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INSTRUCTION MANUAL
DIGITAL LEVEL
DL-500 SERIES
DL-502
DL-503

http://www.topcon.co.jp
Please see the attached address list or the following website for contact addresses.
GLOBAL GATEWAY http://global.topcon.com/
21121 99027
Cover2-3.fm 1 ページ ２０１０年８月１７日 火曜日 午前９時４９分

This is the mark of the Japan Surveying

Instruments Manufacturers Association.

©2010 TOPCON CORPORATION

ALL RIGHTS RESERVED
DL502-503.book 1 ページ ２０１０年８月１９日 木曜日 午前１０時１１分

SURVEYING INSTRUMENTS

DIGITAL LEVEL
DL-500 SERIES
DL-502
DL-503

INSTRUCTION MANUAL

Thank you for selecting the Digital Level DL-502/503.

• Please read this operator's manual carefully before using this
product.
• Verify that all equipment is included. See "20.1 Standard Equip-
ment".
• DL-502/503 has a function to output data saved in DL-502/503 to
a connected computer. Commands operations from a computer
can also be performed. For details, refer to the “Output Formats
and Command Explanations (DL Edition)” manual and ask your
local dealer.
• The specifications and general appearance of the instrument are
subject to change without prior notice and without obligation by
TOPCON Corporation and may differ from those appearing in this
manual.
• The content of this manual is subject to change without notice.
• Some of the diagrams in this manual may be simplified for easier
understanding.

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DL502-503.book 2 ページ ２０１０年８月１９日 木曜日 午前１０時１１分

CONTENTS

Read This First 1. Precautions for Safe Operation ..........................4

2. Precautions.........................................................7
Introduction 3. DL Functions ......................................................9
3.1 Parts of the Instrument and Operation .......9
3.2 Display......................................................11
3.3 Operating Keys.........................................15
3.4 Operating Modes ......................................16
Preliminaries 4. Installing and Removing the Battery .................18
5. Setting Up the Instrument .................................19
6. Focusing and Sighting ......................................20
Surveying 7. Basic Operation ................................................22
7.1 Reading the Staff......................................22
7.2 Measuring in Status Mode........................25
7.3 Measuring using Wave-and-Read ............26
8. Setting Up Data Storage...................................29
8.1 JOB Setting ..............................................29
8.2 Record Conditions ....................................31
8.3 Double-run Measurement.........................32
8.4 Flow of Recording Data ............................32
9. Measuring Height Difference ............................36
10. Measuring Elevation .........................................39
11. Setting Out Height Difference, Distance, and
Elevation...........................................................42
11.1 Setting Out Height Difference...................42
11.2 Setting Out Distance.................................44
11.3 Setting Out Elevation................................45
12. Other Measurement Functions .........................48
12.1 Measuring Horizontal Angle .....................48
12.2 Using the Instrument as a Standard
Level .........................................................48
Managing 13. Displaying Recorded Data ................................49
Recorded Data 13.1 Data Check and Edit.................................49

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Managing 13.2 Number of Recorded Points .....................50

Recorded Data 14. JOB Delete .......................................................51
15. Sending Recorded Data ...................................53
15.1 Connecting to a Computer or Data
Collector ...................................................53
15.2 Data Output ..............................................54
Other 16. Changing the Settings ......................................56
Procedures 16.1 Measuring Mode.......................................56
16.2 Fractional / Decimal representation of
Height Unit................................................57
16.3 Communication Parameters .....................58
16.4 Auto Power-Off .........................................58
16.5 Unit of Measurement ................................59
17. Warnings and Error Messages .........................60
18. Charging the Battery.........................................63
19. Checks and Adjustments ..................................65
19.1 Adjusting the Circular Level......................65
19.2 Adjusting the Reticle.................................66
20. Equipment and Accessories .............................72
20.1 Standard Equipment.................................72
20.2 Optional Accessory...................................73
20.3 Staffs ........................................................74
Specifications 21. Specifications ...................................................75
Regulations 22. Regulations.......................................................79

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1. Precautions for Safe Operation

For the safe use of the product and prevention of injury to operators
and other persons as well as prevention of property damage, items
which should be observed are indicated in this operator's manual by
Read This First

WARNING and CAUTION indications.

The definitions of the indications are listed below. Be sure you
understand them before reading the manual's main text.

Definitions of Indications
Ignoring this indication and making an operation
error could possibly result in death or serious
WARNING injury to the operator.
Ignoring this indication and making an operation
error could possibly result in minor injury or
CAUTION property damage.

General
Warning
• Do not use voltage other than the specified power supply voltage.
Fire or electrical shock could result.
• Do not use the unit in areas exposed to high amounts of dust or
ash, in areas where there is inadequate ventilation, or near
combustible materials. An explosion could occur.
• Do not perform disassembly or rebuilding. Fire, electric shock or
burns could result.
• Never look at the sun through the telescope. Loss of eyesight could
result.
• Do not look at reflected sunlight from a prism or other reflecting
object through the telescope. Loss of eyesight could result.

Caution
• Do not use the carrying case as a footstool. The case is slippery
and unstable so a person could slip and fall off it.
• Do not place the instrument in a case with a damaged catch, belt or
handle. The case or instrument could be dropped and cause injury.

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DL502-503.book 5 ページ ２０１０年８月１９日 木曜日 午前１０時１１分

Staff
Warning
• Do not use under thunderous weather conditions. This unit is
conductive and if struck by lightning, death or injury could result.
• Handle with care when using near high voltage cables or

Read This First

transformers. This unit is conductive and contact could result in
electric shock.

Tripod
Caution
• When mounting the instrument to the tripod, tighten the centering
screw securely. Failure to tighten the screw properly could result in
the instrument falling off the tripod, causing injury.
• Tighten securely the leg fixing screws of the tripod on which the
instrument is mounted. Failure to tighten the screws could result in
the tripod collapsing, causing injury.
• Do not carry the tripod with the tripod shoes pointed at other
persons. A person could be injured if struck by the tripod shoes.
• Keep hands and feet away from the tripod shoes when fixing the
tripod in the ground. A hand or foot stab wound could result.
• Tighten the leg fixing screws securely before carrying the tripod.
Failure to tighten the screws could lead to the tripod legs extending,
causing injury.

Power Supply
Warning
• Do not use batteries other than those designated. An explosion
could occur, or abnormal heat generated, leading to fire.
• Use only the specified battery charger to recharge batteries. Other
chargers may be of different voltage rating or polarity, causing
sparking which could lead to fire or burns.
• Do not place articles such as clothing on the battery charger while
charging batteries. Sparks could be induced, leading to fire.
• Do not use damaged power cords, plugs or loose outlets. Fire or
electric shock could result.

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 DL502-503.book 6 ページ ２０１０年８月１９日 木曜日 午前１０時１１分

• Do not use batteries or the battery charger if wet. Resultant

shorting could lead to fire or burns.
• To prevent shorting of the battery in storage, apply insulating tape
or equivalent to the terminals. Otherwise shorting could occur
resulting in fire or burns.
• Do not heat or throw batteries into fire. An explosion could occur,
Read This First

resulting in injury.
• Do not connect or disconnect power supply plugs with wet hands.
Electric shock could result.

Caution
• Do not touch liquid leaking from batteries. Harmful chemicals could
cause burns or blisters.

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DL502-503.book 7 ページ ２０１０年８月１９日 木曜日 午前１０時１１分

2. Precautions
Using the Instrument
• The DL-502/503 is a precision instrument. Avoid severe shocks or
vibration.

Read This First

• Be careful when removing the instrument from its case.
• Do not place the DL-502/503 directly on the ground.
• When the operator leaves the DL-502/503, the vinyl cover should
be placed on the instrument.
• Never carry the DL-502/503 on the tripod to another site.
• Always turn the instrument off and remove the battery before
storing the instrument in its case.
• When the instrument is placed in the carrying case, see "20.1
Standard Equipment".
• Always wipe off moisture and dirt adhering to the instrument during
survey work. Moisture or dirt on the lens may result in incorrect
readings.
• Consult your local dealer before using the instrument under special
conditions such as long periods of continuous use or high levels of
humidity. In general, special conditions are treated as being outside
the scope of the product warranty.
Maintenance
• Always clean the instrument before returning it to the case. The
lens requires special care. Dust it off with the lens brush first, to
remove tiny particles. Then, after providing a little condensation by
breathing on the lens, wipe it with the supplied cleaning cloth or
lens tissue.
• If the display is dirty, carefully wipe it with a soft, dry cloth. To clean
other parts of the instrument or the carrying case, lightly moisten a
soft cloth in a mild detergent solution. Wring out excess water until
the cloth is slightly damp, then carefully wipe the surface of the unit.
Do not use any alkaline cleaning solutions, alcohol, or any other
organic solvents on the instrument or display.
• Store the instrument and accessories in a dry room where the
temperature remains fairly constant.

