A UTOMATIC CHECK WEIGHER

Operation Manual
( FAC 5500 Series )

FINE MECHATRONICS CO,.LTD

Copyright ® 2006 by FINE Mechatronics Co.,Ltd All Rights Reserved. Version : 2009, March
Any form or Any other means can not be copied without the permission from the publisher.

If you will get this install manuals without the permission then all responsibility will give you.
CONTENTS

*Precaution to be observed*

CHAPTER 1. PREFACE.
1.1 Overview 5
1.2 Features 6
1.3 How to use 7
1.4 Caution Point 7

CHAPTER 2. POWER SUPPLY CONNECTION.

8

CHAPTER 3. AIR VALUE ADJUSTMENT 10

CHAPTER 4. LOCK DEVICE FOR LOADCELL

CHAPTER 5. A/D COUNT TEST

5.1 General 12
5.2 How to go to A/D COUNT TEST MODE 12
5.3 How to check the ZERO Value 13
5.4 How to adjust the ZERO Value 14
5.5 How to adjust the Dip-Switch in the Analog Board 15
5.6 The upper LED Lamp Function 16

CHAPTER 6. RAM TEST 17

CHAPTER 7. CALIBRATION
7.1 General 18
7.2 Calibration Flow Chart 18

1
CHAPTER 8. A/C RUN TEST
8.1 General 1 22
8.2 General 2 22
8.3 How to go to A/C RUN TEST 22
8.4 How to adjust the weighing time and period(Interval) 23
8.5 How to check A/C RUN TEST Adjustment 25

CHAPTER 9. SETTING UP IN THE MEMORY

9.1 General 27
9.1.1 Menu Select and Password 27
9.1.2 Creating a p
roduct in memory 28
9.1.3 Creating a p
roduct name 29

CHAPTER 10. SYSTEM TEST SETTING UP

10. 1 General 1 32
10. 2 General 2 32
10. 3 General 3 32
10. 4 How to go to SYSTEM TEST MODE 32
10. 5 F11~F19 FUNCTION In the SET UP SYSTEM MODE 33

CHAPTER 11. VARIABLE SPEED UP SETTING UP

11. 1 General 38

CHAPTER 12. FACTORY MODE 40

CHAPTER 13. INPUT AND OUTPUT

13. 1 Sequence Board 41
13. 2 Printer Output(Option) 43
13. 2. 1 Hard Copy 43
13. 2. 2 TOTAL PRINT 43
13. 2. 3 Print (Individual Print) 43
13. 3 RS-232C,RS-422,RS-485 INTERFACE FORMAT(OPTION) 44
13. 4 Interface Board(Option) 49
13. 5 BCD OUT BOARD(OPTION) 50
CHAPTER 14. ELECTRIC DIAGRAM
14.1 FAC5500 Series Electric Diagram 51
14.1.2 General
51

CHAPTER 15. BASIC MAINTENANCE

* Daily Checking Point 52
* Yearly Checking Point 52

CHAPTER 16. NOTE 53

3
 * Precautions to be observed*

This install manual was prepared for the safe installations and maintenance and for troubleshooting of FINE
Automatic Check Weigher by authorized persons.

You must understand all instruction procedures to avoid from a complicated accidents in the production
lines. Also in case of an accident or equipment breakdown, immediately stop Automatic Check Weigher in
the production and make the conveyor of check weigher only by the Dip-switch in the controller by manual.
And investigate all conditions and provide a written record and digital pictures to your supplier. In the
future through your written record and digital pictures based, FINE will immediately support for you to
maintain a check weigher to prevent a reoccurrence again.

All operations which want to use FINE a check weigher should observe the following safety instruction.
(1) Ensure to cut the main power supply switch if wanting to clean or maintain a check weigher.
Also be sure to turn off any equipment connected to the check weigher such as the previous
conveyor belt and backward packaging machines, etc.
(2) Euipment service should be treated by authorized persons only by FINE.
(3) This install manual was prepared for the safe installation and maintenance and for troubleshooting
of FINE Automatic Check Weigher by authorized persons.
(4) Maintain safe conditions around the environments for a high accuracy at all times.
Please clean up any spilled products or liquids and avoid slippery floors.
(5) Observe all warning and cautionary instruction on the equipment.
(6) Do not rub the display too hard or stick tape to it.
(7) Do not use a pen or any tool on the control panel.
(8) Press it only with a finger on the control panel.
(9) Do not use a detergent to clean the display of the control panel.
(10) Use only a soft cloth moistened with ethanol.
(11) Do not put an excessive load on the weighing part conveyor.
(12) Clean and inspect periodically to always maintain a high accuracy weighing conditions.
(13) Avoid from using strong acidic or strong chemicals when cleaning the machine.
(14) Before making any electrical connections ensure that the supply voltage is the same specification as
Shown on the system I.D. label
(15) Avoid positioning any machine having a higher vibration as these may affect weighing accuracies
CHAPTER 1. PREFACE

1.1. OVERVIEW

Thank you very much for using FINE Automatic Check Weigher continuously.
This Automatic Check Weigher has been designed and manufactured to provide you with the best weighing
accuracy combined with the ease of maintenance and Reliable performance.

This Install manual will help you to understand the detailed operation and maintenance and
Troubleshooting , please read it carefully, make a spare copy and keep it in a safe place.

FAC5500 SERIES.

LED Lamp

Controller Part
Printer(Dot or Thermal Type)

Wind Cover
Flip Bar Rejector
Photo Sensor
Loadcell Ass`y

Infeed C/V Part Weighing Part Outfeed C/V Part

MODEL: FAC5500-W325-R225(Flip Bar Rejector)

5
1.2. Features

 2 Step Password protection For Calibration, Item Setting, Dynamic Offset, Engineering Mode.

 Memory all 50 kind of parameter setting product

 Automatic data back-up during power down or other electrical supply interruption

 Auto calibration of ZERO and SPAN

 Variable Speed Control according to the previous process speed.

 Auto Zero tracking

 Temperature Stability by FAN and Noise Compensation Circuit.

 Special A/D Convert PCB

 Multiple LCD Graphical display

 Histogram display For Production Statistics

 Data communication to printer or Computer

- Print Any Screen Mode selected

- Individual Printing as passed through.

- Transmitting All data to a computer

 Accept input command from other equipment (option),

( e.g. Barcode Scanner, Metal Detector, X-Ray Inspection, etc.)

 Provide Control Program. (option) :

- Feedback Control System.

- Auto Tracking System.

- Random Checking System.

- B-A Type (Tare) Accumulated Weight Control System.

1.3. How to use

- It can avoid N.G(No Goods) Product from taking out of the factory through inspecting all

Products completely by a weighing system.

- It can check it out if a finished carton was completed or not by a standard weight.

- It can check it if a finished parts or any accessory was left out or not.

- It can combine with a metal detector to inspect metal contaminants.

- It can combine with X-Ray Inspector to inspect Any contaminants.

- It can use with the ink jet printer to print the actual weight on the carton.

- It can record all quantity produced.

- It can transmit all data to the computer as commands

- It can print all production data by key button.

- It can check all products when taking in or out of the warehouse.

- It can show all N.G Products to the final user by Audible Buzzer and Visible Lamp.

