Promax 3d
Promax 3d
EN
technical manual
10034802_9
Table of contents
Chapter G: COLUMN
1 ADJUSTMENTS .............................................................................................................. 169
1.1 Adjusting telescopic column position .................................................................................. 169
1.2 Calibrating column motor position sensor ........................................................................... 171
1.3 Setting column maximum height ......................................................................................... 174
1.4 Setting column motor maximum speed .............................................................................. 175
1.5 Patient support sensor calibration ...................................................................................... 176
1.6 Patient support optical sensor adjustment .......................................................................... 179
1.7 Patient support safety switch adjustment ........................................................................... 181
2 REMOVING COVERS ..................................................................................................... 182
2.1 Removing telescopic column upper front panel .................................................................. 182
2.2 Removing telescopic column rear cover plates .................................................................. 184
3 UPGRADING SOFTWARE .............................................................................................. 185
4 REPLACING BATTERY ON RTC PCB ............................................................................. 185
5 REPLACING PCBS ......................................................................................................... 186
5.1 Power PCB ......................................................................................................................... 186
5.1.1 Removing power PCB .................................................................................... 186
5.1.2 Installing power PCB ...................................................................................... 190
5.2 Replacing Ethernet PCB and CPU PCB ............................................................................. 192
5.3 Replacing input PCB ........................................................................................................... 193
Chapter H: DIAGRAMS
1 Input PCB ...................................................................................................................... 195
2 CPU PCB ....................................................................................................................... 197
3 C-arm PCB .................................................................................................................... 199
4 PPC PCB ...................................................................................................................... 201
5 Ceph PCB ..................................................................................................................... 203
6 PSU PCB ...................................................................................................................... 205
7 Ethernet PCB ................................................................................................................ 207
8 C-arm PCB (120 kV tube head) ....................................................................................... 209
The manufacturer, assembler and importer are responsible for the safety, reliability and
performance of the unit only if:
- installation, calibration, modification and repairs are carried out by qualified author-
ised personnel
- electrical installations are carried out according to the appropriate requirements such
as IEC 60364
- equipment is used according to the operating instructions.
COPYRIGHT PLANMECA
Publication number 10034802 Revision 9
Released 28 October 2015
1 INTRODUCTION
The Planmeca Promax X-ray unit uses Cone Beam Computed Tomography (CBCT) to
produce three-dimensional (3D) X-ray images. Panoramic, cephalometric and projection
radiography techniques can be used for two-dimensional (2D) X-rays.
If the X-ray unit has a ProFace sensor, you can take a 3D photo of the patient’s face.
This manual describes how to maintain and service the Planmeca ProMax 3D Max X-ray
unit.
NOTE
This manual is valid for Planmeca ProMax with ProTouch software revision 3.7.0.0.R or
later.
The installed software revision determines the available functions and behaviour of the
unit. If the unit is reporting error or help messages not listed in this manual, please refer to
a newer revision of the manual.
1.3 Training
A hands-on user’s training is given in connection with the X-ray unit installation,
adjusting, service and maintenance.
WARNING
THE FOLLOWING WARNINGS, CAUTIONS AND NOTES MUST ALWAYS BE
CONSIDERED WHILE SERVICING THE UNIT, IN ORDER TO AVOID EITHER
PERSONAL INJURY OR DAMAGE TO THE UNIT.
WARNING
RADIATION SAFETY RULES
Some procedures described in this manual produce X-ray radiation. Always follow
the rules for radiation protection.
Never attempt to open the TUBE HEAD. It does not contain any serviceable parts,
and radiation safety can no longer be guaranteed.
Never make any exposures without the filter or the beam limiting device (collimator)
in place. Otherwise the radiation safety cannot be guaranteed.
WARNING
ELECTRICAL SAFETY RULES
The unit contains hazardous voltages. While servicing internal parts, the power
supply must be disconnected externally from, for example, a fuse or a mains switch.
The fuse or main switch must be lockable into off-position.
Turning off the unit from its own mains switch DOES NOT cut off the mains voltage
from all internal nodes.
Wait for 2 minutes before touching any electrical parts.
CAUTION
EMC requirements have to be considered, and the equipment must be installed and
put into service according to the specific EMC information provided in section 9
"EMC INFORMATION" on page 30.
CAUTION
Portable and mobile RF communications equipment can affect the X-ray unit. For
minimum distance between portable and mobile RF communications equipment and
the X-ray unit, see section 9 "EMC INFORMATION" on page 30.
CAUTION
ELECTRICAL SAFETY RULES
Always replace the fuses with ones of the same type and rating. Otherwise patient,
operator or equipment safety cannot be guaranteed.
The circuit boards can be damaged due to static discharges and requires careful
handling.
CAUTION
GENERAL SAFETY RULES
The unit must be serviced only by qualified personnel, trained by PLANMECA.
Repairs and parts replaced by unqualified personnel carry no warranty.
Periodical maintenance as described in this manual must be performed on a regular
basis, to ensure the safety and image quality of the unit.
Some procedures described in the unit could be dangerous, if not followed as
stated.
NOTE
The display values shown in this manual are only examples and should not be interpreted
as recommended values unless otherwise stated.
Temple supports
Separate collection for electrical and electronic equipment according to Directive 2002/96/
EC (WEEE)
4 TECHNICAL SPECIFICATIONS
Technical data for Planmeca ProMax product family
Classification
RoHS 2011/65/EU
CISPR 11 Class B
IP Classification IP20
X-ray tube
Total filtration
Anode voltage
Ceph 60 - 84 kV ±5%
3D s / 3D Classic / 60 - 90 kV ±5%
3D Plus or 3D Mid with Toshiba
D-054SB
Anode current
Pan 1 - 16 mA ±10%
Ceph 1 - 16 mA ±10%
3D s / 3D Classic / 3D Plus or
3D Mid with Toshiba D-054SB or
3D Max with Toshiba D-067SB
3D 1 - 14 mA ±10%
3D 1 - 14 mA ±10%
3D 1 - 14 mA ±10%
mAs range
mGy range
< 0.1
DEC accuracy
±10%
Cooling period
Automatically controlled
Exposure time
SID
3D / SmartPan 3D s / 3D Classic:
527 mm (20.7 in.)
Magnification
Ceph 1.13
3D 1.36 - 1.80
25 s ON / 300 s OFF
Line voltage
100 - 230 V~ / 50 - 60 Hz
240 V~ / 50 Hz
Line current
8 - 17 A
Line harmonics
250 W
Internal fuse(s)
External fuse(s)
Battery
Max. Weight
Environmental requirements
Transport:
Storage:
Operating:
Image properties
Pixel size 48 μm
Planmeca ProCeph:
3D:
SmartPan:
Original manufacturer
PLANMECA Oy, Asentajankatu 6, FIN-00880 Helsinki, FINLAND
phone: +358 20 7795 500, fax: +358 20 7795 555, www.planmeca.com
5 USER’S STATEMENT
This section contains the user’s statement information for Planmeca ProMax 3D Max
equipped with 90 kV tube head (Toshiba D-067SB) or with optional 120 kV tube head
(Toshiba D-059SBR or Superior SXR 130-10-0.5 SC). Values differing between the tube
head types are separately presented for each tube head type.
Filtration
The Radiation port contains additional filtration of at least 2 mm Al + 0.5mm Cu or 10 mm
Al.
When the X-ray beam is attenuated with the 3.5mm Al the resulting dose is 0.5 - 0.7 times
the original.
Exposure time
The beginning and end points of the exposure time are defined at 70% of the peak
radiation waveform measured with a calibrated X-ray monitor.
Tube current
Is defined by measuring the voltage difference over mA feedback resistors. The values of
mA feedback resistors are known, so the mA value can be calculated from the feedback
voltage.
The nominal X-ray voltage together with the highest X-ray tube
current obtainable from the high-voltage generator when operated
at its nominal X-ray tube voltage
• Toshiba D-067SB: 92 kV 12 mA (3D mode)
• Toshiba D-059SBR: 120 kV 8 mA (3D mode)
• Superior SXR 130-10-0.5 SC: 120 kV 11 mA (3D mode)
The highest X-ray tube current together with the highest X-ray tube
voltage obtainable from the high-voltage generator when operated
at its highest X-ray tube current
12 mA 96 kV
The X-ray tube voltage and X-ray tube current which result in the
highest electric output power
96 kV 12 mA
The nominal electric power for a load time of 0.1s and at the
nominal X-ray tube voltage
96 kV 12 mA - 1152 W
The nominal electric power for a load time of 4 s and at the nominal
X-ray tube voltage
• Toshiba D-067SB: 96 kV 12 mA - 1152 W
• Toshiba D-059SBR: 120 kV 10 mA - 1200 W
TIME (min.)
