0% found this document useful (0 votes)
2K views176 pages

Doka FRAMAX English

formwork

Uploaded by

yohannes
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
2K views176 pages

Doka FRAMAX English

formwork

Uploaded by

yohannes
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 176

07/2010 User information

999764002 en-GB Method statement

Framed formwork
Framax Xlife

9764-369-01

The Formwork Experts


Introduction User information Framed formwork Framax Xlife

Introduction

© by Doka Industrie GmbH, A-3300 Amstetten

2 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Introduction

Contents
4 Introduction 128 Column formwork
4 Elementary safety warnings 129 Design of column formwork
6 Eurocodes at Doka 130 Framax Xlife universal panel 0.90m
8 Doka framed formwork Framax Xlife 131 Framax Xlife universal panel 1.20m
9 Areas of use 132 with Framax outside corners and Framax Xlife
panels
133 Doka column formwork platform 150/90cm
11 Wall formwork
136 Instructions for Assembly and Use with ladder
12 Instructions for assembly and use for room-
system
high formwork
15 Instructions for assembly and use for high
formwork 141 Circular formwork
18 Framax Xlife panel in detail 142 Design of the circular formwork
20 System grid 145 Determining the max. panel width
22 Inter-panel connections 146 Determining the best distribution of the panels
24 Bracing the panels 147 Erecting and plumbing / Pouring platform /
Resetting
25 Vertical stacking of panels
34 Tie-rod system
149 Foundation formwork
37 Length adjustment using closures
150 Design of the foundation formwork
40 90 degree corners
44 Inter-panel connections for increased tensile
loads 154 General remarks
46 Acute & obtuse-angled corners 154 Using as downturned-beam formwork
50 Shaft formwork / stripping aid 155 Alu-Framax Xlife in conjunction with Framax
Xlife
53 Stop-end formwork
156 Framax Xlife in conjunction with . . .
56 Wall junctions, offsets and steps
159 Utilising self-compacting concrete
58 Plumbing accessories
160 Cleaning and care of your equipment
62 Pouring platforms
162 Formwork planning with Tipos
66 Pouring platforms with single brackets
163 Doka service offerings
68 Sideguards on exposed platform-ends / oppo-
sing guard-rail
70 164 Component overview
Ladder system
74 Resetting by crane
76 Transporting, stacking and storing

82 Wall formwork with Platform system Xsafe


plus
82 Platform system Xsafe plus
83 Instructions for assembly and use
86 Platform system
88 Xsafe plus platform
91 Xsafe plus platform accessories
98 Mounting the Xsafe plus platform onto the
formwork
102 Ladder system
104 Plumbing accessories
110 Rules for gang-forms
115 Extra connectors for gang-form width additions
116 Corner configuration
120 Stop-end formwork
121 Wall junctions
122 Resetting by crane
126 Transporting, stacking and storing

999764002 - 07/2010 3
The Formwork Experts
Introduction User information Framed formwork Framax Xlife

Elementary safety warnings


Introduction

User target groups Planning


● This User Information booklet (Method Statement) is ● Provide safe workplaces for those using the form-
aimed at everyone who will be working with the Doka work (e.g. for when it is being erected/dismantled,
product or system it describes. It contains informa- modified or repositioned etc). It must be possible to
tion on the standard design for setting up this sys- get to and from these workplaces via safe access
tem, and on correct, compliant utilisation of the sys- routes!
tem. ● If you are considering any deviation from the
● All persons working with the product described details and instructions given in this booklet, or
herein must be familiar with the contents of this man- any application which goes beyond those
ual and with all the safety instructions it contains. described in the booklet, then revised static cal-
● Persons who are incapable of reading and under- culations must be produced for checking, as well
standing this booklet, or who can do so only with dif- as supplementary assembly instructions.
ficulty, must be instructed and trained by the cus-
tomer. Rules applying during all phases of
● The customer is to ensure that the information mate-
rials provided by Doka (e.g. User Information book- the assignment:
lets, Instructions for Assembly and Use, Operating ● The customer must ensure that this product is
Instruction manuals, plans etc.) are available to all erected and dismantled, reset and generally used for
users, and that they have been made aware of them its intended purpose under the direction and super-
and have easy access to them at the usage location. vision of suitably skilled persons with the authority to
● In the relevant technical documentation and form- issue instructions.
work utilisation plans, Doka shows the workplace These persons' mental and physical capacity must
safety precautions that are necessary in order to use not in any way be impaired by alcohol, medicines or
the Doka products safely in the usage situations drugs.
shown. ● Doka products are technical working appliances
In all cases, users are obliged to ensure compliance which are intended for industrial/commercial use
with national OH&S (occupational health and safety) only, always in accordance with the respective Doka
rules throughout the entire project and to take appro- User Information booklets or other technical docu-
priate additional or alternative workplace safety pre- mentation authored by Doka.
cautions where necessary.
● The stability of all components and units must be
ensured during all phases of the construction work!
Hazard assessment ● The functional/technical instructions, safety warn-
ings and loading data must all be strictly observed
● The customer is responsible for drawing up, docu- and complied with. Failure to do so can cause acci-
menting, implementing and continually updating a
dents and severe (even life-threatening) damage to
hazard assessment at every job-site. health, as well as very great material damage.
This document serves as the basis for the site-spe-
cific hazard assessment, and for the instructions ● Fire-sources are not permitted anywhere near the
given to users on how to prepare and utilise the sys- formwork. Heating appliances are only allowed if
tem. It does not substitute for these, however. properly and expertly used, and set up a safe dis-
tance away from the formwork.
● The work must take account of the weather condi-
Remarks on this document tions (e.g. risk of slippage). In extreme weather,
● This User Information booklet can also be used as a steps must be taken in good time to safeguard the
generic method statement or incorporated with a equipment, and the immediate vicinity of the equip-
site-specific method statement. ment, and to protect employees.
● Many of the illustrations in this booklet show the ● All connections must be checked regularly to ensure
situation during formwork assembly and are that they still fit properly and are functioning cor-
therefore not always complete from the safety rectly.
point of view. It is very important to check all screw-type connec-
tions and wedge-clamped joins whenever the con-
● Further safety instructions, especially warnings, struction operations require (particularly after excep-
will be found in the individual sections of this tional events such as storms), and to tighten them if
document! necessary.

4 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Introduction

Assembly Regulations; industrial safety


● The equipment/system must be inspected by the ● Always observe all industrial safety regulations and
customer before use, to ensure that it is in suitable other safety rules applying to the application and uti-
condition. Steps must be taken to rule out the use of lisation of our products in the country and/or region
any components that are damaged, deformed, or in which you are operating.
weakened due to wear, corrosion or rot.
Instruction as required by EN 13374:
● Combining our formwork systems with those of other
● If a person or object falls against, or into, the side-
manufacturers could be dangerous, risking damage
guard system and/or any of its accessories, the side-
to both health and property. If you intend to combine
guard component affected may only continue in use
different systems, please contact Doka for advice after it has been inspected and passed by an expert.
first.
● The assembly work must be carried out by suitably
qualified employees of the client's. Maintenance
● It is not permitted to modify Doka products; any such ● Only original Doka components may be used as
modifications constitute a safety risk. spare parts.

Erecting the formwork Symbols used


● Doka products and systems must be set up in such The following symbols are used in this booklet:
a way that all loads acting upon them are safely
transferred!

Pouring
☞ Important note
Failure to observe this may lead to malfunc-
tion or damage.

● Do not exceed the permitted fresh-concrete pres-


sures. Excessively high pouring rates lead to form-
CAUTION / WARNING / DANGER
work overload, cause greater deflection and risk
causing breakage. Failure to observe this may lead to material
damage, and to injury to health which may
range up to the severe or even life-threaten-
Striking the formwork ing.
● Do not strike the formwork until the concrete has
reached sufficient strength and the person in charge
has given the order for the formwork to be struck! Instruction
● When striking the formwork, never use the crane to This symbol indicates that actions need to be
break concrete cohesion. Use suitable tools such as taken by the user.
timber wedges, special pry-bars or system features
such as Framax stripping corners.
● When striking the formwork, do not endanger the Sight-check
stability of any part of the structure, or of any scaf- Indicates that you need to do a sight-check
folding, platforms or formwork that is still in place! to make sure that necessary actions have
been carried out.
Transporting, stacking and storing
● Observe all regulations applying to the handling of Tip
formwork and scaffolding. In addition, the Doka
Points out useful practical tips.
slinging means must be used - this is a mandatory
requirement.
● Remove any loose parts or fix them in place so that
they cannot be dislodged or fall free!
Reference
● All components must be stored safely, following all
Refers to other documents and materials.
the special Doka instructions given in the relevant
sections of this User Information booklet!

Miscellaneous
We reserve the right to make alterations in the interests
of technical progress.

999764002 - 07/2010 5
The Formwork Experts
Introduction User information Framed formwork Framax Xlife

Eurocodes at Doka
In Europe, a uniform series of Standards known as The widely used "Permissible stress design" (compar-
Eurocodes (EC) was developed for the construction ing the actual stresses with the permissible stresses)
field by the end of 2007. These are intended to provide has been superseded by a new safety concept in the
a uniform basis, valid throughout Europe, for product EC.
specifications, tenders and mathematical verification. The EC contrast the actions (loads) with the resistance
The EC are the world's most highly developed Stand- (capacity). The previous safety factor in the permissible
ards in the construction field. stresses is now divided into several partial factors. The
In the Doka Group, the EC are to be used as standard safety level remains the same!
from the end of 2008. They will thus supersede the DIN
norms as the "Doka standard" for product design.

Ed Rd

Ed Design value of effect of actions Rd Design value of the resistance


(E ... effect; d ... design) (R ... resistance; d ... design)
Internal forces from action Fd Design capacity of cross-section
(VEd, NEd, MEd) (VRd, NRd, MRd)
Fd Design value of an action Rk Rk
Steel: Rd = Timber: Rd = kmod ·
Fd = γF · Fk γM γM
(F ... force)
Fk Characteristic value of an action Rk Characteristic value of the resistance
"actual load", service load e.g. moment resistance to yield stress
(k ... characteristic)
e.g. dead weight, live load, concrete pressure,
wind
γF Partial factor for actions γM Partial factor for a material property
(in terms of load; F ... force) (in terms of material; M...material)
e.g. for dead weight, live load, concrete pres- e.g. for steel or timber
sure, wind Values from EN 12812
Values from EN 12812
kmod Modification factor (only for timber – to take
account of the moisture and the duration of load
action)
e.g. for Doka beam H20
Values as given in EN 1995-1-1 and EN 13377

Comparison of the safety concepts (example)


Permissible stress design EC/DIN concept The "permissible values" communicated in
Doka documents (e.g.: Qpermissible = 70 kN)
Fyield Rk
115.5 [kN] 115.5 [kN] do not correspond to the design values
Rd gM = 1.1 (e.g.: VRd = 105 kN)!
90<105 [kN]
n ~ 1.65 A
➤ Avoid any confusion between the two!
Ed
90 [kN] ➤ Our documents will continue to state the per-
missible values.
Fpermissible gF = 1.5 Allowance has been made for the following par-
60<70 [kN]
Factual A tial factors:
60 [kN] γF = 1.5
γM, timber = 1.3
γM, steel = 1.1
kmod = 0.9
In this way, all the design values needed in an
EC design calculation can be ascertained from
98013-100

98013-102

the permissible values.

Factual≤ Fpermissible Ed≤ Rd


A Load factor

6 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Introduction

999764002 - 07/2010 7
The Formwork Experts
Introduction User information Framed formwork Framax Xlife

Doka framed formwork Framax Xlife


For crane-assisted gang-forming of Faster working
large areas due to the low form-tie count
Framax Xlife is the framed formwork system that Wide spacing (up to 1.35 m) between form-ties means
uses only a very few different panel formats to ● shorter forming-times
achieve a consistent 15 cm increment-grid, no mat- ● lower labour costs
ter whether the panels are stood upright or on their
sides.
All the connectors and accessories fit seamlessly Easy handling and planning
into this grid – making for fast forming-times and thanks to logical system-grid
high efficiency.
The 15 cm grid, with only 5 different widths of panel,
results in
Reduced close-out costs ● optimum adaptability to every layout
thanks to superior product quality ● compact gang-forms for short crane times
Highly economical, thanks to ● easy planning and logistics
● its plastic-coated Xlife sheet ● a neat joint pattern
● its rugged hot-dip galvanised and powder-coated
steel frames High safety
● the fact that the Xlife sheet is so easy to clean and
recondition at your site
The accident risk is reduced, and legally compliant
working conditions are ensured, by
● the safe ladderways of the Ladder system XS
● combining the formwork with the Platform system
Xsafe

9764-277-01

8 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Introduction

Areas of use
Wall formwork Circular formwork

9727-250-01

Foundation formwork
9764-228-01

Column formwork

9727-269-01
9727-271-01

999764002 - 07/2010 9
The Formwork Experts
Introduction User information Framed formwork Framax Xlife

10 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

Wall formwork with Framax Xlife


Wall formwork

J G

D
K E
F
C

9764-253-01
H

I B

A Framax Xlife panel (Page 18)


B Inter-panel connections (Page 22)
C Vertical stacking of panels (Page 25)
D Tie-rod system (Page 34)
E Length adjustment (Page 37)
F 90 degree corners (Page 40)
G Acute and obtuse-angled corners (Page 46)
H Stop-end formwork (Page 53)
I Plumbing accessories (Page 58)
J Pouring platforms (Page 62)
K Ladder system (Page 70)
L Resetting by crane (Page 74)

Permitted pressure of the fresh concrete: 80 kN/m2


(see the sections headed "Framax Xlife panel in
detail" and "Form-tie system")

999764002 - 07/2010 11
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Instructions for assembly and use for room-high formwork


The sequence shown here is based on a straight wall.
However, you should always start to form from the cor- CAUTION
ner outwards. Never use a sledge hammer to plumb the pan-
Ladders must be located so as to create viable "traffic els!
routes" in the horizontal. (On a straight wall, for exam- This would damage the profiles of the panels.
ple, one ladder on the first element and another on the ➤ Use only proper plumbing tools (e.g. a spe-
last). cial pry-bar) that cannot cause any damage!
➤ Fix the panel struts firmly to the ground (see "Plumb-
Transporting / handling the panels ing accessories").
➤ For offloading panels from a truck, or lifting them on-
site a stack at a time, use the Framax transport gear
(see "Transporting, stacking and storing").
➤ To separate the panels, use Framax transport bolts
5kN and the Doka 4-part chain 3.20m (see "Trans-
porting, stacking and storing").

Pre-assembly
➤ Pre-assemble elements face-down on an assembly
bench (see "Inter-element connections").
➤ With the gang-form still flat, mount panel struts to it
(see "Plumbing accessories").
➤ Mount the Ladder system XS (see "Ladder system").

9764-213-01

The gang-form is now stable and can be plumbed


and aligned exactly, with no need for the crane.
9764-221-01 ➤ Detach the gang-form from the crane. The crew can
reach the slinging points by standing on a step stool.
Erecting the formwork ➤ Slot the pouring platform into place (see "Pouring
platforms").
➤ Attach the crane suspension tackle to the Framax
lifting hook (see the section headed "Lifting by crane"
and the Operating Instructions for the "Framax lifting
hook").
Max. load:
1000 kg per Framax lifting hook

9764-214-01

➤ Pick up the gang-form by crane.


➤ Spray the ply with release agent (see "Cleaning and
care"). 9764-212-01

➤ Fly the gang-form to its new location.

12 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

➤ Lift the opposing formwork by crane to its next loca-


WARNING tion.
There is not yet an opposing guard-rail on the
formwork!
Danger to life from fatal falls!
➤ Either use personal protective equipment to
protect against falls
or
mount an opposing guard-rail to the element
while this is still being pre-assembled in a flat
position.
➤ Detach the pouring platform from the crane.
➤ Continue lining up further gang-forms in this way,
and link them together (see "Inter-panel connec-
tions").

9764-206-01

➤ Fit the form-ties (see "Tie-rod system").

Before disconnecting from the crane:


➤ If there are no panel struts on the opposing
formwork, do not disconnect the element
from the crane until a large enough number
of form-ties have been installed to keep it
safely in the upright.
➤ Detach the gang-form from the crane (wherever pos-
sible, operate the lifting hook from the opposite pour-
ing platform).
➤ Continue lining up further gang-forms in this way,
and link them together (see "Inter-panel connec-
tions").
9764-247-01

➤ Fit end-of-platform sideguards (see "Pouring plat- Pouring


forms").
Permitted pressure of the fresh concrete: 80 kN/m2
Erecting the opposing formwork: (see the sections headed "Framax Xlife panel in
Once the reinforcement has been placed, the form- detail" and "Form-tie system")
work can be closed.
➤ Mount the opposing guard-rail to the (laid-flat) gang- Observe the following guidelines:
form of the opposing formwork (see "Pouring plat- ● The section headed "Pressure of fresh concrete on
forms"). vertical formwork – DIN 18218" in the Doka Calcula-
➤ Spray the ply with release agent (see "Cleaning and tion Guide
care"). ● DIN 4235 Part 2 - "Compacting of concrete by vibrat-
ing"

☞ ➤ Do not exceed the maximum permissible


rate of placing.
➤ Pour the concrete.

999764002 - 07/2010 13
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

➤ Make only moderate use of vibrators, carefully co-


ordinating the times and locations of vibrator use. WARNING
The formwork tends to adhere to the concrete.
When stripping the formwork, do not try to
break concrete cohesion using the crane!
Risk of crane overload.
➤ Use suitable tools such as timber wedges or
a special pry-bar to detach the formwork
from the concrete.
➤ Lift the gang-form away and to its next location.
If the gang-form is "parked" in the upright prior to its
next use, it must have sufficient stability (see
"Plumbing accessories").
Gang-forms with only one panel strut must not be
"parked" upright, but placed face-down.
➤ Clean residual concrete off the formwork sheet (see
"Cleaning and care").
➤ Where the gang-form has panel struts and a pouring
platform attached to it, first attach this gang-form to
9764-200-01
the crane, and only then detach the floor anchorages
of the panel struts.

Striking

☞ ➤ Observe the stipulated striking times.

➤ Remove any loose items from the formwork and plat-


forms, or secure them firmly.
➤ Attach the gang-form of the opposing formwork to
the crane (wherever possible, operate the lifting
hook from the opposite pouring platform).
➤ Take out the form-ties and undo the connectors to
the adjacent panels.

9764-210-01

9764-209-01

In order to speed up operations when lifting and


repositioning by crane, most of the form-ties
can be taken out in advance.
Warning!
However, there must be at least as many form-
ties left in place as are needed to keep the ele-
ment safely in the upright.

14 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

Instructions for assembly and use for high formwork


The sequence shown here is based on a straight wall.
However, you should always start to form from the cor- Erecting the formwork
ner outwards.
➤ Attach the crane suspension tackle to the Framax
Ladders must be located so as to create viable "traffic lifting hook (see the section headed "Lifting by crane"
routes" in the horizontal. (On a straight wall, for exam- and the Operating Instructions for the "Framax lifting
ple, one ladder on the first element and another on the hook").
last).
Max. load:
Transporting / handling the panels 1000 kg per Framax lifting hook
➤ For offloading panels from a truck, or lifting them on-
site a stack at a time, use the Framax transport gear ➤ Pick up the gang-form by crane.
(see "Transporting, stacking and storing"). ➤ Spray the ply with release agent (see "Cleaning and
➤ To separate the panels, use Framax transport bolts care").
5kN and the Doka 4-part chain 3.20m (see "Trans- ➤ Fly the gang-form to its new location.
porting, stacking and storing").
CAUTION
Pre-assembly Never use a sledge hammer to plumb the pan-
els!
➤ Pre-assemble elements face-down on an assembly
bench (see "Inter-element connections"). This would damage the profiles of the panels.
➤ Only mount the platforms, ladder system and panel ➤ Use only proper plumbing tools (e.g. a spe-
struts to the gang-form when this is in the flat position cial pry-bar) that cannot cause any damage!
(see "Pouring platforms", "Ladder system" and ➤ Fix the panel struts firmly to the ground (see "Plumb-
"Plumbing accessories"). ing accessories").

C
A

9764-223-01

A Platform
B Ladder system
C Panel strut

9764-224-01

The gang-form is now stable and can be plumbed


and aligned exactly, with no need for the crane.

WARNING
There is not yet an opposing guard-rail on the
formwork!
Danger to life from fatal falls!
➤ Either use personal protective equipment to
protect against falls
or
mount an opposing guard-rail to the element
while this is still being pre-assembled in a flat
position.
➤ Detach the gang-form from the crane.
➤ Continue lining up further gang-forms in this way,
and link them together (see "Inter-panel connec-
tions").

999764002 - 07/2010 15
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Erecting the opposing formwork: Pouring


Once the reinforcement has been placed, the form-
work can be closed. Permitted pressure of the fresh concrete: 80 kN/m2
➤ Spray the ply with release agent (see "Cleaning and (see the sections headed "Framax Xlife panel in
care"). detail" and "Form-tie system")
➤ Lift the opposing formwork by crane to its next loca-
tion. Observe the following guidelines:
● The section headed "Pressure of fresh concrete on
vertical formwork – DIN 18218" in the Doka Calcula-
tion Guide
● DIN 4235 Part 2 - "Compacting of concrete by vibrat-
ing"

☞ ➤ Do not exceed the maximum permissible


rate of placing.
➤ Pour the concrete.
➤ Make only moderate use of vibrators, carefully co-
ordinating the times and locations of vibrator use.

9764-225-01

➤ Working from the ground, insert the bottom two rows


of form-ties (see "Form-tie system").

WARNING
There is not yet an opposing guard-rail on the
formwork!
Danger to life from fatal falls!
➤ Use personal fall arrest systems (PFAS) to
protect against falls. 9764-226-01

Before disconnecting from the crane:


➤ If there are no panel struts on the opposing
formwork, do not disconnect the element
from the crane until a large enough number
of form-ties have been installed to keep it
safely in the upright.
➤ Detach the gang-form from the crane.
➤ Insert the remaining form-ties. These form-tie loca-
tions can be reached from the platforms.
➤ Continue lining up further gang-forms in this way,
and link them together (see "Inter-panel connec-
tions").

16 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

➤ Clean residual concrete off the formwork sheet (see


Striking "Cleaning and care").

☞ ➤ Observe the stipulated striking times.

➤ Remove any loose items from the formwork and plat-


WARNING
There is not yet an opposing guard-rail on the
formwork!
forms, or secure them firmly. Danger to life from fatal falls!
Begin work on striking the formwork on the oppos- ➤ Use personal fall arrest systems (PFAS) to
ing formwork: protect against falls.
➤ Undo the connectors to the adjacent elements.
➤ Where the gang-form has panel struts attached to it,
WARNING first attach this gang-form to the crane, and only then
detach the floor anchorages of the panel struts.
➤ There must be at least as many form-ties left
in place as are needed to keep the element
safely in the upright.
➤ Take out the form-ties from the two top rows of ties.
These form-tie locations can be reached from the
platforms.
➤ Attach the gang-form (incl. platforms) to the crane.
➤ Working from the ground, take out the bottom two
rows of form-ties.

9764-208-01

9764-227-01

WARNING
The formwork tends to adhere to the concrete.
When stripping the formwork, do not try to
break concrete cohesion using the crane!
Risk of crane overload.
➤ Use suitable tools such as timber wedges or
a special pry-bar to detach the formwork
from the concrete.
➤ Lift the gang-form away and to its next location, or
place it flat on its back for intermediate storage.

999764002 - 07/2010 17
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Framax Xlife panel in detail


High load-bearing capacity Clean concrete surfaces with the
innovative Xlife sheet
The Xlife sheet consists of a combination of a tradi-
tional plywood core and a novel and innovative
plastic coating.
This combination of materials ensures high numbers of
repeat uses, with superb concrete results every time,
and reduces the proneness to damage.
● High quality concrete finish
● Less touching-up needed
● Less cleaning work - the Xlife sheet can also be
cleaned using a high-pressure spray cleaner
● No breaking away of plywood chips, and less water
is absorbed through nail-holes
● Because the Xlife sheet is screwed on from the rear,
this leaves no screw imprints on the concrete

Dimensionally stable, galvanised


and powder-coated steel frame
a

For more information, see E


A
GSV test report.
B

9764-244-01

a ... 123 mm
A Frame profile
B Cross borehole
C Continuous hardware slot for inter-panel connectors
D Xlife sheet
E Silicone sealing strip

● Dimensionally stable frame profiles


60 kN/m2 pressure of fresh concrete acting on whole
area, to DIN 18218, where the surface planeness tol- ● Strong cross-profiles
erances to DIN 18202 Table 3 Line 7 are observed. ● Powder coated, so easy to clean
● Edges are easy to clean - so panels always abut
tightly
80 kN/m2 pressure of fresh concrete acting on whole
area, to DIN 18218, where the surface planeness tol- ● All-round hardware slot for fastening the inter-panel
erances to DIN 18202 Table 3 Line 6 are observed. connectors at any point required
(Form-tie system 20.0 must be used) ● Hot-dip galvanised for long life
● Edges of formwork sheet are protected by frame pro-
file
● Cross boreholes for corner configurations and stop-
ends

WARNING
➤ It is forbidden to climb on the cross-profiles.
The cross-profiles are NOT a substitute for a
ladder.

18 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

Accessories are easy to fasten, in Setting recess


the integrated waling system

9764-276-01
A

● Handy setting recess (B) (insertion point for a pry


bar)
B

9727-280-01

A Framax Xlife panel


B Framax wedge clamp
C Framax universal waling

Form-tie sleeves
a
c

9727-279-01

a ... diameter 25 mm
b ... 32 mm
c ... 42 mm
● Tie-rods are very easy to insert through the large,
conical form-tie sleeves
● Tie rods 20.0mm can also be used here
● Only 2 form-ties are needed for every 2.70 m of
panel height

Handles
A
9727-281-01

A Integral handle

WARNING
Do not use these handles as slinging points for
crane-handling!
Danger of formwork dropping from crane!
➤ Use only suitable load-carrying equipment
and slinging points. See "Resetting by
crane" and "Transporting, stacking and stor-
ing".

999764002 - 07/2010 19
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

System grid
Panel widths

135

90

60

45

9727-282-01
30
In Austria, a 55 cm wide panel is also available (for cor-
ners without make-up, on 25 cm thick walls).

Panel heights

115,0
57.5
9727-214-01

330
155.0

155.0
270
75.0
135
Framax Xlife panels
57.5

57.5

57.5
Logical panel size-grid in 15 cm increments. The 9764-241-01
heights and widths of the Framax Xlife panels together
Dimensions in cm
result in a logical, advantageous increment-grid that
makes this formwork highly flexible and economical.
Extra-large panels
● Easy planning and forming
● Height and width can be adjusted in 15 cm incre- 240
ments 54.0 132.0 54.0
240
● Very few closures needed
54.0 132.0 54.0
● Clear joint pattern

115.0
Only 2 form-ties needed in the vertical. On the
57.5

3.30 m high panels, only 2 form-ties are needed for


pour heights of up to 3.15 m. 330
Wide spacing between form-ties in the horizontal:
155.0

155.0
270

up to 1.35 m
Only
● 5 widths of panel,
57.5
57.5

● 3 heights of panel and


9764-237-01
● 2 extra-large panels
Dimensions in cm
are all you need to form any layout. For some typical practical examples, see "Vertical
extensions".

20 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

Framax Xlife universal panels


Panel widths

9764-271-01 120

90

Panel heights

17.5
17.5

75.0
100.0

135
55.0
55.0

90

57.5
17.5
17.5

32.5

17.5
17.5

60.0

115.0
57.5

100.0
100.0

330
155.0
155.0

270
35.0

35.0
100.0

100.0

57.5
57.5

17.5
17.5

9764-239-01

Dimensions in cm
The special hole pattern makes these panels particu-
larly suitable for efficient forming of:
● corners
● wall junctions
● stop-ends
● columns

999764002 - 07/2010 21
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Inter-panel connections
Simple inter-panel connections
with Framax quick acting clamp RU

Framax quick-acting clamp RU:


● When used with (steel) Framax Xlife
permitted tensile force: 15.0 kN
permitted shear force: 6.0 kN
permitted moment: 0.5 kNm
● When used with (aluminium) Alu-Framax Xlife
permitted tensile force: 15.0 kN
permitted shear force: 4.0 kN
permitted moment: 0.25 kNm
9727-215-01

The continuous hardware slot running around the


inside of the frame profile means that panels can be
Attributes of the panel connectors: fastened together at any point desired. This allows
adjacent panels to be staggered in height, steplessly.
● provide self-aligning, crane-handling-safe connec-
tions between the panels
● no losable small parts
● dirt-resistant and hard-wearing for site use
● easy to fix, with a formwork hammer
9727-287-01

☞ Important note:
● Use a formwork hammer weighing max.
800 g.
● Do not oil or grease wedge-clamped joins.

