SmartMIG 7.

Manual
TÉCNICO
TABLE OF CONTENTS

1 SAFETY .......................................................................................................
1.1 Meaning of symbols ............................................................................... 4
1.2 Safety precautions .................................................................................
1.3 User responsibility ................................................................................. 8
1.4 California Proposition 65 warning ........................................................ 10

2 INTRODUCTION .......................................................................................... 12
2.1 Overview ................................................................................................. 12
2.2 Equipment ...............................................................................................

3 TECHNICAL DATA ...................................................................................... 13

27
4 INSTALLATION ............................................................................................ 16
4.1 General .................................................................................................... 16
4.2 Lifting instructions ................................................................................. 17
4.3 Location................................................................................................... 18
4.4 Mains supply........................................................................................... 18

5 OPERATION ................................................................................................ 21
5.1 Overview .................................................................................................
5.2 Connections and control devices .........................................................
5.3 Connection of welding and return cables ............................................ 21
5.4 Turning the mains power on/off ............................................................ 22
5.5 Fan control .............................................................................................. 22
5.6 Symbols and functions .......................................................................... 22

6 MAINTENANCE ........................................................................................... 25
6.1 Overview ................................................................................................. 25
6.2 Power source .......................................................................................... 25
6.3 Welding torch.......................................................................................... 26

7 TROUBLESHOOTING .................................................................................
8 ORDERING SPARE PARTS ........................................................................ 28
DIAGRAM ............................................................................................................ 29
ORDERING NUMBERS ....................................................................................... 30
ACCESSORIES ................................................................................................... 31

Rights reserved to alter specifications without notice.

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1 SAFETY

1 SAFETY
1.1 Meaning of symbols
As used throughout this manual: Means Attention! Be Alert!

DANGER!
Means immediate hazards which, if not avoided, will result in immediate,
serious personal injury or loss of life.

WARNING!
Means potential hazards which could result in personal injury or loss of life.

CAUTION!
Means hazards which could result in minor personal injury.

WARNING!
Before use, read and understand the instruction manual
and follow all labels, employer´s safety practices and
Safety Data Sheets (SDSs).

1.2 Safety precautions

WARNING!
These Safety Precautions are for your protection. They summarise precautionary
information from the references listed in Additional Safety Information section. Before
performing any installation or operating procedures, be sure to read and follow the
safety precautions listed below as well as all other manuals, material safety data
sheets, labels, etc. Failure to observe Safety Precautions can result in injury or death.

PROTECT YOURSELF AND OTHERS

Some welding, cutting and gouging processes are noisy and require
ear protection. The arc, like the sun, emits ultraviolet (UV) and other
radiation and can injure skin and eyes. Hot metal can cause burns.
Training in the proper use of the processes and equipment is essential
to prevent accidents. Therefore:
1. Wear a welding helmet fitted with a proper shade of filter to protect your face and eyes
when welding or watching.
2. Always wear safety glasses with side shields in any work area, even if welding
helmets face shields and goggles are also required.
3. Use a face shield fitted with the correct filter and cover plates to protect your eyes,
face, neck and ears from sparks and rays of the arc when operating or observing
operations. Warn bystanders not to watch the arc and not to expose themselves to the
rays of the electric-arc or hot metal.
4. Wear flameproof gauntlet type gloves, heavy long-sleeve shirt, cuff less trousers,
high-topped shoes and a welding helmet or cap for protection, to protect against arc
rays and hot sparks or hot metal. A flameproof apron may also be desirable as
protection against radiated heat and sparks.

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1 SAFETY

5. Hot sparks or metal can lodge in rolled up sleeves, trouser cuffs, or pockets. Sleeves
and collars should be kept buttoned and open pockets eliminated from the front of
clothing.
6. Protect other personnel from arc rays and hot sparks with a suitable non-flammable
partition or curtains.
7. Use goggles over safety glasses when chipping slag or grinding. Chipped slag may be
hot and can fly far. Bystanders should also wear goggles over safety glasses.

FIRES AND EXPLOSIONS

Heat from flames and arcs can start fires. Hot slag or sparks can also
cause fires and explosions. Therefore:

1. Protect yourself and others from flying sparks and hot metal.
2. Remove all combustible materials well away from the work area or cover the materials
with a protective non-flammable covering. Combustible materials include wood, cloth,
sawdust, liquid and gas fuels, solvents, paints and coatings paper, etc.
3. Hot sparks or hot metal can fall through cracks or crevices in floors or wall openings
and cause a hidden smoldering fire or fires on the floor below. Make certain that such
openings are protected from hot sparks and metal.
4. Do not weld, cut or perform other hot work until the work piece has been completely
cleaned so that there are no substances on the work piece which might produce
flammable or toxic vapors. Do not do hot work on closed containers, they may
explode.
5. Have fire extinguishing equipment handy for instant use, such as a garden hose,
water pail, sand bucket, or portable fire extinguisher. Be sure you are trained in its
use.
6. Do not use equipment beyond its ratings. For example, an overloaded welding cable
can overheat and create a fire hazard.
7. After completing operations, inspect the work area to make certain there are no hot
sparks or hot metal which could cause a later fire. Use fire watchers when necessary.