- It can make all products be standard weight by feedback controlling the previous filling

machine.( Pulse Per Time or Weight)

- It can compensate with the weight deviation of product itself by auto tracking program.

1.4. Caution Point

- Do not put an excessive load on the weighing part conveyor.

E. g) FAC5500-W315-R215 : Limit Weight 600g.

- Use only a soft cloth moistened when cleaning a check weigher.

- Before making any electrical connections ensure that the supply voltage is the same

- Specification as Shown on the system I.D. label

- Isolate a check weigher from the main power supply of the factory.

- Keep the safety power supply by AVR.UPS.

- Do not place it on the site close to a lot of vibrations

- Do not modify any hardware construction frame without prior to instruction.

- Make a check weigher placed site be horizontal level on the Ground.

- Handle it with an persons only authorized from us.

7
CHAPTER 2. POWER SUPPLY CONNECTION

2.1 The check weigher must be leveled on the ground.

2.2 Before making any electrical connections please ensure that the supply voltage

is the same as that shown on the system I.D. Label.

2.3 Because All Circuits in the controller was ran by 1Phase, 220~230VAC, 60/50Hz

Connect with the power supply as indicated with I.D Label on the real side panel.

2.4 Power Supply Connection

(a) In case of the End User Power Supply : 1Phase / 220,230VAC, 60Hz/50Hz

Sequence Board(Fig 1)

NEUTRA LIVE

GROUND
(b) In case of the End User Power Supply : 1Phase / 220,230VAC, 60Hz/50Hz

Sequence Board(Fig 1)

R S T G
( User Power : 3 phase )

(c) In case of the End User Power Supply : 3Phase / 380,440VAC, 60Hz/50Hz
Sequence Board(Fig 1)

9
CHAPTER 3. AIR VALUE ADJUSTMENT
3.1 The check weigher must be leveled on the Ground.

3.2 Before connecting auto rejecter

Ensure that the Air Pressure is the same as shown on the Label of real side panel.

A normal air pressure was over 5bar or 5kgf

3.3 The Air tube diameter size was Ø 8mm(High Speed Type) or Ø 10mm(Heavy Duty Type)

Air Valve(Fig 2)

Air Tube Size : Just Ø 10mm

CHAPTER 4. LIMIT DEVICE FOR LOADCELL
4.1 The check weigher must be leveled.

4.2 The Limit Device was used for a heavy duty check weigher.

4.3 Because 2pcs the loadcell of a heavy duty type was limited For protection.

Ensure that it should be used after loosening the bolts of Limit Device under the conveyor.

4.5 In case of FAC5500-W355 it does not need to remove the limit device for a loacell.

Because this model was not locked by a limit device.

CAUTION

When you want to move the check weigher of heavy duty type to another site,

Fasten the bolt of the Limit Device and move it to another site.

FAC5500 W355/W365/W375/385 Series (Fig3)

Limit Device Limit Device

11
CHAPTER 5. A/D COUNT TEST
5.1 A/D Count means Analog and Digital Conversion Count

Because FINE Check Weigher will be worked by a loadcell system,

The Analog Value output from a loadcell should be converted to Digital Value for

A high speed weighing process. Then all weighing process systems should be based on the

1000 ~ 6000 Count Range.

Ensure that the Based ZERO Count should be in the range of 1000~6000 count though

A/D COUNT TEST MODE.

5.2 How to opeate A/D COUNT TEST MODE.

A/D Count Test Start(Fig4)

(1) Turn the main Switch on while pressing NO 1

of the Numeral Keypad.
(2) It will show the follow Menu Select

Menu Select t(Fig5)

(3) If it did not show the above Menu Select

Then Turn it off and try to do it again as above.
5.3 How to check the ZERO Value

You should check if ZERO Value range must be 1000~6000 in A/D Count Test

Menu Select t(Fig8)

* Please press NO 1 Key of Keypad

Then you will find out the below mode

A/D Count(Convertor) TEST(Fig 9)

ZERO VALUE
( 2 1 4 2 / 2143 )

If the above ZERO value was in the range of 1000~6000 count,

Then push the weighing part conveyor in your hand lightly

And Check if this Zero Value is moving or not depending on the strength of

Pushing your hand. Finally if the zero value is moving depending on your hand strength

Please Press F 5 key of Keypad and Press F 5 key again

Then you will find out the start warming up screen.

13
 5.4 How to adjust the ZERO Value

If the zero value was not in the range of 1000~6000.

Please make the zero value range be 1000~6000 by Dip-Switch of Analog Board.

Control Board (Fig 10)

Interface Board Analog Board

* RS-232C * Dip-Switch
* RS-422 * Filter
* RS-485

Main Board
* ROM
* A/D Convertor Chip

Analog Board (Fig 11)

If Zero Value was not in the range of 1000~6000

Then please TURN ON(Left side) all Dip-Switch(6switch)

And please follow up the next chapter

 5.5 How to adjust the Dip-Switch in the Analog Board.

(a) Please TURN ON all Dip-Switch(6 switch)

(b) TURN OFF the Dip-Switch from No 6,5,4,3,2,1 Gradually

Then if the upper LED Lamp was not down in the main board,

Please TURN ON the Number only again.

For example,

When you will turn off No 4 of dip-switch after turn off NO6,NO5,

If The upper LED Lamp was not in the main board

Then please TURN ON The Number 4 switch Only again

Until the upper LED Lamp will be ON(Light)

And please continue to turn off the next Dip-Switch checking LED Lamp.

(c) If you finish to trun down all dip-switch from No 6 to No 1

Based on LED Lamp`s lighting in the main board,

Then please check if the ZERO Value was in the range of 1000~6000

On the A/D Convertor Test Mode.

Control Board (Fig 10)

LED Lamp in the main board(Fig 12)

The upper LED Lamp

The lower LED Lamp

15
 (d) Then if ZERO Value was not in the range, please do the above again

(e) Even if ZERO Value was in the range of 1000~6000,

If the upper LED Lamp was down in the main board.

Please adjust the Dip-Switch again until LED Lamp will be ON.

(f) Even if LED Lamp was ON(Light),

If ZERO Value was not in the range of 1000~6000,

Please adjust the Dip-Switch again until Zero value will be 1000~6000.

5.6 The upper LED Lamp Function

Since the upper LED Lamp(Fig 12 ) show if Analog Value of loadcell amplified

By Dip-Switch was normal or not,

The upper LED Lamp should be ON in the main board.

Also later if a check weigher was delayed in The first warming up screen

Indicating FINE Logo without converting to the basic screen or running

The conveyor also if the START Key was not runned

Then please check if the upper LED Lamp was ON or OFF.

The reason which was changed to other value from the first setting value

May be resulted from any loadcell impact in moving or the temperature

Difference around the factory.

Later If you want to get more informations for this problems,

Please don`t hegitate to contact me

 CHAPTER 6. RAM TEST(FAC5500 Verion)
6.1 This RAM Test show if all circuit was connected with hardware systems

In the controller very well.

6.2 Please try to test RAM TEST before going to the first warming screen.

6.3 If you will press No 1 Key of “ YES “ in the RAM TEST 32K BYTES Mode

All RAM TEST automatically will test its all systems by 3times.

If any hardward systems was not connected with the main board,

RAM TEST mode will show the address of Error positions.

Then if you will let me know the Error Address,

We will let you know the right Error Positions right now.