• Toshiba D-059SBR:
35
225W
30
175W
20
15
10
COOLING
5
HEATING
0
0 2 4 6 8 10
TIME [min]
25
Heat Units x 1000 (KHU's)
35
25
15
20
15 10
Cooloing
10 435 Was
291 Was 5
5
148 Was
0 0
0 1 2 3 4 5 6 7 8 9 10
Time (Min.)
• Toshiba D-059SBR:
20
15
Tube Current [mA]
60kV
70kV
80kV
10
90kV
100kV
110kV
120kV
5
0
㻝㻌 㻝㻜㻌 㻝㻜㻜㻌
Exposure Time [s]
10
5
130kV 120kV
100kV 80kV
0
1 10 100
EXPOSURE TIME (Sec.)
Reference axis to which the target angle and the focal spot
characteristics of the X-ray tube refer
90° with respect to the anode-cathode axis
• Toshiba D-059SBR:
50kV
20 5
80kV
15 4
Ef 120kV
10 3
5 2
0 1
2.7 2.9 3.1 3.3 3.5
70 kV
4.5
110 kV
12 130 kV 3.5
Fil E
3
8
2.5
4
2
0 1.5
1.8 1.9 2 2.1 2.2
Filament Current (Amps RMS)
Cooling curve
Cooling curve
Heating curve
Reference axis to which the target angle and the focal spot
characteristics of the tube head assembly refer
90˚
Tube head
6 CTDI VALUES
The following dose information was measured using a dosimetry phantom (head phantom)
that is compatible with the specification in international standard IEC 60601-2-44.
The phantom is a cylinder (diameter = height = 160mm) made of PMMA. Holes have been
drilled into the phantom, parallel to the axis of the cylinder. Inside these holes a dose
meter can be inserted. Holes which are not being used for measurement are filled with
rods made of the same material.
Dose measurement process is as follows. First the CT conditions of operation are set.
These conditions of operation include the parameters given in the table below.
After the conditions of operation have been set, the dose meter is placed inside the
phantom, the dose meter display is reset and exposure is commenced. Dose meter
display is recorded after the exposure.
Values mentioned in this report are obtained using a dose meter manufactured by Radcal
Corporation.
Dose statements
Values are presented in milligray (mGy), except in items B and C where the values are
normalized to CTDI100(centre) reading.
Item A:
Default CT scanner conditions of operation are:
tube voltage: 96 kV
tube current: 10 mA
beam collimation: width = 100 mm, height = 90 mm
exposure mode: Normal
1.
CTDI100 (center) = 15.00 mGy
2.
The location of the position where the CTDI100 has the maximum
value (i.e. 1 cm in from the surface of the phantom as specified for
this measurement) is on the mid sagittal line of the imaged volume,
posterior to the axis of rotation.
C-arm: CTDI100 (peripheral, max) = 16.78 mGy
3.
CTDI100 (peripheral, 90°) = 12.54 mGy
CTDI100 (peripheral, 180°) = 3.327 mGy
CTDI100 (peripheral, 270°) = 13.1 mGy
4.
The average peripheral CTDI100 value
CTDI100 (peripheral) = 11.46 mGy
Item B:
NOTE, the values in this item are normalised to the CTDI100 (center) in item A 1.
Item C:
NOTE, the values in this item are normalized to the CTDI100 (peripheral, max) in item A 2.
Item D:
Maximum deviation from the values given in items A, B and C is ±20%.
Dose profile
Dose profile N/A – dose substantially equal in z-direction.
Sensitivity profile
Sensitivity profile N/A - resolution substantially equal in z-direction.
Volume CTDI w
CTDIvol = 12.64 mGy
16 11 12 44 38 22
34 67 4 153 75 41
44 122 135 47
3000mm
40 118 140 51
32 62 101 120 64 37
500mm
22 31 42 43 35 26
500mm
3000mm
68 26 45 169 111 77
94
98 185 350 172 98
66 99 121 134 99 66
500mm
3000mm
WARNING
INPROPER HANDLING MIGHT CAUSE DESTRUCTIVE DAMAGE TO THE CIR-
CUIT BOARDS. WARRANTY DOES NOT COVER SUCH DAMAGES.
Keep these few simple rules in mind when handling PCBs or software chips:
• Grounding wrist-straps are recommended but not necessarily required when handling
the boards as long as you first always touch a grounded exposed metal part in the unit
before touching the PCB.
• Place the removed PCB immediately in an antistatic plastic bag without landing it
anywhere else in between. PCBs for warranty replacement must be returned to the
factory properly packaged in antistatic plastic bags.
• Never place a removed PCB on any surface or hand it to another person without
touching the surface or the person first.
9 EMC INFORMATION
WARNING
Use of any accessories and cables other than those specified in the X-ray unit’s
documentation, with the exception of cables sold by Planmeca as replacement
parts for internal components, may result in increased emission or decreased
immunity of the X-ray unit.
WARNING
The X-ray unit should not be used adjacent to or stacked with other equipment. If
adjacent or stacked use is necessary, the X-ray unit should be observed to verify its
normal operation in the configuration in which it is used.
IEC 61000-3-3
NOTE 1: At 80 MHz and 800 MHz, the higher frequency range applies.
NOTE 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by
absorption and reflection from structures, objects and people.
a
Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless)
telephones and land mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast
cannot be predicted theoretically with accuracy. To assess the electromagnetic environment due
to fixed RF transmitters, an electromagnetic site survey should be considered. If the measured
field strength in the location in which the X-ray unit is used exceeds the
applicable RF compliance level above, the X-ray unit should be observed to
verify normal operation. If abnormal performance is observed, additional measures may be
necessary, such as re-orienting or relocating the X-ray unit.
b Over the frequency range 150 kHz to 80 MHz, field strengths should be less than 3 V/m.
Table 1:
Recommended separation distances between portable and mobile RF communications equipment and
Planmeca ProMax X-ray unit
Planmeca ProMax X-ray unit is intended for use in an electromagnetic environment in which radiated RF
disturbances are controlled. The customer or the user of Planmeca ProMax X-ray unit can help prevent
electromagnetic interference by maintaining a minimum distance between portable and mobile RF
communications equipment (transmitters) and the Planmeca ProMax X-ray unit as recommended below,
according to the maximum output power of the communications equipment.
Rated maximum output power Separation distance according to frequency of transmitter
of transmitter m
150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2.5 GHz
W
d = 1,2 P d = 1,2 P d = 2,3 P
on_off.eps
On/off switch
When you switch the X-ray unit on the main display will be shown on the control panel and
the X-ray unit will carry out a self-test which takes approximately 75 seconds.
The X-ray unit is then ready for use.
NOTE
To prolong the lifetime of the Planmeca ProMax X-ray unit, always switch off the X-ray unit
when it is not in active use.
Mid_3B.eps
Press the emergency button to stop the X-ray unit operating in an emergency. When the
emergency stop button is pressed down, all movements of the X-ray unit are blocked and
the unit will not generate radiation. The up / down movement will stop within a distance of
10 mm (0.4 in.).
A help message will appear on the touch screen. Guide the patient away from the X-ray
unit. Then release the emergency stop button. The X-ray unit will automatically restart.
Down Up
The X-ray unit up and down buttons are used to adjust the X-ray unit to suit the height
of the patient. The X-ray unit moves slowly at first, then faster.
Positioning joystick
The positioning joystick is used for horizontal adjustment of the image volume in 3D
imaging. It is used when the patient is positioned in the X-ray unit.
Down Up
The image volume up and down buttons are used for vertical adjustment of the image
volume in 3D imaging. The buttons are used when the patient is positioned in the X-
ray unit.
The X-ray unit moves slowly when you press the up / down button. The height of the
patient support table is not changed, i.e. the patient remains in the same position.
Press the temple support button to open the temple supports in 2D imaging. The
temple supports can be closed by pressing the temple support button again.
2 TOUCH SCREEN
2.1 Overview
NOTE
Do not use sharp objects to operate the touch screen.
To return to the main view from another screen, select the home button at the top corner of
the screen.
To make a selection on the touch screen, simply touch a button or a field with your finger
or a soft stylus. The selected option will be highlighted. To deselect an option, touch the
button or field again (or select an other option if available).
