I/A Series® System

DCS Fieldbus Modules

for Honeywell® TDC
2000 Systems
User’s Guide

*B0193VL* *K*

B0193VL

Rev K
December 15, 2013
Invensys, Foxboro, I/A Series, and the Invensys Logo are trademarks of Invensys plc, its subsidiaries, and
affiliates.
All other brand names may be trademarks of their respective owners.

Copyright 1998–2013 Invensys Systems, Inc.

All rights reserved
Contents
Figures................................................................................................................................... vii

Tables..................................................................................................................................... xi

Preface................................................................................................................................. xiii
Who This Book is For ............................................................................................................ xiii
What You Should Know ........................................................................................................ xiii
How to Use This Book .......................................................................................................... xiii
Safety Considerations ............................................................................................................. xiii
Revision Information ............................................................................................................. xiii
Reference Documents ............................................................................................................ xiv

1. Introduction ...................................................................................................................... 1
Subsystem Implementation – Overview .................................................................................... 2
Basic Controller and Extended Controller ............................................................................ 3
Multifunction Controller ..................................................................................................... 3
High Level Process Interface Unit ........................................................................................ 3
Low Level Process Interface Unit .......................................................................................... 4
Low Energy Process Interface Unit ....................................................................................... 4
Planning Ahead ......................................................................................................................... 4
Terminology ............................................................................................................................. 5

2. Product Application .......................................................................................................... 7

I/A Series Hardware/Software Support ...................................................................................... 7
Basic Controller ........................................................................................................................ 8
Optional Local Fieldbus Extension, BC .............................................................................. 10
Extended Controller ................................................................................................................ 12
Optional Local Fieldbus Extension, EC .............................................................................. 14
Multifunction Controller ........................................................................................................ 15
Optional Local Fieldbus Extension, MFC .......................................................................... 18
High Level Process Interface Unit ........................................................................................... 19
Optional Local Fieldbus Extension, HLPIU ....................................................................... 23
Low Level Process Interface Unit ............................................................................................ 23
Optional Local Fieldbus Extension, LLPIU ........................................................................ 30
Low Energy Process Interface Unit .......................................................................................... 30
Optional Local Fieldbus Extension, LEPIU ........................................................................ 31

iii
B0193VL – Rev K Contents

3. Equipment Installation.................................................................................................... 35
Pre-Installation Requirements ................................................................................................. 35
Fieldbus Cabling at the CP40 ................................................................................................. 35
Fieldbus Cabling at the CP60 ................................................................................................. 39
Fieldbus Cabling at the FCP280 ............................................................................................. 40
Fieldbus Cabling at the FCP270 ............................................................................................. 46
Fieldbus Cabling at the ZCP270 ............................................................................................. 52
ZCP270 Direct Connection to FCM100E ......................................................................... 53
ZCP270 Connection to FCM100E via The MESH Control Network ............................... 56
Cabling FCM100E Baseplate to H2SFBI Fieldbus Isolators ............................................... 56
Fieldbus Cabling at the DCS Fieldbus Module Subsystem ...................................................... 62
Basic Controller Migration Kit Installation ............................................................................. 64
Extended Controller Migration Kit Installation ...................................................................... 68
Multifunction Controller Migration Kit Installation ............................................................... 71
HLPIU Migration Kit Installation .......................................................................................... 80
LLPIU Migration Kit Installation ........................................................................................... 85
Jumper Configuration, DCS Fieldbus Modules (LLPIU) ................................................... 89
LEPIU Migration Kit Installation ........................................................................................... 92
LEPIU MUX Box Powering ............................................................................................. 101
MUX Boxes Powered from CCFA Power Terminals ................................................... 101
MUX Boxes Powered Locally ...................................................................................... 102
Module Identifier (Letterbug) Installation ............................................................................. 103
Final Installation Operations ................................................................................................. 104
Power Switch-On ............................................................................................................. 104
EEPROM Update and Download Operations ................................................................. 104
Cable Dressing ...................................................................................................................... 105
Installation Checklist ............................................................................................................. 105

4. Configuration................................................................................................................ 107
System Configuration ........................................................................................................... 107
I/A Series Software v 4.x vs. Higher Versions .................................................................... 107
Module Identifier (Letterbug) Assignments ...................................................................... 108
System Configuration (or System Definition) Procedure .................................................. 108
Integrated Control Configuration ......................................................................................... 109
Compound Operation ...................................................................................................... 111
Off-line Integrated Control Configuration ....................................................................... 112
On-line Integrated Control Configuration ....................................................................... 114
Fail-Safe Operation ............................................................................................................... 118
Fail-Safe Functionality .......................................................................................................... 118
Fail-Safe for Type 1 Failures – DCS Fieldbus Module FAIL ............................................ 118
Fail-Safe for Type 2 Failures – COMM FAIL .................................................................. 118

iv
Contents B0193VL – Rev K

Fail-Safe Examples ............................................................................................................ 119

5. Process Displays and System Management Displays...................................................... 121

Process Displays .................................................................................................................... 121
System Management Displays ............................................................................................... 121

6. Maintenance.................................................................................................................. 125
Operating Status ................................................................................................................... 125
LED Indicators ..................................................................................................................... 125
Technical Support ................................................................................................................. 127
Module Return Procedure ..................................................................................................... 127

Appendix A. Hardware Specifications................................................................................ 129

H2C02A, B, D-H, J-N, P-Z (Analog Input) Functional Specifications ................................. 129
H2D02A-E, G, H (Analog Input) Functional Specifications ................................................. 131
H2J02A-H (Analog Input) Functional Specifications ............................................................ 133
H2M01A, B, C, D (Analog Input) Functional Specifications ................................................ 134
H2M02, H2M02A, B, E (Analog Input) Functional Specifications ...................................... 135
H2M03, H2M03A - G (Analog Input, 8 RTD) Functional Specifications ........................... 136
H2M04 (Analog Output) Functional Specifications ............................................................. 137
H2M06, H2M06A (Pulse Input) Functional Specifications .................................................. 137
H2M07, H2M07E (Digital Input) Functional Specifications ............................................... 138
H2M09 (Digital Output) Functional Specifications .............................................................. 139
H2M17 (AI/AO/DO) Functional Specifications ................................................................... 139
H2M24 (Digital Input) Functional Specifications ................................................................. 141
H2M26 (Digital Output) Functional Specifications .............................................................. 141
H2V02B-R (Analog Input) Functional Specifications ........................................................... 142
H2SFBI, H3SFBI (Fieldbus Isolator) Functional Specifications ............................................ 144

Appendix B. I/O Connections ........................................................................................... 145

EC, BC, MFC, and HLPIU I/O Connections ...................................................................... 145
I/O Connections for LLPIU .................................................................................................. 155
I/O Connections for LEPIU ................................................................................................. 157

Appendix C. DCS Fieldbus Module Control Schemes....................................................... 159

Appendix D. Power Supply Replacement .......................................................................... 175

BC, MFC, EC, or LEPIU (CCFA) Power Supply Replacement ............................................ 175

v
B0193VL – Rev K Contents

HLPIU or HLPIU Power Supply Replacement ..................................................................... 177

Power Supply Status Cable Installation ................................................................................. 178

Appendix E. CP60 Upgrade .............................................................................................. 181

Appendix F. FCP280 or FCP270 Upgrade ........................................................................ 183

Appendix G. ZCP270 Upgrade ......................................................................................... 185

Index .................................................................................................................................. 187

vi
Figures
1-1. DCS Fieldbus Module Subsystem Implementation, Basic Controller (BC) ................... 2
2-1. DCS Fieldbus Module Subsystem Implementation, Basic Controller ............................ 8
2-2. Local Fieldbus Extension, Typical Application for Basic Controller
(or Extended Controller) ............................................................................................. 11
2-3. DCS Fieldbus Module Subsystem Implementation, Extended Controller ................... 13
2-4. DCS Fieldbus Module Subsystem Implementation, Multifunction Controller ............ 16
2-5. Local Fieldbus Extension, Typical Application for Multifunction Controller .............. 19
2-6. DCS Fieldbus Module Subsystem Implementation, High Level Process Interface Unit 20
2-7. Local Fieldbus Extension, Typical Application for HLPIU or LLPIU ......................... 22
2-8. Thermocouple CJR Reference Compensation Scheme, LLPIU ................................... 24
2-9. DCS Fieldbus Module Subsystem Implementation, Low Level Process Interface Unit 25
2-10. DCS FBM Subsystem Implementation, Low Energy Process Interface Unit ............... 32
2-11. Local Fieldbus Extension, Typical Application for LEPIU .......................................... 33
3-1. Non-Fault-Tolerant CP40 and Non-Redundant Fieldbus,
Cable Connections ...................................................................................................... 36
3-2. Non-Fault-Tolerant CP40 and Redundant Fieldbus, Cable Connections ................... 37
3-3. Fault-Tolerant CP40 and Redundant Fieldbus, Cable Connections ............................ 38
3-4. TCA Termination Block Assembly and Mounting ...................................................... 39
3-5. Fieldbus Cabling to the CP60 (Typical) ...................................................................... 40
3-6. Cabling Fieldbus Isolator Modules to an FCP280 Baseplate ....................................... 43
3-7. TCA Termination Block Assembly Mounting ............................................................. 44
3-8. TCA Termination Block Removal .............................................................................. 44
3-9. Remote Redundant Fieldbus Cabling (FCP280 End) ................................................. 45
3-10. Example of Extending Fieldbus in Two Directions from FCP280 ............................... 46
3-11. Cabling Fieldbus Isolator Modules to an FCP270 Baseplate ....................................... 48
3-12. TCA Cable Connection to 268 Kbps Fieldbus Splitter/Terminator ............................ 49
3-13. TCA Termination Block Assembly Mounting ............................................................. 49
3-14. TCA Termination Block Removal .............................................................................. 50
3-15. Remote Redundant Fieldbus Cabling (FCP270 End) ................................................. 51
3-16. Example of Extending Fieldbus in Two Directions from FCP270 ............................... 52
3-17. FCM100E to Splitter/Combiner to ZCP270 Cabling - Direct Connection - Overview 54
3-18. FCM100E to Splitter/Combiner to ZCP270 Cabling - Direct Connection - Wiring .. 55
3-19. Cabling Fieldbus Isolator Modules to an FCM100E Baseplate .................................... 58
3-20. TCA Cable Connection to 268 Kbps Fieldbus Splitter/Terminator ............................ 59
3-21. TCA Termination Block Assembly Mounting ............................................................. 59
3-22. TCA Termination Block Removal .............................................................................. 60
3-23. Remote Redundant Fieldbus Cabling (FCM100E End) .............................................. 61
3-24. Example of Extending Fieldbus in Two Directions from FCM100E ........................... 62
3-25. Fieldbus Cabling, DCS Fieldbus Module Subsystem ................................................... 64
3-26. Basic Controller, New Card Complement ................................................................... 65
3-27. H2M17 Jumper Module Positioning .......................................................................... 66
3-28. Local Fieldbus Extension, Cable Connections ............................................................. 67
3-29. TCA Cable Connection to H2SFBI Fieldbus Isolator (BC and EC) ........................... 68
3-30. Extended Controller, New Card Complement ............................................................ 69

vii
B0193VL – Rev K Figures

3-31. Cable Dressing, Digital Input Cable to H2M07E ....................................................... 70

