1) LATARBELAKANG KILANG SAWIT PENGGELI
FGV HOLDINGS BERHAD
Year Commissioned November , 1977
Sterilization type Convensional Sterilizer ( 4 units)
Permit from DOE (T/put) 54 mt/hr
Rated Capacity 54 mt/hr
( 1296 Mt/hari – 24 jam proses)
Jumlah buah sawit diproses bergantung kepada musim.
Purata minima proses adalah 864 mt sehari pada masa shift
normal dengan jumlah jam proses 16 jam.
Kelulusan memproses dari MPOB ialah 259,200 mt setahun.
No. of Employees 89 orang (termasuk 5 orang eksekutif )
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2) JENIS PROSES/AKTIVITI YANG DIJALANKAN DI
PREMIS
FGV HOLDINGS BERHAD
Main Activity Memproses buah sawit dari hasil kawasan Ladang Sungai sibol,
penggeli timur, Inas utara Inas selatan, linggiu (80%) Juga
sedikit dari ladang persendirian dari kawasan berhampiran
kilang dan pembekal Dealar ( 20%)
Main Products Crude Palm Oil (CPO)
Palm Kernel (PK)
By-products Palm Kernel Shell
Shredded Fibre
Minyak Keladak
Decanter cake
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FFB PROCESSING CHART IN MILL
Fresh Fruit Bunches ( FFB )
Steam 40 psi To watercourse/river
Condensate
STERILIZER
Final Discharge ( Treated Effluent )
Empty bunch
Incinerator THRESHER
EFFLUENT TREATMENT PLANT
Fruitlet
Crude Oil
EFB Shredder DIGESTER & PRESS
Raw effluent
Bunch Ash
Press fibre
Fibre DECANTER
DEPERICARPER
TURBINE Nut
BPR
NUT POLISHING Sludge
DRUM
Steam 270 – 300 psi
CLARIFIER
NUT SILO
BOILER
Oil
RIPPLE MILL OIL PURIFIER
Light Particles
DEPERICARPER VACUMM DRIER BULK STORAGE
TANK
Shell
LTPS
Crude Palm Oil
TO KERNEL Wet kernel
CRUSHING Palm kernel TO OIL REFINERY
PLANT KERNEL SILO
3) BAHAN MENTAH TERLIBAT DAN PRODUK YANG
DIHASILKAN
RAW MATERIAL AND MAIN PRODUCT
Crude
Palm Oil
Kernel
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Shell
Fresh Fruit
Bunches
(FFB) Fibre
Shredded
Fibre
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4) PUNCA DAN PENGENALPASTIAN BUANGAN
TERJADUAL
❑ Faktor utama peyumbang kepada penghasilan buangan terjadual di
kilang sawit penggeli dipengaruhi daripada proses kerja senggaraan
pada mesin kenderaan operasi dan kerja-kerja fabrikasi. Selain itu juga
ia terhasil penggunaan alatan keselamatan yang tercemar & bekas
bahan kimia.
❑ Buangan terjadual terhasil dari penggunaan pada minyak pelincir dan
minyak hidraulik berdasarkan proses penyelengaraan mesin, dan
elektrod kimpalan digunakan untuk proses fabrikasi.
❑ Penggunaan bekas bahan kimia makmal dan penggunaan sarung
tangan untuk kerja-kerja harian.
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4) PUNCA DAN PENGENALPASTIAN BUANGAN
TERJADUAL
SW 409
Bekas ,Beg atau Peralatan yang
tercemar
SW 410
SW 104 SW 305 SW 306
Kain penyerap & sarung tangan
Elektrod Kimpalan Terpakai Minyak pelincir terpakai Minyak Hidraulik Terpakai 8
kain yang tercemar
4) PUNCA DAN PENGENALPASTIAN BUANGAN
TERJADUAL
❑ Data dan pengenalpastian Bahan Buangan terjadual yang terhasil
di Kilang Sawit Penggeli.
No. Waste Category Codes Name of Scheduled Waste Source from which process they are generated
1. SW104 Used Welding Electrode Maintenance
2. SW305 Used Lubricating Oil Machine Maintenance
3. SW306 Used Hydraulic Oil Machine Maintenance
4. SW409 Disposed container, bag or equipment. Contaminated containers/equipment with
chemical
5. SW410 Contaminated rag glove absorbent cloth Production/Maintenance
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5) PENGURUSAN BUANGAN TERJADUAL
Pengenalpastian dan Pengelasan Buangan Berjadual di Kilang Sawit Penggeli
SW 104 – Elektrod Kimpalan Terpakai
Planning works activities
Services, maintenance activities for fabrication &
welding work based on Preventive Maintenance
machine
Balance electrode after fabrication & welding work
(SW104)
Pack on the wooden pallet, label and keep all the
scheduled waste in scheduled waste store and record
the quantities.