Function Function
selected not selected
To accept a selection and to go to the next screen, touch the forward button.
To accept a selection and to skip the next screen, touch the fast forward button.
If you want to pause a function (instead of cancelling it) touch the pause button.
To change a setting, select the service spanner at the top left corner of the main view. This
will take you to the settings menu where you can adjust the settings of the X-ray unit.
3 INFORMATION DISPLAYS
CAUTION
Some of the settings can be used to alter the operation of the X-ray unit. Never use
functions that you are not familiar with.
NOTE
The options shown on the touch screen depend on the unit configuration. The X-ray unit
can be upgraded with new programs and features, contact your dealer for further
information. The views and values shown in this manual are only examples.
NOTE
The illustrations shown on the touch screen are based on approximate patient anatomy.
The actual exposure area depends on the individual anatomy of the patient.
NOTE
Never allow patients to touch the screen when they are positioned in the X-ray unit.
Touching the screen during exposure will stop the imaging process.
The unit has a number of additional functions for special requirements. The function
modes that can be entered without a password are: User settings, Program control and
About general information of the X-ray unit.
Technical settings are for the use of service personnel only and are protected with a
password.
The additional functions are entered as follows: Touch the service spanner on the main
display. The list of User displays appears.
You can return to the Main display by touching the service spanner.
NOTE
The time is set to the local time at the factory. Change the time setting to show the
correct time before you start using the X-ray unit.
• Select 1311 Set Demo Mode to start the demo mode, in which the X-rays and
computer connection are disabled.
• Select 1312 Set Normal Mode to set unit in back to normal mode, in which the X-
rays and computer connection are enabled.
NOTE
When changing the mode, a confirmation window appears to accept the change.
NOTE
This setting affects only to the volume of the warning tone generated in the X-ray unit,
not to the warning tone of the exposure switch.
• Select 1320 Audio Settings --> Touch Volume to adjust the volume of the sound
when touching buttons and icons in the touch screen.
• Side Entry: You can disable the C-arm to move to the back from the patient
positioning area by selecting OFF.
• Midsagittal and Frankfort Lights in Tomo: If you wish to use the midsagittal and
Frankfort plane lights in Tomo mode, select this option. To enable this feature
you need to reboot the unit by switching it off and on again.
• Temple Supports: The X-ray unit can be used without temple supports when the
temple support motor is inactivated. Remove the temple supports after selecting
the OFF.
• Return C-arm Automatically: The C-arm can be set to automatically return to
Entry position after the exposure. To switch off the automatic return of the C-arm
select OFF.
NOTE
The network settings are configured at the factory and normally you do not have to change
them.
• ProMax IP: The Ethernet interface IP address, the default value is 10.0.0.1.
• ProMax Control Port: Control port number, the default value is 5000.
• ProMax MAC Address: MAC address is equipment related and cannot be
changed.
• GUI IP: The GUI IP address, the default value is 10.0.0.10.
• GUI MAC Address: MAC address is equipment related and cannot be changed.
• Netmask: Subnet mask, the default value is 255.255.255.0.
By touching the Reset button, the display unit (ProTouch GUI) IP address is reset to
default value: 10.0.0.10.
Note that in the first place, there should not be any reason to change the GUI IP
address at all. If however, the GUI IP address has been modified, in some rare
situations resetting the GUI IP address might be required. For example, if the GUI
display device is replaced, it might be that there is a communication failure between
the X-ray unit and the new GUI device.
3. After this, the X-ray unit IP address is set to the default value: 10.0.0.1.
On these displays (2110 - 2180) you can select the X-ray unit’s programs. These
selections determine which programs are shown on the touch screen when using the X-
ray unit.
In addition, on these displays you can define preset kV and mA values for different type of
exposures, i.e. the selected program, patient size, segmentation and jaw size.
ON/OFF
selecting
switches
kV/mA
buttons
By selecting ON or OFF from the selecting switch, you can add the program to the X-ray
unit’s screen (ON - visible, OFF - not visible).
By touching any of active kV/mA button, you can define the preset values for that
exposure program, example in the figure below.
ULD button
Note that by touching the ULD button, the ultra low dose programs are activated in the
display and preset values for those can be modified.
NOTE
The programs and options visible and active in these displays depends on the type of the
X-ray unit and the features included to the delivery.
In here, only the above examples are given, the logic with all other displays and programs
is the same.
NOTE
The 2D Image Shift setting is valid/visible only for ProMax 3D Plus, Mid and Max X-ray
units.
• Lateral TMJ Default Angle, PA TMJ Default Angle: Adjust the angle (lat or PA).
• TMJ 2/2 Shift: In double TMJ exposures the target position will be automatically
moved forwards by 10 mm for the second exposure (open view projection). The
setting can be changed by the user.
• 3D Scout: ON/OFF
• 2D Views for 3D: ON/OFF.
You can set the X-ray unit so that two 2D images (Scout, Lat-PA, Lat or PA) will be
shown on the computer screen before you take a 3D image. This will allow you to
check the position of the target area or, if necessary, confirm the need for a 3D
exposure.
• Pan DEC Density, Ceph DEC Density Lat and Ceph DEC Density PA/AP:
DEC density is expressed in percentage in comparison to DEC calibration value. The
setting can be adjusted between 20% (lower exposure values --> brighter image) and
200% (higher exposure values --> darker image). The recommended setting is 100%
(default setting).
NOTE
DEC is available for panoramic and cephalometric programs. It is not available for
SmartPan programs.
NOTE
Each license code is unit and module specific, i.e. it can only be used on the specified X-
ray unit and for the specified program feature.
NOTE
Detailed descriptions of calibrations are given in respective sections later in this manual.
• Select 3311 Panoramic: The display shown below appears. Select the maximum
and minimum kilovolt and milliampere values with the plus and minus buttons.
• Select 3312 Cephalo: The display shown below appears. Select the maximum
and minimum kilovolt, and minimum milliampere values with the plus and minus
buttons.
• Select 3313 3D: The display shown below appears. Select the maximum and
minimum kilovolt, and minimum milliampere values with the plus and minus
buttons.
Exposures (3320)
• Exposure
In this mode it is possible to check the unit tube head’s exposure statistics. The
diplays shows the time and the date of the latest exposure, the serial number of the
unit and the exposure counters of the panoramic, cephalometric, tomographic and 3D
exposures. The total amount of mAs, energy and exposure time are also shown
If you touch green check mark ProFace images can be taken when the X-ray unit is
connected to the PC.
If you touch the red cross mark you can drive the ProFace exposure movement but an
image is not taken.
3.4 About
Select About.
Error History
In the error history display the recent 100 unit and recent 40 tube head error
messages are shown. The list is shown in chronological order (by date/time). The
oldest error messages are dropped out from the list if the list is full and there are new
errors stored.
Exposure Statistic
In the exposure statistic display it is possible to check the unit tube head’s exposure
statistics. The diplays shows the time and the date of the latest exposure, the serial
number of the unit and the exposure counters of the panoramic, cephalometric,
tomographic and 3D exposures. The total amount of mAs, energy and exposure time
are also shown.
1 GENERAL
2 HELP MESSAGES
H101 Exposure switch The exposure button was released Guide the patient away from the
before end of exposure. X-ray unit before moving the
C-arm.
Press and hold down the
exposure button for the entire
duration of the exposure.
H102 The exposure button is stuck or the Release the exposure button.
cable is short circuited. If necessary, contact your service
technician to replace the
exposure switch.
H105 Emergency stop The emergency stop button has been All movements of the X-ray unit
button activated. are blocked, no radiation is
generated.
Guide the patient away from the
X-ray unit. Then release the
emergency stop button to resume
normal operation.
H115 DEC DEC is receiving too much radiation. Change the exposure values.
H116 DEC is receiving too little radiation. Change the exposure values.
H125 CEPH CEPH - Exposure control is receiving Change the exposure values.
too much radiation.
H126 CEPH - Exposure control is receiving Change the exposure values.
too little radiation.
H127 CEPH - AEC exposure too long. Change the exposure values.
H171 User related The sensor is not attached properly to Attach and / or lock the sensor in
messages the C-arm. position.
H172 The sensor is not attached properly to Attach and / or lock the sensor in
the cephalostat. position.
H175 PC program selection is in conflict with Select another exposure mode in
the selected X-ray unit program. Planmeca Romexis.
H176 Safety area limit violation in Change the value for thickness
tomography mode. layers.