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 DL502-503.book 8 ページ ２０１０年８月１９日 木曜日 午前１０時１１分

• If any trouble is found with the screws or optical parts (e.g. lens),
contact your local dealer.
• Always close the case when empty to protect the interior from
humidity and dust.
• Regular checking and adjustment is recommended to maintain
instrument precision.
Read This First

Exceptions from responsibility

• The user of this product is expected to follow all operating
instructions and make periodic checks (hardware only) of the
product’s performance.
• The manufacturer, or its representatives, assumes no responsibility
for results of faulty or intentional usage or misuse including any
direct, indirect, consequential damage, or loss of profits.
• The manufacturer, or its representatives, assumes no responsibility
for consequential damage, or loss of profits due to any natural
disaster, (earthquake, storms, floods etc.), fire, accident, or an act
of a third party and/or usage under unusual conditions.
• The manufacturer, or its representatives, assumes no responsibility
for any damage (change of data, loss of data, loss of profits, an
interruption of business etc.) caused by use of the product or an
unusable product.
• The manufacturer, or its representatives, assumes no responsibility
for any damage, and loss of profits caused by usage different to
that explained in the operator’s manual.
• The manufacturer, or its representatives, assumes no responsibility
for damage caused by incorrect operation, or action resulting from
connecting to other products.

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DL502-503.book 9 ページ ２０１０年８月１９日 木曜日 午前１０時１１分

3. DL Functions

Important:
• Except where stated, screens and illustrations appearing in this
manual are of DL-502/503.
• In principle, screens used in procedures are based on the factory
setting.

3.1 Parts of the Instrument and Operation

Introduction

1 Handle
2 Bubble mirror
When the instrument is placed high up and cannot be viewed
from above, you can use the mirror to check the position of the
bubble in the tube.
3 Circular level
4 Objective lens
5 Focusing knob
Use this knob to focus on the staff.

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6 Measure key (appears as Measure in this manual)

Starts measurement.
(See "3.3 Operating Keys".)
7 Horizontal fine motion knobs (both sides)
Use these knobs to finely adjust the instrument's horizontal
position.
8 Data output connector
You can connect a data collector or computer to this connector.
9 Leveling foot screw
10 Base plate
11 Horizontal circle positioning ring
You can rotate the horizontal scale while the instrument is fixed
in position. Use to align benchmarks with '0', etc.
12 Horizontal circle
13 Reticle adjusting screw and screw cover
Use this screw to mechanically adjust the reticle.
Introduction

14 Battery cover
15 Eyepiece
Adjust the reticle focus to suit your eyesight.
16 Keyboard (See "3.3 Operating Keys".)
17 Display (See "3.2 Display".)
18 Gunsight
Use for coarse adjustment of the orientation of the instrument.

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3.2 Display

The display includes the following marks which indicate the

operating status and current mode, and help the operator to
keep track of the measurement procedure.

Version number
Currently selected
JOB

Mode indicator Measurement

Attribute•Measure- conditions
ment step Battery level
Point number indicator
Measurement values and other data

Introduction
• Point number display
The next point number to be recorded is displayed.

• Mode display
The displayed mark shows the current mode.
: Status mode or Measurement mode
: Menu mode
: JOB setting mode
: Record setting mode
: Height difference measurement mode
: Elevation measurement mode
: Setting out mode
: Configuration mode
: Data review menu

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• Attribute•Measurement step display

Displays the backsight and foresight (in Height difference, Setting
out, or Measuring elevation modes).
: Backsight
: Foresight
Displays the attribute of the recorded measurement value (Height
difference measurement mode, Elevation measurement mode).
: Backsight point
: Foresight point
: Intermediate sight
: Fixed point
: Off
Displays the measurement step (when Adjustment is selected in
the Configuration mode).
At position A
Introduction

: Take a reading on staff a.

: Take a reading on staff b.
: Take a reading on staff a with the tripod turned 180°.
: Take a reading on staff b with the tripod turned 180°.
At position B
: Take a reading on staff a.
: Take a reading on staff b.
: Take a reading on staff a with the tripod turned 180°.
: Take a reading on staff b with the tripod turned 180°.
Displays the page number of the active menu (when the Menu
mode or Configuration mode is selected).
: First page
: Second page

• Measuring mode (not displayed on menu screens)

Displays the currently selected measuring mode.
: Single measurement
: Average measurement
: Wave-and-Read measurement
: Repeat measurement
: Tracking measurement

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• Battery level (not displayed on menu screens)

Displays the current power level of the battery.
: Level 3: Full power.
: Level 2: Plenty of power remains.
: Level 1: Half or less power remains.
: Level 0: Little power remains. Charge the battery.

: Low: No power remains (A beep tone sounds and the

battery symbol blinks.) Charge the battery. Operation
cannot be performed. After a short time the instrument
automatically powers off.

• Measurements
The following symbols are displayed.

Introduction
: Staff reading (height)
: Horizontal distance to staff
: Height difference
: Elevation

The fractional/decimal display format for measurement value,

calculation value and input value depends on the settings in
measuring mode and fractional/decimal representation of height
units. (See "16. Changing the Settings".)
• When the fractional/decimal display format is set to "0.0001m" and
the unit of measurement is "m", the display is as follows:
When measuring mode is "Single",
"Average" or "Repeat"
Height: Up to 4 decimals
Distance: Up to 2 decimals
When measuring mode is "Tracking"
Height: Up to 3 decimals
Distance: Up to 1 decimal

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• When the fractional/decimal display format is set to "0.001m" and

the unit of measurement is "m", the display is as follows:
When measuring mode is "Single",
"Average" or "Repeat"
Height: Up to 3 decimals
Distance: Up to 2 decimals
When measuring mode is "Tracking"
Height: Up to 2 decimals
Distance: Up to 1 decimal
• When the fractional/decimal display format is set to "0.001ft" and
the unit of measurement is "ft", data is displayed as follows:
When measuring mode is "Single", "Average" or "Repeat"
Height: Up to 3 decimals
Distance: Up to 1 decimal
When measuring mode is "Tracking"
Height: Up to 2 decimals
Introduction

Distance: 0 decimal
• When the fractional/decimal display format is set to "0.01ft" and the
unit of measurement is "ft", data is displayed as follows:
When measuring mode is "Single", "Average" or "Repeat"
Height: Up to 2 decimals
Distance: Up to 1 decimal
When measuring mode is "Tracking"
Height: Up to 1 decimal
Distance: 0 decimal
• When the fractional/decimal display format is set to "1/8" and the
unit of measurement is "inch", the display is as follows:
When measuring mode is "Single",
"Average" or "Repeat"
Height: **-**-*/*
Distance: **-**
When measuring mode is "Tracking"
Height: **-**-*/*
Distance: **

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Note:
• The fractional/decimal display format for distance measurements
depends on the setting in measuring mode only.

3.3 Operating Keys

Learn main key operations here.

• Power ON/OFF
: Power the instrument ON
(hold) + : Power the instrument OFF

• Light up the display

Introduction
: Switch the display backlight ON / OFF

• Measurement start / stop

Measure : Start measurement
/ : Stop measurement (in repeat, average or tracking
Measure
mode)
: Cancel measurement

• Select / cancel (return to former procedure) menus and options

/ : Scroll to next position (JOB selection, item selection,
etc.)
: Accept the option
: Enter Menu mode
: Return to former procedure or to Status mode

• Value input / cancel

: Advance the numeral
Toggle the +/- sign
: Change the position of the inverted cursor
: Accept the input value

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3.4 Operating Modes

The DL has a number of functional modes. This section

shows the screens that can be displayed in each mode.
: Key operation for selecting each menu
: Key operation for returning to previous screen
[Instrument information mode]
[Screen showing the number
of points that can be
recorded is displayed]

ESC
[Menu mode]
[Status mode] (Page 1)
Introduction

Measure [At completion of a MENU

measurement]
(Page 2)

[Measurement mode]
Select
[Job setting mode] ESC

Select
ESC
[Menu of selected
function is displayed]
[Record setting mode]

Select

ESC
[Menu of selected
function is displayed]
A B

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A B

[Height difference measurement mode]

[Elevation measurement mode]

[Setting out .....]

