Deltav O & M Training Manual
Deltav O & M Training Manual
Prepared by
Emerson Process Management (I) Pvt. Ltd.
Mumbai, INDIA
Revision 0
DeltaV Overview
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DeltaV System Architecture
10/100BaseT Cable
Workstation Maximum Length 100m (330ft)
Controller
Primary Switch
Secondary Switch
10/100BaseTx Cable
Maximum Length 100m (330ft)
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DeltaV System Architecture
A basic DeltaV Control Network is illustrated above.
Refer to DeltaV Books Online for additional information about the DeltaV system
architecture.
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DeltaV System Architecture
Multiple Nodes
Workstation
Legend:
Primary Control Network
Secondary Control Network
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DeltaV System Architecture
Multiple Nodes
A DeltaV Control Network with eight nodes is illustrated above.
Maximums:
120 – Nodes
100 – Controllers / Simplex or Redundant Pairs
65 – Workstations
Note: A server may be required depending on system size.
Refer to DeltaV Books Online for additional information about the DeltaV system’s
capacities.
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DeltaV I/O Interface
2-Wide Power/ 8-Wide I/O
Controller Carrier Interface Carrier
Mounting Screw
DIN Rail I/O Card I/O Terminal Block
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DeltaV I/O Interface
The I/O Subsystem includes I/O Interfaces mounted on one or more 8-wide I/O
Interface Carriers and an optional power source that provides power to field devices.
The I/O Interface consists of the following components as illustrated above:
• I/O Terminal Block snaps onto the I/O Interface Carrier to provide screw
terminations for field wiring.
• I/O Card snaps over the I/O Terminal Block on the I/O Interface Carrier to
convert field signals to a digital format for control and communications.
Refer to DeltaV Books Online for additional information about the DeltaV System’s
architecture.
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DeltaV I/O Card Types
Analog Inputs
• AI, 8 Channel, 4-20 mA, HART
• AI, 16 Channel, 4-20 mA, HART
• AI, 4 Channel, Isolated Input (Tcouple, RTD, MVolt, Ohms, Voltage)
• I.S. AI, 8 Channel, 4-20 mA, HART
• Millivolt, 8 Channel
• RTD, 8 Channel
• Thermocouple, 8 Channel
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DeltaV I/O Card Types
Discrete Inputs
• DI, 8 Channel, 24 VDC, Isolated
• DI, 8 Channel, 24 VDC, Dry Contact
• DI, 8 Channel, 120 VAC, Isolated
• DI, 8 Channel, 120 VAC, Dry Contact
• High Density DI, 32 Channel, 24 VDC, Dry Contact
• Intrinsically Safe (I.S.) DI, 16 Channel, 12 VDC I.S. Power
• Multifunction, 4 Channel, DI or Pulse Input (High Frequency)
• SOE (Sequence of Events), 16 Channel, Standard DI or SOE
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DeltaV I/O Card Types
Analog Outputs
• AO, 8 Channel, 4-20 mA, HART
• I.S. AO, 8 Channel, 4-20 mA, HART
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DeltaV I/O Card Types
Discrete Outputs
• DO, 8 Channel, 120/230 VAC, Isolated
• DO, 8 Channel, 120/230 VAC, High Side
• DO, 8 Channel, 24 VDC, Isolated
• DO, 8 Channel, 24 VDC, High Side
• High Density DO, 32 Channel, 24 VDC, High Side
• I.S. DO, 4 Channel, 12 VDC I.S. Power
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DeltaV Communication Interface
FOUNDATION fieldbus Interface
• 2 Ports, maximum of 16 Devices/Port, 1900 meters
DeviceNet
• 1 Port, maximum of 61 Devices, 500 meters @ 125K baud
Profibus DP
• 1 Port, maximum of 64 Devices, 2000 meters @ 1.5M baud
Actuator Sensor Interface (AS-i)
• 2 Ports, maximum of 31 Devices/Port, 300 meters
Serial Interface
• 2 Port Modbus Protocol, RS232/RS485 or 2 Port Programmable
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Remote I/O
Remote I/O consists of a Remote Interface Unit and I/O cards. The Remote Interface
Unit communicates on the control network and allows the I/O to be mounted Ethernet
distances from controllers that are supported by the control network.
The Remote Interface Unit is considered a node on the control network but does not
count against the 120 node capacity. Remote I/O cards can be assigned to different
controllers on a card-by-card basis.
Controller
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DeltaV Remote I/O Card Types Zone 2
Discrete Inputs
• DI, 8 Channel, 24 VDC, Isolated
• DI, 8 Channel, 24 VDC, Dry Contact
• DI, 8 Channel, 120 VAC, Isolated
• DI, 8 Channel, 120 VAC, Dry Contact
• High Density DI, 32 Channel, 24 VDC, Dry Contact
Discrete Outputs
• DO, 32 Channel, High Density
• DO, 8 Channel, 120/230 VAC, High Side
• DO, 8 Channel, 120/230 VAC, Isolated
• DO, 8 Channel, 24 VDC High Side
• DO, 8 Channel, 24 VDC, Isolated
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DeltaV Remote I/O Card Types Zone 1
Analog Input/Output
• 8 AI Channels, 4-20 mA, HART
• 4 AO Channels, 4-20 mA, HART
Discrete Input/Output
• 16 DI Channels, Dry Contact
• 8 DO Channels, High Side
Refer to DeltaV Books Online . . .
Configuration → I/O configuration → DeltaV Remote I/O
For card specifications, refer to the HART Analog Input Channel specifications, HART
Analog Output Channel specifications, Discrete Input Channel specifications and
Discrete Output Channel specifications topics in the Installing Your DeltaV Zone 1
hardware manual.
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DeltaV SIS - SLS 1508 Logic Solver
16 channels of I/O per Logic Solver consists of a mix of:
• HART Analog Input
• Analog Input
• HART two-state Output
• Discrete Input 12 VDC dry contact
• Discrete Output 24 VDC High Side
• Line fault detection on I/O
• Separate I/O processor
• Redundant Main Processors
• 50 ms Module Execution
• SOE timestamp at module execution
• Eight additional Boolean values published Peer-to-Peer on every scan
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Controller
2-Wide Power/ 8-Wide I/O
Controller Carrier Interface Carrier
I/O Card
DIN Rail
Mounting Screw I/O Terminal Block
Controller
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Controller
The DeltaV Controller mounts in the right slot of the 2-wide Power/Controller Carrier as
illustrated above. Vertical mount carriers are also available for Controllers and I/O cards.
Refer to DeltaV Books Online for additional information about DeltaV carriers,
controllers and I/O cards. Search for Installing Your DeltaV System.
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Switches
Unmanaged switches provide a means to connect multiple nodes in smaller DeltaV
systems containing less than 15 network devices. This type of switch serves as a
connection point and rejuvenates the electrical signal as messages are forwarded on the
control network.
DeltaV Smart Switches are the preferred switch to be used within the DeltaV network as
they provide network management and automatic lockdown capability. The switches are
plug-and-play and pre-configured for a DeltaV Network.
To ensure that you have proper switch configuration and the correct switch software for
your DeltaV system, you should purchase switches through normal Emerson channels.
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Switches
Available unmanaged switches for small systems consisting of less than 15 nodes:
• Allied Telesyn AT-FS708, 8-port 10/100Base-TX
• Allied Telesyn AT-FS 709FC, 8-port 10/100Base-TX, 1 Fiber port
• Emerson Media Converter, 4x10/100Base-TX to 1x100Base-FX, Class 1 Div2
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DeltaV Smart Switches
DeltaV Smart Switches offer a variety of environmental, mounting and sizing options.
RM100 MD20/30
FP20
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DeltaV Switches
Available DeltaV Smart Switches:
• FP20 is a Fixed Port with 8 ports
− Wired and fiber combinations
− Extended operating temperature range (-40° to 70°C) for remote mounting
• MD20/30 is a Modular DIN rail with up to 24 ports
− Eleven different modules wired and fiber ports
− Extended operating temperature range (-40° to 70°C) for remote mounting
− MD30, 2 Gigabit uplinks, up to 26 ports
• RM100 is Rack Mountable up to 24 ports
− 2 Gigabit uplinks, fiber or wired
Gigabit connections are supported only between switches. Connections between
controllers and workstations are 10/100MB.
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DeltaV System Power Supply
G Bulk Power Supply
N Power
Distribution
N
Ground DC Return
- +
Pwr
Fault
1
DC Return 2
3
4
5
6
7
8
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User Station Hardware
Workstation – Dell Intel based
• DVD-ROM/CD-RW
• Network Interface card(s)
• Serial and USB ports
• 20” flat panel(4:3) or widescreen(16:10) Workstation for any station type.
• Dual Monitor Optional
• Four Monitor Optional
Server – Dell Single or Dual Intel Xeon with
• DVD-ROM/CD-RW
• Network Interface card(s) Server used as an Application
• USB ports Station or a ProfessionalPLUS on
• Tape Backup large systems.
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Workstation Licensing
Workstations are licensed, based on the functionality required, as follows:
• ProfessionalPLUS Station – Configuration, Operation and Configuration
Database node
• Professional Station – Configuration and Operation
• Operator Station – Operation
• Maintenance Station – Diagnostics
• Base Station – Select necessary functionality
• Application Station – Run-time database plus user-selected applications. User
applications include DeltaV Batch software or other third-party OPC
applications for interfacing to the plant business systems.
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User Station Software Components
The DeltaV User Station Software consists of
• Operate
• Configuration Suite
• Diagnostics
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DeltaV Operate
The DeltaV Operate (Run) is used by the operator to view and control the process. It
consists of three items:
• Button Toolbar
• Working Area
• Alarm Banner
DeltaV Operate (Configure) is used to create and edit DeltaV graphics.
Access DeltaV Operate by selecting . . .
Start → DeltaV → Operator → DeltaV Operate Run
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DeltaV Operate
Button
Toolbar
Working
Area
Alarm
Banner
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DeltaV Operate (Configure)
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DeltaV Control Module
P Hierarchy Displays
a
r Alarms
a
m
Conditionals
e
t
e Algorithm Module
r
s I/O
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DeltaV Control Module
The DeltaV Control Module contains algorithms that define the control system’s
behavior. The DeltaV Control Module consists of the following:
• Hierarchy
• Displays
• Alarms
• Conditionals
• Algorithms
• Module
• I/O
• Parameters
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DeltaV Configuration Suite
The DeltaV User Station Configuration Suite includes the following:
• DeltaV Explorer
• Control Studio
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DeltaV Explorer
Access the DeltaV Explorer by selecting . . .
Start → DeltaV → Engineering → DeltaV Explorer
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DeltaV Explorer
The DeltaV Explorer is used to view and edit the system’s configuration. Use the
Explorer’s pull-down menus to perform various DeltaV-related functions or use the
buttons at the top of the DeltaV Explorer window to access other DeltaV programs. Also,
use the plus (+) and minus (-) symbols to expand and collapse the selected item.
Access buttons
Pull-down menus
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DeltaV Control Studio
Access the DeltaV Control Studio by selecting . . .
Start → DeltaV → Engineering → Control Studio
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DeltaV Control Studio
A typical DeltaV Control Studio display is shown below.
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DeltaV Diagnostics
Access DeltaV Diagnostics by selecting . . .
Start → DeltaV → Operator → Diagnostics
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DeltaV Diagnostics
A typical DeltaV Diagnostics display is shown below.
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Workshop – Commissioning the Controller
Step 1. Power-up the DeltaV Monitor and Workstation. The initial Windows XP
Professional log-on window appears in approximately one minute.
Step2. Enter the following information, in lower case, as prompted:
Username: administrator
Password: deltav
Step 3. Click the OK button or press the ENTER key to continue. Wait for the DeltaV
Logon window to appear and the hour glass icon has changed to a selector.
Note: Do not select Windows Desktop until completing the DeltaV log-on.
Step 4. Log-in to DeltaV using the same User name and Password specified above.
Step 5. Select Windows Desktop from the FlexLock menu bar.
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Decommissioned Controllers
View a list of decommissioned controllers by launching DeltaV Explorer by selecting . . .
Start → DeltaV → Engineering → DeltaV Explorer
Decommissioned controllers are listed in the DeltaV Explorer’s Contents window
accessed by selecting . . .
Physical Network → Decommissioned Nodes
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Decommissioned Controllers
CTLR-02F896, shown above, is a decommissioned controller.
Decommissioned State – Controller(s) are non-active members of a Control Network.
For example:
• A new Controller added to the Control Network.
• A replacement for an existing controller (any new controller starts in a
decommissioned state).
• A controller deliberately decommissioned for an extended scheduled shutdown.
Decommissioned State Visual Indicators –
Power LED (Green) ON
Error LED (Red) FLASH at one second interval
Active/Standby LED (Green) OFF
Yellow LEDs FLASH at random
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Identify Controller
Identify the controller from DeltaV Explorer by selecting . . .
(right mouse button) Decommissioned Controller →
(left mouse button) Properties → Flash lights
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Identify Controller
Identify State – A specific controller is located on the DeltaV network. Identify is a
property of the controller that can be used to located a specific controller when multiple
controllers are part of a DeltaV Network. Identify can be performed on Decommissioned
and Commissioned Controllers.
Identify State Visual Indicators –
Power LED (Green) ON
All other LEDs FLASH at one second interval
Note: Automatically terminate the identify state by closing the Identify pop-up dialog
box or selecting Stop Flashing on the controller’s Properties window.
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Commissioning a Controller & Auto-Sensing
I/O Cards
Commission –The act of making a controller an active member of a DeltaV Control
Network. A TCP/IP address is automatically assigned by the ProfessionalPLUS
workstation at commissioning. Commissioning can be performed from the DeltaV
Explorer or Configuration Assistant application. The last step of commissioning will
prompt you to Auto-Sense I/O cards.
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Commissioning a Controller & Auto-Sensing
I/O Cards
Commission a controller and auto-sense the I/O cards from the DeltaV Explorer
by selecting the Decommissioned Controller CTLR-02F896 and dragging and dropping
it onto the Control Network or existing placeholder. A Properties window appears
requesting various information.
Drag ‘n Drop
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Commissioning a Controller
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Commissioning a Controller
Define Controller Properties as follows:
• Name – A user-defined name with a maximum of 16 characters containing at
least one alpha character. It may also contain $, -, or _.
• Description – An optional user description of no more than 255 characters
appearing in the DeltaV Explorer. It is for information only and not used by the
controller.
• Associate Alarms & Events with Area – Define the plant area that will be
associated with the controller node and subordinate field device alarms.
• Enable System Hardware Alarms – Checking the box enables controller
hardware errors to appear as alarms.
• Enable network redundancy for this node – Checking the box enables the
secondary control network for the node.
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Commissioning a Controller
• Show integrity error when not in time sync – Checking the box enables an
integrity error on this controller when the time is not synchronized with the
master time server.
• Node is redundant – A Simplex Controller will be grayed out. A checked box
indicates the controller is redundant.
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Auto-Sensing I/O Cards
When the above fields have been completed, click the OK button to continue. The last
step in commissioning the controller permits you to Auto-sense the I/O cards for the
controller.
Auto-Sense I/O cards – Clicking the YES button causes the controller to scan its I/O sub-
system and identify the card types and carrier slots where the I/O cards are installed. By
clicking the NO button, the controller WILL NOT SCAN the I/O sub-system for installed
I/O cards but will continue to commission itself. Auto-sense can be performed at any
time from the DeltaV Explorer.
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Cold Restart
Define a cold restart from the DeltaV Explorer by selecting . . .
CTLR → Properties → Controller tab
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Cold Restart
In the event of a power failure, the controller can download itself using the
configuration data in its non-volatile memory. If the data in non-volatile memory is not
present or does not match the ProfessionalPLUS database, the controller downloads the
download script from the ProfessionalPLUS workstation.
You can set this feature on an individual controller basis using the DeltaV Explorer as
shown above. The options are Always Disabled, Always Enabled (maximum time), or
Enabled Within A Time Limit.
The amount of time is set in any combination of Days (0 to 30), Hours (0 to 23) or
Minutes (0 to 59). Commissioning and downloading procedures will be executed if
power returns to the controller in less than or equal to the cold restart time. A time
setting of 0 sets the cold restart option to Always Disabled.
Note: It is recommended that you set the Cold Restart Time to at least two minutes.
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Cold Restart
It is further recommended that a UPS be installed between the AC distribution (source)
and the System Power Supply for the controller(s) to ensure controller operations during
short interruptions of plant power.
Refer to Books Online for additional information about Cold Restart.
Search for Preserving Configuration During Power Loss.
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DeltaV Explorer Indicators
Access Help by right clicking the controller and selecting What’s This? from the pop-up
menu.
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Workshop – Commissioning the Controller
Commission the decommissioned controller CTLR-XXXXXX from DeltaV Explorer by
performing the following tasks:
Step 1. Identify the Controller using the Identify State.
Step 2. Commission the Controller, name it, enable network redundancy and
Auto-sense I/O.
Step 3. Set Cold Restart to 5 minutes.
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PlantWeb Architectural Model
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PlantWeb Architectural Model
PlantWeb is the digital plant architecture that uses predictive intelligence to improve plant
performance.
• Intelligent Field Devices – Can be remotely configured and calibrated via software
using an appropriate host or configurator. Diagnostic information is passed to
Maintenance stations via PlantWeb alerts. Many field devices include PID functions.
• Scalable platforms – The DeltaV host has been designed to manage large amounts of
data. It is equally well suited for small and large applications.
• Integrated, modular software (AMS) – A package that allows users to commission,
configure, calibrate, and troubleshoot devices from a Windows Explorer type screen.
• Management execution – With OLE for Process Control (OPC), data from the
DeltaV system can be communicated via the existing business LAN to other
compliant Windows applications such as Excel and Access.
• Integrated smart SIS – TÜV certified for SIL 3 applications, integrated yet separate.
• Smart Wireless Integration – The Smart Wireless Gateway provides plug-and-play
seamless integration with Self-organizing Networks.