Menu Select t(Fig8)

* Please press NO 4 Key of Keypad

Then you will find out the below mode

RAM TEST(Fig13)

* Please press NO 1 Key of Keypad

Then it will start to test automatically

17
CHAPTER 7. CALIBRATION
7.1 It is recommended that the checkweigher is routinely calibrated to maintain peak
operating accuracies, the frequency of calibration should be determined
by management.

7.2 Calibrations Flow Chart

Calibration Password (Fig 14)

* Calibration Password : 4100

* Please ENTER after input password

Minimum Digit (Fig 15)

* Minium Digit : 1,2,5

* Digit can be changed by the direction key (Left
or Right key) of Keypad
 Set up system(Fig 17)
Maximum Weight (Fig 16)
SET UP SYSTEM
F01 DECIMAL POINT 01
F02 SET UNIT 00
F03 CHE/ENG 01
F04 ON/OFF WHEN START 00
F05 CONTINUOUS N.G 00
F06 DISPLAY HOLD TIME 00
F07 ID.NUMBER SET 00
0:0 1 : 0.0 2 : 0.00 3 : 0.000

ZERO * * FIRST MENU

* This Maxium Weight was based on 600g of total weight and 0.0 of Decimal Point (F01 : 01)
in the SET UP SYSTEM Then please input 6000 point and ENTER

This Max.weight(6000) and decimal point(0.0) will show 600.0g in the basic screen.

* If the basic screen will show 600g without the decimal point in the basic screen,
Then please change the decimal point to F01 : 00 in the SET UP SYSTEM and input 600 point
In the Maximum Weight

Then Max.weight(600) and decimal point(0) will show 600g in the basic screen.

* Later if you want to look at 60.0g in the basic screen,

First,please finish the calibrations and please change the decimal point to F01 : 01 in the set up
systems( Fig 17) and ENTER

Then the basic screen will show the actual weight(600g) into 60.0g

Finally
Normally before the weight calibrations,
Please make the decimal point with F01 : 01 and calibrate the above Maximum weight.

19
Base Zero (Fig 18)

* The output from the loadcell under no load

conditions. This may be adjusted by use of
internal DIP switches if out of range, usually
set to a value of 1000 – 6000

* Baze Zero was the same with ZERO Value of

Analog in the A/D Convertor mode.

Standard weight(Fig 19)

* Please place the test weighter

on the weighing part conveyor and
put 1000 point and ENTER.

* This standard weighter should be

more than 1/10 of Maximum Weight.

Standard weight(Fig 20)

* If you will push ENTER after putting the

standard weight value under placing
the test weighter on the conveyor,

Then you will find out this screen “ wait”

 Standard weight(Fig 21)

* If it will show REMOVE message after

Enter in the standard weight section,

Then please remove the test weighter from

The conveyor and ENTER

Span Constant(Fig 22)

*This SPAN CONSTANT Value will

automatically be counted by a program

If it will show “ OK” then Press F5 Key

* If it will show “ERROR” then follow up the

above flow chart again.

21
CHAPTER 8. A/C RUN TEST
8.1 A/C RUN TEST Means Automatic Check Weigher Running TEST.
8.2 A/C RUN TEST makes a check weigher decided the correct weight
adjusting the weighing time and period(Interval).
Also A/C RUN TEST will guide you to adjust the weighing time and
period(interval) through the graph.
8.3 How to go to A/C RUN TEST.

MENU SELECT(Fig 23)

* If pressing ENTER key
MENU SELECT It will show PASSWORD Screen.
The password is 4105
1. CALIBRATION
2. SET UP * After unlocking the password of
3. SYSTEM TEST SYSTEM TEST,
If locking it again, then Power Off
and On in the keypad.
SELECT THE ITEM,PRESS ENTER

ZERO * * FIRST PRE

A/C Run Test(Fig 24)

8.4 How to adjust the weighing time and period(Interval)
A/C Run Test(Fig 25)
* Move the cursor to A/C RUN TEST
* Please don’t press ENTER surely.

A/C Run Test(Fig 26)

* Please put the actual product on the
weighing conveyor in SYSTEM TEST
and ENTER.

A/C Run Test(Fig 27)

* If you will find out this screen,
Then please remove the actual
product from the conveyor.

* 7315 Means ( Base Zero + the Actual

product weight).

* 02 means SPEED 2(High Speed)fac5500ver.

23
 A/C Run Test(Fig 28)
* After removing the product from
the conveyor,please press START
Key of Keypad

A/C Run Test Graph(Fig 29)

* If passing through the product on running conveyor,then it will show the above
A/C RUN TEST Graph.
* Because the above Graph was a normal status,if the Graph after passing through was not
normal like the above then please make the normal Graph by passing 10times of the same
product and by changing F2(Weighing Period) and F3(Weighing Time).
* The above 09 means the weighing Period(Interval) and can be adjusted by F2.
- How to input 09 point is to press F2 After input 9 points in the above screen.
* The above 26 means the weighing Time and can be adjusted by F3.
- How to input 26 point is to press F3 After input 26 points in the above screen.
8.5 How to check A/C RUN TEST Adjustment.

X-BAR Screen(Fig 30)

NO. 01 FINEBOX * Xn Value should be Xn 1

TARE 0.0
* After passing through the same product
WEIGHT
74.2g by 5times step by step,if X-BAR Graph
was made like the Left graph figure

7232 then all A/C Run Test Adjustment will be

11.38 finalized.
74.6
51954
74.2
81.77
73.8
4352
Xn 1 6.85

ZERO PRINT EDIT OFFSET MENU

X-BAR Screen(Fig 31)

* Xn Value should be Xn 1
NO. 01 FINEBOX
TARE 0.0
* After passing through the same product
WEIGHT
74.2g by 5times step by step,if X-BAR Graph
was made like the Left graph figure

7232 then reduce Dynamic Offset as much as

11.38 20 or 50 or 100 or 200 point gradually

74.6
51954 For example,
74.2
81.77 10100 >>> 10080 or 10050 or 10000 or
73.8
4352
Xn 1 6.85 * Please test X-BAR Graph again after

ZERO PRINT EDIT OFFSET MENU reducing Dynamic Offset

* Dynamic Offset can be adjusted by SET

ITEM Screen.

25
 X-BAR Screen(Fig 32)
* Xn Value should be Xn 1
NO. 01 FINEBOX
TARE 0.0
* After passing through the same product
WEIGHT
74.2g by 5times step by step,if X-BAR Graph
was made like the Left graph figure

7232 then lift Dynamic Offset as much as

11.38 20 or 50 or 100 or 200 point gradually

74.6
51954 For example,
74.2
81.77 10100 >>> 10120 or 10150 or 10100 or
73.8
4352
Xn 1 6.85 * Please test X-BAR Graph again after

ZERO PRINT EDIT OFFSET MENU lifting Dynamic Offset

* Dynamic Offset can be adjusted by SET

ITEM Screen.
CHAPTER 9. SETTING UP IN THE MEMORY
9.1 Product Settings
Once the system has been set up it is a good idea to record and keep a copy of all settings
in a safe place for possible future reference.
9.1.1 Menu Select and Password.
MENU SELECT < Fig 33>
If you press MENU Button in the basic screen,
NO. 01 0.0g Then you will go to this MENU SELECT

MENU SELECT
And after choosing SET ITEM by direction key,
1. BASIC SCREEN
Please press ENTER Key to go to SET ITEM
2. LEVEL SCREEN
3. X-RAR SCREEN
4. HISTOGRAM
5. SET ITEM
6. SET TIME
7. SET OPTION
SELECT THE ITEM,PRESS ENTER

ZERO * * FIRST NEXT

PASSWORD < Fig 34>

Since SET ITME was important to a manager,

this mode was normally locked by password.

