Irjet V8i8162
Irjet V8i8162
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Abstract – The fixed-wing UAV’s present huge potentiality on the longitudinal stability and control, C.G determination,
as far as concern both precision and efficiency, allowing not weight estimation and the performance estimation. The
only to bring down operating costs with respect to traditional entire design process is divided into three segments:
planes or helicopters, but also to intervene in environments conceptual design, preliminary design and detail design. The
where it couldn’t be possible to operate by an aircraft with conceptual design discusses about the initial design of the
pilot on board. This report highlights the entire design cycle fixed-wing UAV, body sizing, and wing sizing. In the
for the production of fixed-wing UAV using flight dynamics preliminary design, all the analytical and the computational
approach at minimal cost. The mission requirement specified work is performed. The detail design consists of the
is commercial monitoring using a fixed camera attached to the generation of the CAD model, drafting sheet and the
body. The fixed-wing designed UAV possess various advantages structural analyses. The 3-D printing technology is also
like longer flight capability, larger areas covered in less time, incorporated in order to produce a 3-D prototype of the
better quality of photographic result, better control of flight model. The printed model works for highlighting the critical
parameters, higher flight safety and high range and components of the actual fabricated part. Finally, the fixed-
endurance. wing UAV is manufactured after the proper selection of the
materials, and components. The flight testing will verify the
Introduction scope of the project i.e., commercial monitoring
(surveillance) and also verifies the calculations performed in
In today’s world, the UAVs, or Remotely Piloted Vehicles the preliminary design stage.
(RPV’s) plays a very important role in completing various
Hence, the report provides the detailed description on the
tasks like goods distribution, commercial monitoring,
design and fabrication of the fixed-wing UAV for commercial
surveillance for military applications, object tracking, quality
monitoring and proves its advantages over the rotary wing
aerial imaging etc., that are not possible by the manned
(drones). The report also highlights the use of the flight
flight. The UAVs are controlled remotely which only requires
dynamics approach to ensure that the fixed-wing UAV is
a trained operator. Moreover, these minimizes the danger to
stable during the flight and verification is done by flight
the person controlling it and also provides flexibility for
testing of the model.
quick inspection in the critical regions. The most important
advantage for which these flying aircrafts are used are the 1. Unmanned-Aerial Vehicle
safety of the pilot who does not accompany the vehicle and
the low cost of the production. The wings are the main lifting component in the fixed wing
design. A critical aerodynamics study is done to study the
The purpose of this project is to design and fabricate the
various airfoil shapes which can give appropriate lift and
fixed-wing UAV for the commercial monitoring purpose. The
thrust as per the design and mission requirements. The
fixed-wing UAV is the type of UAV, wherein the wings are the
design changes in the airfoil design can result in better L/D.
main lifting component. A critical aerodynamic study is
Hence, the UAV can generate more lift with a minimal drag.
required for the selection of the wings which can provide an
The fixed wing design require less power and thrust loading
efficient flight. The fixed wing designs have various
when compared with the multi copter.
advantages over the quadcopters or drones. They provide
high thrust, more range and endurance, high aerodynamic The fixed-wing UAVs are very advanced machines which are
efficiency and stability, flight safety, etc. This design of fixed exclusively significant in terms of aerodynamics performance,
wing UAV is based on flight dynamics approach. This maneuvering, structure load carrying capabilities and
approach mainly focuses on the study and the calculations performing stealth, military and commercial operations.
Various flight tests and experimental analysis have shown
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that the UAV’s offer remarkable performance with higher calculation parts which proves that the selected design
range and endurance when compared to the manned meets the requirements. The calculations are performed on
systems. aerodynamics, flight mechanics, flight dynamics, structural
analysis. Further, the use of the software’s like CATIA for
2. Design Cycle for Fixed-Wing UAV
CAD design, ANSYS for structural analysis, MATLAB for
The following is the design methodology usually adopted weight estimation is also used to verify the analytical
when designing any sort of aerial machine. calculations. The calculations and the iterations are
performed so that the concept can be transformed to reality
and at a reasonable cost.
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3. Design Methodology: Conceptual Design 3.1 Wing Selection and Geometry Consideration
Fig 3 : Front View Airfoil Selection: For the fixed wing UAV, the AG38 is
selected as the reference airfoil having a flat pressure
surface. The dimensions and the wing sizing ae specified
below.