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Summary
You should now be able to define
• DeltaV System architecture
• DeltaV Software components
• DeltaV System capacities
• PlantWeb
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The Simulated Process
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PLANT_AREA_A
Tank101
LEVEL-101
SFC-T101
LI-101
FIC-102
XV-101
MTR-102
= = XVSTAT-101
To Tank201
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PLANT_AREA_A Control Modules
Listed below are PLANT_AREA_A’s control modules:
• LEVEL-101
• LI-101
• XV-101
• XVSTAT-101
• MTR-102
• FIC-102
• SFC-T101 – Sequential Function Chart for automated STARTUP and
SHUTDOWN
• Operator Display – picture named Tank101
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PLANT_AREA_B
Tank201
LEV2-SIM LIC-20X
FIC-20X
MTR-203
=
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PLANT_AREA_B Control Modules
Listed below are PLANT_AREA_B’s control modules:
• LIC-20X
• FIC-20X
• MTR-203
• LEV2-SIM
• PLM-SHUTDOWN – Phase Logic Module for automated plant shutdown
• Operator Display – picture named Tank201
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Plant Areas
Listed below are the characteristics of a Plant Area.
• Contain control modules
• Define user privilege boundaries
• Define workstation alarms boundaries
Workstation 2
Workstation 1
User 1 User 2
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Equipment Hierarchy
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Equipment Hierarchy
DeltaV supports a logical hierarchy which includes the following:
Area – logical division of a process control system. Areas typically represent plant
locations or main processing functions.
Process Cell – may be class-based (available to the Batch Executive) or non class-
based. The process cell can be used to organize units and modules.
Unit Module – allows you to take advantage of advanced alarming techniques.
Units are also key to the Batch Hierarchy.
Equipment Module – a grouping of equipment that performs a minor task like a
totalizer or header. Allows you to take advantage of advanced alarming techniques.
Control Module – links I/O, algorithms, conditions displays, and other parameters
to the equipment. Modules typically control a single entity like a motor or flow
loop.
Important: DeltaV Batch requires a full hierarchy of area, cell, and unit to operate
properly.
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Equipment Hierarchy
Areas
Building A Building B
Process Cells
Raw Materials Raw Materials
Tank A Tank A
Tank B Tank B
Tank C Tank C
Processing Processing
Line A Line A
Line B Line B
Storage Storage
Tank A Units
Tank A
Tank B Tank B
Tank C Tank C
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Device Signal Tags (DSTs)
Card 1 2
Controller AI AO
CH2 CH2
FIC-102 FT-2 FY-2
IO_IN FT-2
IO_OUT FY-2
FT-2 FY-2
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Device Signal Tags (DSTs)
DeltaV Device Signal Tags are
• Named items which attach an I/O channel to a control module
• Typically named to match an instrument name
• Define I/O properties such as
– Analog In vs. HART
– DO Latching, Momentary or Continuous Pulse
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Workshop – Defining Plant Areas
This workshop requires you to define plant areas.
Step 1. Rename AREA_A as PLANT_AREA_A. From the DeltaV Explorer select . . .
Control Strategies → AREA_A → Rename
Note: AREA_A appears as a highlighted selection in the Contents
window. Enter the new name PLANT_AREA_A before
pressing the ENTER key.
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Workshop – Defining Plant Areas
Step 2. Add PLANT_AREA_B. From the DeltaV Explorer select . . .
Control Strategies → New Area
Note: AREA1 appears as a highlighted selection in the Contents window. Enter the
new name PLANT_AREA_B before pressing the ENTER key.
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Configuring DSTs
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Configuring DSTs
Configure DSTs from the DeltaV Explorer by selecting . . .
CTLR → I/O → Card # (CO1) → Channel #(CH01) → Properties
The selected channel’s Properties box appears providing an opportunity for you to enter
the Description, Channel type and Device Tag. Remember to check the Enable box to
activate the channel.
Note: DSTs can also be configured using the I/O Configuration button on the
DeltaV Explorer.
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Workshop – Configuring DSTs
Configure Channels 1 and 2, on Cards 1 through 4 as follows:
CO 2 CO 4
Ch 1 LY-1 Analog Output Ch 1 XV-1 Discrete Output
Ch 2 FY-2 Analog Output Ch 2 ZX-2 Discrete Output
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Downloads
Download the controller from the DeltaV Explorer by selecting . . .
CTLR → Download → Controller
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Total / Full Download
A Download transfers Controller configuration, setup data and cold restart memory
from the configuration database of the ProfessionalPLUS to the controller(s) and/or
workstation(s) run time database. Downloads are performed from DeltaV Explorer or
Control Studio.
Two Main Types of Downloads
• Total/Full Download – Downloads the entire configuration for the selected node
(controller or workstation). A total/full controller download will download all
control modules assigned to the selected node. Control parameters will go to
configured default values. This download type is performed from DeltaV
Explorer.
Important: It may not be desirable to perform a Total/Full Download on a running
process.
• Partial Download – Downloads only specific parts of the configuration; i.e., a
single control module or card. This only affects the control module or card that is
being downloaded. All partial downloads are performed from the DeltaV Explorer
or Control Studio.
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Download Status Indicators
A triangle with a question mark indicates that some of the node’s configuration
database parameters may not match the parameters in the node itself. By selecting
Update Download Status the system will determine if differences exist, resulting in a
blue triangle; if the parameters match, the triangle will disappear.
A blue triangle indicates that some of the node’s configuration database
parameters do not match the parameters in the node itself. If you perform a download,
some changes will be made to the node. If this indicator is not present, no download is
required.
A yellow triangle indicates no configuration.
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Download Options
• Update Download Status – Updates the download status of the individual Nodes
or Network depending on where it is initiated. Performed from the DeltaV
Explorer.
• Download Subsets – Configuration data that is not directly related to a control
module or card.
– Setup Data – Includes named sets, parameter security, cold restart
information, redundancy information, alarm preferences and event
chronicle definitions. Setup data can be downloaded to Controllers and
Workstations. Performed from DeltaV Explorer.
– Changed Setup Data – Sends only changed setup data items.
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Download Options
• Controller Cold Restart Memory – Updates the controller’s non-volatile memory
so that the Cold Restart download script is valid. Should be performed after any
of the following tasks:
– Controller Upgrade
– Decommissioning and re-commissioning
– Partial download and/or Uploads
Note: Does not affect the working configuration in the controller!
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Download Options
• Re-send Last Known Good Download – Sends the last successful total download to
a node without going to the database.
If you have performed a total download followed by one or more partial
downloads, this function resends the information contained in the total download as
well as the partials. For controllers, the function sends the same download script
that would be sent to a controller that restarts after a power failure. This is
especially useful for situations where a workstation fails due to a disk error. It
enables you to bring the new or repaired node up to the previous operational status
without downloading recent edits to the configuration.
Do not use this download function after re-commissioning a controller. Perform a
full download after re-commissioning a controller.
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Workshop – Downloading the Controller
Download the controller from the DeltaV Explorer by
selecting . . .
CTLR → Download → Controller
You will be required to respond to several options while
stepping through the download process.
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Workshop – Downloading the Controller
Verify the configuration download options provides the opportunity to check selected
items for unresolved references and other configuration problems before downloading.
You will be alerted to problems and given the opportunity to resolve them before
continuing with the download.
The cautionary note below gives you the opportunity to abort the controller’s pending
download. Click the Yes button if you wish to continue.
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Download Dialogue Box
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Download Dialogue Box
The Downloading Selected Objects dialogue box above displays the download’s progress.
The checkmark beside each item indicates that the function is complete. As a specific
event is processing, it is displayed as bold type. Stippled items are events that do not need
to be performed during the current download.
• Creating Log File – creates the log file for the download which is stored
on the hard drive. (C or D:\DeltaV\DVData\DownLoadProgress.log)
• Performing Upload Checks – verifies values on uploadable items.
• Performing Pre-download Checks – determines which items are installable,
loaded, created, licensed and if the user has download privileges.
• Performing Dependency Checks – initiated when Fieldbus devices or modules
with Fieldbus blocks are included.
Click the Close button to continue when the download is complete.
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Workshop – Downloading the Controller
The blue triangles are removed after the download is complete.
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Workshop – Checking the System
Launch Diagnostics from the DeltaV Explorer by clicking the Diagnostic button
on the toolbar or by selecting
Start → DeltaV → Operator → Diagnostics
Once Diagnostics has been successfully launched, check out your system.
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Summary
You should now be able to
• Define the process to be controlled
• Define the characteristics of the various plant areas
• Define the characteristics of the Device Signal Tags (DSTs)
• Perform a total download
• View diagnostics
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DeltaV Control Modules
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DeltaV Control Modules
P Hierarchy Displays
a
r Alarms
a
m
Conditionals
e
t
e Algorithm Module
r
s I/O
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DeltaV Control Modules
DeltaV Control Modules exhibit the following characteristics:
• Unique name –16 characters maximum with one alpha, alphanumeric, $, -, or_
• Executes control algorithms
• Smallest entity that may be downloaded to the controller
• Flexible size
• May be independently taken out of service
• Independent scan rate per module
• References a primary, detail and faceplate display
• Independent function block scan rate, execute block every (1-255) module scan(s)
• Set function block execution order, automatically or manually
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Parameter Path
Module FIC-20X
Parameter OUT
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Parameter Path
The parameter path is Data Server.Module/Block/Parameter.Type_Field
For example:
DVSYS.FIC-20X/PID1/OUT.F_CV
• Data Server – The Workstation’s data server that provides real-time data to
DeltaV Operate.
• Control Module – a control algorithm that links conditions, alarms, displays and
other characteristics together for a particular piece of equipment.
• Function Block – contains standard process control algorithms such as PID,
Analog Out and Analog In. When wired together in an appropriate and logical
sequence, multiple function blocks form a control module.
• Parameter – data transmitted between function blocks for trending, alarming,
diagnostics and advanced process control.
• Type – parameter types are Floating (F) for numbers and ASCII (A) for text.
Floating is the default parameter.
• Field – the most common fields are Current Value (CV) and Status (ST).
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Module Templates
Module Templates may be used as a starting point for
creating modules. Access DeltaV Module Templates by
selecting . . .
Start → DeltaV → Engineering → DeltaV Explorer →
Library → Module Templates
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DeltaV Control Studio
Control Studio is used to define and modify control modules. Launch Control Studio
from DeltaV Explorer by clicking the Control Studio button or from the Task bar
by selecting . . .
Start → DeltaV → Engineering → Control Studio
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DeltaV Control Studio
1 2
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DeltaV Control Studio
1 Hierarchy View – Displays the contents of the Function Block diagram or
Sequential Function Chart.
2 Diagram View – The working area where you build control strategies for the
control module.
3 Palette – The selectable window containing different function blocks,
parameters and custom blocks used to build control strategies for the control
module.
4 Parameter View – Displays module-level parameters or function block
parameters when a function block is selected.
5 Alarm View – The area in which pre-defined alarms or user-created alarms are
created and displayed.
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Workshop – Creating Module XV-101
DO
CTLR
XV-101
XV-1
= =
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Workshop – Creating Module XV-101
This workshop requires that you perform the following tasks:
Task 1. Define a new Discrete Output control module
Task 2. Download the Control Module
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Defining a Discrete Output Module
Using Control Studio, create the new control module XV-101 in the following manner:
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Defining a Discrete Output Module
Step 6. Modify IO_OUT to use the DST XV-1.
Step 7. Modify the Mode parameter. Change the Target from Cascade to Auto.
Step 8. Select the Assign to Node button to assign the control module to the
controller.
Step 9. Select the Properties button to modify the module properties primary
control display Tank101.
Step 11. Select Download button to download the module from Control Studio.
Step 12. Select the On-Line button for the on-line view.
Step 14. Change the SP_D parameter to 1 and verify that Card 4 Channel 1 is on.
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Workshop – Creating Module XVSTAT-101
DI
CTLR
XVSTAT-101
= = LSO-1
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Workshop – Creating Module XVSTAT-101
This workshop requires that you perform the following tasks:
Task 1. Copy a module template from the library
Task 2. Define a Discrete Input control module
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Defining a Discrete Input Module
Use the DeltaV Explorer to create the new module XVSTAT-101 in the following manner:
Step 1. From the DeltaV Explorer select . . .
Library → Module Templates → Monitoring
Step 2. Drag and drop the DISCRETE Module Template from the Library to
PLANT_AREA_A.
Step 3. Rename the module XVSTAT-101.
Step 4. Launch the Control Studio by selecting . . .
XVSTAT-101 → Open → Open with Control Studio
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Defining a Discrete Input Module
Step 5. Modify XVSTAT-101 as follows:
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DeltaV Operate (Run)
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DeltaV Operate (Configure)
Button
Bars
Tool
Box
Work
Area
System
Tree
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DeltaV Operate
Operate Modes
• Configure – used during the picture configuration process
• Run – used to run the Operator Interface
System Tree
• Shows the files associated with the project
• Shows objects associated with each file
• Can be resized, moved or not displayed
Work Area
• Contains the current active picture/document
Menu Bar/Tool Bars
• Contains tools and menu selections that allow the user to manipulate the current
document
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Creating a New Picture
New Picture from template
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Creating a New Picture
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New Picture Objects
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Object Terminology
• Object – Comprised of data and procedures that are treated as a unit
– Rectangle
• Properties – Characteristics of an object
– Color
– Size
– Fill
• Methods – Subroutines that effect the behavior of an object
− Scaling
− Moving
• Events – Actions, initiated by the user, program or the system, which the object
recognizes
− Mouse Click
− Timers Expire
− Values Change
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Workshop – Creating a New Picture
This workshop requires you to define a display with Previous and Next navigation.
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Workshop – Creating a New Picture
The following steps you through the creation of operator display Tank101:
Step 1. Launch DeltaV Operate by selecting the button from the Explorer
window.
Step 2. Switch to DeltaV Operate (Configure) by pressing CTRL-W.
Step 3. Select the DeltaV tool bar’s New Picture button. Select the main template and
specify Tank101 as the Picture Name. Click OK to continue.
Step 4. Select Edit/Picture... and make the following change
Background Color: Select a color of your choice from the dialog box’s color
palette
Step 5. Select the text in the middle of the picture and delete it.
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Workshop – Creating a New Picture
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Datalink
Add a datalink to a picture by clicking the Datalink Stamper button in the
DeltaV_ToolBox. The Datalink dialog box appears.
Open the Expression Builder / Browser by clicking the browse (ellipsis) button next to
the source field on the Datalink dialog.
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Datalink
• Source – Used to specify the source of the datalink information
– Can be typed in, selected from the most recently used list, or browsed for
using the browse button
• Data Entry – Used to specify if data entry is allowed on the datalink
– Options – NONE / IN-PLACE
– Confirm is used to confirm the data write
• Error Configuration – Used to specify how errors are handled by the datalink
– Use Error Table
– Use Current Output - DO NOT USE!
• Formatting – Used to specify the format for the datalink on the picture
– Type – Alpha-Numeric / Numeric is automatically selected based on the
data format (A / F) of the datalink
– Lines / Characters/Line – Specifies the field width and display format
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Expression Builder / Browser
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Expression Builder / Browser
Click the Browse DeltaV Control Parameters button to launch the DeltaV database
browser. The browser will allow you to select the appropriate parameter path to be
displayed in the following format:
DVSYS.MODULE/BLOCK/PARAMETER.TYPE_FIELD
Example - DVSYS.XV-101/DO1/SP_D.F_CV
The Help on Display Parameters button lists additional Workstation display parameters
that are not Control Module parameters. For example,
DVSYS.THISUSER/USERNAME.A_CV
identifies the current user logged onto the DeltaV Workstation.
The Refresh Rate specifies how often data on the operator display is refreshed.
Remember to set the refresh rate to a realistic value.
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Expression Builder / Browser
1 2 3 4
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Expression Builder / Browser
1 FIX Database
– Browse to key Workstation parameters
– Expression window
Enter the parameter path/expression
Use the Browser to create the parameter path/expression
Use Mathematical Functions in the expression
2 Pictures
– Browse for information on any open picture (Not recommended)
3 Globals
– Browse for information stored in Globals
4 Data Servers
– Browse for information available from other configured data servers; i.e., OPC
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Workshop – Adding a Datalink
Step 1. With picture Tank101 open, select the Datalink Stamper button from the
DeltaV_ToolBox.
Step 2. When the Datalink dialog opens, click the ellipsis button to start the Expression
Builder.
Step 3. When the Expression Builder opens, select the DeltaV tab and click the
Browse DeltaV Control Parameters button to start the browser.
Step 4. Browse to XV-101/DO1/SP_D.F_CV. Check the Refresh Rate. Click OK to
continue.
Step 5. In the Data Entry portion of the dialog, change the Type from None to In-Place.
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Workshop – Adding a Datalink
Step 6. Check the format information to make sure the display format is acceptable
before clicking the OK button.
Step 7. Move the stamper to the desired position and click the left mouse button to
complete.
Step 8. Modify the color of the datalink as necessary from the menu bar by selecting . . .
View → Color Selections
Step 9. Add a datalink for XVSTAT-101/DI1/PV_D.F_CV. Remember to check the
Refresh Rate.
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Workshop – Creating Static Objects / Text
The following steps permit you to add text to identify your datalinks.
Step 1. Select the Text button from DeltaV_ToolBox and click on the picture
where the text is to be placed. Begin typing the text. When done typing, click
on another object or on an open area of the picture.
Step 2. Modify the color of the text by selecting . . .
View → Color Selections
from the menu bar and select the desired color.
Step 3. Modify the text, as illustrated below, by selecting the text on the picture
before selecting . . .
View → Property Window
from the menu bar and changing the window’s Caption property.
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Workshop – Creating Static Objects / Text
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Workshop – Creating Static Objects / Text
Step 4. Another option to modify the text is to use the Text Caption Editor button
from the DeltaV_ToolBox.
Step 5. Select the text to be modified, click on the button, modify the selected text,
and click on Write Caption. To modify other text fields, select the field, click
on Read Caption, make the modifications and click on Write Caption. Click
Close when done.
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Workshop – Creating Static Objects / Text
Step 6. If you wish to modify the text’s font, select the text, right-click and select
Font from the pop-up list. The Font dialog box appears.
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Workshop – Creating Static Objects / Text
Step 7. An alternative method of modifying text is to select the text, open the
Properties window and modify the FontName, FontSize and FontStyle
properties for the text object.
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Dynamos
A Dynamo is a group of objects that represent a
graphic object such as a pump, valve or transmitter.
Some dynamo objects have dynamic properties built
into them. Dynamos are grouped and stored in dynamo
sets as shown below.
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Dynamos
Dynamos with dynamic properties are typically stored in dynamo sets with the Anim
suffix, for example PumpsAnim. Other dynamo sets with dynamic properties have
specific purposes as listed below:
• AGA – AGA function block dynamos
• frsAdvCFncblk – Advanced control function block dynamos
• frsFncblk – Function block dynamos, allows referencing any block name
• frsModGrp – Dynamo to create group displays
• frsModules – Dynamos for various module templates in the DeltaV database
• frsPopups – Pop up window controls
• frsValves_Xmit – Various FRSI valves and transmitters
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Workshop – Adding a Dynamo
The following adds a dynamo to your picture.
