Doka FRAMAX English
Doka FRAMAX English
Framed formwork
Framax Xlife
9764-369-01
Introduction
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The Formwork Experts
User information Framed formwork Framax Xlife Introduction
Contents
4 Introduction 128 Column formwork
4 Elementary safety warnings 129 Design of column formwork
6 Eurocodes at Doka 130 Framax Xlife universal panel 0.90m
8 Doka framed formwork Framax Xlife 131 Framax Xlife universal panel 1.20m
9 Areas of use 132 with Framax outside corners and Framax Xlife
panels
133 Doka column formwork platform 150/90cm
11 Wall formwork
136 Instructions for Assembly and Use with ladder
12 Instructions for assembly and use for room-
system
high formwork
15 Instructions for assembly and use for high
formwork 141 Circular formwork
18 Framax Xlife panel in detail 142 Design of the circular formwork
20 System grid 145 Determining the max. panel width
22 Inter-panel connections 146 Determining the best distribution of the panels
24 Bracing the panels 147 Erecting and plumbing / Pouring platform /
Resetting
25 Vertical stacking of panels
34 Tie-rod system
149 Foundation formwork
37 Length adjustment using closures
150 Design of the foundation formwork
40 90 degree corners
44 Inter-panel connections for increased tensile
loads 154 General remarks
46 Acute & obtuse-angled corners 154 Using as downturned-beam formwork
50 Shaft formwork / stripping aid 155 Alu-Framax Xlife in conjunction with Framax
Xlife
53 Stop-end formwork
156 Framax Xlife in conjunction with . . .
56 Wall junctions, offsets and steps
159 Utilising self-compacting concrete
58 Plumbing accessories
160 Cleaning and care of your equipment
62 Pouring platforms
162 Formwork planning with Tipos
66 Pouring platforms with single brackets
163 Doka service offerings
68 Sideguards on exposed platform-ends / oppo-
sing guard-rail
70 164 Component overview
Ladder system
74 Resetting by crane
76 Transporting, stacking and storing
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Introduction User information Framed formwork Framax Xlife
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User information Framed formwork Framax Xlife Introduction
Pouring
☞ Important note
Failure to observe this may lead to malfunc-
tion or damage.
Miscellaneous
We reserve the right to make alterations in the interests
of technical progress.
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Introduction User information Framed formwork Framax Xlife
Eurocodes at Doka
In Europe, a uniform series of Standards known as The widely used "Permissible stress design" (compar-
Eurocodes (EC) was developed for the construction ing the actual stresses with the permissible stresses)
field by the end of 2007. These are intended to provide has been superseded by a new safety concept in the
a uniform basis, valid throughout Europe, for product EC.
specifications, tenders and mathematical verification. The EC contrast the actions (loads) with the resistance
The EC are the world's most highly developed Stand- (capacity). The previous safety factor in the permissible
ards in the construction field. stresses is now divided into several partial factors. The
In the Doka Group, the EC are to be used as standard safety level remains the same!
from the end of 2008. They will thus supersede the DIN
norms as the "Doka standard" for product design.
Ed Rd
98013-102
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User information Framed formwork Framax Xlife Introduction
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The Formwork Experts
Introduction User information Framed formwork Framax Xlife
9764-277-01
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The Formwork Experts
User information Framed formwork Framax Xlife Introduction
Areas of use
Wall formwork Circular formwork
9727-250-01
Foundation formwork
9764-228-01
Column formwork
9727-269-01
9727-271-01
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Introduction User information Framed formwork Framax Xlife
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The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork
J G
D
K E
F
C
9764-253-01
H
I B
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Wall formwork User information Framed formwork Framax Xlife
Pre-assembly
➤ Pre-assemble elements face-down on an assembly
bench (see "Inter-element connections").
➤ With the gang-form still flat, mount panel struts to it
(see "Plumbing accessories").
➤ Mount the Ladder system XS (see "Ladder system").
9764-213-01
9764-214-01
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User information Framed formwork Framax Xlife Wall formwork
9764-206-01
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The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife
Striking
9764-210-01
9764-209-01
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User information Framed formwork Framax Xlife Wall formwork
C
A
9764-223-01
A Platform
B Ladder system
C Panel strut
9764-224-01
WARNING
There is not yet an opposing guard-rail on the
formwork!
Danger to life from fatal falls!
➤ Either use personal protective equipment to
protect against falls
or
mount an opposing guard-rail to the element
while this is still being pre-assembled in a flat
position.
➤ Detach the gang-form from the crane.
➤ Continue lining up further gang-forms in this way,
and link them together (see "Inter-panel connec-
tions").
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Wall formwork User information Framed formwork Framax Xlife
9764-225-01
WARNING
There is not yet an opposing guard-rail on the
formwork!
Danger to life from fatal falls!
➤ Use personal fall arrest systems (PFAS) to
protect against falls. 9764-226-01
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User information Framed formwork Framax Xlife Wall formwork
9764-208-01
9764-227-01
WARNING
The formwork tends to adhere to the concrete.
When stripping the formwork, do not try to
break concrete cohesion using the crane!
Risk of crane overload.
➤ Use suitable tools such as timber wedges or
a special pry-bar to detach the formwork
from the concrete.
➤ Lift the gang-form away and to its next location, or
place it flat on its back for intermediate storage.
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Wall formwork User information Framed formwork Framax Xlife
9764-244-01
a ... 123 mm
A Frame profile
B Cross borehole
C Continuous hardware slot for inter-panel connectors
D Xlife sheet
E Silicone sealing strip
WARNING
➤ It is forbidden to climb on the cross-profiles.
The cross-profiles are NOT a substitute for a
ladder.
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User information Framed formwork Framax Xlife Wall formwork
9764-276-01
A
9727-280-01
Form-tie sleeves
a
c
9727-279-01
a ... diameter 25 mm
b ... 32 mm
c ... 42 mm
● Tie-rods are very easy to insert through the large,
conical form-tie sleeves
● Tie rods 20.0mm can also be used here
● Only 2 form-ties are needed for every 2.70 m of
panel height
Handles
A
9727-281-01
A Integral handle
WARNING
Do not use these handles as slinging points for
crane-handling!
Danger of formwork dropping from crane!
➤ Use only suitable load-carrying equipment
and slinging points. See "Resetting by
crane" and "Transporting, stacking and stor-
ing".
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Wall formwork User information Framed formwork Framax Xlife
System grid
Panel widths
135
90
60
45
9727-282-01
30
In Austria, a 55 cm wide panel is also available (for cor-
ners without make-up, on 25 cm thick walls).
Panel heights
115,0
57.5
9727-214-01
330
155.0
155.0
270
75.0
135
Framax Xlife panels
57.5
57.5
57.5
Logical panel size-grid in 15 cm increments. The 9764-241-01
heights and widths of the Framax Xlife panels together
Dimensions in cm
result in a logical, advantageous increment-grid that
makes this formwork highly flexible and economical.
Extra-large panels
● Easy planning and forming
● Height and width can be adjusted in 15 cm incre- 240
ments 54.0 132.0 54.0
240
● Very few closures needed
54.0 132.0 54.0
● Clear joint pattern
115.0
Only 2 form-ties needed in the vertical. On the
57.5
155.0
270
up to 1.35 m
Only
● 5 widths of panel,
57.5
57.5
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User information Framed formwork Framax Xlife Wall formwork
9764-271-01 120
90
Panel heights
17.5
17.5
75.0
100.0
135
55.0
55.0
90
57.5
17.5
17.5
32.5
17.5
17.5
60.0
115.0
57.5
100.0
100.0
330
155.0
155.0
270
35.0
35.0
100.0
100.0
57.5
57.5
17.5
17.5
9764-239-01
Dimensions in cm
The special hole pattern makes these panels particu-
larly suitable for efficient forming of:
● corners
● wall junctions
● stop-ends
● columns
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Wall formwork User information Framed formwork Framax Xlife
Inter-panel connections
Simple inter-panel connections
with Framax quick acting clamp RU
☞ Important note:
● Use a formwork hammer weighing max.
800 g.
● Do not oil or grease wedge-clamped joins.
Upright panels:
Height of panel Number of clamps
1.35 m 2 9727-288-01
2.70 m 2
3.30 m 3
Horizontal panels:
Width of panel Number of clamps
0.30 m 1 More functions
0.45 m 1
0.60 m 2 Vertical stacking with moulded timber
0.90 m 2
B
1.35 m 2
☞
C
For details regarding extra inter-panel connec-
tions for outside corners and stop-end form-
work (for increased tensile loads) see "Inter-
panel connections for increased tensile loads".
9727-289-01
☞ Do not oil or grease wedge-clamped joins. Framax moulded timber 18mm (for 18mm formwork sheet) or
C Formwork sheet
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User information Framed formwork Framax Xlife Wall formwork
9727-223-01
Squared-timber joints up to 20 cm
9727-292-01
9727-285-01 9727-286-01
9727-293-01
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Wall formwork User information Framed formwork Framax Xlife
How to attach
C using the Framax wedge clamp
B
9727-454-01
D
9727-213-01
A Framax universal waling 1.50m using the Framax universal fixing bolt and Super-
B Framax wedge clamp plate
C Framax quick-acting clamp RU
D Framax Xlife panel A
E Cross profile as bearing surface for universal waling
Note:
Instead of the universal waling, it is also possible to use
a Multi-purpose waling WS10 Top50.
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User information Framed formwork Framax Xlife Wall formwork
9727-417-01
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The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife
Formwork height: 300 cm Formwork height: 315, 330, and Formwork height: 405 cm
360 cm
135
45 - 90
30
270
270
270
9727-418-01
9727-420-01
9727-419-01
Formwork height: 435, 450, 465, Formwork height: 540 cm Formwork height: 570➀, 585➀, 600➀,
495 and 540 cm 630➀ and 675 cm
30 - 135
30 - 135
270
270
135
270
270
270
9727-422-01
9727-421-01
9727-423-01
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User information Framed formwork Framax Xlife Wall formwork
30 - 135
270
135
270
270
270
270
9764-285-01
9764-287-01
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The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife
Formwork height: 300 cm Formwork height: 315, 330, and Formwork height: 405 cm
360 cm
135
45 - 90
30
270
270
270
9727-413-01
9727-412-01
9727-411-01
Formwork height: 435➁, 450➁, 465➁, Formwork height: 540 cm Formwork height: 570➂, 585➂, 600➂,
495 and 540 cm 630➂, 675 cm
30 - 135
30 - 135
270
270
135
270
270
270
9727-415-01
9727-414-01
9727-416-01
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User information Framed formwork Framax Xlife Wall formwork
30 - 90
270
135
270
270
270
270
9764-284-01
9764-286-01
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Wall formwork User information Framed formwork Framax Xlife
Formwork height: 360 and 375 cm Formwork height: 390➃ cm Formwork height: 420 and 465 cm
90 - 135
30-45
60
330
330
330
9727-425-01
9727-424-01
9727-426-01
X ... Where pouring platforms are to be used, ➃ Where form-ties are fitted at the top edge of
also fit form-ties at the top edge of the form- the formwork, no universal walings are neces-
work. sary.