Upright panels:
Height of panel Number of clamps
1.35 m 2 9727-288-01

2.70 m 2
3.30 m 3

Horizontal panels:
Width of panel Number of clamps
0.30 m 1 More functions
0.45 m 1
0.60 m 2 Vertical stacking with moulded timber
0.90 m 2
B
1.35 m 2


C
For details regarding extra inter-panel connec-
tions for outside corners and stop-end form-
work (for increased tensile loads) see "Inter-
panel connections for increased tensile loads".
9727-289-01

☞ See "Vertical stacking of panels" for details of


the positions of the Framax quick-acting clamps
RU and Framax multi-function clamps that are A Framax quick-acting clamp RU
needed when vertically extending. B Framax moulded timber 27mm (for 27mm formwork sheet) or
Framax moulded timber 21mm (for 21mm formwork sheet) or

☞ Do not oil or grease wedge-clamped joins. Framax moulded timber 18mm (for 18mm formwork sheet) or
C Formwork sheet

22 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

Self-aligning inter-panel connec- More functions

tions and make up Inter-panel joints

with Framax multi function clamp

9727-223-01

Framax multi-function clamp:


● When used with (steel) Framax Xlife Joining the panels using the Framax multi function
permitted tensile force: 15.0 kN clamp provides additional bracing of the gang-form (as
permitted shear force: 9.0 kN the clamp bears directly onto the profile).
permitted moment: 0.9 kNm
Make up to 15 cm
● When used with (aluminium) Alu-Framax Xlife
permitted tensile force: 15.0 kN
permitted shear force: 6.0 kN
permitted moment: 0.45 kNm
Values apply only when mounted on profile.

Particularly when panels are stacked in the vertical, the


fact that the clamp bears directly on the profiles means
that there is no need for any extra bracing of the panels 9727-224-01
with universal walings.

With its 15 cm clamping range, the Framax multi-func-


tion clamp exactly matches the panel size-grid.
For more information, see "Length adjustment using
closures".

Squared-timber joints up to 20 cm

9727-292-01

9727-285-01 9727-286-01

A Contact surface on the profile


Corner joints on foundations

9727-293-01

999764002 - 07/2010 23
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Bracing the panels


Framax universal waling Framax universal waling:
● When used with (steel) Framax Xlife
Permitted moment (for vertical stacking): 5.0 kNm
Due to the permitted tensile load of 14 kN in the
waling profile, even stiffer components such as
Multi-purpose walings WS10 Top50 are also sub-
ject to: Permitted moment 5.0 kNm
● When used with (aluminium) Alu-Framax Xlife
Permitted moment (for vertical stacking): 4.3 kNm
Due to the permitted tensile load of 12 kN in the
A
waling profile, even stiffer components such as
Multi-purpose walings WS10 Top50 are also sub-
B ject to: Permitted moment 4.3 kNm

How to attach
C using the Framax wedge clamp

B
9727-454-01

E A Framax universal waling


B Framax wedge clamp
9727-453-01

D
9727-213-01

☞ Do not oil or grease wedge-clamped joins.

A Framax universal waling 1.50m using the Framax universal fixing bolt and Super-
B Framax wedge clamp plate
C Framax quick-acting clamp RU
D Framax Xlife panel A
E Cross profile as bearing surface for universal waling

With closures, the universal walings bring the gang- C


forms firmly into alignment and transfer the form-tie
forces to the framed panels. D
9727-455-01

Using additional universal walings gives gang-forms


better rigidity, especially in higher vertically stacked
configurations. This makes it possible to pick up and
set down large gang-forms by crane without any prob- A Framax universal waling
lems. The additional universal walings are also useful C Framax universal fixing bolt
for transferring the loads from platforms. D Super-plate 15.0

Note:
Instead of the universal waling, it is also possible to use
a Multi-purpose waling WS10 Top50.

24 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

Vertical stacking of panels


Positions of the interconnecting and form-tie
components and accessories needed for:
Rules for vertical stacking of panels
● Lifting and setting down with Framax multi function clamp
● Crane-handling
● Platform loads
● Pouring

Framax quick-acting clamp RU: Formwork heights up to 4.05 m


permitted tensile force: 15.0 kN ● On each inter-panel joint, 2 multi-function clamps are
permitted shear force: 6.0 kN attached for each panel (max. 1.35 m).
permitted moment: 0.5 kNm
Formwork heights up to 5.40 m
● On each inter-panel joint, 1 universal waling and 2
Framax multi-function clamp:
multi-function clamps are attached for each panel
permitted tensile force: 15.0 kN (max. 1.35 m).
permitted shear force: 9.0 kN Exception:
permitted moment: 0.9 kNm An uppermost horizontal panel does not need any
Values apply only when mounted on profile. universal waling.
All other horizontal panels need only 1 universal wal-
ing per 2.70 m of formwork height.
Framax universal waling:
Permitted moment (for vertical stacking): 5.0 kNm Formwork heights up to 8.10 m
Due to the permitted tensile load of 14 kN in the waling ● On each inter-panel joint, 1 universal waling and 2
profile, even stiffer components such as Multi-purpose multi-function clamps are attached for each panel
walings WS10 Top50 are also subject to: Permitted (max. 1.35 m).
moment 5.0 kNm Exception:
An uppermost horizontal panel needs only 1 univer-
sal waling per 2.70 m of formwork height.

A B C D E with Framax quick acting clamp RU

9727-417-01

A Tie-rod + Super-plate Formwork heights up to 3.75 m


B Framax quick-acting clamp RU
● On each inter-panel joint, 2 quick-acting clamps RU
C Framax multi-function clamp
are attached for each panel (max. 1.35 m).
D Framax universal waling
E Framax wedge clamp
Formwork heights up to 5.40 m
● On each inter-panel joint, 1 universal waling and 2
quick-acting clamps RU are attached for each panel
(max. 1.35 m).
Exception:
An uppermost horizontal panel with a width of up to
0.60 m does not need any universal waling.
An uppermost horizontal panel with a width of over
0.60 m needs only 1 universal waling per 2.70 m of
formwork height.

Formwork heights up to 8.10 m


● On each inter-panel joint, 1 universal waling and 2
quick-acting clamps RU are attached for each panel
(max. 1.35 m).
Exception:
An uppermost horizontal panel with a width of up to
0.90 m needs only 1 universal waling per 2.70 m of
formwork height.

999764002 - 07/2010 25
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Framax Xlife panel 2.70m


with Framax multi function clamp

Formwork height: 300 cm Formwork height: 315, 330, and Formwork height: 405 cm
360 cm

135
45 - 90
30
270

270
270
9727-418-01

9727-420-01
9727-419-01

X ... Where pouring platforms are to be used,


also fit form-ties at the top edge of the form-
work.

Formwork height: 435, 450, 465, Formwork height: 540 cm Formwork height: 570➀, 585➀, 600➀,
495 and 540 cm 630➀ and 675 cm

30 - 135
30 - 135

270

270
135

270
270

270
9727-422-01
9727-421-01

9727-423-01

➀ An uppermost horizontal panel with a width of


up to 90 cm does not need any form-ties at the
inter-panel join.

26 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

Formwork height: 705, 720, 735, Formwork height: 810 cm


765 and 810 cm

30 - 135

270
135

270
270

270
270

9764-285-01
9764-287-01

999764002 - 07/2010 27
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

with Framax quick acting clamp RU

Formwork height: 300 cm Formwork height: 315, 330, and Formwork height: 405 cm
360 cm

135
45 - 90
30
270

270

270
9727-413-01
9727-412-01
9727-411-01

X ... Where pouring platforms are to be used,


also fit form-ties at the top edge of the form-
work.

Formwork height: 435➁, 450➁, 465➁, Formwork height: 540 cm Formwork height: 570➂, 585➂, 600➂,
495 and 540 cm 630➂, 675 cm

30 - 135
30 - 135

270

270
135

270
270

270
9727-415-01
9727-414-01

9727-416-01

➂ An uppermost horizontal panel with a width of


➁ An uppermost horizontal panel with a width of
up to 90 cm needs only one universal waling
up to 60 cm does not need any universal wal-
and does not need any form-ties at the inter-
ing.
panel join.

28 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

Formwork height: 705, 720, 735, Formwork height: 810 cm


765 cm

30 - 90

270
135

270
270

270
270

9764-284-01
9764-286-01

999764002 - 07/2010 29
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Framax Xlife panel 3.30m


with Framax quick acting clamp RU

Formwork height: 360 and 375 cm Formwork height: 390➃ cm Formwork height: 420 and 465 cm

90 - 135
30-45

60
330
330

330
9727-425-01
9727-424-01

9727-426-01
X ... Where pouring platforms are to be used, ➃ Where form-ties are fitted at the top edge of
also fit form-ties at the top edge of the form- the formwork, no universal walings are neces-
work. sary.

Formwork height: 495➄, 510➄, 525➄ Formwork height: 600➅ cm Formwork height: 660 cm
and 555 cm
30 - 90

330
330
135

330
330

270

9727-428-01
9764-290-01
9727-427-01

➄ An uppermost horizontal panel with a width of


➅ Up to a pour-height of 5.85m, no form-ties are
up to 60 cm does not need any universal wal-
needed at the top edge of the formwork.
ing.

30 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

Framax Xlife panel 2.40x2.70m


with Framax multi function clamp

Formwork height: 270➅, 285➅, 300➅, Formwork height: 480 cm Formwork height: 540 cm
330➅ and 375 cm

270
240
30 - 135

270
240
240
9727-462-01

9727-463-01

9727-464-01
➅ An uppermost horizontal panel with a width of
up to 90 cm does not need any form-ties at the
inter-panel join.

with Framax quick acting clamp RU

Formwork height: 270➆, 285➆, 300➆, Formwork height: 480 cm Formwork height: 540 cm
330➆ and 375 cm

270
240
30 -135

270
240

240

9727-467-01
9727-465-01

9727-466-01

➆ An uppermost horizontal panel with a width of


up to 90 cm does not need any universal wal-
ing, or any form-ties at the inter-panel join.

999764002 - 07/2010 31
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Framax Xlife panel 2.40x3.30m


with Framax quick acting clamp RU

Formwork height: 270➇, 285➇, 300➇, Formwork height: 480 cm Formwork height: 405➈, 420➈, 435➈,
330➇ and 375 cm 465 and 510 cm

30 - 135
240
30 - 135

135
240
240

240
9727-472-01
9727-471-01

9764-236-01
➇ An uppermost horizontal panel with a width of ➈ An uppermost horizontal panel with a width of
up to 90 cm does not need any universal wal- up to 60 cm does not need any universal wal-
ing, or any form-ties at the inter-panel join. ing.

Formwork height: 510➉, 525➉, 540➀, Formwork height: 720 cm Formwork height: 600 and
570➀ and 615 cm 660 cm
240
30 - 135

270 - 330
240
240

330
240
240

9727-475-01
9727-474-01

9727-470-01

➉ An uppermost horizontal panel with a width of up


to 45 cm does not need any universal waling, or any
form-ties at the inter-panel join.
➀ An uppermost horizontal panel with a width of up
to 90 cm does not need any form-ties at the inter-
panel join.

32 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

999764002 - 07/2010 33
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Tie-rod system
Note:
Placing form-ties in the frame profile Doka also offer economical solutions for making water-
tight form-tie points.

The Doka tie-rod system 15.0


B
A C D

9727-299-01

A Tie-rod 15.0mm
B Super-plate 15.0
C Plastic tube 22mm
D Universal cone 22mm

☞ The "Plastic tubes 22mm" left behind in the


concrete are sealed off with Plugs 22mm.

Tie-rod 15.0mm:
Permitted capacity, allowing a 1.6 : 1 factor of safety
against failure: 120 kN
9727-216-01

Permitted capacity to DIN 18216: 90 kN

In general: Distance piece


As an alternative to the plastic tube with universal cone,
● Fix a form-tie in every form-tie sleeve that is not there is also a distance piece designed as an all-in-
covered over by a super-plate. one form-tie distance tube.
● Always tie in the bigger (wider) of the two panels.
B
For exceptions, see the sections headed "Length A C
adjustment using closures" and "Vertical stacking of
panels".

9727-301-01

A Tie-rod 15.0mm
B Super-plate 15.0
C Distance piece (ready for use for certain thicknesses of wall)

The stoppers for plugging the distance pieces are also


included.
9731-249-01

WARNING
Sensitive rod steel!
➤ Never weld or heat tie-rods.
➤ Tie rods that are damaged or have been
weakened by corrosion or wear must be
withdrawn from use.
➤ Only use approved tie-rods.

☞ Seal off unneeded form-tie sleeves with Uni-


versal plugs R20/25.

Spanner for tie-rod 15.0/20.0


For turning and holding the tie-rods.

34 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

The Doka form-tie system 20.0 Inclined and height-mismatched


For high formwork pressures of up to 80 kN/m2, use the positioning
Form-tie system 20.0.
Thanks to their large, conical form-tie sleeves, the pan-
A C D B
els can be inclined on one or both sides, and/or height-
mismatched. The super-plate readily copes with all
these situations.

9727-300-01

A Tie-rod 20.0mm
B Super-plate 20.0 B
9727-294-01
C Plastic tube 26mm
D Universal cone 26mm
Conical on both
Conical on 1 side Height mismatch


sides
The "Plastic tubes 26mm" left behind in the
Form-tie system
concrete are sealed off with "Plugs 26mm". 15.0: max. 1.9 cm
per 10 cm of wall
Tie-rod 20.0mm: thickness
max. 4° max. 2 x 4.5°
Form-tie system
Permitted capacity, allowing a 1.6 : 1 factor of safety 20.0: max. 1.0 cm
against failure: 220 kN per 10 cm of wall
thickness
Permitted capacity to DIN 18216: 150 kN

9727-297-01 9727-298-01
9727-296-01

Note:
Secure all inclined panels against uplift.
Inclined and mismatched positioning are not possible
with panels that have been placed on their sides.

999764002 - 07/2010 35
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Form-tie situations on the Pour height up to 2.70 m Pour height up to 3.15 m

3.30m panel
The positions of the tie-holes on the 3.30m panels
match those on the 2.70m and 1.35m high panels. This
means that combinations of these 3 panel heights are
possible in both the inside and outside formwork.
● Wall heights of up to 3.30 m with no vertical stacking
of panels
● Up to a pour height of 3.15 m, only 2 form-ties are
needed (0.47 ties per m2)

330
330
● Vertical stacking with horizontal panels possible
using 2.70m panels

270
● Vertical stacking with upright panels possible using
all 3 heights of panel

9727-302-01 9727-303-01

Pour height up to 3.30 m Pour height up to 4.65 m

135
135

465
405

330
330
270

9727-304-01 9727-305-01

Dimensions in cm

36 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

Length adjustment using closures


Closures: 0 - 15 cm Ties through fitting timber

with fitting timber and Framax multi function


clamp
By combining the fitting-timber widths of 2, 3, 5, and
10 cm in various ways, the closures can be made in
1 cm increments.

Universal waling:
Perm. moment: 5.2 kNm

Where space is tight (between two "Xsafe plus"


platforms) a Framax steel waling RD 0.40m
can be used instead of the Framax universal
waling.

9727-239-01
D B

9764-342-01

9727-307-01
C
Tie through frame profile
A

A Framax multi-function clamp


B Fitting timber
C Framax universal waling (for closures of up to 5 cm in width, no
universal walings are needed)
D Framax Xlife panel

Using fitting timber and Framax universal fix-


ing bolt

A B
9727-217-01

9727-309-01

A Framax universal fixing bolt


B Star grip nut 15.0 G

F B E
☞ 3 universal fixing bolts are needed for every
2.70 m of panel height.

9727-306-01
Closure range
A
Framax universal fixing bolt 10-16cm 0 to 6 cm
D Framax universal fixing bolt 10-25cm 0 to 15 cm
C

A Framax multi-function clamp


B Fitting timber
C Framax universal waling
D Framax wedge clamp
E Framax Xlife panel (max. width 60cm)
F Framax Xlife panel

999764002 - 07/2010 37
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Closures: 0-20 cm Closures: 4 - 30 cm


with Framax fitting timber and Framax adjust- with Framax closure plate R30
able clamp

9727-308-01
A

A Framax adjustable clamp

☞ Fit the Framax adjustable clamp in the same


position as the Framax multi-functional clamp.

Framax adjustable clamp:


Perm. tensile force: 10.0 kN

9727-225-01
F A B C

9727-310-01
D
E

A Framax closure plate R30


B Tie-rod 15.0mm
C Star grip nut 15.0 G
D Framax universal waling
E Framax wedge clamp
F Framax Xlife panel

☞ Unneeded tie-holes in the closure plate can be


sealed with Plugs for closure plate R25.

38 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

Closures: 17 - 80 cm Closures on horizontal panels


with Framax moulded timber, formwork sheet

9727-460-01
Closures on 2.40x2.70m panel
9727-234-01

9727-461-01
G C D A

9727-311-01

F E B

A Framax moulded timber


B Framax quick-acting clamp RU
C Squared timber
D Formwork sheet
E Framax universal waling
F Framax wedge clamp
G Framax Xlife panel

Closure range
Framax universal waling 0.90m 0 to 30 cm
Framax universal waling 1.50m 0 to 80 cm

Tying the panels:


Closure widths <30 cm: fix 1 form-tie through the clo-
sure in the top and bottom universal waling.
Closure widths >30 cm: fix 2 form-ties in each of the
3 universal walings (per 2.7 m formwork height).
A tension anchor can be made using a tie-rod and
Star grip nut 15.0 G.

999764002 - 07/2010 39
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

90 degree corners
D Framax quick-acting clamp RU
E Framax Xlife panel 0.60

Required numbers of Universal fixing bolts +


Super-plates 15.0:
Universal panel 0.90m 2
Universal panel 1.35m 2
Universal panel 2.70m 4
Universal panel 3.30m 5

Framax Xlife universal panel 0.90m


Various different wall-thickness grids (5 and 6 cm) are
provided by inverting the 0.90 m wide universal panel.

Attainable wall thicknesses


in 5 cm increment-grid in 6 cm increment-grid
9727-218-01

45
40
35 36
30
The corner solutions are based on the strong, torsion- X= X=
30
25 24
proof Framax Xlife inside corner. 20 18

X
X
15
a 10

9727-316-01 9727-318-01
a

Note:
9727-315-01
Due to its unsymmetrical design, the universal panel
a ... 30 cm 3.30m cannot be inverted. This means that wall thick-
The hole drilled in the inside corner enables a vertical stacking con- nesses are only available in 5 cm increments when this
nection to be made using universal fixing bolts + super-plates. panel is used.
There are 2 ways of forming right-angled outside cor-
ners:
● with a Framax Xlife universal panel Framax Xlife universal panel 1.20m
● with a Framax outside corner The continuous 5 cm hole-grid makes it possible to
form corner configurations on walls of up to 75 cm thick.

☞ For details regarding extra inter-panel connec-


tions on outside corners (for increased tensile
loads), see the section headed "Inter-panel
Attainable wall thicknesses
in 5 cm increment-grid
connections for increased tensile loads".
75
70
with Framax Xlife universal panels 65
60
55
50
C
45
X =
40
X

35
E 30
a

A B 25
20
15
10 9764-273-01

D
9727-312-01

a ... 30 cm
A Framax Xlife universal panel
B Framax Xlife inside corner
C Framax universal fixing bolt + Super-plate 15.0

40 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

with Framax outside corner Number of quick-acting clamps RU needed:


Height of outside corner Number of clamps
The Framax outside corner is an easy way of forming 1.35m 4
corners in narrow trench situations or where large wall 2.70m 8
thicknesses are called for. 3.30m 10

☞ For a fresh-concrete pressure Pk of over


60 kN/m2 or wall thicknesses of over 40 cm,
wedge bolts and tensioning wedges must be
used instead of quick-acting clamps.

☞ Do not oil or grease wedge-clamped joins.

C
A
9727-478-01

D
9727-367-01

A Framax Xlife panel


B Framax outside corner
C Framax wedge bolt RA 7.5
D E F D Framax tensioning wedge R

A H G
b

a
9727-478-02

a ... 40 cm
b ... 30 cm
A Framax outside corner
B Framax Xlife inside corner
C Framax quick-acting clamp RU
D Framax multi-function clamp
E Framax universal waling
F Framax wedge clamp
G Fitting timber
H Framax Xlife panel 0.60m

When there is a closure on both sides of the


inside corner, bracing can be achieved eco-
nomically with the universal corner waling.

☞ Important note:
When striking the formwork, separate the gang-
form at the Framax outside corner (remove the
Quick-acting clamps RU on one side of the
Framax outside corner).

999764002 - 07/2010 41
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Framax steel closure plate 5cm Example: T-junction


Used mainly in corner zones, the Framax steel closure
plate 5cm stands out for its high strength and long
lifespan.

a
A

B
a
9727-313-01

a ... 25 cm

9727-226-01
A E

b
b

C
B
9764-230-01

A Framax steel closure plate 5cm


B Framax multi-function clamp B
A D
C Framax Xlife inside corner
a
D Framax Xlife panel 0.60m
E Doka form-tie system 9727-314-01

a ... 25 cm

☞ When the steel closure plates are used, no uni-


versal walings are needed.
b ... 30 cm
A Framax Xlife inside corner
B Framax quick-acting clamp RU
C Framax steel closure plate
D Framax multi-function clamp
E Framax Xlife panel 0.90m

42 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

Edges
with Framax frontal triangular ledge
The Framax frontal triangular ledge can be pushed
over the end face of the panel (no nails needed). For
forming outside corners, it is used with the universal
panel (integrated slot grid for universal fixing bolts). It is
also possible to form edges using the Framax triangular
ledge, of course.

C
B

a D

E
9727-321-01

a ... 20 mm
A Framax frontal triangular ledge 2.70m or Framax triangular
ledge 2.70m
B Framax universal fixing bolt
C Super-plate 15.0
D Framax Xlife universal panel
E Framax Xlife panel

with the Framax triangular ledge


Where outside corners are formed using the Framax
outside corner, the quick acting clamps used for the
interconnection mean that the Framax triangular ledge
has to be used.

D
C

A
E a

9727-319-01

a ... 20 mm
A Framax triangular ledge 2.70m
B Wire nail 22x40
C Framax outside corner
D Framax quick-acting clamp RU
E Framax Xlife panel

999764002 - 07/2010 43
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Inter-panel connections for increased tensile loads


As a rule, only 2 clamps are needed per 2.70 m and 3
clamps per 3.30 m formwork height as a tension link Near stop-ends
between the panels.
However, where increased tensile loads are encoun- b
tered, especially in outside-corner and stop-end config- X1
urations, extra clamps are needed.

Wall thicknesses up to 40 cm:

a
For each inter-panel join up to 1.95 m away from out-
side corner / end of wall: b
9727-457-01

● 1 extra clamp X1
a ... up to 40 cm
b ... up to 1.95m
Wall thicknesses up to 60 cm: X1 ... 1 extra clamp
For each inter-panel join up to 1.35 m away from out- b c
side corner / end of wall: X1 X2
● 2 extra clamps
For each inter-panel join between 1.35 m and 2.70 m

a
away from outside corner / end of wall:
● 1 extra clamp

b c 9727-459-01
Wall thicknesses up to 75 cm: X1 X2
For each inter-panel join up to 1.35 m away from out- a ... up to 60 cm
side corner / end of wall: b ... up to 1.35m
c ... from 1.35 m to 2.70 m
● 3 extra clamps X1 ... 2 extra clamps
X2 ... 1 extra clamp
For each inter-panel join between 1.35 m and 2.70 m
away from outside corner / end of wall:
● 2 extra clamps
For each inter-panel join between 2.70 m and 4.05 m
away from outside corner / end of wall:
● 1 extra clamp

44 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

Near outside corners


b
X1

a a
X1
b

9727-456-01

a ... up to 40 cm
b ... up to 1.95m
X1 ... 1 extra clamp

b c
X1 X2
a

a
X1
b
X2
c

9727-458-01

a ... up to 60 cm
b ... up to 1.35m
c ... from 1.35 m to 2.70 m
X1 ... 2 extra clamps
X2 ... 1 extra clamp

☞ For a fresh-concrete pressure Pk of over


60 kN/m2 or wall thicknesses of over 40 cm,
wedge bolts and tensioning wedges must be
used in the outside corners instead of quick-
acting clamps (see "90 degree corners").

999764002 - 07/2010 45
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Acute & obtuse-angled corners


N° of universal walings in the outside and inside
corners:
Panel height N° of universal walings
1.35 m 4
2.70 m 6
3.30 m 8
Position of the universal walings:
In every support level of the Hinged inside corner I.

Note:
For angles of less than 120°, no universal walings are
needed in inside corners.

☞ Important note:
9727-219-01

Where there are closures, provide extra Univer-


sal walings as shown in the section headed
"Length adjustment using closures".
Acute and obtuse angles are solved using the hinged Number of clamps needed in the hinged outside
inside and outside corners. corner:
Height of panel Number of clamps
Hinged inside corner I Hinged outside corner A
1.35 m 4
a b 2.70 m 8
3.30 m 10
b a


a

Important note:
For details regarding extra inter-panel connec-
b

tions on outside corners (for increased tensile


loads), see the section headed "Inter-panel
b

connections for increased tensile loads".


9727-322-01
a ... 0.8 cm
9727-323-01
b ... 5.5 cm
a ... 0.8 cm
b ... 29.2 cm

46 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

A
70° (60°) - 135° angles, with hinged
corners I + A
C
135
°

a
Max. width of panel
Pressure of fresh concrete Pk
next to Hinged outside corner A B
60 kN/m2 90 cm
80 kN/m2 60 cm
In addition, closures of up to max. 15 cm are allowed.

a
F E D
F 9727-325-01

70°
a

C
a ... 30 cm
A Framax hinged outside corner A
B B Framax hinged inside corner I
9727-324-01
D C Framax Xlife panel 0.30m
D Framax quick-acting clamp RU
E Framax universal waling
a F Framax wedge clamp

a ... 30 cm
A Framax hinged outside corner A
B Framax hinged inside corner I
C Framax Xlife panel 0.60m
D Framax quick-acting clamp RU
E Framax universal waling 1.50m
F Framax wedge clamp

Where universal fixing bolts are used instead of the


quick-acting clamp RU in the inside corner, an angle of
60° is also possible.

B C A
60
°

D
9727-328-01

A Framax hinged inside corner I


B Framax universal fixing bolt
C Star grip nut 15.0 G
D Framax Xlife panel

999764002 - 07/2010 47
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

90° - 180° angles, with hinged inside


corner I only
E
D

90°
a

A
9727-327-01
C

9727-240-01
a ... 30 cm
D
A Framax hinged inside corner I
B Framax Xlife panel 0.30m
C Framax quick-acting clamp RU
D Framax universal waling 180°
a
A
E Framax wedge clamp

The hinged corner I can be fixed at a 90° angle using a

a
universal fixing bolt and super-plate 15.0. 9727-326-01

C B

A
a ... 30 cm

B A Framax hinged inside corner I


B Framax quick acting clamp RU
C Framax universal waling
9727-235-01

C
D Framax wedge clamp

A Framax hinged inside corner I


B Framax universal fixing bolt
C Super plate 15.0

48 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

999764002 - 07/2010 49
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Shaft formwork / stripping aid


Stripping play:
Shaft formwork
with Stripping corner I
With the Stripping corner I, the entire shaft formwork
unit is detached from the wall, in one piece, before
being lifted and reset by crane.
Product features:
● No negative impression in the concrete.
● Formwork set-up and stripping function integrated in
the inside corner (no need for crane – uses stripping
spindles).
● Entire shaft formwork unit is lifted and reset in one
piece (with lifting hooks and four-part lifting chain).
Two different types of stripping spindle can be used
for setting up and stripping the formwork:
● Framax stripping spindle I with ratchet 9764-282-01
● Framax stripping spindle I

B A

a
a
C

b
a

9764-240-01 9764-282-02

a ... 3.0 cm
a ... 30.0 cm b ... 6.0 cm

9764-280-01

A Framax stripping corner I


B Framax stripping spindle I or
Framax stripping spindle I with ratchet
C Steel form-facing

Number of Framax quick-acting clamps RU


needed:
Height of the Stripping corner I Number of clamps
1.35 m 4
2.70 m 6
3.30 m 8

☞ In order to obtain the full available stripping-


play, make sure that the Framax quick-acting
clamps RU are mounted at staggered heights
(i.e. not opposite one another).
Position of closures (fitting-timbers) in the inside shaft
formwork:
● whenever possible, not directly next to the stripping
corners

50 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

Vertical stacking of Framax stripping corners I Operating the Framax stripping spindle I with
1) Pull out the coupling bolt. ratchet
2) Manoeuvre the Stripping corner I into place so that ➤ Screw a Tie-rod 15.0mm into the Weldable coupler
it is flush with the one below it. 15.0 of the ratchet.
3) Push the coupling bolt back in. ➤ Setting up:
4) Bolt the Stripping corners I together with 2 hexago- - shift the change-over lever into the "L" position
nal bolts M16x45. - turn the ratchet clockwise
➤ Stripping:
- shift the change-over lever into the "R" position
- turn the ratchet anti-clockwise.
B

A
D
B
C
C
A
9764-281-01

Tr706-202-01
A Coupling bolt
B Stripping corner I
C Hexagonal bolt M16x45
A Tie-rod 15.0mm
B Weldable coupler 15.0
Mounting the Framax stripping spindles I C Ratchet
These mounting instructions apply to both Stripping D Change-over lever
spindles I and Stripping spindles I with ratchet.
1) Pull out the U-bolt from the stripping spindle.
2) Place the stripping spindle on the centering stud of Operating the Framax stripping spindle I
the stripping corner. ➤ Push a Tie-rod 15.0mm through one of the holes in
3) Twist the stripping spindle clockwise until fully the spindle nut.
engaged. ➤ Setting up: Twist the spindle nut clockwise.
4) Position the ratchet or spindle nut between the ➤ Stripping: Twist the spindle nut anti-clockwise.
holes in the push-rod.
5) Fix the stripping spindle with the U-bolt.
A
B
1

2 B 5
Tr750-204-01

C 3
E D

A Tie-rod 15.0mm
B Spindle nut

Tr750-202-01 Tr750-203-01 Tr750-203-02

A Framax stripping spindle I or


Framax stripping spindle I with ratchet
B U-bolt
C Centering stud of stripping corner
D Ratchet or spindle nut
E Push-rod

999764002 - 07/2010 51
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Resetting by crane Facilitating stripping with the strip-


ping timber
The diagonally cut stripping timber makes quick work of
striking inside-formwork in narrow cross-sections such
as lift-shafts or stair-wells.