Step 1. Expand Dynamo Sets in the System Tree. Double click
on Valves2 to display the valve selections in Valves2.fds.
Step 2. Expand Valves2 and select the Valve17 and drag it onto
the picture.
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Workshop – Adding a Dynamo
Step 3. Save your picture.
Step 4. Close Tank101 by selecting . . .
File→ Close
Step 5. Open Ovw_ref and modify Next Picture to be Tank101.
Step 6. Save Ovw_ref.
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Workshop – Operating & Verifying
Verify the operation of the module XV-101 and monitor XVSTAT-101 in the following
manner:
Step 1. Close all open pictures and dynamo sets by selecting . . .
Window → Close All
Step 2. Launch DeltaV Operate (Run) by selecting from the menu bar . . .
Workspace → Switch to Run
Step 3. Open Tank101 by selecting the Open Main Display button. Scroll down
and select Tank101 and press the Enter button.
Step 4. Verify that XV-101’s output manipulates XVSTAT-101’s input.
Step 5. Verify the alarm on XVSTAT-101.
Step 6. Verify Previous and Next Picture navigation.
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Summary
You should now be able to
• Define DeltaV Control Module characteristics
• Create a Discrete Output control module
• Create a Discrete Input control module
• Create a Control display (picture)
• Create Previous and Next display links
• Add Data Links to a display (picture)
• Add Static Objects Text
• Add a Dynamo
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Configuring DeltaV Alarms
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DeltaV Alarms
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DeltaV Alarms
Right click a selected function block to assign an alarm.
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DeltaV Alarms
DeltaV Alarms
• Represent a Boolean evaluation of a pre-defined process state. For example,
LI-101 > 950
• Are specific to a module. For example, LI-101/HI_ALM.A_CV
Access DeltaV Alarms from the DeltaV Control Studio by selecting . . .
File → Open → LI-101 (module name)
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Workshop – Creating Analog Modules &
Defining Analog Alarms
This workshop requires you to perform the following tasks:
Task 1. Create an Analog Output control module.
Task 2. Create an Analog Input control module.
Task 3. Define Analog alarms.
Task 4. Add a tank Dynamo.
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Defining the Analog Output Module
AO
CTRL1
LEVEL-101
LY-1
= =
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Defining the Analog Output Module
Use the Control Studio to create a new Analog Output module LEVEL-101 in the
following manner:
Step 1. Drag and drop Analog Output from the IO palette.
Step 2. Select the Parameter Window and modify the following:
IO_OUT to DST LY-1 AO
PV_SCALE 0-1000 gal CAS_SP Cas_In
SP_HI_LIM 1000
SP_LO_LIM 0
Step 3. Drag and drop Input Parameter from the Special Items palette and name the
parameter CAS_SP. The parameter type is Floating Point.
Step 4. Connect the CAS_SP parameter to Cas_In on the AO function block.
Step 5. Click the button to assign to controller .
Step 6. Click the button to modify properties and the button to save.
Step 7. Click the button to download controller.
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Restore Parameter Value After Restart
The Default Value for SP below is 500 which will set the SP to 500 on a Cold Restart of
the controller. However, you may not want the default value applied on Cold Restart of
the controller. By checking the parameter’s Restore parameter value after restart and
the module level Restore parameter values after restart the current operating value will
be stored in NVM and restored on a Cold Restart.
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Parameter Download Behavior
Module Properties also allow you to define the partial download behavior of a module.
This applies to two types of parameters: user-defined (CAS_SP) and critical block
parameters. Critical block parameters are shown below. A complete table of critical
block parameters can be found in BOL by searching the phrase downloading data.
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Using Analog Module Templates
AI
CTRL1
LI-101
LT-1
= =
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Using Analog Module Templates
Use Analog Module templates to monitor Analog Input in the following manner:
Step 1. Using the DeltaV Explorer, drag and drop the Monitoring - ANALOG Module
Template from the Library to PLANT_AREA_A.
Step 2. Rename the module LI-101.
Step 3. Launch Control Studio and modify the module as follows:
a. Modify IO_IN to use DST LT-1.
b. Modify OUT_SCALE to 0-1000 gal.
c. Modify HI_ALM limit to 950.
d. Modify LO_ALM limit to 100.
e. Assign to the controller and modify the primary display to TANK101.
f. Save the module.
g. Download the module to the controller.
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Modifying the Operator Display
Add LI-101 and LEVEL-101 to the Tank101 display in the following manner:
Step 1. Launch the DeltaV Operate (Configure) application and open the Tank101
display.
Step 2. Add the Data Link LI-101/AI1/PV.F_CV.
Step 3. Add another datalink to your picture for LEVEL-101/CAS_SP.F_CV.
Step 4. Leave Data Entry, on the Datalink dialog, set to None and click OK.
Step 5. Click the Data Entry Expert button in the DeltaV_ToolBox with the
new datalink selected.
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Modifying the Operator Display
Step 6. When the Data Entry Expert dialog
box appears, choose the
Numeric/Alpha tab from the Entry
Method frame, select Numeric Entry,
uncheck Fetch Limits from the Data
Source and set the limits to 0 - 1000.
Click OK to continue.
Step 7. Modify the color of the datalink as
necessary.
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Modifying the Operator Display
Step 8. Add a Tank from the dynamo set Tanks.
Step 9. Add a rectangle to the picture using the rectangle button from the
DeltaV_ToolBox.
Step 10. Right click on the rectangle and select color to choose a foreground /
background color.
Step 11. Select the rectangle and right click to select Animations from the pop-up
window. Check the Fill Percentage box on the basic animation dialog.
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Modifying the Operator Display
Step 12. Modify the Data Source to point to the module LI-101 and parameter PV.
Step 13. Check the Vertical Direction and Fetch Limits from Data Source box.
Step 14. Save the picture.
Important: Remember to close all pictures and dynamo sets.
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Operating the Analog Module
Operate LEVEL-101 and monitor LI-101 in the following manner:
Step 1. Run the DeltaV Operate application.
Step 2. Verify LEVEL-101 output manipulates LI-101 input.
Note: Alarms occurring on LI-101 can be acknowledged by clicking the Acknowledge
button on LI-101’s faceplate.
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DeltaV Alarm Priorities
DeltaV Alarm Priorities . . .
• Indicate importance of an alarm
• Affect the order alarms appear in the Alarm Banner and the Alarm List pictures
in DeltaV Operate
• Maximum of 12 alarm priority levels, numeric values ranging from 4 (lowest) to
15 (highest), and a log-only priority level of 3.
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DeltaV Default Alarms
CRITICAL (15) WARNING (11) ADVISORY (7)
• Time stamped in the controller
• Included in the list of highest priority alarms
• One to six alarms appear on the Alarm Banner
• May cause audible alarm at the Workstation
• Generate alarm records in the Event Chronicle
• Capture a maximum of two parameters
LOG (3)
• Generate event records in the Event Chronicle
• Capture up to two parameters
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DeltaV Alarm Ranking
DeltaV Alarms are prioritized in the following manner:
• Unacknowledged alarms are more important than acknowledged alarms.
• Alarms with equal acknowledgment status — Active alarms are more important
than inactive alarms.
• Alarms with equal acknowledgement status and active status — alarms with
higher priority (numeric) values have the greatest importance.
• Alarms with equal acknowledgement status, active status and priority value —
NEWER alarms (i.e., alarms with more recent time stamps) are more important
than OLDER alarms.
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DeltaV Alarm List Display
DeltaV Operate provides an Alarm List Display consisting of an ActiveX object called
an Alarm Summary. The Alarm List Display is accessed by clicking the bell
icon.
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DeltaV Alarm Summary
The following are valid Alarm Fields which may appear in the DeltaV Alarm Summary.
• Ack • Node
• Alarm • Param
• Area • Part of
• Category • Priority
• Description • Time In
• Message • Time Last
• Module • Unit
• Module/Param • Zone
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DeltaV Explorer Alarm Priorities
Access the DeltaV Alarm Priorities definition from the DeltaV Explorer by selecting . . .
System Configuration → Setup → Alarm Preferences → Alarm Priorities →
Alarm Priorities (i.e., Advisory) → Properties
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DeltaV Explorer Alarm Priorities
• Value – Determines the priority value of the alarm.
• Auto Acknowledge New Alarms –
Determines if the alarm is automatically
acknowledged at the time the alarm is
detected.
• Auto Acknowledge When Inactive –
Determines if the alarm is automatically
acknowledged when the condition causing
the alarm clears.
• Alarm Banner Shows – Determines when
the alarm is displayed in the Alarm banner.
The choices are Not Hidden, Module or
Unit/Equipment Module.
• Wave File – Determines the sound
associated with active alarms of this priority.
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DeltaV Explorer Alarm Types
Access the DeltaV Alarm Types definition from the DeltaV Explorer by selecting . . .
System Configuration → Setup → Alarm Preferences → Alarm Types →
Alarm Type (i.e.,High Alarm) → Properties
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Alarm Type Properties
The Alarm Types Properties dialog box defines alarm characteristics by alarm type.
For example, all high alarms use the alarm word HIGH for the operator display.
The Alarm Types Properties dialog box is also used to
• Modify existing alarm properties
• Add new alarm types
A maximum of 255 alarm types may be added and defined.
• Alarm Word appears in DeltaV Operate when the alarm is active or
unacknowledged.
• Category appears in the Event Chronicle for every alarm state change.
• Message appears in the standard Alarm List picture. The alarm message is
defined as the description field. It is also logged in the Event Chronicle.
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DeltaV Explorer Alarm Types
Configured from the DeltaV Explorer,
Alarm Type Properties define each
alarm’s individual characteristics.
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DeltaV Explorer Alarm Types
Note: Parameter 1 (%P1) and Parameter 2 (%P2)
are established when an Alarm is associated with
an alarm on a function block.
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DeltaV Alarm Fields
Field R/W A_ASCI F_FLOAT
CUALM Current Alarm R OK/HIGH 0/16
HI_LIM
PV
16 HIGH
CUALM
0 OK
16 HIGH
LAALM
0 OK
1 YES
NALM
0 NO
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Default Alarm Type Floating Point Values
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Workshop – Modifying the Operator Display
Step 1. Launch the DeltaV Operate (Configure) application and open the
Tank101 display.
Step 2. Add the following Data Links:
LI-101/HI_ALM.A_CV
LI-101/LO_ALM.A_CV
Step 3. Save and close the display.
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Operating the Analog Module
Operate LEVEL-101 and monitor LI-101 in the following manner:
Step 1. Run the DeltaV Operate application.
Step 2. Verify that LI-101’s HIGH and LOW alarms function properly.
Note: Now that alarm data links have been added to the display, the alarms can be
acknowledged by selecting the acknowledge button on the alarm banner.
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ALARMS[1-5] Parameter
The ALARMS[1] parameter will Field A_(ASCII) F_(FLOAT)
display the highest priority alarm
LAALM OK 0
that is active for a given module.
LOW 17
For example: HIGH 16
LI-101/ALARMS[1].A_LAALM
CUALM OK 0
LOW 17
HIGH 16
NALM NO 0
YES 1
PRI CRITICAL 15
WARNING 11
ADVISORY 7
ATTR ALARM NAME N/A
TIN Tue Jan 29, 2009 N/A
14:22:05:.22
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ALARMS[1-5] Parameter
Refer to Help on Display Parameters when adding data links for a more complete list of
parameters.
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Workstation Alarm Consolidation
Workstations maintain a list of the most important alarms for display in the Alarm
Banner for THISUSER.
Alarms qualify for the Workstation Alarm Banner by being in an eligible Plant Area
which includes:
• Plant Area configured as part of this workstation’s Alarms and Events Subsystem
• Plant Area where current user is granted any attribute security write keys
For example:
• Areas in this node’s Alarms and Events subsystem A B C D
• Areas in which user has write privileges CDEF
• Areas in which alarms are consolidated CD
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Workstation Alarm Consolidation
User
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Alarms by Plant Area
Alarms, grouped by plant area, exhibit the following:
• Every Alarm parameter is part of a Module
• Every Module is assigned to a Plant Area
• Each Workstation informs each controller of the list of Plant Areas in which it is
listening for alarms
• Every state change detected in an alarm parameter generates an event occurrence
record which is sent to Workstations which are listening for alarms in that
specific plant area
• Workstations maintain a list of active alarms, ordered by importance, from the
event occurrence records they receive
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DeltaV Event Chronicle Time stamped in the controller
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DeltaV Event Chronicle
The Event Chronicle is a journal of system, process and user events associated with a
workstation and its associated areas.
Access the DeltaV Event Chronicle by selecting the Process History View button
in DeltaV Operate or access the DeltaV Event Chronicle by selecting . . .
Start → DeltaV → Operator → Process History View → Event
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DeltaV Event Chronicle Properties – General
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DeltaV Event Chronicle Properties – General
Access the DeltaV Event Chronicle from the DeltaV Explorer by selecting . . .
Physical Network → Control Network → Workstation→
Alarms And Events→ Properties
• Enable Event Chronicle – Check to establish an Event Chronicle for this
workstation. After downloading the workstation node, the Event Chronicle
begins capturing system, user and process events associated with the
workstation.
• System SOE Collector – Check to establish this node as the system-wide SOE
collector.
• Name – Name of the Event Chronicle for this workstation.
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Workshop – Modifying the Operator Display
Step 1. Launch the DeltaV Operate (Configure) application and open the Tank101
display.
Step 2. Delete the HI_ALM and LO_ALM data links on the display.
Step 3. Add the Data Link . . . .
LI-101/ALARMS[1].A_LAALM
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Workshop – Modifying the Operator Display
Step 4. Select the alarm datalink and click the Visibility Expert button from
DeltaV_Toolbox.
Note: Experts simplify the task of adding animation to an object.
Step 5. Set the Data Source to . . .
LI-101/ALARMS[1].F_LAALM
Step 6. Set the condition so that the datalink is visible only when an alarm is active.
Step 7. Close all dialogs and return to the picture.
Step 8. Save Tank101 display.
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Workshop – Operating the Analog Module
Operate LEVEL-101 and monitor LI-101 in the following manner:
Step 1. Run the DeltaV Operate application.
Step 2. Verify that LI-101/ALARMS[1].A_LAALM functions properly.
Step 3. Verify that the Event Chronicle is logging alarms and events.
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Optional Exercise
Create a custom alarm with an advisory priority and an alarm word of Unsafe
Practice. The alarm will advise the operator of impending danger if LI-101 is greater
than 900 gallons and XVSTAT-101 is closed for more than 20 seconds.
Hints:
1. Create a new alarm type
2. Use a condition block
3. Right click the alarm area in LI-101 to create a custom alarm
Operate View
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Summary
You should now be able to
• Define basic alarm characteristics
• Create an Analog Output module
• Define cold restart behavior of parameters
• Define partial download behavior of parameters and critical block values
• Create an Analog Input module
• Utilize Visibility and Data Entry Experts
• Create a tank graphic using a Dynamo
• Define detailed alarm characteristics
• Define the Event Chronicle
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DeltaV Motor Control
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Module MTR-102
DI DO
CTLR
MTR-102
XI-2
= =
ZX-2
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Motor-2 State Templates
Access the DeltaV’s two-state motors from the DeltaV Explorer by selecting . . .
Library → Module Templates → Motors-2State
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MTR-11_ILOCK
The driving force behind motor control is the Device Control block (DC). The parameter
window, shown above, displays the DC block’s common configuration parameters.
Selecting STATE_MASKS above displays the STATE_MASKS Properties box shown
below.
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State Masks
The STATE_MASKS Properties dialog box can be modified to meet specific operating
requirements.
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Named Sets
Access the Named Set Properties: mtr2-sp dialog box from DeltaV Explorer by selecting . . .
Setup → Named Sets
Not all default Named Sets can be modified. However, new Named Sets can be created as
needed.
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SP_D Parameter
Selecting the SP_D properties for the DC block allows you to browse for the available
named sets. The names in the named set become the setpoint names for your DC block.
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Device Options
Modify the DeltaV Device Options properties for the Device Control (DC) block so that it
satisfies the process’ control strategy and the operation’s safety requirements.
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Interlocking
Interlocking is provided by the use of condition blocks that evaluate Expression. The
Boolean Fan Input (BFI) block provides a first out trap for operator indication and the
OR block provides operator indication of bypassed conditions.
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Workshop – Creating a Motor Control Module
DI DO
CTLR
MTR-102
XI-2
= =
ZX-2
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Workshop – Creating a Motor Control Module
This workshop requires you to perform the following tasks:
Task 1. Create the motor control module MTR-102 using a module template
Task 2. Define interlocks
Task 3. Display a pump dynamo
Task 4. Create Datalinks and add Expert functionality
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Workshop – Creating a Motor Control Module
Create motor control module MTR-102 in the following manner:
Step 1. From the DeltaV Explorer, drag and drop the MTR-11_ILOCK template from
the Library to PLANT_AREA_A.
Step 2. Rename the module MTR-102.
Step 3. Launch Control Studio and modify the module as indicated below:
I/O IO_IN_1 XI-2 Card 3 Channel 2
IO_OUT_1 ZX-2 Card 4 Channel 2
Device_Opts Passive on Active Timeout
Passive when confirmed
Trip
Reset required
Permissive
SP Track
Interlock
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Workshop – Creating a Motor Control Module
Step 4. Provide Permissive and Interlock conditions
Block DESC Time_Duration Expression
CND1 XVSTAT-101 is closed ‘//XVSTAT-101/DI1/PV_D’=0
CND2 Tank101 level is <50 4 Secs ‘//LI-101/AI1/PV’<50
Note: Search Books Online for “Using Profibus DP, DeviceNET, and AS-Interface with
DeltaV Functions Blocks” for special considerations with the DC block.
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Workshop – Modifying an Operator Display
Modify the operator display by adding motor control module MTR-102 to the Tank101
display in the following manner:
Step 1. Launch the DeltaV Operate (Configure) application and open the Tank101
display.
Step 2. Add Datalinks with the following characteristics:
MTR-102/DC1/PV_D.A_CV
MTR-102/DC1/SP_D.A_CV (Data Entry Expert/Multi-Item Select)
MTR-102/ALARMS[1].A_LAALM (Visible only when an alarm is active)
Step 3. Add the Dynamo PumpAnimC1 from Dynamo set PumpsAnim.