Formwork height: 495➄, 510➄, 525➄ Formwork height: 600➅ cm Formwork height: 660 cm
and 555 cm
30 - 90
330
330
135
330
330
270
9727-428-01
9764-290-01
9727-427-01
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User information Framed formwork Framax Xlife Wall formwork
Formwork height: 270➅, 285➅, 300➅, Formwork height: 480 cm Formwork height: 540 cm
330➅ and 375 cm
270
240
30 - 135
270
240
240
9727-462-01
9727-463-01
9727-464-01
➅ An uppermost horizontal panel with a width of
up to 90 cm does not need any form-ties at the
inter-panel join.
Formwork height: 270➆, 285➆, 300➆, Formwork height: 480 cm Formwork height: 540 cm
330➆ and 375 cm
270
240
30 -135
270
240
240
9727-467-01
9727-465-01
9727-466-01
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Wall formwork User information Framed formwork Framax Xlife
Formwork height: 270➇, 285➇, 300➇, Formwork height: 480 cm Formwork height: 405➈, 420➈, 435➈,
330➇ and 375 cm 465 and 510 cm
30 - 135
240
30 - 135
135
240
240
240
9727-472-01
9727-471-01
9764-236-01
➇ An uppermost horizontal panel with a width of ➈ An uppermost horizontal panel with a width of
up to 90 cm does not need any universal wal- up to 60 cm does not need any universal wal-
ing, or any form-ties at the inter-panel join. ing.
Formwork height: 510➉, 525➉, 540➀, Formwork height: 720 cm Formwork height: 600 and
570➀ and 615 cm 660 cm
240
30 - 135
270 - 330
240
240
330
240
240
9727-475-01
9727-474-01
9727-470-01
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User information Framed formwork Framax Xlife Wall formwork
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Wall formwork User information Framed formwork Framax Xlife
Tie-rod system
Note:
Placing form-ties in the frame profile Doka also offer economical solutions for making water-
tight form-tie points.
9727-299-01
A Tie-rod 15.0mm
B Super-plate 15.0
C Plastic tube 22mm
D Universal cone 22mm
Tie-rod 15.0mm:
Permitted capacity, allowing a 1.6 : 1 factor of safety
against failure: 120 kN
9727-216-01
9727-301-01
A Tie-rod 15.0mm
B Super-plate 15.0
C Distance piece (ready for use for certain thicknesses of wall)
WARNING
Sensitive rod steel!
➤ Never weld or heat tie-rods.
➤ Tie rods that are damaged or have been
weakened by corrosion or wear must be
withdrawn from use.
➤ Only use approved tie-rods.
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User information Framed formwork Framax Xlife Wall formwork
9727-300-01
A Tie-rod 20.0mm
B Super-plate 20.0 B
9727-294-01
C Plastic tube 26mm
D Universal cone 26mm
Conical on both
Conical on 1 side Height mismatch
☞
sides
The "Plastic tubes 26mm" left behind in the
Form-tie system
concrete are sealed off with "Plugs 26mm". 15.0: max. 1.9 cm
per 10 cm of wall
Tie-rod 20.0mm: thickness
max. 4° max. 2 x 4.5°
Form-tie system
Permitted capacity, allowing a 1.6 : 1 factor of safety 20.0: max. 1.0 cm
against failure: 220 kN per 10 cm of wall
thickness
Permitted capacity to DIN 18216: 150 kN
9727-297-01 9727-298-01
9727-296-01
Note:
Secure all inclined panels against uplift.
Inclined and mismatched positioning are not possible
with panels that have been placed on their sides.
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Wall formwork User information Framed formwork Framax Xlife
3.30m panel
The positions of the tie-holes on the 3.30m panels
match those on the 2.70m and 1.35m high panels. This
means that combinations of these 3 panel heights are
possible in both the inside and outside formwork.
● Wall heights of up to 3.30 m with no vertical stacking
of panels
● Up to a pour height of 3.15 m, only 2 form-ties are
needed (0.47 ties per m2)
330
330
● Vertical stacking with horizontal panels possible
using 2.70m panels
270
● Vertical stacking with upright panels possible using
all 3 heights of panel
9727-302-01 9727-303-01
135
135
465
405
330
330
270
9727-304-01 9727-305-01
Dimensions in cm
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User information Framed formwork Framax Xlife Wall formwork
Universal waling:
Perm. moment: 5.2 kNm
9727-239-01
D B
9764-342-01
9727-307-01
C
Tie through frame profile
A
A B
9727-217-01
9727-309-01
F B E
☞ 3 universal fixing bolts are needed for every
2.70 m of panel height.
9727-306-01
Closure range
A
Framax universal fixing bolt 10-16cm 0 to 6 cm
D Framax universal fixing bolt 10-25cm 0 to 15 cm
C
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Wall formwork User information Framed formwork Framax Xlife
9727-308-01
A
9727-225-01
F A B C
9727-310-01
D
E
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User information Framed formwork Framax Xlife Wall formwork
9727-460-01
Closures on 2.40x2.70m panel
9727-234-01
9727-461-01
G C D A
9727-311-01
F E B
Closure range
Framax universal waling 0.90m 0 to 30 cm
Framax universal waling 1.50m 0 to 80 cm
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Wall formwork User information Framed formwork Framax Xlife
90 degree corners
D Framax quick-acting clamp RU
E Framax Xlife panel 0.60
45
40
35 36
30
The corner solutions are based on the strong, torsion- X= X=
30
25 24
proof Framax Xlife inside corner. 20 18
X
X
15
a 10
9727-316-01 9727-318-01
a
Note:
9727-315-01
Due to its unsymmetrical design, the universal panel
a ... 30 cm 3.30m cannot be inverted. This means that wall thick-
The hole drilled in the inside corner enables a vertical stacking con- nesses are only available in 5 cm increments when this
nection to be made using universal fixing bolts + super-plates. panel is used.
There are 2 ways of forming right-angled outside cor-
ners:
● with a Framax Xlife universal panel Framax Xlife universal panel 1.20m
● with a Framax outside corner The continuous 5 cm hole-grid makes it possible to
form corner configurations on walls of up to 75 cm thick.
35
E 30
a
A B 25
20
15
10 9764-273-01
D
9727-312-01
a ... 30 cm
A Framax Xlife universal panel
B Framax Xlife inside corner
C Framax universal fixing bolt + Super-plate 15.0
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User information Framed formwork Framax Xlife Wall formwork
C
A
9727-478-01
D
9727-367-01
A H G
b
a
9727-478-02
a ... 40 cm
b ... 30 cm
A Framax outside corner
B Framax Xlife inside corner
C Framax quick-acting clamp RU
D Framax multi-function clamp
E Framax universal waling
F Framax wedge clamp
G Fitting timber
H Framax Xlife panel 0.60m
☞ Important note:
When striking the formwork, separate the gang-
form at the Framax outside corner (remove the
Quick-acting clamps RU on one side of the
Framax outside corner).
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Wall formwork User information Framed formwork Framax Xlife
a
A
B
a
9727-313-01
a ... 25 cm
9727-226-01
A E
b
b
C
B
9764-230-01
a ... 25 cm
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User information Framed formwork Framax Xlife Wall formwork
Edges
with Framax frontal triangular ledge
The Framax frontal triangular ledge can be pushed
over the end face of the panel (no nails needed). For
forming outside corners, it is used with the universal
panel (integrated slot grid for universal fixing bolts). It is
also possible to form edges using the Framax triangular
ledge, of course.
C
B
a D
E
9727-321-01
a ... 20 mm
A Framax frontal triangular ledge 2.70m or Framax triangular
ledge 2.70m
B Framax universal fixing bolt
C Super-plate 15.0
D Framax Xlife universal panel
E Framax Xlife panel
D
C
A
E a
9727-319-01
a ... 20 mm
A Framax triangular ledge 2.70m
B Wire nail 22x40
C Framax outside corner
D Framax quick-acting clamp RU
E Framax Xlife panel
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The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife
a
For each inter-panel join up to 1.95 m away from out-
side corner / end of wall: b
9727-457-01
● 1 extra clamp X1
a ... up to 40 cm
b ... up to 1.95m
Wall thicknesses up to 60 cm: X1 ... 1 extra clamp
For each inter-panel join up to 1.35 m away from out- b c
side corner / end of wall: X1 X2
● 2 extra clamps
For each inter-panel join between 1.35 m and 2.70 m
a
away from outside corner / end of wall:
● 1 extra clamp
b c 9727-459-01
Wall thicknesses up to 75 cm: X1 X2
For each inter-panel join up to 1.35 m away from out- a ... up to 60 cm
side corner / end of wall: b ... up to 1.35m
c ... from 1.35 m to 2.70 m
● 3 extra clamps X1 ... 2 extra clamps
X2 ... 1 extra clamp
For each inter-panel join between 1.35 m and 2.70 m
away from outside corner / end of wall:
● 2 extra clamps
For each inter-panel join between 2.70 m and 4.05 m
away from outside corner / end of wall:
● 1 extra clamp
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User information Framed formwork Framax Xlife Wall formwork
a a
X1
b
9727-456-01
a ... up to 40 cm
b ... up to 1.95m
X1 ... 1 extra clamp
b c
X1 X2
a
a
X1
b
X2
c
9727-458-01
a ... up to 60 cm
b ... up to 1.35m
c ... from 1.35 m to 2.70 m
X1 ... 2 extra clamps
X2 ... 1 extra clamp
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The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife
Note:
For angles of less than 120°, no universal walings are
needed in inside corners.