B
B

A
9764-283-01

9731-273-01

9764-000
A Inside - stripping timber
B Outside - fitting timber

β ... max. 15° 9731-274-01

A Framax lifting hook


B Four-part lifting tackle (e.g. Doka 4-part chain 3.20m) a ... 10 cm

The crane hook on the Stripping corner I is not


allowed to be used for lifting the shaft form- 9731-275-01

work.
The Framax stripping timber is available in lengths of
➤ The shaft formwork may only be reset 2.85 m. The stripping timbers thus project 15 cm
using lifting hooks. beyond the ends of the panels, and so are easier to
remove.
Permitted weight of the shaft formwork:
4000 kg with 4 Framax lifting hooks

52 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

Stop-end formwork
There are 2 possible ways of forming stop-ends:
● with universal panels Framax Xlife universal panel 0.90m
● with universal walings Universal panel 0.90m, 1.35m and 2.70m

☞ For details regarding inter-panel connections


near stop-ends (for increased tensile loads),
see "Inter-panel connections for increased ten-
The stop-end formwork can be flexibly adapted to dif-
ferent wall thicknesses by the two integrated hole-
grids.
sile loads".
B C
with universal panels A'
B'
C'
D'
A

X
H
G
F
E
D
C 9727-329-01
B
A

A Framax Xlife universal panel 0.90m


B Framax universal fixing bolt + Super-plate 15.0
C Framax Xlife panel (panel width > 0.30m)

Combination Wall thickness X


A’ with H to A 16 to 51 cm
B’ with H to A 10 to 45 cm
in 5 cm increments
9727-220-01

C’ with H to A 4 to 39 cm
D’ with G to A 3 to 33 cm

Universal panel 3.30m


The continuous 5 cm hole-grid makes it possible to
form stop-ends on walls of up to 60 cm thick.

The universal panels are mounted using universal fix-


B C
ing bolts and super-plates 15.0.

Required numbers of Universal fixing bolts +


Super-plates 15.0:
Universal panel 0.90m 4 A
Universal panel 1.35m 4
Universal panel 2.70m 8
Universal panel 3.30m 10
9727-335-01

A Framax Xlife universal panel 0.90x3.30m


B Framax universal fixing bolt + Super-plate 15.0
C Framax Xlife panel (panel width > 0.30m)

999764002 - 07/2010 53
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Framax Xlife universal panel 1.20m with Universal walings


The continuous 5 cm hole-grid makes it possible to Universal walings make it possible to form stop-ends
form stop-ends on walls of up to 75 cm thick. continuously across any thickness of wall.
Note: Universal waling:
If the concrete pressure is reduced, wall thicknesses of permitted moment: 5.2 kNm
up to 90 cm are also possible.
There are 2 possible ways of fastening the universal
B C walings:
● with universal fixing bolts
● with stop-end ties

Universal fixing bolts


A
The universal walings are mounted using universal fix-
ing bolts and Super-plates 15.0 fixed through the cross
boreholes in the panels.

9764-274-01

A Framax Xlife universal panel 1.20m


B Framax universal fixing bolt + Super-plate 15.0
C Framax Xlife panel (panel width > 0.30m) 9727-236-01

D
B

A
C

9727-333-01

A Framax universal waling


B Framax universal fixing bolt + Super-plate 15.0
C Framax Xlife panel (panel width > 0.30m)
D Doka form-tie system

Framax universal fixing bolt:


Permitted tensile force in the cross borehole of the
Framax Xlife panel: 25.0 kN

54 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

Stop-end ties Stop-ends with joint-sealing tapes


The universal walings or multi-purpose walings are fas-
tened using Framax stop-end ties and super-plates.
E
This enables you to form stop-ends continuously, C B
even across large thicknesses of wall.

A
D

9764-275-01

A Framax universal waling or Multi-purpose waling WS10 Top50


B Framax universal fixing bolt or Framax stop-end tie
9727-237-01

C Super-plate 15.0
D Framax Xlife panel
E Doka form-tie system

A
D

C
9727-334-01

A Framax universal waling or Multi-purpose waling WS10 Top50


B Framax stop-end tie (clamping range: 9 - 13 cm)
C Super-plate 15.0
D Framax Xlife panel
E Doka form-tie system

Position of the stop-end ties:


In order to ensure uniform load transfer, the stop-end
ties should be fitted in the middle (between 2 cross-
profiles) wherever possible.

Framax stop-end tie:


Permitted capacity: 15.0 kN

Multi-purpose waling WS10 Top 50:


Permitted moment: 11.5 kNm

Height of panel: 2.70m


Pressure of fresh concrete Pk: Pressure of fresh concrete Pk:
60 kN/m2 80 kN/m2
Wall thick- Universal walings / Wall thick- Universal walings /
ness multipurpose walings ness multipurpose walings
Up to 40 cm 2 units Up to 30 cm 2 units
Up to 50 cm 3 units Up to 35 cm 3 units
Up to 60 cm 4 units Up to 45 cm 4 units
Up to 60 cm 5 units

Horizontal panels
Universal walings /
Width of panel Wall thickness
multi-purpose walings
up to 0.45m 1 unit
up to 60 cm
over 0.45m 2 units

999764002 - 07/2010 55
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Wall junctions, offsets and steps


Connecting to existing walls In-line connections

with a Framax Xlife universal panel


Right-angled connections
a
with a Framax Xlife universal panel
B
A
D
C A D

9727-338-01
B C
9727-330-01

a ... max. 20.0 cm


A Framax Xlife universal panel
B Framax universal waling 1.50m
A Framax Xlife universal panel C Doka form-tie system 15.0 (in the Universal panel 2.70m, 3 form-
B Doka form-tie system 15.0 ties are needed)
(on the Universal panel 2.70m, 3 form-ties are required, one in D Doka form-tie system
the first hole of each perforated profile)
C Doka form-tie system with Framax Xlife panel 2.40x2.70m
D In-place timber brace

with Framax Xlife panel and pressure plate 6/15


B A

A
F
9727-332-01

A Framax Xlife panel 2.40x2.70m


D E B Doka form-tie system
9727-336-01

with Framax Xlife panel and squared timbers


B
C

A Framax Xlife panel A


D
B Framax pressure plate 6/15
C Hexagon nut 15.0 B
9727-337-01
D Doka form-tie system 15.0mm C
E Doka form-tie system a
F In-place timber brace
a ... max. 5 cm
with Framax Xlife panel and squared timbers A Framax Xlife panel
B Squared timber
D C
C Framax multi-function clamp
F D Doka form-tie system

B
E A
9727-331-01

A Framax Xlife panel


B Squared timber (min. 3.5 cm up to max. 20 cm)
C Framax universal waling (not necessary with squared timbers up
to 5 cm wide)
D Framax wedge clamp
E Doka form-tie system
F In-place timber brace

56 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

Corner connections Wall offsets


without closure one-sided wall offset up to max. 12 cm

C A
B C E A F
I

E H D B
9727-451-01

F A Framax universal waling


9764-232-01
G
D B Framax wedge clamp
C Squared timber
A Framax Xlife panel D Super-plate 15.0 + Framax universal fixing bolt 10-25cm
B Framax pressure plate 6/15 E Doka form-tie system
C Hexagon nut 15.0 F Framax Xlife panel
D Super-plate 15.0
E Doka form-tie system 15.0 Note:
F Squared timber Where the sections of wall are short (high longitudinal
G Framax multi-function clamp tension), shoring is necessary.
H Doka form-tie system
I In-place timber brace
Wall steps
with closure

F
E
G

B A D
F A D

a
C
9727-449-01
E
G
A Framax Xlife panel
F
B Squared timber (min. 3.5 cm up to max. 20 cm)
C Framax Xlife panel 0.30m 9727-452-01
B
D Framax universal waling (not necessary with squared timbers up
to 5 cm wide) C

E Framax wedge clamp


F Doka form-tie system
a ... 35 to 90 cm
G In-place timber brace
A Framax Xlife inside corner
B Framax Xlife universal panel
C Framax Xlife panel 0.60m
D Framax universal corner waling
E Framax wedge clamp
F Super-plate 15.0 + Framax universal fixing bolt
G Doka form-tie system

999764002 - 07/2010 57
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Plumbing accessories
Number of struts per 2.70 m width of gang-form:
Panel strut Eurex 60 550 /
Formwork height [m] Adjustable plumbing
340 540 strut
4.05 1 *)
5.40 1
6.00 1 1
7.20 1 2
8.10 1 1
Max. anchoring load: Fk = 13.5 kN (Rd = 20.3 kN)
*) Up to a height of 3.30 m, the spacing of the props can be extended

to 4.05 m apart.
The values apply where the wind pressure we =
0.65 kN/m2. This results in an impact pressure qp =
0.5 kN/m2 (102 km/h) where cp, net = 1.3. In cases where
higher wind pressure is encountered, the number of
props must be determined by statical calculation.
For more information, see the Calculation
Guide "Wind loads to the Eurocodes".

9727-221-01
Note:
Every gang-form must be supported by at least 2 panel
struts.

Panel struts, Eurex 60 550 and Adjustable plumb- Example: Where the formwork height is 7.20 m, the fol-
ing struts secure the elements against wind loads, and lowing are needed for every 5.40 m wide gang-form:
make it easier to plumb and align the formwork. ● 2 Panel struts 340

☞ Important note:
The formwork panels must be held stable in
● 4 Panel struts 540

every phase of the construction work!


Please observe all applicable safety regula-
tions!

CAUTION
There is a risk of the formwork tipping over in
high winds.
➤ If high wind speeds are likely, and when
work finishes for the day or before prolonged
work-breaks, always take extra precautions
to fix the formwork in place.
Suitable precautions:
- set up the opposing formwork
- place the formwork against a wall
- anchor the formwork to the ground

58 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

Connection in the waling profile Panel struts


Product features:
● Can be telescoped in 8 cm increments
● Fine adjustment by screw-thread
● All parts are captively integrated - including the tel-
9727-339-01
escopic tube (has safety stop to prevent dropout)

Panel strut 340 Panel strut 540


Fixing to the ground
➤ Anchor the plumbing accessories in such a way as to
resist tensile and compressive forces!

Drilled holes in the footplates


Adjustable plumb-
Panel strut 340, 540 Eurex 60 550
ing strut
e f
c d d
a b

a
9727-343-01 9727-344-01
9745-214-01
Anchor x2!

a
a ... diam. 26 mm
b ... diam. 18 mm
c ... diam. 28 mm
d ... diam. 18 mm

9727-340-01

9727-341-01
e ... Slotted hole diam. 18x38 mm a a
f ... diam. 35 mm

Anchoring the footplate b b


The Doka Express anchor can be re-used many times a ... 190.8 - 341.8 cm a ... 310.5 - 549.2 cm
over - the only tool needed for screwing it in is a ham- b ... 115.8 - 165.5 cm b ... 207.7 - 256.5 cm
mer. α ... approx. 60°

A
B

TR632-201-01

A Doka Express anchor 16x125mm


B Doka coil 16mm

Characteristic cube compressive strength of the con-


crete (fck,cube): min. 25 N/mm2 or 250 kg/cm2 (C20/25
grade concrete)

Follow the Fitting Instructions!

Required safe working load of alternative anchors


for foot-plates:
Rd≥ 20.3 kN (Fpermissible≥ 13.5 kN)
Follow the manufacturer's applicable fitting instruc-
tions.

999764002 - 07/2010 59
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Example of a possible combination of Type 4


Eurex 60 550 used as a shoring &
plumbing accessory G
D
As the "Doka plumbing strut Eurex 60 550" - fitted with
the appropriate accessories - this prop can also be
used for shoring high wall formwork.
● Can be connected directly – without modification – to
Doka framed formwork and Doka timber-beam form-
work A
● The "Adjusting strut 540 Eurex 60" makes handling
much easier, especially when the formwork is being
transferred.
● Can be telescoped in 10 cm increments, with contin-
uous fine adjustment. C

9764-229-01
G
a F
a
E

a ... 345.2 - 586.5 cm


α ... approx. 60°
A Plumbing strut Eurex 60 550
B Extension Eurex 60 2.00m
C Coupler Eurex 60
D Connector Eurex 60
E Plumbing strut shoe Eurex 60
F Adjusting strut 540 Eurex 60
G Prop head
H Panel strut 540

9745-208-01 A good rule of thumb here is:


1 2 3 4 5
The length of the shoring & plumbing accessory (i.e.
the complete Eurex 60 550 plumbing-strut assembly)
Plumbing strut shoe Eurex 60 (E)
Plumbing strut Eurex 60 550 (A)

= the height of the element to be shored.


Adjusting strut 540 Eurex 60 (F)
Extension Eurex 60 2.00m (B)

Connector Eurex 60 (D)


Length extended L [m]

Coupler Eurex 60 (C)

Prop head (G)

Weight [kg]
Type

1 3.79 - 5.89 1 --- --- 1 1 1 2 91.1


2 5.79 - 7.89 1 1 --- 1 1 1 2 112.4
3 7.79 - 9.89 1 2 --- 1 1 1 2 133.7
4 7.22 - 11.42 2 --- 1 1 1 1 2 142.5
5 9.22 - 13.42 2 1 1 1 1 1 2 163.8

60 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

Adjustable plumbing strut

D
9727-345-01

E
a a

α ... approx. 60°


See table below for required numbers and types of intermediate
pieces
A Spindle head
B Spindle element without hinged end-plate
C Intermediate piece 2.40m
D Intermediate piece 3.70m
E Spindle element with hinged end-plate

Permitted axial load


Spindle ele- Intermediate Spindle ele- Hexagonal bolts
[kN]
Length L ment with pieces ment without M16 x 60 8.8 Weight
Type under compression 1) Spindle head 2)
[m] hinged end- hinged end- Nut M16 8 [kg]
plate short long plate Spring washer A16 3)
min. L half L max. L
2.40 m 3.70 m
1 6.0 - 7.4 40.0 40.0 27.8 1 — 1 1 1 8 153.9
2 7.1 - 8.5 40.0 38.2 24.3 1 2 — 1 1 12 183.7
3 8.4 - 9.8 40.0 35.6 21.7 1 1 1 1 1 12 209.1
4 9.7 - 11.1 40.0 31.7 19.0 1 — 2 1 1 12 234.5
5 10.8 - 12.2 40.0 27.8 16.1 1 2 1 1 1 16 264.3
6 12.1 - 13.5 34.2 24.1 13.4 1 1 2 1 1 16 289.7
7 13.4 - 14.8 27.1 21.5 12.2 1 — 3 1 1 20 315.7
8 14.5 - 15.9 20.8 17.5 9.5 1 2 2 1 1 20 344.9
1 ... Permitted axial load under tension = 40 kN
2 ... On timber-beam formwork: Also allow for the Connecting pin 10cm and the Spring cotter 5mm
3 ... Included in scope of supply

A good rule of thumb here is:


The length of the Adjustable plumbing strut should be
the same as the height of the formwork to be sup-
ported.

Universal dismantling tool


The easy way to turn the spindle nuts.

999764002 - 07/2010 61
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Pouring platforms
can be quickly readied for use, and make concreting
both easy and safe. Framax pouring platform U
1.25/2.70m
Pre-assembled, collapsible, ready-to-use platform with
width of 1.25 m for convenient, safe working.

1.00 m
0m
2.7
1.2
5m
9727-262-01

Permitted service load: 1.5 kN/m2 (150 kg/m2)


Load Class 2 to EN 12811-1:2003

Other possible areas of use for the Framax


pouring platform U:
9764-228-01 ● Framed formwork Alu-Framax Xlife
● Large-area formwork Top50 (with Top50
adapter for Framax pouring platform U)
Preconditions for use: ● Doka wall formwork FF 20 (with FF20
adapter for Framax pouring platform U)
Observe all applicable safety regulations.
● The level of the floor planking is 30 cm below the top
Only fix the pouring platform onto formwork construc- edge of the formwork. This means that there is a
tions that are sufficiently stable to transfer the "boundary" on the side facing the formwork.
expected loads.
● The guard rail can be locked in either of two posi-
Ensure that the formwork gang has sufficient stiff- tions:
ness. - vertical
- tilted by 15°
Shore the formwork in a windproof manner when
erecting it and when it is temporarily placed in the ● Tilt-back board:
standing position. - The front deck-board can be tilted back so that
panel struts can be attached to the panel.
- This lets you get at form-ties at the top of the form-
☞ ● If the formwork is lifted with the pouring plat-
form still mounted to it, the platform must be
secured so that it cannot slip to either side.
work, and makes room for any projecting univer-
sal walings.
● It is NOT allowed to place the formwork on its
side while the pouring platform is still
mounted!
15°
● Horizontal panels in vertically stacked con- A
figurations must also be tied at the top edge
when used with pouring platforms!
● For length adjustments, it may be necessary
to place floor planking as a bridge (max.
a

50 cm) between two platforms. Minimum 9727-400-01

plank overlap: 25 cm. 9727-396-01

a ... 30 cm
A Tilt-back board

62 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

Preparing the pouring platform: ➤ Detach the four-part lifting tackle.


➤ Tilt up the guard rails and lock them in position. The safety hooks latch into place automatically.
Do a sight check to make sure that the safety
hooks have latched into place!

9727-401-01
9727-394-01

➤ Put both side stops into position.

The pouring platform is now secured against accidental


lift-out.
Lifting the platform off the formwork:
➤ Attach a four-part lifting tackle to the pouring platform
A and raise it.
When the pouring platform is raised by the four-part
lifting tackle on the safety hook, the platform is auto-
9727-395-01
matically unlocked.
A Side stop

➤ Close the decking with the tilt-back board.


Lifting the platform onto the formwork:
➤ Attach a four-part lifting tackle (e.g. Doka 4-part
chain 3.20m) to the pouring platform and hoist it
towards the formwork.
9727-397-01

➤ Fix the pouring platform to the top of the formwork.


Transporting, stacking and storing

Single collapsed
Stack of 10 Framax pouring platforms U
platform
A
b
d

f
e
9727-399-01

A Safety hook
a 9727-398-01 9727-393-01

a ... 268 cm
b ... 295 cm
c... 10 x 18.7 cm
d... 31 cm
e... approx. 218 cm
f... 142 cm
g... 50 cm

999764002 - 07/2010 63
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Preparing the pouring platform:


Framax pouring platform O ➤ Tilt up the guard rails and lock them in position.
1.25/2.70m
Pre-assembled, collapsible, ready-to-use platform with
width of 1.25 m for convenient, safe working.

1.00 m
9727-409-01

➤ Unfold the bracket (A) and latch it into place.

0m
1.2
5m 2.7 A

9727-408-01
9727-263-01

Lifting the platform onto the formwork:


Permitted service load: 1.5 kN/m2 (150 kg/m2) ➤ Attach a four-part lifting tackle (e.g. Doka 4-part
Load Class 2 to EN 12811-1:2003 chain 3.20m) to the pouring platform and hoist it
towards the formwork.
Other possible areas of use for the Framax
pouring platform O:
● Framed formwork Alu-Framax Xlife
● Wall formwork Top50 and FF20 - with Top50
adapter for Framax pouring platform O

● The level of the planking is above the top edge of the


formwork.
● The guard rail can be locked in either of two posi-
tions:
- vertical
- tilted by 15° 9727-405-01

● Tilt-back board:
- The platform decking protects the formwork from
concrete spatter.
- This lets you get at form-ties at the top of the form- ➤ Fix the pouring platform to the top of the formwork.
work, and makes room for any projecting univer-
sal walings.

15°

9727-407-01
9727-406-01

A Safety hook

A Tilt-back board

64 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

➤ Detach the four-part lifting tackle.


The safety hooks latch into place automatically.
Do a sight check to make sure that the crane
suspension hooks have been sunk in!

9727-410-01

The pouring platform is now secured against accidental


lift-out.
Lifting the platform off the formwork:
➤ Attach a four-part lifting tackle to the pouring platform
and raise it.
When the pouring platform is raised by the four-part
lifting tackle on the crane suspension hook, the plat-
form is automatically unlocked.

Transporting, stacking and storing

Single collapsed
Stack of 12 Framax pouring platforms O
platform

a
c
d
b

a
c

9727-404-01 9727-403-01

a ... 138 cm
b ... 11 x 18 cm
c ... 23 cm
d ... approx. 220 cm

999764002 - 07/2010 65
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Pouring platforms with single brackets


Fastening the guard-rail boards: Use nails
Preconditions for use:
Observe all applicable safety regulations. Using scaffolding tubes

Only fix the pouring platform onto formwork construc-


tions that are sufficiently stable to transfer the C
expected loads.
D
Ensure that the formwork gang has sufficient stiff- B
ness. A
Shore the formwork in a windproof manner when
erecting it and when it is temporarily placed in the 9764-233-01

standing position. Tools: Fork spanner 22 for mounting the couplers and scaffolding
tubes.
A Scaffold tube connector
Framax bracket 90 B Scaffolding tube 48.3mm
C Screw-on couplers 48mm 50
With the Framax bracket 90, pouring platforms with a
D Hexagon screw M14x40 + hexagon nut M14 (not included with
platform width of 90 cm can be assembled. These
product)
pouring platforms can easily be mounted by hand.
h

b
9727-347-01

b ... 87 cm
h ... 103 cm

Permitted service load: 1.5 kN/m2 (150 kg/m2)


Load Class 2 to EN 12811-1:2003
Max. influence width: 2.00 m

☞ The brackets must be secured against acciden-


tal lift-out
Deck-boards and guard-rail boards: Per 1 metre
length of platform, 0.9 m2 of deck-boards and 0.6 m2 of
guard-rail boards are needed (in-situ).
Plank thicknesses for support centres of up to 2.50 m:
● Deck-boards min. 20/5 cm
● Guard-rail boards min. 20/3 cm

Note:
The plank and board thicknesses given here comply
with the C24 category of EN 338 (S10 of DIN 4074).
In Germany, wooden deck-boards must bear the "Ü-
symbol" mark of conformity.

Fastening the deck-boards: with 5 square bolts M


10x120 per bracket (not included in scope of supply).

66 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

Possible ways of fixing Lift-out guard


In the frame profile

A
9727-241-01

In the cross profile

9727-210-01
9727-242-01

In the cross profile on


horizontal panels

B
9727-209-01
9727-243-01

A Framax bracket 90
B Spring cotter
C Wedge bolt RA 7.5

Note:
Where brackets need to be fixed to the middle cross
profile of upright Framax Xlife universal panels 2.70m
and 3.30m (2008 models onward), this can also be
done in the left-hand borehole.

999764002 - 07/2010 67
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Sideguards on exposed platform-ends / opposing guard-rail


Sideguards on exposed platform- with Handrail clamp S
ends
A
On pouring platforms that do not completely encircle
the structure, suitable sideguards must be placed
across exposed end-of-platform zones.

Note: B

The plank and board thicknesses given here comply


with the C24 category of EN 338 (S10 of DIN 4074).

with Side handrail clamping unit T C

A 9727-255-01

A Guard-rail board min. 15/3 cm (in-situ)


B Handrail clamp S
C Pouring platform

The sideguard consists of:


B ● 2 Handrail clamps S
● 3 guardrail boards, min. 15 x 3 cm (in-situ)
C
How to mount:
➤ Fasten the Handrail clamps tightly to the floor deck-
ing of the pouring platform (clamping range 2 cm -
9727-256-01
43 cm).
A Integrated telescopic handrail ➤ Secure the guardrail boards to the loops on the
B Guard-rail board min. 15/3 cm (in-situ) Handrail clamp S with one 28 x 65 nail per loop.
C Pouring platform
Follow the directions in the “Handrail clamp S”
User information!
The sideguard consists of:
● 1 side handrail clamping unit T
● 1 railing plank min. 15/3 cm (in situ)
How to mount:
➤ Fasten the clamping component to the floor planking
of the pouring scaffold, using the wedge (clamping
range 4 to 6 cm).
➤ Slot in the railing.
➤ Extend the telescopic railing to the desired length
and secure it.
➤ Insert footguard (railing plank).

68 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

Opposing guard-rail with Guard


rail 1.10m
If there are working platforms mounted on one side of
the formwork only, then the Guard rail 1.10m can be
used to erect guard rails an the opposing formwork.

D
a

A
A

9764-248-02
B

C
9764-248-01

a ... 120 cm
A Handrail post 1.10m
B Hexagon nut 20.0
C Hexagon nut secured by e.g. binding wire
D Guard-rail board

How to mount:
➤ Fix the Guard rail 1.10m into the cross borehole of
the framed panel with a hexagon nut 20.0.
➤ Secure the Hexagon nut 20.0.
Follow the directions in the "Handrail
post 1.10m" User Information!

999764002 - 07/2010 69
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Ladder system
The Ladder system XS permits safe vertical access to
and from the intermediate platforms and pouring plat- Assembly instructions
forms:
● when attaching/detaching the formwork to/from the Preparing the formwork
crane tackle
➤ Pre-assemble elements face-down on an assembly
● when opening/closing the formwork bench (see "Inter-element connections").
● when placing the reinforcement ➤ Only mount the platforms and panel struts to the ele-
● during pouring ment when this is in the flat position (see "Pouring
platforms" and "Plumbing accessories").
Note:
The Ladder system XS must be implemented in such a Attaching connectors to the formwork
way that all national regulations are complied with. ➤ Place the "Connector XS wall formwork" against the
frame profile near the top of the formwork.
➤ Fasten the "Connector XS wall formwork" to the
WARNING frame profile using two Quick-acting clamps RU.
➤ The Ladders XS may only be used as part of
the XS system, and must NOT be used sep-
arately (as "lean-to" ladders).

9764-258-01

A Connector XS wall formwork


B Quick-acting clamps RU

➤ Place a "Connector XS wall formwork" against the


frame profile, near the bottom of the formwork.
➤ Fasten the "Connector XS wall formwork" to the
frame profile using two Quick-acting clamps RU.

B
9764-252-01

9764-258-02

A Connector XS wall formwork


B Quick-acting clamps RU

➤ For formwork heights above 5.85 m, an extra "Con-


nector XS wall formwork" must be attached in the
same way near the middle of the formwork (i.e.
approx. half-way up).
This extra connector prevents the ladder swaying
when site crew climb up or down it.

70 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

➤ Mount the Securing barrier XS to the ladder, with fix-


Fixing the ladder ing hooks and wing-nuts.
to the top "Connector XS wall formwork"
➤ Pull out the push-in bolt, and pivot the two safety
D
hooks out of the way.
➤ Place the System ladder XS 4.40m onto the Connec-
tor XS, with the hooking brackets facing downwards.
➤ Close the safety hooks.
➤ Insert the push-in bolt into whichever rung of the lad-
der is suitable for the height of the formwork, and
secure it with a linch pin.

B 9764-256-01

D Securing barrier XS
A a

The components needed for mounting the Securing


barrier XS are captively attached to it.

Ladder system XS for heights above 3.75 m


9764-257-01
Telescoping ladder extension (for adjusting to
- in the front position (a) ground level)
A Push-in bolt
➤ To telescope the ladders past one another, lift the
safety latch on the ladder and fix the Ladder exten-
B Safety hooks
sion XS 2.30m onto the desired rung of the other lad-
C System ladder XS 4.40m
der.
to the bottom "Connector XS wall formwork"
C
➤ Pull out the push-in bolt, pivot both safety hooks out A
of the way, and place the ladder onto the Connector
XS.
➤ Close the safety hooks, re-insert the push-in bolt and
secure it with a linch pin.
B

B
Tr625-201-04

C
Close-up

b C
B
9764-257-03

– in the front position (a) for one single ladder


– in the rear position (b) in the telescoping zone (for 2 ladders) Tr625-201-03

B Safety hooks
A System ladder XS 4.40m
C Ladder XS
B Ladder extension XS 2.30m
C Safety latch

A telescoping join between two Ladder extensions


XS 2.30m can be made in the same way.