Pease input password( 4100) and press ENTER

PASSWORD

If this mode was unlocked by password,

? ? ? ?
It can be accessible to any persons.
So,after editing all seting point in this SET ITEM,
Please POWER OFF and POWER ON in the panel

Then this mode can be locked by password.

27
9.1.2 Creating a product in memory. <Fig 33>. (menu, set item)

SET ITME < Fig35>

NO. 01 74.2 g

SET ITEM

NAME FINEBOX

PASS 73.8 OFFSET

OVER 74.2 0.4

UNDER 74.6 0.4

TARE 0.0 SPEED 2

DYNAMIC OFFSET 100000

PRESS ENTER AND INPUT NAME

ZERO * * FIRST MENU

Move the cursor to select a value to be edited, input required value, press ENTER to store the new value.

Note that the loadcell output is in analogue form so will vary continuously as the weight of the product
varies. This analogue output is however converted in to a digital signal which has incremental values and
so there will be rounding up/down of the analogue value to the nearest digital one. There will also be
some variation in the analogue value for each successive pass of the same product due to inherent noise
generated by vibration, draughts or possibly electrical interference. The weight decision parameters must
be calculated to take account of these variations, usually by adding margins of error to ensure that product is
correctly classified regardless of these variations.

When correctly adjusted the AVERAGE product weight will be the same as the actual product weight when
calculated over a number of repeat weighings.
9.1.3 Creating a product name <Fig 34> (menu, set item, edit name)
To give any product a name move the cursor to the name edit box, press ENTER to display the character
map <fig 10>, move cursor to select character, press ENTER each time until name has been set. Press END
to return to previous screen.

Character map <Fig 36>

INPUT NAME

PART NAME FINEBOX

! ” # $ % & ( ) * , .
0 1 2 3 4 5 6 7 8 9 + -
A B C D E F G H I J K L
M N O P Q R S T U V W X
Y Z a b c d e f g h i J
k l m n o p q r s t u V
w x y z / ＼ { | _ ‘ : ～

* * * CANCEL END

For example
If you want to input product name with FINEBOX
Please ENTER after the cursor going to “ F “
Please ENTER after the cursor going to “ I “
Please ENTER after the cursor going to “ N “
Please ENTER after the cursor going to “ E “
Please ENTER after the cursor going to “ B “
Please ENTER after the cursor going to “ O “
Please ENTER after the cursor going to “ X “
Finally please Press END after finishing to input product name.

Also if you press CANCEL in this mode then it will go back to the previous screen.

29
 SET ITME < Fig35>

NO. 01 74.2 g
SET ITEM
NAME FINEBOX
PASS 73.8 OFFSET
OVER 74.2 0.4
UNDER 74.6 0.4
TARE 0.0 SPEED 2
DYNAMIC Coefficient 100000
PRESS ENTER AND INPUT NAME
ZERO * * FIRST MENU

Pass weight. Example with product minimum target weight of 101gm. Establish weighing accuracy when
system is correctly installed by using a product sample that has been independently verified on a lab type
scale. This will determine the weigh error in terms of a +/- weight variation. If this error is +/- 0.4gm
then the calculated weight of a 101gm product could vary between 100.6gm and 101.4gm and the PASS point
should be set at 101.4gm.

Under weight. Using the same example as above the UNDER point should be set at 100.6gm. If an
OFFSET value of 0.4gm were entered then the target weight would be calculated automatically.

Over weight. This is determined according to application as usually there is no legal requirement
concerning maximum pack weight.

Tare weight. By entering a tare weight value the checkeigher will automatically classify the product
according to nett weight, note the weight displayed is the NET value when conveyor motors are running but
is the GROSS value when static.
Speed(fac5500 ver) . This OPTION function can control the conveyor belt speed by low speed and high speed.
1 number means “Low Speed” and 2number means “ High Speed “
So,if you want to speed up while this check weigher is being runned by speed No 1,
Then please use to speed up the conveyor belt speed after changing No 1 to No 2.
If you want to get more speed up informatins please refer to a Engineer operating manuals

Dynamic Offset. Static weights (conveyor motors not running) will also be different from dynamic weights
due to the movement of the product across the weigh conveyor. This error can be compensated for by
applying a DYNAMIC OFFSET value.

This value can be edited to automatically compensate for dynamic weighing errors that affect the average
weight of the product. To calculate dynamic offset value weigh the product statically then weigh it a
number of times dynamically to determine the average value.

Static weight/dynamic average weight = dynamic offset value. e.g. static weight is 100gm, average
dynamic weight is 101gm, 100/101 = 099009

Note that each edited value must be saved by pressing ENTER key.

31
CHAPTER 10. SYSTEM TEST SETTING UP
- 10.1 System Test will guide a Engineer to install a check weigher completely.
- 10.2 A check weigher must make all setting up followed depending on the factory conditions
Then,it must set up all check weigher conditions for them.
- 10.3 Please follow up the below chart after reading it carefully.
- 10.4 How to go to SYSTEM TEST MODE.

MENU SELECT(Fig 24)

* If pressing ENTER key
MENU SELECT It will show PASSWORD Screen.
The password is 4105
1. CALIBRATION
2. SET UP * After unlocking the password of
3. SYSTEM TEST SYSTEM TEST,
If locking it again, then Power Off
and On in the keypad.
SELECT THE ITEM,PRESS ENTER

ZERO * * FIRST PRE

SYSTEM TEST(Fig 37)

* If pressing ENTER after going to
SYSTEM TEST SET UP,It will go to SET UP Mode.
1. A/C RUN TEST
2. SET UP
3. A/D COUNT TEST
4. KEY TEST
5. ZERO TRK.TEST

SELECT THE ITEM,PRESS ENTER

ZERO * * FIRST PRE

- 10.5 F11~ F19 FUNCTION in the SET UP SYSTEM MODE.
DISPLAY STABILITY(Fig 38)
* F11 : DISPLAY STABILITY
SET UP SYSTEM
- 11 was no related with the weight
F11 DISPLAY STABILITY 29
F12 Z. SENSIBILITY 99 Decision of check weigher.
F13 FORCED Z. RANGE 80 - This Function is for adjusting the stable
F14 NOISE FILTER 04
F15 END OF WEIGHING PERIOD 1 34 conditions of weighing conveyor for
F16 WEIGHING PERIOD 1 20 the next coming product.
F17 END OF WEIGHING PERIOD 2 36
- F11 Set Range : Time(1~9)/volume(1~9)
F18 WEIGHING PERIOD 2 09
F19 REMOTE CONTROL MODE 01 e.f) 29 ( 2 : Time / 9 : Volume)
0 : SMALL 1 : MIDIUM 2 : LARGE - Ratio Chart of Volume and Time
Volume
* * * * PREV

Volume (+)

Time

Volume(-)