3-32. CCFA Card Cage (Empty) .......................................................................................... 72
3-33. Two Slot-Head Screws on Left Wall on CCFA Card Cage .......................................... 73
3-34. Three Screws Which Secure Switch Assembly on CCFA Card Cage ........................... 74
3-35. Multifunction Controller, New Card Complement .................................................... 78
3-36. Cable Connector Keying, FEML/FEMP Cable Connections ...................................... 79
3-37. TCA Cable Connection to H2SFBI Fieldbus Isolator (MFC) ..................................... 79
3-38. Removal of Printed Circuit Module from Rear of HLPIU CCFA ............................... 81
3-39. High Level Process Interface Unit, New Card Complement ........................................ 84
3-40. TCA Cable Connection to H2SFBI Fieldbus Isolator (HLPIU, LLPIU, or LEPIU) ... 85
3-41. Fuse Replacement and Relabeling in LLPIU Point Card File Assembly ....................... 86
3-42. Low Level Process Interface Unit, Circuit Card Replacement ...................................... 88
3-43. Jumper Settings for P0915WE Printed Wiring Board ................................................. 90
3-44. Jumper Settings for P0915CK Printed Wiring Board .................................................. 91
3-45. Jumper Settings for P0915CN Printed Wiring Board ................................................. 91
3-46. Jumper Settings for P0915WQ Printed Wiring Board ................................................ 92
3-47. CCFA/MUX Box Terminating Resistor Installation ................................................... 94
3-48. Low Energy Process Interface Unit, Circuit Card Replacement ................................... 96
3-49. Securing Round Cable with Cable Tie ........................................................................ 97
3-50. Cable Connection to the H3SFBI Card ...................................................................... 97
3-51. H2M02E Configuration Jumper Locations ................................................................. 98
3-52. Powering of MUX Boxes from the CCFA ................................................................. 102
3-53. Module Identifier (Letterbug) Assembly and Insertion .............................................. 103
4-1. Typical Control Scheme (Using H2M17 DCS Fieldbus Module) ............................. 110
4-2. Typical Editing Display for H2M17 Control DCS FBM ECB ................................. 113
4-3. Typical Editing Display for an AIN Block ................................................................ 116
4-4. Typical Editing Display for an AOUT Block ............................................................ 116
4-5. Typical Editing Display for a PID Block ................................................................... 117
4-6. Typical Editing Display for a COUT Block .............................................................. 117
5-1. PIO Bus Display (Typical SMDH) ........................................................................... 122
5-2. H2M06 (FBM06 Equivalent) Equipment Information Display ................................ 123
6-1. LED Indicators ......................................................................................................... 126
B-1. Typical I/O Termination Panel with I/O Connection Points .................................... 146
B-2. H2M01A, B, C – Analog Input ................................................................................ 147
B-3. H2M04 – Analog Output ......................................................................................... 148
B-4. H2M06 or H2M06A – Pulse Input, Externally Powered .......................................... 149
B-5. External Power Connections, H2M06, H2M06A, H2M07, or H2M24 ................... 150
B-6. H2M07 – Digital Input, Contact Closure, Internally or Externally Powered ............ 151
B-7. H2M07E – Digital Input, Contact Closure .............................................................. 152
B-8. H2M09 – Digital Output, Solid State Relay ............................................................. 152
B-9. H2M17 – Analog Input, Analog Output, Digital Output ......................................... 153
B-10. H2M24 – Digital Input, Contact Closure (External Power) ..................................... 154
B-11. H2M26 – Digital Output, Relay Contacts ................................................................ 154
B-12. H2M01D, H2M02, H2M02A, and H2M02B – Analog Input ................................. 155
B-13. H2M03, H2M03x, H2J02x, H2C02x, H2V02x, H2X02R – RTD Input ................ 156
B-14. H2M02E – TC, mV ................................................................................................. 157
B-15. H2M03 – RTD ........................................................................................................ 157
C-1. H2C02x, H2D02x, H2V02x, H2X02x .................................................................... 160

viii
Figures B0193VL – Rev K

C-2. H2J02x – LLPIU Cold Junction Reference Compensation ....................................... 161

C-3. H2M01A, B, C, or D ................................................................................................ 162
C-4. H2M02, H2M02A, H2M02B, H2M02E ................................................................. 163
C-5. H2M03 ..................................................................................................................... 164
C-6. H2M03A-G .............................................................................................................. 165
C-7. H2M04 ..................................................................................................................... 166
C-8. H2M06, H2M06A ................................................................................................... 167
C-9. H2M07 and H2M07E .............................................................................................. 168
C-10. H2M09 ..................................................................................................................... 169
C-11. H2M17 ..................................................................................................................... 170
C-12. H2M24 ..................................................................................................................... 171
C-13. H2M26 ..................................................................................................................... 172
C-14. Using a Millivolt to 4 to 20 mA Converter ................................................................ 173
D-1. BC/EC/MFC/LEPIU (CCFA) Power Supply Replacement ...................................... 176
D-2. HLPIU/LLPIU Power Supply Replacement .............................................................. 178
D-3. Power Supply Status Cable Installation ..................................................................... 179

ix
B0193VL – Rev K Figures

x
Tables
2-1. Basic Controller Migration Kit (P0913RY) Components .............................................. 9
2-2. Correlation Between H2M17s and Control Loops ...................................................... 10
2-3. Extended Controller Migration Kit (P0913RZ) Components ..................................... 13
2-4. Multifunction Controller Migration Kit (P0913SA) Components .............................. 17
2-5. HLPIU Migration Kit (P0913SB) Components .......................................................... 21
2-6. LLPIU Migration Kit (P0913SC) Components .......................................................... 26
2-7. LEPIU (CCFA) Migration Kit (P0915XQ) Components ........................................... 33
2-8. LEPIU (TC) Migration Kit (P0915XR) Components ................................................. 34
2-9. LEPIU (RTD) Migration Kit (P0915XS) Components .............................................. 34
3-1. Cables for Connections between the Splitter/Combiners
and the FCM100E/ZCP270 ....................................................................................... 55
3-2. MFC Point Card Replacement .................................................................................... 76
3-3. HLPIU Point Card Replacement ................................................................................ 82
3-4. H2M02E Configuration Jumper Settings ................................................................... 98
4-1. Equivalent FBMs ...................................................................................................... 108
4-2. Signal Conditioning Indexes ..................................................................................... 113
6-1. DCS Fieldbus Module Operating Status LEDs ......................................................... 126

xi
B0193VL – Rev K Tables

xii
Preface
This document describes all aspects of the DCS Fieldbus Modules for Honeywell® TDC 2000
Systems migration kits, including:
♦ Installation
♦ Configuration
♦ Maintenance.

Who This Book is For

This book is intended for the use of process control engineers and operators, and other qualified
and authorized personnel involved in setting up a system to accommodate the I/A Series®
equipment.

What You Should Know

Prior to using this book, you should be generally familiar with the I/A Series system. Detailed
information for the software and the hardware is found in the full documentation set for
I/A Series systems.

How to Use This Book

This book is organized in a way that reflects typical sequence of actions in setting up a system.
The appendixes consolidate equipment specifications, I/O connections, and control schemes.
I/A Series Product Specification Sheets (PSSs) provide additional information.

Safety Considerations
Safe use of this product depends largely upon proper installation, use, and maintenance by you,
the customer. This manual provides the information needed to properly install, use, and maintain
the DCS Fieldbus Module subsystem for the Honeywell TDC2000 System.

Revision Information
For this revision of the document (B0193VL-K), the following changes were made:
Global
♦ Added the Field Control Processor 280 (FCP280).
Chapter 1 “Introduction”
♦ Added FCP280 to “Terminology” on page 5.
Chapter 2 “Product Application”
♦ Added FCP280 to “I/A Series Hardware/Software Support” on page 7.

xiii
B0193VL – Rev K Preface

Chapter 3 “Equipment Installation”

♦ Added “Fieldbus Cabling at the FCP280” on page 40.
Chapter 4 “Configuration”
♦ Added the FCP280 to “Integrated Control Configuration” on page 109.
Appendix F “FCP280 or FCP270 Upgrade”
♦ Added the FCP280 to this appendix.

Reference Documents
In addition to various Honeywell documents associated with the TDC2000 control system, you
should be familiar with the I/A Series documents listed below.
♦ Field Control Processor 280 (FCP280) User’s Guide (B0700FW)
♦ Field Control Processor 280 (FCP280) Upgrade Guide (B0700GC)
♦ Z-Module Control Processor 270 (ZCP270) User’s Guide (B0700AN)
♦ Field Control Processor 270 (FCP270) User’s Guide (B0700AR)
♦ Control Processor 60 and Control Processor 60S Installation and Maintenance
(B0400FB)
♦ Integrated Control Block Descriptions (B0193AX)
♦ I/A Series Configuration Component (IACC) User's Guide (B0700FE)
♦ Integrated Control Configurator (B0193AV)
♦ Control Processor 270 (CP270) and Field Control Processor 280 (CP280) Integrated
Control Software Concepts (B0700AG)
♦ Integrated Control Software Concepts (B0193AW) - for CP60 and earlier processors
♦ System Manager (B0750AP)
♦ Process Operations and Displays (B0193MM)
♦ System Definition: Step-by-Step Procedure (B0193WQ)
♦ DIN Rail Mounted Subsystem User's Guide (B0400FA)
♦ DCS Fieldbus Modules for Honeywell TDC 2000 Systems with HART I/O Capability
User's Guide (B0700CV)
♦ System Equipment Installation (B0193AC)
♦ System Management Displays (B0193JC).
Most of these documents are available on the I/A Series Electronic Documentation media
(K0173WT). The latest revisions of each document are also available through our Invensys®
Global Customer Support at http://support.ips.invensys.com.