H177 Exposure is not possible with these Change the image volume
settings. settings.
H178 Exposure is not possible with these Change the settings.
settings.
H180 DEC is not available.
H181 The imaging process was cancelled in
Planmeca Romexis.
H182 Timeout in image data transmission. Exposure was interrupted.
Contact your service technician
for help.
H183 The attached sensor is not suitable for Change the sensor.
the selected program.
H184 Remove the 3D sensor.
H185 The 3D sensor is not attached properly. Attach and / or lock the sensor in
position.
H186 No IP address defined for 3D sensor.
H187 Problem during image data Exposure was interrupted.
transmission. Contact your service technician
for help.
H188 Attached sensor will not be suitable for Change the sensor.
selected volume size.
H189 The screen was touched during Exposure was interrupted.
exposure.
H191 The Y coordinate is out of limit. Set the y coordinate between 51 -
91 mm.
H193 The Y coordinate is out of limits. Set the Y coordinate between 64-
72 mm.
H195 The 3D Model programs must not be Use the 3D Model programs for
used for patient imaging. taking exposures of impressions
or plaster casts only.
H196 Remove all 3D / panoramic patient
supports before taking cephalometric
images.
3 ERROR MESSAGES
1 SYSTEM MAINTENANCE
1.1 Cleaning
CAUTION
When disinfecting the unit surfaces, the unit should be switched off. The unit must
not be exposed to gaseous disinfectants or explosive anesthetics. Never spill any
liquids into the unit. If that happens, make sure that the liquid did not come into con-
tact with any of the internal electronic parts (cables/sensors/PCBs) before switching
on the unit.
Exposure indicators
Confirm that the exposure indicator lights turn on in the control panel (GUI and/or NUI) and
in the exposure switch for the length of the exposure. Additionally, check also the
(optional) external exposure indicator, if the unit is equipped with such.
Exposure switch
Confirm that the exposure switch requires continuous activation to maintain the exposure.
Releasing the exposure switch during the radiation should stop the exposure and produce
an error message. Make a visual check and check for possible wear or damage of the
exposure switch spiral. Replace if necessary.
Labels
Check that no labels are detached or worn and that they are all legible.
2.1 General
Annually, or after every 10 000 exposures (whichever appears first), the electrical
exposure parameters of the ProMax X-ray should be checked in order to ensure the
initially accurate operation of the equipment, despite of the possible long term component
value drifts.
There are no adjustments in the equipment because of its self-calibrating system -
therefore no actual parameter trimming of the kV, mA and exposure time can be done. If
one of the parameters to be checked is found to be beyond the limit allowed, the
corresponding module is to be changed in whole, or a factory- type recalibration should be
performed.
CAUTION
Radiation is emitted during all these tests. Proper protection against unnecessary
exposure to radiation must be considered.
(Dose rate with added 3 mm Al eq filtration) / (Dose rate without added filtration) > 0.5
This is sufficient to ensure that the HVL is at least 2.5mm Al. Depending on the type of the
radiation meter used, it is possible that a correction factor needs to be applied to the result
measured with added material in the radiation field.
NOTE
The manufacturer does not require the invasive testing. The invasive test must only be
performed if the local authorities require it.
An invasive method should be used for checking the tube current (mA), and can be used
for checking the kVp and exposure time. This method requires that the covers around the
tube head assembly are removed, and a special measurement adapter cable, Planmeca
order code 10008320, is connected to the connector J2 in the FBK PCB. The FBK PCB is
permanently fastened to the front side of the tube head assembly. The analog feedback
voltage signals can be measured with a calibrated multimeter from the adapter cable
connectors (labelled kVpos, kVneg, mApos and mAneg). An oscilloscope is required if kV
and mA waveforms need to be observed, for an example when determining the exposure
time.
NOTE
The feedback signals are differential, so measuring only one polarity signal (e.g. kVpos with
respect to the X-ray units ground potential) will give false results. The feedback signals
must always be measured differentially, kV feedback voltage = (kVpos – kVneg) and mA
feedback voltage = (mApos – mAneg).
3 MECHANICAL CHECKS
Lug of the
indicator sheet
In case the secondary nut is clearly inside the column nut frame and the lug of the
indicator sheet is straightened, the column motor nut assembly must be replaced.
WARNING
Protect yourself from radiation when you are checking the beam alignment.
WARNING
It is very important that the room in which the x-ray is installed and the position from
which the user operates the equipment are correctly shielded. Since radiation
safety requirements vary from country to country and state to state it is the respon-
sibility of the installer to ensure that all local safety regulations are met.
Special calibration tools for X-ray units with 120 kV tube head
• Max alignment ruler (part number 10039425)
120kV_3DMax_alignment_ruler.eps
120kV_ProFace_alignment_ruler.eps
NOTE
The lower border limiting plate should not move when the upper limiting plate is moving to
its programmed position. Set the upper limit first.
If the X-ray beam is too low or too high, the vertical position of the beam must be adjusted.
Adjust the primary collimator position as follows.
1. Adjust upper and lower limits:
• Upper limit: touch the Top button and adjust the top limit value with arrow
buttons.
• Lower limit: touch the Bottom button and adjust the bottom limit value with arrow
buttons.
2. Drive the primary collimator to the selected position by pressing the SET button.
NOTE
If the X-ray unit is equipped with optional 120 kV tube head, see instructions given in
section 4.2 "Adjusting collimator angle (120 kV tube head)" on page 108.
1. Use a spirit level to ensure that the collimator is mounted at the same angle as the
sensor.
• Collimator:
• Sensor:
2. If the collimator and sensor are not mounted at the same angle, adjust the collimator
angle as follows.
a. Open the collimator mechanism by rotating the long screw located behind the
blades so that you can access the two screws that hold the collimator in position.
b. Loosen the screws and use a spirit level to adjust the collimator angle.
c. Tighten the screws when the collimator is in the correct position.
Collimator
Screws
NOTE
These instruction apply only for X-ray units equipped with optional 120 kV tube head.
3. Temporarily adjust all four collimator blades more narrow, so that all borderlines of the
test image will be visible in the Device tool display. Follow the sub-steps below:
a. Write down the existing values of all four collimator blade settings.
b. One by one, touch each edge (Top, Left, Right and Bottom) button and use the
arrow buttons to adjust each blade more narrow.
Move each blade towards the center 15 touches (=60 units) as follows:
- Activate Top button: touch 15 times (= +60 units) Down arrow button
- Activate Left button: touch 15 times (= +60 units) Right arrow button
- Activate Right button: touch 15 times (= -60 units) Left arrow button
- Activate Bottom button: touch 15 times (= -60 units) Up arrow button
c. Drive the collimator blades to the adjusted position by touching the SET button.
NOTE
Do not touch the green check mark button, if touched the temporarily settings are
stored and must be manually restored.
5. Check the values in the Device Settings fields, and click Next.
The Device tool automatically interrogates the ProMax X-ray unit configuration and
fills the Device Settings fields. To change the X-ray unit to be calibrated, modify the IP
address in the Manage Imaging System configuration.
If there is no clear borderline on each side, adjust the collimator blades more
narrow, as described in Step 3.
b. Compare the sensor edges and collimator blade edges on each side.
The collimator angle is correctly adjusted if all borderlines are parallel on each
side, that is, the active area is rectangular, as shown in the figure below.
NOTE
Do not tighten hard the opposite site screw but only screw it until it reaches the other
screw.
• A special extended 2 mm Allen key is required to reach and to adjust the screws.
• The adjustment screws are accessible through the holes located on the each
side of the collimator frame. To find an appropriate adjustment screw, there are
figures to help to locate the adjustment screws later in these instructions.
• Adjust the collimator blades with small steps, rotate the adjustment screws e.g.
only 1/8, 1/4 or 1/2 rounds at a time.
• From the beam check test image on the Device tool display, find out which blade
and which direction the blade angle should be adjusted.
• The beam check test image on the Device tool display is positioned as seen from
the tube head direction, that is, it is a left-right mirror image. The blades to be
adjusted according to the test image are shown with figures later in these
instructions.
• If the right side borderline in the test image is tilted, adjust the left side collimator
blade angle (see the figure below).
Adj_blades.eps
• If the bottom side borderline in the test image is tilted, adjust the bottom side
collimator blade angle (see the figure below).
Adj_blades3.eps
• If the upper side borderline in the test image is tilted, adjust the upper side
collimator blade angle (see the figure below).
