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H2PToday1402 - Design - ON Semiconductor

This document discusses the basics of the active-clamp forward converter topology. It describes the operation and key waveforms during the on and off states of the main switch. It also introduces the concept of deriving the small-signal model and transfer function of the converter, which is necessary before loop stabilization.
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0% found this document useful (0 votes)
14 views17 pages

H2PToday1402 - Design - ON Semiconductor

This document discusses the basics of the active-clamp forward converter topology. It describes the operation and key waveforms during the on and off states of the main switch. It also introduces the concept of deriving the small-signal model and transfer function of the converter, which is necessary before loop stabilization.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 17

Exclusive Technology Feature

ISSUE: February 2014

The Small-Signal Model Of An Active-Clamp Forward Converter (Part 1): Basics Of


The Forward Converter And Its Transfer Function
by Christophe Basso, ON Semiconductor, Toulouse, France

The forward converter is a popular topology found in ac-dc and dc-dc power supplies where low voltage and
high output current are required. Typical examples are converters found in so-called ATX silver boxes where 5-V
and 3.3-V outputs can deliver tens of amps.

In these applications, an active pre-converter shapes the input power factor but also regulates a high-voltage
dc rail. The latter action is particularly necessary because the forward converter does not cope very well with
wide input ranges given its limited duty-ratio dynamics—below 50% most of the time. If you want to shrink
magnetics, for more compact converters, increasing the switching frequency in the forward converter is not an
option given the losses incurred during the hard switching of the primary-side power switch.

Introduced more than 20 years ago, the active-clamp architecture elegantly solves these issues by sizing the
magnetizing current to force a discharging of the drain-source parasitic capacitance prior to turn-on of the
power switch. Among other benefits, such as a widened range of duty ratio and self-driven synchronous
rectification, the active-clamp architecture makes possible zero-voltage switching (ZVS), which in turn enables
an increase in switching frequency and the associated shrinking of magnetic components.

As with any dc-dc converter, you need to obtain the power stage’s small-signal response before attempting to
stabilize the loop. The purpose of this articles series is to show how to build a small-signal model of the active-
clamp forward converter operating in voltage mode and derive its ac transfer function. We will open this series
with the study of the classical single-switch forward converter and see how we can obtain its transfer function.

The Forward Converter


A simplified schematic for a forward converter appears in Fig. 1. It is a classical buck converter associated with
an isolation transformer, hence its classification as buck-derived converter.

D1 L
1: N A

Nr Np N s D2 C R Vout

Vin

D3 Q1

Fig. 1. A forward converter requires a means of demagnetizing its transformer, a function usually
performed by a tertiary winding, labelled here as Nr.

In a buck converter, a power switch chops the input voltage Vin to one of the inductor terminals while the other
terminal connects to the dc output voltage Vout. In the forward architecture, Vout is still connected to one of the
inductor terminals but the other one receives the pulsating input voltage scaled by the transformer turns ratio
via a series diode, D1. This is point A in Fig. 1. Simply put, the square-wave signal available at that point is
further filtered out by the LC network to deliver a clean dc signal Vout equal to the point A average voltage.
© 2014 How2Power. All rights reserved. Page 1 of 17
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In this converter, the input voltage is interrupted by power transistor Q1, which is turned on and off at a pace
imposed by the pulse width modulation (PWM) controller. When the controller instructs this device to turn on, a
current iD flows in the MOSFET drain as shown in Fig. 2. This current is made up of the reflected inductor
current iL(t) plus the magnetizing current imag(t). It circulates during the on-time ton:

iD  t   imag  t   NiL t  . (1)

Vin  vDS ,on  t  N  V f D


1

iD  t 
D1 L
1: N
iL  t  A
Vin Nr Lp Np Ns C R Vout
Vin

imag  t  NiL  t 
iL  t 
Vin

iD  t 
vDS ,on  t 
Q1
Nr  N p

Fig.2. During the on-time, Q1 conducts while D1 is forward biased (D2 and D3 are blocked).