Width of the Fuselage (wf): 0.08 m (7 cm to 9 cm) The Aspect Ratio (A.R) is defined as the ratio of square of
span and the area of the wing.
Maximum Thickness of Airfoil: 0.022 m (2 cm to 3 cm)
NOTE:
In the mission requirements, the Maximum Cruise Speed of
the UAV selected is : 5.55 m/s.
Fig 7 : ‘Cl’ vs ‘α’ Curve for Selected Airfoil Configuration Maximum Time of Flight : 10 min to 15 mins
Maximum Altitude : 20 m (65.6167 ft)
e (Oswald’s Efficiency) = 0.8
The Design Lift Coefficient is given by:-
Cd,o = 0.03 (for complete aircraft)
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The 3D Lift Curve Slope (a3D) is given by: - 3.2 Tail Selection and Geometry Consideration
Since the airfoil used for the design of the fixed-wing UAV
resembles the symmetrical airfoil, hence the thin airfoil
theory can be applied, and the values of symmetrical airfoil Fig 9 : Airfoil Configuration
can be considered for the UAV design.
The ean e dyna ic en e ( ac) of the airfoil is Flight Dynamics Design Calculations (Preliminary
located at the quarter chord point from the thin airfoil Design): -
theory.
For a Rectangular wing with Symmetrical Airfoil, the
design considerations are: -
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Cd,o = 0.03 (for complete aircraft) The ean e dyna ic en e ( ac) of the airfoil is
located at the quarter chord point from the thin airfoil
The thickness/chord (t/c) ratio is given by : 0.008/0.09 = theory.
0.0888
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4.2 Contribution of Tail towards Longitudinal Static providing more negative ‘ m,,t’. So, the resultant is the
Stability ‘s abili y f he ai c af ’.
The complete wing-body-tail effect on the longitudinal static
stability for the fixed-wing UAV is studied and calculated in
the further section of the project.
4.3 Longitudinal Stability for Complete Wing-Body-
Tail Configuration
VH = 0.51507
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After substituting the values, For calculating the trim angle of attack, the following
CM,0 = -0.04428 + (0.51507. 0.9. 0.06797). (0 + 2.5o) equation will be used: -
Hence, the value of CM,0 is g ea e han ‘0’ and falls in he If, = trim, then CM, c.g = 0
permissible range. Therefore, the above calculation Hence, we obtain,
prove that the UAV is longitudinally stable.
This has satisfied the second criteria of the longitudinal 0 = 0.03449 + (-0.02267). trim
static stability.
trim = 1.52130
The equation,
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There are two possibilities: If the aircraft is pitched From the above plot, it can be concluded that if the C.G is
upwards i.e., >e, the moment about the centre of gravity shifting forwards, i.e., towards the leading edge, the aircraft
will be negative. The restoring moment is negative due to the becomes more stable. However, if the C.G is shifted
change in angle of attack and this moment generated will backwards, the aircraft becomes unstable and when it
lead to the nose down moment for the longitudinal stability. crosses the line of CM, = 0 (Neutrally Stable), then CM, >0.
Hence, the airplane will initially tend to move back toward Hence,
its equilibrium position after being disturbed. On the other For Static Stability, C.G should be ahead of Neutral Point
hand, if the plane is pitched downward by the gust i.e., <e, (N.P).
the resulting moment about the center of gravity will be For Unstability, C.G should be behind of Neutral Point
positive (clockwise) and will tend to pitch the nose upward. (N.P)
Thus, again we have the situation where the airplane will For Neutral Static Stability, h=hn
initially tend to move back toward its equilibrium position
after being disturbed due the positive restoring moment. Static Margin: Static Margin is the distance between the
This precisely gives the definition of static stability. neutral point and the actual C.G position. The static margins
talk about the stability. Higher is the static margin, the
Neutral Point (hn): The C.G location at which CM, = 0 i.e., aircraft becomes more stable.
the slope of pitching moment coefficient vs alpha is zero
then the aircraft is said to be neutrally stable and at CM, = 0, Static Margin = (xNP / MAC) – (xC.G/MAC)
stick fixed neutral point can be determined.
The location of the neutral point is readily obtained from Static Margin = hn – h = 0.6 – 0.35
equation,
Static Margin = 0.25
On substituting the values in the above equation, we get, CM, c.g / da = -0.02357
hn = 0.25912 + {0.51507. 0.9. (0.7207). (1 – 0.0081694}] This shows that the static margin is a direct measure of
longitudinal static stability. For static stability, the static
hn = 0.5904 0.6 (Non-Dimensionalized) margin must be positive.