Adj_blades4.eps
c. Click Capture button in the Device tool to take a new beam check test image and
verify the changes. Rreadjust the collimator blade angles if needed.
11. Exit the 3D Collimator Calibration (3262) screen by touching the red cross button.
All the collimator settings should remain the original values, but it is good to verify the
values once again, by entering the 3D Collimator Calibration (3262) menu. Restore
the original values, written down in Step 3, if needed.
12. Attach the removed covers.
NOTE
If the X-ray unit is equipped with optional 120 kV tube head, see instructions given in
section 5.2 "Attaching calibration tools (120 kV tube head)" on page 117.
1. Enter the SmartPan exposure mode, if the X-ray unit equipped with SmartPan
feature.
2. Drive the C-arm with the X-ray unit up/down buttons so that the distance between the
sensor head and patient support arm is approx. 50 mm (2 in.).
3. Enter the calibration mode:
a. Touch the service spanner on the Main display.
b. Touch Technical and enter password (1701).
c. Touch Calibration (3200) --> Scara Arm (3250) --> Scara Arm Calibrations
(3251).
8. Position the 3D Max alignment ruler (part number 10021620), or 3D Max ProFace
aligment ruler (part number 10035695) if the sensor is equipped with ProFace,
between the collimator and sensor as follows.
a. Set collimator blades for the alignment ruler:
• X-ray units with SmartPan:
If the SmartPan exposure mode was selected (step 1), the collimator blades are
in suitable position for the alignment ruler.
• X-ray units without SmartPan:
Rotate the long screw located behind the blades until the left collimator blade (as
seen from the front) is positioned on top of the groove as shown in the figure
below.
es_2.eps
3DMax_collimator_blad
b. Slide the right collimator blade aside and position the tongue of the alignment
ruler into the collimator opening.
c. Push the right collimator blade against the alignment ruler tongue, see the figure
below.
Blades
L R
Collimator
NOTE
Take care not to make any cuts to the lead blades of the collimator.
d. Place the other end of the alignment ruler against the sensor as shown on the
figure below.
Tube head
9. Continue adjusting the patient positioning mechanism from section 5.3 "Adjusting
alignment in x-direction" on page 119.
NOTE
These instruction apply only for X-ray units equipped with optional 120 kV tube head.
b. Position the tongue of the alignment ruler into the collimator opening as shown in
the figure below.
c. Place the other end of the alignment ruler against the sensor as shown in the
figure below.
7. Continue adjusting the patient positioning mechanism from section 5.3 "Adjusting
alignment in x-direction" on page 119.
c. Slide the other transportation pin through the hole in the elbow joint so that it
goes into the positioning hole in the C-arm.
2. Observe the position of the patient support table from behind the tube head.
The line on the underside of the 3D Max alignment ruler (1) must be parallel to the x-
line on the ball phantom (2).
Note that the line on the alignment ruler (1) and the line on the ball phantom (2) do not
have to coincide, but they must be parallel, the deviation may be ±1 mm.
If the deviation is greater than ±1 mm, you will have to adjust the position of the
patient support table.
3. To adjust the position of the patient support table, loosen the four screws that hold the
patient support table in position (black arrows on the figure below).
4. Adjust the table angle and/or position until the line on the ball phantom is in the
correct position.
3DMax_adj_pat_support_A.eps
1
Mid_90.eps
C-arm
SIDE VIEW
1
2
C-arm
3DMax_alignment_pin3.eps
6. Manually rotate the C-arm around (180 degrees), i.e. position the other side of the C-
arm next to the column.
7. Lock the C-arm in position by pushing the transportation pin back in the hole.
8. Observe the position of the patient support table.
The line on the underside of the 3D Max alignment ruler must be parallel to the x-line
on the ball phantom.
Note that the line on the platform and the line on the alignment ruler do not have to
coincide, but they must be parallel, the deviation may be ±1 mm.
• If the deviation is greater than ±1 mm, readjust the position of the patient support
table as described above.
• If the alignment in X-direction is on acceptable level, continue from the section
5.4 "Adjusting alignment in y-direction" on page 123.
3DMax_Alignment_pin4.eps
3. Relock the C-arm in position by pushing the transportation pin back in the hole.
4. Observe the position of the patient support table from behind the tube head.
The line on the underside of the 3D Max alignment ruler (1) must be parallel to the y-
line on the ball phantom (2).
Note that the line on the platform and the line on the alignment ruler do not have to
coincide, but they must be parallel, the deviation may be ±1 mm.
If the deviation is greater than ±1 mm, adjust the position of the patient support table
as instructed in section 5.3 "Adjusting alignment in x-direction" on page 119, step 2
onwards.
5. Tighten the four fastening screws of the patient support table.
6. Recheck the position of the patient support table in both directions (x and y).
7. Remove the 3D Max alignment ruler, the transportation pins and the ball phantom.
8. Attach the removed covers.
3. Drive the C-arm to the calibration position by touching the Drive to pin point button.
Even all the three values (Shoulder, Elbow and C-Arm) are green, it might be that the
angle sensors are not correctly calibrated.
A red value means that the angle sensor in question is not correctly calibrated.
4. Touch the Release motor button.
5. Remove the shoulder arm cover as described in section 14.6.1 "Removing shoulder
arm upper cover" on page 162.
6. Slide the transportation pin (part number 00654028, A in the figure below) through the
hole in the shoulder joint so that it goes into the positioning holes in the shoulder arm
and column.
7. Slide the other transportation pin (B in the figure below) through the hole in the elbow
joint so that it goes into the positioning hole in the C-arm.
A - Alignment pin in
column
3DMax_Alignment_pin2.eps
NOTE
This function is used for shoulder arm calibration, intended to be used only in factory
calibrations.
2. Lift the sensor coupling up. Rotate the sensor axle until the arrow on the display turns
green.
Sensor coupling
Sensor body
Shd_sens2.eps
NOTE
The sensor coupling plate must not hit the sensor body.
Elbow joint
angle sensor
3DMax_elbow_angle_sensor.eps
2. Lift the sensor assembly up. Rotate the sensor axle until the arrow on the display
turns green.
Sensor holder
Cable guide
3DMax_elbow_angle_sensor2.eps
NOTE
The sensor holder must not touch the cable guide.
C-arm
angle sensor
3DMax_c_arm_angle_sensor.eps
3. Pull the sensor out. Rotate the sensor axle until the arrow on the display turns green.
3DMax_c_arm_angle_sensor2.eps
Cable guide
Sensor holder
NOTE
The sensor holder must not touch the cable guide.
The positions of the alignment pins are shown on the the figure below.
PXR_lockingpins.eps
NOTE
If alignment pin (one or both) does not fit into its position hole in the pin point state (after
Drive to pin point button), the X-ray unit is not correctly calibrated. Check the angle
sensor calibration, see 6 "CALIBRATING ANGLE SENSORS" on page 125.
The lights 1 and 2 should coincide with the ball phantom x-line, and the light 3 should
coincide with the y-line.
3
3DMax_adj_tomo_lights_A.eps
NOTE
The lights 1 and 2 must be exactly on the x-line, otherwise they deviate from each
other. If you see two parallel lights, the lights must be adjusted.
If the light beams do not coincide with the lines or if they are not in focus, they should
be adjusted.
Tip! When adjusting the lights 1 and 2, it might be useful to cover one light e.g. with
tape, when adjusting the other.
1 2 3 4
Adjust_laser.eps
Light attachment
plate
8. After adjusting the lights mark the crossing point of the lights (1, 2 and 3) to the ball
phantom. This marking is your reference point.
Reference point
3
3DMax_adj_lasers_A.eps
2
9. Release the C-arm locking and rotate the C-arm 90 degrees counterclockwise.
a. Touch Release motors button.
b. Lift the C-arm alignment pin.
c. Rotate the C-arm 90 degrees counterclockwise.
d. Relock the C-arm in position by pushing the alignment pin back in the hole.
10. Mark the crossing point (point A) of the lights (1, 2 and 3) to the ball phantom.
Point a
2
1
3DMax_adj_lasers2_A.eps
11. Release the C-arm locking and rotate the C-arm 180 degrees clockwise.
a. Lift the C-arm alignment pin.
b. Rotate the C-arm 180 degrees clockwise, i.e. turn it around.
c. Relock the C-arm in position by pushing the alignment pin back in the hole.