As MOSFET Q1 offers a resistive path between its drain-source terminals, it creates a voltage drop as shown in
Fig. 2. This drop equals:

vDS ,on  t   rDS  on iD  t  . (2)

This drop subtracts from the input voltage applied to the transformer primary vp:

v p  t   Vin  vDS ,on  t  . (3)

While a voltage is applied across the primary side of the transformer, the magnetizing current imag grows with a
slope depending on the primary inductance Lmag. Neglecting the MOSFET drop, we have:

Vin
Smag  . (4)
Lmag

The transformer scales down the primary voltage by its turns ratio N  N s N p . On the cathode of series diode
D1, you have

vA  t   v p  t  N  v f D  t   Vin  rDS  on iD t  N  V f D (5)


1   1

in which V f D is the diode forward voltage drop that we consider constant at the given output current. Please
1

note that during the on-time, given the reset winding polarity Nr, diode D3 is blocked.

© 2014 How2Power. All rights reserved. Page 2 of 17


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On the secondary side, the current in the output inductor L grows with a slope given by the voltage applied
across its terminals. This voltage is VA  Vout , imposing an on-slope obeying:

S L,on 
VA  Vout

 
Vin  r
DS  on  iD  t   N  V f D1  Vout



NVin  Vout  V f D
1
  . (6)
L L L
This inductive current also circulates in the network made of the output capacitor and the load. The inductor
average current is actually the output dc current absorbed by the load while ac ripple flows in the capacitor.

When the PWM circuit gives the corresponding signal, Q1 blocks and opens the primary mesh as shown in Fig. 3.
At the switch opening, the primary current no longer flows through Q1 and finds a path through the parasitic
drain-source capacitor Clump: the voltage on the drain rises up with a slope given by:

I peak
SD   V S (7)
Clump

where Ipeak is the current at the switch turn-off event and SD is expressed in V/s. The equivalent current
generator charging Clump is made of the magnetizing current imag plus the reflected output inductance current
NiL.

Vin  vDS ,on  t  N  V f D1

iD  t 
D1 L
1: N
iL  t  A
Vin Nr Lp Np Ns C R Vout
Vin

imag  t  NiL  t 
iL  t 
Vin

iClump  t 
vDS  t 

Nr  N p

Fig. 3. Immediately at the switch opening, the drain current finds its way through the parasitic
drain-source capacitance: vDS(t) quickly increases at a pace determined by equation 7.

When the drain voltage reaches Vin, the voltage across the primary inductance goes to zero (Fig. 4.) Diode D1
starts to block since its anode voltage is zero and the current reflection on the primary side NiL stops. The
current circulating in D1 commences its transfer to freewheeling diode D2. Both components conduct together
for a short time: this is the so-called overlap period. It will re-appear when the primary-side power MOSFET
switches back on again, forcing D2 to fully block and D1 to conduct. During this short period of time as both
secondary-side diodes conduct, the primary-side magnetizing current pauses since the primary voltage is 0 V.

© 2014 How2Power. All rights reserved. Page 3 of 17


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iD  t  1: N L

0V Nr Lp Np Ns D2 C R Vout
0V

imag  t  NiL  t   0
iL  t 
Vin

imag  t 

VDS  Vin

Nr  N p

Fig. 4. When the drain voltage reaches Vin, the secondary diode D1 blocks and freewheeling diode
D2 starts to conduct. vDS(t) keeps increasing, reversing the voltage across the primary side.

The Clump voltage continues to increase due to the magnetizing current alone: the voltage across the
transformer primary reverses and a negative voltage builds across Nr. As Nr and Np are coupled—usually by a
1:1 turns ratio in a “flyback” way—when this negative voltage reaches the input voltage Vin, diode D3 conducts.
A low-impedance voltage clamps the drain-voltage excursion. This excursion is actually equal to the input
voltage source in series with the tertiary winding also imposing Vin since D3 conducts. The drain is thus clamped
to twice Vin as depicted in Fig. 5.

imag  t  1: N V f D
2
L

Nr Lp Np Ns iL  t  D2 C R Vout
Vin Vin

imag  t  iL  t 
Vin imag  t 

VDS  2Vin

Nr  N p

Fig. 5. D3 now conducts and imposes –Vin across the primary inductance, forcing the
magnetizing current to decrease. D2 is fully conducting.

