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Final Inspection Report: Bonnet Forgings

This document provides test results for a forged bonnet including dimensions and tolerances checked, material composition analysis, impact and tensile test results, heat treatment details, and final inspection report with dimensions checked against drawings.

Uploaded by

WHF MQC
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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0% found this document useful (0 votes)
36 views22 pages

Final Inspection Report: Bonnet Forgings

This document provides test results for a forged bonnet including dimensions and tolerances checked, material composition analysis, impact and tensile test results, heat treatment details, and final inspection report with dimensions checked against drawings.

Uploaded by

WHF MQC
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 22

TC No.

: 7334
Date : 30.11.2023
Page No. : 1
J-2, J-3, 'S'-Block, M.I.D.C. Bhosari, Pune - 411 026
TEST CERTIFICATE
AS PER BS EN 10204 TYPE 3.1
Customer : M/s. Fisher Controls International LLC Sherman
Order No. : 4780736807:0 Line Item 01 PO Date : 25.08.2023 Challan No. : WHF/EXP/23-24/596 Date : 30.11.2023

Qty (Nos)
Die No. Description Condition Material Grade Cutomer Spec. Heat No Heat Code Size in mm
Sr. No.

239 BONNET ~ 1,2 1/8YB,PBS13A0370 NO FORGED ASME SA 105 FMS 20B102 E5015 LZB AS PER DRG. 50
PAINT NORMALISED REV L 2R2812 Rev # M 6044-6093
2R2812X1153 Rev # M MACHINED
Chemical Composition (%)

Elements C Mn P S Si Cr Ni Mo Cu V Cr + Mo CE Cu+Ni+Cr+Mo+V
LADDLE
0.21 0.83 0.025 0.005 0.23 0.25 0.076 0.028 0.041 0.009 0.278 0.414 0.404
ANALYSIS
PRODUCT
0.20 0.82 0.025 0.003 0.23 0.25 0.072 0.025 0.041 0.009 0.275 0.401 0.397
ANALYSIS
MINIMUM -- 0.60 -- -- 0.10 -- -- -- -- -- -- -- --
MAXIMUM 0.35 1.35 0.035 0.040 0.35 0.30 0.40 0.12 0.40 0.08 0.32 0.43 1.00

IMPACT TEST ( J ) TENSILE TEST


Heat Forgings
Treatment Hardness Test I II III Avg. Uts Y.S Elg.% R.A.%
H.T. Lot No.: EXP-443 HBW Method (J) Mpa Mpa % %
Observed
NORMALISED 146- 505.41 338.58 32.40 69.38
174
Specified Specified
187 485.00 250.00 22.00 30.00
MAX MIN MIN MIN MIN
Remark : MATERIAL FOUND FREE FROM ANY SURFACE DEFECTS.
FORGING RATIO > 4
THE MATERIAL CONFIRMS TO ASME SA 105, FMS 20B123 REV E, FMS 20B102 REV L, FGS2A8 Rev # P:
THE ABOVE MATERIAL COMPLIANCE TO THE NACE MR0175/ ISO15156 AND MR0103
H. T. CYCLE : NORMALISING TEMP. 9000C, SOAKED FOR 2.30 HRS. FAN COOL FOR 10 MIN.
HYDRO TEST : FGS4L1.9.13 Rev # BA: HYDRO 2250 PSI/1 MIN
FORGING PROCESS : PRODUCTION DONE BY CLOSED DIE FORGING Mr.Sushant Gundgal
LAB REPORT NO. : WHF23-0937 Asst. General Manager
NO WELDING HAS BEEN PERFORMED. for Western Heat & Forge Pvt Ltd
Doc. No. 40-DF-MQC-09 Rev.01, Rev. Dt. 10.08.2019
FINAL INSPECTION REPORT
DATE DIE NO. QTY. HEAT NO. PAGE
WESTERN HEAT AND FORGE PVT LTD 25-Nov-23 D 239 50 Nos E5015 1 of 15

PART NAME - BONNET SIZE 1, PBS 13A0370,2 1/8 YOKE BOSS Customer Name P.O./ LINE ITEM NO MATERIAL SR NO MFG SYBOL INV.NO.

DRAWING NO - 2R2812 REV-M PART NO - 2R2812X1153 REV#M Emerson Sherman 4780736807/1 SA105 6044-6093 WHF EXP/23-24/596

MANUFACTURING ID NO /FINAL INSPECTION ID NO


SR.N
PARAMETER (Metric) MEASURING AID Instrument I.D no
O.
6044 6045 6046 6047 6048 6049 6050 6051 6052 6053

1 O D 99.00 ± 0.5 Digital Vernier Caliper 80594 98.92 98.94 99.02 98.97 99.15 99.05 98.97 98.93 98.94 98.92

2 O D 74.575 ± 0.025 Micrometer 63110261 74.58 74.57 74.58 74.59 74.57 74.57 74.58 74.57 74.56 74.59

3 Position 0.13 wrt A & B Trimos vl-600(6243) OK OK OK OK OK OK OK OK OK OK

4 I D 48.845 ± 0.025 I D Caliper 3201157 48.84 48.86 48.87 48.84 48.84 48.85 48.85 48.87 48.85 48.85

5 Surface Finish 3.2 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

6 Surface Finish 3.2 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

7 Depth 9.7 ± 0.5 Digital Depth Vernier 35716 9.84 9.78 9.74 9.79 9.74 9.79 9.76 9.79 9.77 9.72

8 Radius 1.5 Radius Gauge - OK OK OK OK OK OK OK OK OK OK

9 Chamfer 0.5 × 45˚ VC+BP 35716 + 114184 OK OK OK OK OK OK OK OK OK OK

10 Chamfer 0.8 × 45˚ VC+BP 35716 + 114184 OK OK OK OK OK OK OK OK OK OK

11 Radius 1.5 Radius Gauge - OK OK OK OK OK OK OK OK OK OK

12 Depth 71.4 ± 0.5 Digital Depth Vernier 35716 71.46 71.43 71.41 71.46 71.43 71.53 71.49 71.47 71.4 71.45

13 Thread Depth 12.7 ± 0.5 TPG+VC WHF-57 + 80594 12.98 12.91 12.94 13.06 12.98 13.06 13.06 13.05 12.86 12.75

14 Angle 30˚ CMM 208883 OK OK OK OK OK OK OK OK OK OK

15 Radius 1.5 Max. Radius Gauge - OK OK OK OK OK OK OK OK OK OK

16 Surface Finish 3.2 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

17 O D 53.87 ± 0.05 Micrometer 63110261 53.85 53.88 53.85 53.83 53.9 53.86 53.86 53.87 53.86 53.85

18 Position 0.13 wrt A & B Trimos vl-600(6243) OK OK OK OK OK OK OK OK OK OK

19 O D 49.5 ± 0.5 Digital Vernier Caliper 80594 49.54 49.55 49.52 49.62 49.43 49.56 49.52 49.58 49.50 49.55

20 Angle 45˚ Bevel Protector 114184 OK OK OK OK OK OK OK OK OK OK

21 Threading 2.0625 - 12 UNS - 2A TRG BA-12957/58 OK OK OK OK OK OK OK OK OK OK

22 P D 50.891 ± 0.077 P D Gauge WHF 66 50.84 50.86 50.87 50.89 50.88 50.92 50.89 50.88 50.90 50.87

REMARK OK OK OK OK OK OK OK OK OK OK

RESULTS INSPECTED BY VERIFIED BY APPROVED BY

P
ACCEPTED RW REJ. INSPECTOR SR.ENGINEER QA MGR/AGM QA

DF/QA/FIR REV-01 02/05/2016


FINAL INSPECTION REPORT
DATE DIE NO. QTY. HEAT NO. PAGE
WESTERN HEAT AND FORGE PVT LTD 25-Nov-23 D 239 50 Nos E5015 1 of 15

PART NAME - BONNET SIZE 1, PBS 13A0370,2 1/8 YOKE BOSS Customer Name P.O./ LINE ITEM NO MATERIAL SR NO MFG SYBOL INV.NO.

