4500MkIII
COMPLIANCE OPACITY
AND DUST MONITORING
i QAL 1 • PS-1 • ASTM D6216 • PROCEDURE 3 • PS-11
QUALITY CUSTOMER SOLUTIONS
4500MkIII
AMETEK LAND HAS BEEN MANUFACTURING
PRECISION MEASURING EQUIPMENT SINCE 1947.
WE ARE SPECIALISTS IN NON-CONTACT TEMPERATURE MEASUREMENT
AND COMBUSTION MONITORING WITH APPLICATIONS ACROSS DIVERSE
INDUSTRIES SUCH AS STEEL AND GLASS MAKING, POWER GENERATION
AND CEMENT MANUFACTURE.
As part of AMETEK Process & Analytical Instruments Division since 2006,
our customers benefit from the worldwide AMETEK sales and service team.
THE 4500MkIII IS THE MOST ACCURATE AND
RELIABLE OPACITY MONITOR CURRENTLY
AVAILABLE.
Combining the unique features of three patented
technologies, the 4500MkIII achieves the highest possible
specification for the fundamental performance parameters
for a compliance opacity monitor, as defined by the
internationally-recognized ASTM Standard D6216. Its
performance has been independently verified, meeting the
QAL 1 requirements for EN 13284-2 and EN 15267-3.
MEETS ASTM D6216,
EN 15267-3, QAL1, PS-11
F E AT U R E S BENEFITS
Lifetime warranty on LED light source No need to replace the light source
3-year warranty on transmissometer Worry-free operation
No continuously moving parts Highest reliability
Patented all-glass multi-prism retroreflector Lowest possible drift
Flood LED Maximum thermal stability
Optional fail-safe shutters Protects optics if purge air fails, and protects personnel from stack
gases during servicing
Adaptor flanges and spoolpieces Allows the 4500 MkIII to fit the existing stack flanges
Control Room Unit (option) Allows remote display and diagnostics
Single purge blower One blower provides purge air to transceiver and retro
Wide operating temperature range Operation -40oC to 55oC (-40oF to 131oF) is standard
Auxiliary Function Unit (AFU) Easy connections and additional I/O
Auxiliary Power Supply (APS) Universal mains power input and power distribution
Dust and Opacity Measure both % opacity and dust concentration in mg/m3
4500MkIII
RELIABILITY IS BUILT IN
NO CONTINUOUSLY MOVING PARTS
AND A LIFETIME WARRANTY ON THE
LIGHT SOURCE MEAN THE 4500 MkIII
WILL GIVE YEARS OF TROUBLE-FREE
OPERATION.
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4500MkIII
SPECIFICATION & DESIGN
HIGH ACCURACY USER FRIENDLY
The Model 4500 MkIII uses a The Model 4500 MkIII menu
highly homogenous advanced tree is intuitive. The user is
LED light source. A glass multi- guided through the menu with
prism retro-reflector reduces simultaneous text and icon
the effects of misalignment on menu prompts. The design
the measured opacity, thereby feature eliminates the need
achieving the lowest possible to carry an operating manual
detection limit. The flood LED or laptop to the installation
minimizes temperature drift. location.
Collectively these features
provide the highest level of INTELLIGENT
stability and lowest level of COMMUNICATIONS
optical and electronic drift Modbus RTP, 4-20 mA signals
available. and alarm relays are standard.
Ethernet is available as an
FLEXIBLE CONFIGURATION option.
This opacity monitor can be
configured to meet your needs
whether you need a simple
low-cost installation or a full
featured analyzer.
STACK DIAMETERS
FROM 0.3 m TO 15 m
(1 ft. TO 50 ft.)
APPLICATIONS REGULATORY
COMPLIANCE MONITORING OF STACK OPACITY
COMPLIANCE
AND PARTICULATE MATTER EMISSIONS FROM: • US EPA 40 CFR 60
Appendix B, Performance Standard 1
• Electricity Generating Units and Procedure 3
• Industrial Boilers • ASTM D6216-07 and D6216-12
• Process Heaters
• Furnaces • EN 15267-3 (QAL1)
• Kilns
• EN 13284-2
• PS-11
4500MkIII
HOW THE 4500MkIII WORKS
1 1
3 4
5 6
7 8
KEY
1. Shutter 5. Blower
2.
