Question 1: Here are pictures of machines and tools used in daily production and manufacturing.
Describe everything you can see in each image.
(a) (b)
(c) (d)
(e) (f)
(g) (h)
{Explain the purpose of discs as well}
(i) (j)
Question 2: Mark the following as TRUE or FALSE:
a. 200 grit is finer than 1200 grit sand paper
b. 1200 grit is finer than 200 grit sand paper
c. Least count of steel ruler is 0.2 mm
d. Screw gauge is used for measuring thread pitch
e. M in M3 stands for metric
f. Galvanization is a process that involves coating steel or iron with zinc to prevent corrosion.
g. A lathe is a machine tool used for milling operations.
h. In grinding, a higher grit number on an abrasive wheel indicates a coarser abrasive.
i. Boring is a machining operation used for creating external threads.
j. A cutting fluid is used in machining primarily for lubrication.
Question 3: List out the safety precautions that should be followed in power tool operations?
Multiple choice questions:
1. What is the primary function of a torque wrench in mechanical maintenance?
a. Measure temperature
b. Measure pressure
c. Measure torque
d. Measure voltage
2. Which of the following materials is commonly used in manufacturing gears for machinery?
a. Aluminum
b. Copper
c. Plastic
d. Steel
3. What is the purpose of a micrometer in mechanical measurements?
a. Measure weight
b. Measure length
c. Measure volume
d. Measure pressure
4. Which machining process involves the removal of material using an abrasive wheel?
a. Turning
b. Milling
c. Grinding
d. Drilling
5. What does the term "tolerance" refer to in mechanical engineering drawings?
a. The acceptable range of measurements
b. The weight of the material
c. The temperature at which the material can be used
d. The speed of the machinery
6. In the context of fasteners, what does the term "torque" refer to?
a. The force applied to tighten a fastener
b. The material strength of the fastener
c. The length of the fastener
d. The weight of the fastener
7. What does the term "CNC" stand for in the context of machining?
a. Computer Numerical Control
b. Centralized Network Control
c. Chemical Nano Coating
d. Continuous Numeric Calibration
8. In the context of bearings, what is the purpose of a thrust bearing?
a. Support radial loads
b. Support axial loads
c. Reduce friction
d. Seal against contaminants
9. Which of the following is a common method for joining two metal pieces permanently?
a. Riveting
b. Bolting
c. Adhesive bonding
d. Soldering
10. In the context of machining, what does the term "feeds and speeds" refer to?
a. Cutting parameters
b. Temperature control
c. Lubrication
d. Material hardness
11. Which type of material is known for its ability to conduct electricity and heat, and is often used in electrical
wiring?
a. Insulator
b. Semiconductor
c. Conductor
d. Dielectric
12. Which of the following is a common method for measuring the level of a liquid in a tank?
a. Thermocouple
b. Level sensor
c. Pressure gauge
d. Flowmeter
13. What is the purpose of a gasket in a mechanical assembly?
a. Transmit torque
b. Seal joints to prevent leaks
c. Measure pressure
d. Control temperature
14. What is the purpose of a lathe in machining?
a. Grinding
b. Turning
c. Milling
d. Drilling
15. What is the purpose of a reamer in machining?
a. Enlarge existing holes to precise dimensions
b. Create internal threads
c. Remove excess material from the surface
d. Shape contours in a workpiece