Select
ESC

Introduction
[Menu of selected
function is displayed]
[Config. mode]
(Page 1)

MENU
(Page 2)

Select

[Menu of selected
function is displayed]

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4. Installing and Removing the Battery

Install a fully-charged battery (see "18. Charging the Battery").

Procedure
1

2
Preliminaries

Important:
• Always turn off the power before removing the battery from the
instrument. If the battery is removed when the power is still on,
stored data may be lost.

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5. Setting Up the Instrument

Procedure
1 Set up the tripod.
Spread the tripod legs about the same distance apart so that the
tripod head is approximately level. Tread the tripod shoes firmly into
the ground.

2 Mount the instrument on the tripod.

Hold the instrument on the tripod head and tighten the centering
screw.

3 Level the instrument.

Spherical head tripod: Loosen the centering screw and slide the
instrument across the tripod head until the
bubble is centered in the circular level.
Tighten the centering screw.
Flat head tripod: Extend or push in the tripod legs until the
bubble is centered in the circular level.
When the bubble is more or less centered,
turn the leveling foot screws until the
bubble is exactly centered in the circle.
When you turn a screw clockwise, raising
Preliminaries

the instrument, the bubble will move toward

the position of that screw.

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6. Focusing and Sighting

• Before using the instrument

Turn the eyepiece to adjust the eyepiece image.

Procedure
1 Using the gunsight, aim the objective lens toward the staff.

2 Gradually turn the eyepiece outward, stopping just before the

reticle cross-lines become blurred.

3 Turn the horizontal fine motion knobs until the staff is nearly
centered in the field of view, then turn the focusing knob to focus on
the staff.
Preliminaries

4 Looking through the telescope, shift your eyes slightly up and down
and to each side.
5 If the staff and reticle show no deviation, the instrument is ready for
use.
If the staff and reticle deviate, return to step 2.

Important:
• If deviation occurs at step 5, errors will occur when taking
measurements. Always make sure the instrument is correctly
focused.

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• Focusing when taking measurements

Procedure
1 Using the gunsight, aim the objective lens toward the staff.

2 Turn the horizontal fine motion knobs until the staff is nearly
centered in the field of view, then turn the focusing knob to focus on
the staff.

Important:
• If the staff barcodes are out of focus, they will not be readable
and measurements cannot be taken. Make sure they are
correctly focused.

Preliminaries

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7. Basic Operation

7.1 Reading the Staff

Simply focus on the RAB* code for an automatic reading of

the staff. The following explains how to read the RAB code
of the staff.
* : RAB code (Random Bi-directional code) is a coded staff
used with DL-500 line of digital levels.

Important:
• Set up the staff in an area free of obstacles.
Avoid placing the staff next to mirror-like surfaces. The effect of
strong light could make measurement impossible.
• Support the staff so that it is perpendicular, checking the circular
bubble scope on the staff. If the staff is tilting, height and distance
measurements will be incorrect.
• If the surface is catching the light, turn it just enough to stop the
reflection.

• Make sure shadows are not cast on the staff as this could make
measurement impossible.
• When holding the staff during measurement, make sure your
hand does not cover the RAB code.
Surveying

• If dark locations make measurement difficult, shine a flashlight on

the staff. Stand at a distance so that the beam shines evenly
over the length of the staff.

(Continued on next page)

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(Continued from previous page)

• If waterdrops or dirt adhere to the barcode, measurement may be

impossible. Wipe the staff clean with a soft cloth.
• Clean the staff if grit or dirt gets stuck between the sections. If the
staff is dirty, measurements will not be very accurate.
• Avoid scratching or soiling the barcode surface as this could
make measurement impossible. Store and carry the staff inside
its case.
• If the BGS series staff is used for leveling, and the height
difference and temperature difference are much larger than
normal, temperature variations may cause the staff to expand or
contract and cause differences in relative height measurements.
DL-502/503 reads in measurements up to 0.1mm and minor
deviations in the accuracy of the staff will adversely affect
accuracy. To obtain high accuracy measurements, it is important
to perform temperature corrections for the staff. (See the Note
below for details.)
• Setting up the staff

Procedure
1 Connect the staffs correctly by making sure the numbers on the
numeric scale side of the staffs run in unbroken order.
2 Set the foot plate on the ground so that the staff will not sink.
3 Keeping an eye on the circular bubble scope on the staff, set the
staff in the foot plate so that it stands up straight.

4 Turn the barcode scale toward the instrument.

Surveying

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• Measuring the height from a ceiling

Important:
• Not possible with Wave-and-Read function. Attempting such
measurement with the Wave-and-Read function will result in an
error.

Note:
Formula for correcting expansion and contraction of the
staff due to temperature changes
Δ C={C0+(T-T0)x α }x Δ h
Δ C: Staff correction value
C0: Scale factor
T: Measured temperature during observation (average
temperature during measurement of known site,
intermediate site, new site)
T0: Reference temperature of 20 ° C
α : Line expansion coefficient
(BGS series : 20x10-6 1/ ° C)
Δ h: Height difference
Surveying

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7.2 Measuring in Status Mode

In status mode you can sight point A, take the staff reading
(Rh), and measure the horizontal distance (Hd) to the staff.

Important:
• During measurement, if direct sunlight or strong light enters the
eyepiece and measurement cannot be performed,
"Measurement error" or "Too bright" is displayed (see "17.
Warnings and Error Messages"). Shield the eyepiece from the
light source using your body or cover the eyepiece with your
hand and resume measurement.
• If the DL-502/503 is subjected to shocks or vibration during use,
measurement may be impossible. Resume measurement during
more stable conditions.
The procedure below is for taking single measurements. For
repeat measurements, see the notes.

Procedure
1 Turn the power switch on.
2 Focus on the staff and press Measure .
Operation starts and the display blinks
Surveying

while measurements are being taken.

When measurement is completed,
the staff readings (Rh) and horizontal
distance (Hd) are displayed.

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Note:
• In Repeat, Average, or Tracking mode:
Step 2: Values are renewed at each measurement.
Press or Measure to stop the reading.
Press to cancel the reading.

7.3 Measuring using Wave-and-Read

The Wave-and-Read function reduces measurement error due to the

staff not being vertical (i.e. tilting). It also allows measurement using a
staff not equipped with a bubble scope.
Wave-and-Read can be used to take the staff reading (Rh), and
measure the horizontal distance (Hd) to the staff.

Wave staff
back and forth
Surveying

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The forward and backward movement with respect to vertical position

A should be equal and not in excess of 5 to 10°.
OK
No good No good

Vertical

Procedure
1 Turn the power switch on.
2 Set measuring mode to “Waving”.
(see "16.1 Measuring Mode")

3 Focus on the staff.

4 Wave the staff backwards and
forwards (5 to 10°) through the
vertical position. Waving speed
should be equivalent to 3 passings of
the staff through the vertical position
in approximately 3 seconds.
Surveying

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5 Press Measure to start measurement.

A beep tone sounds and the display
blinks. Consecutive arrows are
displayed to indicate the progress of
measurement.
When measurement is completed, a
beep tone sounds twice and the staff
readings (Rh) and horizontal distance
(Hd) are displayed.

Important:
• During measurement, if direct sunlight or strong light enters the
eyepiece and measurement cannot be performed,
"Measurement error" or "Too bright" is displayed (see "17.
Warnings and Error Messages"). Shield the eyepiece from the
light source using your body or cover the eyepiece with your
hand and resume measurement. Conversely, measurement
cannot be performed when light conditions are too dark.
• Measurement cannot be performed when the staff is waved too
fast.
• Measurement cannot be performed when the staff is waved from
side to side (left to right). "Measurement error" is displayed (see
"17. Warnings and Error Messages").
Surveying

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8. Setting Up Data Storage

Data can be stored in Height difference measurement mode or

Elevation measurement mode. JOB setting mode and record setting
mode must be set up before data can be recorded.

JOB setting mode Record setting mode

Notes:
• *: Factory setting
• Settings are saved even after the instrument is turned off.
• Up to 2000 points can be registered. If 2000 points have already
been recorded, a beep tone sounds twice and the number of
free points remaining is displayed as "0". Measurement results
are not recorded. Press any button to return to the previous
screen.
• See "15.2 Data Output" and "14. JOB Delete" for how to "Output"
and "Delete" in the JOB setting mode.
• See "13. Displaying Recorded Data" for how to use "Review" and
"Memory" in the Record setting mode.