DRAWING NO - 2R2812 REV-M PART NO - 2R2812X1153 REV#M Emerson Sherman 4780736807/1 SA105 6044-6093 WHF EXP/23-24/596

MANUFACTURING ID NO /FINAL INSPECTION ID NO


SR.N
PARAMETER (Metric) MEASURING AID Instrument I.D no
O.
6044 6045 6046 6047 6048 6049 6050 6051 6052 6053

23 I D 23.90 ± 0.5 Bore Gauge 382721 23.96 24.02 24.06 24.01 24.07 24.08 24.01 24.02 23.92 23.95

24 Angle 10˚ Bevel Protector 114184 OK OK OK OK OK OK OK OK OK OK

25 Surface Finish 1.6 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

26 I D 22.206 ± 0.057 Bore Gauge 382721 22.2 22.2 22.19 22.18 22.21 22.21 22.19 22.21 22.19 22.14

27 Surface Finish 0.4 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

28 Depth 65.0 ± 0.5 Digital Depth Vernier 35716 64.99 64.92 64.94 64.98 64.96 64.92 64.95 65.12 65.13 65.12

29 Surface Finish 6.3 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

30 Position 0.13 wrt A & B Trimos vl-600(6243) OK OK OK OK OK OK OK OK OK OK

31 Thread Length 14.2 ± 0.5 TRG+VC BA-12957/58 + 80594 14.36 14.32 14.4 14.31 14.32 14.34 14.4 14.33 14.4 14.42

32 Depth 19.1 ± 0.5 Digital Depth Vernier 35716 19.11 19.13 19.16 19.11 19.14 19.14 19.16 19.11 19.08 19.12

33 Surface Finish 6.3 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

34 Depth 30.2 ± 0.5 Digital Depth Vernier 35716 30.18 30.16 30.19 30.10 30.18 30.15 30.18 30.18 30.19 30.22

35 Total Length 96.8 ± 0.5 Trimos vl-600(6243) 96.84 96.79 96.83 96.83 96.74 96.78 96.84 96.96 96.84 96.82

36 Length 67.0 ± 0.5 Trimos vl-600(6243) 67.09 67.03 67.02 66.98 66.92 67.09 67.06 66.93 66.99 66.9

37 I D 13.5 ± 0.5 Bore Gauge 382721 13.54 13.64 13.58 13.56 13.54 13.65 13.58 13.52 13.5 13.56

38 Width 20.6 ± 0.5 Trimos vl-600(6243) 20.57 20.52 20.56 20.56 20.68 20.52 20.57 20.56 20.58 20.56

39 Depth 9.7 ± 0.5 Digital Depth Vernier 35716 9.75 9.74 9.76 9.66 9.62 9.7 9.77 9.67 9.73 9.71

40 Surface Finish 12.5 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

41 Surration FSG 8A20 STYLE 1 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

Remark OK OK OK OK OK OK OK OK OK OK

RESULTS INSPECTED BY VERIFIED BY APPROVED BY

P
ACCEPTED RW REJ. INSPECTOR SR.ENGINEER QA MGR/AGM QA

DF/QA/FIR REV-01 02/05/2016


FINAL INSPECTION REPORT
DATE DIE NO. QTY. HEAT NO. PAGE
WESTERN HEAT AND FORGE PVT LTD 25-Nov-23 D 239 50 Nos E5015 1 of 15

PART NAME - BONNET SIZE 1, PBS 13A0370,2 1/8 YOKE BOSS Customer Name P.O./ LINE ITEM NO MATERIAL SR NO MFG SYBOL INV.NO.

DRAWING NO - 2R2812 REV-M PART NO - 2R2812X1153 REV#M Emerson Sherman 4780736807/1 SA105 6044-6093 WHF EXP/23-24/596

MANUFACTURING ID NO /FINAL INSPECTION ID NO


SR.N
PARAMETER (Metric) MEASURING AID Instrument I.D no
O.
6044 6045 6046 6047 6048 6049 6050 6051 6052 6053

42 P C D 35.1 ± 0.5 Digital Vernier caliper 80594 35.17 35.16 35.02 35.06 35.13 35.17 35.12 35.14 35.16 35.14

43 P C D 98.6 ± 0.5 Digital Vernier caliper 80594 98.64 98.65 98.69 98.62 98.57 98.6 98.55 98.66 98.67 98.61

44 Angle 4 × 90˚ CMM 208883 OK OK OK OK OK OK OK OK OK OK

45 I D 15.7 ± 0.5 Digital Vernier caliper 80594 15.75 15.75 15.74 15.70 15.73 15.8 15.78 15.74 15.79 15.78

46 Angle 45˚ CMM 208883 OK OK OK OK OK OK OK OK OK OK

47 I D 6.62 ± 0.21 Digital Vernier caliper 80594 6.67 6.64 6.58 6.66 6.68 6.62 6.62 6.65 6.56 6.59

48 Depth 22.4 ± 0.5 Digital Vernier caliper 80594 22.34 22.43 22.36 22.45 22.35 22.44 22.38 22.41 22.35 22.36

49 I D 8.4 ± 0.5 Digital Vernier caliper 80594 8.47 8.39 8.46 8.36 8.47 8.39 8.42 8.42 8.43 8.45

50 Angle 90˚ CMM 208883 OK OK OK OK OK OK OK OK OK OK

51 Tap 5/16 - 18 UNC - 3B TPG WHF-57 OK OK OK OK OK OK OK OK OK OK

Remark OK OK OK OK OK OK OK OK OK OK

RESULTS INSPECTED BY VERIFIED BY APPROVED BY

P
ACCEPTED RW REJ. INSPECTOR SR.ENGINEER QA MGR/AGM QA

DF/QA/FIR REV-01 02/05/2016


FINAL INSPECTION REPORT
DATE DIE NO. QTY. HEAT NO. PAGE
WESTERN HEAT AND FORGE PVT LTD 25-Nov-23 D 239 50 Nos E5015 1 of 15

PART NAME - BONNET SIZE 1, PBS 13A0370,2 1/8 YOKE BOSS Customer Name P.O./ LINE ITEM NO MATERIAL SR NO MFG SYBOL INV.NO.

DRAWING NO - 2R2812 REV-M PART NO - 2R2812X1153 REV#M Emerson Sherman 4780736807/1 SA105 6044-6093 WHF EXP/23-24/596

MANUFACTURING ID NO /FINAL INSPECTION ID NO


SR.N
PARAMETER (Metric) MEASURING AID Instrument I.D no
O.
6054 6055 6056 6057 6058 6059 6060 6061 6062 6063