999764002 - 07/2010 71
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Permanently fixed ladder extension ➤ Attach the Ladder cage XS to the next available
rung. Attach further ladder cages, in each case to the
➤ Insert the Ladder extension XS 2.30m into the
next available rung.
uprights of the System ladder XS 4.40m, with its
hooking brackets facing downwards, and fasten it.
Tighten the screws only very slightly!

A
C

F
Tr625-202-01 9764-255-01

Screws (C) are included in the scope of supply of the System ladder E Ladder cage XS
XS 4.40m and the Ladder extension XS 2.30m. F Safety latches (lift-out guard)
A System ladder XS 4.40m
B Ladder extension XS 2.30m
C Screws, width-across 17 mm Connection in the waling profile
Two Ladder extensions XS 2.30m can be fixed Mounting the Ladder system XS to the waling profile
together in the same way. makes it an integral part of the gang-form.

☞ Important note:
➤ Always observe all relevant safety regula-
Plan view

tions applying to the use of the Ladder cage


XS in the country in which you are operating
(e.g. in Germany: BGV D 36).
➤ Attach the Ladder cage exit XS (the bottom of the
cage must always be at the same height as the plat-
form). The safety latches prevent the cage from
being accidentally lifted out.
9764-260-02

D
How to mount:
➤ Fix the "Connector XS wall formwork" to the waling
profile with a "Fixing clamp XS Framax".

A
B
A B

F C
9764-255-02

D Ladder cage exit XS D


F Safety latch 9764-268-02 9764-268-01 9764-262-01

Anti-slide-off protection
"Fixing clamp XS Framax" resting
Two bolts resting on the waling
on the frame profile or on one of the
profile (C)
drawn metal sheets (D)
A Connector XS wall formwork
B Fixing clamp XS Framax

72 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

Items needed Exit onto an intermediate platform


Formwork height In general:
Connectors + ladder 2.70- >3.75- >5.85-
3.75 m 5.85 m 8.10 m
● The number of "Connectors XS wall formwork" and
Connector XS wall formwork 2 2 3
ladder components is shown in the "Items needed"
table.
Quick-acting clamp RU
4 4 6 ● For each additional exit, one "Ladder cage exit XS"
or
Fixing clamp XS Framax1) 2 2 3 and one "Securing barrier XS" are required.
System ladder XS 4.40m 1 1 1 ● Any over-large openings above the intermediate
Ladder extension XS 2.30m 0 1 2 exit must be reduced with a Ladder cage XS
1) When connected in the waling profile
0.25m.

Formwork height Mounting the Ladder cage XS 0.25m


Ladder cage 2.70- >3.15- >4.05- >5.40- >6.60- >7.65- ➤ Hook the ladder cage into an empty rung and secure
3.15 m 4.05 m 5.40 m 6.60 m 7.65 m 8.10 m it against accidental lift-out.
Ladder cage
1 1 1 1 1 1
exit XS 2)
1 2
Securing bar-
1 1 1 1 1 1
rier XS 2)
Ladder cage
0 1 2 3 4 5
XS 1.00m 2)
2) No allowance made here for intermediate exits.

9764-269-01 9764-270-01

9764-261-01

999764002 - 07/2010 73
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Resetting by crane
Safe crane-handling of Framax Xlife is possible using The Fix-De-Fix 3150kg remote uncoupling
the Doka 4-part chain 3.20m and the Framax lifting system makes it possible to detach slinging
hook. The lifting hook locks automatically after being chains by remote-control from ground level.
hung into place. Follow the directions in the Operating Instruc-
tions!
Doka 4-part chain 3.20m

➤ Attach the Doka 4-part chain 3.20m to the Framax


lifting hooks.
➤ Hang the remaining chain-lengths back in place. Positioning the lifting hooks

Max. load (as 2-part chain): Single panels


Up to spread-angle of 30° β 2400 kg. Always place the Framax lifting hook over one of the
welded-on metal plates, to prevent it from sliding from
side to side.
Follow the directions in the Operating Instruc-
tions!
Panels up to 60 cm wide Panels over 60cm wide

Framax lifting hook

9230-203-01
9230-204-01

PRÜFZ
-

ER
BG

BAU
98160
Two upright panels
Always place the Framax lifting hook over one of the
geprüfte
Sicherheit welded-on metal plates, to prevent it from sliding from
side to side.

Max. load:
1000 kg per Framax lifting hook
9230-202-01

Follow the directions in the Operating Instruc-


tions!

74 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

Gang-form Striking and repositioning the panels


● Always position the Framax lifting hook over the
inter-panel joint (A) , to prevent the hook sliding from WARNING
side to side. The formwork tends to adhere to the concrete.
- Exception: On single panels incorporated in the When stripping the formwork, do not try to
horizontal, the lifting hook must be placed over a break concrete cohesion using the crane!
cross profile (B) . Risk of crane overload.
➤ Use suitable tools such as timber wedges or
a special pry-bar to detach the formwork
from the concrete.
➤ Lift the gang-form to its new location (guide with tag-
lines if necessary).

Framax 3-in-1 pole tool


A B The Framax 3-in-1 pole tool has three handy func-
tions:

For operating the lift-


ing hook from ground
level (up to a form-
work height of
3.30 m)
9230-201-01

Tr791-202-01
A As used on upright panels
Pulling out double-headed Plumbing and align-
B As used on horizontal panels
nails ing the formwork
● Suspend the gang-form symmetrically (centre-of-
gravity position).
● Spread-angle β max. 30°!
● Before lifting: Remove any loose items from the
formwork and platforms, or secure them firmly.

How to operate the lifting hook


Tr791-204-01
1) Raise the handle (locking lever) as far as it will go. Tr791-206-01

2) Push the lifting hook onto the frame profile as far as


the rear stop, and close the handle (spring-loaded).
Do a sight-check to make sure that there is a
secure form-fit between the lifting hook and
the frame profile!
The handle must be closed!
3) When the panels are lifted by the crane, a load-
dependent locking mechanism is activated.

1 2 3

9727-349-01

999764002 - 07/2010 75
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Transporting, stacking and storing


Bundling the panels Transporting the panels
1) Place sleepers (W x H approx. 8.0 x 10.0) under the
cross-profile. Dokamatic lifting strap 13.00m
2) Strap the sleepers (hardwood blocking) and the The Lifting strap 13.00m is a practical tool for loading
bottom panel together with metal banding. and offloading lorries (trucks), and for lifting and
setting down stacks of panels.
WARNING
The smooth surface of the powder-coated pan-
els reduces the sticking friction.
➤ It is strictly forbidden to lift stacks of panels
without inserting Framax stacking cones (2
cones per layer) first!
Exception: Stacking cones are not required if
the stack is lifted using the "Framax transport
gear".
3) Insert Framax stacking cones.

D
A 9764-279-01

With closely stacked bundles of panels:


9727-246-01 ➤ lever up the bundle of panels (e.g. with a
squared timber (D) ), to make a space for
A Framax stacking cone
threading in the lifting straps.
Caution!
The stacking cones secure the panels against slip- When doing this, always make sure that the
page. bundle of panels remains stable!

CAUTION
WARNING
➤ Stack max. 8 panels on top of one another
(results in a stack height, incl. sleepers, of ➤ The Lifting straps 13.00 m may only be used
approx. 110 cm). as shown here if there is no risk of the straps
sliding towards one another, or of the load
4) Strap the whole stack together tightly with strapping being displaced.
tape.
Max. load: 2000 kg

Follow the directions in the Operating Instruc-


A tions!

C 9727-245-01

A Framax stacking cone


B Strapping tape
C Sleeper

76 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

Framax transport gear Preconditions for use:


For safe crane transport of panel stacks on building The bottom layer of the stack may only consist of one
sites, builder's yards etc. panel.
The stacks must always be of panels of equal width.
The top layers may also consist of "half-width" pan-
els. The important thing here is that every panel must
be held by at least two round slings and that no "gaps"
may be left open between panels.
It is forbidden to transport stacks where the edges of
the panels are not all in alignment!

60
90
90

9727-431-01
90 45
135

A Framax transport gear (consisting of 4 round slings)


B Chain suspension gear or Doka 4-part chain 3.20m Follow the directions in the Operating Instruc-
tions!
The four round slings of the transport gear hold the
stack together on all four sides, in such a way that it is
impossible for individual panels to slip out.
Advantages:
● Spring-loaded slinging hooks reach from underneath
into the beads of the panel frame and prevent the
transport gear accidentally detaching itself when the
cable tension slackens.
● The automatic length compensation feature of the
Framax transport gear ensures that the load is dis-
tributed evenly.
● The Framax transport gear can easily be suspended
and detached by just one person working on their
own.
● There is no need for anti-slippage protection using
Framax stacking cones here.

Max. load: 2000 kg / 4 round slings

☞ Max. stacking height: 8 panels (incl. sleepers)

999764002 - 07/2010 77
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Doka 4-part chain 3.20m Framax transport bolts 5kN with


The Doka-4-part chain 3.20m is a multi-functional sling- Doka 4-part chain 3.20m
ing means: The Framax transport bolts 5kN (A) , in conjunction with
● used with the integrated eye-hooks for hoisting the Doka 4-part chain 3.20m (B) , are for moving panels
formwork, platforms and multi-trip packaging con- either individually or in stacks.
tainers
Hoisting bundled stacks of pan-
For further information, see the section headed els
Lifting panels off the stack
"Resetting by crane".
● used in conjunction with Framax transport bolts B
5kN for hoisting stacks of panels and individual pan-
els
A

9259-201-01
B

A
B

The Doka 4-part chain 3.20m can be adjusted to the


centre-of-gravity position by shortening the lengths of
the individual chains.
A 9259-203-01 9259-201-01
Max. load Pmax:
Spread-angle β
0° 0°-30° 30°-45° 45°-60°
WARNING
Using 1 chain 1400 kg - - - ➤ It is strictly forbidden to lift stacks of panels
Using 2 chains - 2400 kg 2000 kg 1400 kg without inserting Framax stacking cones (2
Using all 4 chains - 3600 kg 3000 kg 2120 kg cones per layer) first!

Follow the directions in the Operating Instruc- Max. load: 500 kg per Framax transport bolt 5kN
tions!

Follow the directions in the Operating Instruc-


tions!

78 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

Doka multi-trip packaging Multi-trip transport box partition


Different items in the Multi-trip transport box can be
Utilise the benefits of Doka multi-trip packaging kept separate with the Multi-trip transport box partitions
on your site. 1.20m or 0.80m.
Multi-trip packaging such as containers, stacking pal-
lets and skeleton transport boxes keep everything in
place on the site, minimise time wasted searching for
parts, and streamline the storage and transport of sys-
A
tem components, small items and accessories.

Tr755-200-02
Doka multi-trip transport box 1.20x0.80m galv.
The ideal container for all small components:
● durable
● stackable
● safe to lift by crane
The multi-trip transport box is used for delivering e.g.:
A Slide-bolt for fixing the partition
● Framax quick acting clamps RU
● Framax multi function clamps Possible ways of dividing the box
● Framax universal walings 0.90m Multi-trip transport
Lengthways Crossways
● Framax wedge clamps box partition
● Framax stop-end ties 1.20m max. 3 partitions —
0.80m — max. 3 partitions
● Framax universal fixing bolts

Tr755-200-04 Tr755-200-05

Max. load: 1500 kg

Follow the directions in the Operating Instruc-


tions!

999764002 - 07/2010 79
The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife

Doka stacking pallets Doka accessory box


The ideal containers for long items: A practical packaging unit for storage and transport:
● durable ● stackable
● stackable ● safe to lift by crane
● safe to lift by crane The Doka accessory box is the tidy, easy-to-find way of
The Doka stacking pallet 1.55x0.85m is used for storing and stacking all interconnection and form-tie
delivering e.g.: components.
● Framax outside corners 2.70m and 3.30m The Bolt-on caster set B turns the stacking pallet into a
● Panel struts fast and manoeuvrable transport trolley.
● Framax brackets 90
The Doka stacking pallet 1.20x0.80m is used for
delivering e.g.:
● Framax outside corners 1.35m
● Framax hinged corners 1.35m
● Framax universal walings 1.50m

Max. load: 1000 kg

Follow the directions in the Operating Instruc-


tions!

Bolt-on castor set B


Max. load: 1100 kg
The Bolt-on caster set B turns the stacking pallet into a
fast and manoeuvrable transport trolley.
Follow the directions in the Operating Instruc- Suitable for drive-through access openings > 90 cm.
tions!

The Bolt-on caster set B turns the stacking pallet into a


fast and manoeuvrable transport trolley.

The Bolt-on caster set B can be mounted to the follow-


ing multi-trip packaging items:
● Doka stacking pallets
● Doka accessory box

80 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork

999764002 - 07/2010 81
The Formwork Experts
Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife

Platform system Xsafe plus


Wall formwork with Platform system Xsafe plus

These pre-assembled, fold-out working platforms


with their integral side railings, self-closing man- Safe working
hole lids and integrable ladders are ready for imme-
diate use and greatly improve workplace safety. ● high safety, as side and end guards are integrated in
the platform
Easy to use ● integrable ladder system

● pre-assembled, fold-out working platforms


● time and cost-savings as so little assembly work is
An economical solution
needed ● its perfect stackability cuts storage and freight costs
● system accessories for closure gaps and corner ● no universal walings needed for bracing the panels
transitions in vertically stacked configurations
● simplified planning, from using a single platform con-
cept for all Doka wall systems
● much quicker and more efficient than single brackets

9764-301-01

82 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus

Instructions for assembly and use


Planning guidelines Erecting the formwork
Co-ordinate the widths of the gang-forms with the ➤ Attach the lifting chain to the gang-form with the
lengths of the "Xsafe plus" platforms. Xsafe plus lifting walers (see the "Xsafe plus" sec-
We recommend forming corners and similar snags in tion headed "Resetting by crane" and the
"Xsafe plus lifting waler" Operating Instructions).
the following way:
● Method 1 Max. load:
Divide up the work into separate casting sections Spread-angle β up to 15°: 1750 kg per lifting waler
(leaves joint in concrete):
Spread-angle β up to 30°: 800 kg per lifting waler
- Set up formwork and pour first straight wall.
- Set up formwork and pour second straight wall,
with corner connection. ➤ Pick up the gang-form by crane.
● Method 2 ➤ Spray the ply with release agent (see "Cleaning and
Cast in single pour (no joint in concrete): care").
- First set up the formwork for the corners. ➤ Fly the gang-form to its new location.
- Then set up the formwork for the straight wall
between the corners. CAUTION
- Cast in one single pour. Never use a sledge hammer to plumb the pan-
els!
The sequence outlined below is based on a straight
This would damage the profiles of the panels.
wall.
➤ Use only proper plumbing tools (e.g. a spe-
Ladders must be located so as to create viable "traffic
cial pry-bar) that cannot cause any damage!
routes" in the horizontal. (On a straight wall, for exam-
ple, one ladder on the first element and another on the ➤ Fix the panel struts firmly to the ground (see "Plumb-
last). ing accessories").
The gang-form is now stable and can be plumbed
Pre-assembly and aligned exactly, with no need for the crane.
➤ Extend the Xsafe plus counter railing (see the sec-
➤ Pre-assemble elements face-down on an assembly
tion headed "Xsafe plus platform accessories").
bench (see "Inter-element connections").
➤ Mount the platforms, walings, ladder system and
panel struts on the face-down gang-form (see the
relevant section of this booklet).

Example of room-high formwork:

9764-314-01

9764-313-01
Example of high formwork:
The platform railings are now in place on all sides,
making it safe to get up onto the platform.
➤ Detach the gang-form from the crane.
➤ Continue lining up further gang-forms in this way,
and link them together (see "Inter-panel connec-
tions").

9764-315-01

999764002 - 07/2010 83
The Formwork Experts
Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife

Erecting the opposing formwork: Pouring


Once the reinforcement has been placed, the form-
work can be closed. Permitted pressure of the fresh concrete: 80 kN/m2
➤ Attach the panel struts and counter railings to the (see the sections headed "Framax Xlife panel in
gang-form of the opposing formwork when this is in detail" and "Form-tie system")
the flat position (see "Plumbing accessories" and
"Counter railings"). Observe the following guidelines:
● The section headed "Pressure of fresh concrete on
vertical formwork – DIN 18218" in the Doka Calcula-
tion Guide
● DIN 4235 Part 2 - "Compacting of concrete by vibrat-
ing"
9764-311-01

➤ Attach the crane suspension tackle to the Framax


lifting hook (see the section headed "Lifting by crane"
☞ ➤ Do not exceed the maximum permissible
rate of placing.
➤ Pour the concrete.
and the Operating Instructions for the "Framax lifting
hook"). ➤ Make only moderate use of vibrators, carefully co-
ordinating the times and locations of vibrator use.
Max. load:
1000 kg per Framax lifting hook

➤ Pick up the gang-form by crane.


➤ Spray the ply with release agent (see "Cleaning and
care").
➤ Lift the opposing formwork by crane to its next loca-
tion.

9764-309-01

9764-310-01

Before disconnecting from the crane:


➤ If there are no panel struts on the opposing
formwork, do not disconnect the element
from the crane until a large enough number
of form-ties have been installed to keep it
safely in the upright.
➤ Detach the gang-form from the crane (wherever pos-
sible, operate the lifting hook from the opposite pour-
ing platform).
➤ Lower the Xsafe plus counter railing.
➤ Fit the form-ties (see "Tie-rod system").
➤ Continue lining up further gang-forms in this way,
and link them together (see "Inter-panel connec-
tions").

84 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus

Striking the holding formwork:


Striking ➤ Extend the Xsafe plus counter railing (see the sec-
tion headed "Xsafe plus platform accessories").
☞ ➤ Observe the stipulated striking times.

➤ Remove any loose items from the formwork and plat-


➤ Attach the lifting chain to the gang-form with the
Xsafe plus lifting walers (see the "Xsafe plus" sec-
tion headed "Resetting by crane" and the
forms, or secure them firmly.
"Xsafe plus lifting waler" Operating Instructions).
Begin work on striking the formwork on the oppos-
➤ Lower the Xsafe plus counter railing.
ing formwork:
➤ Undo the ground anchors of the panel struts.
Where the opposing formwork has no panel ➤ Lift the gang-form away and to its next location.
struts:
➤ When removing form-ties, leave enough
form-ties in place to safely keep the panel in
the upright.
➤ Attach the gang-form of the opposing form-
work to the crane.
➤ Remove the remaining form-ties.
➤ Take out the form-ties and undo the connectors to
the adjacent panels.
➤ Attach the gang-form of the opposing formwork to
the crane (wherever possible, operate the lifting
hook from the opposite pouring platform).
➤ Undo the ground anchors of the panel struts.

9764-312-01

If the gang-form is "parked" in the upright prior to its


next use, it must have sufficient stability (see the
"Xsafe plus" section headed "Plumbing accesso-
ries").
Gang-forms with only one panel strut must not be
"parked" upright, but placed face-down.

9764-308-01

WARNING
The formwork tends to adhere to the concrete.
When stripping the formwork, do not try to
break concrete cohesion using the crane!
Risk of crane overload.
➤ Use suitable tools such as timber wedges or
a special pry-bar to detach the formwork
from the concrete.
➤ Lift the gang-form away and to its next location.
If the gang-form is "parked" in the upright prior to its
next use, it must have sufficient stability (see
"Plumbing accessories").
Gang-forms with only one panel strut must not be
"parked" upright, but placed face-down.
➤ Clean residual concrete off the formwork sheet (see
"Cleaning and care").

999764002 - 07/2010 85
The Formwork Experts
Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife

Platform system
Immediately work-ready platform
D
● quick and easy to assemble

F
A
Integral guard rails on all four sides

G
E

9764-304-01

C ● enables work to take place in complete safety


H L
Platform extension

I
9764-330-01

A Xsafe plus platform 9764-395-01


B Xsafe plus platform waling 1.50m
C Xsafe plus stacking waler 2.10m
D Xsafe plus counter railing
E Xsafe plus platform extension 0.60m ● permits flexible adaptation to formwork, with no need
F Xsafe plus handrail lengthening piece for improvisations
G Xsafe plus platform transition
H Xsafe plus telescopic ladder
I Xsafe plus ladder starter piece
Safe solutions for corner transitions
J Xsafe plus ladder support as well
K Xsafe plus supporting strut
L Panel strut

9764-303-02

86 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus

Integral ladder and manhole

9764-303-03

● for safe vertical access up to the platform


● self-closing manhole lid (self-closing function can be
deactivated)
● spring-assisted opening of manhole lid

Panel struts connected to rear of


platform

9764-330-02

● leaves unobstructed workplace access routes and


simplifies the planning
● the Xsafe plus supporting strut makes it possible to
adjust the inclination of the platform

999764002 - 07/2010 87
The Formwork Experts
Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife

Xsafe plus platform


Xsafe plus platform 2.70m with side railings
(or without side railings) Preparing the platform
➤ Lift the Xsafe plus platform off the stack by crane,
using a four-part lifting chain (e.g. Doka 4-part chain
3.20m), and set it down on the ground.

110 cm
cm
268
92
cm
9764-305-01

➤ Tilt up the rear railings.


Xsafe plus platform 2.40m with side railings
(or without side railings)
110 cm

cm
238
92
cm 9764-306-01

They lock into place automatically.

Xsafe plus platform 1.35m


(Xsafe plus side railings can be added)
110 cm

92 cm
cm
133

Permitted service load: 1.5 kN/m2 (150 kg/m2)


Load Class 2 to EN 12811-1:2003

88 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus

Sideguards on exposed platform- Extending the rear railings


ends The integrated end-of-platform sideguards can also be
used to extend the rear railings (e.g. if the platform has
The Xsafe plus platform comes with captively inte-
been lengthened to either side).
grated end-of-platform sideguards.

9764-307-01
9764-318-01
Starting position:
The side railings are completely pushed in against the 1) Slide the telescope-lock upwards.
rear railing. 2) Extend the side railings to the desired length.
➤ Swivel the side railings 90° outwards. The railing tube must be firmly enclosed by the
They lock into place automatically. tube-guide.
The side railings are secured so that they can-
not open outwards (i.e. by more than 90°).
The side railing can be fixed in this position with
a Spring cotter 5mm.
9764-318-06

a
9764-307-02

9764-318-03

a ... can be telescoped by up to 50 cm, in a 5 cm grid

999764002 - 07/2010 89
The Formwork Experts
Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife

Manhole lid Railing-closure post on platforms


The spring integrated in the manhole has 2 functions: without side railings
● to make the lid easier to open Xsafe plus platforms without side railings are equipped
● to make the lid close automatically with an Xsafe plus railing-closure post at one end.
Where local regulations permit, the self-closing function
of the manhole lid can be deactivated.
➤ Use a flat-bladed screwdriver to change the position
of the spring.

Self-closing function
activated deactivated
This railing-closure post reduces the gap between
two rear railings.

9764-318-04 9764-318-05

9764-378-01

Where necessary, the railing-closure post can also be


mounted to the other end of the rear railings.

90 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus

Xsafe plus platform accessories


Extending the platform to either side Adapting the platform extension for use on left
The platform can be lengthened at either end by using
or right
the Xsafe plus platform extension 0.60m. The railings of the platform extension will need to be
The railings of the platform extension can be turned modified, depending on whether the platform extension
inwards by 90°. is to be mounted to the right-hand or left-hand side of
the platform.

9764-323-01 A

d ... can be telescoped between 30 cm and 60 cm, in a 5 cm grid

How to attach the platform extension:

9764-324-01

1) Take out the spring-locked connecting pin.


2) Pull out the railing.
A B C

9764-323-02

2
A Xsafe plus platform extension 0.60m
B Spring-locked connecting pin of Xsafe plus platform extension
0.60m
C Xsafe plus platform 1
9764-325-01

The railing can now be mounted on the other side, in


reverse order.

999764002 - 07/2010 91
The Formwork Experts
Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife

Extending the end-of-platform side- Platform transition


guards Together with an Xsafe plus handrail lengthening
piece, the Xsafe plus platform transition provides a
The end-of-platform sideguards on the platform can be
safe crossing point to the opposite platform.
lengthened using the Xsafe plus handrail lengthen-
ing piece. e

B B

A
A

9764-343-01 C
9764-322-01
c ... can be telescoped between 15 cm and 70 cm, in a 5 cm grid
e ... can be telescoped between 15 cm and 70 cm, in a 5 cm grid
A Xsafe plus handrail lengthening piece f ... can be telescoped between 33.5 cm and 63.5 cm, in a 5 cm grid
B Linch pin of Xsafe plus handrail lengthening piece
Xsafe plus Xsafe plus
Wall thickness
platform transition handrail lengthening piece
Up to 20 cm 1 unit 1 unit
Over 20 cm 2 units *) 2 units *)
*) Mount one platform transition on the holding formwork, and one on

the opposing formwork (see also the section headed "Stop-end form-
work").

Attaching the platform transition:

A C

E D

9764-326-01

A Xsafe plus platform transition


B Xsafe plus handrail lengthening piece
C Xsafe plus platform extension 0.60m
D Spring-locked connecting pin of the Xsafe plus platform transi-
tion
E Bolting hole for mounting to a panel placed on its side

92 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus

How to mount:
1) Slightly raise the railing of the Xsafe plus platform Railings facing formwork
extension (C) . Using the Xsafe plus counter railing, it is also possi-
2) Slide the Xsafe plus platform transition (A) all the ble to set up a front (formwork-side) railing.
way into the Xsafe plus platform extension (C) and It can be operated (lowered / raised) both from below
fix it in the bolting hole (E) with the spring-locked and from on the platform itself.
connecting pin.
3) Slide the Xsafe plus platform extension (C) into the
Xsafe plus platform and fix it with a spring-locked
connecting pin.
4) Raise the gang-form by crane.
5) Extend the Xsafe plus platform transition (A) to the
desired length and fix it with a spring-locked con-
necting pin.
6) Mount the Xsafe plus handrail lengthening piece
(B) .

4 9764-319-01

C If the counter railing is not needed, it can simply be low-


ered into the platform.

B A
5

9764-327-01

9764-320-01

999764002 - 07/2010 93
The Formwork Experts
Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife

Lowering / raising the counter railing:


Lengthening the counter railing to either side
The counter railing is operated either by the lever (top)
or the handrail-post upright (bottom). The Xsafe plus handrail lengthening piece makes it
possible to lengthen the counter railing to either side
➤ Slightly raise the counter railing.
(e.g. if the platform has also been lengthened).
➤ Twist the lever / handrail-post upright 45°
This unlocks the counter railing.
b B
➤ Lower the counter railing or raise it to the same level C
as the platform railings.
➤ Twist the lever / handrail-post upright back 45° A

This locks the counter railing again.


Check whether properly locked:
● When operating the lever (top):
The railing bolt must engage in the notch of
the guide tube.

9764-321-01

b ... can be telescoped between 13 cm and 68 cm, in a 5 cm grid


A Xsafe plus handrail lengthening piece
B Linch pin of Xsafe plus handrail lengthening piece
9764-319-02 C Xsafe plus counter railing
D Xsafe plus platform extension 0.60m
● When operating the handrail-post upright
(bottom):
Note:
The hole must align with the notch of the
guide tube. Counter railings with a handrail lengthening piece can-
not be completely lowered.

9764-319-03

Implement for raising the Xsafe plus coun-


ter railing 2.70m from below:

9764-383-01

Squared timber (e.g. 3x5x140 cm) with e.g.


nailed-on "Universal plugs".

94 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus

Mounting end-of-platform side- Adjusting the platform inclination


guards The Xsafe plus supporting strut makes it possible to
adjust the inclination of the platform.
Xsafe plus platforms without integral side railings can
be retrofitted with a side railing (e.g. for fall-arrest barri-
ers at the end of a wall).

☞ The symmetrical design of the Xsafe plus side


railing means that it can be mounted to either
side of the platform.
1) If necessary, dismount the Xsafe plus railing-clo-
sure post from the Xsafe plus platform and re-
mount it at the other end of the rear railings (stand- a
by position).

B
a
9764-352-01 9764-353-01
A
α ... up to approx. 5°

Note:
9764-350-01
For inclination adjustment, two Xsafe plus supporting
2) Hook the Xsafe plus side railing into the rear railing struts are required on each platform.
and secure it with a linch pin.
1) Mount the Xsafe plus supporting strut between the
platform and the Xsafe plus waling.
2) Remove a connecting pin 10cm (between the plat-
form and the waling).
C D 3) Set the desired platform inclination by turning the
screwjack mechanism on the Xsafe plus supporting
B
strut.

9764-351-02

A
9764-351-01 1
A
A Xsafe plus platform
3 B
B Xsafe plus railing-closure post
C Xsafe plus side railing
D Linch pin of Xsafe plus platform 2

C D

9764-354-01

A Xsafe plus supporting strut


B Xsafe plus platform
C Xsafe plus waling
D Connecting pin 10cm

999764002 - 07/2010 95
The Formwork Experts
Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife

Pre-assembly of collapsible, stack- Mounting the Xsafe plus platform


able gang-forms ➤ Position the intermediate distancer on the gang-
form.
The Xsafe plus swivel plate makes it possible to com- ➤ Raise the Xsafe plus platform by crane and lift it to
pletely pre-assemble the gang-forms, complete with the formwork.
platform.
When the gang-forms are stacked or transported by
truck, the platform on each gang-form is folded closed.