8.1 JOB Setting

Set the JOB containing the measurement data to be recorded.

Select from JOB01* to JOB20.
Notes:
• Between 1 and 12 characters can be set for the JOB name.
• If measurement data has already been saved in the selected
Surveying

JOB, the unit of measurement (m or ft) cannot be changed. The

same unit of data will be applied in the future to data that is saved
to the same JOB.
• JOB names already used cannot be set.

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• JOB Selection

Procedure
1 In the menu mode, select "JOB," and
then select "Select."
The currently selected JOB and
number of data recorded in the JOB
are displayed.
2 Select the JOB you will store the data
to.

3 Press to confirm the selected

JOB.

Note:
• JOB Quick Access
Step 2: When JOB numbers 1 to 10 are displayed, press
to jump to JOB number 11. When JOB numbers 11 to 20
are displayed, press to jump back to JOB number
1.

• Changing the JOB name

Procedure
1 In menu mode, select "JOB" and
then "Edit."
The currently selected JOB name is
displayed and can now be edited.
The characters that can be input are
shown below. Each time is
pressed, the cursor jumps to the first
character of each row shown below.
Surveying

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0123456789
ABCDEFGHIJ
KLMNOPQRST
UVWXYZ.+-
Example: Displaying the word AT
2 Press four times to display "A."

3 Press to move the cursor to the

next character.

4 Press five times to display "T."

5 When the word has been input, press
to record the JOB name.

8.2 Record Conditions

Select the method for recording measurement data.

In the menu mode, select "REC," and then "Cond."
* Manual: When measurement is completed, check and
record the data
Auto: Data is automatically recorded for foresight point
measurements (check and record backsight
point measurements manually)
Off: Data cannot be recorded.
Surveying

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8.3 Double-run Measurement

You can set single-run or double-run measurement data as

additional information. When data is sent, you can
distinguish single-run from double-run measurement data.
In menu mode, select "REC" and then "Line."
* Go: Record sent data
Return: Record returned data

Note:
When "Return" is selected, "*" is displayed in front of measurement
value Rh.

8.4 Flow of Recording Data

The following explains the flow of recording measurement

data. When using the numerical scale side of the staff and
not the RAB code, manually input the measurement data.

A detailed explanation is provided below for items indicated

by a *.
Surveying

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Set the backsight point

number*

Measure the backsight

point

Check and record the

measurement results

Set attributes of foresight

point*

Set the point number of the

foresight point*

Measure (foresight) point

Check and record the

measurement results

Measure next foresight

Move the instrument point
point

Measure previous point as

backsight point

The following procedure is an example of measurement in height

difference measurement mode.

• Setting the point number

Procedure
Surveying

1 Press when measuring the

backsight point.
The point number can now be set.

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2 Set the point number.

3 Press to confirm the point

number.
Notes:
Advancing the point number
If the point number is not set, data is recorded using the
automatically set number in the currently selected JOB. Check the
measurement results together with the point number. Point
number is displayed as follows:
• First record after power is switched ON • No data stored in JOB...
0001
• First record after power is switched ON • Data stored in JOB...
point number of last measurement point
• Second or later record after power is switched ON • turning
point...point number of last measurement point
• Second or later record after power is switched ON • No turning
point...point number of last measurement point +1

• Setting attribute (only foresight)

Procedure

1 Press when measuring the

foresight point.
The attribute can now be set.
2 Set the attribute.
Each time or is pressed: IS
(intermediate sight) Æ FIX (fixed
point) Æ Off Æ FS (foresight) Æ IS
(intermediate sight)
Surveying

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3 Press to confirm the selected

attribute.
The point number can now be set.
(See "Setting the point number".)
Note:
If the attribute is not set, a point other than the backsight point is
recorded as the foresight point.

• Inputting measurement data (measure the point using the

numerical scale side of the staff)

Procedure
1 Focus the DL-502/503 on the
numerical scale side of the staff and
measure the backsight point.
2 Press .
Measurement data can now be input
manually.
3 Input the measurement value found
in step 1.

4 Check the point number and press

"Yes" to record the selected data.

5 Measure the next point.

Surveying

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9. Measuring Height Difference

You can measure the height difference ΔH between the backsight (point
A) and foresight (point B).

ΔH

The procedure below is for taking single measurements

when "manual" is selected in the Record conditions menu.
Important:
• When moving the instrument to a new position (step 8 below),
press "Yes" to save the turning point before switching off the
power.

Procedure
1 Set up the instrument midway between
points A and B.
2 In menu mode, select "Ht-diff".

3 Measure the backsight.

4 Select "Yes" to accept the point
number attribute and measurement
value.
Surveying

The result is saved and the number

of points that can be recorded in
available memory is displayed.

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5 Measure the foresight.

The instrument calculates the height
difference ΔH relative to the
backsight, and displays the result.
6 Select "Yes" to accept the point
number, attribute and measurement
value.
The result is saved.
7 Press .
A message asks whether you want to
change the instrument position.
8 If moving the instrument, select "Yes".
In step 5, the measured foresight is
recorded as turning point (TP) height
difference.
9 Transfer to the next instrument position
and repeat the measurements from
step 3.
The height difference measured at step
5 is displayed as the height difference
of the backsight (TP).
Surveying

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Notes:
• Point number input
Step 3: Press to ready the instrument for point
number input.
Step 5: Press twice to ready the instrument for
point number input.
(See "8.4 Flow of Recording Data".)
• Attribute setting
Step 5: Press to ready the instrument for attribute
setting. (See "8.4 Flow of Recording Data".)
• Go and Return setting
Step 3: Press to display the Go and Return Setting
Screen. (See "8.3 Double-run Measurement".)
• Reviewing stored data
Steps 3 and 5: Press to display the contents of the
selected JOB. (See "13.1 Data Check and Edit".)
• Manually inputting measurement data
Steps 3 and 5: Press . Measurement data can now be input
manually. (See "8.4 Flow of Recording Data".)
Surveying

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10. Measuring Elevation

From a known elevation (point A), you can measure the elevation (HA
+ ΔH) of a specified ground point (point B).

The procedure below is for taking single measurements

when "Manual" is selected in the Record conditions menu.

Important:
• When moving the instrument to a new position (step 9 below),
press "Yes" to save the Turning Point before switching off the
power.

Procedure
1 Set up the instrument between points
A and B.
2 In menu mode, select "Elev.".

3 Input the backsight elevation.

Surveying

4 Measure the backsight.

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5 Select "Yes" to accept the point

number and measurement value.
The result is saved and the number
of points that can be recorded in
available memory is displayed.

6 Measure the foresight.

The instrument calculates the foresight
elevation (Z), and displays the result.
7 Select "Yes" to accept the point
number, attribute and measurement
value.
The result is saved.
8 Press .
A message asks whether you want to
change the instrument position.
9 If moving the instrument, select
"Yes".
In step 6, the measured foresight is
recorded as turning point (TP)
elevation.
10 Transfer to the next instrument position
and repeat the measurements from
step 3.
The elevation measured at step 6 is
measured as the elevation of the
backsight (TP).
Surveying

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Notes:
• Point number input
Step 4: Press to ready the instrument for point
number input.
Step 6: Press twice to ready the instrument for
point number input.
(See "8.4 Flow of Recording Data".)
• Attribute setting
Step 6: Press to ready the instrument for attribute
setting. (See "8.4 Flow of Recording Data".)
• Go and Return setting
Step 4: Press to display the Go and Return Setting
Screen. (See "8.3 Double-run Measurement".)
• Storing backsight elevation
Steps 3 and 10: Even after power off, backsight elevation is
stored or turning point is stored as the next
backsight elevation. Since this value is the
same as the value in the setting out elevation
mode, the backsight elevation is stored to
whichever mode is set last. (See "11.3 Setting
Out Elevation".)
• Reviewing stored data
Steps 4 and 6: Press to display the contents of the
selected JOB. (See "13.1 Data Check and Edit".)
• Manually inputting measurement data
Steps 4 and 6: Press . Measurement data can now be
input manually. (See "8.4 Flow of Recording
Data".)
Surveying

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11. Setting Out Height Difference, Distance, and Elevation

You can locate ground points that correspond to entered numerical

data. The Set-Out menu provides three modes - height difference,
distance, and elevation.