☞ Important note:
9727-219-01
☞
a
Important note:
For details regarding extra inter-panel connec-
b
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User information Framed formwork Framax Xlife Wall formwork
A
70° (60°) - 135° angles, with hinged
corners I + A
C
135
°
a
Max. width of panel
Pressure of fresh concrete Pk
next to Hinged outside corner A B
60 kN/m2 90 cm
80 kN/m2 60 cm
In addition, closures of up to max. 15 cm are allowed.
a
F E D
F 9727-325-01
70°
a
C
a ... 30 cm
A Framax hinged outside corner A
B B Framax hinged inside corner I
9727-324-01
D C Framax Xlife panel 0.30m
D Framax quick-acting clamp RU
E Framax universal waling
a F Framax wedge clamp
a ... 30 cm
A Framax hinged outside corner A
B Framax hinged inside corner I
C Framax Xlife panel 0.60m
D Framax quick-acting clamp RU
E Framax universal waling 1.50m
F Framax wedge clamp
B C A
60
°
D
9727-328-01
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Wall formwork User information Framed formwork Framax Xlife
90°
a
A
9727-327-01
C
9727-240-01
a ... 30 cm
D
A Framax hinged inside corner I
B Framax Xlife panel 0.30m
C Framax quick-acting clamp RU
D Framax universal waling 180°
a
A
E Framax wedge clamp
a
universal fixing bolt and super-plate 15.0. 9727-326-01
C B
A
a ... 30 cm
C
D Framax wedge clamp
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User information Framed formwork Framax Xlife Wall formwork
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The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife
B A
a
a
C
b
a
9764-240-01 9764-282-02
a ... 3.0 cm
a ... 30.0 cm b ... 6.0 cm
9764-280-01
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The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork
Vertical stacking of Framax stripping corners I Operating the Framax stripping spindle I with
1) Pull out the coupling bolt. ratchet
2) Manoeuvre the Stripping corner I into place so that ➤ Screw a Tie-rod 15.0mm into the Weldable coupler
it is flush with the one below it. 15.0 of the ratchet.
3) Push the coupling bolt back in. ➤ Setting up:
4) Bolt the Stripping corners I together with 2 hexago- - shift the change-over lever into the "L" position
nal bolts M16x45. - turn the ratchet clockwise
➤ Stripping:
- shift the change-over lever into the "R" position
- turn the ratchet anti-clockwise.
B
A
D
B
C
C
A
9764-281-01
Tr706-202-01
A Coupling bolt
B Stripping corner I
C Hexagonal bolt M16x45
A Tie-rod 15.0mm
B Weldable coupler 15.0
Mounting the Framax stripping spindles I C Ratchet
These mounting instructions apply to both Stripping D Change-over lever
spindles I and Stripping spindles I with ratchet.
1) Pull out the U-bolt from the stripping spindle.
2) Place the stripping spindle on the centering stud of Operating the Framax stripping spindle I
the stripping corner. ➤ Push a Tie-rod 15.0mm through one of the holes in
3) Twist the stripping spindle clockwise until fully the spindle nut.
engaged. ➤ Setting up: Twist the spindle nut clockwise.
4) Position the ratchet or spindle nut between the ➤ Stripping: Twist the spindle nut anti-clockwise.
holes in the push-rod.
5) Fix the stripping spindle with the U-bolt.
A
B
1
2 B 5
Tr750-204-01
C 3
E D
A Tie-rod 15.0mm
B Spindle nut
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Wall formwork User information Framed formwork Framax Xlife
B
B
A
9764-283-01
9731-273-01
9764-000
A Inside - stripping timber
B Outside - fitting timber
work.
The Framax stripping timber is available in lengths of
➤ The shaft formwork may only be reset 2.85 m. The stripping timbers thus project 15 cm
using lifting hooks. beyond the ends of the panels, and so are easier to
remove.
Permitted weight of the shaft formwork:
4000 kg with 4 Framax lifting hooks
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User information Framed formwork Framax Xlife Wall formwork
Stop-end formwork
There are 2 possible ways of forming stop-ends:
● with universal panels Framax Xlife universal panel 0.90m
● with universal walings Universal panel 0.90m, 1.35m and 2.70m
X
H
G
F
E
D
C 9727-329-01
B
A
C’ with H to A 4 to 39 cm
D’ with G to A 3 to 33 cm
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The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife
9764-274-01
D
B
A
C
9727-333-01
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The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork
A
D
9764-275-01
C Super-plate 15.0
D Framax Xlife panel
E Doka form-tie system
A
D
C
9727-334-01
Horizontal panels
Universal walings /
Width of panel Wall thickness
multi-purpose walings
up to 0.45m 1 unit
up to 60 cm
over 0.45m 2 units
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The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife
9727-338-01
B C
9727-330-01
A
F
9727-332-01
B
E A
9727-331-01
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The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork
C A
B C E A F
I
E H D B
9727-451-01
F
E
G
B A D
F A D
a
C
9727-449-01
E
G
A Framax Xlife panel
F
B Squared timber (min. 3.5 cm up to max. 20 cm)
C Framax Xlife panel 0.30m 9727-452-01
B
D Framax universal waling (not necessary with squared timbers up
to 5 cm wide) C
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The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife
Plumbing accessories
Number of struts per 2.70 m width of gang-form:
Panel strut Eurex 60 550 /
Formwork height [m] Adjustable plumbing
340 540 strut
4.05 1 *)
5.40 1
6.00 1 1
7.20 1 2
8.10 1 1
Max. anchoring load: Fk = 13.5 kN (Rd = 20.3 kN)
*) Up to a height of 3.30 m, the spacing of the props can be extended
to 4.05 m apart.
The values apply where the wind pressure we =
0.65 kN/m2. This results in an impact pressure qp =
0.5 kN/m2 (102 km/h) where cp, net = 1.3. In cases where
higher wind pressure is encountered, the number of
props must be determined by statical calculation.
For more information, see the Calculation
Guide "Wind loads to the Eurocodes".
9727-221-01
Note:
Every gang-form must be supported by at least 2 panel
struts.
Panel struts, Eurex 60 550 and Adjustable plumb- Example: Where the formwork height is 7.20 m, the fol-
ing struts secure the elements against wind loads, and lowing are needed for every 5.40 m wide gang-form:
make it easier to plumb and align the formwork. ● 2 Panel struts 340
☞ Important note:
The formwork panels must be held stable in
● 4 Panel struts 540
CAUTION
There is a risk of the formwork tipping over in
high winds.
➤ If high wind speeds are likely, and when
work finishes for the day or before prolonged
work-breaks, always take extra precautions
to fix the formwork in place.
Suitable precautions:
- set up the opposing formwork
- place the formwork against a wall
- anchor the formwork to the ground
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User information Framed formwork Framax Xlife Wall formwork
a
9727-343-01 9727-344-01
9745-214-01
Anchor x2!
a
a ... diam. 26 mm
b ... diam. 18 mm
c ... diam. 28 mm
d ... diam. 18 mm
9727-340-01
9727-341-01
e ... Slotted hole diam. 18x38 mm a a
f ... diam. 35 mm
A
B
TR632-201-01
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Wall formwork User information Framed formwork Framax Xlife
9764-229-01
G
a F
a
E
Weight [kg]
Type
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The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork
D
9727-345-01
E
a a
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The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife
Pouring platforms
can be quickly readied for use, and make concreting
both easy and safe. Framax pouring platform U
1.25/2.70m
Pre-assembled, collapsible, ready-to-use platform with
width of 1.25 m for convenient, safe working.
1.00 m
0m
2.7
1.2
5m
9727-262-01
a ... 30 cm
A Tilt-back board
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User information Framed formwork Framax Xlife Wall formwork
9727-401-01
9727-394-01
Single collapsed
Stack of 10 Framax pouring platforms U
platform
A
b
d
f
e
9727-399-01
A Safety hook
a 9727-398-01 9727-393-01
a ... 268 cm
b ... 295 cm
c... 10 x 18.7 cm
d... 31 cm
e... approx. 218 cm
f... 142 cm
g... 50 cm
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Wall formwork User information Framed formwork Framax Xlife
1.00 m
9727-409-01
0m
1.2
5m 2.7 A
9727-408-01
9727-263-01
● Tilt-back board:
- The platform decking protects the formwork from
concrete spatter.
- This lets you get at form-ties at the top of the form- ➤ Fix the pouring platform to the top of the formwork.
work, and makes room for any projecting univer-
sal walings.
15°
9727-407-01
9727-406-01
A Safety hook
A Tilt-back board
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User information Framed formwork Framax Xlife Wall formwork
9727-410-01
Single collapsed
Stack of 12 Framax pouring platforms O
platform
a
c
d
b
a
c
9727-404-01 9727-403-01
a ... 138 cm
b ... 11 x 18 cm
c ... 23 cm
d ... approx. 220 cm
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The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife
standing position. Tools: Fork spanner 22 for mounting the couplers and scaffolding
tubes.
A Scaffold tube connector
Framax bracket 90 B Scaffolding tube 48.3mm
C Screw-on couplers 48mm 50
With the Framax bracket 90, pouring platforms with a
D Hexagon screw M14x40 + hexagon nut M14 (not included with
platform width of 90 cm can be assembled. These
product)
pouring platforms can easily be mounted by hand.
h
b
9727-347-01
b ... 87 cm
h ... 103 cm
Note:
The plank and board thicknesses given here comply
with the C24 category of EN 338 (S10 of DIN 4074).
In Germany, wooden deck-boards must bear the "Ü-
symbol" mark of conformity.
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User information Framed formwork Framax Xlife Wall formwork
A
9727-241-01
9727-210-01
9727-242-01
B
9727-209-01
9727-243-01
A Framax bracket 90
B Spring cotter
C Wedge bolt RA 7.5
Note:
Where brackets need to be fixed to the middle cross
profile of upright Framax Xlife universal panels 2.70m
and 3.30m (2008 models onward), this can also be
done in the left-hand borehole.
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Wall formwork User information Framed formwork Framax Xlife
Note: B
A 9727-255-01
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The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork
D
a
A
A
9764-248-02
B
C
9764-248-01
a ... 120 cm
A Handrail post 1.10m
B Hexagon nut 20.0
C Hexagon nut secured by e.g. binding wire
D Guard-rail board
How to mount:
➤ Fix the Guard rail 1.10m into the cross borehole of
the framed panel with a hexagon nut 20.0.
➤ Secure the Hexagon nut 20.0.
Follow the directions in the "Handrail
post 1.10m" User Information!
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Wall formwork User information Framed formwork Framax Xlife
Ladder system
The Ladder system XS permits safe vertical access to
and from the intermediate platforms and pouring plat- Assembly instructions
forms:
● when attaching/detaching the formwork to/from the Preparing the formwork
crane tackle
➤ Pre-assemble elements face-down on an assembly
● when opening/closing the formwork bench (see "Inter-element connections").
● when placing the reinforcement ➤ Only mount the platforms and panel struts to the ele-
● during pouring ment when this is in the flat position (see "Pouring
platforms" and "Plumbing accessories").
Note:
The Ladder system XS must be implemented in such a Attaching connectors to the formwork
way that all national regulations are complied with. ➤ Place the "Connector XS wall formwork" against the
frame profile near the top of the formwork.
➤ Fasten the "Connector XS wall formwork" to the
WARNING frame profile using two Quick-acting clamps RU.
➤ The Ladders XS may only be used as part of
the XS system, and must NOT be used sep-
arately (as "lean-to" ladders).