Note:
Required hole-grid on waling: 10 cm (e.g. Xsafe plus
waling)
When the swivel plate is used, it is no longer possible
to adjust the inclination of the platform.
9764-401-01

Mounting the Xsafe plus swivel plate ➤ Attach the Xsafe plus platform to the swivel plate
➤ Bolt the swivel plates to the left-hand inside face of with the M16 hexagon bolts.
the Xsafe plus walings.

9764-393-02
A D

a
E F

C A
a ... 59 cm
B B
A Xsafe plus swivel plate
D Xsafe plus platform
E Intermediate distancer with a height of approx. 22.5 cm (e.g.
9764-402-01 Doka beam H20 + formwork-sheet strip)
9764-392-01
F M16 hexagon bolts of the Xsafe plus swivel plate
A Xsafe plus swivel plate
B M20 bolts of the Xsafe plus swivel plate
C Xsafe plus waling

9764-393-01

Stacking the gang-forms

☞ If the pre-assembled gang-forms are stacked


on top of one another, observe the following
points:
● Do not place any loads upon the platforms
when stacking the gang-forms (use 48 cm
high intermediate distancers).
● Protect the formwork sheets from damage
(place intermediate distancers on the cross
profiles or frame profiles only).

96 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus

Tilting up the Xsafe plus platform


1) Remove the Connecting pins 10cm and Spring cot-
ters 5mm of the Xsafe plus platform from their
stand-by positions.
2) Tilt the platform up 90°, bolt it in place in the Xsafe
plus waling with 2 Connecting pins 10cm and
secure these with Spring cotters 5mm.

9764-391-03

C Xsafe plus waling


D Xsafe plus platform
G Connecting pin 10cm + Spring cotter 5mm of the Xsafe plus plat-
form

9764-391-01

3) Mount the ladder system and panel struts on the


face-down gang-form (see the relevant section of
this booklet).

999764002 - 07/2010 97
The Formwork Experts
Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife

Mounting the Xsafe plus platform onto the formwork


Preparing the formwork Mounting the Xsafe plus platform walings
➤ Pre-assemble the gang-form face-down on an
1.50m
assembly bench. ➤ Use Framax universal fixing bolts 10-16cm and
Super-plates 15.0 to fasten the Xsafe plus platform
☞ For details of the numbers and positions of
Quick-acting clamps RU, see the section
headed "Rules for gang-forms".
walings 1.50m in the waling profile.

J I A

Mounting the Xsafe plus walings


9764-316-02
b H

a A Xsafe plus platform waling 1.50m


b H Waling profile in Framax Xlife panel
I Framax universal fixing bolt 10-16cm
J Super-plate 15.0

A
As a rule:
E Always fasten with two Universal fixing bolts.
9764-316-01
Position of top Universal fixing bolt:
● in the slotted hole of the platform waling
A Xsafe plus platform waling 1.50m
● exception for horizontal 0.30m panels which are ver-
E Xsafe plus stacking waler 2.10m tically stacked onto upright panels:
in the waling profile of the 0.30m panel, directly
Xsafe plus platform
Centre-to-centre Distance from above the panel joint
distance 'a' edge 'b'
2.70m 1980 mm Position of bottom Universal fixing bolt:
2.40m 1680 mm 360 mm ● on horizontally placed panels:
1.35m 630 mm in the slotted hole of the platform waling
Positions of the Xsafe plus walings: ● on upright panels:
in the lowest possible waling profile of the panel
● Xsafe plus platform walings 1.50m:
- always at the top of the formwork
Mounting the Xsafe plus stacking waler exten-
● Xsafe plus stacking waler extensions:
- for panels that are vertically stacked placed on sion 0.70m
their sides, as an extension of the platform waling ➤ Fasten the stacking waler extension to the
● Xsafe plus stacking walers 2.10m: Xsafe plus platform waling 1.50m with the 2 Con-
- on the panel joints between 2.70m or 3.30m high necting pins 10cm and Spring cotters 5mm.
panels that are vertically stacked in the upright
B F G A

☞ For details of the numbers and positions of wal-


ings and universal fixing bolts, see also the sec-
tion headed "Rules for gang-forms". 9764-316-06

Move the Xsafe plus walings into their approxi- A Xsafe plus platform waling 1.50m
mate position and only slightly fasten them with B Xsafe plus stacking waler extension 0.70m
universal fixing bolts and super-plates. F Connecting pin 10cm of the stacking waler extension
When the platforms are mounted (but not G Spring cotter 5mm of the stacking waler extension
before this), align the Xsafe plus walings to the
platform and tighten the super-plates. As a rule:
Does not need to be fastened with Universal fixing
bolts.
Exception:
When stacking 2.40+2.40+1.35m, fasten with one Uni-
versal fixing bolt (directly below the panel joint).

98 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus

Mounting the Xsafe plus stacking waler exten- Mounting the Xsafe plus stacking waler 2.10m
sion 1.20m ➤ Use Framax universal fixing bolts 10-16cm and
➤ Fasten the stacking waler extension to the Super-plates 15.0 to fasten the Xsafe plus stacking
Xsafe plus platform waling 1.50m with the 2 Con- waler 2.10m in the waling profile.
necting pins 10cm and Spring cotters 5mm.
J I E
➤ Use a Framax universal fixing bolt 10-16cm and a
Super-plate 15.0 to fasten the stacking waler exten-
sion in the waling profile.
9764-316-03
H
C J I F G A

E Xsafe plus stacking waler 2.10m


H Waling profile in Framax Xlife panel
9764-316-05
H
I Framax universal fixing bolt 10-16cm
J Super-plate 15.0
A Xsafe plus platform waling 1.50m
C Xsafe plus stacking waler extension 1.20m As a rule:
F Connecting pin 10cm of the stacking waler extension
Always fasten with two Universal fixing bolts.
G Spring cotter 5mm of the stacking waler extension Position of top and bottom Universal fixing bolt:
H Waling profile in Framax Xlife panel ● in the slotted hole of the stacking waler, in each case
I Framax universal fixing bolt 10-16cm
J Super-plate 15.0

As a rule:
Always fasten with one Universal fixing bolt.
Position of Universal fixing bolt:
● in the waling profile of the bottom panel (directly
below the panel joint)

Mounting the Xsafe plus stacking waler exten-


sion 1.80m
➤ Fasten the stacking waler extension to the
Xsafe plus platform waling 1.50m with the 2 Con-
necting pins 10cm and Spring cotters 5mm.
➤ Use a Framax universal fixing bolt 10-16cm and a
Super-plate 15.0 to fasten the stacking waler exten-
sion in the waling profile.

J I D F G A

9764-316-04
H

A Xsafe plus platform waling 1.50m


D Xsafe plus stacking waler extension 1.80m
F Connecting pin 10cm of the stacking waler extension
G Spring cotter 5mm of the stacking waler extension
H Waling profile in Framax Xlife panel
I Framax universal fixing bolt 10-16cm
J Super-plate 15.0

As a rule:
Always fasten with two Universal fixing bolts.
Position of top Universal fixing bolt:
● in the slotted hole of the stacking waler extension
Position of bottom Universal fixing bolt:
● in the waling profile of the bottom panel (directly
below the panel joint)

999764002 - 07/2010 99
The Formwork Experts
Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife

Number of connectors:
Multi-purpose walings ● As a rule:
instead of Xsafe plus walings Fasten every panel to the Multi-purpose waling with
two Universal fixing bolts and super-plates.
It is also possible to use continuous Multi-purpose
walings instead of the Xsafe plus walings. The plat- - Exception:
form and lifting loads are transferred into the framed Fasten every horizontally placed panel (up to
formwork panels by the Xsafe plus fixing plate. 1.35m wide) onto the Multi-purpose waling with 1
Universal fixing bolt and 1 super-plate.
Max. load:
2500 kg per Xsafe plus fixing plate ☞ Important note:
Position of top Universal fixing bolt:
Example: ● directly below the top of the formwork
Gang-form measuring 2.70x5.40 m Number of Xsafe plus fixing plates:
E ● 1 fixing plate for each Multi-purpose waling.


a
For more information, please contact your Doka
technician.

9764-385-01

a ... approx. 70 cm
➤ Mount the Xsafe plus fixing plate above the panel
joint in the multipurpose waling.

A B C D

9764-385-02

A e.g. Multi-purpose waling WS10 Top50 6.00m


B Framax universal fixing bolt + Super-plate 15.0
C Xsafe plus fixing plate
D Connecting pin 10cm + Spring cotter 5mm
E Crane hoisting point (Connecting pin 10cm + Spring cotter 5mm)

100 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus

Mounting the Xsafe plus platform Bolting-hole position for the platforms on the
➤ Raise the Xsafe plus platform by crane and lift it to
Xsafe plus walings
the formwork. The hole-grid in the Xsafe plus walings makes it possi-
➤ Remove the Connecting pins 10cm and Spring cot- ble to adjust the platform level very flexibly.
ters 5mm of the Xsafe plus platform from their stand- However, when positioning the platforms on the
by positions. Xsafe plus walings, observe the following points:
● Bolting-hole position on the Xsafe plus platform
waling 1.50m:
- As a rule:
on the 3rd and 4th holes (from the top)
- exception for horizontal 0.30m panels which are
vertically stacked onto upright panels:
on the 6th and 7th holes (from the top)
● Bolting-hole position on the Xsafe plus stacking
waler 2.10m:
- Panel joint between upright-stacked 2.70m +
2.70m panels:
on the 1st and 2nd holes (from the top)
B - Panel joint between upright-stacked 3.30m panels
(bottom) + 2.70m panels (top):
on the 5th and 6th holes (from the top)
C


9764-396-01
For details of the recommended fixing positions
of the platforms (platform levels), see also the
➤ Bolt the Xsafe plus platform into the Xsafe plus wal-
section headed "Rules for gang-forms".
ings with the Connecting pins 10cm and Spring cot-
ters 5mm.

A E

B C 9764-339-02

Keep the first two holes in the Xsafe plus platform


waling 1.50m free for the Xsafe plus lifting waler.
➤ Check that the Xsafe plus walings are attached cor-
rectly (Universal fixing bolt + Super-plate), and
tighten these if necessary.

9764-339-01

A Xsafe plus waling


B Connecting pin 10cm of the Xsafe plus platform
C Spring cotter 5mm of the Xsafe plus platform
D Xsafe plus platform
E Xsafe plus lifting waler

999764002 - 07/2010 101


The Formwork Experts
Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife

Ladder system

9764-372-01

To make it possible to attach the Xsafe plus tele-


scopic ladders, the Xsafe plus platforms are
equipped with a ladder connection.
The Xsafe plus ladder starter piece is used for fixing a
ladder to the formwork, and the Xsafe plus ladder sup-
port for fixing a ladder to the rear railings of the inter-
mediate platform.
Extension range of the Xsafe plus telescopic ladder:
155 to 271 cm

Extra lengthening of the telescoping ladder

B
9764-345-01

A Xsafe plus telescopic ladder


B Xsafe plus ladder extension 1.15m

102 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus

Connecting the ladder to the Xsafe


plus platform

9764-372-03
9764-372-02

A Integrated ladder connection on the Xsafe plus platform

The integrated ladder connection secures the ladder


against accidental lift-out.

Note:
If desired, the ladder can also be secured with a linch
pin as well.

Connecting the ladder to the rear


railings

B
A

9764-372-04

A Xsafe plus ladder support


B Rear railings of the Xsafe plus platform
C Spring cotter of the Xsafe plus ladder support

Connecting the ladder to the form-


work
9764-372-05

A Xsafe plus ladder starter piece


B Waling profile of the framed formwork panel
C Spring cotter of the Xsafe plus ladder starter piece

999764002 - 07/2010 103


The Formwork Experts
Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife

Plumbing accessories

9764-376-01

Panel struts and Eurex 60 550 windproof the panels


and make it easier to plumb and align the formwork. Determining the number of struts
☞ Important note:
The formwork panels must be held stable in ☞ When using the table below, remember the fol-
lowing:
every phase of the construction work! ● Every gang-form must be supported by at
Please observe all applicable safety regula- least 2 panel struts.
tions! ● The table is based on the structural-design
requirements.
CAUTION ● The geometrical arrangement of platforms
There is a risk of the formwork tipping over in and panel struts must be planned separately
high winds. for each project.
➤ If high wind speeds are likely, and when For more information, please contact your
work finishes for the day or before prolonged Doka technician.
work-breaks, always take extra precautions The values apply where the wind pressure we =
to fix the formwork in place. 0.65 kN/m2. This results in an impact pressure qp =
Suitable precautions: 0.5 kN/m2 (102 km/h) where cp, net = 1.3. In cases where
- set up the opposing formwork higher wind pressure is encountered, the number of
- place the formwork against a wall props must be determined by statical calculation.
- anchor the formwork to the ground
For more information, see the Calculation
Guide "Wind loads to the Eurocodes".

104 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus

Height of basic panel: 2.70 m


Width of gang-form
2.40 m 2.70 m 3.00 m 3.15 m 3.30 m 3.60 m 3.90 m
Formwork height

Supporting strut

Supporting strut

Supporting strut

Supporting strut

Supporting strut

Supporting strut

Supporting strut
Eurex 60

Eurex 60

Eurex 60

Eurex 60

Eurex 60

Eurex 60

Eurex 60
340

540

340

540

340

540

340

540

340

540

340

540

340

540
Up to 3.60 m 1 1 1 1 1 1 1
Up to 4.05 m 1 1 1 2 2 2 2
Up to 4.65 m 1 1 1 1 1 1 2 2 2 2 2 2 2 2
Up to 4.95 m 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Up to 5.40 m 1 1 1 1 1 1 2 2 2 2 2 2 2 2
Up to 6.75 m 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Up to 7.35 m 2 2 2 2 2 2 2 2 3 3 3 3 3 3
Up to 7.65 m 2 2 2 2 2 2 3 3 3 3 3 3 3 3
Up to 8.10 m 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3

Height of basic panel: 3.30 m


Width of gang-form
2.40 m 2.70 m 3.00 m 3.15 m 3.30 m 3.60 m 3.90 m
Formwork height

Supporting strut

Supporting strut

Supporting strut

Supporting strut

Supporting strut

Supporting strut

Supporting strut
340

540

340

540

340

540

340

540

340

540

340

540

340

540
Up to 3.60 m 1 1 1 1 1 1 1
Up to 4.65 m 2 2 2 2 2 2 2
Up to 4.95 m 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Up to 5.25 m 1 1 1 1 1 1 1 1 1 1 2 2 2 2
Up to 5.55 m 1 1 1 1 1 1 2 2 2 2 2 2 2 2
Up to 6.60 m 2 2 2 2 2 2 2 2 2 2 2 2 2 2

Height of basic panel: 2.40 m


Width of gang-form
2.70 m 3.00 m 3.15 m 3.30 m 3.60 m 3.90 m
Formwork height

Supporting strut

Supporting strut

Supporting strut

Supporting strut

Supporting strut

Supporting strut
Eurex 60

Eurex 60

Eurex 60

Eurex 60

Eurex 60

Eurex 60
340

540

340

540

340

540

340

540

340

540

340

540

Up to 3.30 m 1 1 1 1 1 1
Up to 3.75 m 1 1 1 1 2 2
Up to 4.35 m 1 1 1 1 1 1 1 1 2 2 2 2
Up to 4.80 m 1 1 2 2 2 2 2 2 2 2 2 2
Up to 5.70 m 2 2 2 2 2 2 2 2 2 2 2 2
Up to 6.15 m 2 2 2 2 2 2 2 2 2 1 3 2 1 3
Up to 7.20 m 2 2 2 2 2 2 2 2 2 2 2 2

340 ......................... Panel strut 340


540 ......................... Panel strut 540
Eurex 60 ................. Eurex 60 550
Supporting strut ...... Xsafe plus supporting strut

Example:
● Height of basic panel: 2.70 m
● Formwork height: 6.00 m
● Width of gang-form: 3.15 m
Required panel struts:
2x Panel strut 540
2x Xsafe plus supporting strut

999764002 - 07/2010 105


The Formwork Experts
Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife

Mounting the plumbing accessories Connecting panel struts to the Xsafe plus plat-
form
The location of the connection points for the panel
struts depends on how many platform levels there are Mount the Xsafe plus supporting strut between the
on the gang-form: platform and the Xsafe plus waling:
● Gang-form with only one platform level (only a 1) Bolt the supporting strut to the platform and secure
pouring platform, no intermediate platform): it with a linch pin.
- panel struts are connected to formwork 2) Turn the screwjack mechanism on the supporting
● Gang-form with more than one platform level strut to adjust it to the required length.
(pouring platform and intermediate platforms): 3) Bolt the supporting strut into the waling with a Con-
- panel struts are connected to top intermediate necting pin 10cm and secure this with a spring cot-
platform (second Xsafe plus platform from top) ter.

Connecting panel struts to the formwork


➤ Mount the prop head to the panel strut.

9764-372-06
➤ Fasten the panel strut to the formwork.
A 1

2 B
B

A C
9764-386-01
C

3
D

A Prop head
A Xsafe plus supporting strut
B Panel strut
B Xsafe plus platform
C Waling profile
C Xsafe plus waling
D Connecting pin 10cm of the Xsafe plus supporting strut

106 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus

Mount the panel strut to the Xsafe plus supporting


Xsafe plus supporting strut:
strut:
1) Bolt the panel strut to the Xsafe plus supporting permitted connection forces (panel strut -> supporting
strut and secure it with a linch pin. strut):
● Top platform (pouring platform): F1, perm. = 10.0 kN
● Intermediate platform /
bottom platform: F2, perm. = 13.5 kN
A

B 1

F1

9764-376-02

A Panel strut or Eurex 60 550 F2


B Xsafe plus supporting strut

The panel strut can be bolted to the supporting strut in


2 positions:
● As a basic rule, use Position (a).
- Advantage: more headroom on the platform.
● For formwork of 5.40m to 6.30m in height, where
the basic panel height is 2.70m:
Use Position (b).
F2
- Advantage: larger adjusting range of the Panel
strut 540.

9764-400-01
b
9764-376-03

999764002 - 07/2010 107


The Formwork Experts
Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife

Fixing to the ground


➤ Anchor the plumbing accessories in such a way as to
resist tensile and compressive forces!

Drilled holes in the footplates

Panel strut 340, 540 Eurex 60 550


c d d
a b

9727-343-01
9745-214-01

a ... diam. 26 mm
b ... diam. 18 mm
c ... diam. 28 mm
d ... diam. 18 mm

Anchoring the footplate


The Doka Express anchor can be re-used many times
over - the only tool needed for screwing it in is a ham-
mer.

A
B

TR632-201-01

A Doka Express anchor 16x125mm


B Doka coil 16mm

Characteristic cube compressive strength of the con-


crete (fck,cube): min. 25 N/mm2 or 250 kg/cm2 (C20/25
grade concrete)

Follow the Fitting Instructions!

Required safe working load of alternative anchors


for foot-plates:
Rd≥ 20.3 kN (Fpermissible≥ 13.5 kN)
Follow the manufacturer's applicable fitting instruc-
tions.

108 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus

Panel strut 340 Eurex 60 550 used as a shoring &


plumbing accessory

B
9764-381-01
9764-380-01

a a

a ... 163.0 cm
A

Panel strut 540

9764-340-02
F

G E
b
c

b ... 255.0 cm
c ... 360.0 cm
A Plumbing strut Eurex 60 550
B Extension Eurex 60 2.00m
D Connector Eurex 60
E Plumbing strut shoe Eurex 60
F Adjusting strut 540 Eurex 60
G Prop head
9764-368-02

9764-382-01

b b

b ... 255.0 cm

999764002 - 07/2010 109


The Formwork Experts
Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife

Rules for gang-forms


Framax quick-acting clamp RU:
Positions of the connectors and accessories permitted tensile force: 15.0 kN
needed for: permitted shear force: 6.0 kN
● lifting and setting down permitted moment: 0.5 kNm
● crane-handling
● platform loads H
● pouring B C D E F

The following information is given for each of the gang- A


forms mentioned below:
● position of the panel connectors G
● position and fixing method of the platform walings
and stacking walers
● position of the platforms

Note:
For information on the positions of the form-ties, see
the section headed "Tie-rod system":

9764-344-01
Xsafe plus platform waling 1.50m:
Because of the permitted tensile load of 14 kN in the A Framax quick-acting clamp RU
waling profile, the stated permissible moments also B Xsafe plus platform waling 1.50m
apply for more rigid components such as the Multi- C Xsafe plus stacking waler extension 0.70m
purpose waling WU12 Top50. D Xsafe plus stacking waler extension 1.20m
E Xsafe plus stacking waler extension 1.80m
Permitted moment:
F Xsafe plus stacking waler 2.10m
● Resting on 1st cross profile: 5.0 kNm
G Framax universal fixing bolt 10-16cm + Super-plate 15.0
H Xsafe plus platform

9764-316-10

● Resting on 2nd cross profile: 9.5 kNm

9764-316-09

● Resting on 3rd cross profile: 11.0 kNm

9764-316-08

(Values also apply where the Xsafe plus platform wal-


ing 1.50m is combined with Xsafe plus stacking waler
extensions)

Xsafe plus stacking waler 2.10m:


● Permitted moment: 9.5 kN

9764-316-07

Because of the permitted tensile load of 14 kN in the


waling profile, the stated permissible moment also
applies for more rigid components such as the Multi-
purpose waling WU12 Top50.

110 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus

Bill of materials for gang-forms with widths of 2.70 m / 2.40 m / 1.35 m


Panel heights [m] Number of connectors

Framax quick-acting clamp RU 1)

Stacking waler extension 0.70m

Stacking waler extension 1.20m

Stacking waler extension 1.80m

Framax universal fixing bolt


(for vertical stacking joints)
Height of basic panel

Formwork height [m]

Platform waling 1.50m

Stacking waler 2.10m

Platform levels [cm]


+ Super-plate 15.0
Combination n°

10-16cm
Panel 1

Panel 2

Panel 3

Panel 4
101 2.70 2.70 2 4 255
102 3.00 2.70 0.30 4 2 4 255
103 3.15 2.70 0.45 4 2 4 300
104 3.30 2.70 0.60 4 2 4 315
105 3.60 2.70 0.90 4 2 2 4 345
106 4.05 2.70 1.35 4 2 2 6 390
107 4.35 2.70 1.35 0.30 8 2 2 6 257 / 420
108 4.50 2.70 1.35 0.45 8 2 2 6 257 / 435
109 4.65 2.70 1.35 0.60 8 2 2 6 257 / 450
110 4.95 2.70 1.35 0.90 8 2 2 8 257 / 480
111 5.40 2.70 2.70 4 2 2 8 299 / 525
2.70m
112 5.70 2.70 2.70 0.30 8 2 2 8 299 / 525
113 5.85 2.70 2.70 0.45 8 2 2 8 299 / 570
114 6.00 2.70 2.70 0.60 8 2 2 8 299 / 585
115 6.00 2.70 3.30 4 2 2 8 299 / 585
116 6.30 2.70 2.70 0.90 8 2 2 2 8 299 / 615
117 6.75 2.70 2.70 1.35 8 2 2 2 10 299 / 497 / 660
118 7.05 2.70 2.70 1.35 0.30 12 2 2 2 10 299 / 527 / 690
119 7.20 2.70 2.70 1.35 0.45 12 2 2 2 12 299 / 527 / 705
120 7.35 2.70 2.70 1.35 0.60 12 2 2 2 12 299 / 527 / 720
121 7.65 2.70 2.70 1.35 0.90 12 2 2 2 + 2 2) 12 + 4 2) 299 / 527 / 750
122 8.10 2.70 2.70 2.70 8 2 4 + 2 2) 12 + 4 2) 299 / 569 / 795
201 3.30 3.30 2 4 315
202 3.60 3.30 0.30 4 2 4 315
203 3.75 3.30 0.45 4 2 4 360
204 3.90 3.30 0.60 4 2 4 375
205 4.20 3.30 0.90 4 2 2 4 405
3.30m 206 4.65 3.30 1.35 4 2 2 6 450
207 4.95 3.30 1.35 0.30 8 2 2 6 317 / 480
208 5.10 3.30 1.35 0.45 8 2 2 6 317 / 495
209 5.25 3.30 1.35 0.60 8 2 2 8 317 / 510
210 5.55 3.30 1.35 0.90 8 2 2 8 317 / 540
211 6.60 3.30 3.30 4 2 2 8 319 / 645
301 2.40 2.40 2 4 225
302 2.70 2.40 0.30 4 2 4 255
303 2.85 2.40 0.45 4 2 4 270
304 3.00 2.40 0.60 4 2 4 285
305 3.30 2.40 0.90 4 2 4 315
306 3.75 2.40 1.35 4 2 2 6 360
307 4.05 2.40 1.35 0.30 8 2 2 6 222 / 390
308 4.20 2.40 1.35 0.45 8 2 2 6 222 / 405
309 4.35 2.40 1.35 0.60 8 2 2 8 222 / 420
310 4.65 2.40 1.35 0.90 8 2 2 8 222 / 450
2.40m 311 4.80 2.40 2.40 4 2 2 8 272 / 465
312 5.10 2.40 2.40 0.30 8 2 2 8 269 / 495
313 5.25 2.40 2.40 0.45 8 2 2 8 269 / 510
314 5.40 2.40 2.40 0.60 8 2 2 8 269 / 525
315 5.70 2.40 2.40 0.90 8 2 2 8 269 / 555
316 6.15 2.40 2.40 1.35 8 2 2 2 10 269 / 600
317 6.45 2.40 2.40 1.35 0.30 12 2 2 2 10 269 / 462 / 630
318 6.60 2.40 2.40 1.35 0.45 12 2 2 2 10 269 / 462 / 645
319 6.75 2.40 2.40 1.35 0.60 12 2 2 2 12 269 / 462 / 660
320 7.05 2.40 2.40 1.35 0.90 12 2 2 2 12 269 / 462 / 690
321 7.20 2.40 2.40 2.40 8 2 2 2 12 269 / 462 / 705
N° of quick-acting clamps RU for 2.70 m and 2.40 m wide gang-forms.
1)

For 1.35 m wide gang-forms, only half the number of Quick-acting clamps RU is needed (e.g. 2 instead of 4).
Extra stacking waler needed on the 1st and 2nd panel joints on 2.70 m wide gang-forms.
2)

Not needed on 1.35 m wide gang-forms.

999764002 - 07/2010 111


The Formwork Experts
Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife

Examples for a basic panel height of


2.70m
Combination n° 101 Combination n° 102
Formwork height: 2.70 m Formwork height: 3.00 m
Formwork width: 2.70 m Formwork width: 2.70 m

9764-346-01 9764-387-01

Combination n° 105 Combination n° 106


Formwork height: 3.60 m Formwork height: 4.05 m
Formwork width: 2.70 m Formwork width: 2.70 m

9764-363-01 9764-364-01

Combination n° 110 Combination n° 111


Formwork height: 4.95 m Formwork height: 5.40 m
Formwork width: 2.70 m Formwork width: 2.70 m

9764-361-01 9764-368-01

112 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus

Combination n° 114 Combination n° 118


Formwork height: 6.00 m Formwork height: 7.05 m
Formwork width: 2.70 m Formwork width: 2.70 m

9764-370-01 9764-365-01

Combination n° 122
Formwork height: 8.10 m
Formwork width: 2.70 m

9764-340-01

999764002 - 07/2010 113


The Formwork Experts
Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife

Combination n° 202
Examples for a basic panel height of Formwork height: 6.60 m
Formwork width: 2.70 m
3.30m
Combination n° 201
Formwork height: 3.30 m
Formwork width: 2.70 m

9764-366-01

Combination n° 206
Formwork height: 4.65 m
9764-371-01
Formwork width: 2.70 m

Example for a basic panel height of


2.40m
Combination n° 301
Formwork height: 4.80 m
Formwork width: 2.70 m

9764-367-01

9764-377-01

114 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus

Extra connectors for gang-form width additions


Framax quick-acting clamp RU Framax universal waling 1.50m
or
Panel width Extra Quick-acting clamps RU
of width-addition (a) for each panel joint of the width-addition Xsafe plus stacking waler 2.10m
0.30m 1
0.45m 1

Extra Universal waling 1.50m


0.60m 2

or Stacking waler 2.10m


Example:

Formwork height (H)


● Panel width: 0.45m and 0.60m

Panel heights used


of width-addition (a)

to be widened (b)
of the gang-form
● Formwork height: 5.40 m

Panel width
a a

Width

(c)
7.65m -
1.35 m 2.70m
0.45m 8.10m
1 each
or 2.40 m 2.40m
7.05m - (on 1st and 2nd panel-joint)
0.60m or or
8.10m
2.70 m 2.70m
No universal waling or
3.30m
stacking waler
Example:
a b a

9764-389-01
c

H
c

9764-390-01

999764002 - 07/2010 115


The Formwork Experts
Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife

Corner configuration
Practical example

K I J

b
A G C

B
F
K

a
I H
D L J

E
J

9764-328-01

a ... 30 cm
b ... 25 cm
A Framax outside corner
B Framax Xlife inside corner
C Framax Xlife panel 0.60m
D Framax Xlife panel 0.90m
E Framax Xlife panel 1.35m
F Fitting-timber
G Framax quick-acting clamp RU
H Framax multi-function clamp
I Xsafe plus platform 1.35m
J Xsafe plus platform 2.70m
K Xsafe plus platform extension 0.60m
L Xsafe plus platform transition

116 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus

Practical example

H I

F A B

a
C

H
a
G
K I
D

I I

9764-329-01

a ... 30 cm
A Framax Xlife universal panel
B Framax Xlife inside corner
C Framax Xlife panel 0.60m
D Framax Xlife panel 0.90m
E Framax Xlife panel 1.35m
F Framax universal fixing bolt + Super-plate 15.0
G Framax quick-acting clamp RU
H Xsafe plus platform 1.35m
I Xsafe plus platform 2.70m
J Xsafe plus platform extension 0.60m
K Xsafe plus platform transition
L Xsafe plus platform extension 0.60m (optional)
M Platform transition, site-provided (optional)

999764002 - 07/2010 117


The Formwork Experts
Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife

Example: T-junction

a
C

A
E

a
H G G H
B

F F

9764-332-01

a ... 30 cm
A Framax Xlife inside corner
B Framax Xlife panel 0.60m
C Framax Xlife panel 0.90m
D Framax Xlife panel 1.35m
E Framax quick-acting clamp RU
F Xsafe plus platform 2.70m
G Xsafe plus platform extension 0.60m
H Xsafe plus platform transition

118 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus

999764002 - 07/2010 119


The Formwork Experts
Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife

Stop-end formwork
Wall thicknesses up to 20 cm Wall thicknesses above 20 cm

G F

A H F
A

I
I
H E D

B E D
H
C

B
C

G F

G F

9764-337-01

9764-341-01

A Framax universal waling


B Framax universal fixing bolt
C Super-plate 15.0
D Framax Xlife panel
E Doka tie-rod system
F Xsafe plus platform
G Xsafe plus platform extension 0.60m
H Xsafe platform transition
I Xsafe plus handrail lengthening piece

If it is not possible to use a Framax universal fix-


ing bolt (this will depend on the level of the plat-
form and the platform transition), use a Framax
stop-end tie instead.