ELECTRICAL SHOCK
Contact with live electrical parts and ground can cause severe injury
or death. DO NOT use AC welding current in damp areas, if movement
is confined, or if there is danger of falling. Therefore:
1. Be sure the power source frame (chassis) is connected to the ground system of the
input power.
2. Connect the workpiece to a good electrical ground.
3. Connect the work cable to the workpiece. A poor or missing connection can expose
you or others to a fatal shock.
4. Use well-maintained equipment. Replace worn or damaged cables.
5. Keep everything dry, including clothing, work area, cables, torch/electrode holder and
power source.
6. Make sure that all parts of your body are insulated from both the work piece and from
the ground.
7. Do not stand directly on metal or the earth while working in tight quarters or a damp
area; stand on dry boards or an insulating platform and wear rubber-soled shoes.
8. Put on dry, hole-free gloves before turning on the power.
9. Turn off the power before removing your gloves.
10. Refer to ANSI/ASC Standard Z49.1 for specific grounding recommendations. Do not
mistake the work lead for a ground cable.

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1 SAFETY

ELECTRIC AND MAGNETIC FIELDS

May be dangerous. Electric current flowing through any conductor
causes localized Electric and Magnetic Fields (EMF). Welding and
cutting current creates EMF around welding cables and welding
machines. Therefore:
1. Welders having pacemakers should consult their physician before welding. EMF may
interfere with some pacemakers.
2. Exposure to EMF may have other health effects which are unknown.
3. Welders should use the following procedures to minimise exposure to EMF:
a) Route the electrode and work cables together. Secure them with tape when
possible.
b) Never coil the torch or work cable around your body.
c) Do not place your body between the torch and work cables. Route cables on
the same side of your body.
d) Connect the work cable to the workpiece as close as possible to the area being
welded.
e) Keep welding power source and cables as far away from your body as
possible.

FUMES AND GASES

Fumes and gases, can cause discomfort or harm, particularly in
confined spaces. Shielding gases can cause asphyxiation. Therfore:

1. Keep your head out of the fumes. Do not breathe the fumes and gases.
2. Always provide adequate ventilation in the work area by natural or mechanical means.
Do not weld, cut or gouge on materials such as galvanized steel, stainless steel,
copper, zinc, lead beryllium or cadmium unless positive mechanical ventilation is
provided. Do not breathe fumes from these materials.
3. Do not operate near degreasing and spraying operations. The heat or arc can react
with chlorinated hydrocarbon vapors to form phosgene, a highly toxic gas and other
irritant gases.
4. If you develop momentary eye, nose or throat irritation while operating, this is an
indication that ventilation is not adequate. Stop work and take necessary steps to
improve ventilation in the work area. Do not continue to operate if physical discomfort
persists.
5. Refer to ANSI/ASC Standard Z49.1 for specific ventilation recommendations.
6. WARNING: This product when used for welding or cutting, produces fumes or gases
which contain chemicals known to the State of California to cause birth defects and in
some cases cancer (California Health & Safety Code §25249.5 et seq.)

CYLINDER HANDLING
Cylinders, if mishandled, can rupture and violently release gas. A
sudden rupture of cylinder valve or relief device can injure or kill.
Therefore:
1. Locate cylinders away from heat, sparks and flames. Never strike an arc on a cylinder.
2. Use the proper gas for the process and use the proper pressure reducing regulator
designed to operate from the compressed gas cylinder. Do not use adaptors. Maintain
hoses and fittings in good condition. Follow manufacturer's operating instructions for
mounting regulator to a compressed gas cylinder.

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1 SAFETY

3. Always secure cylinders in an upright position by chain or strap to suitable hand

trucks, undercarriages, benches, wall, post or racks. Never secure cylinders to work
tables or fixtures where they may become part of an electrical circuit.
4. When not in use, keep cylinder valves closed. Have valve protection cap in place if
regulator is not connected. Secure and move cylinders by using suitable hand trucks.

MOVING PARTS
Moving parts, such as fans, rotors and belts can cause
injury. Therefore:

1. Keep all doors, panels, guards and covers closed and securely in place.
2. Stop engine or drive systems before installing or connecting unit.
3. Have only qualified people remove covers for maintenance and troubleshooting as
necessary
4. To prevent accidental starting of equipment during service, disconnect negative (-)
battery cable from battery.
5. Keep hands, hair, loose clothing and tools away from moving parts.
6. Reinstall panels or covers and close doors when service is finished and before
starting engine.