Time
Zero SENSIBILITY(Fig 39)
* F12 : ZERO SENSIBILITY
SET UP SYSTEM
- F12 was no related with the weight
F11 DISPLAY STABILITY 29
F12 Z. SENSIBILITY 99 Decision of check weigher.
F13 FORCED Z. RANGE 80 - Zero Sensitivity Function is for ZERO
F14 NOISE FILTER 04
F15 END OF WEIGHING PERIOD 1 34 Tracking of the next coming product
F16 WEIGHING PERIOD 1 20 - F12 Set Range : Time(1~9)/volume(1~9)
F17 END OF WEIGHING PERIOD 2 36
e.f) 99 ( 9 : Time / 9 : Volume)
F18 WEIGHING PERIOD 2 09
F19 REMOTE CONTROL MODE 01 - Ratio Chart of Volume and Time
0 : SMALL 1 : MIDIUM 2 : LARGE

Volume
* * * * PREV

Volume (+)

Time

Volume(-)

Time
33
 Forced Zero RANGE(Fig 40)
* F13 : Forced ZERO Range
SET UP SYSTEM
- F13 was no related with the weight
F11 DISPLAY STABILITY 29
F12 Z. SENSIBILITY 99 Decision of check weigher.
F13 FORCED Z. RANGE 80 - F13 is the range which can make a
F14 NOISE FILTER 04
F15 END OF WEIGHING PERIOD 1 34 Forced Zero on the displayer.
F16 WEIGHING PERIOD 1 20 - F13 Set Range : 00~99
F17 END OF WEIGHING PERIOD 2 36
F18 WEIGHING PERIOD 2 09
F19 REMOTE CONTROL MODE 01
FORCED ZERO RANGE SET

* * * * PREV

NOISE FILTER (Fig 41)

* F14 : NOISE FILTER.
SET UP SYSTEM
- F14 will used for reducing the
F11 DISPLAY STABILITY 29
F12 Z. SENSIBILITY 99 vibrations of the weight on the
F13 FORCED Z. RANGE 80 conveyor.
F14 NOISE FILTER 04
F15 END OF WEIGHING PERIOD 1 34 - If setting value was small then the
F16 WEIGHING PERIOD 1 20 response speed of weight will be speed
F17 END OF WEIGHING PERIOD 2 36
up but the display vibrations will be
F18 WEIGHING PERIOD 2 09
F19 REMOTE CONTROL MODE 01 higher
FORCED ZERO RANGE SET - Also if setting value was larger then the
the response speed of weight will be
* * * * PREV
lower but the display vibrations will be
reduced
- This function can set up depending on
the conditions and temperature of the
factory.
 END OF Weighing Period 1 (Fig 42)
* F15 : End of weighing Period 1.
SET UP SYSTEM
- F15 will be used for Speed 1 MODE
F11 DISPLAY STABILITY 29
F12 Z. SENSIBILITY 99 ( Variable Speed Option Function)
F13 FORCED Z. RANGE 80 - F15 can adjust the weighing intervel
F14 NOISE FILTER 04
F15 END OF WEIGHING PERIOD 1 34 range which a check weigher can decide
F16 WEIGHING PERIOD 1 20 for the weight on the conveyor.
F17 END OF WEIGHING PERIOD 2 36
- The weighing interval range will be the
F18 WEIGHING PERIOD 2 09
F19 REMOTE CONTROL MODE 01 distance which the photo sensor will
1 COUNT = 1/120SEC transmit the product start value to
loadcell
* * * * PREV
- The weighing interval range is
1 Count = 1/120sec.
- F15 Value was the same with F2 Value in
the A/C RUN

Weighing Period 1 (Fig 43)

* F16 : Weighing Period 1.
SET UP SYSTEM
- F16 will be used for Speed 1 MODE
F11 DISPLAY STABILITY 29
F12 Z. SENSIBILITY 99 ( Variable Speed Option Function)
F13 FORCED Z. RANGE 80 - F16 can adjust the weighing time range
F14 NOISE FILTER 04
F15 END OF WEIGHING PERIOD 1 34 which a check weigher can decide
F16 WEIGHING PERIOD 1 20 for the weight on the conveyor.
F17 END OF WEIGHING PERIOD 2 36
- The weighing Period will be the Time
F18 WEIGHING PERIOD 2 09
F19 REMOTE CONTROL MODE 01 which the photo sensor will transmit the
1 ~ 32 product start value to loadcell
- The weighing interval range is
* * * * PREV
1 ~ 32.
- F16 Value was the same with F3 Value in
A/C RUN TEST MODE

35
End of weighing Period 2 (Fig 44)
* F17: End of weighing Period 2.
SET UP SYSTEM
- F17 will be used for Speed 2 MODE
F11 DISPLAY STABILITY 29
F12 Z. SENSIBILITY 99 ( Variable Speed Option Function)
F13 FORCED Z. RANGE 80 - F17 can adjust the weighing intervel
F14 NOISE FILTER 04
F15 END OF WEIGHING PERIOD 1 34 range which a check weigher can decide
F16 WEIGHING PERIOD 1 20 for the weight on the conveyor.
F17 END OF WEIGHING PERIOD 2 36
- The weighing interval range will be the
F18 WEIGHING PERIOD 2 09
F19 REMOTE CONTROL MODE 01 distance which the photo sensor will
1 COUNT = 1/120SEC transmit the product start value to
loadcell
* * * * PREV
- The weighing interval range is
1 Count = 1/120sec.
- F17 Value was the same with F2 Value in
the A/C RUN

Weighing Period 2 (Fig 45)

* F18 : Weighing Period 2.(fac5500 ver)
SET UP SYSTEM
- F18 will be used for Speed 1 MODE
F11 DISPLAY STABILITY 29
F12 Z. SENSIBILITY 99 ( Variable Speed Option Function)
F13 FORCED Z. RANGE 80 - F18 can adjust the weighing time range
F14 NOISE FILTER 04
F15 END OF WEIGHING PERIOD 1 34 which a check weigher can decide
F16 WEIGHING PERIOD 1 20 for the weight on the conveyor.
F17 END OF WEIGHING PERIOD 2 36
- The weighing Period will be the Time
F18 WEIGHING PERIOD 2 09
F19 REMOTE CONTROL MODE 01 which the photo sensor will transmit the
1 ~ 32 product start value to loadcell
- The weighing interval range is
* * * * PREV
1 ~ 32.
- F18 Value was the same with F3 Value in
A/C RUN TEST MODE
 REMOTE CONTROL MODE(Fig 46)
* F19 : REMOTE CONTROL MODE.
SET UP SYSTEM
- F19 will be used for Setting Control of a
F11 DISPLAY STABILITY 29
F12 Z. SENSIBILITY 99 check weigher by External Equipment
F13 FORCED Z. RANGE 80 ( e.f Computer, so on)
F14 NOISE FILTER 04
F15 END OF WEIGHING PERIOD 1 34 - Control Mode : Level Type/ Toggle Type
F16 WEIGHING PERIOD 1 20
F17 END OF WEIGHING PERIOD 1 36
F18 WEIGHING PERIOD 1 09
F19 REMOTE CONTROL MODE 01
0 : LEVEL 1 : TOGGLE

* * * * PREV

37
CHAPTER 11. Variable Speed Set
11. 1 Inverter an control the motor speed by adjusting the voltage and frequency(Hz) in the controller.
11. 2 This Inverter can control two type speed( Speed 1 and Speed 2) by setting.
11. 3. Inverter Standard.
( 200V Grade Specification)

MOTOR Model M8MA25S4Y

Standard 4P 25W 3PHASE
OUTPUT STANDARD Capacity 100W ~ 1500W
Volt 3Phase 200 ~ 230V
Current 0.8 ~ 7.0A
INPUT STANDARD Volt 1/3Phase 200 ~ 230V
Frequency 50Hz ~ 60Hz

11.4 How to adjust Speed 1 ( Belt Speed) and Speed 2(Belt Speed) of a check weigher.

If you want to adjust Speed 1 and Speed 2 as the below sheet.