Moreover, the larger the static margin, the more stable the
airplane.
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4.4 Locations of Aerodynamic Centre, C.G, Neutral ce: Elevator chord length
Point and Static margin
Elevator Control Effectiveness (): The control
effectiveness is the measure of how effective the control
deflection is in producing the desired control moment.
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= dt / de
The above equation explicitly gives the effect of elevator
The designer can control the magnitude of the elevator deflection on moments about the center of gravity of the
control effectives by proper selection of the horizontal tail airplane.
volume ration and the elevator size. The increment in CM, c.g due only to a given elevator
deflection e is given by,
For the design of fixed wing UAV, the following values have
been calculated: -
CM,,e = -0.01856
On substitung CM, c.g in the above equation, we get,
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trim = -2.7452o
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structure, battery and payload are similar to those as WN = Wstr + Wpropulsion + Wbattery + Wpl
specified during the conceptual design study or not.
Hence, the new weight of the UAV must be equal to the
13. Weight Ratios = i. Wstr/W = 0.6614 (From the weight of baseline UAV selected during the initial phase for
Historical Database) iterations. Iterations will also determine the weight of the
ii. Wp/W = 0.1028 (From the battery which will be required to fly the UAV and maintain
Historical Database) longitudinal static stability.
14. Specific Energy Density (S.E.D) for 2200mAh LiPo
Battery (11.1V) MATLAB Code for Weight Estimation: -
S.E.D = (2200 x 11.1)/ (1000 x 07)
clear all
S.E.D = 34.8857 Wthr/Kg close all
clc
15. Output from Brushless Motor: Ps (Shaft Power)
16. Power Available to move the UAV forward: PA V=input('Enter the Flight Velocity in m/s \n');
17. Input Power for the brushless motor form electric t=input('Enter the Total Time of Flight in Hrs \n');
source: Pelectric SED=input('Enter the Specific Energy Density of Battery in
18. Efficiencies: i. Electrical Efficiency (electrical) = Wh.Hr/Kg \n');
Pelectric/Pbattery = 0.98
ii. Motor Efficiency (motor) = Ps/Pelectric = 0.9 W_b=0.7; %Base Line Aircraft Weight in Kg
iii. Propulsion Efficiency (propulsion) = PA/Ps = 0.95 Wst_W=0.6614; %Structural Weight Ratio Wstr/W
Wpro_W=0.1028; %Propulsion System Weight Ratio
Wpro/W
W_PL=0.015; %Payload of EO/IR Sensor in Kg
eff_propulsion=0.95;
eff_electrical=0.98;
eff_motor=0.9;
k=0;
for LbyD = 3:1:14
k = k+1;
L_D(k,1)= LbyD;
W_STR = Wst_W*W_b;
W_PRO = Wpro_W*W_b;
i = 0;
Wi = W_b;
Wf = 0;
while abs (Wi-Wf)>10^(-10)
Fig 24 : Typical Architecture of Brushless Motor i = i+1;
Propulsion if i==1
Wi = W_b;
Approach of Writing the MATLAB Code for Weight else
Estimation: - Wi = W;
end
1. Consider the weight and ratios of the baseline UAV. Pr = (Wi*9.81*V)/(LbyD);
2. Specify the iteration for convergence: (Wi+1 - Wi) < 10-10 P_bat = (1/(eff_propulsion*eff_electrical*eff_motor))*Pr;
(Criteria for Convergence) W_Bat = (P_bat*t)/(SED);
3. New Weight Calculation for UAV: Wi Wbattery WN W = W_STR + W_PRO + W_Bat + W_PL;
(New Weight of UAV) Wf = W;
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end
W_STR = Wst_W*W;
W_PRO = Wpro_W*W;
i = 0;
Wi = W;
Wf = 0;
while abs (Wi-Wf)>10^(-10)
i = i+1;
Wi = W;
Pr = (Wi*9.81*V)/(LbyD);
P_bat = (1/(eff_propulsion*eff_electrical*eff_motor))*Pr;
W_Bat = (P_bat*t)/(SED);
W = W_STR + W_PRO + W_Bat + W_PL;
Wf = W;
end
6. Performance Estimation
Fig 25 : MATLAB Command Window
The forces acting on the aircraft are: -
• Lift L, which is perpendicular to the flight path
direction.