11.1 Setting Out Height Difference

By entering the height difference (ΔH) from a benchmark

(point A), you can find a ground point (point B) at a specified
height difference from the benchmark.

The procedure below is for taking single measurements.

Procedure
1 Set up the instrument between points
A and B.
2 In menu mode, select "Set-out", then
select "Ht-diff".
Surveying

3 Input the height difference value that

you want to stake out.

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4 Measure the backsight.

The instrument takes the backsight
reading and displays the measure-
ment.
5 Select "Yes" to accept the value.

6 Measure the foresight.

The instrument calculates the differ-
ence between the measurement and
the input value, and displays the
result.
7 Move the staff by the amount shown
on the screen, then take another
foresight reading.
If "Fill" is displayed, move the staff
upward.
If "Cut" is displayed, move the staff
downward.
When the display shows '0', you have
found the specified ground point.
8 Press or .
Height difference set-out is completed.
Set out the next ground point.
Notes:
• When in this menu and setting-out has already been taken (for
the second or subsequent reading):
Step 4: The previous backsight measurement will be displayed
and the program skips to step 5.

• Storing setting out height difference:

Step 3: Even after power off, the height difference is stored.
Surveying

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11.2 Setting Out Distance

By entering the distance (Hd) from a benchmark (point A),

you can find a ground point (point B) at a specified distance
from the benchmark.

The procedure below is for taking single measurements.

Procedure
1 Set up the instrument at point A.
2 In menu mode, select "Set-out", then
select "Dist.".

3 Input the distance that you want to

stake out.

4 Measure the foresight.

The instrument calculates the differ-
ence between the measurement and
the input value, and displays the
Surveying

result.

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5 Move the staff by the amount shown

on the screen, then take another
foresight reading.
If "Out" is displayed, move the staff
backward.
If "In" is displayed, move the staff
forward.
When the display shows '0', you have
found the specified ground point.
6 Press or .
Distance set-out is completed. Set
out the next ground point.
Note:
• Storing setting out distance
Step 3: Even after power off, distance is stored.

11.3 Setting Out Elevation

By entering the elevation (HA + ΔH) from a known benchmark

(point A), you can find a ground point (point B) at a specified
elevation.
Surveying

The procedure below is for taking single measurements.

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Procedure
1 Set up the instrument midway
between points A and B.
2 In menu mode, select "Set-out", then
select "Elev.".

3 Input the backsight elevation.

4 Measure the backsight.

The instrument takes the backsight
reading and displays the measurement.
5 Select "Yes" to accept the value.

6 Input the elevation that you want to

stake out.

7 Measure the foresight.

The instrument calculates the differ-
ence between the measurement and
the input value, and displays the result.
8 Move the staff by the amount shown
on the screen, then take another
foresight reading.
If "Fill" is displayed, move the staff
upward.
Surveying

If "Cut" is displayed, move the staff

downward.
When the display shows '0', you have
found the specified ground point.

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9 Press or .
Elevation set-out is completed. Set
out the next ground point.
Notes:
• When in this menu and setting-out has already been taken (for
the second or subsequent reading):
Step 4: The previous backsight measurement will be displayed
and the program skips to step 5.

• Storing backsight elevation:

Step 3: Even after power off, backsight elevation is stored.
Since this value is the same as the value in the
elevation measurement mode, the backsight elevation
is stored to whichever mode is set last. (See "10.
Measuring Elevation".)

• Storing setting out elevation

Step 6: Even after power off, elevation is stored.

Surveying

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12. Other Measurement Functions

12.1 Measuring Horizontal Angle

You can measure the horizontal angle between point A and

point B by using the horizontal circle.

12.2 Using the Instrument as a Standard Level

By using the numeric scale side of the staff, you can use the
DL-502/503 as a standard level. Simply focus on the staff
and read the scale.
In the Height difference measurement mode and Elevation
measurement mode, the sighted value can be manually
input in the currently selected JOB. (See "8.4 Flow of
Recording Data".)
Surveying

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13. Displaying Recorded Data

Data recorded in Height difference measurement mode or Elevation

Managing Recorded Data

measurement mode can be edited.
Use the Record Setting Mode to check data and display the number of
recorded points.

13.1 Data Check and Edit

Check the contents saved in the currently selected JOB.

Attributes can be changed.

Important:
• Attributes can be changed in the following order only: BS
(backsight point) Æ FS (foresight point) Æ IS (intermediate sight)
Æ FIX (fixed point) Æ Off Æ DEL (delete). (Example: Data
recorded as IS (intermediate sight) can be changed to FIX (fixed
point), Off or DEL (delete), but not to BS (backsight point) or FS
(foresight point).
• Point number and measurement results cannot be edited.

Procedure
1 In menu mode, select "REC" and
then select "Review."
The last recorded data in the
currently selected JOB is displayed.

2 Display the data that you want to

review.
Press to display the previously
displayed data.

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3 Press .
The attributes can now be changed.
4 Display the attribute you want to
change.
Managing Recorded Data

5 Press to confirm the selected

attribute.

Notes:
• "DEL" setting and Number of points that can be recorded
If the DEL attribute is selected for recorded data, the data is not
displayed. Setting DEL does not delete data from memory, so the
number of points that can be stored in free memory does not
increase. When a JOB is deleted, all data with the DEL attributes
recorded in other JOBs is also deleted.
• Double-run Measurement
When "Return" is selected, "*" appears in front of measurement
value Rh.

13.2 Number of Recorded Points

In the menu mode, select "REC," and then "Memory." The

number of points (up to 2000) that can be recorded is
displayed.

Note:
• You can reach here also by pressing and then in
status mode.

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14. JOB Delete

Delete the JOB and the contents of the JOB.

Managing Recorded Data

Carry out JOB deletion in the JOB setting mode. (JOBs cannot be
deleted when the battery is LOW.)
Important:
• JOBs that cannot be output (indicated by * next to JOB) cannot
be deleted.

Procedure
1 In menu mode, select "JOB" and
then "Delete."
The currently selected JOB and
number of data recorded in the JOB
are displayed.

2 Display the JOB you want to delete.

3 Press , and then select "Yes."

The selected JOB and contents of
the JOB are deleted.

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Notes:
• JOB Quick Access
Step 2: When JOB numbers 1 to 10 are displayed, press to
jump to JOB number 11. When JOB numbers 11 to 20 are
Managing Recorded Data

displayed, press to jump back to JOB number 1.

• JOB name
Step 3: After the JOB is deleted, the default JOB name set at
the factory is displayed: JOB01 to JOB20.

• Number of points that can be recorded

When a JOB is deleted, data with the DEL attributes recorded in
other JOBs is also deleted, and the value indicating the number
of points that can be stored in free memory increases.

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15. Sending Recorded Data

Recorded data can be sent to a connected computer or data collector.

Managing Recorded Data

Commands sent from a computer or the data collector instruct the DL-
502/503 to carry out measurement, and the measurement results are
output.
Important:
• The DL-502/503 accepts commands only when in status mode or
menu mode. Received commands are not executed in any other
state.

15.1 Connecting to a Computer or Data Collector

Use the dedicated communication cable to connect the DL-

502/503 to the data collector or a computer.

• Communication cable

Computer Cable Notes

IBM PC/AT or DOC26 Length: 2m
compatible Pin Numbers and signal levels:
RS-232C compatible
DOC27 D-sub connector:
F-4 DOC26: 25 pins (female)
DOC27: 9 pins (female)
F-24
Other personal DOC1 No connector for attachment to
computers a computer.
If using a data collector, use the cable supplied with the data
collector.

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• Pin assignments of the data output connector

Pin No. Signal
1 SG (GND)
Managing Recorded Data

2 NC (unused)
3 SD (TXD)
4 RD (RXD)
5 Power source (output)
6 Reserved (must not be used)

15.2 Data Output

The contents of a JOB can be output to a computer in CSV

or SDR2X format.

Important:
• Data recorded in a JOB that has not been sent is indicated by an
asterisk (*).

Procedure
1 Use a cable to connect the DL-502/
503 to a computer. ("15.1 Connecting
to a Computer or Data Collector")
2 In menu mode, select "JOB" and
then "Output." The currently selected
JOB and recorded point numbers are
displayed.

3 Select the JOB you wish to send.

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4 Select the data output format.

