owner, you are responsible for the performance of the required maintenance listed in your
Owner’s Manual. HFT may deny you warranty coverage if your engine or a part has failed due to abuse (including
failure to follow the fuel use instructions contained in this manual), neglect, improper maintenance, or unapproved
modifications.
In order to obtain warranty repair or replacement, you may either (a) contact HFT product support at
1-888-866-5797 or [email protected]; or (b) bring the to your nearest Harbor Freight Tools retail store.
When going to the retail store or contacting product support, you must indicate the specific emissions control part or
defect that you are claiming and the date this was originally purchased. The nearest Harbor Freight Tools retail store
can be found on the internet at http://www.harborfreight.com.

3491 Mission Oaks Blvd. • pO Box 6009 • Camarillo, CA 93011 • 1-888-866-5797