120 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus

Wall junctions
Right-angled connections Corner connections
C

B
D E
F

G
D A E
B
F A

H G

I H

9764-331-01

A Framax Xlife panel 0.60m 9764-338-01


B Framax pressure plate 6/15
C Hexagon nut 15.0 A Framax Xlife panel 0.45m
D Doka tie-rod system 15.0 B Squared timber (min. 3.5 cm up to max. 20 cm)
E Doka tie-rod system C Framax Xlife panel 0.30m
F In-place timber brace D Framax universal waling (not necessary with squared timbers up
to 5 cm wide)
G Xsafe plus platform
E Framax wedge clamp
H Xsafe plus platform extension 0.60m
F Doka tie-rod system
G In-place timber brace
In-line connections H Xsafe plus platform
I Xsafe plus platform extension 0.60m
a

C A D

F E

9764-334-01

a ... max. 20.0 cm


A Framax Xlife universal panel
B Framax universal waling 1.50m
C Doka tie-rod system 15.0 (in the Universal panel 2.70m, 3 form-
ties are needed)
D Doka tie-rod system
E Xsafe plus platform
F Xsafe plus platform extension 0.60m

999764002 - 07/2010 121


The Formwork Experts
Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife

Resetting by crane
For gang-forms with Xsafe plus platforms, observe
the following points:
● It is only allowed to operate the lifting waler and
lifting hook when the platform railings are in place
on all sides.

9764-355-01

● Do not set down the gang-form on the platform.


9764-349-01

9764-397-02

● It is only allowed to raise or set down the gang-form


after the Xsafe plus counter-railing has been
pushed in (lowered).

Right:

9764-357-01

Wrong:

9764-356-01

122 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus

Xsafe plus lifting waler Operating the lifting waler


The Xsafe plus lifting waler is used for safe lifting and 1) Bolt the Xsafe plus lifting waler into the Xsafe plus
resetting of the pre-assembled gang-forms by crane. platform waling with both bolts, and secure these
with linch pins.
The connection plate must reach down over the
Xlife sheet.
2) Attach the lifting chain to the Xsafe plus lifting wal-
ers.

Max. load: D
Spread-angle β up to 15°: 1750 kg per lifting waler
Spread-angle β up to 30°: 800 kg per lifting waler
A

Follow the directions in the Operating Instruc-


tions!
B

9764-349-02

A Xsafe plus lifting waler


B Bolt + linch pin
C Xsafe plus platform waling 1.50m
D Coupler for pressure bracing

Before crane-lifting the gang-form, check that


the lifting waler has been correctly mounted to
the platform waling (2 bolts, each secured by
a linch pin).

☞ Gang-forms larger than15 m2 (approx.


1600 kg) require a pressure bracing (Scaffold
tube 48.3mm) to be fitted between the lifting
walers.
The couplers needed for this are integrated
onto the lifting waler.

Striking and repositioning the panels


Before lifting: Remove any loose items from the form-
work and platforms, or secure them firmly.

WARNING
The formwork tends to adhere to the concrete.
When stripping the formwork, do not try to
break concrete cohesion using the crane!
Risk of crane overload.
➤ Use suitable tools such as timber wedges or
a special pry-bar to detach the formwork
from the concrete.
➤ Lift the gang-form to its new location (guide with tag-
lines if necessary).

999764002 - 07/2010 123


The Formwork Experts
Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife

Framax lifting hook Lifting chain


Smaller gang-forms can also be repositioned using the
Framax lifting hook. Doka 4-part chain 3.20m
Rules for when the Framax lifting hook can be for gang-forms
used: up to max. 1600 kg (approx. 15 m2)
● On gang-forms with only one Xsafe plus platform
(no intermediate platform).
● On gang-forms weighing max. 1250 kg (max. area
approx. 12.5 m2)
- e.g. 2.70x4.65m or 3.00x4.05m
● Always use 2 Framax lifting hooks.

PRÜFZ
-

ER
BG

BAU
98160

geprüfte
Sicherheit

➤ Attach the Doka 4-part chain 3.20m to the Xsafe plus


lifting waler.
➤ Hang the remaining chain-lengths back in place.
Follow the directions in the Operating Instruc-
Follow the directions in the Operating Instruc- tions!
tions!

Lifting chain
for gang-forms
over 1600 kg (over 15 m2)
For large gang-forms, a suitably long and strongly-
rated lifting chain must be used.

Required load-carrying capacity (2-part chain):


3500 kg
Required length of chain: 3.80 m
(spread-angle β max. 15°)

Follow the manufacturer's Operating Instruc-


tions!

124 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus

999764002 - 07/2010 125


The Formwork Experts
Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife

Transporting, stacking and storing


Stacking the Xsafe plus platforms Stacking the Xsafe plus platform
extensions 0.60m
Stack of Single folded-
10 Xsafe plus platforms down platform

b c c cc c
a
c
d

g
e

9764-379-01
9764-358-01

9764-359-01

f
b

A b
b ... 22.5 cm
A Hardwood blocking 16cm
c ... 14.0 cm
f ... 131.0 cm
Arrangement of stacks for truck shipments (plan g ... 85.5 cm
view):
f How to arrange them in the stack:
g
9764-360-01

9764-403-01
A

Close-ups showing the stacking stirrup:


Xsafe plus platform
2.70m 2.40m 1.35m
a 269 cm 239 cm 134 cm
b 36.5 cm 36.5 cm 36.5 cm
c 9 x 23 cm 9 x 23 cm 9 x 23 cm B
d 247 cm 247 cm 247 cm
e 126 cm 126 cm 126 cm B
f 290 cm 260 cm 155 cm
9764-403-02
Platforms with side railings: 238 cm
g
Platforms without side railings: 242 cm
A Squared timber 4x4 cm
B Stacking stirrup
Transporting the stacked platforms
The entire stack of platforms can be transported by
crane with a four-part lifting chain.
➤ Guide the four-part lifting chain through the platform-
stack from above.
➤ Attach the four-part lifting chain to the crane hoisting
lugs of the bottom platform.
➤ Raise the platform-stack by crane.

126 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus

Storing the Xsafe plus counter rail-


ings
➤ Fold each Xsafe plus counter railing together and
store it in a stacking pallet.

9764-398-01

999764002 - 07/2010 127


The Formwork Experts
Column formwork User information Framed formwork Framax Xlife

Column formwork
Column formwork

The Framax Xlife universal panels permit flexible


accommodation to column cross-sections of up to
105 cm x 105 cm in 5 cm increments.
☞ Seal off the unused holes in the formwork sheet
of the Universal panels with Framax plugs R
24.5.
By combining panels with heights of 3.30 m, 2.70 m,
1.35 m and 0.90 m, a height grid of 45 cm is possible. Combining the two widths of panel (0.90m
and 1.20m):
Perm. concrete pressure: 90 kN/m2 Large rectangular cross-sections can be eco-
nomically formed by combining the two widths
of panel.

9764-251-01

However, dimensions of 30 cm, 45 cm, 60 cm and


90 cm can also be formed using ordinary Framax
Xlife panels and Framax outside corners (permitted
fresh-concrete pressure: 80 kN/m2).

128 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Column formwork

Design of column formwork


Erecting and striking the formwork
Erecting:
➤ Pre-assemble the formwork-halves flat on the
ground.
➤ Secure the first formwork-half with panel struts
before detaching it from the crane.
➤ Join the second formwork-half to the first half of the
formwork, then detach it from the crane.
Striking:
➤ First attach the formwork-half that is without panel
struts to the crane. Then undo the connection
between the formwork-halves, hoist the second
formwork-half out of the way and set it down flat for
intermediate storage.
➤ Attach the formwork-half that is with panel struts to
the crane. Take out the ground anchors of the panel
struts and reposition this half of the formwork.
9727-248-01

☞ ● To achieve exact plumbing & aligning of the


column formwork, the best arrangement of
the panel struts is as shown above.
● Always attach panel struts to free-standing
formwork halves to prevent them from falling
over.

999764002 - 07/2010 129


The Formwork Experts
Column formwork User information Framed formwork Framax Xlife

Framax Xlife universal panel 0.90m

C D
A
C D
35
30
25
20
15
E 10 B

H
40 45 50 55 60 65 70 75
9727-361-01

Example: Column, 20 x 60 cm

9727-364-01
E Framax frontal triangular ledge

Schedule of materials needed with Universal panels 0.90m


Formwork-half with platform Formwork-half without platform
clamps RU (B)

Universal panels (A)


Universal fix-

Super-plates
Quick-acting

ing bolts (C)

Formwork
Panel struts Panel struts
15.0 (D)

height (H)
3.30m 2.70m 1.35m 0.90m Eurex Eurex
340 540 340 540
60 550 60 550
0.90m 4 8 8 ➀ ➀
1.35m 4 8 8 ➀ ➀
1.80m 8 8 16 16 ➀ ➀
2.25m 4 4 8 16 16 3 2
2.70m 4 16 16 3 2
3.15m 4 8 16 24 24 3 2
3.30m 4 20 20 3 2
3.60m 4 4 8 24 24 3 2
4.05m 4 4 8 24 24 3 2
4.20m 4 4 8 28 28 3 2
4.50m 4 8 16 32 32 3 2
4.65m 4 4 8 28 28 3 2
4.95m 4 4 4 16 32 32 3 2
5.10m 4 8 16 36 36 3 2
5.40m 8 8 32 32 3 2
5.55m 4 4 4 16 36 36 3 2
5.85m 4 4 8 24 40 40 3 2
6.00m 4 4 8 36 36 3 2
6.30m 8 4 16 40 40 3 2
6.45m 4 4 8 24 44 44 3 2
6.60m 8 8 40 40 3 2
6.75m 8 4 16 40 40 3 2
6.90m 4 4 4 16 44 44 3 2
7.20m 8 8 24 48 48 3 2 2 2➁
7.35m 4 4 4 16 44 44 3 2 2 2➁
7.50m 8 4 16 48 48 3 2 2 2➁
7.65m 8 4 4 24 48 48 3 2 2 2➁
7.80m 4 4 8 24 52 52 3 2 2 2➁
7.95m 8 4 16 48 48 3 2 2 2➁
8.10m 12 16 48 48 3 2 2 2➁
The figures in the Table give the number of items
needed.
➀ Site-provided panel bracing.
➁ Eurex 60 550 only needed on free-standing form-
work-halves.

130 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Column formwork

Framax Xlife universal panel 1.20m

C D

H
E

C
D
9764-272-01

Example: Column, 90 x 90 cm A
a ... 10 cm to 105 cm (in 5 cm increments)
E Framax frontal triangular ledge

9764-272-02
Schedule of materials needed with Universal panels 1.20m
Formwork-half with platform Formwork-half without platform
clamps RU (B)

Universal panels (A)


Universal fix-

Super-plates
Quick-acting

ing bolts (C)

Formwork
Panel struts Panel struts
15.0 (D)

height (H)
3.30m 2.70m 1.35m 0.90m Eurex Eurex
340 540 340 540
60 550 60 550
0.90m 4 8 8 ➀ ➀
1.35m 4 8 8 ➀ ➀
1.80m 8 8 16 16 ➀ ➀
2.25m 4 4 8 16 16 3 2
2.70m 4 16 16 3 2
3.15m 4 8 16 24 24 3 2
3.30m 4 20 20 3 2
3.60m 4 4 8 24 24 3 2
4.05m 4 4 8 24 24 3 2
4.20m 4 4 8 28 28 3 2
4.50m 4 8 16 32 32 3 2
4.65m 4 4 8 28 28 3 2
4.95m 4 4 4 16 32 32 3 2
5.10m 4 8 16 36 36 3 2
5.40m 8 8 32 32 3 2
5.55m ➂ 4 4 4 16 36 36 3 2
5.85m ➂ 4 4 8 24 40 40 3 2
6.00m ➂ 4 4 8 36 36 3 2
6.30m ➂ 8 4 16 40 40 3 2
6.45m ➂ 4 4 8 24 44 44 3 2
6.60m ➂ 8 8 40 40 3 2 2 2➁
6.75m ➂ 8 4 16 40 40 3 2 2 2➁
6.90m ➂ 4 4 4 16 44 44 3 2 2 2➁
7.20m ➂ 8 8 24 48 48 3 2 2 2➁
7.35m ➂ 4 4 4 16 44 44 3 2 2 2➁
7.50m ➂ 8 4 16 48 48 3 2 2 2➁
7.65m ➂ 8 4 4 24 48 48 3 2 2 2➁
7.80m ➂ 4 4 8 24 52 52 3 2 2 2➁
7.95m ➂ 8 4 16 48 48 3 2 2 2➁
8.10m ➂ 12 16 48 48 3 2 2 2➁
The figures in the Table give the number of items ➂ Formwork-halves with a column formwork platform
needed. must be separated before being lifted (max. formwork
➀ Site-provided panel bracing. height when lifting a formwork-half assembled from
➁ Eurex 60 550 only needed on free-standing form- Universal panels 1.20m and including an attached Col-
work-halves. umn formwork platform 150/90cm: 5.40 m).

999764002 - 07/2010 131


The Formwork Experts
Column formwork User information Framed formwork Framax Xlife

with Framax outside corners and Framax Xlife panels


Dimensions of 30 cm, 45 cm, 60 cm and 90 cm can
also be formed using Framax outside corners and Schedule of materials
ordinary Framax Xlife panels.

Permitted fresh-concrete pressure: 80 kN/m2

H
B
D
9727-366-01

A
A Framax Xlife panel (max. 60cm)

9727-365-01
B Framax outside corner
C Framax quick-acting clamp RU
D Triangular ledge Example: Framax outside corners 2.70m with Framax Xlife panels
0.45x2.70m

☞ For columns with 90 cm cross-sections, wedge


bolts and tensioning wedges must be used
instead of the quick-acting clamps.
Height of
panel (H)
Framax Xlife panel (A)
3.30m 2.70m 1.35m
Framax outside corner (B)
3.30m 2.70m 1.35m
1.35m 4 4

☞ Do not oil or grease wedge-clamped joins. 2.70m


3.30m 4
4
4
4

Framax wedge bolt RA 7.5 Quick-acting clamp RU


Height of or
Permitted tensile force in the cross borehole of the panel (H) Wedge bolt with tensioning wedge
Framax Xlife panel: 25.0 kN (C)
1.35m 16
2.70m 32
3.30m 40
B
Table gives number of items needed

C
A
D
9727-367-01

A Framax Xlife panel 0.90m


B Framax outside corner
C Framax wedge bolt RA 7.5
D Framax tensioning wedge R

132 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Column formwork

Doka column formwork platform 150/90cm


Product description Transporting, stacking and storing
The Doka column-formwork platforms are pre-assem-
bled and are easy to transport and store in the folded-
A down position - it is not possible for them to slide side-
ways.

Stack of Single folded-


7 column formwork platforms down platform
a
C
B

c d
D

c
cm

c
150 90

b
cm a

c
9719-203-01 E

c
c c

e
A Rear railing 9727-387-01 9727-381-01

B Side railing
a ... 183 cm
C Rear hoisting point b ... 225 cm
D Safety hook (blue) = front hoisting point c... 28.6 cm
d... 24.8 cm
E Extra hoisting point (red) in parked position
e... 53 cm

Permitted service load: 1.5 kN/m2 (150 kg/m2) Basic design concept
Load Class 2 to EN 12811-1:2003 ➤ Tip up the side railings.

The main features:


● This pre-assembled, ready-to-use platform ensures
convenient and safe working on column formworks.
It can be used on columns of any cross-section.
- with Framax Xlife: 25x25cm to 105x105cm
- with Alu-Framax Xlife: from 25x25 to 60x60cm
● The slinging points recessed into the decking make
it a quick and easy job to lift the platform by crane.
Only one column formwork platform can be used on
each column!
● Because the platform can be re-suspended so
quickly, it can "migrate" from one formwork to the The railings are locked in place automatically.
next during concreting. This means that one platform ➤ Tip up the rear railings.
is sufficient to serve several column formworks.
● The practical swing-out side railings make it easy to
get on or off the platform. Both the side railings can
be fixed in either the open or closed position.

The railings are locked in place automatically.


The column-formwork platform is now ready for use.

Note:
When folding the platform back down, first fold down
the rear railings, and then the side ones.

999764002 - 07/2010 133


The Formwork Experts
Column formwork User information Framed formwork Framax Xlife

➤ After the column formwork platform has been hung


Moving the platform into place on the formwork, detach the four-part lift-
ing tackle.
➤ Attach the crane to the locations shown.
D

C
C

D
C

D 9727-384-01
D

The safety hook (D) drops down into its starting posi-
9744-207-01 tion and automatically secures the platform against
being accidentally lifted out.
C Rear crane suspension point
➤ When the platform is lifted, the lifting chain acts on
D Front crane suspension point
the safety hook (D) and the platform is automatically
unlocked.
Red extra crane suspension point in "parked"
position.

➤ Hang the column formwork platform into place on the


formwork. D

9727-383-01

9727-385-01

Suspending the platform exactly in position is


made much easier when guide-cables are
used.

134 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Column formwork

➤ Use additional panel struts to secure the formwork-


Moving the formwork and the plat- half that has no platform mounted on it.
form in one piece ➤ Attach the crane to the locations shown.
To save crane time, the Doka column formwork plat-
form can also be repositioned together with the form-
work:
C
➤ Only ever lift and reposition one formwork- C

half at a time.
➤ Max. heights of formwork that can be reposi- C

tioned together with the platform:


- 8.10 m (Universal panels 0.90m)
- 5.40 m (Universal panels 1.20m) E E

➤ Hang the platform into place on the formwork (pro-


ceed as in "Moving the platform").
9744-208-01
➤ Move the extra crane hoisting point (E) from the
parked position to the "in-use" position. Right posi- C Rear crane suspension point
tion = inclined forward towards formwork. E Extra crane suspension point

9727-275-01

➤ Fix the extra crane hoisting point with the slide bolt
(F) on the underside of the platform.

9727-389-01

The platform can stay attached to the formwork


9727-277-01

throughout this entire operation.

Separating the platform from the formwork


Make sure that the slide bolt latches in in the ➤ Fix the slide bolt (F) back in the rear position and
frontmost position. move the extra crane hoisting point into the "parked"
position.
➤ Attach the crane to the locations shown in "Moving
the platform".

999764002 - 07/2010 135


The Formwork Experts
Column formwork User information Framed formwork Framax Xlife

Instructions for Assembly and Use with ladder system


Combined with the Column formwork platform
150/90cm, the Ladder system XS provides a safe and Items needed
reliable way of climbing up and down column form-
works: Formwork-half Formwork-half
● when attaching/detaching the formwork-halves with platform without platform
● when opening/closing the formwork-halves

>3.60-5.70 m

>5.70-8.10 m

>3.00-5.10 m

>5.10-7.40 m

>7.40-8.10 m
2.70-3.60 m

2.70-3.00 m
Platform + ladder
● when placing reinforcing cages
● during pouring

Note: Connector XS col-


The Ladder system XS must be implemented in such a umn formwork 1 1 1
platform
way that all national regulations are complied with.
Connector XS
Framax/Alu-
1 1 2 2 2 3 3
Framax
WARNING
➤ The Ladders XS may only be used as part of Framax universal
1 1 2 2 2 3 3
fixing bolt 10-16cm
the XS system, and must NOT be used sep-
Super plate 15.0 1 1 2 2 2 3 3
arately (as "lean-to" ladders).
System ladder
1 1 1 1 1
XS 4.40m
Ladder extension
1 2 1 2 1 2
XS 2.30m

Formwork-half Formwork-half
with platform without platform

>5.40-6.60 m

>6.60-7.80 m

>7.80-8.10 m

>6.75-7.95 m

>7.95-8.10 m
5.00-5.40 m

5.00-5.55 m

5.55-6.75 m
Ladder cage

Ladder cage exit


1 1 1 1
XS
Ladder cage XS
2 3 4 5 2 3 4 5
1.00m

Tr625-200-01

136 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Column formwork

➤ Align the Connector XS Framax/Alu-Framax to the


Preparing the formwork-halves ladder and fasten it in the bottom anchoring profile
with a Framax universal fixing bolt 10-16cm and a

☞ Important note:
➤ Make sure that the panels are correctly posi-
Super-plate 15.0.

tioned towards one another.


Tr625-215-01

B
A
➤ Pre-assemble the formwork-halves flat on the Tr625-209-01
C
ground.

Formwork-half without column formwork plat-


form
Mount the ladder system to the horizontal half of A Connector XS Framax/Alu-Framax
the formwork. B Framax universal fixing bolt 10-16cm
➤ Fasten the "Connector XS Framax/Alu-Framax" in C Super-plate 15.0
the top anchoring profile with a Framax universal fix-
ing bolt 10-16cm and a Super-plate 15.0.
➤ For formwork heights above 5.10 m, an extra Con-
➤ Bolt the ladder to the XS connector in the front posi- nector XS Framax/Alu-Framax must be fitted
tion, using the push-in bolt. Secure the push-in bolt approx. half-way up the column, in the same way.
with a linch pin.
This extra connector prevents the ladder swaying
when site crew climb up or down it.
C ➤ Pull out the push-in bolt, pivot the two safety hooks
A out of the way, and insert the ladder.
a
➤ Close the safety hooks, re-insert the push-in bolt and
secure it with a linch pin.
B

F
E
Tr625-212-01

F
D

- in the front position (a)


A Connector XS Framax/Alu-Framax b
a E
B Framax universal fixing bolt 10-16cm Tr625-205-01

C Super-plate 15.0
– in the front position (a) for one single ladder
D Ladder – in the rear position (b) in the telescoping zone (for 2 ladders)
E Push-in bolt E Push-in bolt
F Safety hooks

For more information on attaching the ladder and on


the ladder cage, see the section headed "Ladder sys-
tem".

Formwork-half with Column formwork plat-


form
The Column formwork platform and ladder system are
mounted to the column formwork when this is in the
upright.

999764002 - 07/2010 137


The Formwork Experts
Column formwork User information Framed formwork Framax Xlife

Pre-assembly Erecting the formwork


➤ Pre-assemble the Ladder system XS and the Col- ➤ Use the crane to lift the first formwork-half (without
umn formwork platform 150/90cm flat on the ground, the column formwork platform) into the upright.
and hoist them onto the upright half of the formwork
using the Doka 4-part chain 3.20m. (Shorten the 2
lengths of chain nearest the entry-point by removing
approx. five chain-links!)

A E
Tr625-201-01

G1

F
B
F D
F

9764-263-01

A Doka column formwork platform 150/90cm


B System ladder XS 4.40m ➤ Attach two panel struts to this formwork-half to pre-
vent it from falling over (see "Plumbing accessories"
C Ladder extension XS 2.30m
for details of how to attach the panel struts). Do not
D Connector XS column formwork platform
detach it from the crane until the panel struts are
E Ladder cage exit XS
attached.
F Ladder cage XS 1.00m
G Doka 4-part chain 3.20m
G1 shortened lengths of chain

➤ Fasten the "Connector XS column formwork plat-


form" to the Doka column formwork platform
150/90cm, using the screws, bolts etc. supplied.
➤ Place the System ladder XS 4.40m onto the Connec-
tor XS, with the hooking brackets facing downwards.
➤ Insert the push-in bolt into the rung that is suitable for
the height of the column, and twist to secure.
Tr625-203-01

A c

B
H
b

a ... Hole for a column height of 2.70 m


b ... Hole for a column height of 3.00 m
c ... Hole for a column height > 3.30 m
d ... Extra hole for special applications
A Doka column formwork platform 150/90cm
B System ladder XS 4.40m
D Connector XS column formwork platform
H Push-in bolt

138 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Column formwork

Join the formwork-halves together ➤ Mount the bottom "Connector XS Framax/Alu-


Framax" as shown in "Formwork-half without column
➤ Use the crane to lift the second half of the formwork
formwork platform".
into the upright.
➤ For formwork heights above 5.70 m, an extra Con-
nector XS Framax/Alu-Framax must be fitted
approx. half-way up the column, in the same way.
This extra connector prevents the ladder swaying
when site crew climb up or down it.
➤ Hang the prepared column formwork platform, com-
plete with the ladder, into place on the column form-
work.

9764-264-01

➤ Close the formwork-halves.


➤ Attach three panel struts to this formwork-half to pre-
vent it from falling over (see "Plumbing accessories"
for details of how to attach the panel struts"). Do not
detach it from the crane until the panel struts are
attached.
9764-265-01

➤ Fix the ladder in the Connectors XS Framax/Alu-


Framax.
➤ After the column formwork platform has been hung
into place on the formwork, detach the four-part lift-
ing tackle.

999764002 - 07/2010 139


The Formwork Experts
Column formwork User information Framed formwork Framax Xlife

Second formwork-half
Stripping and repositioning the ➤ Attach the crane suspension tackle to the shored
formwork (i.e. still standing) formwork-half.
➤ Undo the panel-strut anchorages from the ground.
First formwork-half
➤ Set down the crane-held half of the formwork ready
➤ Attach the crane suspension tackle to the formwork- for cleaning, and secure it so that it cannot fall over.
half on which the Column formwork platform is
mounted.
➤ Undo the panel-strut anchorages from the ground.
➤ Undo the connectors from the second half of the
formwork and separate the two formwork-halves.

CAUTION
➤ When stripping the formwork, never use the
crane to break concrete cohesion. Use suit-
able tools such as timber wedges or a spe-
cial pry-bar.
➤ Set down the crane-held half of the formwork ready
for cleaning, and secure it so that it cannot fall over.

9764-266-01

See "Lifting the formwork and platform in one piece" for


details of how to lift and reposition the formwork-half
complete with the platform.

140 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Circular formwork

Circular formwork
Circular formwork

The quick way to form "in the round" - the Framax all accessories such as panel struts and pouring plat-
circular forming plates will get your framed form- forms from the Framax Xlife range.
work "around" any curve! This makes circular forming of curved concrete struc-
With the Framax circular forming plates and the panels tures with Framax circular forming plates universal,
of the Framax Xlife framed formwork system, "circular" economical and fast.
(i.e. polygonal) structures can be formed.
A particularly cost-cutting factor in practice is the fact Perm. concrete pressure: 50 kN/m2
that you can use your existing Framax Xlife panels and

9727-250-01

999764002 - 07/2010 141


The Formwork Experts
Circular formwork User information Framed formwork Framax Xlife

Design of the circular formwork


By combining the Framax circular forming plates with
the Framax Xlife panels, round structures - of any Framax circular forming plates
radius - can be formed.