WARNING!
FALLING EQUIPMENT CAN INJURE
• Only use lifting eye to lift unit. Do NOT use running gear, gas cylinders or any
other accessories.
• Use equipment of adequate capacity to lift and support unit.
• If using lift forks to move unit, be sure forks are long enough to extend beyond
opposite side of unit.
• Keep cables and cords away from moving vehicles when working from an
aerial location.

WARNING!
EQUIPMENT MAINTENANCE
Faulty or improperly maintained equipment can cause injury or death.
Therefore:
1. Always have qualified personnel perform the installation, troubleshooting and
maintenance work. Do not perform any electrical work unless you are
qualified to perform such work.
2. Before performing any maintenance work inside a power source, disconnect
the power source from the incoming electrical power.
3. Maintain cables, earthing wire, connections, power cord and power supply in
safe working order. Do not operate any equipment in faulty condition.
4. Do not abuse any equipment or accessories. Keep equipment away from
heat sources such as furnaces, wet conditions such as water puddles, oil or
grease, corrosive atmospheres and inclement weather.
5. Keep all safety devices and cabinet covers in position and in good repair.
6. Use equipment only for its intended purpose. Do not modify it in any manner.

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1 SAFETY

CAUTION!
ADDITIONAL SAFETY INFORMATION
For more information on safe practices for electric arc welding and cutting
equipment, ask your supplier for a copy of “Precautions and Safe Practices for
Arc Welding, Cutting and Gouging”, Form 52-529.
The following publications are recommended to you:
1. ANSI/ASC Z49.1 - “Safety in Welding and Cutting”
2. AWS C5.5 - “Recommended Practices for Gas Tungsten Arc Welding”
3. AWS C5.6 - “Recommended Practices for Gas Metal Arc welding”
4. AWS SP - “Safe practices” - Reprint, Welding Handbook
5. ANSI/AWS F4.1 - “Recommended Safe Practices for Welding and Cutting of
Containers That Have Held Hazardous Substances”
6. OSHA 29 CFR 1910 - "Safety and health standards"
7. CSA W117.2 - "Code for safety in welding and cutting"
8. NFPA Standard 51B, “Fire Prevention During Welding, Cutting, and Other
Hot Work"
9. CGA Standard P-1, “Precautions for Safe Handling of Compressed Gases in
Cylinders”
1 ANSI Z87.1, "Occupational and Educational Personal Eye and Face
0. Protection Devices"

1.3 User responsibility

Users of Eutectic equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety
precautions must meet the requirements that apply to this type of equipment. The following
recommendations should be observed in addition to the standard regulations that apply to
the workplace.
All work must be carried out by trained personnel well-acquainted with the operation of the
equipment. Incorrect operation of the equipment may lead to hazardous situations which can
result in injury to the operator and damage to the equipment.
1. Anyone who uses the equipment must be familiar with:
○ its operation
○ location of emergency stops
○ its function
○ relevant safety precautions
○ welding and cutting or other applicable operation of the equipment
2. The operator must ensure that:
○ no unauthorised person is stationed within the working area of the equipment
when it is started up
○ no-one is unprotected when the arc is struck or work is started with the
equipment
3. The workplace must:
○ be suitable for the purpose
○ be free from drafts

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1 SAFETY

4. Personal safety equipment:

○ Always wear recommended personal safety equipment, such as safety glasses,
flame-proof clothing, safety gloves
○ Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which
could become trapped or cause burns
5. General precautions:
○ Make sure the return cable is connected securely
○ Work on high voltage equipment may only be carried out by a qualified
electrician
○ Appropriate fire extinguishing equipment must be clearly marked and close at
hand
○ Lubrication and maintenance must not be carried out on the equipment during
operation
If equipped with Eutectic cooler
Use Eutectic approved coolant only. Non-approved coolant might damage the equipment and
jeopardize product safety. In case of such damage, all warranty undertakings from Eutectic
cease to apply.
Recommended Eutectic coolant ordering number: 0465 720 002.
For ordering information, see the "ACCESSORIES" chapter in the instruction manual.

WARNING!
Arc welding and cutting can be injurious to yourself and others. Take precautions
when welding and cutting.

