M K ROY & BROS PROJECTS LTD.

Vill-Kuldiha,P.O- Malandighi, Paschim Burdwan,pin-713212

Phone no-7363862949/7407022366 Email - [email protected]
CONCRETE MIX DESIGN AS PER IS 10262 : 2019
Ref. no.-MKR/DGP/M10/2021-2022 DATE- 03/02/2022
CLIENT NAME :

A-1 DESIGN STIPULATION FOR PROPORTIONING

a) GRADE DESIGNATION : M10

b) TYPE OF CEMENT : ULTRATECH PPC
d) MAXIMUM NOMINAL SIZE OF AGGREGATE : 20 MM
e) MINIMUM CEMENT CONTENT AND MAXIMUM WATER- CEMENT RATIO TO BE ADOPTED : 0.6
f) AND/OR EXPOSURE CONDITIONS AS PER TABLE 3AND TABLE 5 OF IS 456 MODERATE (FOR PLAIN CONCRETE)
g) WORKABILITY : 125 mm/+- 25mm
h) MATHOD OF CONCRETE PLACING : CHUTE / MANUAL
i) DEGREE OF SUPERVISION : GOOD
j) TYPE OF AGGREGATE : CRUSHED ANGULAR AGGREGATE
k) MAXIMUM CEMENT CONTENT NOT INCLUDING FLY ASH : 450 Kg/m3 AS PER IS 456
l) CHAMICAL ADMIXTURE TYPE : SUPERPLASTICIZER
m) BLAND OF CEMENT : ULTRATECH PPC
n) NAME OF ADMIXTURE : ADO POLYPLAST 109
o) DOSAGES OF ADMIXTURE : 0.70%

A-2 TEST DATA FOR MATERIALS

a) CEMENT USED : ULTRATECH PPC

b) SPECIFIC GRAVITY OF CEMENT : 2.91
c) CAMICAL ADMIXTURE TYPE : SUPERPLASTICIZER CONFORMING TO IS 9103
d) SOURCE OF COARSE AGGREGATE : PANCHAMI
e) SOURCE OF FINE AGGREGATE : AJAY RIVER
f) GRADING ZONE OF FINE AGGREGATE : ZONE-II
g) COARSE AGGREGATE FRACTION-1 : 20 MM
h) COARSE AGGREGATE FRACTION-2 : 10 MM
i) BLENDING PROPORTION OF COARSE AGGREGATE & FINE AGGREGATE COARSE : 58.944 %
FINE : 41.056 %
j) SPECIFIC GRAVITY OF
1) COARSE AGGREGATE(AT SSD CONDITION)
20 MM : 2.84
10 MM : 2.82
AVERAGE SPESIFIC GRAVITY OF COARSE AGGREGATE : 2.83
2) FINE AGGREGATE (AT SSD CONDITION) : 2.66
3) CHEMICAL ADMIXTURE : 1.07

k) WATER ABSORPTION

1) COARSE AGGREGATE
20 MM : 0.67
10 MM : 0.7
2) FINE AGGREGATE : 1.3

l) MOISTURE CONTENT OF AGGREGATE (( AS PER IS 2386( PART 3 ))

1) COARSE AGGREGATE
20 MM : NIL
10 MM : NIL
2) FINE AGGREGATE : NIL
m) SIEVE ANALYSIS
1) COARSE AGGREGATE CONFORMING TO TABLE 7 CLAUSE 6.1 AND 6.2 OF IS 383-2016
2) FINE AGGREGATE CONFORMING TO TABLE 9 CLAUSE 6.3 , ZONE II OF IS 383-2016
3) ALL-IN-AGGREGATE CONFORMING TO TABLE 10 CLAUSE 6.4 OF IS 383-2016

A-3 TARGET STRENGTH FOR MIX PROPORTIONING

f'ck = fck + 1.65 X S
OR
f'ck = fck + X
WHICHEVER IS HEIGHER , WHERE
f'ck = TARGAET AVERAGE COMPRESSISIVE STRENGTH AT 28 DAYS
fck = CHARACTERISTIC COMPRESSIVE STRENGTH AT 28 DAYS
S = STANDARD DEVIATION
X = FACTOR BASED ON GRADE OF CONCRETE

FROM TABLE 2, ASSUMED STANDARD DEVIATION , CLAUSE 4.2.1.3, S= 3.5N/mm 2

FROM TABLE 1, CLAUSE 4.2, VALUE OF X = 5
THEREFORE , TARGET STRENGTH USING BOTH EQUATION THAT IS,
a) f'ck = fck + 1.65 X S
10 + 1.65 X 3.5 = 15.78 N/mm2
b) f'ck = fck + X
10 + 5.0 = 15.0 N/mm2
THE HIGHER VALUE IS TO BE ADOPTED. THEREFORE , TARGET STRENGTH WILL BE 15.78 N/mm2
AS 15.78 N/mm2 > 15.0 N/mm2

A-4 APPROXIMATE AIR CONTENT

FROM TABLE 3, clause 5.2 , IS 10262:2019 , THE APPROXIMATE AMOUNT OF ENTRAPPED AIR TO BE EXPECTED IN NORMAL
(NON -AIR-ENTRAINED) CONCRETE IS 1.0% FOR 20 MM NOMINAL MAXIMUM SIZE OF AGGREGATE.
A-5 SELECTION OF WATER CEMENT RATIO
FROM TABLE 5 OF IS 456 , MAXIMUM WATER- CEMENT RATIO (FOR MODERATE EXPOSURE FOR PLAIN CONCRETE = 0.6
BASED ON EXPERIENCE , ADOPT WATER - CEMENT RATIO = 0.53
0.53< 0.6 , HENCE OK.
A-6 SELECTION OF WATER CONTENT
FROM TABLE 4, IS 10262-2019 MAXIMUM WATER CONTENT FOR 20 MM COARSE AGGREGATE
FOR 25 TO 50 MM SLUMP RANGE 186 LITRE
(INCREASED ABOUT 3 PERCENT FOR EVERY ADDITIONAL 25 MM SLUMP )
(REF IS 10262- 2019, CL. 6.2.4, PAGE - 8 186 + 186 X 0.09
202.74 LIT
AS SUPER PLASTICIZER IS USED, THE WATER CONTENT MAY BE REDUCED BASED ON EXPERIENCE
THE WATER CONTENT REDUCTION OF 24 PERCENT HAS BEEN ACHIVED 202.74 X 0.76
HENCE THE ARRIVED WATER CONTENT = 154