1 O D 99.00 ± 0.5 Digital Vernier Caliper 80594 99.09 99.13 99.12 99.08 99.04 98.98 98.94 99 99.06 98.98

2 O D 74.575 ± 0.025 Micrometer 63110261 74.59 74.57 74.59 74.56 74.59 74.56 74.55 74.58 74.56 74.55

3 Position 0.13 wrt A & B Trimos vl-600(6243) OK OK OK OK OK OK OK OK OK OK

4 I D 48.845 ± 0.025 I D Caliper 3201157 48.84 48.85 48.84 48.85 48.83 48.84 48.84 48.85 48.85 48.85

5 Surface Finish 3.2 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

6 Surface Finish 3.2 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

7 Depth 9.7 ± 0.5 Digital Depth Vernier 35716 9.77 9.84 9.72 9.75 9.64 9.76 9.79 9.8 9.84 9.71

8 Radius 1.5 Radius Gauge - OK OK OK OK OK OK OK OK OK OK

9 Chamfer 0.5 × 45˚ VC+BP 35716 + 114184 OK OK OK OK OK OK OK OK OK OK

10 Chamfer 0.8 × 45˚ VC+BP 35716 + 114184 OK OK OK OK OK OK OK OK OK OK

11 Radius 1.5 Radius Gauge - OK OK OK OK OK OK OK OK OK OK

12 Depth 71.4 ± 0.5 Digital Depth Vernier 35716 71.46 71.49 71.54 71.46 71.4 71.50 71.44 71.42 71.49 71.48

13 Thread Depth 12.7 ± 0.5 TPG+VC WHF-57 + 80594 12.8 12.87 12.82 12.94 12.91 12.78 12.78 12.75 12.78 12.88

14 Angle 30˚ CMM 208883 OK OK OK OK OK OK OK OK OK OK

15 Radius 1.5 Max. Radius Gauge - OK OK OK OK OK OK OK OK OK OK

16 Surface Finish 3.2 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

17 O D 53.87 ± 0.05 Micrometer 63110261 53.85 53.84 53.87 53.87 53.85 53.88 53.89 53.88 53.87 53.89

18 Position 0.13 wrt A & B Trimos vl-600(6243) OK OK OK OK OK OK OK OK OK OK

19 O D 49.5 ± 0.5 Digital Vernier Caliper 80594 49.57 49.59 49.56 49.61 49.57 49.55 49.58 49.54 49.59 49.53

20 Angle 45˚ Bevel Protector 114184 OK OK OK OK OK OK OK OK OK OK

21 Threading 2.0625 - 12 UNS - 2A TRG BA-12957/58 OK OK OK OK OK OK OK OK OK OK

22 P D 50.891 ± 0.077 P D Gauge WHF 66 50.89 50.91 50.92 50.9 50.92 50.92 50.89 50.92 50.93 50.89

REMARK OK OK OK OK OK OK OK OK OK OK

RESULTS INSPECTED BY VERIFIED BY APPROVED BY

P
ACCEPTED RW REJ. INSPECTOR SR.ENGINEER QA MGR/AGM QA

DF/QA/FIR REV-01 02/05/2016


FINAL INSPECTION REPORT
DATE DIE NO. QTY. HEAT NO. PAGE
WESTERN HEAT AND FORGE PVT LTD 25-Nov-23 D 239 50 Nos E5015 1 of 15

PART NAME - BONNET SIZE 1, PBS 13A0370,2 1/8 YOKE BOSS Customer Name P.O./ LINE ITEM NO MATERIAL SR NO MFG SYBOL INV.NO.

DRAWING NO - 2R2812 REV-M PART NO - 2R2812X1153 REV#M Emerson Sherman 4780736807/1 SA105 6044-6093 WHF EXP/23-24/596

MANUFACTURING ID NO /FINAL INSPECTION ID NO


SR.N
PARAMETER (Metric) MEASURING AID Instrument I.D no
O.
6054 6055 6056 6057 6058 6059 6060 6061 6062 6063

23 I D 23.90 ± 0.5 Bore Gauge 382721 23.95 23.97 23.93 23.99 23.96 23.96 23.97 23.93 23.95 23.96

24 Angle 10˚ Bevel Protector 114184 OK OK OK OK OK OK OK OK OK OK

25 Surface Finish 1.6 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

26 I D 22.206 ± 0.057 Bore Gauge 382721 22.2 22.19 22.21 22.22 22.22 22.21 22.18 22.21 22.22 22.19

27 Surface Finish 0.4 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

28 Depth 65.0 ± 0.5 Digital Depth Vernier 35716 65.15 65.16 65.17 65.18 64.98 64.95 65.03 65.11 65.12 65.06

29 Surface Finish 6.3 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

30 Position 0.13 wrt A & B Trimos vl-600(6243) OK OK OK OK OK OK OK OK OK OK

31 Thread Length 14.2 ± 0.5 TRG+VC BA-12957/58 + 80594 14.34 14.29 14.28 14.29 14.26 14.29 14.24 14.31 14.31 14.35

32 Depth 19.1 ± 0.5 Digital Depth Vernier 35716 19.19 19.06 19.16 19.05 19.04 19.18 19.09 19.12 19.19 19.1

33 Surface Finish 6.3 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

34 Depth 30.2 ± 0.5 Digital Depth Vernier 35716 30.21 30.21 30.35 30.26 30.25 30.24 30.27 30.19 30.25 30.3

35 Total Length 96.8 ± 0.5 Trimos vl-600(6243) 96.84 96.83 96.88 96.95 96.74 96.68 96.75 96.83 96.95 96.89

36 Length 67.0 ± 0.5 Trimos vl-600(6243) 66.96 66.92 66.94 66.97 66.99 66.95 66.96 66.95 66.92 66.98

37 I D 13.5 ± 0.5 Bore Gauge 382721 13.58 13.54 13.55 13.54 13.54 13.53 13.56 13.55 13.52 13.58

38 Width 20.6 ± 0.5 Trimos vl-600(6243) 20.5 20.57 20.59 20.56 20.55 20.57 20.5 20.56 20.58 20.62

39 Depth 9.7 ± 0.5 Digital Depth Vernier 35716 9.75 9.71 9.68 9.75 9.66 9.62 9.79 9.72 9.67 9.59

40 Surface Finish 12.5 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

41 Surration FSG 8A20 STYLE 1 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

Remark OK OK OK OK OK OK OK OK OK OK

RESULTS INSPECTED BY VERIFIED BY APPROVED BY

P
ACCEPTED RW REJ. INSPECTOR SR.ENGINEER QA MGR/AGM QA

DF/QA/FIR REV-01 02/05/2016


FINAL INSPECTION REPORT
DATE DIE NO. QTY. HEAT NO. PAGE
WESTERN HEAT AND FORGE PVT LTD 25-Nov-23 D 239 50 Nos E5015 1 of 15

PART NAME - BONNET SIZE 1, PBS 13A0370,2 1/8 YOKE BOSS Customer Name P.O./ LINE ITEM NO MATERIAL SR NO MFG SYBOL INV.NO.

DRAWING NO - 2R2812 REV-M PART NO - 2R2812X1153 REV#M Emerson Sherman 4780736807/1 SA105 6044-6093 WHF EXP/23-24/596

MANUFACTURING ID NO /FINAL INSPECTION ID NO


SR.N
PARAMETER (Metric) MEASURING AID Instrument I.D no
O.
6054 6055 6056 6057 6058 6059 6060 6061 6062 6063

42 P C D 35.1 ± 0.5 Digital Vernier caliper 80594 35.05 35.07 35.05 35.11 35.17 35.14 35.09 35.11 35.12 35.10

43 P C D 98.6 ± 0.5 Digital Vernier caliper 80594 98.67 98.69 98.65 98.67 98.74 98.68 98.67 98.68 98.61 98.65

44 Angle 4 × 90˚ CMM 208883 OK OK OK OK OK OK OK OK OK OK

45 I D 15.7 ± 0.5 Digital Vernier caliper 80594 15.77 15.75 15.62 15.74 15.78 15.75 15.63 15.67 15.71 15.68

46 Angle 45˚ CMM 208883 OK OK OK OK OK OK OK OK OK OK

47 I D 6.62 ± 0.21 Digital Vernier caliper 80594 6.64 6.69 6.63 6.58 6.68 6.68 6.63 6.69 6.56 6.58

48 Depth 22.4 ± 0.5 Digital Vernier caliper 80594 22.31 22.39 22.31 22.46 22.36 22.42 22.38 22.42 22.46 22.48

49 I D 8.4 ± 0.5 Digital Vernier caliper 80594 8.38 8.45 8.36 8.39 8.35 8.32 8.41 8.48 8.43 8.32

50 Angle 90˚ CMM 208883 OK OK OK OK OK OK OK OK OK OK

51 Tap 5/16 - 18 UNC - 3B TPG WHF-57 OK OK OK OK OK OK OK OK OK OK

Remark OK OK OK OK OK OK OK OK OK OK

RESULTS INSPECTED BY VERIFIED BY APPROVED BY

P
ACCEPTED RW REJ. INSPECTOR SR.ENGINEER QA MGR/AGM QA

DF/QA/FIR REV-01 02/05/2016


FINAL INSPECTION REPORT
DATE DIE NO. QTY. HEAT NO. PAGE
WESTERN HEAT AND FORGE PVT LTD 25-Nov-23 D 239 50 Nos E5015 1 of 15

PART NAME - BONNET SIZE 1, PBS 13A0370,2 1/8 YOKE BOSS Customer Name P.O./ LINE ITEM NO MATERIAL SR NO MFG SYBOL INV.NO.

