INTERNATIONAL ISO
STANDARD 4039-2
First edition
1998-08-15
Road vehicles — Pneumatic braking
systems —
Part 2:
Pipes, male fittings and tapped holes with
conical sealing surface
Véhicules routiers — Dispositifs de freinage pneumatique —
Partie 2: Tuyauteries, raccords mâles et logements à surface d'étanchéité
conique
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A Reference number
ISO 4039-2:1998(E)
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ISO 4039-2:1998(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO
member bodies). The work of preparing International Standards is normally carried out through ISO technical
committees. Each member body interested in a subject for which a technical committee has been established has
the right to be represented on that committee. International organizations, governmental and non-governmental, in
liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical
Commission (IEC) on all matters of electrotechnical standardization.
Draft International Standards adopted by the technical committees are circulated to the member bodies for voting.
Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote.
International Standard ISO 4039-2 was prepared by Technical Committee ISO/TC 22, Road vehicles,
Subcommittee SC 2, Braking systems and equipment.
ISO 4039 consists of the following parts, under the general title Road vehicles — Pneumatic braking systems:
— Part 1: Pipes, male fittings and tapped holes with facial sealing surface
— Part 2: Pipes, male fittings and tapped holes with conical sealing surface
Annexes A and B of this part of ISO 4039 are for information only.
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© ISO 1998
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic
or mechanical, including photocopying and microfilm, without permission in writing from the publisher.
International Organization for Standardization
Case postale 56 • CH-1211 Genève 20 • Switzerland
Internet [email protected]
Printed in Switzerland
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INTERNATIONAL STANDARD © ISO ISO 4039-2:1998(E)
Road vehicles — Pneumatic braking systems —
Part 2:
Pipes, male fittings and tapped holes with conical sealing surface
1 Scope
This part of ISO 4039 specifies the essential dimensions and material requirements for metallic and thermoplastic
pipes, male fittings and tapped holes with a conical sealing surface, of the metric series, used in pneumatic braking
systems on road vehicles using compressed air at a pressure below 2 MPa (20 bar).
Annex A gives, for information, an indication as to the relationship between this part of ISO 4039 and ISO 6149, and
a recommendation on how to indicate conformity with this part of ISO 4039.
2 Normative reference
The following standard contains provisions which, through reference in this text, constitute provisions of this part of
ISO 4039. At the time of publication, the edition indicated was valid. All standards are subject to revision, and
parties to agreements based on this part of ISO 4039 are encouraged to investigate the possibility of applying the
most recent edition of the standard indicated below. Members of IEC and ISO maintain registers of currently valid
International Standards.
ISO 9227:1990, Corrosion tests in artificial atmospheres - Salt spray tests.
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3 Pipes
3.1 Dimensions
The external diameter, D1, shall be as specified in table 1. It may be used in any combination with the threads
specified in table 2.
Table 1 - Dimensions of pipes
Dimensions in millimetres
External diameter, D1 6 8 10 12 14 15 16 18 20
3.2 Materials
Pipes may be made of metal (examples: steel, copper, copper alloys, etc.) or thermoplastics (example: polyamide,
etc.).
3.3 Surface condition
The inner and outer surfaces of the pipes shall be free from oxidation, and shall be smooth and clean.
The outer surface shall be protected against corrosion. Sensitivity to corrosion shall be evaluated in accordance
with one of the methods specified in ISO 9227, to be agreed between the interested parties, but with a minimum
exposure to salt spray of 200 h.
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ISO 4039-2:1998(E) © ISO
4 Tapped holes and male fittings
4.1 Tapped hole dimensions with conical sealing surface
Tapped holes with a conical sealing surface shall conform to figure 1 and to the dimensions given in table 2.
4.2 Dimensions of male fittings
Male fittings shall conform to figure 2 and to the dimensions given in table 3.
4.3 Surface condition
The requirements of 3.3 apply.