9764-258-01
B
9764-252-01
9764-258-02
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The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork
B 9764-256-01
D Securing barrier XS
A a
B
Tr625-201-04
C
Close-up
b C
B
9764-257-03
B Safety hooks
A System ladder XS 4.40m
C Ladder XS
B Ladder extension XS 2.30m
C Safety latch
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Wall formwork User information Framed formwork Framax Xlife
Permanently fixed ladder extension ➤ Attach the Ladder cage XS to the next available
rung. Attach further ladder cages, in each case to the
➤ Insert the Ladder extension XS 2.30m into the
next available rung.
uprights of the System ladder XS 4.40m, with its
hooking brackets facing downwards, and fasten it.
Tighten the screws only very slightly!
A
C
F
Tr625-202-01 9764-255-01
Screws (C) are included in the scope of supply of the System ladder E Ladder cage XS
XS 4.40m and the Ladder extension XS 2.30m. F Safety latches (lift-out guard)
A System ladder XS 4.40m
B Ladder extension XS 2.30m
C Screws, width-across 17 mm Connection in the waling profile
Two Ladder extensions XS 2.30m can be fixed Mounting the Ladder system XS to the waling profile
together in the same way. makes it an integral part of the gang-form.
☞ Important note:
➤ Always observe all relevant safety regula-
Plan view
D
How to mount:
➤ Fix the "Connector XS wall formwork" to the waling
profile with a "Fixing clamp XS Framax".
A
B
A B
F C
9764-255-02
Anti-slide-off protection
"Fixing clamp XS Framax" resting
Two bolts resting on the waling
on the frame profile or on one of the
profile (C)
drawn metal sheets (D)
A Connector XS wall formwork
B Fixing clamp XS Framax
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User information Framed formwork Framax Xlife Wall formwork
9764-269-01 9764-270-01
9764-261-01
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The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife
Resetting by crane
Safe crane-handling of Framax Xlife is possible using The Fix-De-Fix 3150kg remote uncoupling
the Doka 4-part chain 3.20m and the Framax lifting system makes it possible to detach slinging
hook. The lifting hook locks automatically after being chains by remote-control from ground level.
hung into place. Follow the directions in the Operating Instruc-
tions!
Doka 4-part chain 3.20m
9230-203-01
9230-204-01
PRÜFZ
-
ER
BG
BAU
98160
Two upright panels
Always place the Framax lifting hook over one of the
geprüfte
Sicherheit welded-on metal plates, to prevent it from sliding from
side to side.
Max. load:
1000 kg per Framax lifting hook
9230-202-01
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The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork
Tr791-202-01
A As used on upright panels
Pulling out double-headed Plumbing and align-
B As used on horizontal panels
nails ing the formwork
● Suspend the gang-form symmetrically (centre-of-
gravity position).
● Spread-angle β max. 30°!
● Before lifting: Remove any loose items from the
formwork and platforms, or secure them firmly.
1 2 3
9727-349-01
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Wall formwork User information Framed formwork Framax Xlife
D
A 9764-279-01
CAUTION
WARNING
➤ Stack max. 8 panels on top of one another
(results in a stack height, incl. sleepers, of ➤ The Lifting straps 13.00 m may only be used
approx. 110 cm). as shown here if there is no risk of the straps
sliding towards one another, or of the load
4) Strap the whole stack together tightly with strapping being displaced.
tape.
Max. load: 2000 kg
C 9727-245-01
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User information Framed formwork Framax Xlife Wall formwork
60
90
90
9727-431-01
90 45
135
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The Formwork Experts
Wall formwork User information Framed formwork Framax Xlife
9259-201-01
B
A
B
Follow the directions in the Operating Instruc- Max. load: 500 kg per Framax transport bolt 5kN
tions!
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The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork
Tr755-200-02
Doka multi-trip transport box 1.20x0.80m galv.
The ideal container for all small components:
● durable
● stackable
● safe to lift by crane
The multi-trip transport box is used for delivering e.g.:
A Slide-bolt for fixing the partition
● Framax quick acting clamps RU
● Framax multi function clamps Possible ways of dividing the box
● Framax universal walings 0.90m Multi-trip transport
Lengthways Crossways
● Framax wedge clamps box partition
● Framax stop-end ties 1.20m max. 3 partitions —
0.80m — max. 3 partitions
● Framax universal fixing bolts
Tr755-200-04 Tr755-200-05
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User information Framed formwork Framax Xlife Wall formwork
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Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife
9764-301-01
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The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus
9764-314-01
9764-313-01
Example of high formwork:
The platform railings are now in place on all sides,
making it safe to get up onto the platform.
➤ Detach the gang-form from the crane.
➤ Continue lining up further gang-forms in this way,
and link them together (see "Inter-panel connec-
tions").
9764-315-01
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Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife
9764-309-01
9764-310-01
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The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus
9764-312-01
9764-308-01
WARNING
The formwork tends to adhere to the concrete.
When stripping the formwork, do not try to
break concrete cohesion using the crane!
Risk of crane overload.
➤ Use suitable tools such as timber wedges or
a special pry-bar to detach the formwork
from the concrete.
➤ Lift the gang-form away and to its next location.
If the gang-form is "parked" in the upright prior to its
next use, it must have sufficient stability (see
"Plumbing accessories").
Gang-forms with only one panel strut must not be
"parked" upright, but placed face-down.
➤ Clean residual concrete off the formwork sheet (see
"Cleaning and care").
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Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife
Platform system
Immediately work-ready platform
D
● quick and easy to assemble
F
A
Integral guard rails on all four sides
G
E
9764-304-01
I
9764-330-01
9764-303-02
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The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus
9764-303-03
9764-330-02
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The Formwork Experts
Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife
110 cm
cm
268
92
cm
9764-305-01
cm
238
92
cm 9764-306-01
92 cm
cm
133
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The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus
9764-307-01
9764-318-01
Starting position:
The side railings are completely pushed in against the 1) Slide the telescope-lock upwards.
rear railing. 2) Extend the side railings to the desired length.
➤ Swivel the side railings 90° outwards. The railing tube must be firmly enclosed by the
They lock into place automatically. tube-guide.
The side railings are secured so that they can-
not open outwards (i.e. by more than 90°).
The side railing can be fixed in this position with
a Spring cotter 5mm.
9764-318-06
a
9764-307-02
9764-318-03
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The Formwork Experts
Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife
Self-closing function
activated deactivated
This railing-closure post reduces the gap between
two rear railings.
9764-318-04 9764-318-05
9764-378-01
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The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus
9764-323-01 A
9764-324-01
9764-323-02
2
A Xsafe plus platform extension 0.60m
B Spring-locked connecting pin of Xsafe plus platform extension
0.60m
C Xsafe plus platform 1
9764-325-01
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Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife
B B
A
A
9764-343-01 C
9764-322-01
c ... can be telescoped between 15 cm and 70 cm, in a 5 cm grid
e ... can be telescoped between 15 cm and 70 cm, in a 5 cm grid
A Xsafe plus handrail lengthening piece f ... can be telescoped between 33.5 cm and 63.5 cm, in a 5 cm grid
B Linch pin of Xsafe plus handrail lengthening piece
Xsafe plus Xsafe plus
Wall thickness
platform transition handrail lengthening piece
Up to 20 cm 1 unit 1 unit
Over 20 cm 2 units *) 2 units *)
*) Mount one platform transition on the holding formwork, and one on
the opposing formwork (see also the section headed "Stop-end form-
work").
A C
E D
9764-326-01
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The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus
How to mount:
1) Slightly raise the railing of the Xsafe plus platform Railings facing formwork
extension (C) . Using the Xsafe plus counter railing, it is also possi-
2) Slide the Xsafe plus platform transition (A) all the ble to set up a front (formwork-side) railing.
way into the Xsafe plus platform extension (C) and It can be operated (lowered / raised) both from below
fix it in the bolting hole (E) with the spring-locked and from on the platform itself.
connecting pin.
3) Slide the Xsafe plus platform extension (C) into the
Xsafe plus platform and fix it with a spring-locked
connecting pin.
4) Raise the gang-form by crane.
5) Extend the Xsafe plus platform transition (A) to the
desired length and fix it with a spring-locked con-
necting pin.
6) Mount the Xsafe plus handrail lengthening piece
(B) .
4 9764-319-01
B A
5
9764-327-01
9764-320-01
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Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife
9764-321-01
9764-319-03
9764-383-01
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The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus
B
a
9764-352-01 9764-353-01
A
α ... up to approx. 5°
Note:
9764-350-01
For inclination adjustment, two Xsafe plus supporting
2) Hook the Xsafe plus side railing into the rear railing struts are required on each platform.
and secure it with a linch pin.
1) Mount the Xsafe plus supporting strut between the
platform and the Xsafe plus waling.
2) Remove a connecting pin 10cm (between the plat-
form and the waling).
C D 3) Set the desired platform inclination by turning the
screwjack mechanism on the Xsafe plus supporting
B
strut.
9764-351-02
A
9764-351-01 1
A
A Xsafe plus platform
3 B
B Xsafe plus railing-closure post
C Xsafe plus side railing
D Linch pin of Xsafe plus platform 2
C D
9764-354-01
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Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife
Note:
Required hole-grid on waling: 10 cm (e.g. Xsafe plus
waling)
When the swivel plate is used, it is no longer possible
to adjust the inclination of the platform.
9764-401-01
Mounting the Xsafe plus swivel plate ➤ Attach the Xsafe plus platform to the swivel plate
➤ Bolt the swivel plates to the left-hand inside face of with the M16 hexagon bolts.
the Xsafe plus walings.
9764-393-02
A D
a
E F
C A
a ... 59 cm
B B
A Xsafe plus swivel plate
D Xsafe plus platform
E Intermediate distancer with a height of approx. 22.5 cm (e.g.
9764-402-01 Doka beam H20 + formwork-sheet strip)
9764-392-01
F M16 hexagon bolts of the Xsafe plus swivel plate
A Xsafe plus swivel plate
B M20 bolts of the Xsafe plus swivel plate
C Xsafe plus waling
9764-393-01
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User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus
9764-391-03
9764-391-01
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Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife
J I A
A
As a rule:
E Always fasten with two Universal fixing bolts.