Transceiver 6. Air Hose
3. Standpipe 7. AFU & APS (Optional)
4. Retroreflector 8. Control Room Unit (Optional)
PAT E N T E D T E C H N O L O G Y
LED LIGHT SOURCE: US PATENT 6781695
RETRO-REFLECTOR: US PATENT 7429112
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4500MkIII
OPTIONS FOR CONFIGURING THE ANALYSER: I/O SELECTIONS
THE ANALYSER One 4-20 mA output
2-wire RS485 Modbus
4500 MkIII
•
AFU&APS CRU
• •
In Cal relay •
Alarm relay • •
System OK relay • •
Screw terminal connections •
Mains power input •
4-wire RS485 Modbus •
Shutter connections •
Pressure switch connections •
Calibration trigger input •
2x 4-20 mA output •
Zero and Span cal relays •
Fuel Selection (for dust) •
Ethernet communications Option
Mains power to blowers •
Select the inputs and outputs you
need for your application. -40 C Operation
o
• •
Remote Display •
MOUNTING OPTIONS
SPOOLPIECES
THE 4500 MkIII MOUNTING IS A CORE PART
OF THE OPTICAL ALIGNMENT SYSTEM AND FLANGE SIZE HOLE CONFIGURATION
THE CORRECT SELECTION IS ESSENTIAL.
3” 150 lb ANSI Either straddled or top-dead-center
Standpipe 4” 150 lb ANSI Either straddled or top-dead-center
The standpipe welds directly to the stack for a simple, rigid
mounting. 5” 150 lb ANSI Top-dead-center
Spoolpiece 6” 150 lb ANSI Top-dead-center
Spoolpieces are available with a wide variety of ANSI Flange
sizes which can be bolted onto an existing stack flange.
Transceiver Weather Cover
The transceiver is sealed to IP65 and will resist most weather
conditions. The transceiver weather cover attaches to the
mounting flange and provides additional protection from
driving rain and intense sunlight.
Standpipe
4500MkIII
AIR PURGE
BLOWERS
A reliable purge air supply is needed to protect the 4500 MkIII from
the hot, corrosive, dusty stack gases. The AMETEK Land design uses
a side-channel blower and a large-area filter to provide a trouble-
free source of purge air that will run for many years with minimal
maintenance. The standard blower is weatherproof to IP55 and can
be used in a sheltered outdoor location, for example under a canopy.
Blower Weather Cover
The weather cover makes the blower fully weatherproof and is
recommended for outdoor locations where the blower will be
exposed to wind and rain.
Fail-safe shutters
Electrically-actuated shutters protect the optics from damage if the
purge fails, either because of a fault or because of loss of electric
power. The shutters close automatically when power is lost or when
the AFU receives a purge-fail signal.
Pressure Switch
The pressure switch opens when a positive flow of purge air is
detected and closes when flow is lost. The AFU generates an alarm
signal if a purge fail condition is detected, and closes the shutters (if
fitted).
Prefilter
Can I use compressed air
The prefilter extends the lifetime of the air filter in dusty instead of a blower?
environments by removing coarse dust from the purge air supply.
In most cases, the volume of purge air required for
effective operation of the Model 4500 MkIII makes
it impractical to use compressed air. A minimum
flow of 60 m3 / hour (36 cfm) is needed.
CALIBRATION ACCESSORIES
FOR OPTIMUM PERFORMANCE, IT IS NECESSARY TO
VERIFY THE CALIBRATION OF YOUR MODEL 4500
MkIII PERIODICALLY. IN MOST CASES, A QUARTERLY
CALIBRATION AUDIT IS SUFFICIENT, AND WE CAN
PROVIDE THE ACCESSORIES YOU NEED
External Zero Device (EZD)
The EZD allows you to verify the zero opacity point without removing
the Model 4500 MkIII from the stack. It can also be used for quarterly
calibration error checks, as required by US EPA Procedure 3.