ELECTRIC SHOCK - Can kill

• Install and ground the unit in accordance with instruction manual.
• Do not touch live electrical parts or electrodes with bare skin, wet gloves or
wet clothing.
• Insulate yourself from work and ground.
• Ensure your working position is safe
ELECTRIC AND MAGNETIC FIELDS - Can be dangerous to health
• Welders having pacemakers should consult their physician before welding.
EMF may interfere with some pacemakers.
• Exposure to EMF may have other health effects which are unknown.
• Welders should use the following procedures to minimize exposure to
EMF:
○ Route the electrode and work cables together on the same side of
your body. Secure them with tape when possible. Do not place your
body between the torch and work cables. Never coil the torch or work
cable around your body. Keep welding power source and cables as
far away from your body as possible.
○ Connect the work cable to the workpiece as close as possible to the
area being welded.
FUMES AND GASES - Can be dangerous to health
• Keep your head out of the fumes.
• Use ventilation, extraction at the arc, or both, to take fumes and gases
away from your breathing zone and the general area.

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1 SAFETY

ARC RAYS - Can injure eyes and burn skin

• Protect your eyes and body. Use the correct welding screen and filter lens
and wear protective clothing.
• Protect bystanders with suitable screens or curtains.
NOISE - Excessive noise can damage hearing
Protect your ears. Use earmuffs or other hearing protection.

MOVING PARTS - Can cause injuries

• Keep all doors, panels and covers closed and securely in place. Have only
qualified people remove covers for maintenance and troubleshooting as
necessary. Reinstall panels or covers and close doors when service is
finished and before starting engine.
• Stop engine before installing or connecting unit.
• Keep hands, hair, loose clothing and tools away from moving parts.

FIRE HAZARD
• Sparks (spatter) can cause fire. Make sure that there are no inflammable
materials nearby.
• Do not use on closed containers.
HOT SURFACE - Parts can burn
• Do not touch parts bare handed.
• Allow cooling period before working on equipment.
• To handle hot parts, use proper tools and/or insulated welding gloves to
prevent burns.
MALFUNCTION - Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!

WARNING!
Do not use the power source for thawing frozen pipes.

CAUTION!
This product is solely intended for arc welding.

Eutectic has an assortment of welding accessories and personal protection equipment

for purchase. For ordering information contact your local Eutectic dealer or visit us on
our website.

1.4 California Proposition 65 warning

WARNING!
Welding or cutting equipment produces fumes or gases which contain chemicals
known in the State of Carlifornia to cause birth defects and, in some cases, cancer.
(California Health & Safety Code Section 25249.5 et seq.)

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1 SAFETY

WARNING!
This product can expose you to chemicals including lead, which are known to the
state of California to cause cancer and birth defects or other reproductive harm.
Wash hands after use.
For more information, go to www.P65Warnings.ca.gov.

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2 INTRODUCTION

2 INTRODUCTION
2.1 Overview
The SmartMIG is 7.1
a welding power source intended for GMAW welding, as well
as for welding with powder filled cored wire (FCAW-S), for GTAW welding, for welding with
coated electrodes (SMAW) and arc air gouging.
The power sources are intended for use with the following wire feed units:
• SmartFeed 400
• ArcWeld 484
• ArcWeld 420 ST
• ArcWeld 404HD

Eutectic accessories for the product can be found in the "ACCESSORIES" chapter of
this manual.

2.2 Equipment
The power source is supplied with:
• 5 m return cable with earth clamp
• instruction manual

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3 TECHNICAL DATA

3 TECHNICAL DATA
For 460 V variants:

SmartMIG 7.1
Working voltage 380-460 V, ±10%, 3~50/60 Hz
Primary current 380 V 400 V 460 V
Imax. GMAW - MIG 70 A 66 A 58 A
Imax. GTAW - TIG 55 A 52 A 45 A
Imax. SMAW - MMA 70 A 66 A 58 A
Imax. Gouging 70 A 66 A 58 A
No load power in energy-saving mode
6.5 min. after welding 31 W
Setting range for all modes
GMAW - MIG flat characteristic 16A/15V – 820 A/44V
GTAW - TIG drooping charcteristic 10A/10V – 820A/34V
SMAW - MMA drooping characteristic 16A/15V – 820A/44V
Gouging 100A/18V – 820A/44V
Permissible load at GMAW
60% duty cycle 820A / 44V
100% duty cycle 750A / 44V
Permissible load at GTAW
60% duty cycle 820A / 34V
100% duty cycle 750A / 34V
Permissible load at SMAW
60% duty cycle 820A / 44V
100% duty cycle 750A / 44V
Gouging
60% duty cycle 820A / 44V
100% duty cycle 750A / 44V
Power factor at maximum current
GMAW
GTAW
0.91
SMAW
Gouging
Efficiency at maximum current
GMAW
GTAW
91%
SMAW
Gouging
Open-circuit voltage without VRD function 72V DC

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3 TECHNICAL DATA

SmartMIG 7.1
Operating temperature -10 – 40 C° (14 – 104 F°)
Transport temperature -20 – 55 C° (-4 – 131 F°)
Constant sound pressure when idling <70 dB (A)
Dimensions l × w × h 32.7 x 16.2 x 24.8 in.
(832 x 413 x 630 mm)
Weight (welding power source) 227 lb (103 kg)
Insulation class H
Enclosure class IP 23
Application class