9764-316-01
Position of top Universal fixing bolt:
● in the slotted hole of the platform waling
A Xsafe plus platform waling 1.50m
● exception for horizontal 0.30m panels which are ver-
E Xsafe plus stacking waler 2.10m tically stacked onto upright panels:
in the waling profile of the 0.30m panel, directly
Xsafe plus platform
Centre-to-centre Distance from above the panel joint
distance 'a' edge 'b'
2.70m 1980 mm Position of bottom Universal fixing bolt:
2.40m 1680 mm 360 mm ● on horizontally placed panels:
1.35m 630 mm in the slotted hole of the platform waling
Positions of the Xsafe plus walings: ● on upright panels:
in the lowest possible waling profile of the panel
● Xsafe plus platform walings 1.50m:
- always at the top of the formwork
Mounting the Xsafe plus stacking waler exten-
● Xsafe plus stacking waler extensions:
- for panels that are vertically stacked placed on sion 0.70m
their sides, as an extension of the platform waling ➤ Fasten the stacking waler extension to the
● Xsafe plus stacking walers 2.10m: Xsafe plus platform waling 1.50m with the 2 Con-
- on the panel joints between 2.70m or 3.30m high necting pins 10cm and Spring cotters 5mm.
panels that are vertically stacked in the upright
B F G A
Move the Xsafe plus walings into their approxi- A Xsafe plus platform waling 1.50m
mate position and only slightly fasten them with B Xsafe plus stacking waler extension 0.70m
universal fixing bolts and super-plates. F Connecting pin 10cm of the stacking waler extension
When the platforms are mounted (but not G Spring cotter 5mm of the stacking waler extension
before this), align the Xsafe plus walings to the
platform and tighten the super-plates. As a rule:
Does not need to be fastened with Universal fixing
bolts.
Exception:
When stacking 2.40+2.40+1.35m, fasten with one Uni-
versal fixing bolt (directly below the panel joint).
98 999764002 - 07/2010
The Formwork Experts
User information Framed formwork Framax Xlife Wall formwork with Platform system Xsafe plus
Mounting the Xsafe plus stacking waler exten- Mounting the Xsafe plus stacking waler 2.10m
sion 1.20m ➤ Use Framax universal fixing bolts 10-16cm and
➤ Fasten the stacking waler extension to the Super-plates 15.0 to fasten the Xsafe plus stacking
Xsafe plus platform waling 1.50m with the 2 Con- waler 2.10m in the waling profile.
necting pins 10cm and Spring cotters 5mm.
J I E
➤ Use a Framax universal fixing bolt 10-16cm and a
Super-plate 15.0 to fasten the stacking waler exten-
sion in the waling profile.
9764-316-03
H
C J I F G A
As a rule:
Always fasten with one Universal fixing bolt.
Position of Universal fixing bolt:
● in the waling profile of the bottom panel (directly
below the panel joint)
J I D F G A
9764-316-04
H
As a rule:
Always fasten with two Universal fixing bolts.
Position of top Universal fixing bolt:
● in the slotted hole of the stacking waler extension
Position of bottom Universal fixing bolt:
● in the waling profile of the bottom panel (directly
below the panel joint)
999764002 - 07/2010 99
The Formwork Experts
Wall formwork with Platform system Xsafe plus User information Framed formwork Framax Xlife
Number of connectors:
Multi-purpose walings ● As a rule:
instead of Xsafe plus walings Fasten every panel to the Multi-purpose waling with
two Universal fixing bolts and super-plates.
It is also possible to use continuous Multi-purpose
walings instead of the Xsafe plus walings. The plat- - Exception:
form and lifting loads are transferred into the framed Fasten every horizontally placed panel (up to
formwork panels by the Xsafe plus fixing plate. 1.35m wide) onto the Multi-purpose waling with 1
Universal fixing bolt and 1 super-plate.
Max. load:
2500 kg per Xsafe plus fixing plate ☞ Important note:
Position of top Universal fixing bolt:
Example: ● directly below the top of the formwork
Gang-form measuring 2.70x5.40 m Number of Xsafe plus fixing plates:
E ● 1 fixing plate for each Multi-purpose waling.
☞
a
For more information, please contact your Doka
technician.
9764-385-01
a ... approx. 70 cm
➤ Mount the Xsafe plus fixing plate above the panel
joint in the multipurpose waling.
A B C D
9764-385-02
Mounting the Xsafe plus platform Bolting-hole position for the platforms on the
➤ Raise the Xsafe plus platform by crane and lift it to
Xsafe plus walings
the formwork. The hole-grid in the Xsafe plus walings makes it possi-
➤ Remove the Connecting pins 10cm and Spring cot- ble to adjust the platform level very flexibly.
ters 5mm of the Xsafe plus platform from their stand- However, when positioning the platforms on the
by positions. Xsafe plus walings, observe the following points:
● Bolting-hole position on the Xsafe plus platform
waling 1.50m:
- As a rule:
on the 3rd and 4th holes (from the top)
- exception for horizontal 0.30m panels which are
vertically stacked onto upright panels:
on the 6th and 7th holes (from the top)
● Bolting-hole position on the Xsafe plus stacking
waler 2.10m:
- Panel joint between upright-stacked 2.70m +
2.70m panels:
on the 1st and 2nd holes (from the top)
B - Panel joint between upright-stacked 3.30m panels
(bottom) + 2.70m panels (top):
on the 5th and 6th holes (from the top)
C
☞
9764-396-01
For details of the recommended fixing positions
of the platforms (platform levels), see also the
➤ Bolt the Xsafe plus platform into the Xsafe plus wal-
section headed "Rules for gang-forms".
ings with the Connecting pins 10cm and Spring cot-
ters 5mm.
A E
B C 9764-339-02
9764-339-01
Ladder system
9764-372-01
B
9764-345-01
9764-372-03
9764-372-02
Note:
If desired, the ladder can also be secured with a linch
pin as well.
B
A
9764-372-04
Plumbing accessories
9764-376-01
Supporting strut
Supporting strut
Supporting strut
Supporting strut
Supporting strut
Supporting strut
Supporting strut
Eurex 60
Eurex 60
Eurex 60
Eurex 60
Eurex 60
Eurex 60
Eurex 60
340
540
340
540
340
540
340
540
340
540
340
540
340
540
Up to 3.60 m 1 1 1 1 1 1 1
Up to 4.05 m 1 1 1 2 2 2 2
Up to 4.65 m 1 1 1 1 1 1 2 2 2 2 2 2 2 2
Up to 4.95 m 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Up to 5.40 m 1 1 1 1 1 1 2 2 2 2 2 2 2 2
Up to 6.75 m 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Up to 7.35 m 2 2 2 2 2 2 2 2 3 3 3 3 3 3
Up to 7.65 m 2 2 2 2 2 2 3 3 3 3 3 3 3 3
Up to 8.10 m 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3
Supporting strut
Supporting strut
Supporting strut
Supporting strut
Supporting strut
Supporting strut
Supporting strut
340
540
340
540
340
540
340
540
340
540
340
540
340
540
Up to 3.60 m 1 1 1 1 1 1 1
Up to 4.65 m 2 2 2 2 2 2 2
Up to 4.95 m 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Up to 5.25 m 1 1 1 1 1 1 1 1 1 1 2 2 2 2
Up to 5.55 m 1 1 1 1 1 1 2 2 2 2 2 2 2 2
Up to 6.60 m 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Supporting strut
Supporting strut
Supporting strut
Supporting strut
Supporting strut
Supporting strut
Eurex 60
Eurex 60
Eurex 60
Eurex 60
Eurex 60
Eurex 60
340
540
340
540
340
540
340
540
340
540
340
540
Up to 3.30 m 1 1 1 1 1 1
Up to 3.75 m 1 1 1 1 2 2
Up to 4.35 m 1 1 1 1 1 1 1 1 2 2 2 2
Up to 4.80 m 1 1 2 2 2 2 2 2 2 2 2 2
Up to 5.70 m 2 2 2 2 2 2 2 2 2 2 2 2
Up to 6.15 m 2 2 2 2 2 2 2 2 2 1 3 2 1 3
Up to 7.20 m 2 2 2 2 2 2 2 2 2 2 2 2
Example:
● Height of basic panel: 2.70 m
● Formwork height: 6.00 m
● Width of gang-form: 3.15 m
Required panel struts:
2x Panel strut 540
2x Xsafe plus supporting strut
Mounting the plumbing accessories Connecting panel struts to the Xsafe plus plat-
form
The location of the connection points for the panel
struts depends on how many platform levels there are Mount the Xsafe plus supporting strut between the
on the gang-form: platform and the Xsafe plus waling:
● Gang-form with only one platform level (only a 1) Bolt the supporting strut to the platform and secure
pouring platform, no intermediate platform): it with a linch pin.
- panel struts are connected to formwork 2) Turn the screwjack mechanism on the supporting
● Gang-form with more than one platform level strut to adjust it to the required length.
(pouring platform and intermediate platforms): 3) Bolt the supporting strut into the waling with a Con-
- panel struts are connected to top intermediate necting pin 10cm and secure this with a spring cot-
platform (second Xsafe plus platform from top) ter.
9764-372-06
➤ Fasten the panel strut to the formwork.