Please follow up the below procedure.

( For example)

P SPEED GRADE Before(Hz) After(Hz)

(P 0) Speed 1 30 25
(P 6) Speed 2 55 45
 11.5 Speed 1 Adjustment Procedure.( 30Hz >>> 25Hz)
a) Open the controller read side of a check weigher
b) Adjust Speed 1 in SET ITEM mode of a check weigher.
c) Press START Key on the control panel of a check weigher.
d) Then you will find it that the existed Hz was 30 in the Display of Inverter.
e) Then adjust ( Up or Down) the frequency by Volume Key( Dial Key) in the inverter.
f) ( Then adjust 30Hz into 25Hz by Volume Key).
g) Press SET Key in the inverter
h) Press MODE Key 2times continuously in order to return to the first screen
i) Speed 1 Adjustment Finish

11.6 Speed 2 Adjustment Procedure. (55Hz >>> 45Hz)

a) Open the controller read side of a check weigher
b) Press MODE Key in the Inverter.
c) Look for P06 by Volume Key( Dial Key) in the inverter.
d) Press SET Key in the Inverter.
e) Then you will find it that the existed Hz was 55 in the Display of Inverter..
f) Then adjust ( Up or Down) the frequency by Volume Key( Dial Key) in the inverter.
g) ( Then adjust 55Hz into 45Hz by Volume Key).
h) Press SET Key in the inverter
i) Press MODE Key 2times continuously in order to return to the first screen
j) Speed 2 Adjustment Finish

39
CHAPTER 12. FACTORY MODE.

Function Key Function Content

F01 Decimal Point 00 Decimal Point Setting of Main Display NoDecimal Point
01 1234.5
02 123.45
03 12.345
F02 Unit 00 Unit Setting of Display Weight g
01 Kg
02 Ton
03 Lb
F03 Hangul/English 00 Hangul / English. Hangul
Conversion 01 English / Chinese English
F04 Conveyor Off/On 00 Preset the Running or Non-Running STOP
01 When pressing the main power switch. RUN
F05 Continuous N.G 00~99 Continuous N.G Product message and output Signal N/A
F06 Hold Time N/A 00~99 Weight Holding Time on the screen. N/A
F07 CW ID NO 00~99 Check Weigher ID Number. N/A
F08 N/A N/A N/A
F09 N/A N/A N/A
F10 N/A N/A N/A
F11 Stability Sense 00~99 Preset for weighing Judgment (Initial 19). Maker Mode
F12 ZERO Sense 00~99 Preset for weighing Judgment(Initial 19). Maker Mode
F13 Forced Z.Range 00~99 Preset for weighing Judgment (Initial 99). Maker Mode
F14 Filter 00~04 Preset for weighing Judgment (Initial 04). Maker Mode
F15 Weigh Time1 00~99 Preset for weighing Judgment (Speed 1) Maker Mode
F16 Weigh Interval 1 00~32 Preset for weighing Judgment t(Speed 1) Maker Mode
F17 Weigh Time 2 00~99 Preset for weighing Judgment t(Speed 2) Maker Mode
F18 Weigh Interval 2 00~32 Preset for weighing Judgment (Speed 2) Maker Mode
F19 Remote Control 00 Preset for weighing Judgment (Initial 00). LEVEL
01 TOGGLE
F20 N/A N/A N/A N/A
F30 N/A N/A N/A N/A

* Please do not adjust the maker mode preset except of an authorized Engineer.
CHAPTER 13. INPUT AND OUTPUT
13.1 Sequence Board
Sequence Board Circuit< Fig 50>

4
3 6
1 5 A
2
DRILL SIDE MASK SODE SILK SIDE BOARD SIDE

DB25S
14 25

1 13
TB4 LED LED LED LED LED LED LED LED VR1
CN01
FG AC AC +12 G G +12 1 2 3 4 5 6 7 8 G
RT24X
1 2 3 4 5 6 7 8 AR2 IN VR2
AR1 S1
1 BD C1 OUT
+
SW-8 RT24X
VR3
+ 1 2 3 4 5 6 7 8 G

CASE-AA
CASE-EK CK06
C2 RT24X
FILTER CK06 ULN2803 VR4

S/N
CB2
CB1 IC1 RT24X

DO7 D1 DO7 D2 DO7 D3 DO7 D4 DO7 D5 DO7 D6 DO7 D7 DO7 D8

OK1 OK2 OK3 OK4 OK5 OK6 OK7 OK8
AC

F3 F4 F2 F1

11 OUT1
AC_OUT1
OUT2
AC_OUT2
OUT3
AC_OUT3
OUT4
AC_OUT4
OUT5
AC_OUT5
OUT6
AC_OUT6
OUT7
AC_OUT7
OUT8
AC_OUT8
TB2
8

970401
FINE MACATRONICS

c.k.s
SEQ-007
TB3 TB1

FG

9
10 SW_AC AC CK06
CM10
CK06
CM10 CM10
CK06 CK06
CM10
CK06
CM10
CK06
CM10
CK06
CM10
CK06
CM10

① Auto check weigher main power source (For the supply to controller)
② Input status annunciator : For external Input (Photo Sensor, Metal detector ( No2 and “ G”) signal
③ Input connector : Push button connector for external Input
(Photo Sensor, Metal detector etc) Signal
④ Dip switch of Driving Test : Testing the Relay Drive for the external Output signal
This Dip Switch was connected with ⑨ Relay
⑤ Input & output connector for control signal : Control Signal was connected with control
⑥ Load cell connector : Can be connected up to 4 load cell.
⑦ External output relay : Apply to 8 channel, and use DC12V relay (LG:SZR-MY4-NI)
⑧ External Control Signal output connector : External Control Signal (DRY contact) by Relay
Contact only
⑨ External Control Signal output connector : External Control Signal by AC220V
⑩ Power Input connector : AC Circuit (Input Power) of Right side
And Switch SMPS Drive Power Connected to SW_AC Circuit of Left Size
⑪ Fuse box to protect Circuit : Use 4 pc of AC220V 6A FUSE

41
* Connection Diagram of 8 channel AC output (Standard form)

CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8

PASS MOT1 Speed OVER UNDER N.G N.G
MOTOR Speed 2 rejecter rejecter N.G Metal
Run Run Output

☞ If you want to collect a overweight and underweight on the one-way side,

Then Please use to connect with N.G output Instead of CH4, CH5
☞ N.G output can be used to Tower Lighter at the same time with CH4,CH5

☞ Emergency Motor drive (To drive the conveyor Belt Only)

- Please ON of NO2 of Dip-Switch in the Sequence Board.