☞ Minimum inside radius: 1.80 m

In the same way as with the wall formwork, all that is


Heights
2.70 m 1.35 m a
Widths

needed to connect the Framax circular forming plates


to the Framax Xlife panels is the Quick-acting clamp
RU - and a blow of the hammer. 0.20 m

E 9727-432-01

A b

B 0.25 m

9727-433-01

0.30 m

9727-435-01 9727-469-01 9727-434-01

D
a ... 20 cm, b ... 25 cm, c ... 30 cm
Using the different widths of circular forming plate:
● 0.20 m
- Inside circular forming plate
- Outside circular forming plate (for length adjust-
ment)
9727-247-01

● 0.25 m
- Outside circular forming plate
● 0.30 m
A Framax circular forming plate
- Outside circular forming plate
B Framax steel waling RD 0.40m
C Framax quick-acting clamp RU
D Angle anchor plate 12/18 with Wing nut 15.0
E Framax Xlife panel

142 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Circular formwork

Example of formwork
● Type of structure: Circular tank
● Inside radius of structure: 3.00 m
● Wall thickness: 0.20 m

25 20
25
25 25

25 25

20 20 20
20 20 25
25
20 A 20
D

20 20 25
25

20 20

20 25
20 20

25 20 20 25

20 20
25 20

20 20

25 25
20 20

20 20
25 25
20 20
20 20
25 20 20 25

25 25
B
20 9727-436-01 25
25 25
C

Simplified representation, without details of form-ties or panel struts.


A Framax circular forming plate 0.20m (for the inside formwork)
B Framax circular forming plate 0.25m (for the outside formwork)
C Framax circular forming plate 0.20m (for length adjustment, dis-
tribute evenly around circumference)
D Framax Xlife panel 0.45m (Note: same-sized panels are always
used both inside and out.)

999764002 - 07/2010 143


The Formwork Experts
Circular formwork User information Framed formwork Framax Xlife

Tying the circular forming plates Closing the full-circle formwork


The remaining areas for closing a full circle can be
F formed in a number of different ways.

a ☞ Around the perimeter, use panels of equal


width wherever possible.
● In order for the load transferred via the steel
E waling RD 0.40 m to be as uniform as possi-
ble, adjacent panels may not have bigger
width differences than those of the standard
G width grid.
● This also applies to transition zones to
straight walls, and to stop-ends.

H
☞ With circular formwork, it is particularly impor-
tant to ensure uniform pouring.

Closure with Framax Xlife panel


C
B
A

9727-437-01

a ... maximum tie-rod displacement = ± 2.5 cm A


B
A Tie-rod 15.0mm 9727-439-01
C
B Wing nut 15.0
C Angle anchor plate 12/18 A Framax Xlife panel e.g. 0.45m
D Framax circular forming plate B Framax Xlife panel e.g. 0.60m
E Turnbuckle C Framax Xlife panel e.g. 0.90m
F Steel waling RD 0.40m
G Quick-acting clamp RU
H Framax Xlife panel Closures with wedged timbers


A
If the tie-rod displacement is any bigger than B D
this, move up to the next size of circular forming
plate.

When adjusting the Framax circular forming


plates, ensure that the top and bottom turn-
buckle are turned uniformly!

Close-up view showing fixing of steel waling RD 9727-438-01


C
0.40m:
A Wedged timber
B Framax multi-function clamp
B C Angle anchor plate 12/18 + Wing nut 15.0
A
D Framax Xlife panel

C
9727-440-01

A Steel waling RD 0.40m


B Support and retainer for steel waling RD 0.40m
C Framax circular forming plate

144 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Circular formwork

Determining the max. panel width


Radius segment diagram for the var-
ious widths of panel
The radius segment diagram is for determining the
max. panel width as a function of the radius and the
permitted deviations from the circular arc.

135
4

A
Segment (deviation from circular arc) [cm]

90

B
2

60
45
1

30
9727-100

0
0 2 4 6 8 10 12 14 16 18 20
Radius [m]
A Minimum wall thickness = 20 cm
B Minimum wall thickness = 15 cm

Example:
A ● Radius: 6.0 m
● Permitted deviation from circular arc: 1.0 cm
a => Max. panel width: 60 cm

b
9731-204-01
C
B
a ... Outside segment dimension
b ... Inside segment dimension
A Ideal circular arc (outside radius)
B Ideal circular arc (inside radius)
C Framax Xlife panel

999764002 - 07/2010 145


The Formwork Experts
Circular formwork User information Framed formwork Framax Xlife

Determining the best distribution of the panels


Example

Key data of structure:


Inside radius [cm]: 580

Outside radius [cm]: 600

Permitted deviation from circular arc [cm]: 1.0

Length of concreting section [cm]: 911 (1/4 of the inside circumference)

Width of panel:
● Determine the max. panel width in the radius segment diagram, with reference to the radius
Panel width = 60 cm
of the structure and the permitted deviation from the circular arc.

Width of circular forming plates for inside formwork:


● As a general rule, use the Circular forming plate 0.20m with the inside formwork. Width of circular forming plate = 20 cm

Number of circular forming plates and panels for inside formwork:


● ( Length of concreting section - panel width ) ÷ ( Panel width + 20 ) = ... ( 911 - 60 ) / ( 60 + 20 ) = 10.64

● Number of circular forming plates = Rounded-up result Number of circular forming plates = 11

● Number of panels = Number of circular forming plates + 1 Number of panels = 12

Widths of circular forming plates, and numbers needed for outside formwork:
● ( Outside radius ÷ inside radius ) · ( Panel width + 20 ) - Panel width = ... ( 600 ÷ 580 ) · ( 60 + 20 ) - 60 = 22.76 cm
Width of "Type A" Circular forming plate =
● Select the next smaller Circular forming plate to be the "Type A" Circular forming plate.
20 cm
● Calculate the difference. Difference = ( 22.76 cm - 20 cm ) = 2.76 cm

● Number of Circular forming plates · ( 1 - ( Difference ÷ 5 ) ) = ... 11 · ( 1 - ( 2.76 ÷ 5 ) ) = 4.93


Number of "Type A" Circular forming plates
● Number of "Type A" Circular forming plates = Rounded-up result
=5
● Number of "Type B" Circular forming plates = Number of Circular forming plates - number of Number of "Type B" Circular forming plates
"Type A" Circular forming plates = ... = 11 - 5 = 6
Width of "Type B" Circular forming plate =
● Select the next larger Circular forming plate to be the "Type B" Circular forming plate.
25 cm

146 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Circular formwork

Erecting and plumbing / Pouring platform / Resetting


Erecting and plumbing
Panel struts ensure that the formwork remains stable
against wind loads, and make it easier to plumb and
align the formwork.

Resetting
Thanks to the spindle-lock, the formwork can be moved
with the Framax lifting hook (A) even when assem-
9727-251-01

bled in a curved configuration.

☞ Important note:
The formwork panels must be held stable in
every phase of the construction work!
Please observe all applicable safety regula-
tions!
For more information, please see "Plumbing accesso- A
ries".
9727-349-01

Pouring platform
The Framax brackets 90 (A) can be used to make a
universal pouring scaffold.
☞ ● The maximum size of the unit for resetting
will depend - among other things - on the
radius that has been set.
● When resetting large gang-forms, ensure
that these are sufficiently stiffened.
● Prevent oblique pull, by using long transfer
cables (spread-angle β: max. 30°).
● Check that the slip-out guard of the Framax
lifting hook has engaged!
For more information, see "Resetting by crane".
Follow the directions in the Operating Instruc-
tions!
A
9727-442-01

For more information, please see "Pouring platforms


with single brackets".

999764002 - 07/2010 147


The Formwork Experts
Circular formwork User information Framed formwork Framax Xlife

148 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Foundation formwork

Foundation formwork
Foundation formwork

The Framax Xlife panels can also be used for foun- acting clamps and a blow with the hammer are all it
dations. takes to join the panels. Length closures and corners
This is particularly advantageous where it is intended to are solved just as simply as in "normal" walls. A range
continue forming (i.e. the walls) using the same panels. of practical accessories makes the work very much
Foundations can quickly be formed with any of the pan- easier.
els, with the panels either upright or horizontal. Quick-

9727-269-01

999764002 - 07/2010 149


The Formwork Experts
Foundation formwork User information Framed formwork Framax Xlife

Design of the foundation formwork


Horizontal panels For pour heights of up to 0.90 m
With panels of up to 0.90 m in width, the foundation
Tying the panels clamp allows you to tie the panels above the concrete.
● at top: with tie-rod 15.0mm and super plate 15.0 Foundation clamps
● at bottom: with Framax foundation clamp and Doka 2 per panel
perforated tape
In this way, all widths of wall can be formed, within a 5 Panel 0.90x2.70m
cm grid.
A
B

A C

B D
9727-207-01
9727-369-01
A Framax foundation clamp
B Doka perforated tape 50x2.0mm 25m (expendable)
B C

The permitted load for a tie-point with the Framax


A E
foundation clamp and the Doka perforated tape is
12 kN.
D

Doka perforated tape 50x2.0mm 25m


9727-370-01
a b
A Framax foundation clamp
B Tie-rod 15.0mm
b

C Super plate 15.0


9731-224-01 Z
D Doka perforated tape
a ... 18 mm
E Wooden spacer
b ... 50 mm
Z ... Length cut off roll: Wall thickness + 40 cm
Panel 0.45x2.70m + 0.30x2.70m

9727-372-01

150 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Foundation formwork

Max. pour height 1.20 m


The foundation clamps are fixed in the continuous
hardware slot integrated in the waling profiles of the
panels 1.35x2.70 m, using the Framax clamping bolt
4-8cm.
The panels are anchored across the top by the Framax
anchoring bracket.

Foundation clamp Anchoring bracket


Panel 2.70m 3 2
Panel 3.30m 4 2

Panel 1.35x2.70m
E C

B
C

9727-374-01

B
G
A
a

9727-375-01

a ... max. 120 cm


A Framax foundation clamp
B Framax clamping bolt 4-8cm
C Super-plate 15.0
D Doka perforated tape
E Framax anchoring bracket
F Tie-rod 15.0mm
G Wooden spacer

999764002 - 07/2010 151


The Formwork Experts
Foundation formwork User information Framed formwork Framax Xlife

Horizontal panels in confined exca- Upright 1.35 m high panels


vation trenches In the example below, one form-tie is sufficient for the
height shown.
The use of the Framax anchoring bracket for the top
tie has the following effects:
● Tie-rod is held above panel (not in the concrete) D A
● Form-tie spacings are freely selectable
B
Framax anchoring bracket C

B C A

9727-376-01

D
9727-208-01
A
A Framax anchoring bracket
B Tie-rod 15.0mm
C Super plate 15.0
B C

Anchoring brackets
2 per panel

Framax anchoring bracket:


9727-377-01
Permitted capacity: 15 kN
A Framax Xlife panel 1.35x1.35m
B Tie-rod 15.0mm
To prevent soiling of the tie-rods placed across
C Super-plate 15.0
the top of the concrete, we recommend using
Plastic tubes 22mm. D Wooden spacer

In very narrow trenches, the bottom tie can be replaced


by horizontal bracing. ☞ Be sure to fit the wooden spacers exactly as
shown!

A
B

C
D

9727-378-01

A Framax anchoring bracket


B Tie-rod 15.0mm
C Super plate 15.0
D Wooden spacer
E Horizontal bracing

152 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Foundation formwork

Shoring the panel


With the aid of a connecting timber and an in-place tim-
ber brace, you can shore the panels so that they stand
firmly.

Connecting timber
A

B
9727-380-01

A
B
C

9727-379-01

A Connecting timber
B Framax wedge clamp
C Timber brace

999764002 - 07/2010 153


The Formwork Experts
General remarks User information Framed formwork Framax Xlife

Using as downturned-beam formwork


General remarks

Using anchoring brackets for the top and bottom


ties has the following effects:
● The tie-points are above/below the panel –
no ties in the concrete
● Form-tie spacings are freely selectable

Number of anchoring brackets per 2.70m length of


panel:
Downturned beam height
Up to 90 cm Up to 135 cm
Top anchoring brackets 2 2
Bottom anchoring brackets 2 3

Framax anchoring bracket:


Permitted capacity: 15 kN

Example with 0.90x2.70m panel


B C D E

H
9764-289-01

A Framax Xlife panel 0.90x2.70m


B Framax anchoring bracket
C Tie-rod 15.0mm
D Super-plate 15.0
E Wooden spacer
F Formwork sheet
G Doka beam H20
H Load-bearing tower (e.g. Staxo 100)

154 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife General remarks

Alu-Framax Xlife in conjunction with Framax Xlife


Alu-Framax Xlife (man-handled)
On complicated layouts or where no crane is availa-
ble, Alu-Framax Xlife is the ideal way to carry on form-
ing by hand.

9727-252-01
9731-334-01

Framax Xlife (crane-handled, for


large areas)
The Doka framed formwork Framax Xlife is the ideal
framed formwork for large-area forming using the
crane.

Combining Framax Xlife with Alu-Framax Xlife makes it


possible to divide up the work into areas for crane-han-
dled and man-handled forms, facilitating scheduling
and the work sequence on the site.

Where to place the form-ties:


When you place an Alu-Framax Xlife panel next to a
Framax Xlife panel, always place the form-tie in the
Framax Xlife panel!

☞ When Framax Xlife and Alu-Framax Xlife pan-


els are used in conjunction with one another,
the structural-design data specified in the User
Information booklet "Doka framed formwork
Alu-Framax Xlife" must be followed.
9727-253-01

999764002 - 07/2010 155


The Formwork Experts
General remarks User information Framed formwork Framax Xlife

Framax Xlife in conjunction with . . .


Doka climbing formwork MF Doka automatic climbing formwork
The Doka climbing formwork MF proves its versatility With their modular design concept, these crane-inde-
on all tall structures. The formwork and climbing scaf- pendent automatic climbing formwork systems provide
fold are linked together as a single unit which can be an efficient solution for every type of structure.
repositioned in one single crane cycle. The formwork and climbing scaffold are linked together
as a single unit which can be lifted and reset hydrauli-
cally.

E
B

C
9727-446-01

A Climbing bracket MF240


9727-447-01
B Travelling unit MF
C Suspended platform MF75 5.00m
Follow the directions in the relevant User Infor-
D Framax bracket 90
mation booklet!
E Framax Xlife panel

Follow the directions in the "Climbing formwork


MF" User Information!

156 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife General remarks

Doka folding platforms Supporting construction frame Universal F


The high capacity of these working and safety scaffolds
means that the formwork can safely be stood on the
folding platforms.
Adding a few standard parts converts a working plat- E

form into a climbing formwork unit which can be shifted


as a complete form and access-platform in one single
operation.
This makes work at great heights faster and more effi-
cient. A

C C

B
B
D
D

A
9727-448-01

9727-445-01

A Supporting construction frame Universal F 4.50m


B Attachable frame F 1.50m
A Doka folding platform C Bracing
B Panel strut D Tension anchoring
C Framax pouring platform E Framax Xlife panel
D Framax Xlife panel

Follow the directions in the "Folding platform K" "Variabel" supporting construction frame
and "Climbing formwork K" User Information
booklets!

F
Doka supporting construction
frames
The Doka supporting construction frame Universal A C
F or Doka supporting construction frame Variabel
also enable the sturdy Framax Xlife panels to be used E D B
as single-sided wall formwork.

9727-444-01

A Waling WU14 for supporting construction frame


B Multi-purpose waling WS10 Top50 2.00m
C Spindle strut 12 3.00m
D Bracing
E Tension anchoring
F Framax Xlife panel

Follow the directions in the “Doka supporting


construction frames” User Information!

999764002 - 07/2010 157


The Formwork Experts
General remarks User information Framed formwork Framax Xlife

158 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife General remarks

Utilising self-compacting concrete


Framax Xlife universal panel SCC Used as a stop-end panel Used as a wall panel
0.90x2.70m
The Framax Xlife universal panel SCC makes it possi-
ble to place self-compacting concrete. The concrete is
pumped in through the built-in connection point and
forced upward under pressure.
90
17.5

57.5
100.0

155.0

270
35.0
100.0

TR527-200-01 TR527-200-01

Integral connection point for the pump hose


57.5
50.0
17.5

9764-245-01
52.3

Dimensions in cm
Otherwise, the panel has the same dimensions and functions as the
Framax Xlife universal panel 0.90x2.70m.
TR527-200-01

Advantages:
● Concrete is placed from below
● No vibrating needed
● Walls can be poured up against existing floor-slabs
● Little or no soiling of the formwork
● Only a small number of pouring platforms are
needed
● Can be used both as a wall-formwork and stop-end
panel

Follow the directions in the "Framax universal


panel SCC 0.90x2.70m" Method Statement!

☞ For more information, please contact your Doka


technician.

999764002 - 07/2010 159


The Formwork Experts
General remarks User information Framed formwork Framax Xlife

Cleaning and care of your equipment


The high-grade powder-coating of the frame and the
special coating of the Xlife sheet greatly reduce the Cleaning equipment
amount of cleaning needed.
High-pressure spray cleaner
Cleaning The special coating of the Xlife sheet also makes it pos-
Immediately after pouring sible for the sheet to be cleaned with a high-pressure
spray cleaner.
➤ Remove any blobs of concrete from the back-face of
the formwork, using water (without any added sand).
Immediately after striking the formwork
➤ Clean the formwork with a high-pressure spray
cleaner and a scraper.
Cleaning high formwork:
Provide a service tower at a suitable cleaning
location.
● Wheel-around scaffold DF
(up to a formwork height of 4.20 m)
● Doka mobile scaffold tower Z
(up to a formwork height of 6.70 m)
● Load-bearing tower Staxo 40
(for formwork of over 6.70 m in height) 9764-278-01

Observe the following points:


● Appliance pressure rating: 200 to max. 300 bar
● Keep the water-jet the correct distance from the
formwork, and move it at the right speed:
- The higher the pressure, the further away from the
formwork you must keep the jet and the faster you
must move it across the surface.
● Make only moderate use of the jet around the sili-
cone sealing strip:
- If the pressure is too high, this will damage the sil-
icone sealing strip.
- Do not aim the jet at one place for too long.

9764-399-01

160 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife General remarks

Concrete scraper Care


For removing any concrete remnants, we recommend
using a Double scraper Xlife and a spatula. ● No hammer-blows to the frame profiles

9727-013

● Do not use nails on the formwork that are longer than


60 mm
9727-015

Functional description:
A

9727-012

A max. l=60 mm

Tr741-200-02 ● Never push over panels or allow them to fall

A B

Tr741-200-01

A Blade for dealing with heavy soiling


9727-468-01
B Blade for dealing with slight soiling
● Only stack panel gangs on top of one another with
Note: timber battens (A) between each layer.
Do not use any pointed or sharp objects, wire brushes,
rotating grinding disks or pan scourers. A

9764-243-01

This prevents the formwork sheets from being dam-


aged by the connector components.
Release agents
Before every pour
➤ Apply release agent to the formwork sheet and the
end faces extremely thinly, evenly and in a contin-
uous layer (make sure there are no traces of
release-agent running down the formwork sheet)!
Applying too much release agent will spoil the con-
crete finish.
To determine the right dosage and to make
sure that you are using the agent correctly, test
it on less important parts of the structure first.

999764002 - 07/2010 161


The Formwork Experts
General remarks User information Framed formwork Framax Xlife

Formwork planning with Tipos


Tipos-Doka helps you to form even Always the right quantities of form-
more efficiently work and accessories
Tipos has been developed to assist you in planning
the use of your Doka formwork. For wall formwork,
floor formwork and platforms, it puts the same
tools into your hands that we at Doka use ourselves
for formwork planning.

Easy to use, fast and accurate


results
You can import the automatically generated piece-lists into many
The easy-to-use interface makes for very fast working. other programs for further processing.
From when you input your layout (with the "Schal- Formwork components and accessories that have to be
Igel"® on-screen assistant), all the way through to organised at short notice, or replaced by improvisation,
when you manually put the finishing touches to the are the ones that cost the most. This is why Tipos-Doka
formwork solution the program gives you. All this saves offers complete piece-lists that leave no room for
time - yours. improvisation. Planning with Tipos-Doka eliminates
The program contains a large number of templates costs before they have a chance to even arise. And
from formwork practice, so you can be sure of always your depot can make the best possible use of its stocks.
getting the optimum technical and economical solution
to your formwork task. This makes for greater opera-
tional reliability, and cuts costs.
You can get to work right away with the piece-lists,
plans, views, sections and perspective drawings that
the program gives you. Operational reliability is also
enhanced by the high level of detail of the plans.
Among other things, Tipos-Doka plans the following
with Framax Xlife:
● Distribution of the framed formwork panels
● Any vertically stacked configurations that are
needed
● Closures and accessories
● Pouring platforms, safety railings etc.

Drawings of formwork and platforms really can be this detailed! Both


for the layout and for spatial representations, Tipos-Doka sets an
impressive new standard of visual presentation.

162 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife General remarks

Doka service offerings


Doka Reconditioning Service Doka customer training
So that your formwork is in "top form" for its Formwork training pays
next assignment Forming operations account for the lion’s share of
Inspecting, cleaning and maintaining your Doka framed labour costs on concrete construction sites. Modern
formwork - all tasks that the Doka Reconditioning Serv- formwork equipment helps to rationalise operations. By
ice will be pleased to take off your hands. Its highly improving the overall construction sequence at the
qualified staff and special equipment will quickly get same time, however, further very worthwhile gains in
your formwork back in top form - quickly and economi- efficiency can be achieved.
cally. This requires not only better equipment, but also
The advantage for you: You always have formwork greater skill in making optimum use of this equipment.
that is ready for use, and also extend the service life Doka can help here, with its specialist training pro-
of your equipment. gramme - to help each and every member of the team
What's more: It is only with well-maintained formwork do his bit towards boosting efficiency and lowering
that you will achieve the desired quality of concrete sur- costs.
face. Doka customer training events also look at the form-
In our modern plants, your formwork will be carefully work equipment and handling methods that are needed
cleaned using energy-saving and environmentally in order to achieve optimum safety - knowledge and
sound technology. awareness which can only enhance workplace safety
on the site.
The panels are then inspected for damage and dimen-
sional accuracy and overhauled where necessary. Any You’ll find the Doka training programme well worth
damaged form-facing is repaired, or - if necessary - looking into.
replaced. Your nearest Doka branch will be pleased to tell
you more about Doka's various training offerings.

999764002 - 07/2010 163


The Formwork Experts
Component overview User information Framed formwork Framax Xlife

[kg] Article n° [kg] Article n°


Component
Doka
Framed
Wall
formwork
Systems
overview
Framax Xlife

Framax Xlife panel 1.35x2.70m 210.0 588100500 Framax Xlife panel 2.70x2.70m 416.0 588109500
Framax Xlife panel 0.90x2.70m 126.5 588102500 Framax Xlife-Element 2,70x2,70m
Framax Xlife panel 0.60x2.70m 91.5 588104500 Galvanised
Framax Xlife panel 0.45x2.70m 77.7 588106500
Framax Xlife panel 0.30x2.70m 61.5 588108500
Framax Xlife panel 1.35x1.35m 106.3 588110500
Framax Xlife panel 0.90x1.35m 68.5 588112500
Framax Xlife panel 0.60x1.35m 50.5 588114500
Framax Xlife panel 0.45x1.35m 41.0 588116500
Framax Xlife panel 0.30x1.35m 31.8 588118500
Framax Xlife panel 1.35x3.30m 259.3 588221500
Framax Xlife panel 0.90x3.30m 154.5 588222500
Framax Xlife panel 0.60x3.30m 114.7 588223500
Framax Xlife panel 0.45x3.30m 97.9 588224500
Framax Xlife panel 0.30x3.30m 78.5 588225500
Framax Xlife-Element
Galvanised, powder-coated
Custom sizes on enquiry!

Framax Xlife panel 2.70x3.30m 514.2 588608500


Framax Xlife-Element 2,70x3,30m
Galvanised

Framax Xlife panel 0.55x2.70m 87.0 588105500


Framax Xlife panel 0.55x1.35m 46.5 588115500
Framax Xlife panel 0.55x3.30m 107.5 588131500
Framax Xlife-Element
Galvanised, powder-coated
Corners marked in grey

Framax Xlife panel 2.40x2.70m 370.0 588103500


Framax Xlife-Element 2,40x2,70m
Galvanised
Framax Xlife universal panel 0.90x2.70m 148.0 588122500
Framax Xlife universal panel 0.90x1.35m 79.3 588124500
Framax Xlife universal panel 0.90x0.90m 63.0 588120500
Framax Xlife universal panel 0.90x3.30m 182.6 588228500
Framax Xlife-Uni-Element
Galvanised, powder-coated
Corners marked in blue

Framax Xlife panel 2.40x3.30m 484.9 588606500


Framax Xlife-Element 2,40x3,30m
Galvanised
Framax Xlife universal panel 1.20x2.70m 225.8 588601500
Framax Xlife universal panel 1.20x1.35m 116.7 588603500
Framax Xlife universal panel 1.20x0.90m 91.5 588604500
Framax Xlife universal panel 1.20x3.30m 276.7 588671500
Framax Xlife-Uni-Element
Galvanised, powder-coated
Corners marked in blue

164 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Component overview

[kg] Article n° [kg] Article n°

Framax Xlife universal panel SCC 0.90x2.70m 170.3 588119500 Framax hinged outside corner A 2.70m 52.8 588134000
Framax Xlife-Uni-Element SCC 0,90x2,70m Framax hinged outside corner A 1.35m 27.4 588135000
Galvanised, powder-coated Framax-Scharnierecke A
Powder-coated, blue

Framax hose to panel coupler SCC 10.0 588121000 Framax closure plate R30 2.70m 43.0 588140000
Framax-Spindelaufsatz SCC Framax closure plate R30 1.35m 21.4 588142000
Galvanised Framax closure plate R30 0.90m 14.4 588144000
Length: 48 cm Framax-Ausgleichsblech R30
Powder-coated, blue
Diameter: 27 cm
Width: 38 cm

Panel closure tool D125 SCC 18.0 588127000


Sperrschieber D125 SCC
Galvanised
Length: 18 cm
Width: 33 cm
Height: 27 cm

Framax circular forming plate 0.20x2.70m 56.5 588235000


Framax Xlife inside corner 2.70m 97.0 588130500 Framax circular forming plate 0.25x2.70m 63.5 588236000
Framax Xlife inside corner 1.35m 51.2 588132500 Framax circular forming plate 0.30x2.70m 67.4 588237000
Framax Xlife inside corner 3.30m 117.9 588229500 Framax circular forming plate 0.20x1.35m 30.3 588238000
Framax Xlife-Innenecke Framax circular forming plate 0.25x1.35m 32.3 588239000
Galvanised, powder-coated Framax circular forming plate 0.30x1.35m 34.8 588240000
Framax-Bogenblech
Galvanised, powder-coated

Framax outside corner 2.70m 47.0 588126000


Framax outside corner 1.35m 23.5 588128000 Framax steel waling RD 0.40m 8.7 588189000
Framax outside corner 3.30m 58.0 588227000 Framax-Stahlwandriegel RD 0,40m
Framax-Außenecke Painted blue
Galvanised

Framax stripping corner I 2.70m 171.0 588675000


Framax stripping corner I 1.35m 90.0 588614000
Framax stripping corner I 3.30m 209.9 588676000
Framax-Ausschalecke I
Galvanised, powder-coated

Framax hinged inside corner I 2.70m 102.3 588136000


Framax hinged inside corner I 1.35m 55.4 588137000
Framax hinged inside corner I 3.30m 125.5 588610000
Framax-Scharnierecke I
Powder-coated, blue

Framax stripping spindle I 3.2 588618000


Framax-Ausschalspindel I
Galvanised
Height: 25 cm

999764002 - 07/2010 165


The Formwork Experts
Component overview User information Framed formwork Framax Xlife

[kg] Article n° [kg] Article n°

Framax stripping spindle I with ratchet 5.5 588653000 Framax wedge clamp 1.5 588152000
Framax-Ausschalspindel I mit Ratsche Framax-Spannklemme
Galvanised Galvanised
Height: 24.8 cm Length: 21 cm

Framax quick acting clamp RU 3.3 588153400


Framax-Schnellspanner RU Framax tensioning wedge R 0.20 588155000
Galvanised Framax-Spannkeil R
Length: 20 cm Galvanised
Height: 11 cm

Framax multi function clamp 5.8 588169000 Framax wedge bolt RA 7.5 0.34 588159000
Framax-Uni-Spanner Framax-Keilbolzen RA 7,5
Galvanised Galvanised
Length: 40 cm Length: 15 cm

Panel strut 340 30.2 588246000


Framax adjustable clamp 5.3 588168000 Elementstütze 340
Framax-Ausgleichsspanner consisting of:
Galvanised
(A) Prop head 3.5 588244000
Length: 48 cm 2 pcs.
Galvanised
Length: 40.8 cm
Width: 11.8 cm
Height: 17.6 cm
(B) Prop shoe 2.1 588245000
Framax universal fixing bolt 10-16cm 0.60 588158000 Galvanised
Framax-Universalverbinder 10-16cm
Length: 20 cm
Galvanised
Width: 11 cm
Length: 26 cm
Height: 10 cm
(C) Plumbing strut 340 14.2 588247000
Galvanised
Length: 190 - 341 cm
Framax universal fixing bolt 10-25cm 0.69 583002000 (D) Adjusting strut 120 7.2 588248000
Framax-Universalverbinder 10-25cm Galvanised
Galvanised Length: 80 - 130 cm
Length: 36 cm Galvanised
Delivery condition: folded closed