A 1
2 B
B
A C
9764-386-01
C
3
D
A Prop head
A Xsafe plus supporting strut
B Panel strut
B Xsafe plus platform
C Waling profile
C Xsafe plus waling
D Connecting pin 10cm of the Xsafe plus supporting strut
B 1
F1
9764-376-02
9764-400-01
b
9764-376-03
9727-343-01
9745-214-01
a ... diam. 26 mm
b ... diam. 18 mm
c ... diam. 28 mm
d ... diam. 18 mm
A
B
TR632-201-01
B
9764-381-01
9764-380-01
a a
a ... 163.0 cm
A
9764-340-02
F
G E
b
c
b ... 255.0 cm
c ... 360.0 cm
A Plumbing strut Eurex 60 550
B Extension Eurex 60 2.00m
D Connector Eurex 60
E Plumbing strut shoe Eurex 60
F Adjusting strut 540 Eurex 60
G Prop head
9764-368-02
9764-382-01
b b
b ... 255.0 cm
Note:
For information on the positions of the form-ties, see
the section headed "Tie-rod system":
9764-344-01
Xsafe plus platform waling 1.50m:
Because of the permitted tensile load of 14 kN in the A Framax quick-acting clamp RU
waling profile, the stated permissible moments also B Xsafe plus platform waling 1.50m
apply for more rigid components such as the Multi- C Xsafe plus stacking waler extension 0.70m
purpose waling WU12 Top50. D Xsafe plus stacking waler extension 1.20m
E Xsafe plus stacking waler extension 1.80m
Permitted moment:
F Xsafe plus stacking waler 2.10m
● Resting on 1st cross profile: 5.0 kNm
G Framax universal fixing bolt 10-16cm + Super-plate 15.0
H Xsafe plus platform
9764-316-10
9764-316-09
9764-316-08
9764-316-07
10-16cm
Panel 1
Panel 2
Panel 3
Panel 4
101 2.70 2.70 2 4 255
102 3.00 2.70 0.30 4 2 4 255
103 3.15 2.70 0.45 4 2 4 300
104 3.30 2.70 0.60 4 2 4 315
105 3.60 2.70 0.90 4 2 2 4 345
106 4.05 2.70 1.35 4 2 2 6 390
107 4.35 2.70 1.35 0.30 8 2 2 6 257 / 420
108 4.50 2.70 1.35 0.45 8 2 2 6 257 / 435
109 4.65 2.70 1.35 0.60 8 2 2 6 257 / 450
110 4.95 2.70 1.35 0.90 8 2 2 8 257 / 480
111 5.40 2.70 2.70 4 2 2 8 299 / 525
2.70m
112 5.70 2.70 2.70 0.30 8 2 2 8 299 / 525
113 5.85 2.70 2.70 0.45 8 2 2 8 299 / 570
114 6.00 2.70 2.70 0.60 8 2 2 8 299 / 585
115 6.00 2.70 3.30 4 2 2 8 299 / 585
116 6.30 2.70 2.70 0.90 8 2 2 2 8 299 / 615
117 6.75 2.70 2.70 1.35 8 2 2 2 10 299 / 497 / 660
118 7.05 2.70 2.70 1.35 0.30 12 2 2 2 10 299 / 527 / 690
119 7.20 2.70 2.70 1.35 0.45 12 2 2 2 12 299 / 527 / 705
120 7.35 2.70 2.70 1.35 0.60 12 2 2 2 12 299 / 527 / 720
121 7.65 2.70 2.70 1.35 0.90 12 2 2 2 + 2 2) 12 + 4 2) 299 / 527 / 750
122 8.10 2.70 2.70 2.70 8 2 4 + 2 2) 12 + 4 2) 299 / 569 / 795
201 3.30 3.30 2 4 315
202 3.60 3.30 0.30 4 2 4 315
203 3.75 3.30 0.45 4 2 4 360
204 3.90 3.30 0.60 4 2 4 375
205 4.20 3.30 0.90 4 2 2 4 405
3.30m 206 4.65 3.30 1.35 4 2 2 6 450
207 4.95 3.30 1.35 0.30 8 2 2 6 317 / 480
208 5.10 3.30 1.35 0.45 8 2 2 6 317 / 495
209 5.25 3.30 1.35 0.60 8 2 2 8 317 / 510
210 5.55 3.30 1.35 0.90 8 2 2 8 317 / 540
211 6.60 3.30 3.30 4 2 2 8 319 / 645
301 2.40 2.40 2 4 225
302 2.70 2.40 0.30 4 2 4 255
303 2.85 2.40 0.45 4 2 4 270
304 3.00 2.40 0.60 4 2 4 285
305 3.30 2.40 0.90 4 2 4 315
306 3.75 2.40 1.35 4 2 2 6 360
307 4.05 2.40 1.35 0.30 8 2 2 6 222 / 390
308 4.20 2.40 1.35 0.45 8 2 2 6 222 / 405
309 4.35 2.40 1.35 0.60 8 2 2 8 222 / 420
310 4.65 2.40 1.35 0.90 8 2 2 8 222 / 450
2.40m 311 4.80 2.40 2.40 4 2 2 8 272 / 465
312 5.10 2.40 2.40 0.30 8 2 2 8 269 / 495
313 5.25 2.40 2.40 0.45 8 2 2 8 269 / 510
314 5.40 2.40 2.40 0.60 8 2 2 8 269 / 525
315 5.70 2.40 2.40 0.90 8 2 2 8 269 / 555
316 6.15 2.40 2.40 1.35 8 2 2 2 10 269 / 600
317 6.45 2.40 2.40 1.35 0.30 12 2 2 2 10 269 / 462 / 630
318 6.60 2.40 2.40 1.35 0.45 12 2 2 2 10 269 / 462 / 645
319 6.75 2.40 2.40 1.35 0.60 12 2 2 2 12 269 / 462 / 660
320 7.05 2.40 2.40 1.35 0.90 12 2 2 2 12 269 / 462 / 690
321 7.20 2.40 2.40 2.40 8 2 2 2 12 269 / 462 / 705
N° of quick-acting clamps RU for 2.70 m and 2.40 m wide gang-forms.
1)
For 1.35 m wide gang-forms, only half the number of Quick-acting clamps RU is needed (e.g. 2 instead of 4).
Extra stacking waler needed on the 1st and 2nd panel joints on 2.70 m wide gang-forms.
2)
9764-346-01 9764-387-01
9764-363-01 9764-364-01
9764-361-01 9764-368-01
9764-370-01 9764-365-01
Combination n° 122
Formwork height: 8.10 m
Formwork width: 2.70 m
9764-340-01
Combination n° 202
Examples for a basic panel height of Formwork height: 6.60 m
Formwork width: 2.70 m
3.30m
Combination n° 201
Formwork height: 3.30 m
Formwork width: 2.70 m
9764-366-01
Combination n° 206
Formwork height: 4.65 m
9764-371-01
Formwork width: 2.70 m
9764-367-01
9764-377-01
to be widened (b)
of the gang-form
● Formwork height: 5.40 m
Panel width
a a
Width
(c)
7.65m -
1.35 m 2.70m
0.45m 8.10m
1 each
or 2.40 m 2.40m
7.05m - (on 1st and 2nd panel-joint)
0.60m or or
8.10m
2.70 m 2.70m
No universal waling or
3.30m
stacking waler
Example:
a b a
9764-389-01
c
H
c
9764-390-01
Corner configuration
Practical example
K I J
b
A G C
B
F
K
a
I H
D L J
E
J
9764-328-01
a ... 30 cm
b ... 25 cm
A Framax outside corner
B Framax Xlife inside corner
C Framax Xlife panel 0.60m
D Framax Xlife panel 0.90m
E Framax Xlife panel 1.35m
F Fitting-timber
G Framax quick-acting clamp RU
H Framax multi-function clamp
I Xsafe plus platform 1.35m
J Xsafe plus platform 2.70m
K Xsafe plus platform extension 0.60m
L Xsafe plus platform transition
Practical example
H I
F A B
a
C
H
a
G
K I
D
I I
9764-329-01
a ... 30 cm
A Framax Xlife universal panel
B Framax Xlife inside corner
C Framax Xlife panel 0.60m
D Framax Xlife panel 0.90m
E Framax Xlife panel 1.35m
F Framax universal fixing bolt + Super-plate 15.0
G Framax quick-acting clamp RU
H Xsafe plus platform 1.35m
I Xsafe plus platform 2.70m
J Xsafe plus platform extension 0.60m
K Xsafe plus platform transition
L Xsafe plus platform extension 0.60m (optional)
M Platform transition, site-provided (optional)
Example: T-junction
a
C
A
E
a
H G G H
B
F F
9764-332-01
a ... 30 cm
A Framax Xlife inside corner
B Framax Xlife panel 0.60m
C Framax Xlife panel 0.90m
D Framax Xlife panel 1.35m
E Framax quick-acting clamp RU
F Xsafe plus platform 2.70m
G Xsafe plus platform extension 0.60m
H Xsafe plus platform transition
Stop-end formwork
Wall thicknesses up to 20 cm Wall thicknesses above 20 cm
G F
A H F
A
I
I
H E D
B E D
H
C
B
C
G F
G F
9764-337-01
9764-341-01
Wall junctions
Right-angled connections Corner connections
C
B
D E
F
G
D A E
B
F A
H G
I H
9764-331-01
C A D
F E
9764-334-01
Resetting by crane
For gang-forms with Xsafe plus platforms, observe
the following points:
● It is only allowed to operate the lifting waler and
lifting hook when the platform railings are in place
on all sides.
9764-355-01
9764-397-02
Right:
9764-357-01
Wrong:
9764-356-01
Max. load: D
Spread-angle β up to 15°: 1750 kg per lifting waler
Spread-angle β up to 30°: 800 kg per lifting waler
A
9764-349-02
WARNING
The formwork tends to adhere to the concrete.
When stripping the formwork, do not try to
break concrete cohesion using the crane!
Risk of crane overload.
➤ Use suitable tools such as timber wedges or
a special pry-bar to detach the formwork
from the concrete.
➤ Lift the gang-form to its new location (guide with tag-
lines if necessary).
PRÜFZ
-
ER
BG
BAU
98160
geprüfte
Sicherheit
Lifting chain
for gang-forms
over 1600 kg (over 15 m2)
For large gang-forms, a suitably long and strongly-
rated lifting chain must be used.
b c c cc c
a
c
d
g
e
9764-379-01
9764-358-01
9764-359-01
f
b
A b
b ... 22.5 cm
A Hardwood blocking 16cm
c ... 14.0 cm
f ... 131.0 cm
Arrangement of stacks for truck shipments (plan g ... 85.5 cm
view):
f How to arrange them in the stack:
g
9764-360-01
9764-403-01
A
9764-398-01
Column formwork
Column formwork
9764-251-01
C D
A
C D
35
30
25
20
15
E 10 B
H
40 45 50 55 60 65 70 75
9727-361-01
Example: Column, 20 x 60 cm
9727-364-01
E Framax frontal triangular ledge
Super-plates
Quick-acting
Formwork
Panel struts Panel struts
15.0 (D)
height (H)
3.30m 2.70m 1.35m 0.90m Eurex Eurex
340 540 340 540
60 550 60 550
0.90m 4 8 8 ➀ ➀
1.35m 4 8 8 ➀ ➀
1.80m 8 8 16 16 ➀ ➀
2.25m 4 4 8 16 16 3 2
2.70m 4 16 16 3 2
3.15m 4 8 16 24 24 3 2
3.30m 4 20 20 3 2
3.60m 4 4 8 24 24 3 2
4.05m 4 4 8 24 24 3 2
4.20m 4 4 8 28 28 3 2
4.50m 4 8 16 32 32 3 2
4.65m 4 4 8 28 28 3 2
4.95m 4 4 4 16 32 32 3 2
5.10m 4 8 16 36 36 3 2
5.40m 8 8 32 32 3 2
5.55m 4 4 4 16 36 36 3 2
5.85m 4 4 8 24 40 40 3 2
6.00m 4 4 8 36 36 3 2
6.30m 8 4 16 40 40 3 2
6.45m 4 4 8 24 44 44 3 2
6.60m 8 8 40 40 3 2
6.75m 8 4 16 40 40 3 2
6.90m 4 4 4 16 44 44 3 2
7.20m 8 8 24 48 48 3 2 2 2➁
7.35m 4 4 4 16 44 44 3 2 2 2➁
7.50m 8 4 16 48 48 3 2 2 2➁
7.65m 8 4 4 24 48 48 3 2 2 2➁
7.80m 4 4 8 24 52 52 3 2 2 2➁
7.95m 8 4 16 48 48 3 2 2 2➁
8.10m 12 16 48 48 3 2 2 2➁
The figures in the Table give the number of items
needed.
➀ Site-provided panel bracing.