• Drag D, which is parallel to the flight path direction.
• Weight W, which acts vertically toward the center of
the earth (and hence is inclined at angle θ with
respect to the lift direction).
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PA = (R/C) . W + PR
PA = (R/C) . W + (D . V∞)
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7. Computer Aided Designing (CAD): Detail Design 8. Explicit Dynamics Analysis using ANSYS
Material Selection: -
A. For Fixed Wing UAV,
E = 11.4 GPa (Considering Soft Woods - Balsa Wood or
Spruce Wood), = 400 kg/m3, = 0.3
Velocity Selection: -
The flight velocity of the UAV ranges from 5.55 m/s to 10.55
m/s based on the design guidelines. However, the maximum
flight velocity can reach up to a value of 15 m/s if the UAV
flies at full throttle setting.
Boundary Condition: -
Fixed Wing UAV: Fixed in Space, Cylindrical Body: Y-
Velocity of 18 m/s
Fig 29 : Drafting Sheet for Fixed-Wing UAV Design
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Material Selection: -
A. For Fixed Wing UAV,
E = 11.4 GPa (Considering Soft Woods - Balsa Wood or
Spruce Wood), = 400 kg/m3, = 0.3
V = 31.3049 m/s
Boundary Condition: -
Fixed Wing UAV: Z- velocity of 31.3049 m/s, Concrete
Base: All four edges fixed in space
Fig 31 : Detailed Meshed Deformation
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Fig 39 : Side View The wood selected for the fabrication of the fixed-wing UAV
is Balsa Wood.
Balsa Wood Properties: -
• Lightest wood available for aeromodelling
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2. Covering Material: The covering material used for the Fig 43 : 2200 mAh LiPo Battery
fixed wing UAV are the corrugated sheets. They are also
known as coroplast/ fluted polypropylene sheets. They have 3. Electronic Speed Controller (ESC)
parallel hollow flutes which make them very light material It regulates the speed of the electric motor and can be
and strong. controlled by the transmitter by the user. It also converts the
These materials usually crush upon heavy impact instead of battery voltage down to 5V, which is required by the
breaking in the case of the thermo-foam or foam board. transmitter to work. This property is known as the Battery
These sheets can easily be formed into any shape or profile Elimination Circuit (BEC).
by certain amount of bending. These are available in various • Model: SIMONK 30A.
weights and colors. • Constant Current: 30A (Max 40A < 10 sec).
• BEC: 5V 2A.
10.2 Electrical Components • Suitable Batteries: 2-3S LiPo
1. Brushless Motor
The brushless motor is the powerplant of the fixed-wing
UAV. The brushless motor used is of the G-Power series and
runs at 1500 KV.
• Shaft Diameter: 4 mm
• Shaft Length: 49 mm
• Brushless DC motor
• Maximum Pulling Capacity: 1200 g
4. Transmitter
The transmitter is the remote control of the fixed-wing UAV.
The selected configuration is of 2.4GHz frequency (band-
range) with 6-channel arrangement. The transmitter sends
the signal to the receiver which controls the
servomechanisms to move the control surfaces and turn on
and off the camera.
Fig 42 : 1500KV Brushless Motor
Transmitter Model: Fly-Sky CT6B 2.4GHz 6CH Transmitter
2. LiPo Battery
The Lithium Polymer battery is the power hub for the
propulsion system and other electrical components.
• Model No: ORANGE 2200/3S-30C
• Weight: 175.0g
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5. Receiver
It is an electronic device which uses the radio waves and
extract the useful information such as the movement of the
control surfaces, propulsion system and the camera function.
It receives the signals from the transmitters and send signals
to the servo motors for control surfaces and the ESC for the
motor control.
Receiver Model: Fly-Sky-R6B Receiver
10.4 Fixed-Wing UAV Wiring Diagram
6. Servo Motors
The servo motors are used as the rotary actuator in the
fixed-wing UAV to move the control surfaces i.e., controlling
the movement of ailerons, elevator and rudder.