For 575 V variants:

SmartMIG 7.1
Working voltage 380-460 V, ±10%, 3~50/60 Hz
Primary current 380 V 400 V 460 V 575 V
Imax. GMAW - MIG 70 A 66 A 58 A 46 A
Imax. GTAW - TIG 55 A 52 A 45 A 36 A
Imax. SMAW - MMA 70 A 66 A 58 A 46 A
Imax. Gouging 70 A 66 A 58 A 46 A
No load power in energy-saving mode
6.5 min. after welding 31 W
Setting range for all modes
GMAW - MIG flat characteristic 16A/15V – 820 A/44V
GTAW - TIG drooping charcteristic 10A/10V – 820A/34V
SMAW - MMA drooping characteristic 16A/15V – 820A/44V
Gouging 100A/18V – 820A/44V
Permissible load at GMAW
60% duty cycle 820A / 44V
100% duty cycle 750A / 44V
Permissible load at GTAW
60% duty cycle 820A / 34V
100% duty cycle 750A / 34V
Permissible load at SMAW
60% duty cycle 820A / 44V
100% duty cycle 750A / 44V
Gouging
60% duty cycle 820A / 44V
100% duty cycle 750A / 44V
Power factor at maximum current

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3 TECHNICAL DATA

SmartMIG 7.1
GMAW
GTAW
0.91
SMAW
Gouging
Efficiency at maximum current
GMAW
GTAW
91%
SMAW
Gouging
Open-circuit voltage without VRD
function 72V DC
Operating temperature -10 – 40 C° (14 – 104 F°)
Transport temperature -20 – 55 C° (-4 – 131 F°)
Constant sound pressure when idling <70 dB (A)
Dimensions l × w × h 32.7 x 16.2 x 24.8 in.
(832 x 413 x 630 mm)
Weight (welding power source) 227 lb (103 kg)
Insulation class H
Enclosure class IP 23
Application class

Mains supply, Ssc min

Minimum short circuit power on the network in accordance with IEC 61000-3-12.
Duty cycle
The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or
cut at a certain load without overloading. The duty cycle is valid for 40 °C / 104 °F, or below.
Enclosure class
The IP code indicates the enclosure class, i.e. the degree of protection against penetration
by solid objects or water.
Equipment marked IP23 is intended for indoor and outdoor use.
Application class
The symbol indicates that the power source is designed for use in areas with increased
electrical hazard.

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4 INSTALLATION

4 INSTALLATION
4.1 General
The installation must be carried out by a professional.

CAUTION!
This product is intended for industrial use. In a domestic environment this product may
cause radio interference. It is the user's responsibility to take adequate precautions.

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4 INSTALLATION

4.2 Lifting instructions

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4 INSTALLATION

WARNING!
Secure the equipment - particularly
if the ground is uneven or sloping.

4.3 Location
Position the welding power source such that its cooling air inlets and outlets are not
obstructed.

4.4 Mains supply

NOTE!
Mains supply requirements
High power equipment may, due to the primary current drawn from the mains supply,
influence the power quality of the grid. Therefore connection restrictions or
requirements regarding the maximum permissible mains impedance or the required
minimum supply capacity at the interface point to the public grid may apply for some
types of equipment (see technical data). In this case it is the responsibility of the
installer or user of the equipment to ensure, by consultation with the distribution
network operator if necessary, that the equipment may be connected.

Make sure that the welding power source is connected to the correct supply voltage and that
it is protected by the correct fuse rating. A protective earth connection must be made in
accordance with regulations.

1. Rating plate with supply connection data

Recommended fuse sizes and minimum cable area SmartMIG 7.1

SmartMIG 7.1
Mains voltage 380V 3~ 50/60 Hz 400V 3~ 50/60 Hz
Mains cable area 4x16 mm2 4x16 mm2

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4 INSTALLATION

SmartMIG 7.1
Phase current Ieff 65 A 62 A
Fuse
anti-surge 70 A 66 A
type C MCB

SmartMIG 7.1
Mains voltage 415V 3~ 50/60 Hz 440V 3~ 50/60 Hz
Mains cable area 4x16 mm2 4x12 mm2
Phase current Ieff 60 A 56 A
Fuse
anti-surge 64 A 60 A
type C MCB

SmartMIG 7.1
Mains voltage 460V 3~ 50/60 Hz 575V 3~ 50/60 Hz
Mains cable area 4x12 mm2 4x8 mm2
Phase current Ieff 54 A 43 A
Fuse
anti-surge 58 A 46 A
type C MCB

NOTE!
The mains cable areas and fuse sizes as shown above are in accordance with
Swedish regulations. Use the power source in accordance with the relevant national
regulations.