© 2014 How2Power. All rights reserved. Page 4 of 17


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As D2 now conducts, point A drops to a negative voltage caused by the forward drop of the free-wheeling diode:

VA  V f D . (8)
2

The inductor current is falling with a slope imposed by the output voltage Vout:

S L,off 

 V f D  Vout
2
 . (9)
L
Because the drain rises to twice Vin, the voltage applied across the primary side of the transformer is –Vin,
forcing the magnetizing current to decrease with a new slope equal to:

Vin
Smag  t    . (10)
Lmag

As indicated in Fig. 5, the energy stored in the magnetizing inductance returns to the source, improving the
converter efficiency. When the magnetizing current eventually reaches 0 A, after a so-called demagnetization
period tdem, diode D3 blocks and the circuit in Fig. 5 updates to Fig. 6.

imag  t  1: N L

Nr Lp Np Ns iL  t  D2 C R Vout
Vin

iL  t 
Vin imag  t 

VDS  Vin

Nr  N p imag  t 

Fig. 6. The transformer is now reset and all primary-side semiconductors are blocked.

D3 being blocked, we are left with a capacitor charged to 2Vin while the magnetizing inductor is no longer
energized. This resonating network natural response (no excitation, only initial conditions are considered) is a
sinusoidal waveform of the following frequency:

1
fosc  . (11)
2 Lmag Clump

The resonating current circulates backwards through the source and discharges the lump capacitor: vDS(t) goes
down towards Vin. At this point, the drain would like to dip further down, but as you start to build a positive
voltage across the transformer primary side, D1 activates. However, as D2 is still conducting, the primary sees a
short circuit, so the drain cannot drop further down and is stuck at Vin.

© 2014 How2Power. All rights reserved. Page 5 of 17


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After a dead-time period, when the controller turns the power switch back on again, the drain-source parasitic
capacitor discharges through the power switch, which transforms the stored energy into heat. Efficiency suffers,
especially at a high operating frequency. D1 enters conduction and blocks D2, which is now the source of a
reverse-recovery loss. Again, both diodes are simultaneously conducting for a short period, the time current
through D2 transfers to D1. This is the second overlap.

In Fig. 7, we have captured the schematic of a simplified forward converter operating open loop. Sub-circuit X2
represents the power transformer affected by its magnetizing inductance Lmag and a turns ratio N of 0.1. The
tertiary winding is represented by sub-circuit X3 and features a turns ratio of 1. The operating frequency driving
power MOSFET X4 is 50 kHz.

X2
X3
XFMR Lout
XFMR D1
RATIO = 0.1 50u
RATIO = -1
7 8 Vout

Lmag
L3 20m
20u
1
4 9 6 3 2
V1 C1 R1
140 22uF 0.5
D2
D3
1N4936
V2
X4
11 IRFF332

Fig. 7. A simplified forward converter simulation model is enough to reveal key waveforms.

A simulation of the circuit shown in Fig. 7 produces the key operating waveforms shown in Fig. 8. The second
waveform represents the voltage on the MOSFET drain whose gate is driven by the upper square-wave signal.
The voltage is low during turn-on and energy taken from the source is transmitted to the output. When the
MOSFET turns off, it drain-source voltage peaks to twice the input voltage and stays there while the core is
energized: the magnetizing current flows back to the source until the transformer core is said to be reset.

This is what you see with the current in D3 being discontinuous. As expected, the voltage in point A pulses
between NVin and V f 2 . The output inductor current goes up and down with slopes respectively defined by
equations 6 and 9. The output voltage establishes to around 5 V with a low ripple. The output capacitor sees a
non-pulsating low-rms current, typical of a buck-derived topology. Let’s now have a quick look at the
transformer as we need to demagnetize it cycle by cycle.