* Special Output Form

CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8

PASS MOT Speed OVER UNDER C/N.G N.G N.G
MOTOR Rejecter Rejecter Continuous N.G Metal
Run Run N.G
13. 2 Printer Output (Option)
It can print all statistical weighing data by a printer(Optional)
13.2.1 Hard Copy
- This function can make all data displayed on the screen printed
- Also It can be printed by COPY Button on the control front Panel.

TOTAL PRINT 13.2.2 TOTAL PRINT

****************************
If it press F3 (TOTAL) key in the Histogram,
ITEM
PART = 1 It can print all data of weight and Grade
DATE = 97/02/26
START = 9:58:46
GRADE
END = 9:58:57

UNDER = 69.8 AV.WEIGHT

COUNT = 2
WEIGHT = 139.0
AVG = 69.5
RATE FOR
RATIO = 22.22%
TOTAL WEIGHT
PASS = 70.2
COUNT = 7
WEIGHT = 490.4
AVG = 70.0 STANDAR DEVIATIONS
RATIO = 77.77%
S = 0.17725 INDIVIDUAL PRINT
**********************
OVER = 70.6
PART SER. G. WEIGHT
COUNT = 0
WEIGH = 0.0 01 411 P 70.6
AVG = 0.0 01 412 P 70.2
RATIO = 0.00% 01 413 P 70.4
01 414 P 70.4
TARE = 0.0 01 415 P 40.2
01 416 P 70.0
TOTAL
01 417 U 69.6
COUNT = 9 01 418 P 70.2
WEIGHT = 629.4 01 419 P 70.0
AVERAGE = 6993.3 01 420 P 70.4
MIN. = 69.4 01 421 O 71.0
MAX. = 70.4 01 422 O 70.8
01 423 P 70.6
***************************** 01 424 U 68.4
01 425 P 70.2
:
:
13.2.3 Print(Individual Print)
**********************
If it press F2 (PRINT) in the basic screen,
Then P.N.(Product Number), Counts, Grade,Weight GRADE

will be printed whenever each product passing P : (Pass weight)

through until the print setting will be removed by O : (Over weight)

re-push button. U : (Under weight)

43
13. 3 RS-232C, RS422, RS-485 ( Option )
(1) Automatic Check Weigher(C/W) can communicate with the external equipments by RS-232C,
RS-422,RS-485 and Current-Loop. You can use 2Port of these typies at the same time.

· BAUD RATE : 600 ∼ 9600 bps

· DATA BIT : 8 bit
· PARITY BIT : NONE
· START BIT : 1 bit
· STOP BIT : 1 bit
· CODE : ASCII
(1-1) Communication Speed Setting.

M ENU SELECT

NO. 72.2g

MENU SELECT
1. BASIC SCREEN
2. LEVEL SCREEN
3. X-RAR SCREEN
4. HISTOGRAM
5. SET ITEM
6. SET TIME
7. SET OPTION
SELECT THE ITEM, PRESS ENTER

ZERO * * FIRST NEXT

1. BAUD RATE 600bps ~ 9600bps.

NO. 72.2g
0 : 9600
SET OPTION 1 : 4800
2 : 2400
PORT1 PORT2 3 : 1200
BAUD 00 00 4 : 600
PARITY 00 00
REJECT DELAY 10 07 2. PARITY SETTING.
REJECT DURATION 20 17 0 : NONE
1 : ODD
0:9600 1: 4800 2:2400 3:1200 4:600 2 : EVEN

ZERO * * FIRST NEXT

(2) Transmit & Receive Format

① when Computer set their data to Checkweigher

· COMPUTER to C/W(Check Weigher)
BYTE 1 2 1 6 6 6 1
DATA STX P.N “S” PASS UNDER OVER ETX
*Remark
- STX : Start
- P.N : Part No
-“S” : Set
-PASS : PASSWEIGHT
-UNDER : UNDERWEIGHT
-OVER : OVERWEGIHT
-ETX : Finish

· If C/W(Check Weigher) received the Data from Computer without Fail

BYTE 1 1 1
DATA STX ACK ETX
 Remarks
- ACK : OK received
·If C/W(Check Weigher) did not receive the Data from Computer with Fail.

BYTE 1 1 1
DATA STX NAK ETX
 Remarks
- ACK : NO Receive

45
② When C/ W(Check weigher) Finished to judge the actual weight of Product,
· Then C/W will transmit the below format to Computer
BYTE 1 2 1 6 1
DATA STX P.N Grade Actual ETX
(U.P.O) Weight
☞ Grade - "U" : Underweight , "P" : Pass weight, "O" : Over weight

Then, If Computer received the Data from C/W(Check Weigher) without Fail
Computer will re-transmit with the below format to Chec kweigher

BYTE 1 1 1
DATA STX ACK ETX
 Remarks
- ACK : OK received

Then, If Computer did not receive the Data from C/W(Check Weigher) with Fail.
Computer will re-transmit with the below format to Check weigher

BYTE 1 1 1
DATA STX NAK ETX
 Remarks
- ACK : NO Receive

· If the user want to remove Count in the LCD Display of a check weigher.
Then Computer will transmit to C/W with the below format.

BYTE 1 2 1 1
DATA STX P.N C ETX
 Remarks
A. P.N : Part No
B. C : Clear
· If the user want to delete all accumulated data in Check weigher which Computer didn`t
receive with Fail from C/W,
Then, Computer can delete all data accumulated in C/W with the below format.

BYTE 1 1 1 1 1
DATA STX C L R ETX
 Remarks
- C.L.R : Clear

If Computer want to get the data from C/W,

Then Computer can transmit the below format to C/W

BYTE 1 2 1 1
DATA STX P.N R ETX
 Remarks
C. P.N : Part No.
D. R : Request

If Computer want to change P.N( Product Number) in the C/W,

Then Computer can transmit the below format to C/W

BYTE 1 2 1
DATA STX P.N ETX
 Remarks
E. P.N : Part No.

47
 When C/W will give all data as Computer requested,
Then, C/W will transmit all data to Computer with the below format.

BYTE 1 2 1 6 6 6 6 4 4 1
DATA STX P.N “A” Standard UNDER OVER PASS UNDER OVER ETX
Weight Weight Weight COUNT COUNT COUNT
 Remarks
F. A : Answer

③ Other.
· STX (02H)
· ETX (03H)
· ACK (06H)
· NAK (15H)

 All data does not use the decimal point.

 All data will be transmitted when a check weigher will finish to make the weight decision
 But if check weigher did not received answer(ACK) from computer then the check weigher
will Memory Until 200pcs data automatically and If the data will be excessive than 200th
data
 Then it will be removed from the first memorized data automatically and then if receiving
NAK Signal from Computer then it will re-transmitted automatically.
 13.4 Interface board(Option)

2
1
SILK SIDE DRILL SIDE MASK SIDE
PT2
1 1 1

CD1
CB2 CB4 CB5
R24 R7 U4
232
485 R22 R10

HC04
LOOP C12 C1 P3 P1

75175

75174
1 1 1

R23 R12

FAC5302 COMUNICATION BRD

R18

R6
232
C11 C2
485 1 1
R20 R11
LOOP
R21 R8
PT1
U3
R5 U5 R15
CB1 CB3
PC817

PC817

PC817

PC817
R1 R17
6 U1 U2
R9 R13
R3 R14
MAX232

MAX232
PC2 PC1 C10 PC4 PC3
C4 Q1 1 1
C6 C8
Q2 3
SUG
SUG
SUG
SUG

SUG
SUG
SUG
SUG
C3 C7
C5 BG1 C9 BG2

232 485 LOOP 232 485 LOOP

1 1

1 2 G 1 2 3 4 G 1 2 3 4 1 2 G 1 2 3 4 G 1 2 3 4

7
5 4

① Interface Setting will be changed to RS232C,RS485,Current Loop by jumper position.