Supply from power generators

The power source can be supplied from different types of generators. However, some
generators may not provide sufficient power for the welding power source to operate
correctly. Generators with Automatic Voltage Regulation (AVR) or with equivalent or better
type of regulation, with rated power ≥75 kW, are recommended.

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4 INSTALLATION

Connection instruction

The power source SmartMIG 7.1 CC/CV (0445 555 881) for North America is
connected to 460 V from the factory.
If a different mains voltage is required, the cover plate has to be removed and switch can be
positioned for the required voltage.
Installation of mains cable

A mains cable needs to be installed. It is then important that the earth connection to the
bottom plate must be made in a correct way. See the picture above for the order in which
the washers, nuts and screws are placed.

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5 OPERATION

5 OPERATION
5.1 Overview
General safety regulations for handling the equipment can be found in the chapter
"Safety". Read it through before you start the equipment.

5.2 Connections and control devices

1. Mains power supply switch, O/I 9. Connection for remote control unit (option)
2. Knob for selecting electrode type 10. Connection (-): MIG/MAG: Return cable
TiG: Welding torch MMA: Welding cable or
return cable Gouging: Return cable
3. Knob for inductance (MIG/MAG) and arc 11. Connection (+): MIG/MAG: Welding cable
force (MMA) TiG: return cable MMA: Welding cable or
return cable Gouging: Welding torch
4. Display, current (A) and voltage (V) 12. Voltage selector switch
5. Knob for setting: SMAW/GTAW: current 13. Power socket for grinding machine,
(A) and Gouging: voltage (V) CO2 heater, lighting
6. Process selection knob (SMAW, GMAW, 14. Circuit breaker, 20 A, 115/230 VAC
GTAW, Mobile feed, Gouging)
7. Circuit breaker, 10 A, 42 V 15. Connection for cooler power supply
8. Connection for wire feed unit 16. Connection for mains power supply

5.3 Connection of welding and return cables

The power source has two outputs, a positive terminal (+) and a negative terminal (-), for
connecting welding and return cables. The output to which the welding cable is connected
depends on the welding method or type of electrode used.

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5 OPERATION

Connect the return cable to the other output on the power source. Secure the return cable's
contact clamp to the work piece and ensure that there is good contact between the work
piece and the output for the return cable on the power source.
For SMAW welding, the welding cable can be connected to the positive terminal (+) or
negative terminal (-) depending on the type of electrode used. The connecting polarity is
stated on the electrode packaging.
Recommended maximum current values for connection set cables
Imax Cable area Cable length Note
820 A (60% duty cycle) 6.6 ft – 114.8 ft
2×120 mm2 19 pole
750 A (100% duty cycle) (2 – 35 m)
600 A (60% duty cycle) 6.6 ft – 114.8 ft
120 mm2 19 pole
500 A (100% duty cycle) (2 –35 m)
550 A (60% duty cycle) 6.6 ft – 114.8 ft
95 mm2 19 pole
450 A (100% duty cycle) (2 – 35 m)

Duty cycle
The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or
cut at a certain load without overloading. The duty cycle is valid for 104°F (40°C).

5.4 Turning the mains power on/off

Turn on the mains power by turning switch to the ”I” position, see 1 on the picture above.
Turn the unit off by turning the switch to the ”O” position.
Whether the mains power supply is interrupted or the power source is switched off in the
normal manner, welding data will be stored so that it is available next time the unit is started.

CAUTION!
Do not turn off the power source during welding (with load).

5.5 Fan control

The power source has a time control that means that the fans continue to run for 6.5 minutes
after welding has stopped, and the power source switches to energy-saving mode. The fans
start again when welding restarts.

5.6 Symbols and functions

Placement of lifting Voltage Reducing
eye Device

Overheating Basic electrode

protection

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5 OPERATION

Rutile electrode Cellulosic electrode

Arc force Inductance

TIG welding (Live Arc air gouging

TIG)

MMA welding MIG/MAG welding

Wire feed unit Protective earth

Mobile feed CV
(Constant voltage)

Overheating protection
The welding power source has overheating protection that operates if the temperature
becomes too high. When this occurs the welding current is interrupted and an overheating
indication lamp is lit.
The overheating protection resets automatically when the temperature has fallen, within
normal working temperature.
Arc force
The arc force is important in determining how the current changes in response to a change in
the arc length. A lower value gives a calmer arc with less spatter.
It only applies to SMAW welding.
Inductance
Higher inductance results in a wider weld pool and less spatter. Lower inductance produces
a harsher sound but a stable, concentrated arc.
It only applies to GMAW welding.
GTAW welding
GTAW welding melts the metal of the workpiece, using an arc struck from a tungsten
electrode, which does not itself melt. The weld pool and the electrode are protected by
shielding gas.
"Live TIG-start"
At a ”Live TIG-start” the tungsten electrode is placed against the workpiece. When the
electrode is lifted away from workpiece, the arc is struck at a limited current level.