12. Mark the crossing point (point B) of the lights (1, 2 and 3) to the phantom.
3
Point b
1
2
3DMax_adj_lasers3_A.eps
13. Draw a line from point a to point b on the platform. The real rotating center is in the
middle of this line (between points A and B). Mark the real rotating center on the
platform as shown.
The real rotating center must not be located more than ±1 mm from the reference
point (see shaded square in the figure below). If this is the case, adjust the lights so
that the beams cross at this point (refer to the figure below).
3DMax_Adj_lasers_4A.eps
Reference 2mm
point
2mm
Real rotating center
Y-LINE
Point b
A B
X-LINE
Point a
A=B
In case the new crossing point is not inside the ±1 mm limits from the ball phantom x-
line and y-line crossing point, readjust the patient positioning mechanism, see section
5 "ADJUSTING PATIENT POSITIONING MECHANISM" on page 114.
14. After the lights are correctly adjusted, remove the strips of masking tape.
15. Remove both alignment pins and reattach the shoulder arm upper cover.
NOTE
When the X-ray unit is equipped with volume bottom light check that the volume bottom
light located in the column is disabled.
The volume bottom light must reach the right side of the sensor area and overlap it approx.
5 mm (1). The light must also reach the sensor area left side and preferably overlap it. The
light must hit the lower edge of the sensor area (2). If it does not or is not in focus, adjust it
according to the instructions given the figure below. l
1
Mid_max_8.eps
5mm
4 6
5
3
1. Remove the tube head front cover, see section 14.4.1 "Removing tube head front
cover" on page 157.
2. Adjust the light as necessary:
• To adjust the light vertical position loosen the side attachment screw of the laser
light assembly and rotate the assembly (3).
• To adjust the light beam horizontal position loosen the top attachment screw of
the laser light assembly and rotate the assembly (4).
• To focus the light beam adjust the depth of the lens assembly (5). To adjust the
light beam angle rotate the lens assembly of the light (6).
3. Attach the tube head front cover to its position and check that the light beam comes
properly through the cover opening and is correctly positioned (as described the
figure above).
Midsagittal plane
light beam
Mid_4.eps
• To adjust the light beam horizontal position bend the light attachment plate (4).
1 2 3 4
Adjust_laser.eps
Light attachment
plate
3. Move the thumb wheel of the layer light slightly to switch the three patient positioning
lights on.
The layer light thumb wheel is located on the underside of the patient support table.
4. Move the layer light beam so that it is on the black reference line on the side of the
ball phantom.
5. Accept the new layer light zero position by touching SET button and exit the
calibration mode by touching the green check mark button.
Ball phantom
6. If the light beam is not vertical, or it is not in focus, adjust the light:
a. Remove the patient support table cover, see section 2.1 "Removing patient
support table cover" on page 196.
b. Adjust the light as follows:
• To adjust the light vertical position loosen the attachment screw of the laser light
assembly and rotate the assembly (1).
• To focus the light beam adjust the depth of the lens assembly (2)
• To adjust the light beam angle rotate the lens assembly of the light (3).
Layer light
1
3
2
7. Check that there is enough forward and backward adjustment margin for the layer
light.
a. Select a panoramic program and proceed to the patient positioning screen.
b. Rotate the thumb wheel on the underside of the patient support table to move the
layer light back and forth.
c. Follow the changing red value on the screen. The margin should be at least +8
mm (forth) and at least -8 mm (back).
d. Re-adjust, if necessary.
If you can reach only for example value +6 and not all the way to the value +8,
position the layer laser around 2 mm backwards from the black reference line on
the side of the ball phantom. After this press SET in the Layer Calibration menu.
Recheck if the movements are now correctly to -8 and +8 or more, and after this
adjust the light to point to the black reference line on the ball phantom.
Do the adjustment of the light by moving the layer light according to the
instructions given on step 7 b, do not move the wheel to get it to correct position.
Frankfort plane
light beam
Pat_pos_lights2.eps
3. In case the light is not horizontal or not in focus, adjust the light:
a. Remove the telescopic column upper front panel, see section 2.1 "Removing
telescopic column upper front panel" on page 212.
b. Adjust the light:
• To adjust the light horizontal position loosen the attachment screw of the laser
light roller assembly (1). Rotate the assembly so that the light beam will come out
from the column front cover opening.
• The horizontal position of the light can be fine-adjusted by moving the light
assembly. Loosen the light assembly attachment screw (2) and rotate the
assembly.
• To adjust the light beam angle rotate the lens assembly of the light (3).
• To focus the light beam adjust the depth of the lens assembly (4).
3
2
Digi_Adj_pat_pos_lights2_a.eps
NOTE
The light beam must reach the rear end of the Frankfort plane alignment tool. Make
sure that the light beam is not limited by the column front cover.
2. Drive the patient positioning mechanism to the upper limit, using height adjustment
buttons.
The mechanism upper mechanical limit must be approx. 40 mm (1.6 in.) below the
upmost position (in the calibration mode).
NOTE
If the X-ray unit is equipped with ProFace sensor, the limit must be approx. 20 mm (0.8
in.).
ProMax 3D Max: 10 mm
ProMax 3D Plus: 40 mm
Mid_max_10.eps
ProMax 3D Mid: 40 mm
3. Move the sensor head to above the patient support table. The distance between
patient support table and sensor head must be approx. 7 mm (0.28 in.).
ProMax 3D Max: 7 mm
ProMax 3D Plus: 7 mm
ProMax 3D Mid: 7 mm
Mid_max_11.eps
12 3D GEOMETRY CALIBRATION
Refer to the Planmeca Device Tool manual, publication number 10031558.
14 REMOVING COVERS
NOTE
Always switch the X-ray unit off before removing any covers.
1
3DMax_c_arm_covers.eps
2
Sensor front cover
NOTE
You have to remove the sensor front cover first.
1. Unscrew the four screws that attach the back cover to the sensor frame (1), see the
figure below.
2. Remove the back cover (2).
4x
2
1
8x
2
3
3DMax_c_arm_covers3.eps
NOTE
You have to remove the sensor covers first.
1. Unscrew the four screws that attach the inner cover to the C-arm (1), see the figure
below.
2. Remove the inner cover (2).
4x
3DMax_c_arm_covers4.eps
NOTE
If the X-ray unit is equipped with optional 120 kV tube head, see instructions given in
section 14.5 "Removing tube head covers (120 kV tube head)" on page 159.
1
3DMax_c_arm_covers5.eps
NOTE
You have to remove the tube head front cover first.
The tube head back cover is secured with four screws (two at the top and two on the side)
1. Unscrew the two top screws (1) and the two side screws (2), see the figure below.
2. Remove the cover.
NOTE
These instruction apply only for X-ray units equipped with optional 120 kV tube head.
120kV_rem_back_cover.eps
1
120kV_rem_front_covers.eps
1
NOTE
You have to remove the shoulder arm cover first.
1. Unscrew the five M5 nuts and remove the nuts, washers and springs.
2. Remove the cover plate.
Nut
Washer
Spring
Washer
1 REMOVING COVERS
1
3.1
1
3
3.2
1
Detach_UI_lower_arm_cover.eps
4 2 3.3
2 REPLACING PCBS
TEMPLEREST
MOTOR
TEMPLEREST
SENSOR
Touch
Midsag Layer
Sensor
Laser Laser
121-10-08
121-10-08
J1
J1
J3 J2 J1
ps J4
1.e J6
rm J5
o rt a
pp 121-10-10A
Laser Potentiometer Connector PCB
su
ient
Pat Patient Position Control PCB
PPC
121-10-24
Chinrest
Stop
Sensor
Switch
J8 J7
J4
Grounding cable Patient position control PCB
J3
PPC bridges
1 ADJUSTMENTS
Down Up
With the height adjusting buttons (figure above) drive the unit to the position shown in the
figure below.
With a spirit level make sure that the telescopic column is parallel with the stationary
column both in depth and sideways. To adjust the sideways position loosen the two
attachment screws on the left side of the column. Rotate the nuts located between the
columns so that the space between the columns on the left side is equal to the space on
the right side, and the telescopic column is parallel with the stationary column. Tighten the
upper attachment screw.
3 1
Mid_max_3.eps
To adjust the column position in depth loosen the lower attachment screws (1) located on
the left and right sides of the column. Use a spirit level (2) to check the column position
and manually move the telescopic column (3) so that it is parallel with the stationary
column.
1 2
Mid_max_4.eps
CAUTION
Protect yourself against electrical shock. The unit contains live parts on some PCBs
and connectors.
