PerfectPleat HC M8 ®

PerfectPleat ®

1" and 2" Extended Surface, Pleated Filters

with Process-Controlled Quality

With DuraFlex ® Media

Better Air is Our Business ®

 PerfectPleat HC M8 - MERV 8 ®

PerfectPleat - MERV 7 ®

1" and 2" Extended Surface, Pleated Filters Media Pack Sealant
with Process-Controlled Quality
Media Pack Structurally Pleat Support
Bonded With Hot Melt Strap

• Mechanical efficiency — does not rely on electret

charge technology
• Form and fit unlike any other pleat available today Pleat Stabilizer Bar
DuraFlex
• Self-supporting DuraFlex ® media made from virgin fiber;
Self-Supporting
no wire support needed Media
• Consistent media with controlled fiber size and blend
• High capacity model, PerfecPleat HC M8 filter, available
for applications where higher efficiencies, airflow, and
Media Pack
longer life are important Sealant
• Available in 1", 2" and *4" models
• Patented media, filter design, and manufacturing process.
Patents covered under one or more of the following
US 6398839 B2; US 6254653 B1; US 6159318; US 6165242;
US 6387140 B1 (1" model only)

PerfectPleat ® 2" Filter Construction

The Air Filtration Leader DuraFlex ® Media - Patented Media Design

AAF International, one of the world’s largest manufacturers of air Uniform size virgin fibers are assembled in closely controlled blends to
filtration products, is known for technical innovation and excellence. create a media that is both self-supporting and remarkably consistent
Designed, developed, and patented by AAF, the PerfectPleat filter in performance. When pleated, DuraFlex media will hold its shape
is a product with form and fit unlike any other pleated filter in without the wire support characteristic of conventional pleated filters.
the marketplace today. In addition, the PerfectPleat filter has That means no potential for the formation of rust and safer handling -
the efficiency you need and expect. no nicks or cuts for the installer or handler.

Superior Design and Construction With the superior resiliency of DuraFlex media and no need for
Drawing on years of experience in manufacturing quality air filters, wire support, the PerfectPleat filter can sustain significant abuse
AAF has created a state-of-the-art process for producing pleated and maintain its shape and pleat spacing. The absence of the wire
filters. The extremely high quality of these filters is a result of three also makes the filter totally incinerable, which simplifies disposal.
unique innovations: a new, automated manufacturing process; The PerfectPleat filter meets or exceeds all current expectations
a unique, self-supporting media; and a filter construction that for service life.
provides incredible strength without wire support.

Since their introduction, pleated filters have become a larger and

more important segment of the filtration marketplace. However,
conventional design and process are not conducive to the manufacture
of consistently pleated media packs or finished filters. Inconsistency
in pleat arrangement, variations in media, improper bonding of media
to frame, along with antiquated manufacturing techniques, have a
negative impact on efficiency, resistance, durability, and strength.
The automated and controlled process AAF has developed for the
PerfectPleat filter eliminates these inconsistencies and irregularities.
As a result of its unique design, the DuraFlex ® media has “memory” which
Our automated manufacturing process offers consistency unmatched
PerfectPleat ® filter can withstand allows PerfectPleat ® filters to remain
by conventionally manufactured pleats. significant damage. functional, even when the frame has
been compromised.
* See brochure AFP-1-206 for 4" model.
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Increasing Efficiency — Throughout Life of the Filter Particle Size Efficiency Curves
The PerfectPleat filter is designed to consistently increase its efficiency
throughout the service life of the filter. Competitive pleated panel filters,
manufactured using an electret charge to obtain the MERV 8 rating,

Filtration Efficiency (%)

perform with declining efficiency over time. PerfectPleat HC M8
and PerfectPleat filters have initial MERV 8 and MERV 7 ratings
respectively, but the efficiency increases significantly when dust
loading begins.

