ENGINEERS INDIA LIMITED

PILING, UG & CIVIL / STRUCTURAL WORKS FOR UNIT-II (AVU) FOR PANIPAT REFINERY EXPANSION
PROJECT (P-25) OF IOCL, PANIPAT (HARYANA)

WELDING PROCEDURE SPECIFICATION FOR STRUCTURE

WPS Number: :IOCL/EIL/VRC/WPS/AVU/STR-23 ,Rev-0

0 05.07.2023 Issue for Approval

Rev Date Purpose of Issue Prepared by VRC Checked By VRC Approval EIL

ENGINEERS INDIA LIMITED

PAGE 1/3

Page 1 of 4
 Format No.:B269-01/C&S/027/10/P/F/38,Rev-0

WELDING PROCEDURE SPECIFICATION-(WPS)

AS PER IS 9595 (1966) (STRUCTURAL STEEL WORK)

Project: PILING, UG & CIVIL / STRUCTURAL WORKS FOR UNIT-II (AVU) FOR PANIPAT REFINERY EXPANSION PROJECT (P-25) OF IOCL, PANIPAT (HARYANA)

NOA NO:- SG/B269-999-CI-T-8015/1028/NOA/2023-24/027 DATED:

Company Name :VRC CONSTRUCTION (I) PVT. LTD. 23.06.2023

Welding Procedure Specification No. : IOCL/EIL/VRC/WPS/AVU-STR-23 ,Rev.-0 DATE: 05.07.2023

Supporting PQR No. :VRC/EIL/STRL/PQR/003 REV-0 DATE: 06.03.2018

Welding process : SMAW Type: Manual

Welding preparation Run sequence and complete weld dimension
Joint Design : Fillet 25
0M
M
Backing : NA

Backing Material
: NA
Root Face
: NA 250MM

Root gap
: NA
Bevel Angle
: NA 40
MM
: 250x250x40mm
Dimensions of test piece
250x250x40mm
Thickness Range : 30mm to 60mm

Welding Position : 3F (Uphill)

Parent material(s) : IS2062GR-B E350BR to IS2062GR-B E350BR
Pre-heating : 10 °C
Position of test piece : 3F
Post-weld heat treat
Interpass temprature : 250 °C Max : NA
temprature
Welding Consumables
Filler Material Shielding gas / flux
Make
: ADOR(SUPERBASE-XPLUS) Flux trade name or Composition
: D&H(SUPRATHERME) : NA
Electrode/Filler Inert gas trade name or Composition
:E7018 :NA
Composition : NA Flow Rate
: NA
Size :2.5mm & 3.15mm Back gouging
: NA
Travel Speed (mechanised welding) : 75-95mm/min Welding Process
: SMAW
Welding Position : 3F (Uphill) Single Or Multiple Pass : Multiple Pass

Single or Multiple Arc : Single Arc Batch/Cast No. : 61708001/7043

: Nominal thickness of the thinner
Welding Reinforcement component x 0.7 or more i.e,
(=12*0.7=8.4mm min.)
Non Destructive tests :-

Visual :Satisfactory
Magnetic Particle : NA

Liquid Penetrant : NA

Radiography / ultrasonic : NA

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 Format No.:B269-01/C&S/027/10/P/F/38,Rev-0

WELDING PROCEDURE SPECIFICATION-(WPS)

AS PER IS 9595 (1966) (STRUCTURAL STEEL WORK)
Project: PILING, UG & CIVIL / STRUCTURAL WORKS FOR UNIT-II (AVU) FOR PANIPAT REFINERY EXPANSION PROJECT (P-25) OF IOCL, PANIPAT (HARYANA)

NOA NO:- SG/B269-999-CI-T-8015/1028/NOA/2023-24/027

Company Name :VRC CONSTRUCTION (I) PVT. LTD. DATED: 23.06.2023
Welding Procedure Specification No. : IOCL/EIL/VRC/WPS/AVU-STR-23 ,Rev.-0 DATE: 05.07.2023
Supporting PQR No. :VRC/EIL/STRL/PQR/003 REV-0 DATE: 06.03.2018
Welding process : SMAW Type: Manual
Tensile strength Yield stress Location of fracture
Tranverse Tensile
N/A N/A N/A
Tensile strength Yield stress 0.2% proof stress Elongation
All weld tensile
N/A N/A N/A N/A
Guided bend test
RB1
Root bend 90° / 3T NA
Root bend RB2
90° / 3T NA
Face bend FB1
90° / 3T NA
Face bend FB2
90° / 3T NA
Side Bend SB
NA NA
Macro exanination
: Satisfactory Refer Report no. 0318/13064 Date: 03.03.2018
Fillet weld fracture
: Satisfactory Refer Report no. 0318/13064 Date: 03.03.2018

Weld Metal HAZ(HEAT AFFECTED ZONE) Parent Metal

Hardness survey
187-191 HV(177-181 BHN) 181-185 HV(171-175 BHN) 163 HV(153BHN)

Additional tests : NA
ELECTRICAL CHARACTERISTICS
Current (AC or DC)
: DC
Polarity
: EP (REVERSE)
Tungsten Electrode size & Type
: 3F (Uphill)

Electrode Wire Feed Speed Range

: NA
Others
: NA
Table-1
Filler Metal Current Voltage Travel Speed
Weld Layer(s) Process Max Heat input
Range Range-mm/min
AWS Class Dia.(mm) Polarity Amp. Range KJ/mm
ROOT SMAW E7018 2.5 DCEP 80-84
25-27 75 NA
FILL UP SMAW E7018 3.15 DCEP 85-87
27-30 80 NA
FINAL SMAW E7018 3.15 DCEP 90-95
27-30 95 NA
Result of Test with with any Remarks: - Weaving shall not more than 2.5 times of the electrode dia.(AWS SFA-5.1)

Prepared / Approved by Reviewed/Approved by

VRC EIL

SIGNATURE

NAME

DATE
Format : VRC/EIL/IOCL/P/F/38/Rev-0 ,Rev-0 PAGE 3/3