Brazil 2016
PROFINET –
Karsten Schneider
The Backbone for PI Chairman
Industrie 4.0
Worldwide Support
2
27 Regional PI
Associations
53 Competence
Center
NewPROFIBUS
28 Training
Center
Certified System
Design course
10 Test
Labs
© PROFIBUS & PROFINET International (PI) – 06.2016
Where are we today?
3
© PROFIBUS & PROFINET International (PI) – 06.2016
IO-Link Nodes
© PROFIBUS & PROFINET International (PI) – 06.2016
PROFINET in Process Automation
"High speed alone
isn't everything.
PROFINET is not
only fast, it can also
simply do more."
© PROFIBUS & PROFINET International (PI) – 06.2016
State of the art– Today with PROFIBUS DP and PA
Plant Asset
Operator Engineering
Management
Industrial Ethernet
Plant Access
Controller
Point
PROFIBUS DP
Remote I/O Link
PROFIBUS PA
PROFIBUS PA PROFIBUS DP
Traditional I/O MCC1
Field Devices Field Devices
1 MCC: Motor Control Center
© PROFIBUS & PROFINET International (PI) – 06.2016
PA Profile 3.02 recap
7
PROFIBUS PA Profile 3.02 focuses on
easy device handling, such as…
Device handling similar to 4…20mA
Condensed Status & Diagnostic Messages
Easy diagnostics
Automatic Ident.-Number Adaption
Easy device replacement
Faster Parameter Transmission
Easy life cycle management
Device Identification in non-powered state
© PROFIBUS & PROFINET International (PI) – 06.2016
Tomorrow with PROFINET and PROFIBUS PA
Plant Asset
Operator Engineering
Management
Industrial Ethernet
Plant Access
Controller
Point
PROFINET
Remote I/O Proxy Switch
PROFIBUS PA
PROFIBUS PA
Traditional I/O MCC PROFINET Field Devices
Field Devices
© PROFIBUS & PROFINET International (PI) – 06.2016
PROFINET in Hybrid-Applications
“Factory and Process Automation meet in
Hybrid applications”
PROFINET will replace PROFIBUS DP in
Food &
Beverage Environmental Life Sciences “non Ex-Applications”, even in field devices
(Optional: PoE).
Benefits: Switch
One network from top to bottom
Seamless integration in Automation
systems
Easy access for device
configuration and maintenance
More information services PROFINET Field Devices
© PROFIBUS & PROFINET International (PI) – 06.2016
In the future with PROFINET down to the field level
Plant Asset
Operator Engineering
Management
Industrial Ethernet
Plant Access
Controller
Point
PROFINET
Remote I/O Proxy Switch ?
PROFIBUS PA
PROFIBUS PA Field „2-wire“ PROFINET Field
Traditional I/O MCC PROFINET Field Devices Devices for hazardous areas
Devices
© PROFIBUS & PROFINET International (PI) – 06.2016
In the future PROFINET down to the field level
«Market needs have to be
implemented for the use of
PROFINET in traditional
Chemicals Oil & Gas Power & Energy
Primaries & process industries»
Metals
Requirements:
Communication and Power of PROFINET ?
field device with 2 wires
Long distances
Usable for hazardous areas
High availability
„2-wire“ PROFINET field
device for Ex-Area
Ease of use
© PROFIBUS & PROFINET International (PI) – 06.2016
Complex devices– easy configuration.
Device-
Integration Device-Management
Device functions and information centrally
available and manageable.
Device Integration enables access to device information from
various higher level systems.
© PROFIBUS & PROFINET International (PI) – 06.2016
FDI - A Common Approach
Harmonized
Device Package
EDDL Harmonized
Advanced
Features
EDD
(optional)
§ ABB § Invensys § FDT Group
Leading Leading
§ Emerson § Siemens § Fieldbus Foundation
Industry § Endress+Hauser § Yokogawa § HART Communication Foundation Fieldbus
§ Honeywell § OPC Foundation
Suppliers § PROFIBUS/PROFINET International Technology
FDI – Field Device Integration
© PROFIBUS & PROFINET International (PI) – 06.2016
Goal: Open device integration
FDI concept for open device integration
Engineering Client
Mobile maintenance
FDI Server
Manufacturer
Manufacturer Y
W
Asset management
Configuration
OPC - UA
tool
Manufacturer Manufacturer
Z X
Standardized access to device information, if Host
supports OPC UA!