xiv
1. Introduction
This chapter provides general information describing the DCS (Distributed Control System)
Fieldbus Module subsystem equipment.
The I/A Series DCS Fieldbus Modules for Honeywell TDC 2000 systems (or DCS Fieldbus
Module subsystem) provide a means of migrating control of loops from Honeywell TDC 2000
equipment to an I/A Series system. Honeywell equipment affected may include the following:

Honeywell Equipment Affected Migration Kit Used

Basic Controller (BC) P0913RY
Extended Controller (EC) P0913RZ
Multifunction Controller (MFC) P0913SA
High Level Process Interface Unit (HLPIU) P0913SB
Low Level Process Interface Unit (LLPIU) P0913SC
Low Energy Process Interface Unit (LEPIU) (CCFA) P0915XQ
Low Energy Process Interface Unit (LEPIU) (TC/Volts) P0915XR
Low Energy Process Interface Unit (LEPIU) (RTD) P0915XS

Migration to I/A Series control is effected by replacing the processor, control cards, and I/O point
cards in the Honeywell equipment with I/A Series DCS Fieldbus Module cards and Fieldbus Iso-
lators. All existing process I/O terminations and wiring are preserved. The newly installed DCS
Fieldbus Modules interchange process measurement and output signals, and digital input/output
signals, communicating directly with the I/A Series control system.
All process signals are thus fully integrated into the I/A Series system, allowing direct I/A Series
monitoring and control of the process. Operating in conjunction with the I/A Series control and
management software, the DCS Fieldbus Module subsystem provides advanced plant-wide con-
trol, display, history, alarming, and information management capabilities.
Connection between the newly installed DCS Fieldbus Modules and the I/A Series control pro-
cessor is via the I/A Series Fieldbus, which can be implemented in either a single or redundant
configuration. The DCS Fieldbus Module subsystem can exist as a single entity on the I/A Series
Fieldbus, can be combined with other DCS Fieldbus Module subsystems on the Fieldbus, or can
be mixed with I/A Series Fieldbus Modules (FBMs) and/or other Fieldbus-based process interface
subsystems.
Figure 1-1 shows implementation of typical DCS Fieldbus Module subsystem (for a Basic Con-
troller).
Major components that are common to all implementations of the DCS Fieldbus Module subsys-
tem are as follows. (See Appendix A “Hardware Specifications” for detailed functional
specifications.)
♦ DCS Fieldbus Modules – Operating in conjunction with the I/A Series control pro-
cessor, these modules replace the functions performed by the control cards in the
common card file assembly (CCFA) of the BC, EC, and MFC units, the point cards

1
B0193VL – Rev K 1. Introduction

in the point card file assemblies of the MFC, HLPIU, and LLPIU units, and the mul-
tiplexer card in the door of the LEPIU MUX box.
♦ Fieldbus Isolators – The Fieldbus Isolator (H2SFBI) provides electrical isolation
between the I/A Series Fieldbus and the newly installed DCS Fieldbus Modules. (Two
H2SFBIs are used in a redundant Fieldbus configuration.) Connection between the
H2SFBIs and the DCS Fieldbus Modules is via Invensys supplied local Fieldbus
cables and, in the case of the MFC, HLPIU, LLPIU, and LEPIU, the original I/O bus
cables and/or point card file backplanes. Also, in the case of the MFC, HLPIU,
LLPIU and LEPIU, local extension of the Fieldbus between nests is provided by
Invensys supplied Fieldbus Extender cards (FEML, FEMP, FEPH, FEPL, and
H2FBE1).
♦ Jumper cards (IC, OC1, OC2, and PWR1) – Serving as physical replacements for the
voltage regulator, A/D MUX, and OUTPUT cards in the CCFA, these cards, which
contain no active components, jumper (route) appropriate voltages and I/O signals to
the DCS Fieldbus Module cards.
In addition to these major components, various supporting hardware items (Fieldbus cables,
equipment labels, termination cable assemblies, and so forth) are also included.

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Figure 1-1. DCS Fieldbus Module Subsystem Implementation, Basic Controller (BC)

Subsystem Implementation – Overview

The following subsections provide a brief overview of how the DCS Fieldbus Module subsystem
is implemented in the six major Honeywell TDC 2000 equipment racks – BC, EC, MFC,

2
1. Introduction B0193VL – Rev K

HLPIU, LLPIU, and LEPIU. (Complete equipment installation instructions are provided in
Chapter 3 “Equipment Installation”.)

NOTE
In addition to the equipment rack modifications described in the following subsec-
tions, three major actions must be effected for complete implementation of the DCS
Fieldbus Module subsystem:
– System Configuration (refer to Chapter 4 “Configuration”)
– Integrated Control Configuration (refer to Chapter 4 “Configuration”)
– Fieldbus cable connections (refer to Chapter 3 “Equipment Installation”).

Basic Controller and Extended Controller

The Basic Controller (see Figure 1-1) is modified by removing all cards from the CCFA and
replacing them with the following (see page 64 and page 68 for instructions):
♦ Fieldbus Isolator(s) (H2SFBI)
♦ Up to four H2M17 DCS Fieldbus Modules
♦ IC, OC1, OC2, and PWR1 jumper cards.
The Extended Controller is modified in a similar manner, but also includes an H2M07E Fieldbus
Module to provide the required digital input capability.

Multifunction Controller
The Multifunction Controller is modified by removing all cards from the CCFA and replacing
them with the following (see page 71 for instructions):
♦ Fieldbus Isolator(s) (H2SFBI)
♦ Up to four H2M17 DCS Fieldbus Modules
♦ IC, OC1, OC2, PWR1 jumper cards
♦ FEML Fieldbus Extender card.
In addition, all cards in the point card nest(s), and are replaced as follows:
♦ The PIXxx point cards are replaced, on a one-for-one basis, with H2Mxx DCS Field-
bus Modules.
♦ One FEMP Fieldbus Extender card is installed per point card nest.

High Level Process Interface Unit

The High Level Process Interface Unit is modified by removing all cards from the CCFA and
replacing them with the following (see page 80 for instructions):
♦ Fieldbus Isolator(s) (H2SFBI)
♦ PWR1 jumper card
♦ FEPH Fieldbus Extender card.
In addition, all PIXxx point cards in the point card nest(s) are replaced, on a one-for-one basis,
with H2Mxx DCS Fieldbus Modules.

3
B0193VL – Rev K 1. Introduction

Low Level Process Interface Unit

The Low Level Process Interface Unit is modified by removing all cards from the CCFA and
replacing them with the following (see page 85 for instructions):
♦ Fieldbus Isolator(s) (H2SFBI)
♦ PWR1 jumper card
♦ FEPL Fieldbus Extender card.
In addition, all PIXxx point cards in the point card nest(s) are replaced, on a one-for-one basis,
with H2Cxx, H2Dxx, H2Jxx, H2Mxx, H2Vxx, and H2Xxx DCS Fieldbus Modules.

Low Energy Process Interface Unit

The Low Energy Process Interface Unit is modified by removing all cards from the CCFA and
replacing them with the following (see page 92 for instructions):
♦ Fieldbus Isolator(s) (H2SFBI)
♦ PWR1 jumper card
♦ H2FBE1 Fieldbus Extender card.
In addition, the multiplexer card in the MUX box door is replaced with a communications card
(H3SFBI) and two H2M02E or two H2M03 DCS Fieldbus Modules.

Planning Ahead
Personnel who should be involved with the planning process include sales support personnel,
system engineers, software engineers, and process control engineers. For throughput and sizing
information tailored to your system, consult your Invensys engineering or sales
support representative.
There are three major areas of concern when planning a system:
♦ System Configuration
During system configuration, you select and define the hardware and software for the
system. The end product of this configuration is a diskette that defines the network
equipment packaging, documents the configuration, provides a list of material for the
Quotation System, and enables software installation. Prior to undertaking this config-
uration, you should determine the number and types of loops and blocks in the pro-
cess control scheme. Also, determine memory and throughput requirements based on
block definition, scan rates, and other block-related functions that can affect the num-
ber and selection of hardware items.
♦ Process Control Configuration
With the Integrated Control Configurator you define compounds, blocks (continu-
ous and sequential), and ladder logic. You lay out the schemes for your compounds
and blocks prior to actually performing a configuration on the system. You then use
the resulting information in conjunction with information on the System Configura-
tion worksheets to arrive at a final plan for hardware and software, and a final process
control strategy.

4
1. Introduction B0193VL – Rev K

♦ Equipment Installation
Equipment installation does not require any special tools. However, it does require a
basic knowledge of I/A Series Nodebus and Fieldbus hardware concepts. This knowl-
edge can be attained by reading the DIN Rail Mounted Subsystem User's Guide
(B0400FA) and Hardware Descriptions document (B0193AE).

Terminology
This document uses certain terms specific to the DCS Fieldbus Module subsystem and the
I/A Series system. Understanding these terms is essential to understanding this document:

Control Processor This is any I/A Series module that affects process control via the I/A Series
Fieldbus. Examples are the Field Control Processor 280 (FCP280), Field
Control Processor 270 (FCP270), Control Processor 60 (CP60), and
Control Processor 40 (CP40). The Control Processor controls process
variables using algorithms contained in functional control blocks config-
ured by on-site process engineers to implement the desired control strate-
gies.

FBM Fieldbus Modules provide the interface between process sensors/actuators

and the Fieldbus in a standard I/A Series system.

Fieldbus An optionally redundant serial bus conforming to the EIA standards’ gen-
eral requirements for RS-485. The Fieldbus carries data communications
on a twinaxial cable between the I/A Series input/output modules on the
Fieldbus (I/A Series Fieldbus Modules and DCS Fieldbus Modules, for
example), and their associated control processors.

Letterbug In the I/A Series system, a plastic character which, when interlocked with
similar plastic characters, forms a 6-character module identifier. Letters
printed on the front are read visually by the user; pin connectors at the
back are read electrically by the processor.

TCA The termination cable assembly provides a means of attaching the Field-
bus to an I/A Series control processor (at one end) and to the Fieldbus Iso-
lator(s) at the other end.

5
B0193VL – Rev K 1. Introduction

6
2. Product Application
This chapter describes how the DCS Fieldbus Module subsystem equipment is applied to the
various types of Honeywell TDC 2000 units.
The DCS Fieldbus Module subsystem is used in conjunction with the following Honeywell TDC
2000 units:
♦ Basic Controller (BC)
♦ Extended Controller (EC)
♦ Multifunction Controller (MFC)
♦ High Level Process Interface Unit (HLPIU)
♦ Low Level Process Interface Unit (LLPIU)
♦ Low Energy Process Interface Unit (LEPIU).
The DCS Fieldbus Modules plug directly into existing Honeywell card files (nests) in place of
Honeywell processor modules and I/O cards. Process measurement and output signals are passed
to/from an I/A Series Control Processor to provide I/A Series control in place of the Honeywell
controllers. In an enclosure, there are four point card file assemblies with associated I/O termina-
tion panels. The card file assembly, housing up to eight DCS Fieldbus Modules, is at the front of
the enclosure, while termination panels (with one terminal strip per DCS Fieldbus Module) are at
the rear of the enclosure.
The new DCS Fieldbus Modules are modified I/A Series Fieldbus Modules (FBMs) in a Honey-
well form factor. Addressing is accomplished by standard I/A Series letterbugs.