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© ISO ISO 4039-2:1998(E)
Dimensions in millimetres
Surface roughness values in micrometres
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1) Pitch diameter.
2) This surface shall be free from any longitudinal or spiral tooling marks. Circular tooling marks up to 1,6 µm are
acceptable.
Figure 1 — Connection port
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ISO 4039-2:1998(E) © ISO
Table 2 — Connection port dimensions
Dimensions in millimetres
D2 D3 D4 D5 1) 2) l1 3) l2 1) 4) l3
+ 0,4 + 0,4
6H − 0,1 min. min. max. 0
M10 ¥ 1 10,5 13 20 9 1 1,6
M12 ¥ 1,5 13 16 22
M14 ¥ 1,5 15 18 24 1,5
11,5 2,4
M16 ¥ 1,5 17 20 26
M22 ¥ 1,5 23 26 33 2
1) If the face of the boss is on a machined surface, dimensions D5 and l2 do not apply.
2) Recommended diameter of the sealing face or equivalent flat surface.
3) Minimum full thread length.
4) Maximum recommended depth of the centring face to allow sufficient engagement of the wrench to ensure appropriate
tightness of fittings and lock-nuts.
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1 O-ring
1) Pitch diameter.
Figure 2 — Male fitting
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© ISO ISO 4039-2:1998(E)
Table 3 — Male fitting dimensions
Dimensions in millimetres
D2 D6 1) D7 l4 1) l5 l6 O-ring 2)
(inner diameter ¥
0 + 0,3 0 cross-sectional
6g min. max. − 0,1 min. 0 − 0,4
diameter)
M10 ¥ 1 13,2 19,6 8,55 1,5 1,5 8 8 ¥ 1,25
M12 ¥ 1,5 16 21,9 9,85 9,4 ¥ 2,1
M14 ¥ 1,5 18 23,9 11,85 2 11,4 ¥ 2,1
2,3 10
M16 ¥ 1,5 21 25,3 13,85 13,4 ¥ 1,9
M22 ¥ 1,5 26 31,1 19,85 2,5 19 ¥ 2
1) Optional collar when pitch diameter of the fitting is less than D6.
2) Unless otherwise specified O-rings shall have a minimum hardness of 70 IRHD.
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Annex A
(informative)
Relationship to ISO 6149 and recommendation
A.1 Relationship to ISO 6149
The requirements of this part of ISO 4039 are based on those of ISO 6149 (see annex B) with regard to the cone
angle of the tapped holes and the O-ring grooves. The requirements are nevertheless more stringent to provide for
better sealing capacity: this is required in braking systems. These requirements have already been introduced into
series production on road vehicles in several countries.
A.2 Identification statement (reference to this part of ISO 4039)
It is recommended that manufacturers who elect to conform to this part of ISO 4039 should use the following
identification statement in their test reports, catalogues and sales literature:
"Tapped holes with a conical sealing surface conforming to ISO 4039-2:1998, Road vehicles — Pneumatic braking
systems — Part 2: Pipes, male fittings and tapped holes with conical sealing surface."
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Annex B
(informative)
Bibliography
[1] ISO 6149-1:1993, Connections for fluid power and general use — Ports and stud ends with ISO 261 threads
and O-ring sealing — Part 1: Ports with O-ring seal in truncated housing.
[2] ISO 6149-2:1993, Connections for fluid power and general use — Ports and stud ends with ISO 261 threads
and O-ring sealing — Part 2: Heavy-duty (S series) stud ends — Dimensions, design, test methods and
requirements.
[3] ISO 6149-3:1993, Connections for fluid power and general use — Ports and stud ends with ISO 261 threads
and O-ring sealing — Part 3: Light-duty (L series) stud ends — Dimensions, design, test methods and
requirements.
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ICS 43.040.40
Descriptors: road vehicles, braking systems, pneumatic brakes, fluid circuits, pipes (tubes), pipe fittings, threaded fittings, specifications,
dimensions.
Price based on 7 pages
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