Applications
PerfectPleat filters have distinctive self-supporting characteristics that
allow a pleating pattern, which promotes airflow and maximizes dust
holding capacity (DHC). The PerfectPleat HC M8 filter is ideal for
applications where pleated filters are currently in use and higher
efficiencies are required or desired. The PerfectPleat filter is best Particle Diameter (micrometers)
suited for standard capacity pleated filter applications. Heavy Duty (HD) based on 2" PerfectPleat ® HC M8 filter
PerfectPleat filter is available for applications where extremely low
temperature and high airflow are present. See Brochure AFP-1-201.
Every PerfectPleat filter offers superior durability and performance
when properly installed and maintained.

2" PerfectPleat ® Filter — 1" PerfectPleat ® Filter — Strength and Durability

Heavy Duty Frame The 1" PerfectPleat HC M8 and PerfectPleat filters have the same
The perimeter frame of the durability and performance as the 2" models. Both are made using
PerfectPleat HC M8 and DuraFlex media encased in a 28 pt. beverage carrier board frame.
PerfectPleat filters is constructed PerfectPleat 1" filter models feature a perimeter frame, with three
from the highest wet-strength supporting straps on the air entering and air leaving sides of the
Environmentally 28 pt. beverage carrier board filter. Both models resist crushing and abuse and can be used in any
Responsible Air available, securely bonded application where 1" filters are currently in place. The PerfectPleat
Filtration Solutions to the media pack. The 28 pt. HC M8 and PerfectPleat filters rate MERV 8 and MERV 7 respectively.
AAF is committed to operating thickness improves filter strength
with a goal of sustainability. We and helps resist damage.
have implemented several
initiatives to work and Uniquely designed pleat
manufacture in an stabilizers are bonded to the
environmentally responsible media on the air leaving side
manner and contribute more to to ensure uniform pleat spacing
protecting our planet by using and provide additional strength.
fewer natural resources and On the air-entering side, support
reducing our carbon footprint. straps increase the rigidity of the
The PerfectPleat filter product PerfectPleat filter. The support
design minimizes base raw straps and pleat stabilizers
material consumption and meets ensure integrity against turbulent
our “Green” product development airflow and provide excellent
standards. The PerfectPleat filter lateral stability for installation
product line is totally incinerable in side-access systems.
and the absence of support wire
simplifies disposal. Used during
construction, PerfectPleat HC M8 PerfectPleat ® HC M8 filter, 1" thick, air leaving side. A blue stripe designates
filters may contribute to LEED® PerfectPleat ® HC M8 filter media.
certification points under IEQ
categories.

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PerfectPleat HC M8 - MERV 8 ®