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Workshop – Modifying an Operator Display
Step 4. Animate the pump’s color by checking the Animate Pump Color or clicking
the Color button on the Pump Dynamo dialog box. The Color By dialog box
appears.
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Workshop – Modifying an Operator Display
Step 5. Enter the following parameters in the Color By dialog box shown above.
Data Source: MTR-102/DC1/PV_D.F_CV
Color By: Current Value
Color Threshold: Exact Match
Value: 0 Color: White
Value: 1 Color: Yellow
Step 6. Save the display.
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Workshop – Operating the Motor Control Module
Verify the operation of motor control module MTR-102 in the following manner:
Step 1. Run the DeltaV Operate application.
Step 2. Energize (open) XV-101.
Step 3. Fill Tank101 to 500 gallons.
Step 4. Verify that motor control module MTR-102 is operating properly by
manipulating the SP_D.
Step 5. De-energize (close) XV-101 and verify that the interlock occurs.
Step 6. Adjust Tank101’s level to 10 gallons and verify that the interlock occurs.
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Optional Exercise
Create a new module named XV-OPTION. This valve will be controlled with a
device control block. This is the typical way to control Open/Close valves as compared
to the training example seen earlier with XV-101 and XV-STAT using a DO and DI
block respectively. The process engineer has also requested that the Setpoint names
should be Flush(1) and Hold(0). The Process Variable names should be Flushing(1)
and Holding(0). DeltaV Operate View
Hints:
1. Module Templates
XV-OPTION
Card 4 Channel 4
Card 3 Channel 4
=
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Summary
You should now be able to
• Identify the appropriate module template for motor control
• Define named sets
• Define state masks
• Define device options
• Define condition expressions
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DeltaV Regulatory Control
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Device Signal Tag (DST) Licensing
DST licensing is based on the number of inputs and outputs:
• Analog Output
• Analog Input
• Discrete Output
• Discrete Input
DeltaV keeps track of DSTs as you use them.
LI-101 references one Analog Input channel.
As a result, it uses one DST.
Note: DSTs can be substituted for less
functional DSTs. For example, an Analog
Output DST License could be used for
an Analog Input DST.
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Total System DSTs
View a system summary of DST usage by selecting from the DeltaV Explorer . . .
ProfessionalPLUS workstation → Licensing → Licensing Properties
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DeltaV Licenses
DeltaV licenses are provided in the form of a license file(s) provided on a mini CD and a
unique System Identifier (ID) Key.
Licenses are encoded ensuring they will only work with a matching System ID Key. The
System ID Key must remain on a DeltaV workstation to permit configuration downloads.
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Loading Licenses
Licenses are loaded into your DeltaV database as shown below. The file number must
match the number on your System ID Key.
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Assigning Licenses to Nodes
Licenses can be assigned to the appropriate node using drag and drop.
Drag ‘n drop
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Modes
DeltaV Modes include:
• Manual (MAN) – The output is set by the operator.
• Automatic (AUTO) – The setpoint is adjusted by an external source and the loop
calculates the output based on the algorithm.
• Cascade (CAS) – The setpoint is adjusted by another function block through the
CAS_IN parameter and the loop calculates the output based on the algorithm.
• Initialize Manual (IMAN) – The block output is being set in response to the
status of the BKCAL_IN parameter. For example, when the secondary loop is
not in Cascade, the primary loop goes to IMAN to prevent windup.
• Out of Service (OOS) – The block does not perform the algorithm. The status is
set to bad.
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Modes
• Remote Cascade (RCAS) – Similar to Cascade except that the setpoint is
supplied by an external control program through the RCAS_IN parameter.
• Remote Out (ROUT) – Similar to Manual except that the OUT value is supplied
by an external control program rather than directly by the operator. OUT is
supplied through the ROUT_IN parameter.
• Local Override (LO) – The block is put into this mode when tracking is
activated. When tracking is deactivated, the block returns to its target mode.
Note: IMAN = 2.0 (Target); 2.0 (Actual)
MAN = 8.0 (Target); 8.0 (Actual)
CAS = 48.0 (Target); 32.0 (Actual)
AUTO = 16.0 (Target); 16.0 (Actual)
OOS = 1.0 (Target); 1.0 (Actual)
RCAS = 80.0 (Target); 64.0 (Actual)
ROUT = 144.0 (Target); 128.0 (Actual)
LO = N/A (Target); 4.0 (Actual)
Important: Always use numeric values, not the word, when writing the mode to
Fieldbus devices!
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Modes
BKCAL_IN
IN OUT
TANK LEVEL CAS_IN
BKCAL_OUT
OUT
IN FLOW
MOTOR
=
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Mode Fields
DeltaV Mode Fields include:
• Target – Mode is requested by the operator. Only modes from the permitted list
may be requested.
• Actual – This is the block’s current mode. This may differ from the target based
on operating conditions.
• Normal – This is the mode the block should be set to during normal operating
conditions. May be configured and read but is not used by the block algorithm.
• Permitted – List of valid mode choices.
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Regulatory Control Module FIC-102
AI AO
FIC-102 CTLR
0-100 GPM
FT-2 Gain = 0.5
PV Reset = 3
Rate= 0
SP
P I Reverse Act
FY-2
FT-2
= =
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Workshop – Creating a Regulatory Loop
This workshop requires you to perform the following tasks:
Task 1. Record DST usage prior to configuring FIC-102.
Task 2. Configure the regulatory loop FIC-102 using the PID_LOOP module template.
Task 3. Display loop parameters using Datalinks.
Task 4. Display PipesAnim Dynamos.
Task 5. Record DST usage after configuring FIC-102.
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Workshop – Creating a Regulatory Loop
Record DST usage prior to configuring FIC-102 in the following manner:
Step 1. Launch the DeltaV Explorer.
Step 2. Right click on your Workstation and select . . .
Licensing→ Licensing Properties
Step 3. Record the number of DSTs configured for:
Analog Outputs __________
Analog Inputs __________
Discrete Outputs __________
Discrete Inputs __________
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Workshop – Using the PID_LOOP Template
Create Regulatory Control module FIC-102 in the following manner:
Step 1. From the DeltaV Explorer, drag and drop the PID_LOOP template from the
Library to PLANT_AREA_A.
Step 3. Launch Control Studio and modify the module as indicated below:
IO_IN FT-2 Card 1 Channel 2
IO_OUT FY-2 Card 2 Channel 2
GAIN 0.5
RESET 3 seconds/repeat
PV_SCALE 0 - 100 GPM
IO_OPTS Increase to OPEN
CONTROL_OPTS Reverse Acting
Alarms LOW = 10 HIGH = 90
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Workshop – Using the PID_LOOP Template
Step 4. Click the button to assign the module to the controller.
Step 5. Click the button to modify Module Properties primary display Tank101.
Step 6. Click the button to save and the button to download the module.
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Workshop – Creating a Regulatory Loop
Record DST usage after configuring FIC-102 in the following manner.
Step 1. Launch the DeltaV Explorer.
Step 2. Right click on your Workstation and select . . .
Licensing→ Licensing Properties
Step 3. Record the number of DSTs configured for:
Analog Outputs __________
Analog Inputs __________
Discrete Outputs __________
Discrete Inputs __________
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Workshop – Modifying an Operator Display
Modify the operator display by adding Regulatory Control module FIC-102 to the
Tank101 display in the following manner:
Step 1. Launch the DeltaV Operate (Configure) application and open the Tank101
display.
Step 2. Add Datalinks with the following characteristics:
FIC-102/PID1/SP (data entry – numeric)
FIC-102/PID1/PV
FIC-102/PID1/OUT (data entry – ramp)
FIC-102/PID1/MODE.A_TARGET (data entry – Multiple-Item Select)
FIC-102/PID1/MODE.A_ACTUAL
FIC-102/ALARMS[1].A_LAALM (Visible when an alarm is active)
Step 3. Add the Dynamo ValveHorizontalControlD1 from Dynamo set ValvesAnim.
Hint: Click on the get names button on the Multi-Item Select box to allow data entry on
the Mode parameter.
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Workshop – Modifying an Operator Display
Step 4. Animate the Valve color:
MTR-102 is RUNNING AND XVSTAT-101 is OPEN
1 - True YELLOW 0 - False GREEN
Step 5. Animate the Actuator color:
FIC-102 is OPEN
1 - True YELLOW 0 - False GREEN
Step 6. Connect the TANK, PUMP and VALVES together using PipesAnim.
Step 7. Save the display.
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Workshop – Operating & Verifying
Verify the operation of Regulatory Control loop FIC-102 in the following manner:
Step 1. Run the DeltaV Operate application.
Step 2. Verify Regulatory Control loop FIC-102’s functionality by manipulating
the SP.
Step 3. Open the detail picture for FIC-102 and adjust the tuning parameters.
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Uploading Parameter Changes
On-line values can be changed from Control Studio or DeltaV Operate. The Upload
option allows you to write on-line values back to the configuration database.
ProfessionalPLUS DeltaV Operate
Configuration Database
FIC-102 Default
Gain 0.5
Reset 3
Rate 0
CTLR
FIC-102 On-line
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Uploading Parameter Changes
The Upload option is accessed by right-clicking the module of interest.
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Uploading Parameter Changes
Select the parameters you want written back to the database and click the OK button to
continue.
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Uploading Parameter Changes
The Upload complete confirmation box appears once the selected data has been
successfully uploaded.
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Downloading with an Upload
Selecting a download will prompt you with an Upload option if external changes have
been made to the on-line data. If an Upload is not necessary, click the OK button
because, by default, no parameters are selected.
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Upload Select None
When you clicked the OK button on the Upload dialog box above no parameters are
uploaded even though the Upload appears to execute. This is necessary for internal
housekeeping.
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Optional Exercise
Tune FIC-102 using DeltaV Tune. To emulate a realistic process response, your
first step will be to apply a filter on FIC-102’s input channel.
Hints:
1. Apply a 2.6 second filter on Card 1 Channel 2 and download Card 1
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Optional Exercise
FIC-102 is designed to operate in the AUTO mode under normal conditions. The
process engineer has requested that any time FIC-102’s actual mode is not AUTO, make
the datalink FIC-102/PID1/MODE.A_ACTUAL flash red, otherwise make it invisible.
Hint: Use the ISAN (Is Actual Normal) field for animation
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Summary
You should now be able to
• Determine DST license requirements
• Define a Regulatory Control module using the PID_LOOP template
• Define modes and fields
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Sequential Function Charts
(SFCs)
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Sequential Function Charts (SFCs)
• SFCs are used to control time/event sequences; i.e., the
startup/shutdown sequence for a piece of equipment.
• SFCs consist of
– Steps − Executes action(s)
– Transitions − Determines when to proceed to the next
Step based on an expression being evaluated as TRUE
– Termination − Special symbol that represents the end of
a sequence
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Step Actions
There are three types of Step Actions:
• Assignment – Assigns the result of an expression to a destination
• Boolean – References a module-level Boolean parameter
• Non-Boolean – References a function block
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Action Qualifiers
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Action Qualifiers
N D D L L P P P S S SD SD DS DS SL SL
2s 12s 7s 16s 4s Exp 4s 14s 4s 14s 25 40s
0s
5s
10s
+
15s
20s
Does not activate + R R R R R
Does not
activate
25s
30s
+
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Action Qualifiers
There are two categories of Action Qualifiers:
Non-Stored action qualifiers are only active while the associated step is active or a
portion of the time the step is active.
• N (Non-Stored) – Only active when the step is active.
• R (Reset) – Active on the first scan through a step. Used to stop a stored action.
• L (Time Limited) – Only active when the step is active. Also, you can specify the
action to be “active” for a maximum time or based on an expression.
• D (Delayed) – Only active when the step is active. Also, you specify a delay
based on time or an expression before the action becomes active.
• P (Pulse) – Executes the action once based on a delay time or an expression.
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Action Qualifiers
Stored action qualifiers may be active for only a portion of the time that the associated
step is active or they may remain active after the associated step has become inactive
depending on the specific qualifier.
• S Set (Stored) – Active when the step becomes active and stays active until it is
reset.
• SD (Stored and Delayed) – Active after a delay time or an expression evaluated
“true” when the step becomes active and stays active until it is reset.
• DS (Delayed and Stored) – Active after a delay based on time or an expression
when the step becomes active and stays active until it is reset. If the step goes
inactive before the time delay is up, this action will not go active.
• SL (Stored and Time Limited) – Active when the step becomes active and stays
active until the configured time has elapsed or expression is evaluated “true”.
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SFC Execution
Valid divergence and convergence include:
Divergent Paths
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SFC Execution
Parallel Divergence
Parallel Convergence
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Adding an Action to a Step
Add Actions by selecting Step, placing the positioning selector in the Action window,
clicking the right mouse button and selecting the Add option from the pop-up menu.
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Defining Action Properties
Modify an action by selecting Action, clicking the right mouse button and selecting
Properties from the pop-up menu which appears. The Expression Assistant launches the
Browser.
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Defining Transition Properties
Modify or define the transition condition by selecting Transition, clicking the right
mouse button and selecting Properties from the pop-up menu which appears. The
T1 Properties dialog box appears.
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Workshop – Using SFCs
This workshop requires you to perform the following tasks:
Task 1. Define parameter paths required to manipulate Tank101 equipment.
Task 2. Create a Named Set which will be used for operator interface to the SFC.
Task 3. Create an SFC which will Startup Tank101.
Task 4. Display Named Set to the operator.
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Workshop – Parameter Paths
List the parameter paths required to:
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Workshop – Using SFC-T101
parameter - MESSAGE
(Named Set, NS-T101)
Start pump MTR-102
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Workshop – Using SFC-T101
Step 1. Create Named Set NS-T101 using DeltaV Explorer.
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Workshop – Using SFC-T101
Step 2. Modify Properties and add names and values as shown below.
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Workshop – Using SFC-T101
Step 3. Use Control Studio to create Sequential Function Chart SFC-T101. Select
New and change the Algorithm Type to Sequential Function Chart.
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Workshop – Using SFC-T101
Step 4. Create parameter MESSAGE (Named Set, NS-T101).
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Workshop – Using SFC-T101
Step 5. Create Sequential Function Chart using Steps, Transitions and Terminations
from the All SFC Items Palette.
‘MESSAGE’ = ‘NS-T101:STARTUP’
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Workshop – Using SFC-T101
Step 6. Modify Module Properties and assign the SFC to your controller.
Step 7. Save and download the SFC.
Step 8. If an algorithm error occurs, use the Check button to check the SFC.
Step 9. Add the MESSAGE parameter to operator display Tank101 with Data Entry
capability.
Step 10. Verify that the sequence executes properly.
Note: Remember to download Changed Setup Data.
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Workshop – Modifying SFC-T101
This workshop requires you to perform the following tasks:
Step 1. Modify NS-T101 to include shutdown as an option.
Step 2. Modify SFC-T101 so it will Startup and Shutdown Tank101 using divergent
paths as shown below.
Step 3. Download the SFC.
Step 4. If an algorithm error occurs, use the check button to check the SFC.
Step 5. Verify that the sequence executes properly.
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Workshop – Startup & Shutdown
Wait for block valve to open XVSTAT-101 Wait for pump to stop
Set the flow rate to 50 GPM FIC-102. Close block valve XV-101
Wait for flow valve to be > 30 % open Wait for block valve XVSTAT-101 to close
Wait for pump to start Wait for flow valve to be < 2 % open
No Action
True
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Optional Exercise
Update the operator with a message pertaining to what the SFC is waiting for in
each transition.
Hints:
1. Add values to the Named Set NS-T101
2. Add actions in the appropriate steps to update the MESSAGE parameter
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Optional Exercise
Modify the SFC so that Startup will make sure the level in Tank101 is high enough
to allow MTR-102 to start and MTR-102’s lock is reset if necessary.
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Optional Exercise
Cause an alarm to be displayed in DeltaV Operate (Run) when the SFC exceeds a
specified time (i.e., over 30 seconds) to execute.
Hints:
1. Add an Alarm Type
2. Add an alarm to the SFC
3. Add a function block to the SFC to trigger the alarm
4. Start the function block (Non-Boolean action)
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Summary
You should now be able to define
• The application of a Sequential Function Chart
• The execution of a Sequential Function Chart
• Steps in a Sequential Function Chart
• Actions in a Step
• Action Qualifiers in a Step
• Transitions
• Named Sets for a Sequential Function Chart
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DeltaV Security
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DeltaV Locks & Keys
• Control – lock assigned to parameters that an operator needs to write to or
modify in order to control the process
Example: MODE, SP, OUT
• Restricted Control – lock assigned to parameters or fields that supervisors and
engineers might use to configure the process
Example: BKCAL_IN, FF_ENABLE, RESTART_ENABLE
• Tuning – lock assigned that maintenance tech and supervisors use to tune the
performance of the process
Example: GAIN, RESET, HI_LIM
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DeltaV Locks & Keys
• System Records – lock assigned that affect the records kept by the system
Example: ENAB
• Diagnostic – lock assigned to parameters and fields that affect diagnostic
information maintained by the system
• Alarms – lock assigned to parameter and fields that affect alarm handling
Example: HORN, MACK, NALM
• User Lock 01 through User Lock 10 – locks that can be assigned to parameters
and fields that allow customized security schemes to be implemented
• Batch Operate – lock assigned that will allow a user with this key to operate the
DeltaV batch subsystem.
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DeltaV Locks & Keys
• Build Recipes – allows a user with this key to use the Recipe Studio.
• Can Calibrate – allows a user with this key to use the AMS device configuration
and calibration features.
• Can Configure – allows a user with this key to change the configuration
database.
• Can Download – allows a user to download configurations to nodes in the
control network.
• System Admin – allows a user with this key to access the database administration
tools to create, copy and rename databases.
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Parameter Security
Access the DeltaV Parameter Security Properties dialog box from DeltaV Explorer by
selecting . . .
System Configuration → Setup → Security → Parameter Security → Properties
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Parameter Security
“Writable” parameters have locks assigned to them. The Properties dialog box, shown
below, permits you to change the lock assignments.
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Field Security
Access the DeltaV Field Security Properties dialog box from the DeltaV Explorer by
selecting . . .
System Configuration → Setup → Security → Field Security → Properties
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Field Security
“Writable” fields have locks assigned to them. The Properties dialog box, shown
below, permits you to change the lock assignments.
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Function Security
Access the DeltaV Function Security Properties dialog box from the DeltaV Explorer
by selecting . . .