A-7 CALCULATION OF CEMENT CONTENT

WATER - CEMENT RATIO 0.53
CEMENT COTENT 154 / 0.53
290.72 SAY 290

FOR TABLE 5 OF IS 456, MINIMUM CEMENTITIOUS CONTENT FOR MODERATE CONDITION IS 240 KG/m 3
290 KG /m3 > 240 KG/m3 , HENCE OK.

A-8 PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT

FROM TABLE 5 ,IS 10262:2019 VOLUME OF COARSE AGGREGATE CORROSPONDING TO 20 MM SIZE AGGREGATE
AND FINEAGGREGATE (ZONE II) FOR WATER CEMENT RATIO OF 0.5 = 0.62
IN THE PRESENT CASE , WATER CEMENT RATIO IS 0.53 , THEREFORE, VOLUME OF COARSE AGGREGATE IS REQUIRED TO BE DECRESE
TO INCRESE THE FINE AGGREGATE CONTENT, AS THE WATER CEMENT RATIO IS INCREASED BY 0.03 . THE PROPORTIION OF VOLUME
OF COARSE AGGREGATE IS DECRESED BY 0.006(AT THE RATE OF +/- 0.01 FOR EVERY -/+ 0.05 CHANGE IN WATER - CEMENT RATIO )

THEREFORE CORRECTED PROPORTION OF VOLUME OF COARSE AGGREGATE FOR THE WATER - CEMENT
RATIO OF 0.533 = 0.62 _ 0.006 = 0.614

FOR PUMPABLE CONCRETE THIS VALUE MAY BE REDUCE BY UP TO 10% CL. 5.5.2 OF IS 10262 - 2019 . HERE 4% REDUCE IS CONSIDER
THEREFORE VOLUME OF COARSE AGGREGATE CONTENT = 0.614 X 0.96 = 0.589
THEREFORE VOLUME OF FINE AGGREGATE CONTENT = 1 - 0.589 = 0.411

A-9 MIX CALCULATIONS

THE MIX CALCULATION PER UNT VOLUME OF CONCRETE SHALL BE FOLLOW
a) TOTAL VOLUME = 1.0 m 3
b) CL.5.2, VOLUME OF ENTRAPPED AIR IN WEIGHT CONCRETE =0.01 m 3
c) VOLUME OF CEMENT = MASS OF CEMENT 1
X
SP. GRAVITY 1000
= 290 1
X
2.91 1000
= 0.0997 Cum.

d) VOLUME OF WATER = MASS OF WATER 1

X
SP. GRAVITY 1000

= 154.1 1
X
1 1000
= 0.1541 Cum

e) VOLUME OF CHEMICAL ADMIXTURE = MASS OF CHEMICAL ADMIXTURE 1

X
SP. GRAVITY 1000

= 1.86 1
X
1.07 1000

= 0.0017 Cum

g) VOLUME OF ALL-IN-AGGREGATE = ((a-b) - (c+d+e))

0.99 - ( 0.0997 + 0.1631 + 0.0017 )

= 0.7255 Cum

h) MASS OF COARSE AGGREGATE = g X VOL. OF COARSE AGGREGATE .X AVG. SPESIFIC GRAVITY OF COARSE AGGREGATE. X 1000

0.7255 X 0.589 X 2.83 X 1000

1210.29 KG Say 1210 KG

PROPORTION OF 20 MM & 10MM = 55:45

20 MM(55%) = 665.66 KG.

10 MM(45%) = 544.63 KG.

h) MASS OF FINE AGGREGATE g X VOL. OF FINE AGGREGATE X SPESIFIC GRAVITY OF FINE AGGREGATE X 1000

0.7255 X 0.411 X 2.66 X 1000

792.36 Say 792 KG.

A-10 MIX PROPORTION BY WEIGHT = CEMENT : SAND : AGGREGATE

290.0 : 792 : 1210

1.00 : 2.73 : 4.17

A-11 DETAILS OF INGRADIENT QUANTITIES

CEMENT = 290 KG/m3

COARSE AGGREGATE 20 MM = 666 KG/m3
COARSE AGGREGATE 10 MM = 545 KG/m3
FINE AGGREGATE (SAND) = 792 KG/m3
FREE WATER = 154 KG/m3
ADMIXTURE = 1.86 KG/m3

THEORITICAL DENSITY OF CONCRETE 2449 KG/m3

NOTE : DETAILED CORREECTION OF MOISTURE CONTENT AND MOISTURE ABSORPTION .NECESSARY ADJUSTMENTS IN
WATER CONTENT AND AGGREGATE WEIGHT IS FURNISHED IN TRIAL BATCH SHEET DESIGN IN SUBJECTED TO CORRECTION
IN CASE OF ANY CHANGE IN FINE AGGREGATE ZONE & SOURCE & SOURCE OF COARSE AGGREGATE

ADMIXTURE DOSAGE CAN VERY +/- 0.2% DEPENDING UPON WEATHER CONDITION.