I/A Series Hardware/Software Support

The DCS Fieldbus Module subsystem can be configured to interface with an I/A Series single or
fault-tolerant control processor, FCP280, FCP270, or ZCP270. It connects to the standard
I/A Series Fieldbus and can coexist on the Fieldbus with other I/A Series Fieldbus devices, pro-
vided control processor loading constraints are observed.

NOTE
I/A Series software v4.3 or later is required.
For the Control Processor 60, I/A Series software v6.3.2 and v6.5 and higher are
required for migration support. I/A Series software v6.4 does not include this sup-
port for the CP60. However, v6.4 supports all other competitive migration prod-
ucts. For the FCP270 and ZCP270, I/A Series software v8.1.1 (or higher) is
required. For the FCP280, I/A Series software v9.0 (or higher) is required.

7
B0193VL – Rev K 2. Product Application

Basic Controller
The Honeywell Basic Controller is structured to support up to eight analog process control loops
in the common card file assembly (CCFA). Process inputs and outputs are connected to the
CCFA from the I/O termination panel.
Figure 2-1 illustrates the DCS Fieldbus Module subsystem implementation as it applies to the
Basic Controller, and Table 2-1 lists the components comprising the Basic Controller Migration
Kit. Table 2-2 shows the correlation between the H2M17s and associated control loops, and
Figure B-9 (on page 153) shows how the I/O points relate to the H2M17s.
Installation of the migration kit is described under “Basic Controller Migration Kit Installation”
on page 64. The I/O termination panel, CCFA (logic nest), equipment rack, and power system
are reused, and all I/O wiring remains connected to the I/O termination panel. The CCFA pro-
cessor cards are removed and replaced with up to four H2M17 DCS Fieldbus Modules, an
H2SFBI Fieldbus Isolator, input and output connection cards (IC, OC1, and OC2), and a power
jumper card (PWR1).

Termination Cable Assemblies (TCAs)

Remote Fieldbus Bus A
(Redundant)
Bus B To I/A Series Control Processor
Card Locator
Label (B0189GP) Common Card
File Assembly
Local Fieldbus (CCFA)
Cable (P0913RJ)
H2SFBI
H2SFBI

H2M17
H2M17
H2M17
H2M17
PWR1

OC1
OC2
IC

Migration Kit Label

(P0903AN)
Information
Label
Termination Cable I/O Termination Panel (B0189HT)
Assemblies (TCAs) TB1
(P0903VY)**
Honeywell
Terminating TB8 Equipment
Resistors* Rack
(Typical)
NOTE: Original I/O Wiring
Shaded items, plus
remote Fieldbus, are
added as part of the
equipment modification.
* Terminating resistors, included with the TCAs, are required only if this is the
last device in the Fieldbus run.
** TCAs (up to two) are mounted on a DIN rail supplied with the Migration Kit.
Mounting location shown is recommended, but may be customized depend-
ing on available local space in the rack.

Figure 2-1. DCS Fieldbus Module Subsystem Implementation, Basic Controller

8
2. Product Application B0193VL – Rev K

Table 2-1. Basic Controller Migration Kit (P0913RY) Components

Invensys
Part
Number Description Quantity Physically Replaces
P0903AN Migration Kit Label 1 N/A
B0189GP Card Locator Label 1 N/A
B0189HT Information Label 1 N/A
P0918EU General Information (“Plugged In”) 2 N/A
Label
P0913KL Input Connection Card (IC)1 1 A/D MUX card
P0913KN Output Connection Card #1 (OC1)1 1 Output-1 card
P0913KQ Output Connection Card #2 (OC2)1 1 Output-2 card
P0913QF Power Jumper Card #1 (PWR1)1 1 Regulator card
P0913RJ Local Fieldbus Cable 1 N/A
P0903PN DIN Rail, 7.175 in 1 N/A
X0127DH Screw, Pan Head, 0.190-32 x 0.75 2 N/A
X0143AT Washer, Plain, 0.190 2 N/A
X0143SC Lockwasher, 0.190 2 N/A
X0169LF Nut Clip, 0.190 2 N/A
P0915CX Protective Nylon Strip 1 N/A
Optional Selections
P0913QE H2SFBI Fieldbus Isolator 1 or 2 HWY-1 and HWY-2
P0913QD H2M17 DCS Fieldbus Module: Up to 4 EXT MEM, PROC,
4 AI (1 to 5 V), 2 AO (4 to 20 mA), B/U MEM, and
4 DO (TTL) DEP INT cards
P0903VY Termination Cable Assembly (TCA) 1 or 2 N/A
P0913TR Local Fieldbus Extension Cable, 1 N/A
0.9 m (3 ft)
P0913TS Local Fieldbus Extension Cable, 1 N/A
1.8 m (6 ft)
P0913TT Local Fieldbus Extension Cable, 1 N/A
4.5 m (15 ft)
P0918HN Rack (BC) power supply (replacement) 1 Existing rack power
supply
1.
For jumpering only – contains no active components.

9
B0193VL – Rev K 2. Product Application

Table 2-2. Correlation Between H2M17s and Control Loops

H2M171 Control Loops2 and Associated Terminal Boards

1 Loops 1 and 2 (TB1 and TB2)
2 Loops 3 and 4 (TB3 and TB4)
3 Loops 5 and 6 (TB5 and TB6)
4 Loops 7 and 8 (TB7 and TB8)
1. Correlation between H2M17s and control loops is established by placement
of jumper modules on each H2M17 card. This is covered in Figure 3-27 on
page 66.
2.
Each control loop consists of two analog inputs, one analog output, and two
digital outputs.

Optional Local Fieldbus Extension, BC

The local Fieldbus (shown interconnecting two H2SFBI Fieldbus Isolator modules and four
H2M17 DCS Fieldbus Modules in Figure 2-1) can be extended to service H2M17s in other Basic
Controllers. Using the local Fieldbus extension cables listed in Table 2-1 (P0913TR/TS/TT), a
single pair of Fieldbus Isolator modules (or a single Fieldbus Isolator module in a non-redundant
configuration) can service up to 40 H2M17s.
Figure 2-2 shows how the local Fieldbus extension cables are used in a typical extended BC con-
figuration. Maximum allowable (overall) local Fieldbus length is 9 m (30 ft).

10
2. Product Application B0193VL – Rev K

Fieldbus Isolators
(H2SFBIs)
Local Fieldbus Power Supply Power Supply
Cable, P0913RJ/RK H2M17s
(Typical for To
Each CCFA) CCFA* Additional
Basic
Controller(s)
Basic
(If Applicable)
Controller CCFA*
(Typical)
I/O Termination I/O Termination
Panel* Panel*
Local Local
Local Fieldbus Fieldbus
Fieldbus Extension Extension
Extension Cables** Cable**
Cable**
CCFA*
Connector Not Used CCFA*
I/O Termination I/O Termination
(typical for
connections to all Panel* Panel*
added BCs)

NOTES:
1. The local Fieldbus extension configuration shown here is also applicable,
in general, to the Extended Controller.
2. Refer to text for restrictions regarding cabling distance and DCS Fieldbus Module quantities.
3. When multiple equipment racks are interconnected with a local Fieldbus (as shown),
all racks must share a common earth point.
* Locations of CCFAs and I/O terminal panels within the equipment racks may vary.
** Cable Part Numbers: P0913TR, 3 ft; P0913TS, 6 ft; P0913TT, 15 ft.
Figure 2-2. Local Fieldbus Extension, Typical Application for Basic Controller
(or Extended Controller)

11
B0193VL – Rev K 2. Product Application

Extended Controller
The Honeywell Extended Controller is structured to support up to eight analog process control
loops and up to 16 digital inputs in the common card file assembly (CCFA). Process inputs and
outputs are connected to the CCFA from the I/O termination panel and the digital input termi-
nation panel.
Figure 2-3 illustrates the DCS Fieldbus Module subsystem as it applies to the Extended Control-
ler, and Table 2-3 lists the components comprising the Extended Controller Migration Kit.
Table 2-2 (on page 10) shows the correlation between the H2M17s and associated control loops.
Figure B-7 (on page 152) and Figure B-9 (on page 153) show how the I/O points relate to the
H2M07E and H2M17(s), respectively.
Installation of the migration kit is described under “Extended Controller Migration Kit Installa-
tion” on page 68. The I/O termination panel, digital input termination panel, CCFA (logic nest),
equipment rack, and power system are reused, and all I/O wiring remains connected to the termi-
nation panels. The CCFA processor cards are removed and replaced with up to four
H2M17 DCS Fieldbus Modules, one H2M07E DCS Fieldbus Module, an H2SFBI Fieldbus Iso-
lator, input and output connection cards (IC, OC1, and OC2), and a power jumper card
(PWR1).

12
2. Product Application B0193VL – Rev K

Termination Cable Assemblies (TCAs)

Remote Fieldbus
Bus A
(Redundant)
Bus B To I/A Series Control Processor
Card Locator
Label (B0189GQ) Common Card
File Assembly
Local Fieldbus (CCFA)
Cable (P0913RK)

H2M07E
H2SFBI
H2SFBI

H2M17
H2M17
H2M17
H2M17
PWR1

OC1
OC2
IC
Migration Kit Label
(P0903AN) Information
Label (B0189HT)
Termination Cable
Assemblies (TCAs)
(P0903VY)**
Original Cable Digital Input
(Reused) Junction Panel
Terminating
I/O Termination Panel
Resistors* TB1

Original TB8
Honeywell
I/O Wiring Equipment
Digital Input Termination Panel Rack
NOTE: TB1 (Typical)
Shaded items, plus remote
Fieldbus, are added as TB4
part of the equipment
modification.

* Terminating resistors, included with the TCAs, are required only if this is the
last device in the Fieldbus run.
** TCAs (up to two) are mounted on a DIN rail supplied with the Migration Kit.
Mounting location shown is recommended, but may be customized depend-
ing on available local space in the rack.