( PT1 = PORT 1 , PT2 = PORT 2 )
② RS485 PT2
③ Current-Loop of PT2 ● ● 232C ＊ Shoot 2PIN according to
● ● 485
④ RS232C of PT2 the right side of Jumper PIN
● ● LOOP
⑤ Current-Loop of PT1 * It must use the one way only
● ● 232C
⑥ RS232C of PT1 per each PORT.
● ● 485
⑦ Connector ● ● LOOP
＊RS422 can be used to RS485
PT1

● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ●

1 2 G 1 2 3 4 G 1 2 3 4
RX TX TX RX TX RX

A + − + − + − + −

☞ The above ⑦ No show (PORT 1) Section.

- After jumpering RS-485 in PT1, it will be RS-422 Output in ⑦ section
- After jumpering RS-485 in PT1,it will be RS-485 Output in ⑦ section based on
Crossing Shoot in the above ⓐ section

49
13.5 BCD OUT Board (Option)
Parallel BCD OUT board is to convert the weight value to BCD Code for the connection
with computer PLC (Programmed Logic Control), Printer, Score Board, External packing
machine & etc., for the accumulation, indicating, recording & feedback.
Internal circuit is electrically insulated with external by use of "Photo-Coupler".

<그림 20> BCD OUT Board

DRILL SIDE SILK SIDE MASK SIDE

CN1 AR1 U4
C3
CB3 D1
1 2 HC574
R1
PC3 PC4
AR2 CB2
AR3 CB1
10 U5
U2 U1
HC574 CB4

16L8
HC245
PC5 PC6
20 AR4

AR5 U3

CB5
30 HC574
PC1 PC2
AR6 U7
FAC5302 BCD OUTPUT
CB6 REV 1.0
40 HC245
C970818 C.K.S
PC9 AR7 PC10
AR8 U6 C2 C1
50
CB7
HC574 CNB
PC7 PC8
AR9
1 1

▶ TTL OPEN-COLLECTOR OUTPUT

▶ Signal Logic : BCD DATA - Negative logic
Polarity output - “-” = H
OVER output - “OVER” = H
BUSY output - “BUSY” = H

■ 50 pins connector of [CHAMP 57-40500(Amphenol)(Female)] is installed in BCD Out

Board. If the external device is connected to auto check weigher,
57-30500(Amphenol)(male) connector must be used.
▶ Pin Assignment
PIN No. Signal PIN No. Signal
1 GND 26 Hi : Net Low : Gross
2 1*1 27
3 2*1 28
4 4*1 29
5 8*1 30
6 1*10 31
7 2*10 32
8 4*10 33
9 8*10 34
10 1*100 35
11 2*100 36
12 4*100 37 EX. Vcc
13 8*100 38
14 1*1000 39 EX. Vcc
15 2*1000 40
16 4*1000 41
17 8*1000 42 Hi : Positive Polarity
18 1*10000 43 Decimal point 0.1
19 2*10000 44 Decimal point 0.01
20 4*10000 45 Decimal point 0.001
21 8*10000 46 Over Load
22 1*100000 47
23 2*100000 48
24 4*100000 49 BUSY
25 8*100000 50

BCD OUT Circuit(Fig 51)

Remove this connection if connecting to the external power

+V

Voltage 30Vmax
Current 30mAmax
Check +V
Weigher COMMON(GND)

+12V
12

Connector : Connector :

57-40500 Female 57-30500 Male

51
CHAPTER 14. ELECTRIC DIAGRAM
14.1.1 ELECTRIC DIAGRAM

FAC5500 ELECTRIC DIAGRAM

* Loadcell Wire Connection *
1 TEDIA CAS
FAC5304A MAIN
2 1 Shild Shild
3 2 White Blue
LOAD CELL▶
4 3 Red Green
5 4 Blue White
5 Green Red
-12V
G
DC POWER INPUT▶
+12V
-5
+5
PRINT

AC220 SENSOR Invertor Motor

AC220V ▶
AC220 Brown Blue Black
-12V
G 3
DC 12V ▶ +12V 4
-5
+5 5
OUT
NOISE
AC220 FILTER
AC220V ▶
AC220 IN R
FG
-5 T
DC 5V ▶ -5 7 M
+5 8 O
+5 9 T

● ●
S/W FG AC AC +12 G 1 2 3 4 5 6 7 8 G +12 INPUT
● ●
OUTPUT
1 2 4 5 3 6 7 8
◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ → A Contact
3 4 3 5

◆ ◆ ◆ ◆ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ → AC 220V
R T R T

1 2 3 4 5 6 7 8
MFB
3 Grade Lamp → Green Red Yellow
MOTOR
REJECT
→ Motor Motor
N.G
A
→
OPTION → Metal

G 7 8 9
⊙ ⊙
AC220 IN
⊙
G MOTOR
⊙
OVER
⊙ ⊙ ⊙
UNDER
⊙
B
Tower Lighter Signal Output Reference SIGNAL INPUT REFERENCE
1 Green Color PASS WEIGHT +12 DC POWER INPUT 4 N.C
4 Red Color OVER WEIGHT G DC POWER INPUT 5 N.C
5 Yellow Color UNDER WEIGHT 1 INTER LOCK 6 N.C

14.1.2 Since the below A & B Part can be changed depending on the check weigher specification,
Please connect with your target wire based on the below basic electric diagram
CHAPTER 15. BASIC MAINTENANCE
Daily Checking Point

█ Please Power off in the panel of check weigher while no working

And Check it out if the power code and air pipe was damaged or not

█ Keep the system dry, it is not waterproof. Clean by carefully wiping down with
a damp cloth. Do not use aggressive chemicals on non stainless steel parts.

█ Avoid positioning the system in a location subjected to vibration and draughts as

these may affect weighing accuracies.

█ Please don`t press the weighing part conveyor installed with a high sensitive loadcell
except of placing the actual product for calibrations or putting a test weighter.

Yearly Checking Point

█ Inspection of FAC Controller

█ Inspection of the conveyor belt and driving belt damaged

█ Inspection of Motor and Drive Roller and Free Roller

█ Inspection of Electric Circuit Damage

Please don`t modify, improve, take out a automatic check weigher

by any persons not authorized by us.
WARNING

Please don`t open the real control panel of automatic check weigher
by any persons not authorized by us.
CAUTION

53
CHAPTER 16. NOTE
 FINE MECHATRONICS CO,.LTD
67-2, SANGDAEWON - DONG , JUNGWON - GU
SEONGNAM – SI , GYEONGGI – DO , KOREA
TEL : 82-31-923-7931 / FAX : 82-31-923-7932
E-mail : [email protected]
http : www.finemecha.co.kr

FINE0903-0001 Printed in korea