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No:20161128-01
Customer: Walton Hi-Tech Industries Ltd
PRODUCT
SPECIFICATION
HUAGUANG 0
Phosphor-Copper Brazing Rod
Hangzhou Huaguang Advanced Welding Materials CO Ltd
Approved by Verified by Edit by
Dingkun Yu Shisheng Huang Zhu Jiali
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1 Scope
This specification sheet is the requirement of filler metals. The application should conforms to Table
Table 1
Customer Walton Hi-Tech Industries Ltd
Application HUAGUANG 0 Phosphor-Copper Brazing Rod
2 Category
2.1 by chemical composition
a) copper based filler metals BCuP-2。
2.2 by form: flat rod
3 Standard
AWS A5.8 copper based filler metals
4 Quality
4.1 Chemical composition
Chemical composition is accord with Table 2.
Table 2
Melting temperature
Composition, wt%
Type Grade (approximate)
Cu P Solidus Liquidus
HUAGUANG 0
Phosphor-Copper BCuP-2 remainder 7.0~7.5 710 790
Brazing Rod
Remark: Impurities≤0.15; Brazing temperature: 730℃-816℃; Conductivity: 9.9 % IACS; Resistivity: 19.2
Chemical analyses shall be carried out by the use of reference standards GB5121、YB191、JB/T
7520.1-94 and GB/T 10046-2008.At the same time, it can be tested by iCAP standard solution after
acid dissolution.
44.2 Quality of Surface
Free of impurities disturbing the soldering process such as scratches, cracks, burrs, grease, pores
oxides, etc. The limit sample is necessary and limit sample standard is applied when criteria differs.
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4.3 Quality of cross-section
Free of impurities and inlayers.
5 Specification & size
5.1 Specification of flat rod
Table-3 Unit:mm
Spec Length (L) Thickness (h) Width (a)
1.3*3.2*451 447-455 1.22-1.38 3.1-3.3
* Dia of diameter and length can be produced according to customer’s request.
Diagram of flat rod : h
6 Technical requests
6.1 General requests
6.1.1 Chemical composition conforms to Table 1 and manufacture is subject to technical sheets.
6.1.2 The materials in the batch has same variety, article, specification and state of supply .
6.1.3 The filler metals have excellent soldering property.
6.1.4 Ultimate deviation is subject to Table 3. The defects such as scratch, mild oxide, pit is allowed
if it is within the limits
7 Analysis Methods and Inspection Rules
7.1 Analysis & Inspection
7.1.1 Chemical analysis
Chemical analyses shall be carried out by standards of JB/T 7520.1-94(Methods for chemical
analysis of copper phosphorus brazing alloy—The EDTA volumetric method for the determination of
copper content), JB/T 7520.2-94(Methods for chemical analysis of copper phosphorus brazing
alloy—The silver chloride gravimetric method for determination of silver content), JB/T
7520.3-94(Methods for chemical analysis of copper phosphorus brazing alloy—Vanadium molybdate
spectrophotometric method for determination of phosphorus content), GB/T 10046 (Silver Filler
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Metals, in which the determination of zinc, nickel, and tin—EDTA titration,Potassium iodate
titration) and Inductively coupled plasma atomic emission spectrometry of iCAP6300.
7.1.2 hazardous substances analysis
By using atomic absorption spectrophotometer or iCAP6300 Inductively coupled plasma atomic
emission spectrometer to determine in batches,Control the hazardous substances of the metals in the
range of customer requirements and implement the RoHS instructions of EU.
7.1.3 Wettability Testing
Wettability analysis according to the standard of GB 11364-2008(Solder spreadability and
caulking test method)
7.1.4 Soldered Joint Strength Testing
Soldered Joint Strength Testing according to the standard of GB 11363-2008(Soldered Joint Strength
Testing Method)
7.1.5 Inspection of size
Sampling inspection for materials from each stove
(2) Inspection of size
Diameter is measured by 0-25 ㎜ micrometer
Length is measured by 0-1000 ㎜ ruler
7.1.4 Inspection of appearance
Visual inspection for surface and cross-section
7.2 Taking sample for analysis
7.2.1 Solution sample is taken from each stove for chemical analysis. Sample is reserved for 5 years.
7.2.2 Spot check 10% for inspection of specification, size, ultimate deviation and appearance. Taking
double quantity of sample for re-inspection of unqualified items. Material should be remade when it
failed to pass re-inspection. After that, material should be re-inspected and stocked into warehouse
after passing inspection.
7.2.3 Sample for hazardous substances analysis is taken from each shipment.
7.2.4 Other samples for analysis are taken at irregular intervals.
7.2.5 Test report
Test report, or Quality Guarantee of each shipment is submitted. Please advise if any other
requests.
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9 Others
Any change on this specification sheet should be rectified through negotiation by two parties.
If any quality problem occurs, it should be settled in time by two parties in principle of respecting
agreement.