Figure 2-3. DCS Fieldbus Module Subsystem Implementation, Extended Controller

Table 2-3. Extended Controller Migration Kit (P0913RZ) Components

Invensys
Part
Number Description Quantity Physically Replaces
P0903AN Migration Kit Label 1 N/A
B0189GQ Card Locator Label 1 N/A
B0189HT Information Label 1 N/A
P0918EU General Information (“Plugged In”) 2 N/A
Label
P0913KL Input Connection Card (IC)1 1 A/D MUX card

13
B0193VL – Rev K 2. Product Application

Table 2-3. Extended Controller Migration Kit (P0913RZ) Components (Continued)

Invensys
Part
Number Description Quantity Physically Replaces
P0913KN Output Connection Card #1 (OC1)1 1 Output-1 card
P0913KQ Output Connection Card #2 (OC2)1 1 Output-2 card
P0913QF Power Jumper Card #1 (PWR1)1 1 Regulator card
P0913QH H2M07E DCS Fieldbus Module: 1 DEP INT
16 DI, (contact closure)
P0913RK Local Fieldbus Cable 1 N/A
P0903PN DIN Rail, 7.175 in 1 N/A
X0127DH Screw, Pan Head, 0.190-32 X 0.75 2 N/A
X0143AT Washer, Plain, 0.190 2 N/A
X0143SC Lockwasher, 0.190 2 N/A
X0169LF Nut Clip, 0.190 2 N/A
P0915CX Protective Nylon Strip 1 N/A
Optional Selections
P0913QE H2SFBI Fieldbus Isolator 1 or 2 HWY-1 and HWY-2
cards
P0913QD H2M17 DCS Fieldbus Module: Up to 4 EXT MEM, PROC,
4 AI (1 to 5 V), 2 AO (4 to 20 mA), B/U MEM, and
4 DO (TTL) DEP INT cards
P0903VY Termination Cable Assembly (TCA) 1 or 2 N/A
P0913TR Local Fieldbus Extension Cable, 1 N/A
0.9 m (3 ft)
P0913TS Local Fieldbus Extension Cable, 1 N/A
1.8 m (6 ft)
P0913TT Local Fieldbus Extension Cable, 1 N/A
4.5 m (15 ft)
P0918HN Rack (EC) power supply (replacement) 1 Existing rack power
supply
1.
For jumpering only – contains no active components.

Optional Local Fieldbus Extension, EC

The local Fieldbus (shown interconnecting two H2SFBI Fieldbus Isolator modules, an H2M07E
card, and four H2M17 DCS Fieldbus Modules in Figure 2-3) can be extended to service
H2M17s in other Extended Controllers. Using the local Fieldbus extension cables listed in
Table 2-3 (P0913TR/TS/TT), a single pair of Fieldbus Isolator modules (or a single Fieldbus Iso-
lator module in a non-redundant configuration) can service up to 40 H2M17s.
Figure 2-2 shows how the local Fieldbus extension cables are used in a typical extended EC con-
figuration. Maximum allowable (overall) local Fieldbus length is 9 m (30 ft).

14
2. Product Application B0193VL – Rev K

Multifunction Controller
The Honeywell MFC is structured to support up to eight interactive process control loops and
two point card files, each with up to eight point cards, to control continuous and discontinuous
processes. The MFC performs four main control functions: sequence control, modulating con-
trol, logic control, and I/O monitoring.
Figure 2-4 illustrates the DCS Fieldbus Module subsystem as it applies to the Multifunction Con-
troller, and Table 2-4 lists the components comprising the Multifunction Controller Migration
Kit. Table 2-2 (on page 10) shows the correlation between the H2M17s and associated control
loops. Correlation between the I/O points and all H2Mxx cards (including the H2M17s) is
shown in Appendix B “I/O Connections”.
Installation of the migration kit is described under “Multifunction Controller Migration Kit
Installation” on page 71. Inputs and outputs are directed to the CCFA from its associated
I/O termination panel, and to the point card assemblies from their associated I/O termination
panels. The termination panels, CCFA, equipment rack, and power system are reused, and all
I/O wiring remains connected to the termination panels. The CCFA processor cards are removed
and replaced with up to four H2M17 DCS Fieldbus Modules, an H2SFBI Fieldbus Isolator,
input and output connection cards (IC, OC1, and OC2), a power jumper card (PWR1), and a
Fieldbus Extender card (FEML). The point cards are removed from each point card nest and
replaced with DCS Fieldbus Modules (H2Mxx) and a Fieldbus Extender card (FEMP).

15
B0193VL – Rev K 2. Product Application

Termination Cable Assemblies (TCAs)

Remote Fieldbus To I/A Series Control Processor
(Redundant) Bus B
Card Locator Bus A Common Card File
Label (B0189GR) Assembly (CCFA)

Local Fieldbus
Cable (P0913RL)
Migration Kit Label

H2SFBI
H2SFBI

H2M17
H2M17
H2M17
H2M17
PWR1
Original IBI

FEML
OC1
OC2
(P0903AN)

IC
Ribbon Cable,
Used for
Terminating Local Fieldbus
Resistors*
Information
Termination Cable Label
I/O Termination Panel (B0189HT)
Assemblies (TCAs) TB1
(P0903VY)**
TB8

See
H2Mxx
H2Mxx
H2Mxx
H2Mxx
H2Mxx
H2Mxx
H2Mxx
H2Mxx
Original

FEMP
Note 2
I/O Wiring

Information
Label
I/O Termination Panel
TB1 (B0189HT)

Point Card
File Assemblies TB8

See
H2Mxx
H2Mxx
H2Mxx
H2Mxx
H2Mxx
H2Mxx
H2Mxx
H2Mxx

Note 2
FEMP

NOTES:
1. Shaded items, plus
remote Fieldbus, are
added as part of the Information
equipment modification. Label
I/O Termination Panel (B0189HT)
2. PCFA nest power TB1
switch/fuse assemblies
are not functional after Honeywell
TB8 Equipment
equipment modification.
Rack
(Typical)
* Terminating resistors, included with the TCAs, are required only if this is the
last device in the Fieldbus run.
** TCAs (up to two) are mounted on a DIN rail supplied with the Migration Kit.
Mounting location shown is recommended, but may be customized depend-
ing on available local space in the rack.
Figure 2-4. DCS Fieldbus Module Subsystem Implementation, Multifunction Controller

16
2. Product Application B0193VL – Rev K

Table 2-4. Multifunction Controller Migration Kit (P0913SA) Components

Invensys
Part
Number Description Quantity Physically Replaces
P0903AN Migration Kit Label 1 N/A
B0189GR Card Locator Label 1 N/A
B0189HT Information Label 3 N/A
P0918EU General Information (“Plugged In”) 2 N/A
Label
P0913KL Input Connection Card (IC)1 1 A/D card
P0913KN Output Connection Card #1 (OC1)1 1 Output-1 card
P0913KQ Output Connection Card #2 (OC2)1 1 Output-2 card
P0913QF Power Jumper Card #1 (PWR1)1 1 Regulator card
P0913QJ Fieldbus Extender Card (FEML) 1 IBC card
P0913RL Local Fieldbus Cable 1 N/A
P0903PN DIN Rail, 7.175 in 1 N/A
X0127DH Screw, Pan Head, 0.190-32 X 0.75 2 N/A
X0143AT Washer, Plain, 0.190 2 N/A
X0143SC Lockwasher, 0.190 2 N/A
X0169LF Nut Clip, 0.190 2 N/A
Optional Selections
P0913QE H2SFBI Fieldbus Isolator 1 or 2 HWY-1 and HWY-2
(single or redundant) cards
P0913QD H2M17 DCS Fieldbus Module: Up to 4 RAM, CPU, PROM,
4 AI (0 to 5 V), 2 AO (0 to 20 mA), and CTRL cards
4 DO (TTL)
P0913QK Fieldbus Extender Card (FEMP) 1 or 2 IBI card
P0915WR H2M01A DCS Fieldbus Module: A/R PXIA11, 12, 41, or 42
8 AI (1 to 5 V)
P0913QP H2M01B DCS Fieldbus Module: A/R PXIA21 or 22
8 AI (4 to 20 mA)
P0913QQ H2M01C DCS Fieldbus Module: A/R PXIA31 or 32
8 AI (4 to 20 mA + XMIT PWR)
P0913QS H2M04 DCS Fieldbus Module: A/R PXOA11, or 21
4 AO (4 to 20 mA)
P0913QW H2M06 DCS Fieldbus Module: A/R PXIP11 or 41
4 PI (0 to 20, 0 to 1000,
0 to 4000 counts/sec.) 24 or 48 V dc
P0914FP H2M06A DCS Fieldbus Module: A/R PXIP31
4 PI (100 counts/sec.) 125 V dc

17
B0193VL – Rev K 2. Product Application

Table 2-4. Multifunction Controller Migration Kit (P0913SA) Components (Continued)

Invensys
Part
Number Description Quantity Physically Replaces
P0913QT H2M07 DCS Fieldbus Module: A/R PXID51
16 DI (TTL)
P0913QV H2M09 DCS Fieldbus Module: A/R PXOD21 or 41
8 DO (SS contact)
P0913QU H2M24 DCS Fieldbus Module: A/R PXID11, 21, 31, or 41
16 DI (TTL, 24, 48, 125 V dc)
P0913QX H2M26 DCS Fieldbus Module: A/R PXOD11 or 31
8 DO (125 V dc @ 0.4 A relay)
P0903VY Termination Cable Assembly (TCA) 1 or 2 N/A
P0913TR Local Fieldbus Extension Cable, 1 N/A
0.9 m (3 ft)
P0913TS Local Fieldbus Extension Cable, 1 N/A
1.8 m (6 ft)
P0913TT Local Fieldbus Extension Cable, 1 N/A
4.5 m (15 ft)
P0918HN Rack (MFC) power supply (replacement) 1 Existing rack power
supply
1. For jumpering only – contains no active components.

Optional Local Fieldbus Extension, MFC

The local Fieldbus (shown interconnecting two H2SFBI Fieldbus Isolator modules, four
H2M17 DCS Fieldbus Modules, and an FEML card in Figure 2-4) can be extended to service
DCS Fieldbus Modules (H2Mxx cards) in other Multifunction Controllers. Using the local Field-
bus extension cables listed in Table 2-4 (P0913TR/TS/TT), a single pair of Fieldbus Isolator
modules (or a single Fieldbus Isolator module in a non-redundant configuration) can service up
to 40 H2M17s.
Figure 2-5 shows how the local Fieldbus extension cables are used in a typical extended MFC con-
figuration. Maximum allowable (overall) local Fieldbus length is 9 m (30 ft).