0463 730 001 - 23 - © Eutectic AB 2020

5 OPERATION

For GTAW welding, the welding power source shall be supplemented with:
• a TIG torch with gas valve
• an argon gas cylinder
• an argon gas regulator
• tungsten electrode
Arc air gouging
With arc air gouging, a special electrode comprising a carbon rod with a copper casing is
used.
An arc is formed between the carbon rod and the workpiece, which melts the material.
Compressed air is supplied so that the melted material is blown away.
For arc air gouging the power source shall be supplemented with:
• arc air torches
• compressed air
• return cable with clamp

Recommended for gouging

Electrode Voltage min. Voltage max. Electrode Extension
6 mm (1/4") 36 V 49 V 50 – 76 mm
8 mm (5/16") 39 V 52 V (2 – 3")
10 mm (3/8") 43 V 52 V
13 mm (1/2") 44 V 55 V

SMAW welding
SMAW welding may also be referred to as welding with coated electrodes. Striking the arc
melts the electrode, and its coating forms protective slag.
For SMAW welding the power source shall be supplemented with:
• welding cable with electrode holder
• return cable with clamp
GMAW and self shielded cored wire welding
An arc melts a continuously supplied wire. The weld pool is protected by shielding gas.
For GMAW and self shielded core wire welding, the power source shall be supplemented
with:
• wire feed unit
• welding torch
• connection cable between power source and wire feed unit
• gas cylinder
• return cable with clamp

0463 730 001 - 24 - © Eutectic AB 2020

6 MAINTENANCE

6 MAINTENANCE
6.1 Overview
Regular maintenance is important for safe, reliable operation.
Only personnel with the appropriate electrical skills (authorized staff) may remove safety
plates.

CAUTION!
All warranty undertakings from the supplier cease to apply if the customer attempts
any work to rectify any faults in the product during the warranty period.

6.2 Power source

To maintain the performance and increase the lifetime of the power source it is mandatory to
clean the product regularly. How often depends on:
• the welding process
• the arc time
• the working environment
• the surrounding environment, that is grinding etc.
Tools needed for the cleaning procedure:
• torx screwdriver, T25 and T30
• dry compressed air at a pressure of 4 bar
• protective equipment like ear plugs, safety glasses, masks, gloves and safety shoes

CAUTION!
Make sure that the cleaning procedure is done in a suitable prepared workspace.

Cleaning procedure

1. Disconnect the mains supply.

2. Wait for 4 minutes to discharge the capacitors.
3. Remove the side panels on the power source.
4. Remove the top panel on the power source.
5. Remove the plastic cover between the heat sink and fan (b).

0463 730 001 - 25 - © Eutectic AB 2020

6 MAINTENANCE

6. Clean the power source with dry compressed air (4 bar) as follows:
a) The upper rear part.
b) From the rear panel through the secondary heat sink.
c) The inductor, transformer and current sensor.
d) The power components side, from the rear side behind PCB 15AP1.
e) The PCBs at both sides.
7. Make sure that there is no dust left on any part.
8. Install the plastic cover between the heat sink and the fan (b) and make sure it is
correctly fitted against the heat sink.
9. Do a test of the power source according to IEC 60974-4, follow the procedure in
section "After repair, inspection and test" in the Service manual.
10. Install the top panel on the power source.
11. Install the side panels on the power source.
12. Connect the mains supply.

6.3 Welding torch

A regular programme of care and maintenance reduces unnecessary and expensive
downtime.
Each time a wire bobbin is changed, the welding torch should be removed from the power
source and blown clean with compressed air.
The wire end must not have sharp edges when inserted into the wire liner.
For detailed information see instruction manuals for welding torches.

0463 730 001 - 26 - © Eutectic AB 2020

7 TROUBLESHOOTING

7 TROUBLESHOOTING
Try these recommended checks and inspections before sending for an authorized service
technician.
Type of fault Corrective action
No arc. • Check that the mains power supply
switch is turned on.
• Check that the mains, welding and
return cables are correctly connected.
• Check that the correct current value is
set.
• Check the mains power supply fuses.
The welding current is interruppted during • Check whether the overloading
welding. protection has deployed (indicated on
the front).
• Check the mains power supply fuses.
• Check that the return cable is correctly
fastened.
The overheating protection trips frequently. • Make sure that you are not exceeding
the rated data for the power source (i.e.
that the unit is not being overloaded).
Poor welding performance. • Check that the welding and return
cables are correctly connected.
• Check that the correct current value is
set.
• Check that the correct wire or electrode
is used.
• Check the mains power supply fuses.
• Check the gas pressure in the
equipment connected to the power
source.
"Err" on display in open circuit mode • Check the mains power supply fuses.
• Check that the voltage on the voltage
selection label on the rear of the power
source is equal to the nominal mains
voltage.
• Restart the power source with the main
switch.