© 2014 How2Power. All rights reserved. Page 6 of 17


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6.50
4.50
V 2.50
500m
vDRV  t 
-1.50
ton
350
2Vin
vDS  t 
250
V 150 Vin
50.0
-50.0

1.25
950m iD  t 
 A  650m
350m NiL  t 
50.0m

70.0m Core
50.0m

imag  t 
reset
 A  30.0m
10.0m
-10.0m

60.0m
40.0m
A 20.0m
iD3  t 
0
-20.0m tdem
14.0 NVin  V f1
vA  t 
10.0
V 6.00
2.00
-2.00 V f 2
14.0
10.0
A 6.00
2.00 iD1  t 
-2.00

14.0

iD2  t 
10.0
A 6.00
2.00
-2.00

11.0
10.6
5.14
5.10
iL  t 
vout  t 
10.2 5.06
9.80 5.02
9.40 4.98
A V 10.005m 10.015m 10.025m 10.035m 10.045m

Fig. 8. Classical operating waveforms of a forward converter.

Magnetizing Current
The primary current is made of two components: the magnetizing current imag and the reflected output inductor
current iL. The magnetizing current is inherent to any transformer construction. As soon as you wind turns in
the air or around a magnetic material, you create an inductance. In a transformer, this inductance is modeled
on the primary side and is designated as the magnetizing inductance Lmag, as shown in the simplified
representation of Fig. 9.

When magnetizing current circulates—the core is said to be energized—it aligns the material magnetic domains
and allows coupling between primary and secondary sides. In the absence of the magnetizing current—the core
is said to reset—voltage and current circulation in the secondary simply disappears.

The important point to capture here is that core saturation only depends on magnetizing current: you can pass
tens of amps in a transformer with a magnetizing current not exceeding 500 mA peak for instance. If for any
reason magnetizing current runaway occurs, you can saturate the transformer with all its associated problems.
It is also interesting to note that iron losses are solely attributed to the magnetizing current, not the output
current.

© 2014 How2Power. All rights reserved. Page 7 of 17


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I mag  NI s NI s Ideal Is
transformer

I mag

Vp Np Ns Vs  NV p
Lmag

1: N
N
N s
Np
Fig. 9. Any transformer hosts a magnetizing inductance noted Lmag in this picture.

When a voltage Vp is applied across the transformer primary in Fig. 9, it appears across the secondary side
translated by the transformer turns ratio N:

Vs  NV p . (12)

If the secondary side is loaded, a current simultaneously circulates on the secondary and primary sides. On the
primary side, you observe:

i p  t   Nis  t  . (13)

In the forward converter, when the switch turns on during ton, the input voltage Vin is applied across the
transformer primary (neglecting RDS(on) losses). The current ramps up in the magnetizing inductance Lmag with a
slope defined by equation 4. As a result, we can write the following equation:

diL mag  t  Vin


 . (14)
dt Lmag

If we integrate both sides we have:

ton
diLmag  t  ton
Vin

0
dt
dt  L
0 mag
dt . (15)

Rearranging, we obtain:

 Wb Lmag I L mag


 Vinton  V-s . (16)

This equation shows that volt-seconds (V-s) applied across the magnetizing inductor have the dimension of a
flux (Weber or Wb). The longer the switch is turned on, the higher the flux density (flux by core unit area, B, in
1
Telsa) that is built up in the core. The energy stored in the magnetizing inductance Lmag I Lmag , peak 2 does not
2
contribute to the energy transfer between the source and the output. However, if this stored energy is not
© 2014 How2Power. All rights reserved. Page 8 of 17
Exclusive Technology Feature

released somewhere during the off-time, the flux density B will accumulate and eventually, the transformer core
will saturate. This is what is drawn in Fig. 10 where the on-time induces a flux density excursion of Bon .

In general, if the off-time volt-seconds equals the on-time volt-seconds, the flux density will return to its
starting point. But in this example, the off-time volt-seconds are too weak and an incomplete core reset occurs.
So, when a new switching cycle begins, the core flux density starts from a pedestal and its final peak increases.
The flux density “walks away” for several switching cycles until the material saturates. At this point, the
material permeability µr drops to 1 and the magnetizing inductance value collapses. If no precautions are taken
to limit the current at turn-on, the primary switch will immediately be destroyed.