Framax stop-end tie 1.5 588143000


Framax-Stirnanker
Galvanised
Length: 29 cm

Framax pressure plate 6/15 0.80 588183000


Framax-Druckplatte 6/15
Galvanised

Framax universal waling 0.90m 10.6 588150000


Framax universal waling 1.50m 16.8 588148000
Framax-Klemmschiene
Painted blue

Framax universal corner waling 12.8 588151000


Framax-Eckklemmschiene
Painted blue
Leg length: 60 cm

166 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Component overview

[kg] Article n° [kg] Article n°

Panel strut 540 49.0 588249000 Panel strut 540 without prop head 42.2 580366000
Elementstütze 540 Elementstütze 540 ohne Stützenkopf
consisting of: consisting of:
(A) Prop head 3.5 588244000 (A) Plumbing strut 540 29.6 588250000
2 pcs. Galvanised
Galvanised Length: 309 - 550 cm
Length: 40.8 cm (B) Adjusting strut 220 10.2 588251000
Width: 11.8 cm Length: 171 - 224 cm
Height: 17.6 cm (C) Prop shoe 2.1 588245000
(B) Prop shoe 2.1 588245000 Galvanised
Galvanised Length: 20 cm
Length: 20 cm Width: 11 cm
Width: 11 cm Height: 10 cm
Height: 10 cm Galvanised
(C) Plumbing strut 540 29.6 588250000 Delivery condition: folded closed
Galvanised
Length: 309 - 550 cm
(D) Adjusting strut 220 10.2 588251000
Length: 171 - 224 cm A
Galvanised
Delivery condition: folded closed

Adjustable plumbing strut


Rohrstütze
depending on length, comprising:
(A) Spindle head 3.6 584322000
Galvanised
(B) Spindle element without end-hinge 30.6 584316000
Panel strut 340 without prop head 24.0 580365000 (C) Extension strut 3.70m 80.0 584318000
Elementstütze 340 ohne Stützenkopf (D) Extension strut 2.40m 54.6 584317000
consisting of: (E) Spindle element with end-hinge 38.4 584315000
Painted blue
(A) Plumbing strut 340 14.2 588247000 A
Galvanised Delivery condition: separate parts
Length: 190 - 341 cm
(B) Adjusting strut 120 7.2 588248000 B

Galvanised
Length: 80 - 130 cm
(C) Prop shoe 2.1 588245000
Galvanised
Length: 20 cm
Width: 11 cm C

Height: 10 cm
Galvanised
Delivery condition: folded closed

E
C

Universal dismantling tool 3.7 582768000


Universal-Lösewerkzeug
Galvanised
Length: 75.5 cm

999764002 - 07/2010 167


The Formwork Experts
Component overview User information Framed formwork Framax Xlife

[kg] Article n° [kg] Article n°

Eurex 60 550 Framax bracket 90 12.5 588167000


Eurex 60 550 Framax-Konsole 90
depending on length, comprising: Galvanised
(A) Plumbing strut Eurex 60 550 42.5 582658000 Width: 103 cm
Powder-coated, blue Height: 185 cm
Aluminium Delivery condition: railing included
Length: 343 - 553 cm
(B) Extension Eurex 60 2.00m 21.3 582651000
Powder-coated, blue
Aluminium
Length: 250 cm
(C) Coupler Eurex 60 8.6 582652000
Aluminium
Length: 100 cm
Diameter: 12.8 cm
(D) Connector Eurex 60 3.9 582657000
Galvanised Scaffold tube connection 0.27 584375000
Length: 15 cm Gerüstrohranschluss
Width: 15 cm Galvanised
Height: 30 cm Height: 7 cm
(E) Plumbing strut shoe Eurex 60 8.5 582660000
Galvanised
Length: 31 cm
Width: 12 cm
Scaffold tube 48.3mm 1.00m 3.6 682014000
Height: 33 cm Scaffold tube 48.3mm 1.50m 5.4 682015000
(F) Adjusting strut 540 Eurex 60 29.0 582659000 Scaffold tube 48.3mm 2.00m 7.2 682016000
Galvanised Scaffold tube 48.3mm 2.50m 9.0 682017000
Length: 302 - 543 cm Scaffold tube 48.3mm 3.00m 10.8 682018000
(G) Prop head 3.5 588244000 Scaffold tube 48.3mm 3.50m 12.6 682019000
2 pcs. Scaffold tube 48.3mm 4.00m 14.4 682021000
Galvanised Scaffold tube 48.3mm 4.50m 16.2 682022000
Length: 40.8 cm
Scaffold tube 48.3mm 5.00m 18.0 682023000
Scaffold tube 48.3mm 5.50m 19.8 682024000
Width: 11.8 cm Scaffold tube 48.3mm 6.00m 21.6 682025000
Height: 17.6 cm Scaffold tube 48.3mm .....m 3.6 682001000
Delivery condition: separate parts Gerüstrohr 48,3mm
G
D Galvanised

Screw-on coupler 48mm 50 0.84 682002000


Anschraubkupplung 48mm 50
Galvanised
Width-across: 22 mm

Framax pouring platform O 1.25/2.70m 117.0 588360000


Framax-Betonierbühne O 1,25/2,70m
Timber parts varnished yellow
Steel parts galvanised
G Delivery condition: folded closed

Doka express anchor 16x125mm 0.31 588631000


Doka-Expressanker 16x125mm Framax pouring platform U 1.25/2.70m 127.5 588377000
Galvanised Framax-Betonierbühne U 1,25/2,70m
Length: 18 cm Steel parts galvanised
Follow fitting instructions! Timber parts varnished yellow
Delivery condition: folded closed

Doka coil 16mm 0.009 588633000


Doka-Coil 16mm
Galvanised
Diameter: 1.6 cm

168 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Component overview

[kg] Article n° [kg] Article n°

Handrail clamp S 11.5 580470000 Framax transport bolt 5kN 1.9 588621000
Schutzgeländerzwinge S Framax-Transportbolzen 5kN
Galvanised Follow the directions in the "Operat-
Height: 123 - 171 cm ing Instructions"!

Framax transport gear 13.3 588232000


Framax-Transportgehänge
Galvanised
Follow the directions in the "Operat-
ing Instructions"!

Handrail post 1.10m 5.6 584384000


Schutzgeländer 1,10m
Galvanised
Height: 134 cm

Dokamatic lifting strap 13.00m 10.5 586231000


Dokamatic-Umsetzgurt 13,00m
Green
Follow the directions in the "Operat-
ing Instructions"!

Side handrail clamping unit T 29.1 580488000


Seitenschutzgeländer T
Galvanised Fix-De-Fix remote uncoupling system 3150kg 27.0 586014000
Abhängeautomat Fix-De-Fix 3150kg
Length: 115 - 175 cm
Follow the directions in the "Operat-
Height: 112 cm ing Instructions"!

Doka column formwork platform 150/90cm 211.8 588382000


Doka-Stützenbühne 150/90cm
Galvanised
Length: 173 cm Framax fitting timber 2x12cm 2.70m 3.1 176020000
Width: 173 cm Framax fitting timber 3x12cm 2.70m 4.7 176022000
Height: 130 cm Framax fitting timber 5x12cm 2.70m 7.8 176024000
Delivery condition: folded closed Framax fitting timber 10x12cm 2.70m 15.5 176026000
Framax fitting timber 2x12cm 3.30m 3.8 176021000
Framax fitting timber 3x12cm 3.30m 5.7 176023000
Framax fitting timber 5x12cm 3.30m 9.5 176025000
Framax fitting timber 10x12cm 3.30m 19.0 176027000
Framax-Passholz
Varnished yellow
Framax lifting hook 10.6 588149000
Framax-Umsetzbügel
Galvanised
Height: 22 cm
Follow the directions in the "Operat-
ing Instructions"!

Framax stacking cone 0.02 588234000


Framax-Stapelkonus Framax moulded timber 27mm 2.70m 7.6 176012000
Blue Framax moulded timber 21mm 2.70m 8.0 176010000
Diameter: 2 cm Framax moulded timber 18mm 2.70m 8.4 176119000
Framax moulded timber 27mm 3.30m 9.3 176013000
Framax moulded timber 21mm 3.30m 9.8 176011000
Framax moulded timber 18mm 3.30m 10.2 176120000
Framax-Profilholz
Doka 4-part chain 3.20m 15.0 588620000 Varnished yellow
Doka-Vierstrangkette 3,20m
Follow the directions in the "Operat-
ing Instructions"!

999764002 - 07/2010 169


The Formwork Experts
Component overview User information Framed formwork Framax Xlife

[kg] Article n° [kg] Article n°

Framax formwork stripping timb. 10x12cm 2.85m 16.4 176008000 Framax clamping bolt 4-8cm 0.39 588107000
Framax formwork stripping timb. 10x12cm 3.45m 19.9 176014000 Framax-Klemmschraube 4-8cm
Framax-Ausschalholz Galvanised
Varnished yellow Length: 19 cm

Doka perforated tape 50x2.0mm 25m 17.0 588206000


Doka-Lochband 50x2,0mm 25m

Framax steel closure plate 5cm 2.70m 14.0 588273000


Framax steel closure plate 5cm 1.35m 7.9 588272000
Framax steel closure plate 5cm 3.30m 17.2 588274000
Framax-Stahlausgleich
Powder-coated, blue
Universal plug R20/25 0.003 588180000
Kombi Ankerstopfen R20/25
Blue
Diameter: 3 cm

Framax plug R24.5 0.003 588181000


Framax-Abdeckstopfen R24,5
Yellow
Diameter: 2 cm

Plug for closure plate R25 0.003 588187000


Ausgleichsblechstopfen R25
Black
Diameter: 3 cm

Framax 3-in-1 pole tool 4.2 588678000


Framax-Montagestange
Connecting timber 0.70 176030000 Galvanised
Anklemmholz Length: 193 cm
Varnished yellow
Width: 10 cm

Framax triangular ledge 2.70m 0.38 588170000


Framax-Dreikantleiste 2,70m Double scraper Xlife 100/150mm 1.40m 2.8 588674000
Doppelschaber Xlife 100/150mm 1,40m

Framax frontal triangular ledge 2.70m 1.9 588129000


Framax-Stirndreikantleiste 2,70m
Grey
Wheel-around scaffold DF 44.0 586157000
Mobilgerüst DF
Aluminium
Length: 195 cm
Framax anchoring bracket 1.4 588188000 Width: 80 cm
Framax-Ankerhaltewinkel Height: 290 cm
Painted blue Follow the directions in the "Operat-
Width: 9 cm ing Instructions"!
Height: 13 cm

Framax foundation clamp 0.90m 4.9 588141000


Framax-Fundamentspanner 0,90m
Galvanised

170 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Component overview

[kg] Article n° [kg] Article n°

Doka mobile scaffold tower Z Doka stacking pallet 1.20x0.80m 39.5 583016000
Doka-Fahrgerüst Z Doka-Stapelpalette 1,20x0,80m
consisting of: Galvanised
(A) Attachable frame Z 1.00m 6.7 586016000 Height: 77 cm
(B) Attachable frame Z 2.00m 11.3 586017000 Follow the directions in the "Operat-
(C) Railing frame Z 1.00m 4.1 586021000 ing Instructions"!
(D) Handrail post Z 1.80m 6.5 586022000
(E) Platform Z with manhole flap 1.80m 17.5 586023000
(F) Platform Z without manhole flap 1.80m 17.0 586024000
(G) Cross board Z 1.35m 4.0 586025000
(H) Longitudinal board Z 1.80m 5.1 586026000
(I) Diagonal brace Z 2.00m 3.0 586027000
(J) Horizontal brace Z 1.80m 2.8 586028000
(K) Triangular bracket Z 5.3 586029000 Doka accessory box 106.4 583010000
(not illustrated) Doka-Kleinteilebox
(L) Guide roller Z D200mm 7.1 586030000 Timber parts varnished yellow
(M) Entrance step bow Z 2.5 586031000 Steel parts galvanised
(N) Platform diagonal strut Z 2.5 586032000 Length: 154 cm
(not illustrated) Width: 83 cm
(O) Ballast Z 10.0 586033000 Height: 77 cm
(not illustrated)
Follow the directions in the "Operat-
Aluminium
D C
ing Instructions"!
Follow the directions in the "Instruc-
tions for assembly and use"!

F
E H
G
Bolt-on castor set B 33.6 586168000
Anklemm-Radsatz B
A
I
Painted blue

J
M
L

Doka multi-trip transport box 1.20x0.80m 75.0 583011000 Access system XS


Doka-Mehrwegcontainer 1,20x0,80m
Galvanised Connector XS Wall formwork 20.8 588662000
Height: 78 cm Anschluss XS Wandschalung
Galvanised
Follow the directions in the "Operat-
ing Instructions"! Width: 89 cm
Height: 63 cm

Fixing clamp XS Framax 1.5 588677000


Multi-trip transport box partition 0.80m 3.7 583018000 Befestigungsklemme XS Framax
Multi-trip transport box partition 1.20m 5.5 583017000 Galvanised
Mehrwegcontainer Unterteilung Length: 20 cm
Timber parts varnished yellow
Steel parts galvanised

Connector XS Framax/Alu-Framax 11.2 588639000


Anschluss XS Framax/Alu-Framax
Galvanised
Length: 115 cm

Doka stacking pallet 1.55x0.85m 42.0 586151000


Doka-Stapelpalette 1,55x0,85m
Galvanised
Height: 77 cm Connector XS column formwork platform 10.0 588637000
Follow the directions in the "Operat- Anschluss XS Stützenbühne
ing Instructions"! Galvanised
Length: 123 cm

999764002 - 07/2010 171


The Formwork Experts
Component overview User information Framed formwork Framax Xlife

[kg] Article n° [kg] Article n°

System ladder XS 4.40m 33.2 588640000 Platform system Xsafe plus


System-Leiter XS 4,40m
Galvanised
Xsafe plus platform 2.70m with side railing 189.0 586401000
Xsafe plus-Bühne 2,70m mit Seitengeländer
Steel parts galvanised
Timber parts varnished yellow
Height: 136 cm
Delivery condition: folded closed

Xsafe plus platform 2.70m 151.7 586404000


Xsafe plus-Bühne 2,70m
Steel parts galvanised
Timber parts varnished yellow
Height: 136 cm
Delivery condition: folded closed

Ladder extension XS 2.30m 19.1 588641000


Leiternverlängerung XS 2,30m
Galvanised

Xsafe plus platform 2.40m with side railing 178.3 586403000


Xsafe plus-Bühne 2,40m mit Seitengeländer
Steel parts galvanised
Timber parts varnished yellow
Height: 136 cm
Delivery condition: folded closed

Securing barrier XS 4.9 588669000


Sicherungsschranke XS
Galvanised
Length: 80 cm
Xsafe plus platform 2.40m 142.7 586406000
Xsafe plus-Bühne 2,40m
Steel parts galvanised
Timber parts varnished yellow
Height: 136 cm
Ladder cage XS 1.00m 16.5 588643000
Ladder cage XS 0.25m 10.5 588670000 Delivery condition: folded closed
Rückenschutz XS
Galvanised

Xsafe plus platform 1.35m 95.3 586408000


Xsafe plus-Bühne 1,35m
Steel parts galvanised
Timber parts varnished yellow
Ladder cage exit XS 17.0 588666000 Height: 136 cm
Rückenschutz-Ausstieg XS Delivery condition: folded closed
Galvanised
Height: 132 cm

Xsafe plus side railing 20.5 586410000


Xsafe plus-Seitengeländer
Galvanised
Width: 88 cm
Height: 110 cm

172 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Component overview

[kg] Article n° [kg] Article n°

Xsafe plus railing-closure post 3.4 586411000 Xsafe plus stacking waler extension 1.20m 31.5 586413000
Xsafe plus-Geländerausgleich Xsafe plus-Bühnenriegelverlängerung 1,20m
Galvanised Painted blue
Height: 111 cm Length: 146 cm

Xsafe plus platform extension 0.60m 43.4 586418000


Xsafe plus-Bühnenverlängerung 0,60m Xsafe plus stacking waler extension 1.80m 42.4 586414000
Galvanised Xsafe plus-Bühnenriegelverlängerung 1,80m
Painted blue
Height: 120 cm
Length: 201 cm

Xsafe plus platform transition 26.5 586419000


Xsafe plus-Bühnenübergang
Galvanised
Length: 85 cm
Width: 48 cm
Xsafe plus stacking waler 2.10m 44.3 586415000
Xsafe plus-Aufstockriegel 2,10m
Painted blue
Length: 210 cm
Xsafe plus handrail lengthening piece 4.3 586420000
Xsafe plus-Geländerverlängerung
Galvanised
Length: 81 cm
Width: 53 cm

Xsafe plus counter railing 1.35m 17.0 586429000


Xsafe plus counter railing 2.40m 22.0 586427000
Xsafe plus counter railing 2.70m 23.5 586425000 Xsafe plus supporting strut 8.3 586412000
Xsafe plus-Gegengeländer
Xsafe plus-Stützenstrebe
Galvanised
Galvanised
Height: 200 cm
Length: 91 - 99 cm

Xsafe plus lifting waler 14.0 586417000


Xsafe plus-Umsetzriegel
Galvanised
Height: 87 cm
Xsafe plus platform waling 1.50m 32.5 586416000
Xsafe plus-Bühnenriegel 1,50m
Painted blue
Length: 153 cm

Xsafe plus telescopic ladder 17.5 586421000


Xsafe plus-Teleskopleiter
Galvanised
Height: 158 - 274 cm

Xsafe plus stacking waler extension 0.70m 21.3 586435000


Xsafe plus-Bühnenriegelverlängerung 0,70m
Painted blue
Length: 96 cm

999764002 - 07/2010 173


The Formwork Experts
Component overview User information Framed formwork Framax Xlife

[kg] Article n° [kg] Article n°

Xsafe plus ladder extension 1.15m 7.0 586422000 Tie rod system 15.0
Xsafe plus-Leiternverlängerung 1,15m
Galvanised
Tie rod 15.0mm galvanised 0.50m 0.72 581821000
Height: 126 cm Tie rod 15.0mm galvanised 0.75m 1.1 581822000
Tie rod 15.0mm galvanised 1.00m 1.4 581823000
Tie rod 15.0mm galvanised 1.25m 1.8 581826000
Tie rod 15.0mm galvanised 1.50m 2.2 581827000
Tie rod 15.0mm galvanised 1.75m 2.5 581828000
Tie rod 15.0mm galvanised 2.00m 2.9 581829000
Tie rod 15.0mm galvanised 2.50m 3.6 581852000
Tie rod 15.0mm galvanised .....m 1.4 581824000
Tie rod 15.0mm non-treated 0.50m 0.73 581870000
Tie rod 15.0mm non-treated 0.75m 1.1 581871000
Tie rod 15.0mm non-treated 1.00m 1.4 581874000
Tie rod 15.0mm non-treated 1.25m 1.8 581886000
Xsafe plus ladder support 2.1 586423000 Tie rod 15.0mm non-treated 1.50m 2.1 581876000
Xsafe plus-Leiternstütze
Tie rod 15.0mm non-treated 1.75m 2.5 581887000
Galvanised
Tie rod 15.0mm non-treated 2.00m 2.9 581875000
Height: 55 cm Tie rod 15.0mm non-treated 2.50m 3.6 581877000
Tie rod 15.0mm non-treated 3.00m 4.3 581878000
Tie rod 15.0mm non-treated 3.50m 5.0 581888000
Tie rod 15.0mm non-treated 4.00m 5.7 581879000
Tie rod 15.0mm non-treated 5.00m 7.2 581880000
Tie rod 15.0mm non-treated 6.00m 8.6 581881000
Tie rod 15.0mm non-treated 7.50m 10.7 581882000
Tie rod 15.0mm non-treated .....m 1.4 581873000
Ankerstab 15,0mm
Xsafe plus ladder starter piece 6.8 586424000
Xsafe plus-Leiternhalter
Galvanised
Length: 95 cm

Super plate 15.0 0.91 581966000


Xsafe plus swivel plate 2.3 586431000 Superplatte 15,0
Xsafe plus-Schwenklasche Galvanised
Galvanised Height: 6 cm
Height: 33 cm Diameter: 12 cm
Width-across: 27 mm

Wing nut 15.0 0.31 581961000


Flügelmutter 15,0
Xsafe plus fixing plate 4.7 586432000 Galvanised
Xsafe plus-Fixierlasche Length: 10 cm
Galvanised
Height: 5 cm
Width: 16 cm Width-across: 27 mm
Height: 43 cm
Hexagon nut 15.0 0.23 581964000
Sechskantmutter 15,0
Galvanised
Length: 5 cm
Width-across: 30 mm

Star grip nut 15.0 G 0.47 587544000


Sternmutter 15,0 G
Galvanised
Width: 10 cm
Height: 5 cm
Width-across: 30 mm

Angle anchor plate 12/18 1.3 581934000


Winkelplatte 12/18
Galvanised

Distance piece 20cm 0.05 581907000


Distance piece 25cm 0.09 581908000
Distance piece 30cm 0.10 581909000
Distanzhalter
Grey

174 999764002 - 07/2010


The Formwork Experts
User information Framed formwork Framax Xlife Component overview

[kg] Article n° [kg] Article n°

Plastic tube 22mm 2.50m 0.45 581951000 Universal cone 26mm 0.008 581464000
Kunststoffrohr 22mm 2,50m Universal-Konus 26mm
Grey
Diameter: 5 cm

Universal cone 22mm 0.005 581995000 Plug 26mm 0.006 581465000


Universal-Konus 22mm Verschlussstopfen 26mm
Grey Grey
Diameter: 4 cm

Plug 22mm 0.003 581953000


Verschlussstopfen 22mm
Grey

Tie rod wrench 15.0/20.0 1.9 580594000


Ankerstabschlüssel 15,0/20,0
Galvanised
Length: 37 cm
Diameter: 8 cm

Tie rod system 20.0

Tie rod 20.0mm galvanised 0.50m 1.3 581411000


Tie rod 20.0mm galvanised 0.75m 1.9 581417000
Tie rod 20.0mm galvanised 1.00m 2.5 581412000
Tie rod 20.0mm galvanised 1.25m 3.2 581418000
Tie rod 20.0mm galvanised 1.50m 3.8 581413000
Tie rod 20.0mm galvanised 2.00m 5.0 581414000
Tie rod 20.0mm galvanised .....m 2.5 581410000
Tie rod 20.0mm non-treated 0.50m 1.3 581405000
Tie rod 20.0mm non-treated 0.75m 1.9 581416000
Tie rod 20.0mm non-treated 1.00m 2.5 581406000
Tie rod 20.0mm non-treated 1.50m 3.8 581407000
Tie rod 20.0mm non-treated 2.00m 5.0 581408000
Tie rod 20.0mm non-treated .....m 2.5 581403000
Ankerstab 20,0mm

Super plate 20.0 B 2.0 581424000


Superplatte 20,0 B
Galvanised
Height: 7 cm
Diameter: 14 cm
Width-across: 34 mm

Hexagon nut 20.0 0.60 581420000


Sechskantmutter 20,0
Galvanised
Length: 7 cm
Width-across: 41 mm

Plastic tube 26mm 2.00m 0.59 581463000


Kunststoffrohr 26mm 2,00m

999764002 - 07/2010 175


The Formwork Experts
Doka framed formwork Framax Xlife -
for crane-assisted forming of large areas
Framax Xlife sets brand new standards for concrete quality and efficiency. The innovative Xlife formwork sheet gives
you exceptionally high numbers of repeat uses. Add this to the built-in logic of the Framax system - with its perfectly
co-ordinated range of panel sizes - and you'll find that your forming operations are a model of efficiency.
Framax Xlife is available for rental, leasing or purchase.
At any of the Doka branches in your region.
Why not give us a call?

The Doka Group's central plant at Amstetten, Austria

Doka international
Certified to Doka GmbH
ISO 9001 Josef Umdasch Platz 1, A 3300 Amstetten, Austria
Tel.: +43 (0)7472 605-0, Fax: +43 (0)7472 64430
E-Mail: [email protected]
Internet: www.doka.com

Algeria Japan Qatar Tunisia Other subsidiaries and


SARL Doka Algérie Doka Japan K.K. Doka Qatar WLL Doka Tunisia Ltd. representatives:
24 A Route de la Rassauta 616-18 Toyotomicho P.O.Box 23439 Bureau de Liaison
Bordj-El-Kifane, BP 170, 16120 Alger Funabashi-shi (High-Tech-Park) Doha, Qatar Zone Industrielle, Rue d l‘usine
Le Kram 2015 Tunis Bahrain Lithuania
Telephone: +213 (0)21 21 27 26 274-0053 Chiba Telephone: +974 4500628
Telefax: +213 (0)21 21 28 98 Telephone: +81 (0)47 400 5278 Telefax: +974 4500608 Telephone: +216 (0)71 977 350 Belgium Luxembourg
E-Mail: [email protected] Telefax: +81 (0)47 407 6700 E-Mail: [email protected] Telefax: +216 (0)71 977 856
Belarus Marocco
E-Mail: [email protected] E-Mail: [email protected]
Canada Brazil Mexico
Saudi Arabia Turkey
Doka Canada Ltd./Ltée Korea Doka Formwork Technology Bulgaria Netherlands
5404 - 36th Street S.E. Div. of Mahmoud Othman Est. Doka Kalip-Iskele
Doka Korea Ltd. Sanayi ve Ticaret A.S. Chile New Zealand
Calgary AB T2C 1P1 Rm.N.220, Doosan Venture Digm Bldg., P.O. Box 7620 Güzeller Org. San. Bölgesi Croatia Panama
Telephone: +1 403 243-6629 126-1 Pyeongchon-Dong, Dongan-Gu, Jeddah 21472 Inönü Mah. Nazarbayev Sok. No:19 Czech Republic
Telefax: +1 403 243-6787 431-755 Anyang City, Gyeonggi-Do Telephone: +966 0)2 669 10 08 Poland
41400 Gebze, Kocaeli
E-Mail: [email protected] Telephone: +82 31 478 3700 Telefax: +966 (0)2 664 86 25 Denmark Portugal
Telephone: +90 262 751 50 66
Telefax: +82 31 478 3701 E-Mail: [email protected] Estonia
China Telefax: +90 262 751 50 05 Romania
E-Mail: [email protected]
Doka Formwork (Shanghai) Co. Ltd. Singapore E-Mail: [email protected] Finland Russia
Bldg. 2, No.3883 Yuanjiang Road Kuwait Doka Formwork Pte. Ltd. United Arab Emirates France Senegal
Minhang District Doka Kuwait 9 Gul Circle Doka Gulf FZE Germany
Shanghai 201109 Serbia
Div. of Riham Gen. Trad.& Cont. Co. Singapore 629565 P.O. Box 61407
Telephone: +86 21 6090 0899 P.O. Box 2217 Salmiyah Telephone: +65 6897 7737 Greece Slovakia
Jebel Ali Free Zone, Dubai
Telefax: +86 21 6090 1099 22023 Kuwait Telefax: +65 6897 8606 Telephone: +971 (0)4 881 8096 Hungary Slovenia
E-Mail: [email protected] Telephone: + 965 2 4822 462 E-Mail: [email protected] Telefax: +971 (0)4 881 8097 Iceland Spain
Telefax: +965 2 4822 472 E-Mail: [email protected] Iran
India South Africa Switzerland
E-Mail: [email protected]
Doka India Pvt. Ltd. Doka South Africa (Pty) Ltd. United Kingdom Italy Taiwan
Hiranandani Business Park Lebanon Johannesburg Branch Doka UK Formwork Technologies Ltd Jordan Thailand
Sentinel Bldg 2nd Floor Doka Branch Lebanon CA Brand Bldg, 2 Sebasa Road Monchelsea Farm, Heath Road
Kazakhstan Ukraine
Commercial Premises No 201&202 Sodeco Square, Block C / 9th floor Chloorkop Ext.10 Boughton Monchelsea
Powai, Mumbai - 400 076 Beirut Kempton Park 1619 Maidstone, Kent, ME17 4JD Latvia Vietnam
Telephone: +91 22 402 64435 Telephone: +961 (0)1 612569 Telephone: +27 (0)11 310 9709 Telephone: +44 (0)1622 74 90 50
Telefax: +91 22 402 64436 Telefax: +961 (0)1 612570 Telefax: +27 (0)11 310 9711 Telefax: +44 (0)1622 74 90 33
E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected] E-Mail [email protected]

Ireland Norway Sweden USA


Doka Ireland Formwork Techn. Ltd. Doka Norge AS Doka Sverige AB Doka USA, Ltd.
Monasterboice, Drogheda Heggstadmoen 4 214 Gates Road
Kurödsvägen 20 Little Ferry, NJ 07643
County Louth N 7080 Heimdal S 451 55 Uddevalla Telephone: +1 201 329-7839
Telephone: +353 (0)41 686 1620 Telephone: +47 72 89 38 10 Telephone: +46 (0)10 45 16 300 Telefax: +1 201 641-6254
Telefax: +353 (0)41 686 1525 Telefax:n +47 72 89 38 11 Telefax: +46 (0)10 45 16 309 E-Mail: [email protected]
E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected] Internet: www.dokausa.com

The Formwork Experts 999764002 - 07/2010

You might also like