System Configuration → Setup → Security → Function Security → Properties
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Function Security
Various “writable” functions have locks assigned to them. The Properties dialog box,
shown below, permits you to change the lock assignments.
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User Manager
Access the DeltaV User Manager form from the DeltaV Explorer by selecting the
Lock Key button. The DeltaV User Manager dialog box appears.
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User Manager
The DeltaV User Manager dialog box, shown above, allows you to ADD or DELETE
user and group.
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User Properties
Access the DeltaV General User properties form by clicking the right mouse button in a
blank area of the Users’ Window and selecting New from the pull down menu. The New
User form appears with the General tab selected.
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User Properties
Use the General tab, shown on the New User dialog box above, to ADD and IDENTIFY
a user.
Note: Press the Help button for detail information on specific fields.
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Advanced User
Access the Advanced User form by selecting the Advanced tab from the New User
dialog box.
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Advanced User
Use the Advanced tab, shown on the New User dialog box above, to change the USER
ACCOUNT and PASSWORD STATUS.
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User Groups
Access the Groups form by selecting the Groups tab from the New User dialog box.
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User Groups
Use the Groups tab, shown on the New User dialog box above, to modify the groups to
which a user belongs.
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User Keys
Access the Keys form by selecting the Keys tab from the New User dialog box.
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User Keys
Use the Keys tab, shown on the Properties For User dialog box above, to grant keys to,
or remove keys from, a user account.
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Group Properties
Access the DeltaV Properties for Group: Operate form by double clicking a Group in
the Groups window. The form appears with the General tab selected.
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Group Properties
Use the Properties for Group dialog box, shown above, to ADD or MODIFY a group.
Use the General tab to name and describe a user group.
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Group Members
Access the Members form by selecting the Members tab from the Properties for Group
dialog box.
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Group Members
Use the Members tab, shown on the Properties for Group dialog box above, to modify a
user group by ADDING or DELETING members.
Note: Press the Help button for detail information on specific fields.
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Group Keys
Access the Keys form by selecting the Keys tab from the Properties for Group dialog
box.
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Group Keys
Use the Keys tab, shown on the Properties for Group dialog box above, to grant keys to,
or remove keys from, the group currently being created or modified.
Note: Press the Help button for detail information on specific fields.
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Flexlock
FlexLock provides a secure operating environment by limiting desktop access to those
users with the required privileges for that desktop. The DeltaV FlexLock application
opens automatically when a user logs on to DeltaV.
Important: You cannot exit the FlexLock application from the DeltaV desktop.
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Workshop – Defining Users
This workshop requires you to perform the following tasks:
Task 1. Create a User with OPERATE privilege with area restrictions.
Task 2. Create a User with TUNE privilege.
Task 3. Download and verify.
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Workshop – Defining Users
Step 1. Create a User with OPERATE privilege and the following characteristics:
Name OperatorA
Full Name Alpha Operator
Password operatora
Privileges OPERATE privileges only for PLANT_AREA_A
Step 2. Create a User with TUNE privilege and the following characteristics:
Name Supervisor1
Full Name Sarge Supervisor
Password supervisor1
Privileges Sitewide TUNE privileges and download capability
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Workshop – Defining Users
Step 3. Download the Workstation.
Step 4. Verify by logging all the way out to the XP Log In
a. Close all applications
b. Start → Shut Down → Log off “the current user” and log on as one
of your new users
Step 5. Verify each new user’s functionality.
Note: If a user does not have Windows Desktop Access, press the Ctrl / Alt / Delete
keys before selecting the Log Off button.
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DeltaV Electronic Signatures
Electronic signatures are user names and passwords that provide accountability for
operator writes to certain module parameters and fields from DeltaV Operate and Control
Studio online. Electronic Signatures do not apply to OPC writes or to the DeltaV Excel
Add-In application.
Based on the criticality of a module to the process, no signature, one signature
(confirmer), or two signatures (confirmer and verifier) can be configured. It is possible to
allow the same person to be both the confirmer and verifier of an operator write.
Typically, the verifier is a higher-level employee whose signature approves the change
the confirmer is making. The verifier must hold the key to the ACTION_VERIFY
function lock.
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DeltaV Electronic Signatures
Enable Signature Policies on System Preferences by selecting . . .
Start → DeltaV → Engineering → System Preferences
Note: Remember to shutdown and
restart the server using the
DeltaV Database Administrator.
File → Shutdown server followed
by a Connect to server.
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DeltaV Electronic Signatures
Enable electronic signatures by checking Electronic Signatures in DeltaV Operate and
DeltaV Control Studio.
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DeltaV Electronic Signatures
Create a new policy by right-clicking on ElectronicSignatures and selecting New Signature
Policy.
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DeltaV Electronic Signatures
Right-click and select Properties for the new signature policy. Select the Parameter
Confirmation tab and add the parameters of interest and their associated signature
requirement.
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DeltaV Electronic Signatures
Enable Electronic Signature on the Plant Area where the module you are going to
associate the Electronic Signature policy resides.
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DeltaV Electronic Signatures
Right-click the module and select Electronic Signature. From the browse window select
the policy you are going to apply to this module. This ties the message policy to the
SFC-T101 module.
Note: SFC-T101 contains a parameter called MESSAGE used to startup and shutdown
Tank101. Remember to download Setup Data.
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DeltaV Electronic Signatures
The Electronic Signature Data Entry dialog box
shows the comment, confirm, and verify entry box.
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DeltaV Electronic Signatures
Electronic Signature events are logged in the Event Chronicle. Process History View
Event 3 shows an attempted parameter change with a verify failure. Event 2 shows a
similar attempt that was successfully confirmed and verified, and Event 1 shows the
resulting parameter change.
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ProfessionalPLUS Station Software
Functionality included Options you can add Options NOT allowed
Configuration Database Basic Batch Continuous Historian,
Configuration Suite Configuration Audit >250 parameters
Control Studio-Online Trail (Version Control) DeltaV Web Server
Continuous Historian, DeltaV Operate for PROVOX- OPC Server, >250 data values
Graphics Remote Access Server (RAS)
< 250 parameters
DeltaV Connect - Bailey for Application Station
Diagnostics
Excel Add-in DeltaV Operate for RS3-Graphics
Event Chronicle OPC Server, 250 data values
Flexlock OPC Mirror Included with appropriate
DeltaV Operate OPC Pager system license
Dual Monitor OPC Alarms & Events
MPC Operate and OperatePro
Process History View OPC History Server
Predict and PredictPro
Remote Client
Neural
Remote Access Server (RAS)
Inspect with InSight
AMS Intelligent Device
Manager* Tune with InSight
(Client or Server) Recipe Studio
* Installed separately Batch Operator Interface
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Professional Station Software
Functionality included Options you can add Options NOT allowed
Configuration Suite Tune with InSight Basic Batch
Control Studio-Online Excel Add-in Advance Batch
Continuous Historian, OPC History Server Professional Batch
< 250 parameters AMS Intelligent Device Configuration Audit Trail
Inspect with InSight Manager* (Client) (Version Control)
Diagnostics Configuration Database
Event Chronicle Continuous Historian,
Included with appropriate
Flexlock >250 parameters
system license
Operator Interface DeltaV Connect - Bailey Interface
MPC Operate and OperatePro
Dual Monitor OPC Server, 250 or >250 data values
Predict and PredictPro
Process History View OPC Mirror
Neural
Recipe Studio OPC Pager
Recipe Studio
OPC Alarms & Events
Batch Operator Interface
Remote Access Server (RAS)
for Application Station or
for Professional PLUS
* Installed separately
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Maintenance Station Software
Functionality included Options you can add Options NOT allowed
Configuration Studio for DeltaV Operate for PROVOX- Basic Batch
Maintenance, Graphics Advance Batch
Continuous Historian, DeltaV Operate for RS3- Professional Batch
< 250 parameters Graphics Configuration Audit Trail
Inspect with InSight Control Studio-Online (Version Control)
Diagnostics Tune with InSight Configuration Database
Event Chronicle Excel Add-in Continuous Historian,
Flexlock Recipe Studio >250 parameters
History View Suite Touchscreen DeltaV Connect - Bailey Interface
DeltaV Operate AMS Intelligent Device DeltaV Web Server
Dual Monitor Manager* OPC Server, 250 or >250 data values
(Client or Server) OPC Mirror
Included with appropriate OPC Pager
system license OPC Alarms & Events
MPC Operate and OperatePro OPC History Server
Remote Access Server (RAS)
for Application Station or
* Installed separately for Professional PLUS
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Operator Station Software
Functionality included Options you can add Options NOT allowed
Continuous Historian, Configuration Suite Basic Batch
< 250 parameters Control Studio-Online Advance Batch
Flexlock DeltaV Operate for PROVOX- Professional Batch
Inspect with InSight Graphics Configuration Audit Trail
DeltaV Operate DeltaV Operate for RS3- (Version Control)
Dual Monitor Graphics Configuration Database
Process History View Tune with InSight Continuous Historian,
Diagnostics Event Chronicle >250 parameters
Excel Add-in DeltaV Connect -Bailey Interface
OPC History Server DeltaV Web Server
Included with appropriate Touchscreen OPC Server, 250 or >250 data values
system license Recipe Studio OPC Mirror
MPC Operate and OperatePro AMS Intellgent Device OPC Pager
Manager* (Client) OPC Alarms & Events
Remote Access Server (RAS)
for Application Station or
for Professional PLUS
* Installed separately
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Base Station Software
Functionality included Options you can add Options NOT allowed
Continuous Historian, Configuration Studio Suite Basic Batch
< 250 parameters Control Studio-Online Advance Batch
Inspect with InSight Tune with Insight Professional Batch
Flexlock Diagnostics Configuration Audit Trail
Event Chronicle (Version Control)
Excel Add-in Configuration Database
Operator Interface Continuous Historian,
Process History View >250 parameters
Recipe Studio DeltaV Connect - Bailey Interface
Remote Client DeltaV Inspect
AMS Intelligent Device DeltaV Web Server
Manager* (Client) OPC Server, 250 or >250 data values
OPC Mirror
OPC Pager
OPC Alarms & Events
Remote Access Server (RAS)
for Application Station or
* Installed separately for Professional PLUS
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Application Station Software
Functionality included Options you can add Options NOT allowed
Continuous Historian, Continuous Historian, Configuration Audit Trail
< 250 parameters < 20,250 parameters (Version Control)
Excel Add-in DeltaV Connect - Configuration Database
OPC Server <30,000** Bailey Interface Configuration Studio Suite
data values DeltaV Web Server
Control Studio-Online
Basic Batch
Inspect with InSight
Advanced Batch
Professional Batch Tune with InSight
Diagnostics Operator Interface
Event Chronicle OPC Server, 250
Process History View Data values
OPC Mirror Recipe Studio
OPC Pager Remote Access Server (RAS)
OPC Alarms & Events for Professional PLUS
OPC History Server
Remote Access Server (RAS)
* Installed separately Web Server
Plantwide Event Historian
** Must specify number
AMS Intelligent Device
of values Manager* (Client or Server)
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DeltaV Simulate Suite
DeltaV Simulate lets you use all DeltaV software for training and development without
purchasing duplicate system hardware.
• Allows you to configure the DeltaV software suite on a single PC or in a multi-
node system.
• Allows you to test and execute your system configuration and OPC interfaces,
execute batch and continuous control
• Allows you to easily coordinate and initialize control simulation and set control
execution to be faster or slower than real time.
• Provides an ideal environment to which you may add dynamic process
simulation for operator training and process and control development
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DeltaV Simulate Suite
DeltaV Simulate consists of a training and development dongle, DeltaV CDs and the
following license options.
• DeltaV Simulate or SimulatePRO – Single PC – A single PC license that can be
used only in a training or development system. No communication support is
provided for connections to other DeltaV nodes.
• DeltaV Simulate ProfessionalPLUS Networked (PPN) – Same components as
DeltaV Simulate - Single PC, but license enables communication support with
other DeltaV devices in a training and development system.
• DeltaV Simulate Professional Station (PSN) – Allows you to perform
engineering and configuration activities in a multi-node system.
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DeltaV Simulate Suite
• DeltaV Simulate Application Station Networked (ASN) – This license includes all
standard and optional components available for a normal Application Station.
• DeltaV SimulatePRO – Multi-node – This license may be assigned in
conjunction with DeltaV Simulate PPN or DeltaV Simulate-ASN license. The
SimulatePRO capability enables more memory for module execution (of any
type) and a user interface for coordination of module execution.
Note: No hardware is included with DeltaV Simulate.
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MiMiC Simulation
MiMiC is a client-server software product with built-in process modeling tools.
Together with user-configured models, mimic comprises a complete process simulation
environment. In this environment, the process configuration may be observed and
analyzed.
• Gives you non-intrusive, real-time process simulation software.
• Allows you to check out your control logic before going online.
• Auto-generates simulation tiebacks.
• Trains operators without impacting your process.
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Asset Management Solution (AMS)
The AMS Intelligent Device Manger provides the capability to configure, calibrate,
monitor and troubleshoot intelligent field devices. When installed on a DeltaV
Workstation, the Intelligent Device Manager can be launched for HART/Ff devices on
the DeltaV Explorer.
The system provides the following capability:
• Complete capturing of all current device data
• Comparison/reconciliation
• Device alert monitoring
• Device template creation
• Device signal tag and device tag search capability
• Conventional I/O, HART and Fieldbus-based support
• On-line help
• Diagnostic add-on capability
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Workshop – Export
This workshop requires you to Export the configuration database and copy the operator
displays to removable media:
Step 1. From the DeltaV Explorer, right-click on Physical Network and select Export.
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Workshop – Export
Step 2. Select a removable drive as the destination, thereby exporting the Physical
Network. Click on Save.
Or
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Workshop – Export
Step 3. Export Control Strategies by selecting a removable drive as the destination,
thereby exporting the Control Strategies. Click on Save.
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Workshop – Export
Step 4. Export Named Sets NS-T101 by selecting a removable drive as the
destination, thereby exporting NS-T101. Click on Save.
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Workshop – Export
Step 5. Export Named Sets phase_failures by selecting a removable drive as the
destination, thereby exporting phase_failures. Click on Save.
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Workshop – Export
Step 6. Launch Windows XP Explorer by selecting . . .
Start → Programs → Accessories → Windows Explorer
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Workshop – Export
Step 8. Copy the Ovw_ref.grf, Tank101.grf, and Tank201.grf files to a removable
drive from the XP Explorer.
DeltaV\DVData\Graphics-iFIX\Pic
Step 9. Remove the media and take it home with you.
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Optional Workshop – Electronic Signatures
Build an Electronic Signature policy for the message parameter in SFC-T101.
It will require the administrator to confirm and verify a startup or shutdown request
by the operator.
Hints:
1. Enable Signature Policies using System Preferences.
2. Enable Electronic Signatures using the DeltaV Explorer.
3. Create a new policy.
4. Enable Electronic Signatures on the Plant Area and module.
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Summary
You should now be able to define
• Parameter, field, and function security
• Users
• Groups
• Locks
• Flexlock Application
• Electronic Signatures
• Workstation Options
• DeltaV Simulate
• Mimic
• AMS
• DeltaV Export
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DeltaV Serial Interface
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DeltaV Serial Interface
Port 1 Port 2
Serial Interface Cable
Serial Interface Cable
The Serial Interface provides communication to various serial devices including PLCs
using Modbus (Master or Slave) RTU or ASCII protocol. You can configure the Serial
Card to support RS232, RS422/485 half duplex or RS422/485 full duplex signals.
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DeltaV Serial Interface
The Serial Card requires a Serial Terminal Block to provide terminations for wiring.
The figure below shows the wiring connections for RS232.
Serial Card Terminal Block Modicon Model 984 Controller
Port 1
9-pin connector
1 (SHIELD)
(GND) 1
5 (GND)
(TXD) 3
2 (RXD)
(RXD) 5
3 (TXD)
(DTR) 7
6 (DSR)
(DSR) 8
Port 2 4 (DTR)
(GND) 9
(TXD) 11 7 (RTS)
(RXD) 13
8 (CTS)
(DTR) 15
(DSR) 16
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Serial Interface Capabilities
Serial Card Port Device 1 Device 2 . . . . . . . Device 16
2 Ports 16 Devices Max
Dataset 1 Dataset 1
16 Datasets/Port
100 Regs/Dataset .
500 DSTs OR 100 Registers-Coils
. .
3200 SCADA /Dataset
. .
. .
RS232
Dataset 16 Dataset 16
(Pt - Pt)
RS422/485 (Multi-drop)
Coils
00001 - 0xxxx
Input Status
10001 - 1xxxx
Input Registers
30001 - 3xxxx
Holding Registers
40001 - 4xxxx
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Serial Interface Capabilities
The Serial Interface communicates with registers/coils originating in a serial device;
translating them to DeltaV Device Signal Tags (DSTs). The Serial card has two
communication ports, each port connecting to a single serial device using RS232
wiring. As an option, the ports may be wired using RS422/485 wiring and connected to
as many as 16 devices each.
The Serial Interface exchanges data with serial devices through a dataset; a collection
of DeltaV parameters that correspond to registers/coils in the serial device. You
configure the dataset to determine the type of registers as well as the starting address
and how many registers will be read or written.
You can create as many as 16 datasets for each Serial Card port. These 16 datasets
can be allocated to the serial devices in several ways. For example, you can configure
one serial device with 16 datasets or you could have 16 devices on the port with one
dataset each.
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Serial Card Configuration
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Serial Card Configuration
The Serial Card is one of the card types in the DeltaV Explorer. You configure it as
you would any other card. You can plug the card into a vacant I/O carrier slot and auto-
sense it or you can configure a placeholder for the card before connecting the actual
card.
To configure a placeholder for the card, select from DeltaV Explorer . . .
Physical Network → Control Network → I/O → New Card
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Serial Port Properties
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Serial Port Properties
Access the Serial Port’s properties from DeltaV Explorer by selecting . . .
Physical Network → Control Network → I/O → P01 → Properties
The P01 Properties dialog box appears with the Port tab selected. The Properties dialog
box contains such information as the port’s:
• Description − the description which appears when viewing port properties from
the DeltaV Explorer.
• Enabled − causes the port to scan for input data and transmit outputs when the
box is checked.
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Serial Port Properties
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Serial Port Properties
Clicking the P01 Properties dialog box’s Advanced tab permits you to change advanced
communication properties such as:
• Protocol Type – RTU is a standard binary data communications mode while ASCII
transmits messages as ASCII strings.