1. Unscrew the four attachment screws of the stationary column top cover with 2.5 mm
Allen key and remove the cover (1).
2. Using the height adjusting buttons, drive the telescopic column into position (2) where
the reference mark on the telescopic column and the upper edge of the stationary
column are aligned (3).
3
Digi_tele.eps
4. From the list on the display that appears select Calibrations (3200) and select Lift
Calibration (3230). The Lift Calibration display appears.
2
3
1
Cog wheel
Mid_max_1.eps
d. Move the assembly back to its position and tighten the attachment screws. When
moving the assembly back to its position make sure that the cog wheel is not too
close to the worm screw.
6. Exit the calibration mode by touching the green check mark button.
Do NOT touch the SET button.
7. Attach the stationary column top cover.
2. From the list on the display that appears select Calibrations (3200) and select Lift
Calibration (3230). The Lift Calibration display appears.
3. Select Maximum height.
4. Using the height adjusting buttons, drive the telescopic column into desired maximum
height position.
5. Save the new value by touching the SET button.
6. Exit the calibration mode by touching the green check mark button.
2. From the list on the display that appears select Calibrations (3200) and select Lift
Calibration (3230). The Lift Calibration display appears.
3. Select Driving speed.
4. Set the desired maximum speed of column motor movement by setting the speed with
+ (plus) and - (minus) buttons.
5. Save the new value by touching the SET button.
6. Exit the calibration mode by touching the green check mark button.
2. From the list on the display that appears select Calibrations (3200) and select Patient
Support Calibration (3240). The Patient Support calibration display appears.
Down Up
b. Loosen the two screws (white arrows in the figure below) at the side of the cog
wheel of the sensor with 2 mm Allen key.
c. Rotate the sensor until the value in the Patient support sensor field turns green
(close to zero) in the Patient Support display.
d. Tighten the two screws at the side of the cog wheel of the sensor.
4. Exit the calibration mode by touching the green check mark button.
Do NOT touch the SET button.
5. After the sensor calibration the distance between patient support table and sensor
head must be checked, refer to section 9 "CALIBRATING PATIENT SUPPORT
TABLE MOVEMENTS" on page 148.
Rotate the step motor axle using 3 mm Allen key (1) so that the distance between backup
brake and clutch is approx. 1.5 mm (0.06 in.) (2).
Adjust the opto trigger position so that the optical sensor LED just goes out. Tighten the
attachment screw.
2 REMOVING COVERS
1
Mid_43.eps
Remove the telescopic column upper front panel by pulling it away from the column (1).
1
Mid_45.eps
3
1
Mid_max_5.eps
3
3 UPGRADING SOFTWARE
The software is loaded using the Planmeca Device tool software. Refer to the Planmeca
Device Tool manual, publication number 10031558.
WARNING
Always turn the X-ray unit off before replacing the battery.
Turn off the unit from the mains switch. Remove the column front cover as described in
section 2 "REMOVING COVERS" on page 182. Unscrew the two M4x6 Din 7984 screws
with a 2.5mm Allen key from the RTC PCB cover and remove the cover.
Remove the old battery from its socket on the RTC PCB and place a new 20 mm Lithium
Coin Cell Battery 3V (type CR2032) to the battery socket.
Cover
+
Mid_max_6.eps
5 REPLACING PCBS
WARNING
The X-ray unit contains live mains voltage parts. Unplug the unit from mains outlet
before replacing the Power supply PCB.
Drive the column to a convenient height and switch off the X-ray unit.
Unplug the unit from mains outlet. Press the locking bolt located behind the front panel
(figure below, 1) and turn the bolt 90° counter clockwise (figure below, 2).
Unscrew four attachment screws of the patient support carriage cover (figure below, 1)
and pull the cover away from its position (figure below, 2).
1
Mid_43.eps
Remove the telescopic column upper front panel by pulling it away from the column (1).
Mid_45.eps 1
Unscrew the six screws of the EMC cover (1) and remove the cover (2).
1
Mid_44.eps
The Frankfort plane positioning light assembly must be removed before the Power supply
PCB can be removed.
Unscrew the four attachment screws of Frankfort plane positioning light assembly (1).
Disconnect the light cable from the CPU PCB terminal J7 (2) and lift the assembly from its
position.
Frankfort
J19
J2 J3 J5 J4 J6
J10
Laser
121-10-08
Mid_76.eps
J4 J11
J3
J5 J7
10013205 J1
121-10-03 J8
J7
CPU PCB J12
J20 121-10-41
Promax
CBCT Ethernet 2 J7
Disconnect all the cables that are connected to the Power supply PCB.
NOTE
All the cable connectors are labelled.
Unscrew the Power PCB attachment screws with the 2.5mm Allen key and detach the
Power supply PCB from the CPU PCB.
Remove the Power supply PCB.
Mid_max_7.eps J5 J5 J3 J4 J6
1 1 2
J19 J19
J2 J3 J5 J4 J6
J10 J10
J11
J13 J4 J3
J11
J5 J7
J7
J20 121-10-03 J8
CPU PCB J12
J20 121-10-41
Promax
CBCT Ethernet 4 J12
J2
J2 CH1 CH2 CH3 J1 5 J3
J3
Shoulder Motor
Elbow Motor
J8
J8
Motor Control Module
121-10-09
J9 1 J9 121-10-02
Power PCB
PSU
J10
J10
J12
J12
NOTE
If the column motor cable was not attached with a PCB holder bush to the old Power supply
PCB (5), there must be a ninth attachment screw in that location.
2. Make sure that the metal clips are not between the heat sink and column, but they are
located above and below the heat sink (2). Make sure that the cables are not
squeezed between the heat sink and column.
3. Before tightening the attachment screws push first the Power supply PCB lower edge
towards the right side of the column so that the heat sink touches the column (3).
Tighten the lowest left attachment screw (1a).
4. Then push the Power supply PCB upper edge towards the right side of the column so
that the heat sink touches the column (4). Tighten the uppermost middle attachment
screw (1b).
Firmly tighten the attachment screws of both the Power supply PCB and the CPU
PCB.
5. Connect all the cables to the Power supply PCB.
6. If the column motor cable was attached with a PCB holder bush to the old Power
supply PCB, use the same bush and attachment screw when attaching the column
motor cable to the new PCB (5).
1 1b
1
Metal clips
2
1
4
Heat sink
2
Metal clips
1a
1
J10
J2 J10
J3 J11
J1 J11
J13 1 2 1 -1 0 -0 3 J7
J7
C PU PC B
Rem_ethernet_1.eps
J8
PLANMECA J12
Promax Ethernet
J14 121-10-25
J12
J15
J2
J2 J1 J3
J3
J7
J7
J8
J8
1 2 1 -1 0 -0 2
Powe r P C B
J9 J9 PSU
J10
J11
J10
J12 J13
J12 J13
WARNING
The X-ray unit contains live mains voltage parts. Always unplug the unit from mains
outlet before attempting to service the Input module.
1. Detach all the cables (e.g. power supply cable and exposure switch cable) from their
Input module connectors. If the X-ray unit is equipped with a locking plate, it must be
removed first. Unscrew the two M4X12 DIN7984 screws on the plate with 2.5 mm
Allen key and remove the plate.
Unscrew these
screws
Locking
plate
exp_sw_input_sw_block.eps
2. Unscrew the four M4x16 DIN 912 attachment screws of the column top cover with 3
mm Allen key and remove the cover (figure below, 1).
3. Unscrew the four M4.8x19 torx 7981 attachment screws of the Input module and
detach the module (figure below, 2).
4. Disconnect all the cables that are connected to the Input PCB. Unscrew the two
M4x16 DIN 912 screws with a 3mm Allen key from the Input PCB and remove the
PCB (figure below, 3).