➁ Eurex 60 550 only needed on free-standing form-
work-halves.
C D
H
E
C
D
9764-272-01
Example: Column, 90 x 90 cm A
a ... 10 cm to 105 cm (in 5 cm increments)
E Framax frontal triangular ledge
9764-272-02
Schedule of materials needed with Universal panels 1.20m
Formwork-half with platform Formwork-half without platform
clamps RU (B)
Super-plates
Quick-acting
Formwork
Panel struts Panel struts
15.0 (D)
height (H)
3.30m 2.70m 1.35m 0.90m Eurex Eurex
340 540 340 540
60 550 60 550
0.90m 4 8 8 ➀ ➀
1.35m 4 8 8 ➀ ➀
1.80m 8 8 16 16 ➀ ➀
2.25m 4 4 8 16 16 3 2
2.70m 4 16 16 3 2
3.15m 4 8 16 24 24 3 2
3.30m 4 20 20 3 2
3.60m 4 4 8 24 24 3 2
4.05m 4 4 8 24 24 3 2
4.20m 4 4 8 28 28 3 2
4.50m 4 8 16 32 32 3 2
4.65m 4 4 8 28 28 3 2
4.95m 4 4 4 16 32 32 3 2
5.10m 4 8 16 36 36 3 2
5.40m 8 8 32 32 3 2
5.55m ➂ 4 4 4 16 36 36 3 2
5.85m ➂ 4 4 8 24 40 40 3 2
6.00m ➂ 4 4 8 36 36 3 2
6.30m ➂ 8 4 16 40 40 3 2
6.45m ➂ 4 4 8 24 44 44 3 2
6.60m ➂ 8 8 40 40 3 2 2 2➁
6.75m ➂ 8 4 16 40 40 3 2 2 2➁
6.90m ➂ 4 4 4 16 44 44 3 2 2 2➁
7.20m ➂ 8 8 24 48 48 3 2 2 2➁
7.35m ➂ 4 4 4 16 44 44 3 2 2 2➁
7.50m ➂ 8 4 16 48 48 3 2 2 2➁
7.65m ➂ 8 4 4 24 48 48 3 2 2 2➁
7.80m ➂ 4 4 8 24 52 52 3 2 2 2➁
7.95m ➂ 8 4 16 48 48 3 2 2 2➁
8.10m ➂ 12 16 48 48 3 2 2 2➁
The figures in the Table give the number of items ➂ Formwork-halves with a column formwork platform
needed. must be separated before being lifted (max. formwork
➀ Site-provided panel bracing. height when lifting a formwork-half assembled from
➁ Eurex 60 550 only needed on free-standing form- Universal panels 1.20m and including an attached Col-
work-halves. umn formwork platform 150/90cm: 5.40 m).
H
B
D
9727-366-01
A
A Framax Xlife panel (max. 60cm)
9727-365-01
B Framax outside corner
C Framax quick-acting clamp RU
D Triangular ledge Example: Framax outside corners 2.70m with Framax Xlife panels
0.45x2.70m
C
A
D
9727-367-01
c d
D
c
cm
c
150 90
b
cm a
c
9719-203-01 E
c
c c
e
A Rear railing 9727-387-01 9727-381-01
B Side railing
a ... 183 cm
C Rear hoisting point b ... 225 cm
D Safety hook (blue) = front hoisting point c... 28.6 cm
d... 24.8 cm
E Extra hoisting point (red) in parked position
e... 53 cm
Permitted service load: 1.5 kN/m2 (150 kg/m2) Basic design concept
Load Class 2 to EN 12811-1:2003 ➤ Tip up the side railings.
Note:
When folding the platform back down, first fold down
the rear railings, and then the side ones.
C
C
D
C
D 9727-384-01
D
The safety hook (D) drops down into its starting posi-
9744-207-01 tion and automatically secures the platform against
being accidentally lifted out.
C Rear crane suspension point
➤ When the platform is lifted, the lifting chain acts on
D Front crane suspension point
the safety hook (D) and the platform is automatically
unlocked.
Red extra crane suspension point in "parked"
position.
9727-383-01
9727-385-01
half at a time.
➤ Max. heights of formwork that can be reposi- C
9727-275-01
➤ Fix the extra crane hoisting point with the slide bolt
(F) on the underside of the platform.
9727-389-01
>3.60-5.70 m
>5.70-8.10 m
>3.00-5.10 m
>5.10-7.40 m
>7.40-8.10 m
2.70-3.60 m
2.70-3.00 m
Platform + ladder
● when placing reinforcing cages
● during pouring
Formwork-half Formwork-half
with platform without platform
>5.40-6.60 m
>6.60-7.80 m
>7.80-8.10 m
>6.75-7.95 m
>7.95-8.10 m
5.00-5.40 m
5.00-5.55 m
5.55-6.75 m
Ladder cage
Tr625-200-01
☞ Important note:
➤ Make sure that the panels are correctly posi-
Super-plate 15.0.
B
A
➤ Pre-assemble the formwork-halves flat on the Tr625-209-01
C
ground.
F
E
Tr625-212-01
F
D
C Super-plate 15.0
– in the front position (a) for one single ladder
D Ladder – in the rear position (b) in the telescoping zone (for 2 ladders)
E Push-in bolt E Push-in bolt
F Safety hooks
A E
Tr625-201-01
G1
F
B
F D
F
9764-263-01
A c
B
H
b
9764-264-01
Second formwork-half
Stripping and repositioning the ➤ Attach the crane suspension tackle to the shored
formwork (i.e. still standing) formwork-half.
➤ Undo the panel-strut anchorages from the ground.
First formwork-half
➤ Set down the crane-held half of the formwork ready
➤ Attach the crane suspension tackle to the formwork- for cleaning, and secure it so that it cannot fall over.
half on which the Column formwork platform is
mounted.
➤ Undo the panel-strut anchorages from the ground.
➤ Undo the connectors from the second half of the
formwork and separate the two formwork-halves.
CAUTION
➤ When stripping the formwork, never use the
crane to break concrete cohesion. Use suit-
able tools such as timber wedges or a spe-
cial pry-bar.
➤ Set down the crane-held half of the formwork ready
for cleaning, and secure it so that it cannot fall over.
9764-266-01
Circular formwork
Circular formwork
The quick way to form "in the round" - the Framax all accessories such as panel struts and pouring plat-
circular forming plates will get your framed form- forms from the Framax Xlife range.
work "around" any curve! This makes circular forming of curved concrete struc-
With the Framax circular forming plates and the panels tures with Framax circular forming plates universal,
of the Framax Xlife framed formwork system, "circular" economical and fast.
(i.e. polygonal) structures can be formed.
A particularly cost-cutting factor in practice is the fact Perm. concrete pressure: 50 kN/m2
that you can use your existing Framax Xlife panels and
9727-250-01
E 9727-432-01
A b
B 0.25 m
9727-433-01
0.30 m
D
a ... 20 cm, b ... 25 cm, c ... 30 cm
Using the different widths of circular forming plate:
● 0.20 m
- Inside circular forming plate
- Outside circular forming plate (for length adjust-
ment)
9727-247-01
● 0.25 m
- Outside circular forming plate
● 0.30 m
A Framax circular forming plate
- Outside circular forming plate
B Framax steel waling RD 0.40m
C Framax quick-acting clamp RU
D Angle anchor plate 12/18 with Wing nut 15.0
E Framax Xlife panel
Example of formwork
● Type of structure: Circular tank
● Inside radius of structure: 3.00 m
● Wall thickness: 0.20 m
25 20
25
25 25
25 25
20 20 20
20 20 25
25
20 A 20
D
20 20 25
25
20 20
20 25
20 20
25 20 20 25
20 20
25 20
20 20
25 25
20 20
20 20
25 25
20 20
20 20
25 20 20 25
25 25
B
20 9727-436-01 25
25 25
C
H
☞ With circular formwork, it is particularly impor-
tant to ensure uniform pouring.
9727-437-01
☞
A
If the tie-rod displacement is any bigger than B D
this, move up to the next size of circular forming
plate.
C
9727-440-01
135
4
A
Segment (deviation from circular arc) [cm]
90
B
2
60
45
1
30
9727-100
0
0 2 4 6 8 10 12 14 16 18 20
Radius [m]
A Minimum wall thickness = 20 cm
B Minimum wall thickness = 15 cm
Example:
A ● Radius: 6.0 m
● Permitted deviation from circular arc: 1.0 cm
a => Max. panel width: 60 cm
b
9731-204-01
C
B
a ... Outside segment dimension
b ... Inside segment dimension
A Ideal circular arc (outside radius)
B Ideal circular arc (inside radius)
C Framax Xlife panel
Width of panel:
● Determine the max. panel width in the radius segment diagram, with reference to the radius
Panel width = 60 cm
of the structure and the permitted deviation from the circular arc.
● Number of circular forming plates = Rounded-up result Number of circular forming plates = 11
Widths of circular forming plates, and numbers needed for outside formwork:
● ( Outside radius ÷ inside radius ) · ( Panel width + 20 ) - Panel width = ... ( 600 ÷ 580 ) · ( 60 + 20 ) - 60 = 22.76 cm
Width of "Type A" Circular forming plate =
● Select the next smaller Circular forming plate to be the "Type A" Circular forming plate.
20 cm
● Calculate the difference. Difference = ( 22.76 cm - 20 cm ) = 2.76 cm
Resetting
Thanks to the spindle-lock, the formwork can be moved
with the Framax lifting hook (A) even when assem-
9727-251-01
☞ Important note:
The formwork panels must be held stable in
every phase of the construction work!
Please observe all applicable safety regula-
tions!
For more information, please see "Plumbing accesso- A
ries".
9727-349-01
Pouring platform
The Framax brackets 90 (A) can be used to make a
universal pouring scaffold.
☞ ● The maximum size of the unit for resetting
will depend - among other things - on the
radius that has been set.
● When resetting large gang-forms, ensure
that these are sufficiently stiffened.
● Prevent oblique pull, by using long transfer
cables (spread-angle β: max. 30°).
● Check that the slip-out guard of the Framax
lifting hook has engaged!
For more information, see "Resetting by crane".
Follow the directions in the Operating Instruc-
tions!
