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Leon Pulse

The document describes a patented online soot cleaning system called Soot GoneTM. It targets industrial combustion processes and addresses issues like fouling, efficiency reduction, and increased emissions. It provides flexible installation, high cleaning efficiency compared to steam soot blowers, and low maintenance costs due to having no moving parts.

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Utku Melih Er
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0% found this document useful (0 votes)
19 views14 pages

Leon Pulse

The document describes a patented online soot cleaning system called Soot GoneTM. It targets industrial combustion processes and addresses issues like fouling, efficiency reduction, and increased emissions. It provides flexible installation, high cleaning efficiency compared to steam soot blowers, and low maintenance costs due to having no moving parts.

Uploaded by

Utku Melih Er
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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LeonPulse Ltd p resents:

S oo t G o n e™ - p atented o n l in e so o t c l ea n in g
system
Target market

Applicable in industrial combustion processes:


 Waste-To-Energy (WTE)
 Fossil Fuel Power Stations
 Chemical Plants
 Oil Refineries
 Incinerators
 Cement Plants
 Biomass Combustion
 Pulp and Paper industry
Soot Gone™ installed on the Spray Dryer Soot Gone™ installed on the
WTE Veridis Israel Oil Refinery Heater
Prob lems
The fouling accumulations on the heat transfer surfaces of
the boiler leads to reduction of the boiler’s steam capacity,
efficiency and its reliability.
Why? Because of:
 clogging of the flue gases passes between pipes and therefore
increased aerodynamic pressure drops Before Soot Gone™ installation

 increasing of pollution emissions


 flue gases temperature rising yields the damaging the filter systems
that designed for particulate removal
 fasters corrosion process of the pipes in the boiler
 bridging in hoppers occurs
 finally causes non-planned shut downs especially for cleaning resulting
in increased costs and reduction in reliability of the equipment

After Soot Gone™ installation


3
Main Features a nd Ad va nta ges of Soot Gone™
 maximal efficiency
 reliable - no moving parts (static device);
nothing to wear and tear
 compact and very light weight, can be installed
in arduous places
 extremely small footprint
 easy and cheap in installation
 low capital costs
 safe and friendly in operation
 harmless to equipment
 operates on low pressure Propane Butane(LPG)
or Methane gas and low pressure ambient air
Soot Gone™ Interface

Soot Gone ™ automatic system designed for 8 Pulse Generators


5
Places of insta lla tion in the boilers
Soot Gone™ is effective cleaning device and is
designated for half radiation and convection
zone cleaning:
 Superheaters
 Evaporators
 Economizers
 Air Preheaters (including Ljungstrom or
Rothemuhle rotation type)
 Hoppers
 Flue gases ducts

 Capable to replace Steam Soot Blower with significantly higher cleaning effect.

6
Waste to Energy Boiler
Soot Gone is able to substitute
obsolete technologies:
- shot dropping
- rapping
- vibrators
- steam soot blowers
- etc.

7
Example of ap plica tion: Preventing and demolishing
of powders a ccumulation in the furna ce

8
S o o t G o n e ™ C l e a n i n g Ef f i ci e n c y v s S t e a m S o o t B l o w e r s
The three keys to the efficiency of the blast wave cleaning:
1. High Velocity 1300m/sec: ≈ 3 -4 Mach
2. Reflection
3. Reverberation
Impulse wave Soot Gone™ removes the ash from the Traditional Steam Soot Blowers are restricted
to line-of-sight cleaning.
heat-transfer surfaces circumferentially.

Soot Gone™ 80%


Steam Soot Blower 45%
During the impulse cleaning pressure gradients move around the tubes. High velocities alternate
with pressure serve to scrub all surfaces circumferentially removing the slag deposit.
S o o t G o n e ™ v s o b s o l et e t ra d i t i o n a l S te a m S o o t B l o w e r s
and Air Soot Blowers
Features Soot Gone™ Steam Soot Blower Air Blower
Hot blast wave with low mass
Saturated Steam (wet steam) Air jets with maximal 40 m/sec.
and high velocity of about
Cleaning efficiency jets of 25m/sec. Low cleaning Much less effective than
1300m/sec. High cleaning
performance. detonation technology.
performance.
Complicated and expensive in
Very flexible and low cost
Installation cost installation. Need in a huge Low cost in installation.
installation. Small footprint.
platforms.
Very high maintenance cost.
Demands compressor of high
Low maintenance cost.No Complicated devices with
Maintenance Cost pressure. Relatively high
moving parts. Super reliable. hundreds spare parts. Not
maintenance cost.
reliable.
Steam causes thermoshocks.
Harmful for refractories,
No damages for refractories,
Harmfulness for construction and pipes. Yields No damages for refractories,
construction or pipes in the
boiler/furnace corrosion to pipes and erosion construction or pipes in the boiler.
boiler.
and corrosion to refractories
and construction.

10
S o o t G o n e ™ v s S te a m S o o t B l o w e r s I n st a l l a t i o n
Steam Soot Blower Soot Gone™

In many cases area to be cleaned is inaccessible to Steam Soot Blowers and can be accessed only by Soot
Gone™ with its extremely small footprint, flexibility in installation and high cleaning effectiveness.
S o o t G o n e ™ v s S te a m S o o t B l o w e r s M a i nt e n a n ce C o m p a r i s o n
Soot Gone ™system Steam Soot Blower

Soot Gone™
Steam Soot Blower is complicated mechanical device with
hundreds details and spare parts
 Super reliable - no moving parts • Blown and damaged nozzles
 Almost absence of spare parts • Warn and damaged carriage housing
 No need to keep spare parts in • Warped, melted, corroded lance tubes
warehouses • Entangled cable and power cords
• Worn and failed gearbox shields
• Grooved feed tubes
• Unaligned and broken feed tubes and locknut assemblies
• Tighten packing tensioner to eliminate leaks
• Steam trap failure and thermo shocks inside the boiler
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Manua l FFG Soot Gone™ control system

13
Soot Gone™ System vs Shock Ba ng competitive Sy stem
Multiple Control Unit FFG for seven Pulse Generators

 Simple system with no moving parts.


 Reliable. • Complicated with mechanical moving parts
 Low capital, installation and operation cost. • High capital cost
 Low pressures - Ambient Air (4 Bar) and any kind of • Low installation cost
combustible gas such as Propane Butane(LPG) or Methane • Operates only on high pressure Methane, Oxygen and
gases (0.3Bar). Nitrogen - of 100 Bar.
 One control unit for a numerous Pulse Generators. • High Maintenance costs
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