Data is output. When data output is
completed, the DL-502/503 returns to
JOB setting mode.

Managing Recorded Data

Note:
• JOB Quick Access
Step 2: When JOB numbers 01 to 10 are displayed, press
to jump to JOB number 11. When numbers 11 to
20 are displayed, press to jump to JOB number
1.
Step 4: Press to display the communication conditions
setting screen.
• Data output format/command operations
For details, refer to the "Output Format and Command
Explanations (DL Edition)" manual and ask your local dealer.

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16. Changing the Settings

You can change settings such as the measuring mode and the number
of decimals in displayed data.
When you select "Config." in menu mode, the two-page configuration
menu is displayed.
Page 1 Page 2
• Meas. (measuring mode) • Auto-off (auto power-off)
• Display (fractional/decimal • Unit (unit of measurement)
representation of height units)
• Adjust (checks and adjustment)
• RS-232C (communication
parameters)
Other Procedures

Notes:
• Press to toggle between the pages.
• Asterisks (*) indicate factory settings.
• Settings are kept in memory after power-off.
• "19.2 Adjusting the Reticle" for the check and adjustment
procedure.

16.1 Measuring Mode

You can select any of the following measuring modes.

Page 1
* Single: The instrument automatically terminates fine
measurement after taking one reading.
Average: Displays the average value calculated from the
number of times fine measurement is repeated.
(Repeat default setting: 5 times, Repeat setting
range: 2 to 9 times.)

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Waving: For measurement using Wave-and-Read

function
Repeat: The instrument repeats fine measurements
until the operator presses or Measure .

Page 2
Tracking: The instrument repeats coarse measurements
until the operator presses or Measure .

Note:
• When is pressed in Set-out mode, the Measurement
conditions setting screen can be displayed.

Other Procedures
16.2 Fractional/Decimal Representation of Height
Units

You can set the fractional/decimal display format for

displaying height values.
The following options are available when using "m" as the unit:
* 0.0001m: Up to 4 decimals (when measuring mode is
"single", "repeat", "average" or "Waving")/Up to
3 decimals (when measuring mode is
"tracking")

0.001m: Up to 3 decimals ("single", "repeat", "average" or

"Waving")/Up to 2 decimals ("tracking").

The following options are available when using "ft" as the unit:
* 0.001ft: Up to 3 decimals (when measuring mode is
"single", "repeat" or "average")/Up to 2
decimals (when measuring mode is "tracking").
0.01ft: Up to 2 decimals ("single", "repeat" or "average")/
Up to 1 decimal ("tracking").
Only the following option is available when using "inch" as
the unit:

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1/8: **-**-*/*
Note:
The fractional/decimal display format for distance values depends
on the settings only in measuring mode.
(See "3.2 Display".)

16.3 Communication Parameters

You can select the communication parameters for

connecting a data collector or a computer.
The baud rate and parity settings can be selected from the
following.
• Baud rate: *1200 bps / 2400 bps / 4800 bps /
Other Procedures

9600 bps / 19200 bps / 38400 bps

• Parity: *None / Odd / Even
Note:
• Outputting start code and end code (CSV format)
Press to display the setting screen for outputting start and
end codes.
Yes: During data output, outputs start code (STX) and end
code (ETX).
* No: Outputs text data only.

16.4 Auto Power-Off

You can enable or disable the auto power-off function.

* On(30min): The instrument powers off automatically 30
minutes after the last key operation.
Off: The auto power-off function is disabled.

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16.5 Unit of Measurement

You can select the display unit to be used.

*m
ft
inch
Note:
• If measurement data has already been saved in the selected
JOB, the unit of measurement cannot be changed.
• "Inch" here means "fraction of an inch", "fraction of an inch" is the
unit used in the United States and expressed like the following
example.

Other Procedures

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17. Warnings and Error Messages

The table below shows the warnings and error messages displayed by
the DL-502/503 and describes the cause of each warning or error
message.

Error Message Coded Message Meaning

E400 • System error due to a fault
E401 in the instrument. Contact
E402 your local dealer.
E405 • Calculation error in Wave-
E406 and-Read measurement.
Other Procedures

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Error Message Coded Message Meaning

E410 • An object other than the
E411 staff is being sighted.
E412 • The staff is out of focus.
E413 • The staff is partly unread-
E414 able because obscured
E415 by an obstacle or dam-
E416 aged.
E417 • The staff is too close or
E418 too far away.
E419 • A shadow is falling on
E420 part of the staff.
E421 • The staff was incorrectly
E422 sighted.
E423 • Light is coming into the

Other Procedures
E424 eyepiece.
E425 Use your hand or body to
E426 shield eyepiece from light
E427 source.
E428 • The staff is set up in the
E429 inverted position for
Wave-and-Read
measurement.
E430 • Too bright.
E433 • The brightness level sud-
denly altered during the
measurement.
• Something is shining
nearby or at back of the
staff.
• Light is coming into the
eyepiece.
• Use your hand or body to
shield eyepiece from light
source.
E431 • Something obscured the
staff or the brightness
level suddenly altered dur-
ing the measurement.

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Error Message Coded Message Meaning

E432 • Too dark.
• The brightness level sud-
denly altered during the
measurement.
E440 • The instrument is subject
to excessive vibrations or
hot conditions are pro-
ducing shimmer.
• The staff is stationary, or
the waving angle thereof
is insufficient when per-
forming Wave-and-Read
measurement.
Other Procedures

E456 • The staff height being

E457 sighted is either less than
0.5m (too low) or greater
than 4m (too high) when
performing Wave-and-
Read measurement.
E458 • The distance to the staff
E459 is either less than 5m
(too near) or greater than
50m (too far) when per-
forming Wave-and-Read
measurement.
E498 • Measurement results not
obtained within 20 sec-
onds of starting Wave-
and-Read measurement.

Note:
• Coded messages are not displayed on DL-502/503 display.
• No error message displayed when compensation range (±15') is
exceeded.

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18. Charging the Battery

Important:
• Do not short circuit. Heat or ignition could result.
• Batteries cannot be charged, even when the charging lamp is
flashing, when the temperature is outside the charging
temperature range.
• Do not leave the battery anywhere exposed to high
temperatures. Battery life may be reduced.
• Charge the battery once a month to maintain its quality when not
in use for long periods.
• Do not charge the battery just after charging is completed.

Other Procedures
Battery performance may decline.
• Do not use to charge batteries other than those specified.
• If you allow the battery level to get too low, the battery may not be
rechargeable or operating time may decline. Keep the battery
always charged.
• The charger will get rather hot while in use. This is normal.

Procedure
1 Connect the power cable to the charger and plug the charger into
the wall outlet.

2 Mount the battery in the charger matching the groove on the battery
with the guides on the charger.
When charging starts, the lamp starts blinking.

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3 Charging takes approximately 2.5 hours.

The lamp lights when charging is finished.
4 Remove the battery and unplug the charger.

Notes:
• Slots 1 and 2
Other Procedures

• Step 2: The charger starts charging the battery mounted

first. If you place two batteries in the charger, the
battery in slot 1 is charged first, and then the
battery in slot 2.

• Charging lamp
• Steps 2 and 3: The charging lamp is off when
•The charger is outside the charging temperature
range.
•The battery is mounted incorrectly.
If the lamp is still off after the charger falls within
its charging temperature range and the battery is
mounted again, contact your local dealer.

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19. Checks and Adjustments

Always check and adjust before use to ensure accurate

measurements.
• Make sure the instrument is securely set up and stable before
performing checks and adjustments.
• Do not perform checks and adjustments with “Waving” selected as
measuring mode.

19.1 Adjusting the Circular Level

Check that the bubble remains centered in the circular level.

Other Procedures
Adjust if the bubble shifts position.

Procedure
1 Adjust the leveling foot screws until
the bubble is centered in the circle.
2 Turn the instrument 180°.
The bubble should not shift from the
center. If the bubble does move,
adjust as follows:
3 Compensate for one-half of the shift
by adjusting the leveling foot screws

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 DL502-503.book 66 ページ ２０１０年８月１９日 木曜日 午前１０時１１分

Adjusting screws 4 Eliminate the remaining shift by

turning the circular level adjusting
screws with the hexagonal wrench
until the bubble is centered.

Adjust with the level

adjusting screw
5 Turn the instrument 180°.
If the bubble stays in the center,
adjustment is completed. If the
bubble moves, repeat steps 3 and 4.