• Weight: 9 gm
• Operating voltage: 3.0V~ 7.2V
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12. Conclusions [2] Ram Gopal Lakshmi Narayanan, Oliver C., “Joint Network
for Disaster Relief and Search and Rescue Network
The report discusses about the detailed procedure for the Operations”, Wireless Public Safety Networks 1,2015.
development of the fixed wing UAV to meet its mission
[3] Pei-Hsiang Chung1, Der-Ming Ma2 and Jaw-Kuen Shiau2,
requirement i.e., commercial monitoring. It is well-known
Design, Manufacturing, and Flight Testing of an
that most of the UAV’s flying today are multi-rotor aircrafts,
Experimental Flying Wing UAV, 1Department of
commonly known as quadcopter or drones. However, this
Mechanical and Electro-Mechanical Engineering,
project highlights the advantages of the fixed wing UAV over
Tamkang University, New Taipei City 25137, Taiwan,
the conventional multi-rotor systems.
2Department of Aerospace Engineering, Tamkang
The project begins with the discussions on the existing fixed-
University, New Taipei City 25137, Taiwan.
wing design available in the global market. The mission
[4] Seyyed Khandani, “ENGINEERING DESIGN PROCESS”,
requirement is then specified, which is the commercial
Ph.D., Education Transfer Plan, August 2005.
monitoring (surveillance), and the project approach is
selected, flight dynamics approach. The details are then [5] Özgür Dündar, Mesut Bilici, TarıkÜnler, “Design and
highlighted on the design guidelines i.e., the design performance analyses of a fixed wing battery VTOL
methodology. The entire design and the fabrication of the UAV”, Necmettin Erbakan University, Faculty of
fixed-wing UAV is divided into three major design processes: Aeronautics and Aerospace, Aerospace Engineering
conceptual design, preliminary design, and the detail design. Department, 42090 Meram, Konya, Turkey.
In the conceptual design, sketch for the fixed-wing UAV was [6] Snorri Gudmundsson, “The Anatomy of the Wing”, BScAE,
developed, wing sizing and body sizing was performed. In MScAE, FAA DER(ret.), in General Aviation Aircraft,
the preliminary design, all the analytical and the Design, 2014.
computational work was performed, beginning with the [7] İbrahim Halil Güzelbey1, Yüksel Eraslan2, Mehmet Hanifi
aerodynamics calculations for the wing and the tail Doğru3, “Effects of Taper Ratio on Aircraft Wing
configuration, calculations for the longitudinal stability and Aerodynamic Parameters: A Comperative Study”,
control, iterative battery weight estimation and performance 1,2Aircraft and Aerospace Engineering
estimation. After all the design calculations, final stage is the Department/Gaziantep University, Turkey, 3Pilotage
detail design where the CAD model is generated, drafting Department/Gaziantep University, Turkey , İ.H.
sheets is prepared, structural analyses are performed. 3-D Güzelbey (0000-0002-4235-9746), Y. Eraslan (0000-
printing is performed to generate the porotype model. 0002-5158-5171), M.H.Doğru (0000-0001-6038-8308)
Finally, the fixed-wing UAV is fabricated after the proper
[8] John D. Anderson, Jr., “Introduction to Flight”, Curator for
selection of material and proper dimensioning, which
Aerodynamics, National Air and Space Museum,
justifies the scope of the project. The flight testing verifies
Smithsonian Institution and Professor Emeritus,
that the mission requirement has been met and it also
University of Maryland.
provides a proper justification to the report.
The highlights of the fixed-wing fabricated UAV are specified [9] John D. Anderson, Jr., “Fundamentals of Aerodynamics”,
below: - Curator of Aerodynamics National Air and Space
• Low cost Museum, Smithsonian Institution and Professor
• Better aerodynamic stability Emeritus, University of Maryland.
• High range and endurance [10] Dr. Subrahamanyam Saderla, “noc18-ae07 Lec 16 –
• Better photographic results Lecture 16: Iterative Weight Estimation and Wing
• Better control of flight parameters Sizing”, Aerospace Engineering, IIT Kanpur.
• Higher flight safety [11] Dr. Subrahamanyam Saderla, “noc20-ae04-lec23 -
Lecture 23: Subroutine for Weight Estimation”,
13. References Aerospace Engineering, IIT Kanpur.
[12] NPTEL Lectures, “Static Stability and Control - Elevator
[1] Gaurav Singhal, Babankumar Shyam Bansod, “Unmanned
Control power, Elevator Angle to trim and Estimation of
Aerial Vehicle Classification, Applications and
Stick Fixed Neutral Point”.
Challenges: A Review”, Indian Space Research
Organization.
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