Value Engineering and Analysis (Module V)
Value Engineering and Analysis (Module V)
Module V
By
Dr Shola Usharani
Definitions & Importance
• Value Engineering
– It is concerned about new products
– It is crucial activity during product development stage
– Its intention is reducing costs and improving function
– Many factors influence : tooling, plant and equipment,
labour and skills ,training costs, materials, shipping,
installation, maintenance and recycle costs.
– Definition:
• value engineering is a systematic approach aimed at achieving the
desired functions of a product at minimum overall cost, without
affecting the quality, reliability, performance and safety.
• It is neither high valued suggestion program nor a means of
cheapening an item, process, or procedure. It does, however, seek
to eliminate unnecessary costs.
Principles of VE
• Value Engineering determines the basic function of an
item.
• Value Engineering evaluating high cost areas and
systematically reducing those costs.
• Value Engineering analyzes a problem area and developing
alternative ways of resolving the problem.
• Value Engineering selects the best possible alternative to
perform the basic function at the lowest cost.
• Value Engineering presents and promotes a proposal.
• Value Engineering also simplifies, resulting in increased
reliability and ease of maintenance.
• Value Engineering extends financial, manpower, and
material resources.
Value Analysis
• Value Analysis (VA) is concerned
with existing products. It involves a current product
being analyzed and evaluated by a team, to reduce
costs, improve product function or both.
• Value Analysis exercises use a plan which step-by-step,
methodically evaluates the product in a range of areas.
– These include costs, function, alternative components and
design aspects such as ease of manufacture and assembly.
• A significant part of VA is a technique called Functional
Analysis, where the product is broken down and
reviewed as a number of assemblies. Each assembly
will be analyzed with its assigned cost.
• As with VE, VA is a group activity that involves
brainstorming improvements and alternatives to
improve the value of the product, particular to the
customer.
Phases or Steps in Value Engineering
• Creative: The Creative (also referred to as Speculation) Phase
follows Investigation and is where the power and the benefits of
the VE study technique are manifested. The team applies
brainstorming techniques to develop viable alternatives to the way
the project is currently designed. Brainstorming forces people to be
creative.
• The team uses the generic format of the function to speculate on all
possible solutions to the problem presented in that functional
statement.
• The value study team applies creativity to the functional
statements selected from the previously conducted cost/worth
estimates.
– Based on the project experiences
• This VE study generate a large list of potential solutions to the
problem described by the two-word function
– Write problem of analysis
– Defines the objectives
• Evaluation: During the Evaluation Phase, the
advantages and disadvantages of each
alternative are listed. Each advantage and
disadvantage is described in general terms.
• The team can perform a weighted matrix
analysis to determine which alternative is best
based upon the relative importance of each of
the desirable criteria which must be addressed.
• Conducting this analysis satisfies the VE
objective--to achieve the best blend of
performance, cost, and schedule.
• Development: Once the team selects the best
alternatives, that are developed through
sketches, cost estimates, validation of test data,
and other technical work to determine if any
assumptions made during the study are in fact
considered.
• The Development Phase is the final step before
presenting the team's recommendations to the
agency's management.
• The study team formulates an implementation
plan which describes the process that the
agency must follow to implement any
recommendations.
• Presentation: The final product of a VE study is the formal VE
Report and the presentation of the team's recommendations.
• In this phase, the VE team presents their findings to the project
decision makers, and strives to convince them that their ideas
should be implemented.
• This formal presentation should be brief but thorough, with
sufficient time allocated for discussion and responding to
questions. When making the presentation, the study team should
exercise care when presenting estimated cost savings or, in some
cases, increased costs associated with recommendations.
Overstating or double counting savings should be avoided.
• The study team to provide progress updates to the appropriate
project management staff as a VE report.
– The VE Report serves as a step-by-step record of the work
accomplished during the preceding phases.
– The report provides documentation to support the team's
recommendations, tracks the team's deliberations and considerations,
and aids in implementation of the recommendations. It can also be a
useful reference tool for future projects and VE studies that must
address similar topics.
• Close Out/Implementation: Although it may
not be practicable to implement each and
every recommendation proposed, the project
decision makers must take the appropriate
action to ensure that a fair and serious
consideration of the proposed
recommendations occurs.
• It involves determining the actual amount of
savings generated by the VE analysis based on
the amount of recommendations and
outcome of the project.
Importance of Value Engineering in IoT
solution
• data science is almost unbounded
– the potential to improve healthcare, public safety,
transportation, education, environment,
manufacturing, communities and the overall quality of
life
• the potential of data science to power your
business models;
• How do I achieve that
– Data Science Value Engineering through IoT
Frameworks
– Cost estimation process through models
List of IoT Framework
• KAA IoT. Kaa IoT is one of the most effective and rich
Open Source Internet of Things Cloud Platforms, where
anyone can freely implement their smart product
concepts. ...