18
2. Product Application B0193VL – Rev K

Fieldbus
Isolators H2M17s
Power Supply Power Supply
(H2SFBIs) To
FEML Card Additional
Local Fieldbus CCFA Multifunction
Cable P0913RL Controller(s)
(Typical for (if applicable)
each CCFA) Connector
Not Used Local
I/O Termination I/O Termination Fieldbus
Panel Panel Extension
CCFA Cable*

Local
Point Card File I/O Termination Fieldbus I/O Termination Point Card File
Panel Extension Panel Assemblies
Assemblies
Cable*

Multifunction Multifunction
Controller I/O Termination I/O Termination Controller
(MFC) Panel Panel (MFC)

NOTES:
1. When multiple equipment racks are interconnected with a local Fieldbus (as shown), all racks
must share a common earth point.
2. Refer to text for restrictions regarding cabling distance and DCS Fieldbus Module quantities.

* Cable Part Numbers: P0913TR, 3 ft; P0913TS, 6 ft; P0913TT, 15 ft.

Figure 2-5. Local Fieldbus Extension, Typical Application for Multifunction Controller

High Level Process Interface Unit

The Honeywell HLPIU interfaces high level analog inputs, digital inputs, and digital outputs.
The inputs and outputs are connected to the HLPIU from I/O termination panels, which are
hard wired to each of the four point card file assemblies.
Figure 2-6 illustrates the DCS Fieldbus Module subsystem as it applies to the HLPIU, and
Table 2-5 lists the components comprising the HLPIU Migration Kit. Correlation between the
I/O points and all H2Mxx cards is shown in Appendix B “I/O Connections”.
Installation of the migration kit is described under “HLPIU Migration Kit Installation” on
page 80. The common card file assembly (CCFA), point card file assemblies, termination panels,
equipment rack, and power system are reused, and all I/O wiring remains connected to the termi-
nation panels. All processor cards are removed from the CCFA and replaced with a pair of redun-
dant Fieldbus Isolators (H2SFBIs) and jumper cards (PWR1 and FEPH). All I/O cards are
removed from each point card file assembly and replaced with up to eight DCS Fieldbus Modules
(H2Mxx). The Fieldbus Isolators connect to the DCS Fieldbus Modules through the FEPH
Fieldbus Extender card, the original I/O bus (IBI) cable, and the point card file backplanes.

19
B0193VL – Rev K 2. Product Application

Remote Fieldbus Termination Cable Assemblies (TCAs)

(Redundant)
Bus A
Card Locator Bus B To I/A Series Control Processor
Label (B0189GS)
Common Card
Local Fieldbus File Assembly
Cable (P0913RM) (CCFA)

H2SFBI
H2SFBI
PWR1

FEPH
Migration Kit Label
(P0903AN)
Terminating Original IBI Cable
Resistors* Used for Local
Fieldbus
Termination Cable Connection
Assemblies (TCAs)
(P0903VY)**
Information
Point Card Label
H2Mxx
H2Mxx
H2Mxx
H2Mxx
H2Mxx
H2Mxx
H2Mxx
H2Mxx
File Assembly (B0189HT)
(1 of 4)

Information
I/O Label
Termination (B0189HT)
Panels
(at Rear of Rack)
H2Mxx
H2Mxx
H2Mxx
H2Mxx
H2Mxx
H2Mxx
H2Mxx
H2Mxx

Information
Label
(B0189HT)
Original
I/O Wiring
H2Mxx
H2Mxx
H2Mxx
H2Mxx
H2Mxx
H2Mxx
H2Mxx
H2Mxx

Information
Label (B0189HT)

NOTE:
Shaded items, plus
H2Mxx
H2Mxx
H2Mxx
H2Mxx
H2Mxx
H2Mxx
H2Mxx
H2Mxx

remote Fieldbus, Honeywell

are added as part of Equipment
the equipment Rack (Typical)
modification.

Information
Label (B0189HT)
* Terminating resistors, included with the TCAs, are required only if this is the last device in the
Fieldbus run.
** TCAs (up to two) are mounted on a DIN rail supplied with the Migration Kit. Mounting location shown
is recommended, but may be customized depending on available local space in the rack.
Figure 2-6. DCS Fieldbus Module Subsystem Implementation, High Level Process Interface Unit

20
2. Product Application B0193VL – Rev K

Table 2-5. HLPIU Migration Kit (P0913SB) Components

Invensys
Part
Number Description Quantity Physically Replaces
P0903AN Migration Kit Label 1 N/A
B0189GS Card Locator Label 1 N/A
B0189HT Information Label 5 N/A
P0918EU General Information (“Plugged In”) 2 N/A
Label
P0913QF Power Jumper Card #1 (PWR1)1 1 Regulator card
P0913QL Fieldbus Extender Card (FEPH) 1 AD21 card
P0913RM Local Fieldbus Cable 1 N/A
P0915CX Protective Nylon Strip 1 N/A
P0903PN DIN Rail, 7.175 in 1 N/A
X0127DH Screw, Pan Head, 0.190-32 X 0.75 2 N/A
X0143AT Washer, Plain, 0.190 2 N/A
X0143SC Lock washer, 0.190 2 N/A
X0169LF Nutclip, 0.190 2 N/A
Optional Selections
P0913QE H2SFBI Fieldbus Isolator 1 or 2 PROM/RAM card and
(single or redundant) Microprocessor card
P0915WR H2M01A DCS Fieldbus Module: A/R PXIA11, 12, 41, or 42
8 AI (1 to 5 V)
P0913QP H2M01B DCS Fieldbus Module: A/R PXIA21 or 22
8 AI (4 to 20 mA)
P0913QQ H2M01C DCS Fieldbus Module: A/R PXIA31 or 32
8 AI (4 to 20 mA + XMIT PWR)
P0913QS H2M04 DCS Fieldbus Module: A/R PXOA11 or 21
4 AO (4 to 20 mA)
P0913QW H2M06 DCS Fieldbus Module: A/R PXIP11 or 41
4 PI (0 to 20, 0 to 1000,
0 to 4000 counts/sec) 24 or 48 V dc
P0914FP H2M06A DCS Fieldbus Module: A/R PXIP21
4 PI (100 counts/sec) 125 V dc
P0913QT H2M07 DCS Fieldbus Module: A/R PXID51
16 DI (TTL)
P0913QV H2M09 DCS Fieldbus Module: A/R PXOD21 or 41
8 DO (SS contact)
P0913QU H2M24 DCS Fieldbus Module: A/R PXID11, 21, 31, or 41
16 DI (TTL, 24, 48, 125 V dc)

21
 B0193VL – Rev K 2. Product Application

Table 2-5. HLPIU Migration Kit (P0913SB) Components (Continued)

Invensys
Part
Number Description Quantity Physically Replaces
P0913QX H2M26 DCS Fieldbus Module: A/R PXOD11 or 31
8 DO (125 V dc @ 0.4 A relay)
P0913TR Local Fieldbus Extension Cable, 1 N/A
0.9 m (3 ft)
P0913TS Local Fieldbus Extension Cable, 1 N/A
1.8 m (6 ft)
P0913TT Local Fieldbus Extension Cable, 1 N/A
4.5 m (15 ft)
P0918ZP Rack (HLPIU) power supply 1 Existing rack power sup-
(replacement) ply
1.
For jumpering only – contains no active components.

FEPH
Fieldbus FEPH
or FEPL
Isolators or FEPL
(H2SFBIs) Card
Card
Power Supply Power Supply
Local Fieldbus To
Cable, Additional
P0913RM HLPIU(s) or
(Typical for CCFA LLPIU(s)
Each CCFA) Connector (If Applicable)
Not Used
Local Fieldbus
CCFA Extension Cable*

Point Card
File Assemblies Point Card
File
Assemblies

Local
Fieldbus
Extension HLPIU or
HLPIU, or LLPIU LLPIU Equip-
Cable*
Equipment Rack ment Rack
(See Note) (See Note)

NOTES:
1. When multiple equipment racks are interconnected with a local Fieldbus (as shown), all racks
must share a common earth point.
2. Refer to text for restrictions regarding cabling distance and DCS Fieldbus Module quantities.

* Cable Part Numbers: P0913TR, 3 ft; P0913TS, 6 ft; P0913TT, 15 ft.

Figure 2-7. Local Fieldbus Extension, Typical Application for HLPIU or LLPIU

22
2. Product Application B0193VL – Rev K

Optional Local Fieldbus Extension, HLPIU

The local Fieldbus (shown interconnecting two H2SFBI Fieldbus Isolator modules and an FEPH
card in Figure 2-6 on page 20) can be extended to service DCS Fieldbus Modules (H2Mxx cards)
in other HLPIUs. Using the local Fieldbus extension cables listed in Table 2-5
(P0913TR/TS/TT), a single pair of Fieldbus Isolator modules (or a single Fieldbus Isolator
module in a non-redundant configuration) can service up to 40 DCS Fieldbus Modules.
Figure 2-7 shows how the local Fieldbus extension cables are used in a typical extended HLPIU
configuration. Maximum allowable (overall) local Fieldbus length is 9 m (30 ft).

Low Level Process Interface Unit

The Honeywell LLPIU accepts and processes low level analog and digital inputs. The inputs are
connected to the LLPIU from I/O termination panels, which are hard wired to each of the four
point card file assemblies.
Figure 2-9 illustrates the DCS Fieldbus Module subsystem as it applies to the LLPIU, and
Table 2-6 lists the components comprising the LLPIU Migration Kit. Correlation between the
I/O points and all H2Cxx, H2Dxx, H2Jxx, H2Mxx, H2Vxx, and H2Xxx cards is shown in
Appendix B “I/O Connections”.
Installation of the migration kit is described under “LLPIU Migration Kit Installation” on
page 85. The common card file assembly (CCFA), point card file assemblies, termination panels,
equipment rack, and power system are reused, and all I/O wiring remains connected to the termi-
nation panels. All processor cards are removed from the CCFA and replaced with a pair of redun-
dant Fieldbus Isolators (H2SFBIs) and jumper cards (PWR1 and FEPL). All I/O cards are
removed from each point card file assembly and replaced with up to eight DCS Fieldbus Modules
(for example, H2Mxx). The Fieldbus Isolators connect to the DCS Fieldbus Modules through the
FEPL Fieldbus Extender card, the original I/O bus (IBI) cable, and the point card file backplanes.