• Mode determines whether this port acts as a Modbus Master or Slave.
• Retry Count determines the number of times the Serial Card re-tries a failed
message. When the Card issues a Modbus request to a device it expects a response
to be returned. The Serial Card re-tries the failed message the number of times
configured in the Retry count property.
• Message time out determines the amount of time the Serial Card waits for a
response from the serial device after sending a request message.
• Transmit Delay determines the amount of time the Serial Card waits between
requests for input data or requests to write output data to the Modbus Device. This
value is used to slow down requests going to a heavily loaded Modbus Device.
• Send outputs on startup determines whether the Serial Card sends all current output
values to the serial devices on power-up, reset or after a download.
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Serial Port Properties
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Serial Port Properties
Clicking the P01 Properties dialog box’s Communications tab permits you to define
communication properties such as:
• Port type – determines the port type to be used for the serial connection, RS232,
RS422/485 Full Duplex or RS422/485 Half Duplex.
• Baud rate – select the baud rate to match the serial device. (300 - 115 K baud)
• Parity – select the parity to match the serial device.
• Data bits – select the number of data bits to match the serial device.
• Stop bits – select the number of stop bits to match the serial device.
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Adding a Serial Device
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Adding a Serial Device
Each port can communicate with as many as 16 serial devices. Therefore, once a port is
enabled, you must define the address of the serial device(s) it will communicate with.
Add a serial device from the DeltaV Explorer by selecting . . .
Physical Network → Control Network → I/O → P01 →
(right click) New Serial Device
The new serial device’s Properties dialog box appears. Enter the serial device’s address
and click the OK button to continue.
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Dataset Definition
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Dataset Definition
A Dataset defines a set of consecutive registers to be mapped into DSTs. To define a
Dataset from DeltaV Explorer select . . .
Physical Network → Control Network → I/O → P01 → DEV01 →
(right click) New Dataset
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Dataset Definition
The Create Dataset dialog box appears with the General tab selected containing:
• Description – appears when viewing the Dataset from the DeltaV Explorer.
• Data Direction – defines whether this dataset sends DeltaV data to a serial
device or receives data from a serial device.
• Output mode – controls how the Serial Card transmits output data. If the Output
Mode is complete block, the card sends all data values when any value in the
dataset changes. If the Output Mode is single value, the card sends single data
values (register or coil) as the values change.
• Output read back – determines whether the output dataset should read back
registers that have been changed from within the serial device. If this box is
checked, the Serial Card reads back the values during the card’s next input scan.
The values that are read back update the current output values. If this box is not
checked, no output read back will be performed.
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Dataset Definition
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Dataset Definition
The DeltaV tab permits you to configure the DeltaV Data Type and the Dataset Tag.
• DeltaV data type – determines the type of data this dataset contains (Boolean,
Discrete, Integer, Floating Point, or String). This field value creates storage
space for the dataset and determines how the DeltaV System accesses the data.
• Dataset Tag – identifies the Dataset Tag (i.e., COILS) associated with this
dataset.
For example, COILS/R17 would be a parameter in the dataset that could be
associated with a Discrete Output or Device Control block IO_OUT
parameter to manipulate a coil in a PLC.
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Dataset Definition
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Dataset Definition
The PLC tab permits you to define PLC information such as:
• PLC data Type – defines which data table to read from or write to in the serial
device.
• PLC base register address – indicates the PLC register address corresponding to
the first value in the Modbus device for the configured data type.
• PLC register offset – identifies the starting register that maps to the first dataset
parameter.
• Number of values – determines the number of Modbus values (registers or coils)
to be read from or written.
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Module Configuration
Assume a PLC is reading a flow transmitter and the value is stored in Holding register
40001. By bringing this value into DeltaV as a DST, you can use a control module for
higher level control and alarming. This is accomplished by:
Step 1. Configure a new module with a PID function block.
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Module Configuration
Step 2. Modify the IO_IN parameter to use a Dataset Tag from the PLC.
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Module Configuration
Step 3. Browse for FT_MODICON.
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Module Configuration
Step 4. Select R40001 as the parameter for the PID’s input.
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Workshop 1 – Modbus Tie-Back
Modules MTR-MODBUS
FIC-MODBUS
Holding Register 40001 Valve Output Holding Register 40001 Flow Rate
Coil 00002 Motor Starter Coil 00002 Motor Status
RS232 Tie-Back
FT FY
40001 40001
= 00002
00002
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Workshop 1 – Modbus Tie-Back
This workshop requires you to configure Port 1 as the Modbus Master and Port 2 as the
Modbus Slave. Using hardwire tie-backs, modules MTR-MODBUS and FIC-MODBUS
will pass their respective outputs to Port 1 and receive their respective inputs on Port 2.
MTR-MODBUS
IO_OUT_1 Port 1 Dataset 2 MTR-OUT 00002
IO_IN_1 Port 2 Dataset 2 MTR-IN 00002
FIC-MODBUS
IO_OUT_1 Port 1 Dataset 1 FLOW-OUT 40001
IO_IN_1 Port 2 Dataset 1 FLOW-IN 40001
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Workshop 1 – Modbus Tie-Back
Complete the control strategy workshop in the following manner:
Task 1. Wire Port 1 to Port 2.
Task 2. Insert the Serial Card and Termination block in slot 5.
Task 3. Configure the Serial Card.
Task 4. Define Serial Card Port 1 and Port 2 Properties.
Task 5. Define a Serial Device for Port 1 and Port 2.
Task 6. Define two Datasets referencing coils.
Task 7. Define two Datasets referencing Holding registers.
Task 8. Configure a motor control module using Simulated PLC registers. Display
the module using a dynamo.
Task 9. Configure a regulatory module using Simulated PLC registers. Display the
module using a dynamo.
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Workshop 1 – Modbus Tie-Back
Step 1. Wire Port 1 to Port 2 as shown below.
(GND) 1 (GND) 9
(TXD) 3 (RXD) 13
(RXD) 5 (TXD) 11
(DTR) 7 (DSR) 16
(DSR) 8 (DTR) 15
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Workshop 1 – Modbus Tie-Back
Step 2. Insert the Serial Card and Termination block in slot 5.
Step 3. Add the Serial Card from the DeltaV Explorer by selecting . . .
your controller → I/O → defining the Serial Card in the slot 5
Define Port Properties
Define Port properties using the DeltaV Explorer by selecting . . .
the Serial Card → Port 1 → Properties
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Workshop 1 – Modbus Tie-Back
Step 4. Define Port 1’s properties as follows:
• Port Tab
– Check Enabled
• Advanced Tab
– Protocol Type - RTU
– Mode - Master
– Retry Count - 1
– Message time out - 1000 (ms)
– Transmit Delay - 0
– Send outputs on startup - your choice
• Communications Tab
– Port Type - RS232
– Baud Rate - 9600
– Parity - even
– Data bits - 8
– Stop bits - 1
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Workshop 1 – Modbus Tie-Back
Step 5. Define Port 2’s properties as follows:
• Port Tab
– Check Enabled
• Advanced Tab
– Protocol Type - RTU
– Mode - Slave
– Transmit Delay - 0
• Communications Tab
– Port Type - RS232
– Baud Rate - 9600
– Parity - even
– Data bits - 8
– Stop bits - 1
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Workshop 1 – Modbus Tie-Back
Define a Serial Device
Step 6. Define the Serial Device for Port 1 from the DeltaV Explorer by selecting . . .
Port 1 → New Serial Device
Define Serial Device Address at 1
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Workshop 1 – Modbus Tie-Back
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Workshop 1 – Modbus Tie-Back
Step 8. Define the Serial Device for Port 2 from the DeltaV Explorer by selecting . . .
Port 2 → New Serial Device
Define Serial Device Address at 1
Step 9. Define two datasets, shown below, from the DeltaV Explorer by selecting . . .
DEV01 → New Dataset
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Workshop 1 – Modbus Tie-Back
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Workshop 1 – Modbus Tie-Back
Configure MTR-MODBUS from DeltaV Explorer in the following manner:
Step 1. Drag and drop MTR-11 Module Template from the Library to
PLANT_AREA_A.
Step 2. Rename the Module MTR-MODBUS.
Step 3. Launch Control Studio and modify the I/O parameters on the Device Control
block as follows:
IO_IN_1 MTR-IN R2
IO_OUT_1 MTR-OUT R2
Step 4. Assign to the Controller.
Step 5. Save and download the Module.
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Workshop 1 – Modbus Tie-Back
Step 6. Launch DeltaV Operate (Configure) and add the pump dynamo
DL_PMP_HLR_ from the frsModules dynamo set to an existing picture
Hint: Enter DVSYS.MTR-MODBUS when prompted for Dynamo Properties.
Step 7. Save the display.
Step 8. Switch to DeltaV Operate (Run). View the picture with MTR-MODBUS and
verify that you can START and STOP the motor.
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Workshop 1 – Modbus Tie-Back
Configure FIC-MODBUS in the following manner using the DeltaV Explorer:
Step 1. Drag and drop the PID_LOOP Module Template from the Library to
PLANT_AREA_A.
Step 2. Rename the Module FIC-MODBUS
Step 3. Launch Control Studio and modify the I/O parameters on the PID block as
follows:
IO_IN FLOW-IN R40001
IO_OUT FLOW-OUT R40001
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Workshop 1 – Modbus Tie-Back
Step 4. Assign to the Controller.
Step 5. Save and download the module.
Step 6. Launch DeltaV Operate (Configure) and add the loop dynamo
PID_LOOP_1_ from the frsModules dynamo set to an existing picture.
Hint: Enter DVSYS.FIC-MODBUS when prompted for Dynamo Properties.
Step 7. Save the display.
Step 8. Switch to DeltaV Operate (Run). View the picture with FIC-MODBUS and
verify that the loop controls.
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Summary
At this point you should be able to:
• Specify an RS232 serial interface cable
• Define the Serial Interface capabilities
• Configure the Serial Card as a Modbus Master or Slave
• Define Serial Devices within DeltaV
• Configure Datasets
• Configure control modules using Dataset registers as I/O
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FOUNDATION fieldbus ™
Overview
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PlantWeb Using FOUNDATION fieldbus
PlantWeb is a proven digital plant architecture that uses the power of predictive
intelligence and the power of field intelligence to
improve plant performance.
• PlantWeb supports discrete and analog
inputs and outputs as well as HART, Serial,
FOUNDATION fieldbus, Profibus DP, DeviceNet,
AS-i communications and Smart Safety Instrumented
Systems
• PlantWeb supports Control Anywhere
• PlantWeb is like a LAN for process control
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Definition & Key Points
FOUNDATION fieldbus is . . .
• An all digital, serial, two-way communication system that interconnects intelligent
measurement and control devices
• Essentially a Local Area Network (LAN) for field devices
• The name of the Fieldbus developed by the Fieldbus Foundation
FOUNDATION fieldbus allows PID control in the field and in various field devices; i.e.,
control anywhere. And it uses Device Description Technology similar to HART.
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Fieldbus Foundation
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Fieldbus Foundation
Unlike proprietary network protocols, FOUNDATION fieldbus is neither owned by any
individual company, or regulated by a single nation or standards body. The technology is
controlled by the Fieldbus Foundation, a not-for-profit organization. Fieldbus foundation
consists of more than 350 of the world’s leading controls and instrumentation suppliers
and end users.
You can view the list of members by visiting www.fieldbus.org.
Beginnings
• Established September 1994
• Merger of WorldFIP North American and the Interoperable Systems Project (ISP)
• Not-for-profit corporation
• Approximately 350 of the world’s leading controls and instrumentation suppliers
and end users
• Goal is a single international, interoperable Fieldbus standard
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PlantWeb Architectural Model
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PlantWeb Architectural Model
PlantWeb is the digital plant architecture that uses predictive intelligence to improve plant
performance.
• Intelligent Field Devices – Can be remotely configured and calibrated via software
using an appropriate host or configurator. Diagnostic information is passed to
Maintenance stations via PlantWeb alerts. Many field devices include PID
functions.
• Scalable platforms – The DeltaV host has been designed to manage large amounts
of data. It is equally well suited for small and large applications.
• Integrated, modular software (AMS) – A package that allows users to commission,
configure, calibrate, and troubleshoot devices from a Windows Explorer type
screen.
• Management execution – With OLE for Process Control (OPC), data from the
DeltaV system can be communicated via the existing business LAN to other
compliant Windows applications such as Excel and Access.
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PlantWeb Architectural Model
• Integrated smart SIS – TÜV certified for SIL 3 applications, integrated yet
separate.
• Smart Wireless Integration – The Smart Wireless Gateway provides plug-and-play
seamless integration with Self-organizing Networks.
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Fieldbus Benefits
Controller Controller
I/O Subsystem
AI AI AO FB I/O
Traditional 4 to 20 mA Fieldbus
One variable is passed in one direction One variable is communicated bi-directionally
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Fieldbus Benefits
Traditional 4-20
• One variable passed in one direction
• Two signal wires per device to I/O subsystem
Fieldbus
• Multiple variables communicated directly between devices, H1 Interface or
controller.
• Fieldbus Device Alarms
• PlantWeb Alerts
• One twisted pair of wires from field devices to H1 interface (control system)
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Fieldbus Benefits
Interoperability
Any device from any manufacturer that conforms to the FOUNDATION fieldbus
standards will work well with other certified devices. However, the standards for
certification are currently set to confirm minimum functionality only.
Minimum functionality means that a device will communicate a value that is expected
from its device type; i.e., a temperature transmitter will produce a Fieldbus signal for the
measured temperature. The Fieldbus Foundation certification does not guarantee that
other device “bells and whistles,” such as auto-calibration routines or configuration
wizards, will be functional and/or interoperable.
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Communication Technology
Blocks
Simplified Fieldbus Communication Model • Resource
• Transducer
User • Function
Application
Communication Management
Fieldbus Message
Specification • Scheduling
Fieldbus Access Communication • What data is sent to what
Sublayer “Stack” other device
• Communication support
Data Link Layer and management functions
Fieldbus
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Communication Technology
The communication technology that is used in FOUNDATION fieldbus is based on a
standard (OSI) model, but does not include layers that are not pertinent to critical process
control data. The Fieldbus model consists of three major layers.
• Physical Layer
• Communication Stack
• User Application
In general, you may think of the role of each of the layers as follows:
Physical Layer
The physical layer includes the wiring of the field devices and the components that
actually interface with the process; e.g., transmitters and valve positioners. The Physical
Layer receives encoded messages from the upper layers and converts the messages to
physical signals on the Fieldbus transmission medium and vice-versa.
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Communication Technology
Communication Stack
The Communication Stack consists of the three layers of communication which, taken all
together, manage communication between two devices or between a device and a host
such as DeltaV.
User Application
Fieldbus Foundation has defined a standard User Application based on Blocks;
representations of different types of application functions.
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Fieldbus Blocks
Function Block
Transducer (Servo) Block Define Control System Behavior
FIELDVUE
Interface to Sensors • AI, AO, DI, DO, PID, etc.
• Calibrate Information • Approximately 30 Blocks Defined
• Configure Information • Blocks Configured by Host to
Implement a Control Strategy
Resource Block
Device Characteristics
• Name
• Manufacturer
• Serial Number
• Enable Features
Fieldbus
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Fieldbus Blocks
Each Fieldbus device includes three different types of blocks.
Resource Block
The Resoucrce Block includes read only information that helps to define the device.
Information may include:
• Manufacturer Name
• Model Number
• Materials of Construction
• Device Options
Depending on the device, there may also be several configurable parameters. Examples
include:
• Mode (Automatic or Out of Service)
• Alarm options
• Security and access limiting features; e.g., write locks, feature disabling, etc.
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Fieldbus Blocks
Function Block
Transducer (Servo) Block Define Control System Behavior
FIELDVUE
Interface to Sensors • AI, AO, DI, DO, PID, etc.
• Calibrate Information • Approximately 30 Blocks Defined
• Configure Information • Blocks Configured by Host to
Implement a Control Strategy
Resource Block
Device Characteristics
• Name
• Manufacturer
• Serial Number
• Enable Features
Fieldbus
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Fieldbus Blocks
Transducer Block
Transducer Blocks are an interface to sensors used to measure temperature, pressure,
flow, etc. The transducer block includes calibration and other data.
For example:
• Device calibration information
• Sensor data
The mode of the transducer block (Automatic or Out of Service) is configurable. In order
to perform calibration routines on most devices, the block must be set to OOS (*Out of
Service).
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Fieldbus Blocks
Function Block
Transducer (Servo) Block Define Control System Behavior
FIELDVUE
Interface to Sensors • AI, AO, DI, DO, PID, etc.
• Calibrate Information • Approximately 30 Blocks Defined
• Configure Information • Blocks Configured by Host to
Implement a Control Strategy
Resource Block
Device Characteristics
• Name
• Manufacturer
• Serial Number
• Enable Features
Fieldbus
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Fieldbus Blocks
Function Blocks
Function Block(s) in a device depend on the type and style of the device. For example, a
pressure transmitter with only one PV may include only one AI block. On the other hand,
the transmitter could include a second PV, for example board temperature, and it could
include a PID algortihm.
Note: Extended Blocks (Shadow Blocks) in DeltaV Control Studio are representations of
Function Blocks in Fieldbus devices.
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Role of Function Blocks
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Role of Function Blocks
Control Modules in DeltaV – When using DeltaV as a host, the inputs and outputs of
Function Blocks in various field devices, H1 interface card, and in the controller are
graphically linked together to form a complete control strategy called a control module.
The graphical blocks that are included in DeltaV’s Control Studio package are sometimes
referred to as Shadow Blocks.
Extended Blocks (Shadow Blocks) are based on standard DeltaV Function Blocks but
may have a slightly different set of parameters. These parameters may be specific to a
device manufacturer and are sometimes called custom parameters. Extended Block names
include the prefix FF to differentiate them from the standard blocks.
Example: FFAI_ROSEMOUNT is an Extended Analog Input block with additional
parameters supported by the Analog Input block in Emerson devices.
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Fieldbus Blocks
Manufacturer-specific Parameter Function Blocks
The implementation of Manufacturer Specific Parameters (MSPs) is for Emerson devices
only. These devices have function blocks ending in _RMT as shown below. These
function blocks provide additional parameters.
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Fieldbus Blocks
Manufacturer Specific Parameter Function Blocks
Extended Analog Input block with additional parameters supported by the Analog Input block in
Emerson devices.*
FFAI_RMT
Additional parameters are ALM_SEL, OUT_D
Extended Analog Output block with additional parameters supported by the Analog Output block
in Emerson devices.*
FFAO_RMT
Additional parameters are STDEV and STDEV_CAP. Although these parameters are also visible
in the FFAO block, they only act as placeholders.