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5) PENGURUSAN BUANGAN TERJADUAL
Pengenalpastian dan Pengelasan Buangan Berjadual di Kilang Sawit Penggeli
SW 305 – Minyak pelincir terpakai
Planning works activities
Services, maintenance activities for machine
gearbox & vehicle based on running hours
of the machine
Replace lubricant oil
Used lubricant oil (SW 305)
Pack on the wooden pallet, label and keep all
the scheduled waste in scheduled waste
store and record the quantities.. 11
5) PENGURUSAN BUANGAN TERJADUAL
Pengenalpastian dan Pengelasan Buangan Berjadual di Kilang Sawit Penggeli
SW 306 – Minyak Hidraulik Terpakai
Planning works activities
Services, maintenance activities for machine
power pack & overhaul
Replace hydraulic oil and filter
Used hydraulic oil (SW 306)
Pack on the wooden pallet, label and keep all
the scheduled waste in scheduled waste
store and record the quantities. 12
5) PENGURUSAN BUANGAN TERJADUAL
Pengenalpastian dan Pengelasan Buangan Berjadual di Kilang Sawit Penggeli
SW 409 – Bekas ,Beg atau Peralatan yang tercemar
Chemicals use in the laboratory test and
water treatment
Contaminated plastic container with
chemicals collected from production floor
Scheduled waste was identified and
classified as (SW 409)
Pack on the wooden pallet, label and keep
all the scheduled waste in scheduled waste
store and record the quantities.
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5) PENGURUSAN BUANGAN TERJADUAL
Pengenalpastian dan Pengelasan Buangan Berjadual di Kilang Sawit Penggeli
SW 410 – Kain penyerap & sarung tangan kain yang tercemar
Glove use while doing activity maintenance
or preparation chemicals process.
Contaminated rag glove absorbent cloth with
chemical collected from production,
laboratory test and maintenance floor.
Scheduled waste was identified and
classified as (SW 410)
Pack on the wooden pallet, label and keep
all the scheduled waste in scheduled waste
store and record the quantities.
5) PENGURUSAN BUANGAN TERJADUAL
SW 409 SW 410
SW 104 SW 305 SW 306
Bekas ,Beg atau Kain penyerap &
Elektrod Kimpalan Minyak pelincir Minyak Hidraulik Terpakai
Peralatan yang sarung tangan kain
Terpakai terpakai
tercemar yang tercemar
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5) PENGURUSAN BUANGAN TERJADUAL
6) PELAKSANAAN ENVIRONMENTAL MAINSTREAMING
TOOLS
1.Environmental Policy (EP)
2.Environmental Budgeting (EB)
3.Environmental Competency (EC)
4.Environmental Monitoring Committee (EMC)
5.Environmental Facility (EF)
6.Environmental Reporting and Communication (ERC)
7.Environmental Transparency (ET)
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6) PELAKSANAAN ENVIRONMENTAL MAINSTREAMING
TOOLS
1.Environmental Policy (EP)
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6) PELAKSANAAN ENVIRONMENTAL MAINSTREAMING
TOOLS
2. Environmental Budgeting (EB)
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6) PELAKSANAAN ENVIRONMENTAL MAINSTREAMING
TOOLS
3. Environment Competency (EC)
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6) PELAKSANAAN ENVIRONMENTAL MAINSTREAMING
TOOLS
4. Environmental Monitoring Committee (EMC)
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6) PELAKSANAAN ENVIRONMENTAL MAINSTREAMING
TOOLS
5. Environmental Facility (EF)
Bagi inventori Bahan Buangan Terjadual, FGVPISB
Kilang Sawit Penggeli sudah memiliki kemudahan
lengkap untuk menguruskan penyimpanan Buangan
Terjadual seperti yang diwajibkan oleh Jabatan Alam
Sekitar.
I. Emergency eye wash
II. Stor Buangan Terjadual
III. Melabelkan
IV. Pembungkusan
V. eSWIS
VI. Peti pertolongan cemas
VII. Spill kit
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6) PELAKSANAAN ENVIRONMENTAL MAINSTREAMING
TOOLS
5. Environmental Reporting and Communication (ERC)
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6) PELAKSANAAN ENVIRONMENTAL MAINSTREAMING
TOOLS
6. Environmental Transparency (ET)
FGVPISB Kilang Sawit Penggeli telus dalam pematuhan
dan pencapaian penjagaan persekitaran Alam. Buletin
dalaman adalah salah satu medium yang digunakan
untuk berkomunikasi dengan pekerja dengan
menggunakan e-mel. Selain itu, FGVPISB Kilang Sawit
Penggeli juga mengemas kini status pematuhan dan
pencapaian melalui papan maklumat.
I. Buletin Dalaman kumpulan FGV untuk Maklumat
Bungan Terjadual.
II. Papan maklumat
III. Sudut Kaizen
IV. Jadual Peraturan Pemantauan Jabatan Alam Sekitar
V. Senarai semak Buangan Terjadual
VI. Pemantauan Prestasi Alam Sekitar
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6) PELAKSANAAN ENVIRONMENTAL MAINSTREAMING
TOOLS
6. Environmental Transparency (ET)
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SEKIAN , TERIMA KASIH
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