© PROFIBUS & PROFINET International (PI) – 06.2016
From PROFIBUS to PROFINET
Less Networks
Better Diagnostics
More Performance
New Applications
© PROFIBUS & PROFINET International (PI) – 06.2016
Industrie 4.0 – What does it mean?
• people, machines, equipment,
logistics systems and products
communicate and cooperate
• Production and logistics
processes are integrated
intelligently across company
boundaries
• Industrie 4.0 combines
production methods with
Source: Plattform Industrie 4.0
information technology
• This facilitates smart value-
creation chains
© PROFIBUS & PROFINET International (PI) – 06.2016
sustainable competitiveness
Cloud Reducing Increasing
the time to Self efficiency
Optimization
market Enhancing flexibility
New
Business
Models
Individualized New Production Technology
Products
Digital
Twin Security
Standardization
Data Connectivity Uptime
© PROFIBUS & PROFINET International (PI) – 06.2016
From data to information
100100
001010 semantics: 72 °C
101100 upper limit 40°C!
010001
Value
Data syntax: 72 °C
raw: 72
temperature sensor
© PROFIBUS & PROFINET International (PI) – 06.2016
PROFINET: every bit of information is valuable
100100
001010 semantics: 72 °C
101100 upper limit 40°C!
010001
PROFIBUS & PROFINET
with Profiles
Value
Data syntax: 72 °C This is essential for
meaningful analytics!
raw: 72
simple field bus
temperature sensor
© PROFIBUS & PROFINET International (PI) – 06.2016
How many networks do you want?
Quality
Connectivity PLC Management
System
1 If you use PROFINET! welding robot
© PROFIBUS & PROFINET International (PI) – 06.2016
Convergence of IT and OT
Internet Communication
The
Domain specific data transfer (Realtime, Safety, …)
Internet Communication of Things!
© PROFIBUS & PROFINET International (PI) – 06.2016
The PROFINET of Things
100100
001010
101100 Data
010001 Aquire – Evaluate – Learn
Connectivity
Connect everything without effort +
Productivity
Efficiency and Uptime are key
=
© PROFIBUS & PROFINET International (PI) – 06.2016
Energy Management made easy
Controller HMI
Additional hardware
DC24V
Distributed Motion Control
I/O & Drives
Foto source: Siemens
© PROFIBUS & PROFINET International (PI) – 06.2016
Energy Management: realized savings
Ready for operation: 2.200 W
Breaks(after 20s): 900 W
PROFIenergy: 90 W
Potential / Robot: ~ 200 W
500 Robots 200 W each, 52 Weekends/24h à Savings: 124,8 MWh
Foto source: Siemens
© PROFIBUS & PROFINET International (PI) – 06.2016
Big Data enables new business models
Grain Management
Temperature & moisture
sensors collect data from
stored grain
Hazard Monitoring
Temperature &
motion sensors
monitor grain
elevators
Why PROFINET?
Uptime!
Real time!
© PROFIBUS & PROFINET International (PI) – 06.2016
PROFINET – the next level
One bus suits all!
Body welding cells at BMW’s
Dingolfing plant
14,500 Profinet IO nodes!
One network for all
communication tasks
tool changing within 500ms
System wide network diagnostics
No EMC issues with Ethernet
copper cables
Source: Siemens
© PROFIBUS & PROFINET International (PI) – 06.2016
Industrie 4.0@PNO – Use Cases
Dynamic Interfaces
Harmonized network infrastructure
Enhanced Profiles
Enhanced Robustness
TSN Security Device Information Cloud
Convergence of IT and OT Gigabit
IPv6
Data Semantic Diagnosis Asset Management
Multiple services on network
Maintenance
Network setup
F-Device Flexibility
© PROFIBUS & PROFINET International (PI) – 06.2016
Summary
Stabile Basis
• World wide use
• Profiles for simplified Engineering
• Proven in use in all industries
Future Proven Architecture
• Seamless use of TCP/IP
• Standard Ethernet
• Deterministic real time
The Backbone for Industrie 4.0
© PROFIBUS & PROFINET International (PI) – 06.2016
PROFINET – Brazil 2016
The Backbone for Karsten Schneider
PI Chairman
Industrie 4.0
Thank You!