19.2 Adjusting the Reticle

Other Procedures

The reticle cross-lines can be corrected if out of adjustment.

While reading the staff RAB-code, adjust the reticle by
correcting the reference value of the CCD line sensor and
then make mechanical adjustments to the instrument.

• Correcting the reference value of the CCD line sensor

As described in the following procedure, high accuracy
readings are obtained by turning the tripod and taking repeat
readings of the staff. For less accurate readings, see Notes
for checking the reticle without turning the tripod.

Procedure
1 In menu mode, select "Config", then
in page 1 of the Config. menu, select
"Adjust".
2 Place staffs a and b approximately
30m apart and set the instrument
halfway between the staffs (position
A).

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DL502-503.book 67 ページ ２０１０年８月１９日 木曜日 午前１０時１１分

Place staffs to within 50cm (20 inch)

of the distances described in the
procedure.
Otherwise, measurement accuracy
may be adversely affected.
3 Press .
4 Measure staff a.
5 Select "Yes" to accept the value.

6 Measure staff b.
7 Select "Yes" to accept the value.

Other Procedures
8 Select "Yes".

9 Turn the tripod 180°.

10 Repeat steps 4 through 6, sighting the
two staffs and taking the readings.
11 Select "Yes" to accept the value.

12 Move the instrument to a position

approximately 3m from staff a along
a straight line joining staffs a and b.
The new position is B.
13 Press .
14 Repeat steps 4 through 11, sighting
the two staffs and taking the readings.
If you turned the tripod at step 8, a
diagram of the tripod positions will be
displayed. Turn the tripod again.

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 DL502-503.book 68 ページ ２０１０年８月１９日 木曜日 午前１０時１１分

15 Check the difference between the

results and decide whether correcting
the reference value of the sensor is
required.
If the difference is 0.3mm or less, no
adjustment is necessary.
If the difference exceeds the 0.3mm
permissible range, adjustment is
necessary.
Other Procedures

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DL502-503.book 69 ページ ２０１０年８月１９日 木曜日 午前１０時１１分

If correcting the reference value is not necessary:

16 Select "No".

17 Select "Yes" to exit from the Adjust

menu.

If correcting the reference value is required:

16 Select "Yes".
The instrument calculates and records
the required reticle adjustment from
the measurement results, and then
returns to the menu selection.

Other Procedures
17 Repeat steps 1 through 15. Make
sure that the difference between the
results is within 0.3mm.

• Mechanical adjustment
1 Sight the barcode face of staff b from
position B and measure with the
instrument.

2 Sight the scale face of staff b from

position B and take a visual reading.

3 If the difference between the mea-

surements taken at steps 1 and 2 is
2mm or more, adjust the cross-line
as described below.
If the difference is less than 2mm, the
following steps are not necessary.

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 DL502-503.book 70 ページ ２０１０年８月１９日 木曜日 午前１０時１１分

4 Remove the adjusting screw cover

and insert a hexagonal wrench (M3)
in the adjusting screw.
5 Turn the adjusting screw, then repeat
steps 1 and 2. Adjust so that the
difference between the two measure-
ments is less than 2mm.
If the measurement at step 2 is larger
than the measurement at step 1, lower
the cross-line by slightly loosening the
adjusting screw.
If the measurement at step 2 is
smaller than the measurement at step
1, raise the cross-line by slightly
Other Procedures

tightening the adjusting screw.

6 Replace the adjusting screw cover.

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DL502-503.book 71 ページ ２０１０年８月１９日 木曜日 午前１０時１１分

Notes:
• Saving measurement values during correcting the reference
value of the sensor and power off
• Steps 9, 12 and 14:

"Data keep" screen asks whether or not you

want to save the measurement values during
setting internal constants.
Select "Yes" to save measurement values
and turn power off. When power is turned on
again and page 1 of the Config. menu is
selected, Screen Status at last power off is
displayed.
Select "No" to cancel measurement values

Other Procedures
and turn power off.

• Difference calculations:
• Step 15: If the tripod is turned and repeat measurements taken:
Value at position A = {[(1st reading on staff a) + (1st
reading on staff b)] + [(2nd
reading on staff a) – (2nd reading
on staff b)]} / 2
Value at position B = {[(1st reading on staff a) + (1st
reading on staff b)] + [(2nd
reading on staff a) – (2nd reading
on staff b)]} / 2
Difference = absolute value of [(value at position A) –
(value at position B)]
If the tripod is not turned and only one set of
measurements are taken:
Value at position A = [(reading on staff a) – (reading on
staff b)]
Value at position B = [(reading on staff a) – (reading on
staff b)]
Difference = absolute value of [(value at position A) –
(value at position B)]

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20. Equipment and Accessories

20.1 Standard Equipment

Before using your DL-502/503, first make sure that all the
follow-ing products were supplied.
Other Procedures

• Layout Plan


(2 batteries can be placed here)

1 DL-502/503 ....................................................................1
2 Battery (BDC46C) ..........................................................1
3 Charger (CDC68/68A) ...................................................1
4 Power cable (EDC113A/113B/113C)..............................1
5 Hexagonal wrench (for circular level).............................1
6 Dust cover......................................................................1
7 Cleaning cloth ................................................................1
8 Operator's manual .........................................................1
9 Carrying case.................................................................1
The optional accessory can also be placed in the carrying case.
10 Diagonal eyepiece (DE23) .............................................1

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Notes:
• Dedicated power cables differ according to the country or the
area where the instrument is used. Contact your local dealer for
the details.

20.2 Optional Accessory

• Diagonal eyepiece (DE23)

The diagonal eyepiece is useful for taking measurements in
confined spaces.
First remove the standard DL-502/503 eyepiece by turning it
counter-clockwise. Then, screw the diagonal eyepiece in

Other Procedures
place of the standard eyepiece.

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 DL502-503.book 74 ページ ２０１０年８月１９日 木曜日 午前１０時１１分

20.3 Staffs

• Staff types

Name Material Length/Front/Reverse Feature

BIS20 Invar 2.0m (6.6ft) ISO 12858-1:
Front: RAB code 1999 compatible
BIS30 Invar 3.038m (10.0ft) ISO 12858-1:
Front: RAB code 1999 compatible
For high precision
leveling
BIS30A New super 3.038m (10.0ft) ISO12858-1:
invar Front : RAB code 1999 compatible
Other Procedures

For high precision

leveling
BGS40 Glass fiber 4.08m (3 sections) With handle
Front: RAB code
Reverse: graduated
BGS50 Glass fiber 5.09m (4 sections) With handle
Front： RAB code
Reverse: graduated
BGS50G Glass fiber 5.09m (4 sections) With handle
Front： RAB code
Reverse: graduated Unit: feet

BAS55 Aluminum 5.0m (5 sections)

Front: RAB code
Reverse: graduated
BRS55* Aluminum 5.0m (5 sections)
Front: RAB code
Reverse: graduated
on reflective surface
* If you would like to purchase the BRS55, contact your local Topcon
dealer.

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DL502-503.book 75 ページ ２０１０年８月１９日 木曜日 午前１０時１１分

21. Specifications

Except where stated, the following specifications apply to all DLs.

Telescope
Length 260 mm
Objective aperture: DL-502: Ø45mm
DL-503: Ø36mm
Magnification: DL-502: 32x
DL-503: 28x
Image: Erect
Resolving power: DL-502: 3″
DL-503: 3.5″
Field of view: 1°20′
Minimum focus: 1.5m (5.0 ft)
Stadia ratio: 1:100
Stadia additive constant: 0

Staffs
Invar staff
BIS20: 85mm (W) x 40mm (D) x 2000mm (H)
{3.4in. (W) x 1.6in. (D) x 6.6ft (H)}
4.3kg (9.5lb.) (one staff) 17.1kg (37.7lb.)
(two staffs and case)
BIS30/30A: 85mm (W) x 40mm (D) x 3038mm (H)
Specifications

{3.4in. (W) x 1.6in. (D) x 10.0ft (H)}

5.5kg (12.2lb.) (a staff) 23.4kg (51.6lb.)
(two staffs and case)
The coefficient of linear expansion: α=1 x 10-6 /°C
Glass fiber staff
BGS40: 58mm (W) x 28mm (D) x 4080mm (H)
(3 sections)
{2.3in. (W) x 1.1in. (D) x 13.3ft (H)}
2.4kg (5.3lb.) (one staff) 3.0kg (6.6lb.)
(a staff and case)
BGS50/50G: 58mm (W) x 28mm (D) x 5090mm (H)
(4 sections)
{2.3in. (W) x 1.1in. (D) x 16.7ft (H)}
3.0kg (6.6lb.) (one staff) 3.6kg (8.0lb.)
(one staff and case)