InputPcb.eps
Column top cover
J9
J8
3
M4x16 DIN 912
Input PCB
Input module
Jumpper
J13
J3
J2
1 M4x16 DIN 912
J4 J7
Technical manual
J3 J5 J6 Positi nJ19
Limit
C-ARM DATA PlanCan Extt J5 CPU PCB J4
Ceph
Arm
I/O Shoulder J10
J3
Elbow J11
Frank
F1
C1
J13
Laser
Spare
Laser
J7
7
J8
8 J11
1 Input PCB
J2 121-10-03
J3 J5 J6 PositionJ19
Limit
C-ARM DATA PlanCan Ext CPU PCB J4
Ceph
Arm DIMAX2
I/O Shoulder J10
Elbow J11
Frank
Laser
J7
C2 J13
Spare
Laser
J8
J20
4D Ethernet PCB
121 - 44
J11
4D Ethernet PCB
J8
121 - 44-A
J8
C3
Stationary
Columns J4
J13
Chapter H: DIAGRAMS
J7 J2 J3
J11 J5 J6
EXP
. Plancan Ethernet Emergency
Switch Switch
C2
Main
Switch
C1 F1
J12
Mains Fuse Fuse
Connector
Planmeca ProMax
195
Chapter H: DIAGRAMS
P1
J2
J4 J1
J2 Input PCB
J2
121-10-01
Technical manual
J3 J5 J19
J2 J4 J6 Position
C-ARM DATA PlanCan Ext Limit
DIMAX2
J10
Shoulder
Ceph Arm
I/O Elbow
J11
J13
Frank Laser
J7
Spare Laser
J20
Patient
Position
I/O
J
J12
Chapter H: DIAGRAMS
S1
M1
Patient
Support
Move
Motor
J2 +5V
Gnd
Slide
S1
P1
Up/Dwn Position
Limit
Shoulder
J2 C-ARM DATA PlanCan Ext J4 Position Sholder Angle Sensor
Limit
J6 P2 Gnd Red
J3 J5 White
DIMAX2
J19 Elbow
Ceph Arm
I/O
J10
D1 CPU RUN Green / CPU run P3 Gnd Red 3
J7 D2 [FPGA-status] Green / FPGA run J11 1 Gnd White
J13 EXPWS Green / EXPSW activaty White 2 Red
D3
TP1 +26V +24…+28 Vdc Elbow Angle Sensor
TP2 +12V +11…+13 Vdc
TP4 +5V +4.75…+5.25 Vdc Frank
TP5 +3.3V +3.15…3.45 Vdc J7 Laser
TP6 +2.5V +2.25…+2.75 Vdc J1 Frank Laser
J20 TP7 GND 0V; system ground Spare
par
TP8 GND 0V; system ground Laser
ase
TP9 +2.5Vref +2.45…+2.55 Vdc
J12
J4
M1
Patient Support I/O
Patient
Support
Move
Motor
Moving
Planmeca ProMax
+5V
Patient Column
Gnd Support Ground
Slide Ground
197
2 CPU PCB
2 CPU PCB Chapter H: DIAGRAMS
J1
J1
J1
C-Arm Tube
Ground Chassis
J5
P11
Technical manual
J4 J1
J1 J2 J3 J6 J29
P3
Chapter H: DIAGRAMS
J7
P8 121-10-05
J8 CAM PCB
D1 Yellow / Status_2
3 C-arm PCB
---------------- P9
D4 ---------------- Green / +26V
J9 D6 ---------------- Green / Status_1 J30 P10
J5 D7 ---------------- Red / Failsafe
D8 ---------------- Green / 3.3V
D18 ---------------- Green / 12V
D21 ---------------- Green / 5V J20
D22 ---------------- Yellow / FPGA Remote J11
Config Mode
TP5 +1,25V
J10 TP7 +12V +11…+13 Vdc
TP5 +5V +4.75…+5.25 Vdc
TP12 +3.3V +3.15…3.45 Vdc
J28
Collimator
J31
Y-Collimator
Gnd Red Motor P9 PlanCan
White J24 Power
P8 P3 J8
Bl Bl Black P7
Reception
Rd Rd Red Rotation Tube Head Rotation
Motor -> ProCeph
(Tube Head X-Collimator
Rotation) Motor
P11 Ethernet
Switch P9
10031141 3DMax Sensor 25x20, ProFace
P7
Ethernet
Isolation
Pro-Tek5
Reception
Pan
Motor
P11 (Film Receptor) J9
Tube
10019790 13x08 3Ds, ProFace Power
10019789 13x13 3D, Mid ProFace
J9
Planmeca ProMax
C-Arm Rotation
Ground Chassis
199
3 C-arm PCB
3 C-arm PCB Chapter H: DIAGRAMS
4 PPC PCB
Layer
potentiometer Templerest
P3 Midsag Layer P4 Sensor
Laser Laser
Burgess
Burgess
Touch J1 J1 P5 4 2 1
Sensor M1
Burgess
Burgess
P2 4 2 1
P1 121-10-24 7
3
KT42JM4-016
1
Templerest
Motor P4
J4
121-10-03-H J3 J2 J1
CPU PCB J6 J5
P1
F4T7UL
J12 P2
P5
121-10-10-C M1
Patient Position Control PCB
Chinrest
Stop Sensor
Switch P3
J8 J7
Planmeca ProMax
201
4 PPC PCB
4 PPC PCB Chapter H: DIAGRAMS
5 Ceph PCB
Shoulder
M2
M3
J7
J2
J8
J11
J7
J9
Groud
Column
2
1
3 +5v
Gnd
SLIDE
M1
Motor
Chassis
J11
M1
2
1
3 +5v
Gnd
SLIDE
M3
J20
J20
-G
CAM PCB
121-10-05
M2
6 PSU PCB
6 PSU PCB Chapter H: DIAGRAMS
6 PSU PCB Chapter H: DIAGRAMS
Technical manual
121-10-03 Frank
Laser
Chapter H: DIAGRAMS
CPU PCB
Spare
J5
Laser 121-10-05
CAM PCB
7 Ethernet PCB
121-10-05
CAM PCB
7048-01
PlanGUI PCB
Patient
Support
Arm
ProTouch
Backgroud
Casting
J4 J3
3
J5 J7 J6
Planmeca ProMax
D15 ETH Link Green / ETH Link on
EXP
. Plancan Ethernet D18 CEPH ACT Yellow/ CEPH ACT activaty
Switch D20 CEPH Link Green / CEPH Link on
D21 GUI ACT Yellow / GUI ACT activaty
D19 GUI Link Green / GUI Link on
207
7 Ethernet PCB
7 Ethernet PCB Chapter H: DIAGRAMS
J1
J1
121-10-05-G CAM PCB
120 kV Tubehead Wiring Diagram
10002151 10038266 TubeHead
24.09.2015 LY 120kV Tube Cover 10038035 (2 pcs) C-Arm
1 Blue Gnd 1 Blue Gnd 1 Blue Gnd
Laser Collimator Ground
2 Red Vout 2 Red Vout 2 Red Vout Assembly
J5
10038173 4D Ethernet PCB P11
1 SELECT 121 - 44
Technical manual
2 +12VDC
1 RXD+ CPU Black 3 PROTECT
10031684 2D, 3D 2 RXC+ CPU Red 4 XGND
10031685 Mid 3 TXD+ CPU Violet
J4 J1 J2 J3 J29 5 NC
J1
4 TXC+ CPU Yellow 6 CLOCK
Flat Cable 10031686 3D Max 5 RXD+ DIMAX Orange
J6 7 DIN D2
D3
D4
CPU RUN
[FPGA-status]
EXPWS
Green / normally on or blinking
Green / normally on
Green / normally on
D2
7 RXD- CPU White P3
+5V TP4
+3.3V
1 +26V Red
TP2
+12V
/ENABLE
/STEP
VCC
GND
CAM PCB 1 PH_C Red
RXD-
TXD-
TXD+
RXD+
J31 2 PH_B Blue
10038292
Wiring Diagram 3 PH_A Green
P6
P11 3D Max C-Motor C-Arm Collimator 10038036 (2 pcs) Rotation
10031686 Angle Assembly Chassis
Sensor Motor
10021140 3DMax Sensor 25x20 Flat Cable 1
1 Red
3
3 Blue
7 Green
12 3 7
Gnd Red PlanCan
White Po er
Bl Bl Black J
10027041 10027042
Rd Rd Red
10030920
10030943
P11 NETGEAR Ethernet
NETGEAR ProSafe GS105E
Switch
10031141 3DMax Sensor 25x20, ProFace Ethernet
Isolation 3D Max
COL X1 RIGHT
J20
J J23
10030740 10031686 J20
Flat Cable
Pro-Tek5 Tube
10034205 Head
Laser
P11 J22 J9
J1
Mid
10031685 FILTER REVOLVER
Tube
10019790 13x08 3Ds, ProFace J22 Power
Planmeca ProMax
Flat Cable
10019789 13x13 3D, Mid ProFace
J
P3 J25
209
8 C-arm PCB (120 kV tube head)
8 C-arm PCB (120 kV tube head) Chapter H: DIAGRAMS