DRAWING NO - 2R2812 REV-M PART NO - 2R2812X1153 REV#M Emerson Sherman 4780736807/1 SA105 6044-6093 WHF EXP/23-24/596

MANUFACTURING ID NO /FINAL INSPECTION ID NO


SR.N
PARAMETER (Metric) MEASURING AID Instrument I.D no
O.
6064 6065 6066 6067 6068 6069 6070 6071 6072 6073

1 O D 99.00 ± 0.5 Digital Vernier Caliper 80594 99.15 99.04 98.95 99.06 99.04 98.92 98.96 98.94 98.96 98.95

2 O D 74.575 ± 0.025 Micrometer 63110261 74.59 74.58 74.56 74.57 74.56 74.58 74.59 74.58 74.58 74.57

3 Position 0.13 wrt A & B Trimos vl-600(6243) OK OK OK OK OK OK OK OK OK OK

4 I D 48.845 ± 0.025 I D Caliper 3201157 48.85 48.84 48.86 48.87 48.85 48.84 48.87 48.85 48.82 48.84

5 Surface Finish 3.2 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

6 Surface Finish 3.2 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

7 Depth 9.7 ± 0.5 Digital Depth Vernier 35716 9.76 9.78 9.72 9.76 9.74 9.78 9.75 9.76 9.74 9.76

8 Radius 1.5 Radius Gauge - OK OK OK OK OK OK OK OK OK OK

9 Chamfer 0.5 × 45˚ VC+BP 35716 + 114184 OK OK OK OK OK OK OK OK OK OK

10 Chamfer 0.8 × 45˚ VC+BP 35716 + 114184 OK OK OK OK OK OK OK OK OK OK

11 Radius 1.5 Radius Gauge - OK OK OK OK OK OK OK OK OK OK

12 Depth 71.4 ± 0.5 Digital Depth Vernier 35716 71.46 71.42 71.46 71.45 71.39 71.45 71.47 71.39 71.46 71.40

13 Thread Depth 12.7 ± 0.5 TPG+VC WHF-57 + 80594 12.92 12.96 12.96 12.97 13.07 12.93 12.97 12.89 12.74 12.74

14 Angle 30˚ CMM 208883 OK OK OK OK OK OK OK OK OK OK

15 Radius 1.5 Max. Radius Gauge - OK OK OK OK OK OK OK OK OK OK

16 Surface Finish 3.2 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

17 O D 53.87 ± 0.05 Micrometer 63110261 53.85 53.89 53.86 53.85 53.88 53.87 53.86 53.86 53.88 53.90

18 Position 0.13 wrt A & B Trimos vl-600(6243) OK OK OK OK OK OK OK OK OK OK

19 O D 49.5 ± 0.5 Digital Vernier Caliper 80594 49.59 49.55 49.58 49.54 49.58 49.54 49.54 49.56 49.54 49.52

20 Angle 45˚ Bevel Protector 114184 OK OK OK OK OK OK OK OK OK OK

21 Threading 2.0625 - 12 UNS - 2A TRG BA-12957/58 OK OK OK OK OK OK OK OK OK OK

22 P D 50.891 ± 0.077 P D Gauge WHF 66 50.88 50.89 50.85 50.88 50.85 50.93 50.89 50.89 50.91 50.87

REMARK OK OK OK OK OK OK OK OK OK OK

RESULTS INSPECTED BY VERIFIED BY APPROVED BY

P
ACCEPTED RW REJ. INSPECTOR SR.ENGINEER QA MGR/AGM QA

DF/QA/FIR REV-01 02/05/2016


FINAL INSPECTION REPORT
DATE DIE NO. QTY. HEAT NO. PAGE
WESTERN HEAT AND FORGE PVT LTD 25-Nov-23 D 239 50 Nos E5015 1 of 15

PART NAME - BONNET SIZE 1, PBS 13A0370,2 1/8 YOKE BOSS Customer Name P.O./ LINE ITEM NO MATERIAL SR NO MFG SYBOL INV.NO.

DRAWING NO - 2R2812 REV-M PART NO - 2R2812X1153 REV#M Emerson Sherman 4780736807/1 SA105 6044-6093 WHF EXP/23-24/596

MANUFACTURING ID NO /FINAL INSPECTION ID NO


SR.N
PARAMETER (Metric) MEASURING AID Instrument I.D no
O.
6064 6065 6066 6067 6068 6069 6070 6071 6072 6073

23 I D 23.90 ± 0.5 Bore Gauge 382721 23.92 23.91 23.94 23.95 23.96 23.93 23.86 23.89 23.9 24.09

24 Angle 10˚ Bevel Protector 114184 OK OK OK OK OK OK OK OK OK OK

25 Surface Finish 1.6 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

26 I D 22.206 ± 0.057 Bore Gauge 382721 22.22 22.23 22.24 22.18 22.23 22.2 22.22 22.24 22.22 22.21

27 Surface Finish 0.4 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

28 Depth 65.0 ± 0.5 Digital Depth Vernier 35716 64.92 64.97 65 65.05 64.99 64.99 64.96 65.06 65.06 64.99

29 Surface Finish 6.3 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

30 Position 0.13 wrt A & B Trimos vl-600(6243) OK OK OK OK OK OK OK OK OK OK

31 Thread Length 14.2 ± 0.5 TRG+VC BA-12957/58 + 80594 14.36 14.38 14.36 14.46 14.22 14.36 14.42 14.42 14.46 14.46

32 Depth 19.1 ± 0.5 Digital Depth Vernier 35716 19.15 19.19 19.07 19.23 19.17 19.17 19.16 19.11 19.02 19.22

33 Surface Finish 6.3 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

34 Depth 30.2 ± 0.5 Digital Depth Vernier 35716 30.26 30.24 30.22 30.23 30.26 30.25 30.26 30.15 30.24 30.21

35 Total Length 96.8 ± 0.5 Trimos vl-600(6243) 96.87 96.96 96.87 96.89 96.85 96.87 96.98 96.87 96.86 96.92

36 Length 67.0 ± 0.5 Trimos vl-600(6243) 66.95 66.91 66.96 66.88 67.02 66.93 66.92 67.02 67.03 67.07

37 I D 13.5 ± 0.5 Bore Gauge 382721 13.55 13.53 13.58 13.54 13.55 13.58 13.55 13.54 13.59 13.54

38 Width 20.6 ± 0.5 Trimos vl-600(6243) 20.64 20.63 20.53 20.58 20.64 20.65 20.63 20.54 20.56 20.54

39 Depth 9.7 ± 0.5 Digital Depth Vernier 35716 9.67 9.71 9.75 9.78 9.64 9.68 9.72 9.76 9.76 9.60

40 Surface Finish 12.5 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

41 Surration FSG 8A20 STYLE 1 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

Remark OK OK OK OK OK OK OK OK OK OK

RESULTS INSPECTED BY VERIFIED BY APPROVED BY

P
ACCEPTED RW REJ. INSPECTOR SR.ENGINEER QA MGR/AGM QA

DF/QA/FIR REV-01 02/05/2016


FINAL INSPECTION REPORT
DATE DIE NO. QTY. HEAT NO. PAGE
WESTERN HEAT AND FORGE PVT LTD 25-Nov-23 D 239 50 Nos E5015 1 of 15

PART NAME - BONNET SIZE 1, PBS 13A0370,2 1/8 YOKE BOSS Customer Name P.O./ LINE ITEM NO MATERIAL SR NO MFG SYBOL INV.NO.