II B T I
Bsat

saturation

Boff

Bon
H  A m
Hc Hc

III  Bsat
IV

Fig. 10. If a core reset is not implemented, the flux density grows until saturation occurs.

The third reset winding serves this demagnetization purpose. It ensures a complete core reset from cycle to
cycle by applying the same voltage Vin during the on and demagnetization times. For this reason, the on-time
volt-seconds must not exceed the demagnetization time volt-seconds:

Vinton  Vintdem . (17)

Since the total switching period Tsw is ton  toff , a forward converter featuring a third demagnetization winding
having a 1:1 turns ratio with the primary cannot operate with a duty ratio larger than 50%. Accounting for
some design margin, a dead-time period denoted DT, usually the maximum duty ratio is safely clamped to
45%.

You can operate the converter at a higher duty ratio if you change the third winding ratio by allowing a reset
voltage greater than Vin. But you pay for it with a higher drain-source voltage excursion at turn off. Fig. 11
shows the simulated voltage across the transformer primary and the associated magnetizing current that is
operated in the discontinuous conduction mode (DCM). The driving voltage vDRV(t) is represented and shows
that the off-time is comprised of the demagnetization portion plus the dead time.

© 2014 How2Power. All rights reserved. Page 9 of 17


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(V)
200 vDRV  t 
Vin
100 ton toff
0
tdem
-100 Vin

-200
vLmag  t  DT
(A)
60.0m
core
reset
30.0m

0 Vin Vin

Lmag Lmag
-30.0m

-60.0m imag  t 
10.005m 10.015m 10.025m 10.035m 10.045m
Fig. 11. The simulated primary voltage and the associated magnetizing current. As a resonance
takes place between the primary inductance and the drain lumped capacitance, the current can
swing negative.

We have seen in equation 11 that the magnetizing current resonates at core reset. This is the reason why it
swings below zero during the dead time. However, given the conducting diode D2 on the secondary side, the
drain cannot drop lower than the input voltage. The primary voltage is zero, forcing a pause in the magnetizing
current before the next turn-on cycle occurs.

Small-Signal Analysis
There are several ways to obtain the small-signal response of a power converter: state-space averaging (SSA),
linearized large-signal equations, the PWM switch model and simulation to cite the most-known methods. SSA is
a powerful means but you have to consider the totality of the converter circuitry while you identify state
variables. For instance, should you derive the transfer function of a buck converter and afterwards consider
adding an input filter or extra losses, you will have to re-start your analysis from scratch. This is one of the SSA
drawbacks besides matrix manipulations.

Linearizing large-signal equations implies that you identify voltages and currents circulating in the converter at
steady-state and average them over a switching cycle. Then you perturb these equations (or apply partial
differentiation) to extract small-signal ac responses. Even if this method does not require matrix manipulations,
it is still describing the converter at a given state. Adding extra elements or slightly changing the configuration
will require that you extract new equations again.

The PWM switch model is an elegant approach mimicking what has been done with Ebers-Moll models for
bipolar transistors. Considering the power switch and the freewheeling diode guilty of non-linearity in the circuit
(other elements such as L, C and R are linear devices), only these devices are considered in the small-signal
approach and subject to a linearization process. This is the principle of the PWM switch model introduced in the
1990s by Vatché Vorpérian. Therefore, should you later add a resistance somewhere in the circuit or an input
filter, the small-signal model of the switch-diode couple remains the same and no extra linearization is required.

Simulation is another way to obtain the small-signal response of your converter. It is fast and quite easy to
implement given the abundant literature on the subject. If parasitic components are well modeled (and this is
the most difficult part), the overall ac answer can be close to what a bench experiment will confirm. However,
despite an accurate response, you still do not know how poles and zeros affecting the power stage will vary with
respect to stray and parasitic elements. This knowledge is fundamental to ensure design robustness when
© 2014 How2Power. All rights reserved. Page 10 of 17
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production spreads kick in: parasitic elements change with temperature but are also subject to lot-to-lot
variations, new component selection (your buyer identifies a new lower-cost source for the output capacitor for
instance) and so on.