• Cisco IoT Cloud Connect. ...
• ZETTA IoT. ...
• Salesforce IoT. ...
• DeviceHive IoT. ...
• Oracle IoT. ...
• SAP IoT. ...
• Microsoft Azure IoT
Summary of Value Engineering
Framework
• The Value Engineering Framework starts with the identification of a
key business initiative that not only determines the sources of
value, but also provides the framework for a laser-focus on
delivering business value and relevance.
• A diverse set of stakeholders is beneficial because it provides
more perspectives on the key decisions upon which the data
science effort needs to focus.
• The heart of the Data Science Value Engineering Framework is the
collaboration with the different stakeholders to identify, validate,
value and prioritize the key decisions (use cases) that they need to
make in support of the targeted business initiative.
• After gaining a thorough understanding of the top priority decisions
(use cases) the analytics, data, architecture and technology
conversations now have a frame within which to work (by
understanding what’s important AND what’s not important).
IoT Data Science Value Engineering
Data Science Value Engineering (Case
study on Crop Management System)
• Step 1: Identify a Key Business Initiative
• Understand and research thoroughly including the
business, customer, environmental and operational
benefits, and the metrics and Key Performance
Indicators against the process for progress and success
• business initiatives
– Reduce inventory costs
– Reduce unplanned operational downtime
– Improve customer retention
– Improve yield or crop
– Improve supply chain reliability and quality
• Step 2 : Identify Key Business Stakeholders
• business stakeholders who either impact or are
impacted by the targeted business initiative
• plan to address or support the targeted business
initiative.
– Involved with 4 to 5 organizations
– Uses some business tools like Personas to help to
understand with the stakeholders with respect to their
work objectives, work environment, key decisions,
questions.
• Step 3: Identify, Validate, Value and Prioritize
the Decisions
• to drive facilitated collaboration across the
different stakeholders to identify, validate, value
and prioritize the decisions that these
stakeholders need to make in support of the
targeted business initiative
• Uses prioritization matrix tool across the
different stakeholders to make the prioritized
decisions
• Step 4: Identify Supporting Predictions
• Identify the predictions that each stakeholder
needs to make in support of those decisions.
– Questions will be asked with stakeholders to make key
decisions
• those questions converted into predictions
Crop Management
• Step 5: Identify Potential Data Sources and Instrumentation Strategy
• work with the business stakeholders to identify what data might you need to
make those predictions. what data might you need to make that
prediction?” to the prediction statement.
– What will revenues and profits likely be next year…and what data might you
need to make that prediction?
• The data source suggestions might include commodity price history, economic conditions,
trade tariffs, fertilizer and pesticide prices, weather conditions, fuel prices and more.
– How much fertilizer will I likely need next planting season…and what data might
you need to make that prediction?
• The data source suggestions might include pesticide and herbicide usage history, weather
conditions, crops to be planted, pest forecasts, soil conditions, and more.
• get a matrix of data sources mapped to each key decision (use case) that we
can use to prioritize our data and instrumentation (IoT sensor) strategy
• Identify Supporting Architecture and
Technologies
• Finally, apply a Big Data and IoT architecture
and technologies upon which the IoT solution
is built that delivers the business value.
– For example, in an IoT architecture, one will need
to consider the architecture and technology
choices at the edge, platform (sometimes also
referred to as the “Fog”) and at the Enterprise (or
Cloud) levels.
IoT Data Science Case Studies
• Data Science in Hospitality Industry
– Advancements in AI. Data science, especially in medical imaging, has been helping healthcare
professionals come up with better diagnoses and effective treatments for patients
• Pharmaceutical
– NLP algorithms have been developed for the topics of safety, efficacy, randomized controlled
trials, patient populations, dosing, and devices. data science, they are able to automate the
process of generating insights, save time and provide better insights for evidence-based
decision making
• BioTech
– to discover and deliver newer effective medicines faster using AI to decode the big data to
understand better diseases like cancer, respiratory disease, and heart, kidney, and metabolic
diseases to be effectively treated
• Wearable Technology
– Fitness wearables are convenient to use, assist users in tracking their health, and encourage
them to lead a healthier lifestyle. they help monitor the patient's condition and
communicate in an emergency situation. The regularly used fitness trackers and
smartwatches from renowned companies like Garmin, Apple, FitBit, etc., continuously
collect physiological data of the individuals wearing them. These wearable providers
offer user-friendly dashboards to their customers for analyzing and tracking progress in
their fitness journey