DRAWING NO - 2R2812 REV-M PART NO - 2R2812X1153 REV#M Emerson Sherman 4780736807/1 SA105 6044-6093 WHF EXP/23-24/596

MANUFACTURING ID NO /FINAL INSPECTION ID NO


SR.N
PARAMETER (Metric) MEASURING AID Instrument I.D no
O.
6064 6065 6066 6067 6068 6069 6070 6071 6072 6073

42 P C D 35.1 ± 0.5 Digital Vernier caliper 80594 35.14 35.15 35.11 35.09 35.11 35.19 35.16 35.04 35.12 35.12

43 P C D 98.6 ± 0.5 Digital Vernier caliper 80594 98.56 98.64 98.64 98.68 98.62 98.58 98.52 98.56 98.65 98.64

44 Angle 4 × 90˚ CMM 208883 OK OK OK OK OK OK OK OK OK OK

45 I D 15.7 ± 0.5 Digital Vernier caliper 80594 15.64 15.68 15.72 15.74 15.78 15.74 15.71 15.64 15.71 15.77

46 Angle 45˚ CMM 208883 OK OK OK OK OK OK OK OK OK OK

47 I D 6.62 ± 0.21 Digital Vernier caliper 80594 6.55 6.56 6.59 6.62 6.62 6.64 6.65 6.54 6.61 6.56

48 Depth 22.4 ± 0.5 Digital Vernier caliper 80594 22.44 22.41 22.37 22.31 22.54 22.48 22.36 22.49 22.51 22.45

49 I D 8.4 ± 0.5 Digital Vernier caliper 80594 8.45 8.46 8.41 8.45 8.46 8.32 8.38 8.48 8.44 8.43

50 Angle 90˚ CMM 208883 OK OK OK OK OK OK OK OK OK OK

51 Tap 5/16 - 18 UNC - 3B TPG WHF-57 OK OK OK OK OK OK OK OK OK OK

Remark OK OK OK OK OK OK OK OK OK OK

RESULTS INSPECTED BY VERIFIED BY APPROVED BY

P
ACCEPTED RW REJ. INSPECTOR SR.ENGINEER QA MGR/AGM QA

DF/QA/FIR REV-01 02/05/2016


FINAL INSPECTION REPORT
DATE DIE NO. QTY. HEAT NO. PAGE
WESTERN HEAT AND FORGE PVT LTD 25-Nov-23 D 239 50 Nos E5015 1 of 15

PART NAME - BONNET SIZE 1, PBS 13A0370,2 1/8 YOKE BOSS Customer Name P.O./ LINE ITEM NO MATERIAL SR NO MFG SYBOL INV.NO.

DRAWING NO - 2R2812 REV-M PART NO - 2R2812X1153 REV#M Emerson Sherman 4780736807/1 SA105 6044-6093 WHF EXP/23-24/596

MANUFACTURING ID NO /FINAL INSPECTION ID NO


SR.N
PARAMETER (Metric) MEASURING AID Instrument I.D no
O.
6074 6075 6076 6077 6078 6079 6080 6081 6082 6083

1 O D 99.00 ± 0.5 Digital Vernier Caliper 80594 99.06 99.03 99.14 98.96 98.93 99.06 99.02 98.91 98.94 98.96

2 O D 74.575 ± 0.025 Micrometer 63110261 74.58 74.55 74.57 74.58 74.56 74.58 74.57 74.59 74.58 74.57

3 Position 0.13 wrt A & B Trimos vl-600(6243) OK OK OK OK OK OK OK OK OK OK

4 I D 48.845 ± 0.025 I D Caliper 3201157 48.84 48.86 48.85 48.86 48.86 48.86 48.85 48.86 48.86 48.85

5 Surface Finish 3.2 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

6 Surface Finish 3.2 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

7 Depth 9.7 ± 0.5 Digital Depth Vernier 35716 9.77 9.83 9.75 9.68 9.78 9.74 9.79 9.76 9.74 9.7

8 Radius 1.5 Radius Gauge - OK OK OK OK OK OK OK OK OK OK

9 Chamfer 0.5 × 45˚ VC+BP 35716 + 114184 OK OK OK OK OK OK OK OK OK OK

10 Chamfer 0.8 × 45˚ VC+BP 35716 + 114184 OK OK OK OK OK OK OK OK OK OK

11 Radius 1.5 Radius Gauge - OK OK OK OK OK OK OK OK OK OK

12 Depth 71.4 ± 0.5 Digital Depth Vernier 35716 71.41 71.43 71.46 71.35 71.33 71.40 71.47 71.42 71.48 71.52

13 Thread Depth 12.7 ± 0.5 TPG+VC WHF-57 + 80594 13.14 13.12 13.08 13.09 12.75 12.75 13.04 13.07 12.97 12.93

14 Angle 30˚ CMM 208883 OK OK OK OK OK OK OK OK OK OK

15 Radius 1.5 Max. Radius Gauge - OK OK OK OK OK OK OK OK OK OK

16 Surface Finish 3.2 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

17 O D 53.87 ± 0.05 Micrometer 63110261 53.85 53.86 53.85 53.86 53.89 53.85 53.86 53.83 53.86 53.88

18 Position 0.13 wrt A & B Trimos vl-600(6243) OK OK OK OK OK OK OK OK OK OK

19 O D 49.5 ± 0.5 Digital Vernier Caliper 80594 49.56 49.62 49.57 49.45 49.52 49.45 49.52 49.67 49.52 49.48

20 Angle 45˚ Bevel Protector 114184 OK OK OK OK OK OK OK OK OK OK

21 Threading 2.0625 - 12 UNS - 2A TRG BA-12957/58 OK OK OK OK OK OK OK OK OK OK

22 P D 50.891 ± 0.077 P D Gauge WHF 66 50.86 50.91 50.89 50.86 50.91 50.88 50.9 50.92 50.89 50.9

REMARK OK OK OK OK OK OK OK OK OK OK

RESULTS INSPECTED BY VERIFIED BY APPROVED BY

P
ACCEPTED RW REJ. INSPECTOR SR.ENGINEER QA MGR/AGM QA

DF/QA/FIR REV-01 02/05/2016


FINAL INSPECTION REPORT
DATE DIE NO. QTY. HEAT NO. PAGE
WESTERN HEAT AND FORGE PVT LTD 25-Nov-23 D 239 50 Nos E5015 1 of 15

PART NAME - BONNET SIZE 1, PBS 13A0370,2 1/8 YOKE BOSS Customer Name P.O./ LINE ITEM NO MATERIAL SR NO MFG SYBOL INV.NO.

DRAWING NO - 2R2812 REV-M PART NO - 2R2812X1153 REV#M Emerson Sherman 4780736807/1 SA105 6044-6093 WHF EXP/23-24/596

MANUFACTURING ID NO /FINAL INSPECTION ID NO


SR.N
PARAMETER (Metric) MEASURING AID Instrument I.D no
O.
6074 6075 6076 6077 6078 6079 6080 6081 6082 6083

23 I D 23.90 ± 0.5 Bore Gauge 382721 23.95 24.03 23.96 23.94 23.98 24.09 24.05 23.9 23.94 24.06

24 Angle 10˚ Bevel Protector 114184 OK OK OK OK OK OK OK OK OK OK

25 Surface Finish 1.6 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

26 I D 22.206 ± 0.057 Bore Gauge 382721 22.24 22.21 22.18 22.18 22.2 22.24 22.21 22.22 22.17 22.19

27 Surface Finish 0.4 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

28 Depth 65.0 ± 0.5 Digital Depth Vernier 35716 65.01 65.04 65.03 64.91 64.92 64.94 64.91 65.05 64.98 65.00

29 Surface Finish 6.3 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

30 Position 0.13 wrt A & B Trimos vl-600(6243) OK OK OK OK OK OK OK OK OK OK

31 Thread Length 14.2 ± 0.5 TRG+VC BA-12957/58 + 80594 14.21 14.42 14.35 14.37 14.42 14.31 14.28 14.39 14.321 14.46

32 Depth 19.1 ± 0.5 Digital Depth Vernier 35716 19.22 19.12 19.16 19.1 19.08 19.15 19.13 19.14 19.13 19.08

33 Surface Finish 6.3 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

34 Depth 30.2 ± 0.5 Digital Depth Vernier 35716 30.27 30.15 32.22 30.26 30.13 30.17 30.13 32.21 30.26 30.34

35 Total Length 96.8 ± 0.5 Trimos vl-600(6243) 96.75 96.85 96.82 96.84 96.74 96.79 96.84 96.86 96.83 96.88

36 Length 67.0 ± 0.5 Trimos vl-600(6243) 67.09 67.06 66.91 66.96 66.92 67.06 67.02 66.9 66.96 66.92

37 I D 13.5 ± 0.5 Bore Gauge 382721 13.51 13.54 13.54 13.52 13.55 13.62 13.51 13.57 13.56 13.54

38 Width 20.6 ± 0.5 Trimos vl-600(6243) 20.51 20.53 20.57 20.52 20.68 20.55 20.59 20.57 20.54 20.58

39 Depth 9.7 ± 0.5 Digital Depth Vernier 35716 9.61 9.64 9.65 9.59 9.65 9.68 9.67 9.68 9.69 9.61

40 Surface Finish 12.5 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

41 Surration FSG 8A20 STYLE 1 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

Remark OK OK OK OK OK OK OK OK OK OK

RESULTS INSPECTED BY VERIFIED BY APPROVED BY

P
ACCEPTED RW REJ. INSPECTOR SR.ENGINEER QA MGR/AGM QA

DF/QA/FIR REV-01 02/05/2016


FINAL INSPECTION REPORT
DATE DIE NO. QTY. HEAT NO. PAGE
WESTERN HEAT AND FORGE PVT LTD 25-Nov-23 D 239 50 Nos E5015 1 of 15

PART NAME - BONNET SIZE 1, PBS 13A0370,2 1/8 YOKE BOSS Customer Name P.O./ LINE ITEM NO MATERIAL SR NO MFG SYBOL INV.NO.