NOTE
One H2J02x DCS Fieldbus Module cold junction reference (CJR) signal condition-
ing card is required per LLPIU (see Table 2-6 on page 26). This card is located in
Point Card File 1, Slot 1 (see Figure 2-9). As shown in Figure 2-8, the I/A Series
Integrated Control Software uses this RTD reference for cold junction reference
compensation for all thermocouple input DCS Fieldbus Modules (up to 31) in the
LLPIU equipment rack. The first four channels of the H2J02x DCS Fieldbus Mod-
ule replace the PXSJ11 reference signal conditioning card. Like the PXSJ11, the
first four channels of the H2J02x have only one active I/O connection. Refer to
Figure B-13 on page 156 for wiring information.

23
B0193VL – Rev K 2. Product Application

I/A Series
Integrated Control Software

XREFOP = 1

XREF XREF XREF PNT

AIN AIN AIN AIN
MEAS MEAS MEAS MEAS

H2J02x*
T/C DCS T/C DCS T/C DCS
DCS Fieldbus
Fieldbus Fieldbus Fieldbus
Module
Module Module Module
(Single-Input
RTD)

Thermocouple DCS Fieldbus Modules From Rack-

(Up to 31) Mounted RTD
LLPIU
Equipment Rack
*Refer to Table2-6 for applicable module replacement types.

Figure 2-8. Thermocouple CJR Reference Compensation Scheme, LLPIU

24
 2. Product Application B0193VL – Rev K

Termination Cable Assemblies (TCAs)

Remote Fieldbus
(Redundant) Bus A
Bus B To I/A Series Control Processor
Card Locator
Label (B0189GT)
Common
Local Fieldbus Card File
Cable (P0913RM) Assembly (CCFA)

H2SFBI
H2SFBI
Migration Kit Label Original IBI Cable

PWR1

FEPL
(P0913RX) Used for Local
Terminating Fieldbus
Resistors* Connection

Termination Cable Information

Assemblies (TCAs) Label
(P0903VY)** (B0189HT)
Fuse, 4 A
(C3510LA)

H2J02x
H2xxx
H2xxx
H2xxx
H2xxx
H2xxx
H2xxx
H2xxx
Point Card
File Assembly See Note 1
(1 of 4)

Information
I/O Label (B0189HT)
Termination
Panels Fuse, 4 A
(at Rear of Rack) (C3510LA)
H2xxx
H2xxx
H2xxx
H2xxx
H2xxx
H2xxx
H2xxx
H2xxx

Information
Label
Original (B0189HT)
I/O Wiring

Fuse, 4 A
(C3510LA)
H2xxx
H2xxx
H2xxx
H2xxx
H2xxx
H2xxx
H2xxx
H2xxx

NOTES: Information
1. One H2J02x reference Label
signal conditioning (B0189HT)
card, mounted as
shown, is required per Fuse, 4 A
LLPIU. See Table 2-6 (C3510LA)
for replacement infor-
mation. Honeywell
2. Shaded items, plus Equipment
H2xxx
H2xxx
H2xxx
H2xxx
H2xxx
H2xxx
H2xxx
H2xxx

remote Fieldbus, are Rack (Typical)

added as part of the (see Note 2)
equipment modification.
Information
Label
(B0189HT)
* Terminating resistors, included with the TCAs, are required only if this is the last device in the
Fieldbus run.
** TCAs (up to two) are mounted on a DIN rail supplied with the Migration Kit. Mounting location shown
is recommended, but may be customized depending on available local space in the rack.
Figure 2-9. DCS Fieldbus Module Subsystem Implementation, Low Level Process Interface Unit

25
B0193VL – Rev K 2. Product Application

Table 2-6. LLPIU Migration Kit (P0913SC) Components

Invensys
P.N. Description Qty. Physically Replaces
P0903AN Migration Kit Label/F1 4 Amp Labels 1 N/A
B0189GT Card Locator Label 1 N/A
B0189HT Information Label 5 N/A
P0918EU General Information (“Plugged In”) Label 2 N/A
P0913QF Power Jumper Card #1 (PWR1)1 1 Regulator card
P0913QM Fieldbus Extender Card (FEPL) 1 AD61 card
B0600AQ 100 Ω platinum 3 Wire RTD 1 Original 2 Wire
(Note: Replaces Cabinet RTD used for CJC) Thermistor
P0913RM Local Fieldbus Cable 1 N/A
P0903PN DIN Rail, 7.175 in 1 N/A
X0127DH Screw, Pan Head, 0.190-32 x 0.75 2 N/A
X0143AT Washer, Plain, 0.190 2 N/A
X0143SC Lockwasher, 0.190 2 N/A
X0169LF Nut Clip, 0.190 2 N/A
P0915CX Protective Nylon Strip 1 N/A
C3510LA Fuse, 4 A 4 Fuse F1 (2 A)
Optional Selections
P0913QE H2SFBI Fieldbus Isolator (single or redundant) 1 or PROM/RAM card
2 and µ processor card
P0913TR Local Fieldbus Extension Cable, 0.9 m (3 ft) 1 N/A
P0913TS Local Fieldbus Extension Cable, 1.8 m (6 ft) 1 N/A
P0913TT Local Fieldbus Extension Cable, 4.5 m (15 ft) 1 N/A
P0913QR H2M01D DCS FBM: 8 AI (4 to 20 mA) A/R PXSC11 w/PXSC11
P0915WG H2M02 DCS FBM: 8 AI (TC, mV) A/R PXSD11 w/PXSD11
P0915WK H2M02A DCS FBM: 8 AI (0 to 5 V dc, A/R PXSV11 w/PXSV11
X200 attenuator)
P0915WN H2M02B DCS FBM: A/R PXSV21 w/PXSV21
8 AI (0 to 40 V dc X400 attenuator)
P0915CM2 H2J02F DCS FBM: 4 (T/C CJC Ref ); A/R PXIA911
4 (0 to 100 mV dc) w/PXSD11
P0915KJ2 H2J02A DCS FBM: 4 (T/C CJC Ref ); 4 (0 to A/R PXIA911 w/PXSV11
5 V dc)
P0915KL2 H2J02B DCS FBM: 4 (T/C CJC Ref ); 4 (0 to A/R PXIA911 w/PXSV21
40 V dc)
P0915KN2 H2J02C DCS FBM: 4 (T/C CJC Ref ); 4 (4 to A/R PXIA911 w/PXSC11
20 mA)

26
2. Product Application B0193VL – Rev K

Table 2-6. LLPIU Migration Kit (P0913SC) Components (Continued)

Invensys
P.N. Description Qty. Physically Replaces
P0915KQ2 H2J02D DCS FBM: 4 (T/C CJC Ref ); 4 (0 to A/R PXIA911
1 mA) w/PXSC21, 32,11
P0915KS2 H2J02E DCS FBM: 4 (T/C CJC Ref ); 4 (0 to A/R PXIA911 w/PXSC32
10 mA)
P0915KU2 H2J02G DCS FBM: 4 (T/C CJC Ref ); 4 (0 to A/R PXIA911
1 V dc) w/38000032
P0915KW2 H2J02H DCS FBM: 4 (T/C CJC Ref ); 4 (RTD) A. R. PXIA911
w/PXSR11,21,31
P0913RC H2M03 DCS FBM: A/R
8 AI (RTD, 100 Ω platinum) PXIA91 w/PXSR31
8 AI (RTD, 120 Ω nickel) PXIA91 w/ PXSR21
8 AI (RTD, 10 Ω copper) PXIA91 w/PXSR11
P0918ZP Rack (LLPIU) power supply (replacement) 1 Existing rack power
supply
P0915KY H2C02A DCS FBM: 4 (4 to 20 mA); A/R PXSC11 w/PXSV11
4 (0 to 5 V dc)
P0915LA H2C02B DCS FBM: 4 (4 to 20 mA); A/R PXSC11 w/PXSV21
4 (0 to 40 V dc)
P0915LC H2C02D DCS FBM: 4 (4 to 20 mA); A/R PXSC11 w/PXSC21
4 (0 to 1 mA)
P0915LE H2C02E DCS FBM: 4 (4 to 20 mA); A/R PXSC11 w/PXSC32
4 (0 to 10 mA)
P0915LG H2C02F DCS FBM: 4 (4 to 20 mA); A/R PXSC11 w/PXSD11
4 (0 to 100 mV dc)
P0915LJ H2C02G DCS FBM: 4 (4 to 20 mA); A/R PXSC11
4 (0 to 1 V dc) w/38000032
P0915LL H2C02H DCS FBM: 4 (4 to 20 mA); A/R PXSC11 w/PXSR11,
4 (RTD) 21, 31
P0915LN H2C02J DCS FBM: 4 (0 to 1 mA); A/R PXSC21 w/PXSV11
4 (0 to 5 V dc)
P0915LQ H2C02K DCS FBM: 4 (0 to 1 mA); A/R PXSC21 w/PXSV21
4 (0 to 40 V dc)
P0915LS H2C02L DCS FBM: 4 (0 to 1 mA); A/R PXSC21 w/PXSC11
4 (4 to 20 mA)
P0915LU H2C02M DCS FBM: 8 (0 to 1 mA) A/R PXSC21 w/PXSC21
P0915LW H2C02N DCS FBM: 4 (0 to 1 mA); A/R PXSC21 w/PXSC32
4 (0 to 10 mA)
P0915LY H2C02P DCS FBM: 4 (0 to 1 mA); A/R PXSC21 w/PXSD11
4 (0 to 100 mV dc)

27
B0193VL – Rev K 2. Product Application

Table 2-6. LLPIU Migration Kit (P0913SC) Components (Continued)