If you do not know what part of the ac response these hidden elements affect, there is no way you can shield
your design against their unavoidable variations. Only a complete transfer function analytically derived can tell
you where they are and how you can counteract them. Simulation comes as an intermediate step in small-
signal analysis, as a quick means to test your design ruggedness against parasitic element changes for
instance. The final step in your analysis is always given by a prototype response measurement on the bench.

Large And Small-Signal Equations


Now let us see what our forward converter looks like in terms of elements pertaining to small-signal analysis.
Fig. 12 shows the time-domain representation of our circuit. The left side depicts the pulse-width modulator
that links the duty ratio value, D  ton Tsw , to the error voltage verr coming from the compensator. The source
vA(t) expresses the voltage at node A as described by equations 5 and 8 respectively during the on and off
times. Finally, the right side is the LC filter typical of the buck-derived topology. What we want is the ac transfer
function linking Vout to the control variable, Verr.

DS  on  iD  t   N  V f D1
Vin  r 

ton V f D
2

Tsw
L rL vout  t 
Vp A

rC
d t 
vA  t 
R
verr  t 
C

Fig. 12. A simplified representation of the forward converter shows a controlled source followed
by an LC filter. On the left side, the pulse width modulator is represented.

In equation 5, the magnetizing current combines with the power switch RDS(on) and creates a voltage drop that
subtracts from the input voltage during the on-time. This drop is then transmitted to the output, scaled down
by the transformer turns ratio N. This is what Fig. 12 shows.

During the design of a forward converter transformer, the magnetizing current is minimized because it has no
role other than energizing the transformer. It does not play a role in the power transfer and designers purposely
keep it to a minimum, ensuring the absence of saturation in the worst case. However, that situation is no longer
the case with the active clamp converters as we will see in a future part of this articles series.

In the active clamp version of the forward converter, designers need the magnetizing current and purposely
grow it. In our present case, given its low value, it has no small-signal role and can be neglected in equation 5.
The forward voltage drops of diodes D1 and D2 play a role in the dc operating point and their dynamic
resistances rd affect the impedance driving point A, respectively during DTsw and (1-D)Tsw. If considered equal,
they can easily be lumped in the ohmic element affecting the inductor, rL. Finally, for the sake of simplicity, the
voltage at point A can be further reduced to what is shown in Fig. 13.

© 2014 How2Power. All rights reserved. Page 11 of 17


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NVin

vA  t  Tsw

0
ton
DTsw Tsw
Fig. 13. The voltage at point A toggles between NVin and 0 V if we neglect the diode forward
drops.

This waveform is discontinuous in time at the transition between the on and off times. To work with linear
networks and apply Laplace transforms, we need linear and continuous-time functions. As explained in
reference 1, we can transform this switching waveform into a continuous-time function by the process of
averaging. What matters is to find the relationship that links the signal averaged value to its control variable,
the duty ratio D.

The average value of a periodic signal is found by integrating the representative function f(t) along the
considered period:

Tsw

 f t   dt .
1
f t  Tsw
 (18)
Tsw
0

In our case, the average voltage at point A is simply:

DTsw
NVin DTsw

1
vA  t  Tsw
 NVin  dt  t 0  DNVin . (19)
Tsw Tsw
0

This is a so-called time-continuous large-signal (read non-linear) equation. It is nonlinear because D and Vin are
separate variables that can independently vary. As explained previously, to extract the small-signal transfer
function of our converter, we need linear equations. In other words, a linearization process must be applied to
equation 19 to make it a linear expression. In this expression, we have two variables, D and Vin. To check the
response of this equation to perturbations, we associate each variable with a small ac ripple modulation noted
with a caret (^). This ac ripple is considered small enough to keep the whole converter in a linear mode[1] while
sweeping frequencies:

VA  VA  vˆA

Vin  Vin  vˆin

D  D  dˆ .
Now, if we rewrite equation 19 with these new elements:

 
VA  vˆA  N D  dˆ Vin  vˆin  . (20)

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Developing and rearranging equation 20 gives us:

VA  vˆA  Ndˆvˆin  DNVin  NDvˆin  NVin dˆ . (21)

In the above expression, we have dc terms (no caret symbols), ac terms (terms associated with one caret) and
ˆ ˆ ) are
ac cross-products. Because we want linear, small-signal terms only, all ac cross-products ( Ndv in
suppressed. We end up having an expression combining dc and ac terms. If we sort them out, we have:

VA  DNVin (22)

 ˆ
vˆA  N Dvˆin  dVin . (23)

With these equations on hand, we can now update the right half of the Fig. 12 schematic as shown in Fig. 14. It
is a continuous-time linear circuit.

L rL vˆout
A

d̂  D  ˆ
N Dvˆin  dVin  rC
R
Excitation
signal
DNVin C

Fig. 14. The time-domain source vA(t) has been replaced by continuous-time voltage sources.
One of these sources fixes the dc point while the second brings the ac signal in.

Pulse Width Modulator Transfer Function


The PWM block converts the error voltage verr(t) into a duty ratio D. At its negative input, a comparator receives
a sawtooth signal ramping from 0 V to a peak value, Vp. Its positive input receives the error voltage verr. When
the sawtooth signal is below the error voltage, the comparator output is high and biases the power transistor to
its on-state (Q1 in Fig. 1). The sawtooth keeps ramping up and when both pins levels coincide, the comparator
toggles low and ends the switching cycle. This is what is called trailing-edge modulation.

Cycle by cycle, the duty ratio varies through a succession of discrete values. This is what we represented in Fig.
15 in which you can see the duty ratio at different moments. This is the illustration of what is designed as a
naturally sampled pulse width modulator. At the toggling point t1, we can write:

Vp
verr  t1   t1 . (24)
Tsw

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vCMP  t 
ton
5V
PWM
comparator
output
0 t

Voltage
Vp
ramp
Error verr  t 
voltage t

D  t1  D  t5 
D  t2  D  t3 
D  t4 
t
t1 t2 t3 t4 t5

Tsw
Fig. 15. The duty ratio is a discrete value that changes cycle by cycle.

Duration t1 is nothing else than the transistor on-time. Divided by Tsw, it becomes the duty ratio at the instant
t1:

ton  t1 
verr  t1   V p  V p D  t1  . (25)
Tsw

Now, if we consider the modulation frequency of the perturbation fmod that we superimpose on verr during ac
analysis to be much smaller than the switching frequency Fsw, otherwise stated f mod  Fsw , then all discrete
duty ratio points can be considered very close to each other, making the discrete-time function described by
equation 25 a continuous and ripple-free function defined as:

Verr
D Verr   . (26)
Vp

This is the averaged expression of the duty ratio generated by the naturally sampled PWM block. The small-
signal gain can be extracted by perturbing D and the error voltage:

Verr  Verr  vˆerr

D  D  dˆ .
Once substituted in equation 26 and rearranged, we have:

Verr  vˆerr
D  dˆ  . (27)
Vp

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From equation 27 we extract the ac relationship linking the duty ratio to the error voltage. This is our PWM
small-signal gain GPWM:

dˆ 1
GPWM   . (28)
vˆerr V p

This is it, we now have the complete transmission chain from the error voltage to the forward output voltage.
The final ac-only model appears in Fig. 16.

L rL vˆout
A
1
GPWM 
Vp
rC
vˆerr GAIN d̂  ˆ
N Dvˆin  dVin  R
C

Fig. 16. The complete forward converter small-signal model from the error voltage to the output
voltage.