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The coefficient of linear expansion: α=20 x 10-6 /°C

Aluminum staff
BAS55: 50mm (W) x 27.8mm (D) x 5005mm (H)
(5 sections)
{2.0in. (W) x 1.1in. (D) x 16.4ft (H)}
1.9kg (4.2lb.) (one staff) 2.2kg (4.9lb.)
(one staff and case)
The coefficient of linear expansion : α=24 x 10-6 /°C

Measurement
Horizontal circle: Diameter: 103mm
Graduation:1° / 1gon
Measuring range:*1
Height 0 to 4m (13.3 ft) (with BGS40 staff)
0 to 5m (16.7 ft) (with BGS50 staff)
DL-502:
0.0375 to 1.9305m (0.123 to 6.333 ft)
(with BIS20 staff)
0.0375 to 2.9725m (0.123 to 9.752 ft)
(with BIS30/30A staff)
Distance 1.6 to 100m
Minimum display:
Height 0.0001m / 0.001m (0.001 ft/0.01ft)
(selectable)
(single, repeat, average or Wave-and-
Read mode)
Specifications

0.001m / 0.01m (0.01ft/0.1ft) (tracking

mode)
Distance 0.01m (0.1ft) (single, repeat or average
mode)
0.1m (1 ft) (tracking or Wave-and-Read
mode)
Accuracy:*1
Height Standard deviation for 1 km of double-run
DL-502:
Electronic Measurement
0.4mm (0.016in.) (with BIS30A)
0.6mm (0.024in.) (with BIS20/30)
1.0mm (0.04in.) (with BGS40/50/50G)
1.2mm (0.047in.) (with BAS55)
Visual Measurement
1.0mm (0.04in.) (with BGS40/50/50G)

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1.5mm (0.06in.) (with BAS55)

DL-503:
Electronic Measurement
0.6mm (0.024in.) (with BIS30A)
0.8mm (0.03in.) (with BIS20/30)
1.5mm (0.06in.) (with BGS40/50/50G)
1.7mm (0.047in.) (with BAS55)
Visual Measurement
2.0mm (0.08in.) (with BGS40/50/50G)
2.5mm (0.06in.) (with BAS55)
Distance ±10mm (less than 10m measurement)
±(0.1% x D) (10 to 50m measurement)
±(0.2% x D) (more than 50m measurement)
(D: measured distance, unit: m)
Measuring modes: Single / Repeat / Average / Tracking /
Wave-and-Read (selectable)
Measuring time:*2 Single / Repeat approx. 2.5 sec.
Average No. of measurements set
x approx. 2.5 sec.
Tracking approx. 1 sec.
Automatic compensator: Magnetic damping and pendulum
mechanism
Compensation range: ±15′

Wave-and-Read
Recommended brightness level for measurement
150 lx or more
Specifications

Recommended speed for waving of staff

0.5Hz (3 passings of the staff through the
vertical position in 3 seconds)
Measuring range
Waving angle:5 to 10° either side of the vertical position
Height : 0.5 to 4m
Distance: 5 to 50m
Recommended staff*3: BGS series
BAS55 (up to heights of 3m)
*1 When measuring outdoors with minimal atmospheric motion,
the staff set up in natural sunlight and luminosity at the surface
of the staff equal to 20lx or more.
*2 When measuring to a staff set up outdoors in fine to cloudy
conditions.

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*1, 2 These specifications may change depending on the weather

conditions and measurement conditions.
*3 Staff face remains sighted in the reticle throughout the entire
waving movement.
Power
Power supply: Rechargeable Li-ion battery (BDC46C)
Battery state indicator: 4 levels
Working duration: more than 16 hours (at 25°C)
Charging time: about 2.5 hours*4 (using CDC68/68A)
(BDC46C)
Nominal voltage: 7.2V
Storage temperature range:-20 to 35°C (-4 to 95°F)
(CDC68/68A)
Input voltage: with EDC113A/113C:110 to 240VAC
50/60Hz
with EDC113B:110 to 125VAC
50/60Hz
Charging temperature range:0 to 40°C (32 to 104°F)
Storage temperature range: -20 to 65°C (-4 to 149°F)

*4 Charging can take longer than the times stated above when
temperatures are either especially high or low.

General
Display: 128 x 32 dot matrix LCD with illuminator
Keypad: 8 keys (7 keys on front panel;1 key on side
Specifications

panel)
Auto power-off: On (instrument powers off if not used for
30 min.) / Off (selectable)
Data output: RS-232C compatible
Circular level sensitivity: 10′/2mm
Operating temperature range:-20 to 50°C (-4 to 122°F)
Storage temperature range:-40 to 70°C (-40 to 158°F)
Water resistance: IPX4
Dimensions: 158 (W) x 257 (D) x 182 (H) mm
(6.2(W) x 10.1 (D) x 7.2 (H) inch)
Weight (with battery): about 2.4kg (5.3lb)

78
SEC22.fm 79 ページ ２０１４年７月２９日 火曜日 午後１時５分

22. Regulations

For users in the US

WARNING: Changes or modifications to this unit not

expressly approved by the party responsible for compliance
could void the user's authority to operate the equipment.

NOTE: This equipment has been tested and found to

comply with the limits for a Class A digital device pursuant to
Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference
when the equipment is operated in a commercial
environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used
in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of
this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to
correct the interference at his own expense.

For users in California

WARNING: Handling the cord on this product or cords
associated with accessories sold with this product will
expose you to lead, a chemical known to the State of
California to cause birth defects or other reproductive harm.
Wash hands after handling.
Regulations

79
 SEC22.fm 80 ページ ２０１４年７月２９日 火曜日 午後１時５分

For users in California and New York City

For users in Canada

This Class A digital apparatus meets all requirements of

Regulations

Canadian Interference-Causing Equipment Regulations.

Cet appareil numérique de la Class A respecte toutes les
exi-gences du Réglement sur le matériel brouilleur du
Canada.

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SEC22.fm 81 ページ ２０１４年７月２９日 火曜日 午後１時５分

For users in the European Economic Area (EEA)

EMC-Class B

DL-502/503
Hereby, TOPCON CORP., declares that the above-
mentioned equipment is in compliance with the essential
requirements and other relevant provisions of Directive
1999/5/EC.

Please inquire below if you wish to receive a copy of

Topcon's Declaration of Conformity.

Topcon Europe Positioning B.V.

Essebaan 11, 2908 LJ Capelle a/d IJssel, The Netherlands
Tel:+31-10-4585077 Fax:+31-10-2844949
http://www.topcon-positioning.eu/

Regulations

81
 SEC22.fm 82 ページ ２０１５年７月８日 水曜日 午後３時２５分

WEEE Directive
This symbol is applicable to EU members states only.

Following information is only for EU-member states:

The use of the symbol indicates that this product may not be treated as
household waste. By ensuring this product is disposed of correctly, you
will help prevent potential negative consequences for the environment
and human health, which could otherwise be caused by inappropriate
waste handling of this product. For more detailed information about the
take-back and recycling of this product, please contact your supplier
where you purchased the product or consult.

EU Battery Directive
This symbol is applicable to EU members states only.
Battery users must not dispose of batteries as unsorted general waste,
but treat properly.
If a chemical symbol is printed beneath the symbol shown above,
this chemical symbol means that the battery or accumulator
contains a heavy metal at a certain concentration. This will be
indicated as follows:
Hg: mercury(0.0005%), Cd: cadmium(0.002%), Pb: lead(0.004%)

These ingredients may be seriously hazardous to human and

the global environment.
Regulations

82
Cover2-3.fm 1 ページ ２０１０年８月１７日 火曜日 午前９時４９分

This is the mark of the Japan Surveying

Instruments Manufacturers Association.

©2010 TOPCON CORPORATION

ALL RIGHTS RESERVED
Cover1-4.fm 1 ページ ２０１５年７月８日 水曜日 午後３時３５分

INSTRUCTION MANUAL
DIGITAL LEVEL
DL-500 SERIES
DL-502
DL-503

http://www.topcon.co.jp
Please see the attached address list or the following website for contact addresses.
GLOBAL GATEWAY http://global.topcon.com/
21121 99027