FFMAI_RMT Extended Fieldbus Multiplexed Analog Input block with additional parameters supported by the
Multiplexed Analog Input block in Emerson devices.*
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Device Descriptions (DDs)
The Fieldbus Foundation provides a standard software library called Device Description
Services which can read the DD binary. Any host with Device Description Services can
interoperate with a FOUNDATION device if it has the device's DD.
Device Descriptions . . .
• Define Standard Block Parameters and Supplier Unique Parameters
• Are loaded into a host that supports DD Services (DeltaV)
• Are unique for every different device
• Revision level must match device revision
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Device Descriptions (DDs)
Device Descriptions (DD’s) are a key element of the User Layer technology that enables
interoperability. DD’s are used to describe:
• Standard block parameters
• Supplier unique parameters
DDs allow any compliant host to interoperate with these parameters. The DD is
fundamentally an extended description of the device parameters used by the host.
The Fieldbus Foundation provides DDs for all standard blocks.
Device suppliers typically prepare an incremental DD which adds additional
functionality.
Device suppliers register common DD's with the Fieldbus Foundation.
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DeltaV Tested Devices
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DeltaV Tested Devices
Fieldbus Devices:
• Contains the list of manufacturers of tested Fieldbus devices.
• Each listed manufacturer contains specific Fieldbus devices.
• Each Fieldbus device for a manufacturer contains the device description.
• A device description, identified by the revision level for the specific device type.
Note: The category Unknown Manufacturer is provided for the import of Fieldbus devices
that are not in the list of tested manufacturers.
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Device Descriptions (DDs)
The Web site for DeltaV tested and supported device DD’s is . . .
Easydeltav.com/keytechnologies/fieldbus/devicedownloads
• Select the DeltaV revision or manufacturer
• Select from the list of verified devices
• Download the device revision required
Note: Device download files indicate devices that support
Auto Device Commissioning/Replacement and Easy
Configuration.
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Communication Scheduling
Scheduled Execution:
• Does Not Require Bus Time
• Internal to device
Scheduled Communication:
• Requires Bus Time
• Communicates Data to Other Devices
Unscheduled Communication:
• Requires Bus Time and Occurs When
Bus is Free
• To Communicate Alarms, Perform
Time Synchronization, Probe Nodes,
Live List Maintenance, and Token Macrocycle - PID Block
Passing Assigned to PY1
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Communication Scheduling
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Communication Scheduling
Distribution of control to the field device is made possible by synchronizing:
• Function Block execution
• Communication of Function Block parameters on the Fieldbus
The macrocycle determines how often the Fieldbus Function Blocks on the port execute.
The requested macrocycle is the user-specified execution time for all the Fieldbus
Function Blocks on the segment.
The DeltaV system supports two macrocycle options:
• A user-specified scan rate (150, 250, 500 ms, 1, 2, or 5 seconds) for all blocks
running on the port.
• Module-driven that runs blocks at different scan rates and allows fast and slow
loops to run concurrently.
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Device Types
Link Master
CD
DeltaV H1 Card
(Device X)
• Maintains Live List - PN
• Manages Macrocycle - CD
(Scheduled Communication)
• Issues Pass Token - PT
(Unscheduled Communication)
Publish Message
Basic Devices
Field Instruments Device X Device Y Device Z
• Respond to PN Data Data Data
• Respond to CD Device Y does not Device Z does not
• Respond to PT subscribe to Device X subscribe to Device X
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Device Types
Link Master
Link Master devices may become the Link Active Scheduler (LAS). The DeltaV H1 card
is the master device in the PlantWeb solution. Field devices may also have Link Master
capabilities and would be a backup LAS if the master fails. The Link Master performs
many functions, including the following:
Scheduled Communications
• Macrocyle – The LAS maintains a list of transmit times for all data buffers in all
connected devices.
• CD (Compel Data) – When it is time for a particular device to transmit the
contents of its buffer, the LAS sends a CD (Compel Data) message to the device.
• Publish/Subscribe – Upon receipt of a CD, the device publishes (sends) data to all
devices on the Fieldbus. Devices that are configured to receive the data are called
subscribers.
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Communications & Device Types
Unscheduled Communications
• Probe Node (PN) and Live List Maintenance – Between transmissions of
scheduled messages, the LAS regularly issues a PN (probe node) message to
determine if any changes have been made to the list of devices on the “Live List”.
If devices have been added or removed, the LAS revises the Live List.
• Pass Token (PT) – Between transmissions of scheduled messages, each device is
given an opportunity to transmit unscheduled messages. The LAS grants
permission to access the Fieldbus for unscheduled communication by issuing a
(PT) pass token to the device. When the device receives the token, it is allowed to
send messages. Unscheduled tranmissions are generally for changes in
configuration data, changes in setpoints, alarm information, and other non control-
critical information.
Basic Devices
Basic devices are those that do not have the capability of becoming the LAS.
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AMS Intelligent Device Manager Audit Trail
AMS Device Manager software can be used to change device configurations, manage
calibration activities, monitor device status, detect alerts, and view historical events and
configuration for the devices in the system. An audit trail is maintained for all standby
and commissioned Fieldbus devices.
Once the AMS software is installed, you can view events for a device by selecting the
device, clicking the right mouse button and selecting the AuditTrail from the pop up
menu.
AMS Device Manager software
DeltaV stations Server Plus Client SC
Application X X
Maintenance X X
Operator X
Professional X
ProfessionalPLUS X X
Remote Client X
Remote Professional X
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AMS Intelligent Device Manager Audit Trail
Changes to the configuration of a Fieldbus device resource or transducer block are
recorded in the AMS Intelligent Device Manager Audit Trail. Select . . .
Fieldbus device→ (right mouse) → Audit Trail
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AMS Audit Trail
The Audit Trail display contains the following information for each event
• Date and time
• User (who made the change)
• Event type (configuration change in the current version)
• Reason the event was recorded
– User Configuration Change (changing a block to out of service mode)
– Field Change (changing from standby to commissioned state)
– A method performed (setting factory trim on 3144 transmitter)
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AMS Audit Trail
Double-clicking the event displays a Configuration Change Detail dialog box. This
dialog box can not be edited.
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Summary
You should now be able to
• Define FOUNDATION fieldbus
• Discuss benefits of FOUNDATION fieldbus
• Describe the Fieldbus Foundation
• Describe AMS Intelligent Device Manager
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FOUNDATION fieldbus ™
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Traditional Analog
Traditional analog installations carry a single analog value on a pair of wires. In Fieldbus,
the single pair of wires become a Segment.
Control System
To A/D
Converter
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FOUNDATION fieldbus Segment
This existing pair of wires can be turned into a Fieldbus segment by . . .
• Replacing the control system’s analog card with an H1 Fieldbus Interface.
• Replacing the analog field device with a Fieldbus device.
• Adding 24 VDC and a Power Supply; i.e., a power conditioner with a specific
impedance profile.
• Adding Terminators
H1 Fieldbus
Interface
- T +
24 VDC - -
Power Supply / T
Bulk + +
Power Conditioner
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Terminators
• Terminators prevent distortion and signal loss.
• Terminators are an impedance matching module used at, or near, each end of the
transmission line.
• Only two terminators per segment.
H1 Fieldbus
Interface
T T
100
Ohms
1 µf
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Expanding the Segment
This segment has just been expanded. Should the terminator be moved from its original
location to the last device on the segment?
This would only be necessary if the additional cable was a long stretch (>100m).
H1 Fieldbus
Interface
New devices
T
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Terminators
The rule for locating terminators is one that may be bent. The terminator, on the right in
the illustration above, is located at the junction box. Ideally, it should have been placed at
the field device with the longest spur. It was assumed that the spurs were approximately
the same length. Had one spur been significantly longer, then the terminator should have
been placed out at that device.
H1 Fieldbus
Interface
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Cable Length Restrictions
Total segment length is limited to 1900 meters. The total segment length is calculated as
follows:
• Total Segment Length = Trunk + All Spurs
• Total Segment Length = 950
• Trunk = 800
• Spurs = 50 + 20 + 20 + 60
20 m
50 m T
280 m
H1 Fieldbus 400 m
Interface
120 m 20 m 60 m
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Mixing Cable Types
Adding to a Fieldbus segment may require mixing cable types. In the figure below, the
new cable will be 940 meters requiring a type B cable.
The following formula should be considered when mixing cable types.
LX/MAXX + LY/MAXY < 1
Max length
A – 1900m
B – 1200m
C – 400m
D – 200m
H1 Fieldbus
Interface
Existing devices and Cable Type D
100 m
New devices and Cable
940 m
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Mixing Cable Types
LX/MAXX + LY/MAXY < 1 Max length
where: LX = length of cable X A - 1900m
LY = length of cable Y B - 1200m
MAXX = maximum length for X alone C - 400m
MAXY = maximum length for Y alone D - 200m
Example: (100m Type D) and (940m Type B)
100/200 + 940/1200 < 1
.5 + .78 < 1
1.28 < 1 Not Recommended!
Example: (100m Type D) and (940m Type A)
100/200 + 940/1900 < 1
.5 + .49 < 1
.99 < 1 Acceptable
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Power Requirements
The DeltaV 24 VDC Bulk is a tested and proven Power Supply. Third party power
supplies will work provided:
• The DC output return is isolated from ground if the Power Conditioner does not
provide an isolation transformer.
• Must have impedance matching with the Power Conditioner.
• Must meet noise requirements per the specification.
Note: Refer to Books Online and www.easyDeltaV.com for recommended Fieldbus power
supplies and components, updates and links to third party web sites.
24 VDC - - Power Supply /
Power Conditioner
Bulk + + + -
H1 Fieldbus T T
Interface
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Power Requirements
Two-wire Fieldbus devices, drawing power from the bus, require 9-32 VDC. Sizing a
power supply requires the following considerations:
• Current consumption of each device.
• Location of device on the network.
• Location of the power supply.
• Resistance of each section of cable.
• Power supply voltage.
H1 Fieldbus T T
Interface
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Grounding Requirements
• Grounding practices should follow current plant standards and local safety codes.
• Do not ground either conductor of the Fieldbus twisted pair.
• Shielded cable is preferred.
• Connect shield to ground at one end.
• Connect each spur’s shield to the trunk shield and connect the overall shield to
ground at one point.
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Fieldbus Using DeltaV Books Online
Access DeltaV Books Online by selecting . . .
Start → DeltaV → Help → Books Online
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Fieldbus Using DeltaV Books Online
DeltaV Books Online is a helpful tool when using Fieldbus applications. The Fieldbus
Installation Manual can be found in the Site Preparation and Hardware Installation
book.
Commonly used manuals for installation and troubleshooting are . . .
• Intrinsically Safe Fieldbus Applications
• High Availability Applications
• Non-Incendive Fieldbus Applications
• Appendix A Fieldbus Segment Checkout
• Troubleshooting with DeltaV System
• Troubleshooting Common Fieldbus Problems
• Fieldbus Third Party Products
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Logging On
You must successfully log on to the DeltaV workstation in order to monitor and control
the process. Once your username and password have been established by your system
administrator, you can log on to the DeltaV workstation by logging on to the XP
operating system and the DeltaV control system.
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Workshop – Logging On
Step 1. Power-up the DeltaV Workstation and monitor.
Step 2. Enter the following Username and Password:
Username: Administrator
Password: deltav
Step 3. Click OK to continue.
Log On to Windows
Microsoft
Windowsxp
Professional
Microsoft Corporation Microsoft
Username: operator
Password: ********
OK Cancel Options >>
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Workshop – Logging On
Once the DeltaV Logon dialog box appears as shown below, proceed with the DeltaV
logon by . . .
Step 1. Entering your Username and Password once again.
Step 2. Click OK to continue.
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Workshop – Logging On
Click on the Windows Desktop button.
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Review
1. List four items required to build a Fieldbus segment.
2. Define Fieldbus segment.
3. State one absolute rule for locating a terminator.
4. Write the formula for calculating the Total Segment Length.
5. List the maximum length of a segment using cable type A.
6. Write the formula to determine if two different cable types are acceptable for a given
length of a Fieldbus segment.
7. State the number of connection points to ground that should be made for a Fieldbus
segment’s shield.
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Segment Design Tools
Segment Design Tools were developed to help with new, or existing, installations. Tools
software can be downloaded from the Emerson Process Management website shown
below.
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Segment Design Tools
The Emerson Process Management website address is . . .
http://www.emersonprocess.com/systems/support/segment
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Summary
You should now be able to
• Design a FOUNDATION fieldbus segment
• Designate Terminator locations
• Specify cable type requirements
• Specify grounding practices
• Specify shielding practices
• Access DeltaV Books Online
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Assembling an H1 Segment
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System Preferences
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System Preferences
Some DeltaV functionality is hidden by default until you enable it. This includes
AS-Interface, Profibus, Fieldbus, DeviceNet, Batch, Advanced Unit Control and
DeltaV SIS.
Enable or disable these features by selecting . . .
Start → DeltaV → Engineering → System Preferences
Check or uncheck (de-select) the appropriate boxes as necessary.
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System Preferences
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Workshop – System Preferences
This workshop requires you to perform the following tasks:
Task 1. Enable System Preferences for Fieldbus.
Task 2. Shutdown and restart DeltaV Database applications.
Task 3. Verify, in DeltaV Explorer, that Fieldbus system preferences have been enabled
and added to the library.
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Workshop – System Preferences
Step 1. Access DeltaV System Preferences by selecting . . .
Start → DeltaV → Engineering → System Preferences
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Workshop – System Preferences
Step 2. Enable, or check, the necessary choices in the System Preferences dialog box
and click the OK button
to continue.
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Workshop – System Preferences
Step 3. Click the message box’s OK button to continue.
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Workshop – System Preferences
Step 4. Open the Database Administrator by selecting . . .
DeltaV → Engineering → Database Administrator
The DeltaV Database Administrator dialog box appears.
Note: You must have administrative privilege to perform the following steps.
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Workshop – System Preferences
Note: A message at the bottom of the DeltaV Database Administration dialog box
indicates the database server is running.
Step 5. Select the DeltaV Database Administration dialog box’s File → Shutdown
Server. Click the Shutdown Server message box’s OK button to shutdown the
database server.
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Workshop – System Preferences
Note: A message at the bottom of the DeltaV Database Administration dialog box
indicates the database server is shutdown.
Step 6. Select File → Connect to Server to re-connect the server.
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Workshop - Wire Fieldbus Segment
Wire & Verify Communications
This workshop requires you to perform the following tasks:
Task 1. Wire a Fieldbus segment to the 3144P.
Task 2. Perform the Segment Checkout procedure.
Task 3. Verify communications.
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Workshop – Wire Fieldbus Segment
Ground Bar
12345678
+ - + -
Temperature
L (+)
N (-) N (-) Transmitter
PE
DC OK
+- S
+ 24V
GND
Trunk Cable
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Workshop – Wire Fieldbus Segment
Step 1. Connect the 24VDC power supply plug to the P&F Power Supply connection
on the Mother Board.
Polarity: Blue is negative and Brown is positive.
Step 2. Connect the Mother Board Host cable to H1 Fieldbus Interface terminals
3(+) and 4(-).
Step 3. Connect the P&F trunk cable to Quick Disconnect Junction Box P1.
Step 4. Connect Quick Disconnect Junction Box S2 to the 3144P.
Step 5. Plug the Fieldbus terminator into S0, if not already installed.
Step 6. Apply power to the Fieldbus segment by plugging the Fieldbus power supply
into the power strip at the bottom of the simulator.
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H1 Fieldbus Interface
LEDs:
Series 2 Green - On powered and self tests are good.
Red - Failed and/or not communicating to the controller.
Yellow (top port 1)
Off - not enabled or not communicating.
Blinking - communicating without any function
blocks configured on the segment, or a
communication problem exists.
FieldBus
On - good communications and at least 1 function
H1 block configured on the segment.
Port 1 Port 2 Yellow (bottom port 2) - Same.
1 2 3 4 5 6 7 8
+ - + -
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H1 Fieldbus Redundant Terminal Block Series 2
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Adding a New H1 Fieldbus Interface
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Adding a New H1 Fieldbus Interface
Add a new card by selecting . . .
• The I/O icon and the click the right-mouse button. An alternative method is to
Auto Sense the I/O.
• The New Card option from the pop-up menu which appears. The Add Card dialog
box appears.
• The class of card by using the Card class pull-down menu.
• The type of card by using the Card type pull-down menu.
• The series of card by using the Card series pull-down menu.
Note: I/O Redundancy is available for the Series 2 cards only.
• The Slot position to match the card’s physical location on the I/O carrier.
Note: With Card is redundant selected, the next available odd-numbered slot appears.
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Enabling H1 Ports – Properties/General Tab
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Enabling H1 Ports – General Tab
The General tab provides the following information:
• Enable − Placing a check in this box enables the H1 port to be active.
• Description − An optional entry field.
• Requested macrocycle − The user-specified execution time for all Fieldbus function
blocks on the segment or Module-driven macrocycle. The default is a user-
specified one second.
• Calculated macrocycle − The calculated macrocycle time; i.e., calculated by the
DeltaV system H1 Card which includes an adjustment that allocates time for
unscheduled data transfers.
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Communication Scheduling
The calculated macrocycle is the actual execution time plus any publisher CD time. This
is calculated by the LAS (H1 card). Change the requested macrocycle, or view the
calculated macrocycle, by selecting . . .
DeltaV Explorer → Fieldbus port → Properties → General tab
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Communication Scheduling – User Specified
The DeltaV system attempts to run the blocks at the requested rate. However, if the
requested rate cannot be achieved, the DeltaV system uses the greater of the requested or
calculated macrocycle. This is called the actual macrocycle.
• The actual macrocycle is equal to the requested macrocycle, if the calculated
macrocycle is less than or equal to (<=) the requested macrocycle.
• The actual macrocycle is equal to the calculated macrocycle, if the calculated
macrocycle is greater than (>) the requested macrocycle.
The following table provides examples showing how the actual macrocycle is determined.
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Communication Scheduling – User Specified
With the Module-driven option, the system takes the module scan rate, block scan rate,
and the macrocycle of the device, in which the block executes, to determine the
macrocycle for the block. This macrocycle is then mapped to a predetermined
macrocycle. This is the most efficient option for cascade loops and for segments with
both monitoring points and fast control loops. Depending upon configuration, up to four
macrocycles can run concurrently on a segment. The macrocycles can be seen in the
MacroCycle Viewer application.