PerfectPleat - MERV 7 ®

Product Information Standard Sizes

Nominal Sizes Actual Sizes Rated Airflow Capacity Pleats Per Filter
(Inches) (Inches) (SCFM) PerfectPleat PerfectPleat PerfectPleat PerfectPleat
(W x H x D) (W x H x D) 300 FPM 500 FPM 625 FPM HC M8 1" 1" HC M8 2" 2"
10 x 10 x 1 9 1/ 2 x 9 1/ 2 x 3/ 4 200 350 11 11
10 x 20 x 1 9 1/ 2 x 19 1/ 2 x 3/ 4 400 700 11 11
12 x 12 x 1 111/ 2 x 111/ 2 x 3/ 4 300 500 14 14
12 x 20 x 1 111 / 2 x 19 1/ 2 x 3/ 4 500 850 14 14
12 x 24 x 1 113/ 8 x 23 3/ 8 x 3/ 4 600 1000 14 14
14 x 20 x 1 131 / 2 x 19 1/ 2 x 3/ 4 600 1000 16 16
14 x 25 x 1 131 / 2 x 24 1/ 2 x 3/ 4 750 1200 16 16
15 x 20 x 1 141 / 2 x 19 1/ 2 x 3/ 4 650 1050 17 17
16 x 16 x 1 151 / 2 x 151 / 2 x 3/ 4 550 900 19 19
16 x 20 x 1 151 / 2 x 19 1/ 2 x 3/ 4 650 1100 19 19
16 x 25 x 1 151 / 2 x 24 1/ 2 x 3/ 4 850 1400 19 19
18 x 20 x 1 17 1/ 2 x 19 1/ 2 x 3/ 4 750 1250 21 21
18 x 24 x 1 17 3/ 8 x 23 3/ 8 x 3/ 4 900 1500 21 21
18 x 25 x 1 171/ 2 x 24 1/ 2 x 3/ 4 950 1550 21 21
20 x 20 x 1 19 1/ 2 x 19 1/ 2 x 3/ 4 850 1400 24 24
20 x 25 x 1 19 1/ 2 x 24 1/ 2 x 3/ 4 1050 1750 24 24
24 x 24 x 1 23 3/ 8 x 23 3/ 8 x 3/ 4 1200 2000 29 29
25 x 25 x 1 241/ 2 x 241/ 2 x 3/ 4 1300 2200 30 30
10 x 20 x 2 9 1/ 2 x 19 1/ 2 x 13/ 4 400 700 850 11 8
12 x 20 x 2 111/ 2 x 19 1/ 2 x 13/ 4 500 850 1050 14 10
12 x 24 x 2 113/ 8 x 23 3/ 8 x 13/ 4 600 1000 1250 14 10
14 x 25 x 2 131/ 2 x 24 1/ 2 x 13/ 4 750 1200 1500 16 11
15 x 20 x 2 141/ 2 x 19 1/ 2 x 13/ 4 650 1050 1300 17 12
15 x 25 x 2 141/ 2 x 24 1/ 2 x 13/ 4 800 1300 1650 17 12
16 x 16 x 2 15 1/ 2 x 15 1/ 2 x 13/ 4 550 900 1100 19 13
16 x 20 x 2 15 1/ 2 x 19 1/ 2 x 13/ 4 650 1100 1400 19 13
16 x 24 x 2 15 3/ 8 x 23 3/ 8 x 13/ 4 800 1350 1650 19 13
16 x 25 x 2 15 1/ 2 x 24 1/ 2 x 13/ 4 850 1400 1750 19 13
18 x 25 x 2 171/ 2 x 24 1/ 2 x 13/ 4 950 1550 1950 21 15
18 x 24 x 2 17 3/ 8 x 23 3/ 8 x 13/ 4 900 1500 1900 21 15
20 x 20 x 2 19 1/ 2 x 19 1/ 2 x 13/ 4 850 1400 1750 24 17
20 x 24 x 2 19 3/ 8 x 23 3/ 8 x 13/ 4 1000 1650 2100 24 17
20 x 25 x 2 19 1/ 2 x 24 1/ 2 x 13/ 4 1050 1750 2150 24 17
24 x 24 x 2 23 3/ 8 x 23 3/ 8 x 13/ 4 1200 2000 2500 29 20
25 x 25 x 2 241/ 2 x 24 1/ 2 x 13/ 4 1300 2150 2700 30 21

PerfectPleat and PerfectPleat HC M8 filters are classified UL Class 2. Testing was performed according to UL Standard 900 and CAN 4-S111.

Performance Data
Pleats Rated Initial Resistance Recommended Continuous Operating
Per (in. w.g.) Final Resistance ASHRAE 52.2 Temperature Limits
Filter Lineal Foot 300 FPM 500 FPM 625 FPM (in. w.g.) MERV °F °C

PerfectPleat HC M8 2" 15.0 .16 .33 .43 1.0 8 170° 77°

PerfectPleat 2" 10.0 .14 .30 .45 1.0 7 170° 77°
PerfectPleat HC M8 1" 15.0 .31 .62 ---- 1.0 8 170° 77°
PerfectPleat 1" 15.0 .20 .48 ---- 1.0 7 170º 77º

PerfectPleat ® and DuraFlex ® are registered trademarks of AAF-McQuay Inc. in the U.S. and Canada.
AAF Green® is a registered trademark of AAF-McQuay Inc. in the U.S.

10300 Ormsby Park Place Suite 600 AAF has a policy of continuous product research and
Louisville, Kentucky 40223-6169 improvement and reserves the right to change
design and specifications without notice.
www.aafintl.com
Customer Service 888.AAF.2003 ISO Certified Firm
Fax 888.223.6500 ©2010 AAF International
The USGBC Member logo and LEED ® are trademarks owned by
AFP-1-200P MAR '10 PM 3M the U.S. Green Building Council and are used by permission.