DRAWING NO - 2R2812 REV-M PART NO - 2R2812X1153 REV#M Emerson Sherman 4780736807/1 SA105 6044-6093 WHF EXP/23-24/596

MANUFACTURING ID NO /FINAL INSPECTION ID NO


SR.N
PARAMETER (Metric) MEASURING AID Instrument I.D no
O.
6074 6075 6076 6077 6078 6079 6080 6081 6082 6083

42 P C D 35.1 ± 0.5 Digital Vernier caliper 80594 35.15 35.16 35.11 35.15 35.18 35.15 35.18 35.16 35.1 35.16

43 P C D 98.6 ± 0.5 Digital Vernier caliper 80594 98.68 98.54 98.61 98.68 98.63 98.67 98.66 98.66 98.68 98.52

44 Angle 4 × 90˚ CMM 208883 OK OK OK OK OK OK OK OK OK OK

45 I D 15.7 ± 0.5 Digital Vernier caliper 80594 15.78 15.74 15.72 15.75 15.70 15.74 15.81 15.78 15.76 15.76

46 Angle 45˚ CMM 208883 OK OK OK OK OK OK OK OK OK OK

47 I D 6.62 ± 0.21 Digital Vernier caliper 80594 6.68 6.62 6.61 6.65 6.68 6.65 6.64 6.68 6.65 6.58

48 Depth 22.4 ± 0.5 Digital Vernier caliper 80594 22.47 22.52 22.48 22.36 22.46 22.38 22.44 22.45 22.42 22.52

49 I D 8.4 ± 0.5 Digital Vernier caliper 80594 8.35 8.45 8.44 8.45 8.32 8.43 8.48 8.42 8.39 8.38

50 Angle 90˚ CMM 208883 OK OK OK OK OK OK OK OK OK OK

51 Tap 5/16 - 18 UNC - 3B TPG WHF-57 OK OK OK OK OK OK OK OK OK OK

Remark OK OK OK OK OK OK OK OK OK OK

RESULTS INSPECTED BY VERIFIED BY APPROVED BY

P
ACCEPTED RW REJ. INSPECTOR SR.ENGINEER QA MGR/AGM QA

DF/QA/FIR REV-01 02/05/2016


FINAL INSPECTION REPORT
DATE DIE NO. QTY. HEAT NO. PAGE
WESTERN HEAT AND FORGE PVT LTD 25-Nov-23 D 239 50 Nos E5015 1 of 15

PART NAME - BONNET SIZE 1, PBS 13A0370,2 1/8 YOKE BOSS Customer Name P.O./ LINE ITEM NO MATERIAL SR NO MFG SYBOL INV.NO.

DRAWING NO - 2R2812 REV-M PART NO - 2R2812X1153 REV#M Emerson Sherman 4780736807/1 SA105 6044-6093 WHF EXP/23-24/596

MANUFACTURING ID NO /FINAL INSPECTION ID NO


SR.N
PARAMETER (Metric) MEASURING AID Instrument I.D no
O.
6084 6085 6086 6087 6088 6089 6090 6091 6092 6093

1 O D 99.00 ± 0.5 Digital Vernier Caliper 80594 99.01 99.05 98.97 98.96 98.99 98.98 98.95 99.04 99.08 99.11

2 O D 74.575 ± 0.025 Micrometer 63110261 74.56 74.59 74.59 74.57 74.57 74.58 74.56 74.57 74.58 74.56

3 Position 0.13 wrt A & B Trimos vl-600(6243) OK OK OK OK OK OK OK OK OK OK

4 I D 48.845 ± 0.025 I D Caliper 3201157 48.85 48.85 48.87 48.82 48.86 48.82 48.84 48.85 48.83 48.83

5 Surface Finish 3.2 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

6 Surface Finish 3.2 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

7 Depth 9.7 ± 0.5 Digital Depth Vernier 35716 9.74 9.78 9.74 9.78 9.78 9.76 9.76 9.76 9.76 9.72

8 Radius 1.5 Radius Gauge - OK OK OK OK OK OK OK OK OK OK

9 Chamfer 0.5 × 45˚ VC+BP 35716 + 114184 OK OK OK OK OK OK OK OK OK OK

10 Chamfer 0.8 × 45˚ VC+BP 35716 + 114184 OK OK OK OK OK OK OK OK OK OK

11 Radius 1.5 Radius Gauge - OK OK OK OK OK OK OK OK OK OK

12 Depth 71.4 ± 0.5 Digital Depth Vernier 35716 71.46 71.44 71.52 71.42 71.35 71.44 71.48 71.32 71.43 71.46

13 Thread Depth 12.7 ± 0.5 TPG+VC WHF-57 + 80594 13.02 13.05 13.04 12.92 12.89 12.80 12.94 12.99 13.03 13.06

14 Angle 30˚ CMM 208883 OK OK OK OK OK OK OK OK OK OK

15 Radius 1.5 Max. Radius Gauge - OK OK OK OK OK OK OK OK OK OK

16 Surface Finish 3.2 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

17 O D 53.87 ± 0.05 Micrometer 63110261 53.85 53.86 53.88 53.87 53.85 53.85 53.89 53.87 53.86 53.89

18 Position 0.13 wrt A & B Trimos vl-600(6243) OK OK OK OK OK OK OK OK OK OK

19 O D 49.5 ± 0.5 Digital Vernier Caliper 80594 49.56 49.53 49.55 49.67 49.54 49.51 49.54 49.57 49.48 49.54

20 Angle 45˚ Bevel Protector 114184 OK OK OK OK OK OK OK OK OK OK

21 Threading 2.0625 - 12 UNS - 2A TRG BA-12957/58 OK OK OK OK OK OK OK OK OK OK

22 P D 50.891 ± 0.077 P D Gauge WHF 66 50.88 50.88 50.91 50.93 50.84 50.85 50.86 50.92 50.89 50.92

REMARK OK OK OK OK OK OK OK OK OK OK

RESULTS INSPECTED BY VERIFIED BY APPROVED BY

P
ACCEPTED RW REJ. INSPECTOR SR.ENGINEER QA MGR/AGM QA

DF/QA/FIR REV-01 02/05/2016


FINAL INSPECTION REPORT
DATE DIE NO. QTY. HEAT NO. PAGE
WESTERN HEAT AND FORGE PVT LTD 25-Nov-23 D 239 50 Nos E5015 1 of 15

PART NAME - BONNET SIZE 1, PBS 13A0370,2 1/8 YOKE BOSS Customer Name P.O./ LINE ITEM NO MATERIAL SR NO MFG SYBOL INV.NO.

