Product Manual 36702

(Revision A)
Original Instructions

Weatherproofing Kit
for PG-PL and PGA Governors

Kit Installation Manual

 Read this entire manual and all other publications pertaining to the work to be
performed before installing, operating, or servicing this equipment.
Practice all plant and safety instructions and precautions.
General
Precautions Failure to follow instructions can cause personal injury and/or property damage.

This publication may have been revised or updated since this copy was produced.
To verify that you have the latest revision, check manual 26311 , Revision Status &
Distribution Restrictions of Woodward Technical Publications, on the publications
Revisions page of the Woodward website:
www.woodward.com/publications

The latest version of most publications is available on the publications page. If

your publication is not there, please contact your customer service representative
to get the latest copy.

Any unauthorized modifications to or use of this equipment outside its specified

mechanical, electrical, or other operating limits may cause personal injury and/or
property damage, including damage to the equipment. Any such unauthorized
Proper Use modifications: (i) constitute "misuse" and/or "negligence" within the meaning of
the product warranty thereby excluding warranty coverage for any resulting
damage, and (ii) invalidate product certifications or listings.

If the cover of this publication states "Translation of the Original Instructions"

please note:
The original source of this publication may have been updated since this
Translated translation was made. Be sure to check manual 26311 , Revision Status &
Publications Distribution Restrictions of Woodward Technical Publications, to verify whether
this translation is up to date. Out-of-date translations are marked with . Always
compare with the original for technical specifications and for proper and safe
installation and operation procedures.

Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is
believed to be correct and reliable. However, no responsibility is assumed by Woodward unless otherwise expressly
undertaken.
Copyright © Woodward 1981
All Rights Reserved
 Manual 36702 Weatherproofing Kit for PG-PL and PGA Governors

Warnings and Notices

Important Definitions
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
 DANGER—Indicates a hazardous situation which, if not avoided, will result
in death or serious injury.
 WARNING—Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
 CAUTION—Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
 NOTICE—Indicates a hazard that could result in property damage only
(including damage to the control).
 IMPORTANT—Designates an operating tip or maintenance suggestion.

The engine, turbine, or other type of prime mover should be

equipped with an overspeed shutdown device to protect against
runaway or damage to the prime mover with possible personal injury,
Overspeed / loss of life, or property damage.
Overtemperature / The overspeed shutdown device must be totally independent of the
Overpressure prime mover control system. An overtemperature or overpressure
shutdown device may also be needed for safety, as appropriate.

The products described in this publication may present risks that

could lead to personal injury, loss of life, or property damage. Always
wear the appropriate personal protective equipment (PPE) for the job
Personal Protective at hand. Equipment that should be considered includes but is not
limited to:
Equipment
 Eye Protection
 Hearing Protection
 Hard Hat
 Gloves
 Safety Boots
 Respirator
Always read the proper Material Safety Data Sheet (MSDS) for any
working fluid(s) and comply with recommended safety equipment.

Be prepared to make an emergency shutdown when starting the

engine, turbine, or other type of prime mover, to protect against
runaway or overspeed with possible personal injury, loss of life, or
Start-up property damage.

On- and off-highway Mobile Applications: Unless Woodward's control

functions as the supervisory control, customer should install a
system totally independent of the prime mover control system that
Automotive monitors for supervisory control of engine (and takes appropriate
action if supervisory control is lost) to protect against loss of engine
Applications
control with possible personal injury, loss of life, or property damage.

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 Weatherproofing Kit for PG-PL and PGA Governors Manual 36702

To prevent damage to a control system that uses an alternator or

battery-charging device, make sure the charging device is turned off
before disconnecting the battery from the system.
Battery Charging
Device

Electrostatic Discharge Awareness

Electronic controls contain static-sensitive parts. Observe the
following precautions to prevent damage to these parts:
 Discharge body static before handling the control (with power to
the control turned off, contact a grounded surface and maintain
Electrostatic contact while handling the control).
Precautions  Avoid all plastic, vinyl, and Styrofoam (except antistatic versions)
around printed circuit boards.
 Do not touch the components or conductors on a printed circuit
board with your hands or with conductive devices.
To prevent damage to electronic components caused by improper
handling, read and observe the precautions in Woodward manual
82715, Guide for Handling and Protection of Electronic Controls,
Printed Circuit Boards, and Modules.

Follow these precautions when working with or near the control.