0463 730 001 - 27 - © Eutectic AB 2020

8 ORDERING SPARE PARTS

8 ORDERING SPARE PARTS

CAUTION!
Repair and electrical work should be performed by an authorised Eutectic service
technician. Use only Eutectic original spare and wear parts.

SmartMIG 7.1 is designed and tested in accordance with the international standards
IEC 60974-1, Canadian standards CAN/CSA E60974-1:11 and US standards ANSI/IEC
60974-1:2008. On completion of service or repair work, it is the responsibility of the
person(s) performing the work to ensure that the product still complies with the requirements
of the above standards.
Spare parts and wear parts can be ordered through your nearest Eutectic dealer, see
Eutectic.com
. When ordering, please state product type, serial number, designation and spare
part number in accordance with the spare parts list. This facilitates dispatch and ensures
correct delivery.

0463 730 001 - 28 - © Eutectic AB 2020

DIAGRAM

DIAGRAM

0463 730 001 - 29 - © Eutectic AB 2020

ORDERING NUMBERS

ORDERING NUMBERS

Ordering number Denomination Type Notes

0445 555 881 Welding power source SmartMIG 7.1 575 V Canada
0463 734 001 Spare parts list
0463 733 001 Service manual
Technical documentation is available on the Internet at: http://www.eutectic.com.br/manuais
.

0463 730 001 - 30 - © Eutectic AB 2020

ACCESSORIES

ACCESSORIES

0465 250 880 SmartWeld

0465 250 881 SmartWeld

with water cooling

0558 102 235 ArcWeld 404 HD

0445 800 880 SmartFeed 400

0558 005 728 MobileFeed

0463 730 001 - 31 - © Eutectic AB 2020

ACCESSORIES

0558 102 222 MobileFeed

0459 491 896 Remote control unit AT1

SMAW and GTAW current

0459 491 897 Remote control unit AT1 CF

SMAW and GTAW: course and fine setting
of current

0349 090 886 Foot control FS002

MMA and TIG: current

Remote control cable 12 pole - 8 pole

0459 552 880 5m
0459 552 881 10 m
0459 552 882 15 m
0459 552 883 25 m

0446 458 880 Wheel kit

0463 730 001 - 32 - © Eutectic AB 2020

ACCESSORIES

0446 398 880 Trolley (Air cooled)

0446 270 880 Trolley (Water cooled)

0465 427 881 Cooling unit

Connection set, 70 mm², 19 poles

0459 836 886 2m
0459 836 881 5m
0459 836 882 10 m
0459 836 883 15 m
0459 836 884 25 m
0459 836 885 35 m
Connection set water, 70 mm², 19 poles
0459 836 896 2m
0459 836 891 5m
0459 836 892 10 m
0459 836 893 15 m
0459 836 894 25 m
0459 836 895 35 m
Connection set, 95 mm², 19 poles
0459 836 986 2m
0459 836 981 5m
0459 836 982 10 m
0459 836 983 15 m
0459 836 984 25 m
0459 836 985 35 m

0463 730 001 - 33 - © Eutectic AB 2020

ACCESSORIES

Connection set water, 95 mm², 19 poles

0459 836 996 2m
0459 836 991 5m
0459 836 992 10 m
0459 836 993 15 m
0459 836 994 25 m
0459 836 995 35 m

GTAW torches
0700 300 539 TXH™ 151 V, OKC 50, 4 m
0700 300 545 TXH™ 151 V, OKC 50, 8 m
0700 300 553 TXH™ 201 V, OKC 50, 4 m
0700 300 556 TXH™ 201 V, OKC 50, 8 m

Arc air torches

6108 2008 K4000 Gouging torch

0468 253 880 Flair 600 incl monocable 2.5 m

0468 253 016 Torch only
0468 253 015 Monocable only
0468 253 881 Flair 1600 incl monocable 2.5 m
0468 253 036 Torch only
0468 253 035 Monocable only

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ACCESSORIES

0463 730 001 - 35 - © Eutectic AB 2020

 Eutectic do Brasil
R. Arthur Barbarini, 959 - CEP 13347-436 - Tel.: 019-3113-2800 - Distrito Industrial - Indaiatuba - SP
• BELO HORIZONTE: Tel.: 031-2191-4988 - FAX: 031-2191-4991

Internet: http://www.eutectic.com.br

Abr2020 Rev.00