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Resource Limits for H1 Card – Advanced Tab
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Resource Limits for H1 Card – Advanced Tab
The Advanced tab provides the following information:
• Minimum schedule spacing between consecutive compel data messages. This value
is writeable to maintain compatibility with older Fieldbus devices; however, it
should be changed only if recommended by Emerson Process Management.
Reducing the value can cause communication problems and increasing the value
can reduce control loop performance.
• Configured Publisher, Subscriber and Total VCRs per port and Maximum number
of Publishers, Subscribers, total VCR’s.
• Configured Device Blocks and H1 card Blocks per port and Total Device Blocks
and H1 card Blocks per H1 CARD.
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Resource Limits for H1 Card – Advanced Tab
The Advanced tab’s View Schedule button opens a visual representation of the macrocycle
for each segment.
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Scheduled Transfers
Publish/Subscribe
The H1 card supports as many as 35 H1 publisher VCRs and 50 Fieldbus device
subscriber VCRs per port as long as the total number of VCRs does not exceed 50. For
example, the card can support 35 H1 publisher VCRs and 15 Fieldbus device subscriber
VCRs per port or five H1 publisher VCRs and 45 Fieldbus device subscriber VCRs.
A link, or Virtual Communication Relationship (VCR), is defined as a connection
between a Fieldbus parameter in one device on the segment and a Fieldbus parameter in
another device on the segment. A subscriber VCR is an output from a Fieldbus device to
an input in another device on the segment. The input device can be another Fieldbus
device, a DeltaV controller or DeltaV H1 interface card. A publisher VCR is an output
from a DeltaV controller or DeltaV H1 interface card to the input of a parameter in a
Fieldbus device.
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Scheduled Transfers
Examples of publisher and subscriber VCRs include the link between a Function Block
running in a . . .
• Controller or H1 card to a Function Block running in a device is a publisher VCR.
• Device to a Function Block running in a controller or H1 card is a subscriber VCR.
• Device to a Function Block running in another device is a subscriber VCR.
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Workshop – Adding an H1 Card
Step 1. Select I/O → Auto-Sense I/O Cards
Step 2. From the General tab select PO1 and right-click Properties. Enable the port by
checking Enable. Type an optional description in the Description field.
Step 3. Document the Requested macrocycle _________ and
Calculated macrocycle ________.
Step 4. Select the Advanced tab and document the following:
Configured Maximum
Publisher ___________ __________
Subscriber ___________ __________
Total VCR’s ___________ __________
Block ___________ __________
Step 5. Download Card 5.
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Diagnostics Auto-sense Devices
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Diagnostics Auto-sense Devices
Expand the Fieldbus H1 card, select the port and right-click on Rescan Port.
• Name Column − Contains all Fieldbus devices sensed on the port, as well as
integrity, status, and number of devices.
• State Column − The current state of the device or placeholder.
• DevID Column − Manufacturer serial number.
• Node Address Column − Current address of the Fieldbus device.
• DevRev − Revision of the Fieldbus device when state is Standby or Commissioned.
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Segment Checkout Using the Fluke 123 Meter
Before you can use the Fluke 123 test tool, you must first attach the unit’s AC adapter,
input connectors, and power up the device.
As illustrated below, ① plug the test tool’s AC adapter into a standard electrical outlet
before ② plugging the adapter’s cable jack into the device. Once connected, ③ press the
Power button in the lower left corner of the control panel to power up the device.
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Segment Checkout Using the Fluke 123 Meter
Connect the Input A, Input B, and COM cables to their respective ports on the top of the
test tool as illustrated below.
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Commonly-used Buttons
F4 (Enter)
Input A Setup
Arrow Buttons
mV - V
Time
Scope Menu
Power On/Off
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Commonly-used Buttons
You will be required to use a number of the Fluke 123 test tool’s buttons during the
following procedures. These commonly-used buttons include:
• Input A Setup
• Power On/Off
• mV - V
• Scope Menu
• F4 (Enter)
• Time
• Arrow
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Segment Checkout Using the Fluke 123 Meter
Before performing the checkout procedure . . .
• Ensure that field wiring is complete, properly terminated, and all field devices are
attached.
• Remove the Fieldbus segment cable (+, - , and shield) at the connector locations,
from the Fieldbus power supply.
Only remove the connector to the field wiring; it is not necessary to remove the connector
to the H1 card. Removing the connector to the field wiring isolates the field wiring from
the H1 card and power supply, isolates the shield from ground, and enables you to make
the resistance and capacitance measurements in the checkout procedure.
Important: Make sure that your bare hands do not come in contact with the meter leads
or segment wiring. The body acts as a capacitor and body contact with the leads or
wiring could result in false readings.
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Segment Checkout Measuring Resistance
Setup the Fluke 123 Digital Scope Meter in the following manner to measure the
resistance on the H1 segment.
Step 1. Press and release the Input A Setup button.
Step 2. For Input A, select ohm in the measurements window, using the arrow buttons.
Step 3. Press the F4 button.
Step 4. Adjust the range to read 500K Ohm, using the mV - V button.
Step 5. Complete the segment checkout form that follows.
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Segment Checkout Measuring Resistance
Measure resistance on the H1 segment conductors at the removed connector coming in
from the field.
1Thisvalue will change due to the capacitor charging in the RC circuit and the
capacitance in the Fieldbus cable.
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Segment Checkout Measuring Capacitance
Setup the Fluke 123 Digital Scope Meter in the following manner to measure capacitance
on the H1 Segment.
Step 1. Press and release the Input A Setup button.
Step 2. For Input A, select Cap in the measurements window, using the arrow buttons.
Step 3. Press the F4 button.
Step 4. Adjust the range to 5 micro farads, using the mV - V button.
Step 5. Complete segment check out form below.
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Segment Checkout Measuring Capacitance
Measure capacitance on the H1 segment conductors at the removed connector coming in
from the field.
Measure capacitance from the: Expected result
+ signal conductor to – signal conductor 1 μF (0.80 to 1.20 μF acceptable)2
+ signal conductor to drain/shield wire < 300 nF
- signal conductor to drain/shield wire < 300 nF
+ signal conductor to instrument ground bar < 300 nF3
- signal conductor to instrument ground bar < 300 nF3
drain/shield wire to instrument ground bar < 300 nF3
2
A reading of <.5 microF indicates no terminator on the segment. A reading of 2 microF indicates a second
terminator on the segment. The acceptable vales assume the power supply terminator is used as the second
terminator and only one additional terminator is connected in the field.
3
A reading that is greater or varies in a capacitor charging manner to a high capacitance value (>1 microF)
indicates poor quality noisy ground on the shield ground bar. A reading of 300 nF indicates noise on the ground
system.
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Segment Checkout Termination Switch
Verify the termination switch.
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Segment Checkout DC Voltage
Setup the Fluke 123 Digital Scope Meter in the following manner to measure DC voltage
on the H1 Segment.
Step 1. Press and release the Input A Setup button.
Step 2. For Input A, select VDC in the measurements window, using the arrow buttons.
Step 3. Press the F4 button.
Step 4. Adjust the range to read 20V/d, using the mV - V button.
Step 5. Complete the segment check out form below.
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Segment Checkout Measuring Voltage
Measure DC voltage at the connector going to the field
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Segment Checkout Measuring AC Waveform
Setup the Fluke 123 Digital Scope Meter in the following manner to measure AC
waveform on the H1 Segment.
Important: Reconnect the previously removed terminal block connector to the power
supply.
Step 1. Press the Scope Menu button.
Step 2. For Input A, select AC in the scope input window, using the arrow buttons.
Step 3. In the scope input window, press the F4 button to select normal.
Step 4. Press the F4 button twice.
Step 5. Adjust to 200mV/division, using the mV - V button.
Step 6. Adjust to 10 micro seconds using the time button.
Step 7. Complete the segment checkout form below.
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Segment Checkout Measuring AC Waveform
Measure the AC waveform at the connector going to the field.
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Segment Checkout Measuring AC Waveform
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Fieldbus Device Alarm
Overview
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Fieldbus Device Alarms
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Fieldbus Device Alarms
The DeltaV system monitors and supports many types of system, user-defined, and device
events, which it records in the Event Chronicle. Alarms are embedded in a Fieldbus
device as device alarms. Device alarms result from conditions detected in the device, by
the device.
Fieldbus devices can report abnormal conditions directly to the DeltaV system. These
conditions range from potential problems such as hardware failures within the device,
loop problems, and mis-configured parameters, to proactive reporting of upcoming
maintenance needed.
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Fieldbus Device Alarms
DeltaV reports Fieldbus device alarms in two categories; Not Communicating and
Abnormal. The Abnormal alarm is not enabled by default. The meaning of an abnormal
alarm depends on the device. Device alarms are visible through DeltaV Operate alarm
banner and the Alarm Summary.
The following are required in order to receive device alarms:
• MD DeltaV Controller
• Series 2 H1 Card, simplex or redundant
• DeltaV 6.3 or greater
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Fieldbus Device Alarms
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Fieldbus Device Alarms
The Abnormal alarm is not enabled by default.
Enable the Abnormal alarm by selecting the Fieldbus Device Alarms in DeltaV Explorer,
right-click and select Properties from the pop-up menu which appears.
Placing a check mark in the box adjacent to Enable turns on the alarm allowing Abnormal
alarms to report from the Fieldbus device to DeltaV.
The alarm priority may be changed from the Priority drop-down menu.
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PlantWeb Alerts
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PlantWeb Alerts
Fieldbus devices that support PlantWeb Alerts provide additional functionality. These
devices support four alarms:
• Advisory (ADVISE_ALM) – the device has identified a condition that does not fall
into any other category. The severity of an advisory alarm depends on the device
type. Usually minor device problems.
• Not Communicating (COMM_ALM) – the device has stopped communicating.
• Failed (FAILED_ALM) – the device has determined that it can not perform its
critical functions. Failed conditions require immediate action.
• Maintenance (MAINT_ALM) – the device has determined that maintenance may
soon be needed. If ignored, this alarm could eventually lead to device failure.
Maintenance conditions require prompt action.
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PlantWeb Alerts
PlantWeb alerts are visible through DeltaV Operate alarm banner and the Alarm
Summary.
The following are required in order to receive device alarms:
• MD DeltaV Controller
• Series 2 H1 Card, simplex or redundant
• DeltaV 6.3 or greater
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PlantWeb Alerts
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PlantWeb Alerts
All PlantWeb Alert priorities are enabled by default.
Change the priority of a specific alert by selecting the alert in DeltaV Explorer, right-
clicking and selecting Properties from the pop-up menu which appears.
The alarm priority may be changed from the Priority drop down menu.
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Device Alarm Configuration
Configure a device alarm by selecting the device on the DeltaV Explorer, right-click and
select Properties from the pop-up menu which appears.
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Device Alarm Configuration
The General tab displays the same information as previous versions of the DeltaV
software. Select the Alarms & Displays tab to enable device alarms.
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Device Alarm Configuration
Enable Device Alarms box is enabled by default and allows Fieldbus device alarms to be
available to DeltaV.
Check the Enable Device Alert Re-annunciation box
for devices that support Re-Annunciation. Refer to the
device manufactures’ documentation to determine if the
device supports Re-Annunciation.
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Device Alarm Configuration
Manually select object used for area association – Checking the box allows you to
manually specify the area associated with the Fieldbus
device by selecting a control module. The area
containing the module determines the area associated
with the device.
All device alarms associated with area displays the
area to which the device is associated. The area is
determined by the controller’s properties or by manually
selecting a module.
Primary control display for the Device Alarms
determines which display is opened from DeltaV
Operate.
The faceplate defaults to the pre-configured picture
FFDEV_FP.
Note: The area can be viewed in the Event Chronicle.
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Device Alarm Configuration for DeltaV Operate
DeltaV contains an Active X object called alarm summary. This object is used in the
default Alarm List, Alarm Summary, Alarm Filter and Alarm Suppress displays. This
object provides increased capability and flexibility for viewing alarms than the standard
graphic objects.
The Alarm List display, shown below, is the default display. You can customize this
display for your specific preferences using the Active X object.
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Device Alarm Configuration for DeltaV Operate
Launch DeltaV Operate (Configure) to customize the Alarm List and open the
AlarmList.grf if this is the Active X object to be customized.
Configure the object by double-clicking on the working area or selecting the object’s
Properties from the pop-up menu.
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Device Alarm Configuration for DeltaV Operate
The Alarm Summary Configuration dialog box allows you to select different tabs and
customize the display to your preference.
Refer to Books on Line or Help for
each screen displayed.
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Device Alarm Configuration for DeltaV Operate
Once Category has been added to the Displayed Columns list you can change the
position, remove or modify any displayed item. The Displayed Columns are listed top-to-
bottom in the configuration window and displayed left-to-right in DeltaV Alarm List.
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Device Alarm Configuration for DeltaV Operate
Once Category has been added to the Displayed Columns list you can change the
position, remove or modify any displayed item. The Displayed Columns are listed top-to-
bottom in the configuration window and displayed left-to-right in DeltaV Alarm List.
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Device Alarm Configuration for DeltaV Operate
The Alarm List, in DeltaV Operate (Run), now shows that a column named Category was
added to the display. The Category column was also moved from the last (default) to the
fourth column from the left.
You can easily determine if the alarm in the list is a process or device alarm with the
addition of this column.
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Workshop – Adding a Column to Alarm List
Step 1. Click the Alarm List button on the DeltaV Operate tool bar.
Step 2. Place the cursor on the Alarm List banner, click the right mouse button and
select Quick Edit.
Step 3. Configure the object by double clicking on the display area or clicking the
right mouse button then selecting Properties.
Step 4. Select the Columns tab.
Step 5. Select Category from the Available Columns list and click the Add >> button
Step 6. Select Category in the Displayed Columns list. Using the Move Up button,
position Category fourth from the top. Click the Apply button to save your
changes and click the OK button to close the dialog box.
Step 7. Save the display, close the display and run DeltaV Operate.
Step 8. Open the Alarm List and verify that the Category column has been added to
the display.
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Configuration for Alarm Banner
The Alarm List below is displaying active process and device alarms.
The Alarm banner below displays the only active process alarm (control module alarm).
The Workstation Alarm banner uses thresholds to determine what should appear. The
default thresholds are: ProcessAlarmThreshold 3, DeviceAlarmThreshold 7.
Process alarms greater than 3 and Device alarms greater than 7 will appear on the
banner. Abnormal and Advisory device alarms have a default priority of Advisory (7).
The DeltaV display environment is customized in DeltaV Operate (Configure).
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Configuration for Alarm Banner
The DeltaV display environment is customized in the UserSettings.grf. This picture is
created by opening the user_ref.grf and saving as UserSettings.grf in the Standard folder.
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Configuration for Alarm Banner
UserSettings is not intended to be viewed by the operator. The VB code executes on the
initialization of DeltaV Operate. Edit Script allows modification of the VB code.
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Configuration for Alarm Banner
Displayed below is the VB script for Alarm threshold initialization. These default values
control the alarms that will be displayed in the Alarm Banner.
The comments tell you how to modify the code. Comment lines are preceded by a single
quote and shown in green.
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Configuration for Alarm Banner
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Configuration for Alarm Banner
Displayed above is the modified VB script for Alarm threshold initialization.
The comment (single quote) has been added to the #Const INIT_ALARM_Threshold = 0
and the comment (single quote) has been removed from the #Const
INIT_ALARM_Threshold = 1. The modified variable and value are displayed in black.
The comment (single quote) has been removed from Const DEVICE THRESHOLD
DEFAUT =7 and a value of 6 has been inserted indicating that all device alarms with a
priority greater than a value of 6 will be displayed on the Alarm Banner.
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Configuration for Alarm Banner
Once the script has been modified click the Save button to save the code, then click the
Workspace Application button to return to DeltaV Operate (Configure).
Save
Workspace Application
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Configuration for Alarm Banner
Now that the UserSettings.grf has been modified the Workstation alarm banner will
display device alarms with the advisory priority as well as the process alarms.
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Workshop – Adding Device Alarms to Banner
Step 1. Open DeltaV Operate (Configure) and close the picture that is open.
Step 2. Open the picture User_Ref.grf that is located in the Standard folder.
Step 3. Save As UserSettings.grf, right mouse click, select Edit Script from the menu.
Step 4. Select the Find (binoculars) button from the toolbar window, delete the text
options and type alarms in the Find what window.
Step 5. Comment (single quote) #Const INIT_ALARM_Threshold = 0 and remove the
comment (single quote) from #Const INIT_ALARM_Threshold = 1
Step 6. Remove the comment from Const DEVICE THRESHOLD DEFAUT=7 and
replace the number 7 with 6 or less
Step 7. Click the Save (floppy disk) button on the toolbar, click the Workstation
Application button on the toolbar. Save and Close the UserSettings.grf in
DeltaV Operate (Configure). Run the DeltaV Operate application.
Note: Following Fieldbus device sections will verify that Advisory alarms appear on the
Workstation alarm banner.
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Device Compare
To compare a device, select the device on the DeltaV Explorer, click the right mouse
button and select Compare from the pop-up menu which appears. The Compare Devices
dialog box appears.
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Device Compare
The Compare Devices dialog box’s Compare field is completed with the device tag of the
selected device. The To: field contains the same tag by default. To select a different
device, either type the device tag name in the To: field or click Browse to locate the tag in
the DeltaV system.
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Device Compare
The Compare Configurations dialog box appears for both the Resource and Transducer
blocks.
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Device Compare
The Compare Configurations dialog box’s tabs permits you to compare parameters for
two Fieldbus devices. The two devices, or placeholders, must be of the same type and
revision. You may also transfer parameter information between:
• Two configurations of a single Fieldbus device – current to historical or historical
to another historical
• Two commissioned Fieldbus devices – current to current, current to historical,
historical to current, historical to historical
• A placeholder and a Standby Fieldbus device during commissioning of the
standby device
• A placeholder and a commissioned Fieldbus device
• Two placeholders
• Green tabs indicate a difference between compared devices.
• A field and its associated tab are highlighted in yellow when a parameter is
modified.
• Other fields may be yellow due to an association with the field that was changed.
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Summary
You should now be able to describe
• Fieldbus device alarms
• PlantWeb Alerts
• How to enable Fieldbus device alarms
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Emerson Process Management (I) Pvt. Ltd.
Mumbai, INDIA
Duplication Prohibited