1. Avoid the build-up of static electricity on your body by not wearing clothing
made of synthetic materials. Wear cotton or cotton-blend materials as much
as possible because these do not store static electric charges as much as
synthetics.
2. Do not remove the printed circuit board (PCB) from the control cabinet
unless absolutely necessary. If you must remove the PCB from the control
cabinet, follow these precautions:
 Do not touch any part of the PCB except the edges.
 Do not touch the electrical conductors, the connectors, or the
components with conductive devices or with your hands.
 When replacing a PCB, keep the new PCB in the plastic antistatic
protective bag it comes in until you are ready to install it. Immediately
after removing the old PCB from the control cabinet, place it in the
antistatic protective bag.

2 Woodward
Manual 36702 Weatherproofing Kit for PG-PL and PGA Governors

Weatherproofing Kit
for PG-PL and PGA Governors

New PG-PL and PGA governors may be equipped with a weatherproofing kit to
reduce internal governor contamination.

Governors installed “out of doors” or in moist dirty environments, including

corrosive atmospheres, are especially vulnerable to contamination and should
have the protection provided by the weatherproofing kit.

Installation of the weatherproof kit on governors that are in service requires

disassembly of the governor for machining of parts. This work should be done at
Woodward or at an authorized service shop. If the installation of the kit must be
done in the field, refer to Figures 1, 2, 3, and 4 for dimensions to machine parts
for the weatherproofing kits. Part of the kit provides a connection for a purge
system. If this is used, a maximum of 0.24 psig (1.65 kPa) purging pressure is
recommended.

The weatherproof boot kits listed in this manual are for the 12, 17, and 29 ft-lb
(16, 23, and 39 J) linear acting servos. PG-PL and PGA governors with 12 and
29 ft-lb (16 and 39 J) servos with threaded stainless steel rod ends do not require
a weatherproof boot.

Parts may be ordered in kit form for complete weatherproof modification, or

individual parts may be ordered for governors being repaired. When ordering
weatherproofing kits or parts, provide the following information:
 Manual number 36702
 Governor designation and serial number
 Part reference number and name of part

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Weatherproofing Kit for PG-PL and PGA Governors Manual 36702

Ref. No. Part Name ............................. Quantity

36702-1 Weatherproofing kit for PG-PL and PGA
governors with linear output servos .... 1
This kit includes the following parts:
36702-2 Weatherproof oil gauge ...................... 1
36702-3 Connector - 0.250 x 0.125 NPTF ........ 1
36702-4 Tube assembly ................................... 1
36702-5 Oil filler cap assembly ......................... 1
36702-6 Bracket gasket .................................... 1
36702-7 Fiber washer - #6 ................................ 4
36702-8 Tapered plug....................................... 1
36702-9 Knob ................................................... 1
36702-10 Plug assembly .................................... 1
36702-11 Preformed packing - 0.739 x 0.070 ..... 1
36702-12 Preformed packing - 0.989 x 0.070 ..... 1
36702-13 Dial plate assembly ............................. 1
36702-14 Seal - 0.304 l.D. .................................. 4

36702-15 Weatherproof boot kit for 12 ft-lb and

29 ft-lb linear output servo .................. 1
This kit includes the following parts:
36702-16 Spring clamp ring ................................ 1
36702-17 Accordion boot .................................... 1
36702-18 Screw - 5.40 x 0.375 ........................... 3
36702-19 Lockwasher - #5 x 0.125 l.D. .............. 3
36702-20 Washer ............................................... 1

36702-21 Weatherproof boot kit for 17 ft-lb

linear output servo .............................. 1
This kit includes the following parts:
36702-22 Spring clamp ring ................................ 1
36702-23 Accordion boot .................................... 1
36702-24 Screw - 8.32 x 0.375 ........................... 3
36702-25 Lockwasher - #8 x 0.164 ID. ............... 3
36702-26 Washer ............................................... 1

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Manual 36702 Weatherproofing Kit for PG-PL and PGA Governors

Figure 1. Outline Drawing for PG-PL Governor Showing Location of

Weatherproof Fittings

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Weatherproofing Kit for PG-PL and PGA Governors Manual 36702

Figure 2. Dimensions for Machining 17 ft-lb Servo Cylinder for Weatherproof

Boot

Figure 3. Dimensions for Machining 29 ft-lb Servo Cylinder for Weatherproof

Boot

Figure 4. Dimensions for Machining 12 ft-lb Servo Cylinder for Weatherproof

Boot

6 Woodward
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Send comments to: [email protected]

Please reference publication 36702A.

PO Box 1519, Fort Collins CO 80522-1519, USA

1000 East Drake Road, Fort Collins CO 80525, USA
Phone +1 (970) 482-5811  Fax +1 (970) 498-3058

Email and Website—www.woodward.com

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as well as authorized distributors and other authorized service and sales facilities throughout the world.
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2012/11/Colorado