Neutral Density Calibration Filters
Filters are chosen to match your opacity monitor configuration and
are calibrated as primary filters in accordance with PS-1.
Calibration Kit
Test stands and mains power supply make it easy to perform a zero
alignment (clear-path calibration) off the stack
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4500MkIII
COMPLIANCE OPACITY AND DUST MONITORING
SPECIFICATIONS
Measuring Technique: Double pass transmissometry
Operating Wavelength: 520 ± 20 nm
Light Source: Pulsed High Intensity LED
Measurement Range: Opacity 0-10 % to 0-100 % ; Optical Density 0 - 0.1 to 0-3.0 ; Dust Density 0-15 to 0-1000 mg/m3 (at 5 m pathlength)
Calibration Error: 1.5 % opacity
Drift (long term): < 0.3 % opacity / month
Thermal Stability: 0.6 % opacity / 22 o C ambient change
Angle of Projection: <2o
Angle of View: <2o
Response Time: ≤10 s to 95 %
Averaging: Selectable from 10 s to 24 hr (1 s increment)
Pathlength: 0.5 to 10 m / 20 in to 32 ft (extended pathlengths to 15 m available)
Calibration: Automatic zero and upscale check (selectable period 1 to 24 hr in 1 hr increments)
Zero Correction: Automatic correction for zero drift
Control Panel Display: 128 x 64 pixel relective backlit LCD
Control Panel Keypad: 4 keys for data input
Control Panel Indicators: Power, System OK, Alarm, Calibration
Operating Temperature: -40 to 55 o C / -40 to 131 o F
Max. Flue Gas Temperature: 600 o C / 1112 o F
Max. Flange Temperature: 200 o C / 392 o F
Flue Gas Water Content: Not sensitive to water vapor. Condensed water must not be present in the measurement path.
Electrical Safety: IEC / EN 61010-2
EMC: EN 50 081 & EN50 082
Sealing: IP65 / NEMA4X
Modbus Interface: RS485; Opacity, Optical Density, Dust Density and Status information available
Analog Outputs: Isolated 4 to 20 mA Configurable as Opacity, Optical Density, Dust Density
Relay Outputs: System OK, Calibration, Alarm
Relay Rating: 1 A @ 24 Vdc
Power Supply: 24 Vdc nominal (18 to 30 Vdc), 0.3 A nominal (3 A startup)
Transceiver Dimensions (HxWxD): 191 x 291 x 413 mm / 7.5 x 7.9 x 16.3 in
Retro-reflector Dimensions (HxWxD): 101 x 201 x 237 mm / 7.5 x 7.9 x 9.3 in
Transceiver Weight: 6 kg / 13.2 lbs.
Retro-reflector Weight: 3 kg / 6.6 lbs.
Enclosure: Cast Aluminum, epoxy coated
Accessories: Fail-safe Shutters, Blowers, Adapter Flanges, Remote Control Units, Additional Outputs Available
Approvals: QAL 1, EN 15267, EN 13284-2
Performance Specifications: ASTM D6216, US EPA PS-1, PS-11, Procedure 3
SEE OUR OTHER PARTICULATE MONITORING AND OPACITY RELATED LITERATURE:
DISCOVER HOW OUR BROAD RANGE
4650-PM 4400
OPACITY AND DUST MONITORING
PM-CEMS PM-CPMS TUVdotCOM APPROVED TO EN 15267
Opacity • Optical Density • Dust Concentration
OF NON-CONTACT TEMPERATURE
i
i PS-11 Continuous Particulate Matter Measurement
MODEL 4650-PM MODEL 4400 MEASUREMENT AND COMBUSTION &
EMISSIONS PRODUCTS OFFER A
PARTICULATE OPACITY SOLUTION FOR YOUR PROCESS
QUALITY CUSTOMER SOLUTIONS
MONITORING QUALITY CUSTOMER SOLUTIONS
MONITORING
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Applies in India Applies in the UK Applies in the US
MARCOM0373 4500MkIII Rev 8 Copyright © 2008-20 LAND Instruments International. Continuous product development may make it necessary to change these details without notice.