DRAWING NO - 2R2812 REV-M PART NO - 2R2812X1153 REV#M Emerson Sherman 4780736807/1 SA105 6044-6093 WHF EXP/23-24/596

MANUFACTURING ID NO /FINAL INSPECTION ID NO


SR.N
PARAMETER (Metric) MEASURING AID Instrument I.D no
O.
6084 6085 6086 6087 6088 6089 6090 6091 6092 6093

23 I D 23.90 ± 0.5 Bore Gauge 382721 23.95 24.05 24.08 23.95 23.97 23.96 24.04 24.06 23.94 23.96

24 Angle 10˚ Bevel Protector 114184 OK OK OK OK OK OK OK OK OK OK

25 Surface Finish 1.6 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

26 I D 22.206 ± 0.057 Bore Gauge 382721 22.24 22.2 22.23 22.19 22.24 22.2 22.19 22.24 22.18 22.22

27 Surface Finish 0.4 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

28 Depth 65.0 ± 0.5 Digital Depth Vernier 35716 64.95 64.92 64.98 64.96 65.06 64.97 64.95 65.06 64.91 65.02

29 Surface Finish 6.3 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

30 Position 0.13 wrt A & B Trimos vl-600(6243) OK OK OK OK OK OK OK OK OK OK

31 Thread Length 14.2 ± 0.5 TRG+VC BA-12957/58 + 80594 14.45 14.47 14.47 14.45 14.43 14.48 14.46 14.48 14.42 14.48

32 Depth 19.1 ± 0.5 Digital Depth Vernier 35716 19.09 19.09 19.12 19.14 19.06 19.06 19.04 19.18 19.1 19.04

33 Surface Finish 6.3 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

34 Depth 30.2 ± 0.5 Digital Depth Vernier 35716 30.26 30.27 30.21 30.19 30.19 30.22 30.24 30.25 30.18 30.16

35 Total Length 96.8 ± 0.5 Trimos vl-600(6243) 96.85 96.85 96.82 96.87 96.74 96.86 96.84 96.85 96.86 96.74

36 Length 67.0 ± 0.5 Trimos vl-600(6243) 66.95 66.99 66.94 67.04 66.99 66.92 66.93 66.91 67.04 66.95

37 I D 13.5 ± 0.5 Bore Gauge 382721 13.46 13.57 13.59 13.53 13.52 13.56 13.48 13.59 13.56 13.52

38 Width 20.6 ± 0.5 Trimos vl-600(6243) 20.57 20.57 20.54 20.65 20.64 20.48 20.59 20.5 20.64 20.65

39 Depth 9.7 ± 0.5 Digital Depth Vernier 35716 9.75 9.68 9.76 9.78 9.61 9.74 9.75 9.73 9.72 9.67

40 Surface Finish 12.5 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

41 Surration FSG 8A20 STYLE 1 Surface Comparator WIF/SRC/34 OK OK OK OK OK OK OK OK OK OK

Remark OK OK OK OK OK OK OK OK OK OK

RESULTS INSPECTED BY VERIFIED BY APPROVED BY

P
ACCEPTED RW REJ. INSPECTOR SR.ENGINEER QA MGR/AGM QA

DF/QA/FIR REV-01 02/05/2016


FINAL INSPECTION REPORT
DATE DIE NO. QTY. HEAT NO. PAGE
WESTERN HEAT AND FORGE PVT LTD 25-Nov-23 D 239 50 Nos E5015 1 of 15

PART NAME - BONNET SIZE 1, PBS 13A0370,2 1/8 YOKE BOSS Customer Name P.O./ LINE ITEM NO MATERIAL SR NO MFG SYBOL INV.NO.

DRAWING NO - 2R2812 REV-M PART NO - 2R2812X1153 REV#M Emerson Sherman 4780736807/1 SA105 6044-6093 WHF EXP/23-24/596

MANUFACTURING ID NO /FINAL INSPECTION ID NO


SR.N
PARAMETER (Metric) MEASURING AID Instrument I.D no
O.
6084 6085 6086 6087 6088 6089 6090 6091 6092 6093

42 P C D 35.1 ± 0.5 Digital Vernier caliper 80594 35.12 35.14 35.05 35.22 35.19 35.17 35.15 35.11 35.1 35.16

43 P C D 98.6 ± 0.5 Digital Vernier caliper 80594 98.64 98.53 98.55 98.62 98.62 98.66 98.68 98.5 98.52 98.68

44 Angle 4 × 90˚ CMM 208883 OK OK OK OK OK OK OK OK OK OK

45 I D 15.7 ± 0.5 Digital Vernier caliper 80594 15.78 15.81 15.62 15.66 15.76 15.72 15.79 15.8 15.62 15.66

46 Angle 45˚ CMM 208883 OK OK OK OK OK OK OK OK OK OK

47 I D 6.62 ± 0.21 Digital Vernier caliper 80594 6.66 6.68 6.62 6.67 6.68 6.61 6.65 6.64 6.62 6.64

48 Depth 22.4 ± 0.5 Digital Vernier caliper 80594 22.48 22.36 22.34 22.35 22.36 22.40 22.46 22.35 22.31 22.38

49 I D 8.4 ± 0.5 Digital Vernier caliper 80594 8.35 8.37 8.35 8.37 8.45 8.35 8.37 8.34 8.34 8.36

50 Angle 90˚ CMM 208883 OK OK OK OK OK OK OK OK OK OK

51 Tap 5/16 - 18 UNC - 3B TPG WHF-57 OK OK OK OK OK OK OK OK OK OK

Remark OK OK OK OK OK OK OK OK OK OK

RESULTS INSPECTED BY VERIFIED BY APPROVED BY

P
ACCEPTED RW REJ. INSPECTOR SR.ENGINEER QA MGR/AGM QA

DF/QA/FIR REV-01 02/05/2016


Western Heat and Forge Pvt. Ltd.
J2, S Block, Telco Road, M.I.D.C Bhosari, Pune 411026

Hydro Test Report


Customer Name: Emerson Sherman Date of Test 10-11-20232
P.O. Number : 4780736807 Line Item 1
Quantity 50 Nos Material SA105
Part number / Rev 2R2812X1153 REV#M Drg No./Rev 2R2812 REV-M
Description BONNET SIZE 1, PBS 13A0370,2 1/8 YOKE BOSS WHF Die No D 239
Sr No 6044-6093 Heat Number E5015
Reference Test Procedure FGS4L1.9.13 Test Pro. Rev. BA
Pressure Gauge Details.
Sr. No. Make ID NO. Range Calibration status Date Valid upto
1 Mass MPG-01 0-9956 PSI OK 09-06-23 08-12-23

Sr. Component Hydro Static Holding Time Accepted/ Test Results/Observations


No. Serial Number Pressure (PSI) (mins) Rejected

No Pressure drop Observed Throughout the holding time. No leakage /weeping


1 Sr.# 6044 2250 PSI 1 Minutes Accepted obsereved

2 2250 PSI 1 Minutes Accepted No Pressure drop Observed Throughout the holding time. No leakage /weeping
Sr.# 6045
obsereved
No Pressure drop Observed Throughout the holding time. No leakage /weeping
3 Sr.# 6046 2250 PSI 1 Minutes Accepted obsereved

4 1 Minutes Accepted No Pressure drop Observed Throughout the holding time. No leakage /weeping
Sr.# 6047 2250 PSI obsereved
No Pressure drop Observed Throughout the holding time. No leakage /weeping
5 Sr.# 6048 2250 PSI 1 Minutes Accepted obsereved
6 1 Minutes Accepted No Pressure drop Observed Throughout the holding time. No leakage /weeping
Sr.# 6049 2250 PSI
obsereved
No Pressure drop Observed Throughout the holding time. No leakage /weeping
7 Sr.# 6050 2250 PSI 1 Minutes Accepted
obsereved
8 1 Minutes Accepted No Pressure drop Observed Throughout the holding time. No leakage /weeping
Sr.# 6051 2250 PSI
obsereved
No Pressure drop Observed Throughout the holding time. No leakage /weeping
9 Sr.# 6052 2250 PSI 1 Minutes Accepted
obsereved
10 1 Minutes Accepted No Pressure drop Observed Throughout the holding time. No leakage /weeping
Sr.# 6053 2250 PSI
obsereved
No Pressure drop Observed Throughout the holding time. No leakage /weeping
11 Sr.# 6054 2250 PSI 1 Minutes Accepted
obsereved
12 1 Minutes Accepted No Pressure drop Observed Throughout the holding time. No leakage /weeping
Sr.# 6055 2250 PSI
obsereved
No Pressure drop Observed Throughout the holding time. No leakage /weeping
13 Sr.# 6056 2250 PSI 1 Minutes Accepted
obsereved
14 1 Minutes Accepted No Pressure drop Observed Throughout the holding time. No leakage /weeping
Sr.# 6057 2250 PSI
obsereved
No Pressure drop Observed Throughout the holding time. No leakage /weeping
15 Sr.# 6058 2250 PSI 1 Minutes Accepted
obsereved
16 1 Minutes Accepted No Pressure drop Observed Throughout the holding time. No leakage /weeping
Sr.# 6059 2250 PSI
obsereved
No Pressure drop Observed Throughout the holding time. No leakage /weeping
17 Sr.# 6060 2250 PSI 1 Minutes Accepted
obsereved
18 1 Minutes Accepted No Pressure drop Observed Throughout the holding time. No leakage /weeping
Sr.# 6061 2250 PSI obsereved
Checked By: Mr.Ravindra Borgavkar Approved By: Mr.Subodh Sawant