Final Transfer Function


With the help of Fig. 16, the transfer function of the forward converter operating in voltage mode can be
obtained quite quickly. The output voltage is that of node A going through a second-order LC filter. Using
Laplace notations, the voltage at node A is simply:

VA  s   N VinVerr  s  GPWM  Vin  s  D  . (29)

Since we want to study Vout  s  D  s  at a constant input voltage, Vin  s   0 and equation 29 simplifies to:

VA  s   NVinVerr  s  GPWM . (30)

The LC transfer function can be derived using fast analytical techniques[2] and put under the well-known
second-order polynomial form as:

Vout  s  1  s z1
 H0
A s s  s 
2 (31)
1  
0Q  0 

in which we have:

Rload
H0  (32)
Rload  rL

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1
z  (33)
1
rC C

1 rL  Rload
0  (34)
LC rC  Rload

LC0  rC  Rload 
Q . (35)
L  C  rL rC  Rload  rL  rC 

The final transfer function is thus obtained by combining equations 29 and 31:

Vout  s  1  s z1
 GPWM NVin H 0
Verr  s  s  s 
2 . (36)
1  
0Q  0 

In this expression, GPWM can be replaced by equation 28.

We can now plot these Laplace transfer functions using Mathcad for which we have used the following
component and operating values:

L = 0.5 µH, rL = 5 m, C = 1.2 mF, rC = 1.5 m, Vp = 2 V, Rramp = 75 k, Cramp = 390 pF, Fsw = 500 kHz, N =
1/6, Vin = 36 to 72 V, Vout = 3.3 V and Rload = 0.11 . Results appear in Fig. 17.

dB ° dB °
20 Vin  72 V Hf  20
100 Hf  100
10 10 Vin  72 V Vin  36 V
Vin  36 V

0 0 0 0
arg H  f  arg H  f 

 10  10
 100  100
 20  20

10 100 1 kHz 10 kHz 100 kHz 10 100 1 kHz 10 kHz 100 kHz
Fig 17. The graph on the left shows the dependency of the transfer function on the input voltage.
However, in the graph on the right, thanks to feed forward, the transfer function is immune to
changes in input voltage.

In Fig. 17, the graph on the left plots the transfer function at two different input voltages, both under full load.
You can see how the gain changes depending on the input line voltage. A 36-V to 72-V change (a ratio of 2) is
simply a 6-dB translation. This change will impact the crossover frequency, perhaps at a point where the phase
margin is degraded. Therefore, you must be careful when designing your compensator to account for this
crossover change.

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A better way is to implement feedforward and cancel the input voltage contribution. Feedforward is a means to
implement a corrective action on D as Vin changes before the disturbance propagates and affects the output.
More details on feedforward are given in reference 3. As the right side of Fig. 17 confirms, despite input voltage
changes, the transfer function does not undergo any shift.

Conclusion
The small-signal study of the voltage-mode forward converter equipped with a demagnetization winding reveals
a second-order system in which dc gain varies depending on the input voltage. Such a contribution can be
canceled by using feed forward. In part 2 of this article series, we will investigate the active-clamp forward
converter structure and learn how it operates before we tackle its small-signal response later on.

References

1. C. Basso, “Small-Signal Modeling and Analytical Analysis of Power Converters,” APEC 2013 Professional
Seminar, available in PDF from http://cbasso.pagesperso-orange.fr/Spice.htm.

2. V. Vorpérian, “Fast Analytical techniques for Electrical and Electronic Circuits,” Cambridge 2002, 0-521-
62442-8.

3. C. Basso, “Switch Mode Power Supplies: SPICE Simulations and Practical Designs,” second edition,
McGraw-Hill 2014.

About The Author


Christophe Basso is an application engineering director at ON Semiconductor in Toulouse,
France. He has originated numerous integrated circuits among which the NCP120X series
has set new standards for low standby power converters. SPICE simulation is also one of his
favorite subjects and he has authored two books on the subject. Christophe’s latest work is
“Designing Control Loops for Linear and Switching Power Supplies: A Tutorial Guide.”

Christophe received a BSEE-equivalent from the Montpellier University, France and an MSEE
from the Institut National Polytechnique de Toulouse, France. He holds 30 patents on power
conversion and often publishes papers in conferences and trade magazines.

For further reading on the design of forward converters, see the How2Power Design Guide, select the Advanced
Search option, go to Search by Design Guide Category and select “Forward” in the Topology category.

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