Duration

Teaching Periods Marks

Course Course o f U t y .
S u b j e c t Exam.
Code No,
Led. Tut. Prac. (Hrs .) Sessional Theory Practical Total
2 .
A M 601 Mechanics of Materials . 2 - 3 50 100 - 150
.
Metrology and
13 M 602
Instrumentation 3 1 - 3 50 100 - 150
C M 603 Thermal Engineering - 11 . 50 - 150
2 2 3 100
D M 604 Heat and Mass Transfer 2 2 - 3 50 100 - 150
Principles of
E M 605 Management and
Engineering Economics 3 1 - 3 50 100 - 150
Computer Aided Design 1
F M 606 '
and Manufacturing 3 - 3 50 100 - 150
0 M 607 Heat Engines Laboratory - - 3 3 50 - 100 150
Advanced Machine Tool
11 M 608
Laboratory _ - - 3 3 50 - 100 150
Total 15 9 6 - 400 600 200 1200
 METROLOGY AND INSTRUMENTATION
M 602 3+1+0

Module 1
General measurements concepts: Principles for achieving accuracy; Methods for
estimating accuracy and precision, precision Vs accuracy, systematic and constant
errors; progressive, random, erratic, drunken errors; statical concepts in
metrology, statcial analysis of measurement data, control chart techniques —
comparators — General principle of measurements: line & end measurements,
standards; linear measurements, basic units, and quantities for displacement,
mass, time, temperature & optics; systems of limits and fits; selecting & assigning
of fits, tolerances for linear dimensions.

Module 2
Gauges: classification, design of gauges, gauge maker's tolerances, wear
allowance, gauges materials & gauge manufactures. Form measurements:
straightness, flatness, squreness, circularity & cylindricity — Measurement of
angles & tapers: sine bars, angle gauges: auto collimator, clinometer & spirit
level; taper gauges, bevel protractors.

Module 3
Measurement of surface finish: surface structure, integrity, texture, roughens,
waviness, lay, cut off, RMS & CLA values, roughness values produced by
machining processes, instruments for different surface finish measurements,
concept of apparent to real area of contact of mating surfaces, applications in
clutch plate surface, brake liner, inner race of a bearing, cylinder liner, machine
tool guide way, surface to be painted etc & importance of surface finish on crack
initiation. Optical measuring instruments: interferometry, optical flats, optimeters,
and optical projectors, tool maker's microscope, limitations, SEM & TEM.

Module 4
Advanced measuring devices: Laser interferometry, applications — computer
controlled co-ordinate measuring machine; machine vision & non contact CMM -
Gauging and measurements of screw threads: Gauging methods for
manufacturing, screw thread terminology, standard specification, and formulae,
tolerance, thread gauge measurement, measuring equipment, application of thread
gauges — Measuring of gears: Measuring methods for runouts, pitch profile, lead,
backlash, tooth thickness, composite elements, inspection equipment.

Module 5
Generalized measurement system: measurement terminology, input, out put
configurations, static characteristics, errors in measurement, drift, noise, accuracy,
precision static sensitivity and resolution, loading effects on instruments-
Detector transducer elements: principles of calibration, applications in
measurement of strain, types of strain gauges, application in measurement of load
& torque, measurement of force and torque, hydraulic, pneumatic & train gauge
type load cells, hydraulic & electric dynamometers, measurement of vibration,
 vibrometers & accelerometers, theory of seismic instruments * Temperature
measurement: Use of Bi metals, pressure thermometer thermocouple, optical &
radiation pyrometer — magnetic flow meter — thermal conductivity gauges.
References

ASME Hand book of industrial Metrology

Beckwith Mechanical measurements, 5/e, Pearson
1.Doeblin Measurement systems, 4/e, McGraw- Hill
2.Hume Metrology, McDonald
3.Sharpe Metrology, ELBS
Taher Metrology, ELBS
 Teaching Duration Marks
Course Course Periods of Uty.
Code No.
Subject
Prac./ Exam.
Lect. Tut.
Proi. (l irs.) Sessional Theory Practical Total
•
A M 801 Production Engineering 2 • 3 •
50 100 ISO
Automobile
B M 802
Engineering 3 3 50 100 150

C M 803 Production Planning

and Control 2 I - 3 50 100 - 150
Machine Design and
D M 804
Drawing - 11 2 - 2 3 50 100 - 150
E M 805 Elective - II 3 1 - 3 50 100 - 150 .
F M 806 Elective - III 3 1 - 3 50 100 , - „.._150
,
Mechanical
G M 807 Measurements
Laboratory - - 4 . 3 50 - - 100 150
H M 808 Project and Seminar - , - . 4 - 100 - - 100
I M 809 Viva Voce - - - - - 50 50
 •
Total 15 5 10 -
450 600 ISO 1200
 MECHANICAL MEASUREMENTS LABORTAORY
M 807 0+0+4

1. Study of use of laser interferometer for calibration of linear

measurements
2. Measurement of temperature:
Calibration of thermometers and pyrometers
Preparation and calibration of thermocouple and resistance temperature
detectors crm & RID)
3. Measurement of pressure:
Calibration and use of pressure measuring instruments-Pressure Gauge, Micro
manometer, Pressure Transducers, Dead weight pressure gauge calibrator
4. Measurement of speed:
Calibration and use of tachometers & stroboscope
5. Measurement of linear and angular dimensions:
Micrometer, Vernier caliper, dial gauge feeler gauge, comparator, interferometer,
angle gauge, sine bar, plug gauge and wire gauge
6. Measurement of Flow: Rotameter, watermeter, Anemometer; calibration
and use
7. Measurement of surface roughness using subtonic tester
8. Measurement of gear and screw thread profiles- gear tooth calipers, screw
thread calipers
9. Measurement of strain and force — calibration of strain gauges and load
cells
10. Measurement of vibration use of vibration pick ups, accelerometer and
—

vibration indicator
11. Acoustic measurements-sound level meter — preparation of noise
contours
12. Measurement of PH value
13. Measurement of psychometric properties of air
14. Analysis of Automobile Exhaust gas and Flue gas -Use of instruments
like oxygen analyser. Orsat gas analyzer, Gas chromatography.