Designation: QA Manager Designation: Plant Head


Date: 10-11-20232 Date: 10-11-20232

DF/QA/HTR Rev-01 14/11/2016


Western Heat and Forge Pvt. Ltd.
J2, S Block, Telco Road, M.I.D.C Bhosari, Pune 411026

Hydro Test Report


Customer Name: Emerson Sherman Date of Test 10-11-20232
P.O. Number : 4780736807 Line Item 1
Quantity 50 Nos Material SA105
Part number / Rev 2R2812X1153 REV#M Drg No./Rev 2R2812 REV-M
Description BONNET SIZE 1, PBS 13A0370,2 1/8 YOKE BOSS WHF Die No D 239
Sr No 6044-6093 Heat Number E5015
Reference Test Procedure FGS4L1.9.13 Test Pro. Rev. BA
Pressure Gauge Details.
Sr. No. Make ID NO. Range Calibration status Date Valid upto
1 Mass MPG-01 0-9956 PSI OK 09-06-23 08-12-23

Sr. Component Hydro Static Holding Time Accepted/ Test Results/Observations


No. Serial Number Pressure (PSI) (mins) Rejected

No Pressure drop Observed Throughout the holding time. No leakage /weeping


19 Sr.# 6062 2250 PSI 1 Minutes Accepted obsereved

2250 PSI 1 Minutes Accepted No Pressure drop Observed Throughout the holding time. No leakage /weeping
20 Sr.# 6063
obsereved
No Pressure drop Observed Throughout the holding time. No leakage /weeping
21 Sr.# 6064 2250 PSI 1 Minutes Accepted obsereved

1 Minutes Accepted No Pressure drop Observed Throughout the holding time. No leakage /weeping
22 Sr.# 6065 2250 PSI obsereved
No Pressure drop Observed Throughout the holding time. No leakage /weeping
23 Sr.# 6066 2250 PSI 1 Minutes Accepted obsereved
1 Minutes Accepted No Pressure drop Observed Throughout the holding time. No leakage /weeping
24 Sr.# 6067 2250 PSI
obsereved
No Pressure drop Observed Throughout the holding time. No leakage /weeping
25 Sr.# 6068 2250 PSI 1 Minutes Accepted
obsereved
1 Minutes Accepted No Pressure drop Observed Throughout the holding time. No leakage /weeping
26 Sr.# 6069 2250 PSI
obsereved
No Pressure drop Observed Throughout the holding time. No leakage /weeping
27 Sr.# 6070 2250 PSI 1 Minutes Accepted
obsereved
1 Minutes Accepted No Pressure drop Observed Throughout the holding time. No leakage /weeping
28 Sr.# 6071 2250 PSI
obsereved
No Pressure drop Observed Throughout the holding time. No leakage /weeping
29 Sr.# 6072 2250 PSI 1 Minutes Accepted
obsereved
1 Minutes Accepted No Pressure drop Observed Throughout the holding time. No leakage /weeping
30 Sr.# 6073 2250 PSI
obsereved
No Pressure drop Observed Throughout the holding time. No leakage /weeping
31 Sr.# 6074 2250 PSI 1 Minutes Accepted
obsereved
1 Minutes Accepted No Pressure drop Observed Throughout the holding time. No leakage /weeping
32 Sr.# 6075 2250 PSI
obsereved
No Pressure drop Observed Throughout the holding time. No leakage /weeping
33 Sr.# 6076 2250 PSI 1 Minutes Accepted
obsereved
1 Minutes Accepted No Pressure drop Observed Throughout the holding time. No leakage /weeping
34 Sr.# 6077 2250 PSI
obsereved
No Pressure drop Observed Throughout the holding time. No leakage /weeping
35 Sr.# 6078 2250 PSI 1 Minutes Accepted
obsereved
1 Minutes Accepted No Pressure drop Observed Throughout the holding time. No leakage /weeping
36 Sr.# 6079 2250 PSI obsereved
Checked By: Mr.Ravindra Borgavkar Approved By: Mr.Subodh Sawant

Designation: QA Manager Designation: Plant Head


Date: 10-11-20232 Date: 10-11-20232

DF/QA/HTR Rev-01 14/11/2016


Western Heat and Forge Pvt. Ltd.
J2, S Block, Telco Road, M.I.D.C Bhosari, Pune 411026

Hydro Test Report


Customer Name: Emerson Sherman Date of Test 10-11-20232
P.O. Number : 4780736807 Line Item 1
Quantity 50 Nos Material SA105
Part number / Rev 2R2812X1153 REV#M Drg No./Rev 2R2812 REV-M
Description BONNET SIZE 1, PBS 13A0370,2 1/8 YOKE BOSS WHF Die No D 239
Sr No 6044-6093 Heat Number E5015
Reference Test Procedure FGS4L1.9.13 Test Pro. Rev. BA
Pressure Gauge Details.
Sr. No. Make ID NO. Range Calibration status Date Valid upto
1 Mass MPG-01 0-9956 PSI OK 09-06-23 08-12-23

Sr. Component Hydro Static Holding Time Accepted/ Test Results/Observations


No. Serial Number Pressure (PSI) (mins) Rejected

No Pressure drop Observed Throughout the holding time. No leakage /weeping


37 Sr.# 6080 2250 PSI 1 Minutes Accepted obsereved

2250 PSI 1 Minutes Accepted No Pressure drop Observed Throughout the holding time. No leakage /weeping
38 Sr.# 6081
obsereved
No Pressure drop Observed Throughout the holding time. No leakage /weeping
39 Sr.# 6082 2250 PSI 1 Minutes Accepted obsereved

1 Minutes Accepted No Pressure drop Observed Throughout the holding time. No leakage /weeping
40 Sr.# 6083 2250 PSI obsereved
No Pressure drop Observed Throughout the holding time. No leakage /weeping
41 Sr.# 6084 2250 PSI 1 Minutes Accepted obsereved
1 Minutes Accepted No Pressure drop Observed Throughout the holding time. No leakage /weeping
42 Sr.# 6085 2250 PSI
obsereved
No Pressure drop Observed Throughout the holding time. No leakage /weeping
43 Sr.# 6086 2250 PSI 1 Minutes Accepted
obsereved
1 Minutes Accepted No Pressure drop Observed Throughout the holding time. No leakage /weeping
44 Sr.# 6087 2250 PSI
obsereved
No Pressure drop Observed Throughout the holding time. No leakage /weeping
45 Sr.# 6088 2250 PSI 1 Minutes Accepted
obsereved
1 Minutes Accepted No Pressure drop Observed Throughout the holding time. No leakage /weeping
46 Sr.# 6089 2250 PSI
obsereved
No Pressure drop Observed Throughout the holding time. No leakage /weeping
47 Sr.# 6090 2250 PSI 1 Minutes Accepted
obsereved
1 Minutes Accepted No Pressure drop Observed Throughout the holding time. No leakage /weeping
48 Sr.# 6091 2250 PSI
obsereved
No Pressure drop Observed Throughout the holding time. No leakage /weeping
49 Sr.# 6092 2250 PSI 1 Minutes Accepted
obsereved
1 Minutes Accepted No Pressure drop Observed Throughout the holding time. No leakage /weeping
50 Sr.# 6093 2250 PSI
obsereved
Checked By: Mr.Ravindra Borgavkar Approved By: Mr.Subodh Sawant

Designation: QA Manager Designation: Plant Head


Date: 10-11-20232 Date: 10-11-20232

DF/QA/HTR Rev-01 14/11/2016

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