A
9727-442-01
Foundation formwork
Foundation formwork
The Framax Xlife panels can also be used for foun- acting clamps and a blow with the hammer are all it
dations. takes to join the panels. Length closures and corners
This is particularly advantageous where it is intended to are solved just as simply as in "normal" walls. A range
continue forming (i.e. the walls) using the same panels. of practical accessories makes the work very much
Foundations can quickly be formed with any of the pan- easier.
els, with the panels either upright or horizontal. Quick-
9727-269-01
A C
B D
9727-207-01
9727-369-01
A Framax foundation clamp
B Doka perforated tape 50x2.0mm 25m (expendable)
B C
9727-372-01
Panel 1.35x2.70m
E C
B
C
9727-374-01
B
G
A
a
9727-375-01
B C A
9727-376-01
D
9727-208-01
A
A Framax anchoring bracket
B Tie-rod 15.0mm
C Super plate 15.0
B C
Anchoring brackets
2 per panel
A
B
C
D
9727-378-01
Connecting timber
A
B
9727-380-01
A
B
C
9727-379-01
A Connecting timber
B Framax wedge clamp
C Timber brace
H
9764-289-01
9727-252-01
9731-334-01
E
B
C
9727-446-01
C C
B
B
D
D
A
9727-448-01
9727-445-01
Follow the directions in the "Folding platform K" "Variabel" supporting construction frame
and "Climbing formwork K" User Information
booklets!
F
Doka supporting construction
frames
The Doka supporting construction frame Universal A C
F or Doka supporting construction frame Variabel
also enable the sturdy Framax Xlife panels to be used E D B
as single-sided wall formwork.
9727-444-01
57.5
100.0
155.0
270
35.0
100.0
TR527-200-01 TR527-200-01
9764-245-01
52.3
Dimensions in cm
Otherwise, the panel has the same dimensions and functions as the
Framax Xlife universal panel 0.90x2.70m.
TR527-200-01
Advantages:
● Concrete is placed from below
● No vibrating needed
● Walls can be poured up against existing floor-slabs
● Little or no soiling of the formwork
● Only a small number of pouring platforms are
needed
● Can be used both as a wall-formwork and stop-end
panel
9764-399-01
9727-013
Functional description:
A
9727-012
A max. l=60 mm
A B
Tr741-200-01
9764-243-01
Framax Xlife panel 1.35x2.70m 210.0 588100500 Framax Xlife panel 2.70x2.70m 416.0 588109500
Framax Xlife panel 0.90x2.70m 126.5 588102500 Framax Xlife-Element 2,70x2,70m
Framax Xlife panel 0.60x2.70m 91.5 588104500 Galvanised
Framax Xlife panel 0.45x2.70m 77.7 588106500
Framax Xlife panel 0.30x2.70m 61.5 588108500
Framax Xlife panel 1.35x1.35m 106.3 588110500
Framax Xlife panel 0.90x1.35m 68.5 588112500
Framax Xlife panel 0.60x1.35m 50.5 588114500
Framax Xlife panel 0.45x1.35m 41.0 588116500
Framax Xlife panel 0.30x1.35m 31.8 588118500
Framax Xlife panel 1.35x3.30m 259.3 588221500
Framax Xlife panel 0.90x3.30m 154.5 588222500
Framax Xlife panel 0.60x3.30m 114.7 588223500
Framax Xlife panel 0.45x3.30m 97.9 588224500
Framax Xlife panel 0.30x3.30m 78.5 588225500
Framax Xlife-Element
Galvanised, powder-coated
Custom sizes on enquiry!
Framax Xlife universal panel SCC 0.90x2.70m 170.3 588119500 Framax hinged outside corner A 2.70m 52.8 588134000
Framax Xlife-Uni-Element SCC 0,90x2,70m Framax hinged outside corner A 1.35m 27.4 588135000
Galvanised, powder-coated Framax-Scharnierecke A
Powder-coated, blue
Framax hose to panel coupler SCC 10.0 588121000 Framax closure plate R30 2.70m 43.0 588140000
Framax-Spindelaufsatz SCC Framax closure plate R30 1.35m 21.4 588142000
Galvanised Framax closure plate R30 0.90m 14.4 588144000
Length: 48 cm Framax-Ausgleichsblech R30
Powder-coated, blue
Diameter: 27 cm
Width: 38 cm
Framax stripping spindle I with ratchet 5.5 588653000 Framax wedge clamp 1.5 588152000
Framax-Ausschalspindel I mit Ratsche Framax-Spannklemme
Galvanised Galvanised
Height: 24.8 cm Length: 21 cm
Framax multi function clamp 5.8 588169000 Framax wedge bolt RA 7.5 0.34 588159000
Framax-Uni-Spanner Framax-Keilbolzen RA 7,5
Galvanised Galvanised
Length: 40 cm Length: 15 cm
Panel strut 540 49.0 588249000 Panel strut 540 without prop head 42.2 580366000
Elementstütze 540 Elementstütze 540 ohne Stützenkopf
consisting of: consisting of:
(A) Prop head 3.5 588244000 (A) Plumbing strut 540 29.6 588250000
2 pcs. Galvanised
Galvanised Length: 309 - 550 cm
Length: 40.8 cm (B) Adjusting strut 220 10.2 588251000
Width: 11.8 cm Length: 171 - 224 cm
Height: 17.6 cm (C) Prop shoe 2.1 588245000
(B) Prop shoe 2.1 588245000 Galvanised
Galvanised Length: 20 cm
Length: 20 cm Width: 11 cm
Width: 11 cm Height: 10 cm
Height: 10 cm Galvanised
(C) Plumbing strut 540 29.6 588250000 Delivery condition: folded closed
Galvanised
Length: 309 - 550 cm
(D) Adjusting strut 220 10.2 588251000
Length: 171 - 224 cm A
Galvanised
Delivery condition: folded closed
Galvanised
Length: 80 - 130 cm
(C) Prop shoe 2.1 588245000
Galvanised
Length: 20 cm
Width: 11 cm C
Height: 10 cm
Galvanised
Delivery condition: folded closed
E
C
Handrail clamp S 11.5 580470000 Framax transport bolt 5kN 1.9 588621000
Schutzgeländerzwinge S Framax-Transportbolzen 5kN
Galvanised Follow the directions in the "Operat-
Height: 123 - 171 cm ing Instructions"!
Framax formwork stripping timb. 10x12cm 2.85m 16.4 176008000 Framax clamping bolt 4-8cm 0.39 588107000
Framax formwork stripping timb. 10x12cm 3.45m 19.9 176014000 Framax-Klemmschraube 4-8cm
Framax-Ausschalholz Galvanised
Varnished yellow Length: 19 cm
Doka mobile scaffold tower Z Doka stacking pallet 1.20x0.80m 39.5 583016000
Doka-Fahrgerüst Z Doka-Stapelpalette 1,20x0,80m
consisting of: Galvanised
(A) Attachable frame Z 1.00m 6.7 586016000 Height: 77 cm
(B) Attachable frame Z 2.00m 11.3 586017000 Follow the directions in the "Operat-
(C) Railing frame Z 1.00m 4.1 586021000 ing Instructions"!
(D) Handrail post Z 1.80m 6.5 586022000
(E) Platform Z with manhole flap 1.80m 17.5 586023000
(F) Platform Z without manhole flap 1.80m 17.0 586024000
(G) Cross board Z 1.35m 4.0 586025000
(H) Longitudinal board Z 1.80m 5.1 586026000
(I) Diagonal brace Z 2.00m 3.0 586027000
(J) Horizontal brace Z 1.80m 2.8 586028000
(K) Triangular bracket Z 5.3 586029000 Doka accessory box 106.4 583010000
(not illustrated) Doka-Kleinteilebox
(L) Guide roller Z D200mm 7.1 586030000 Timber parts varnished yellow
(M) Entrance step bow Z 2.5 586031000 Steel parts galvanised
(N) Platform diagonal strut Z 2.5 586032000 Length: 154 cm
(not illustrated) Width: 83 cm
(O) Ballast Z 10.0 586033000 Height: 77 cm
(not illustrated)
Follow the directions in the "Operat-
Aluminium
D C
ing Instructions"!
Follow the directions in the "Instruc-
tions for assembly and use"!
F
E H
G
Bolt-on castor set B 33.6 586168000
Anklemm-Radsatz B
A
I
Painted blue
J
M
L
Xsafe plus railing-closure post 3.4 586411000 Xsafe plus stacking waler extension 1.20m 31.5 586413000
Xsafe plus-Geländerausgleich Xsafe plus-Bühnenriegelverlängerung 1,20m
Galvanised Painted blue
Height: 111 cm Length: 146 cm
Xsafe plus ladder extension 1.15m 7.0 586422000 Tie rod system 15.0
Xsafe plus-Leiternverlängerung 1,15m
Galvanised
Tie rod 15.0mm galvanised 0.50m 0.72 581821000
Height: 126 cm Tie rod 15.0mm galvanised 0.75m 1.1 581822000
Tie rod 15.0mm galvanised 1.00m 1.4 581823000
Tie rod 15.0mm galvanised 1.25m 1.8 581826000
Tie rod 15.0mm galvanised 1.50m 2.2 581827000
Tie rod 15.0mm galvanised 1.75m 2.5 581828000
Tie rod 15.0mm galvanised 2.00m 2.9 581829000
Tie rod 15.0mm galvanised 2.50m 3.6 581852000
Tie rod 15.0mm galvanised .....m 1.4 581824000
Tie rod 15.0mm non-treated 0.50m 0.73 581870000
Tie rod 15.0mm non-treated 0.75m 1.1 581871000
Tie rod 15.0mm non-treated 1.00m 1.4 581874000
Tie rod 15.0mm non-treated 1.25m 1.8 581886000
Xsafe plus ladder support 2.1 586423000 Tie rod 15.0mm non-treated 1.50m 2.1 581876000
Xsafe plus-Leiternstütze
Tie rod 15.0mm non-treated 1.75m 2.5 581887000
Galvanised
Tie rod 15.0mm non-treated 2.00m 2.9 581875000
Height: 55 cm Tie rod 15.0mm non-treated 2.50m 3.6 581877000
Tie rod 15.0mm non-treated 3.00m 4.3 581878000
Tie rod 15.0mm non-treated 3.50m 5.0 581888000
Tie rod 15.0mm non-treated 4.00m 5.7 581879000
Tie rod 15.0mm non-treated 5.00m 7.2 581880000
Tie rod 15.0mm non-treated 6.00m 8.6 581881000
Tie rod 15.0mm non-treated 7.50m 10.7 581882000
Tie rod 15.0mm non-treated .....m 1.4 581873000
Ankerstab 15,0mm
Xsafe plus ladder starter piece 6.8 586424000
Xsafe plus-Leiternhalter
Galvanised
Length: 95 cm
Plastic tube 22mm 2.50m 0.45 581951000 Universal cone 26mm 0.008 581464000
Kunststoffrohr 22mm 2,50m Universal-Konus 26mm
Grey
Diameter: 5 cm
Doka international
Certified to Doka GmbH
ISO 9001 Josef Umdasch Platz 1, A 3300 Amstetten, Austria
Tel.: +43 (0)7472 605-0, Fax: +43 (0)7472 64430
E-Mail: [email protected]
Internet: www.doka.com