1 GENERAL
2 Project: RRP Job no.: B224
3 Owner: HRRL Site: BARMER, RAJASTHAN
4 Purchaser: Unit: Unit no.:
5 Item No.: Service:
6 No. Required: Working: Std by: Driver: Working: Std by:
7 Applicable to Proposals Purchase As Built
8 Scope Option & Information specified by PurchaserInformation required from & options left to vendor. Vendor to cross [] the selected Option
9 Manufacturer: Size & Type: Model:
10 OPERATING CONDITIONS
11 Liquid: Capacity at PT (l/hr)/(m3/hr):
12 Pumping Temperature ( C)(Nor/Max.):
Min: Nor: Rated:
13 Specific Gravity at PT: Discharge Pressure (kg/cm²,a):
14 Vapour Pressure at PT(kg/cm²,a): Min: Nor: Rated:
15 Viscosity at PT(Cp/Cst): Suction Pressure (kg/cm²,a):
16 Corrosion Erosion caused by: Min: Nor: Rated:
17 Presence of Solids: Differential Pressure (kg/cm²):
18 NPSH Available (w/o acceleration head) (m): Min: Nor: Rated:
19 SITE / INSTALLATION DATA
20 Location: Indoor Outdoor w/w/o roof Heated Unheated
21 Site Temperature(C): Max: Min:
Elect. Area Hazard: Div: Class: Group:
22 APPLICABLE CODES & STANDARDS
23 Job Spec, EIL STANDARD SPECIFICATION 6-41-0021, API STANDARD 675 2nd Ed.
24 PERFORMANCE
25 Number of feeds: Plunger Speed (stroke/min): (≤ 100)
26 Rated Capacity (l/hr)/ (m3/hr): Plunger Diameter (mm):
27 Acceleration Head (m): Cylinder Diameter (mm): Length of Stroke (mm):
28 Plunger Linear speed (m/s): Pump Relief Valve Set Pressure (kg/cm²,g):
29 Volumetric efficiency (%):[≤ 90%] Pump Head MAWP (kg/cm²,g):
30 Mechanical Eff. (%): Overall Eff. (%): Hydro test Pressure (kg/cm²,g):
31 NPSH Required (m): Flow Repeatability:
32 BKW Rated (kW): BkW at R.V. Set Pr.: Thrust on plunger (kgf):
33 Packing Type: No. Of rings: Design Plunger Thrust (kgf):
34 CONSTRUCTON FEATURES
35 Nozzles Size / ANSI Rating Facing Position
36 Pump Suction
37 Pump Discharge
38 Suction Manifold (for multi head pumps)
39 Discharge Manifold (for multi head pumps)
40 Relief Valve Inlet
41 Outlet
42 Pulsation Inlet
43 Suction Outlet
44 Pulsation Inlet
45 Discharge Outlet
46 LIQUID END
47 Type: Diaphragm Plunger Valves per feed: Suction: Discharge:
48 No. of Heads: Simplex; Duplex; Multiplex Valve type
49 Double or Sandwich
50 MATERIALS
51 Liquid End: Packing:
52 Contour Plate: Valve:
53 Hydraulic Diaphragm: Valve Guide:
54 Plunger: Valve Body:
55 Lantern Ring: Valve Gasket:
56 Packing Gland: Relief Valve: Body:
57 Calibration Pot: Suction/Discharge Pulsation Dampener:
58 Remarks:
59
60
61 SHOP INSPECTION & TESTS (EACH PUMP)
62 Description Required Witnessed Description Required Witnessed
63 Hydrostatic Material Certificates --
64 Performance Test Shop Inspection
65 Steady State Accr. Dismantle & Insp. after test
66 Repeatability R.V. SetPressure Function Test
67 Linearity Diaphragm Rupture Detection (Functional)
68 DRIVER
69 Type of Driver: Elec. Motor: Steam Driven: Air Motor:
70 Driver Supplied & mounted by Pump Manufacturer Driver Supplied & mounted by others
71 Driver kW: Speed (rpm):
72 WEIGHTS
73 Pump with Driver & Base Frame (Kg): Relief Valve (Kg):
74 Skid size (lxbxh) (m): Total Weight (Kg):
75 Suction Pulsation Dampener (Kg): Discharge Pulsation Dampener (Kg):
76 Skid Size (lxbxh) (m): Total Weight (Kg):
77 CONTROLS
78 Type of Stroke Control:
79 Manual Automatic Remote Local
80 Signal:
81 Pneumatic (kg/cm²g): Minimum: Maximum:
82 Electronic (mA): Minimum: Maximum:
83 Remarks:
84 ACCESSORIES
85 Speed Reducer supplied & mounted by Pump Manufacturer: Relief Valve supplied & mounted by Pump Manufacturer:
86 Make: Make:
87 Integral Separate Internal External
88 Model Gear Ratio: Suction and Discharge manifold piping supplied &
89 Common Base Plate under: Pump, gear box & driver mounted by Pump Manufacturer
90 Coupling supplied & mounted by Pump Manufacturer: Back Pressure Valve
91 Make: Calibration Pot: At Suction At Discharge
92 Type: Common to all pump units Separate
93 Gas Precharging Kit (If reqd) With Level Guage
94 Puls. Dampener (Suct) (See Rem 3) Type:
95 Puls. Dampener (Disch) (See Rem 4) Type:
96 Diaphragm Rupture Detection System (PDT->PAH contacts@ DCS)
97 REMARKS
98 1. Pump casing design pressure shall not be less than kg/cm²,g @
C
99 2. Pump manufacturer shall supply & mount Calibration Pot, if the same is specified.
100 3. Pump manufacturer shall supply & mount Suction pulsation dampener, if the same is required to reduce the NPSHR.
101 4. Pump manufacturer shall supply & mount Discharge pulsation dampener to limit the pulsations within ±3%
102 5. For acceleration head loss, Equivalent Suction piping length (m): ; Suction pipe diameter (mm):
103 6. The pump vendor shall calculate the acceleration head. Calculations for Acceleration head & NPSHR shall be furnished. The pump vendor shall ensure that NPSHA is
greater than “Acceleration Head + NPSHR” by a margin of at least 1.0 meter, either by proper selection of pump speed or by proper valve design or else by providing a suction
side volume bottle.
104 6. The pump manufacturer shall supply Controlled Volume pump unit complete with speed reducer, driver, calibration pot, suction pulsation dampener (if reqd. or
specified), discharge pulsation dampener, suction & discharge manifold piping duly prefabricated for
multi-head pumps, relief valves, back pressure valve, instrumentation etc. all duly mounted on a single common base plate, in the pump manufacturer's shop prior to shop
testing.
105 7) This is typical datasheet. Contractor shall fill the datasheet for each items separately for preparation of enquiry documents and Owner/PMC’s approval.
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