Invensys
P.N. Description Qty. Physically Replaces
P0915MA H2C02Q DCS FBM: 4 (0 to 1 mA); A/R PXSC21
4 (0 to 1 V dc) w/38000032
P0915MC H2C02R DCS FBM: 4 (0 to 1 mA); A/R PXSC21 w/PXSR11,
4 (RTD) 21, 31
P0915ME H2C02S DCS FBM: 4 (0 to 10 mA); A/R PXSC32 w/PXSV11
4 (0 to 5 V dc)
P0915MG H2C02T DCS FBM: 4 (0 to 10 mA); A/R PXSC32 w/PXSV21
4 (0 to 40 V dc)
P0915MJ H2C02U DCS FBM: 4 (0 to 10 mA); A/R PXSC32 w/PXSC11
4 (4 to 20 mA)
P0915ML H2C02V DCS FBM: 4 (0 to 10 mA); A/R PXSC32 w/PXSC21
4 (0 to 1 mA)
P0915MN H2C02W DCS FBM: 8 (0 to 10 mA) A/R PXSC32 w/PXSC32
P0915MQ H2C02X DCS FBM: 4 (0 to 10 mA); A/R PXSC32 w/PXSD11
4 (0 to 100 mV dc)
P0915MS H2C02Y DCS FBM: 4 (0 to 10 mA); A/R PXSC32
4 (0 to 1 V dc) w/38000032
P0915MU H2C02Z DCS FBM: 4 (0 to 10 mA); A/R PXSC32 w/PXSR11,
4 (RTD) 21, 31
P0915MW H2D02A DCS FBM: 4 (0 to 100 mV dc); A/R PXSD11 w/PXSV11
4 (0 to 5 V dc)
P0915MY H2D02B DCS FBM: 4 (0 to 100 mV dc); A/R PXSD11 w/PXSV21
4 (0 to 40 V dc)
P0915NA H2D02C DCS FBM: 4 (0 to 100 mV dc); A/R PXSD11 w/PXSC11
4 (4 to 20 mA)
P0915NC H2D02D DCS FBM: 4 (0 to 100 mV dc); A/R PXSD11 w/PXSC21
4 (0 to 1 mA)
P0915NE H2D02E DCS FBM: 4 (0 to 100 mV dc); A/R PXSD11 w/PXSC32
4 (0 to 10 mA)
P0915NG H2D02G DCS FBM: 4 (0 to 100 mV dc); A/R PXSD11
4 (0 to 1 V dc) w/38000032
P0915CQ H2D02H DCS FBM: 4 (0 to 100 mV dc); A/R PXSD11
4 (RTD) w/PXSR11,21,31
P0913QR H2M01D DCS FBM: 8 AI (4 to 20 mA) A/R PXSC11 w/PXSC11
P0915WG H2M02 DCS FBM: 8 AI (TC, mV) A/R PXSD11 w/PXSD11
P0915WN H2M02B DCS FBM: 8 AI (0 to 40 V dc A/R PXSV21 w/PXSV21
X400 attenuator)

28
2. Product Application B0193VL – Rev K

Table 2-6. LLPIU Migration Kit (P0913SC) Components (Continued)

Invensys
P.N. Description Qty. Physically Replaces
P0913RC H2M03 DCS FBM: A/R
8 AI (RTD, 100 Ω platinum) PXIA91 w/PXSR31
8 AI (RTD, 120 Ω nickel) PXIA91 w/ PXSR21
8 AI (RTD, 10 Ω copper) PXIA91 w/PXSR11
P0915PA H2M03A DCS FBM: 4 (RTD); 4 (0 to 5 V dc) A/R PXSR11, 21, 31
w/PXSV11
P0915PC H2M03B DCS FBM: 4 (RTD); 4 (0 to 40 V dc) A/R PXSR11, 21, 31
w/PXSV21
P0915PE H2M03C DCS FBM: 4 (RTD); 4 (4 to 20 mA) A/R PXSR11, 21, 31
w/PXSC11
P0915PG H2M03D DCS FBM: 4 (RTD); 4 (0 to 1 mA) A/R PXSR11, 21, 31
w/PXSC21
P0915PJ H2M03E DCS FBM: 4 (RTD); 4 (0 to 10 mA) A/R PXSR11,21,31
w/PXSC32
P0915PL H2M03F DCS FBM: 4 (RTD); A/R PXSR11, 21, 31
4 (0 to 100 mV dc) w/PXSD11
P0915PN H2M03G DCS FBM: 4 (RTD); 4 (0 to 1 V dc) A/R PXSR11, 21, 31
w/38000032
P0915JD H2V02B DCS FBM: 4 (0 to 5 V dc); A/R PXSV11 w/PXSV21
4 (0 to 40 V dc)
P0915JF H2V02C DCS FBM: 4 (0 to 5 V dc); A/R PXSV11 w/PXSC11
4 (4 to 20 mA)
P0915JH H2V02D DCS FBM: 4 (0 to 5 V dc); A/R PXSV11, PXSC21
4 (0 to 1 mA)
P0915JK H2V02E DCS FBM: 4 (0 to 5 V dc); A/R PXSV11 w/PXSC32
4 (0 to 10 mA)
P0915JM H2V02F DCS FBM: 4 (0 to 5 V dc); A/R PXSV11 w/PXSD11
4 (0 to 100 mV dc)
P0915JP H2V02G DCS FBM: 4 (0 to 5 V dc); A/R PXSV11
4 (0 to 1 V dc) w/38000032
P0915JS H2V02H DCS FBM: 4 (0 to 5 V dc); 4 (RTD) A/R PXSV11, 21
w/PXSR11, 21, 31
P0915JU H2V02J DCS FBM: 4 (0 to 40 V dc); A/R PXSV21 w/PXSV11
4 (0 to 5 V dc)
P0915JW H2V02L DCS FBM: 4 (0 to 40 V dc); A/R PXSV21 w/PXSC11
4 (4 to 20 mA)
P0915JY H2V02M DCS FBM: 4 (0 to 40 V dc); A/R PXSC21 w/PXSC21
4 (0 to 1 mA)
P0915KA H2V02N DCS FBM: 4 (0 to 40 V dc); A/R PXSV21 w/PXSC32
4 (0 to 10 mA)

29
B0193VL – Rev K 2. Product Application

Table 2-6. LLPIU Migration Kit (P0913SC) Components (Continued)

Invensys
P.N. Description Qty. Physically Replaces
P0915KC H2V02P DCS FBM: 4 (0 to 40 V dc); A/R PXSV21 w/PXSD11
4 (0 to 100 mV dc)
P0915KE H2V02Q DCS FBM: 4 (0 to 40 V dc); A/R PXSV21
4 (0 to 1 V dc) w/38000032
P0915KG H2V02R DCS FBM: 4 (0 to 40 V dc); A/R PXSV21 w/PXSR11,
4 (RTD) 21, 31
P0915NJ H2X02A DCS FBM: 4 (0 to 1 V dc); A/R 38000032
4 (0 to 5 V dc) w/PXSV11
P0915NL H2X02B DCS FBM: 4 (0 to 1 V dc); A/R 38000032
4 (0 to 40 V dc) w/PXSV21
P0915NN H2X02C DCS FBM: 4 (0 to 1 V dc); A/R 38000032
4 (4 to 20 mA) w/PXSC11
P0915NQ H2X02D DCS FBM: 4 (0 to 1 V dc); A/R 38000032
4 (0 to 1 mA) w/PXSC21
P0915NS H2X02E DCS FBM: 4 (0 to 1 V dc); A/R 38000032
4 (0 to 10 mA) w/PXSC32
P0915NU H2X02F DCS FBM: 4 (0 to 1 V dc); A/R 38000032
4 (0 to 100 mV dc) w/PXSD11
P0915NW H2X02G DCS FBM: 8 (0 to 1 V dc) A/R 38000032
w/38000032
P0915NY H2X02H DCS FBM: 4 (0 to 1 V dc); 4 (RTD) A/R 38000032
w/PXSR11, 21, 31
1.
For jumpering only – contains no active components.
2. Cards selected for slot 1 of the first PCFA require that their CJC (cold junction compensation) orig-
inal model number must match the replaced DCS FBM.

Optional Local Fieldbus Extension, LLPIU

The local Fieldbus (shown interconnecting two H2SFBI Fieldbus Isolator modules and an FEPL
card in Figure 2-9) can be extended to service DCS Fieldbus Modules in other LLPIUs. Using the
local Fieldbus extension cables (P0913TR/TS/TT) listed in Table 2-6 (on page 26), a single pair
of Fieldbus Isolator modules (or a single Fieldbus Isolator module in a non-redundant configura-
tion) can service up to 40 DCS Fieldbus Modules.
Figure 2-7 shows how the local Fieldbus extension cables are used in a typical extended LLPIU
configuration. Maximum allowable (overall) local Fieldbus length is 9 m (30 ft).

Low Energy Process Interface Unit

The LEPIU is used for applications where either remote multiplexing is required. It accepts and
processes high- and low-level analog inputs and supports up to 16 mulitplexer (MUX) boxes of
16 points each, of which 254 are usable. The MUX box is a NEMA 4 enclosure.

30
2. Product Application B0193VL – Rev K

The CCFA is located in a standard 19-inch or 24-inch rack and can be mounted with other
LLPIU/LEPIU CCFA types. The CCFA communicates with the MUX boxes via a dedicated field
cable, up to 5000 feet in length.
Figure 2-10 illustrates the DCS Fieldbus Module subsystem as it applies to the LEPIU, and
Table 2-7 through Table 2-9 list the components comprising the LEPIU migration kits. (Three
migration kits are available, one for upgrading the CCFA, one for upgrading the MUX box for
thermocouple signal inputs, and one for upgrading the MUX box for RTD signal inputs.) Corre-
lation between the I/O points and all H2Mxx cards is shown in Appendix B “I/O Connections”.
Installation of the migration kit is described under “LEPIU Migration Kit Installation” on
page 92.When the equipment is upgraded by implementing the LEPIU migration kit, the com-
mon card file assembly (CCFA), equipment rack, MUX box, and power system are reused, and all
I/O wiring remains connected to the termination panel in the MUX box. All processor cards are
removed from the CCFA and replaced with a pair of redundant Fieldbus Isolators (H2SFBIs) a
jumper card (PWR1), and a Fieldbus extender card (H2FBE1). The existing MUX door panel
assembly is removed from MUX box cover and replaced with an LEPIU thermocouple or RTD
panel assembly, an H3SFBI communications card, and H2M02E or H2M03 DCS Fieldbus
Modules. The Fieldbus Isolators connect to the DCS Fieldbus Modules through the H2FBE1
Fieldbus Extender card and existing cabling.

Optional Local Fieldbus Extension, LEPIU

The local Fieldbus (shown interconnecting two H2SFBI Fieldbus Isolator modules and an
H2FBE1 card in Figure 2-10) can be extended to service DCS Fieldbus Modules in other LEPIU
equipment racks. Using the local Fieldbus extension cables (P0913TR/TS/TT) listed in Table 2-7
(on page 33), a single pair of Fieldbus Isolator modules (or a single Fieldbus Isolator module in a
non-redundant configuration) can service up to 40 DCS Fieldbus Modules.
Figure 2-11 shows how the local Fieldbus extension cables are used in a typical extended LEPIU
configuration. Maximum allowable (overall) local Fieldbus length is 9 m (30 ft).

31
B0193VL – Rev K 2. Product Application

Termination Cable Assemblies (TCAs)

Remote Fieldbus
(Redundant) Bus A
Bus B To I/A Series Control Processor
Card Locator
Label (B0189LJ) Common
Card File
Local Fieldbus Assembly (CCFA)
Cable (P0913RM)

H2FBE1
H2SFBI
H2SFBI
Jumper Cable,

PWR1
P0918HH
Migration Kit Label
(See Note 1)
(P0903AN)

Terminating
Resistors* Information
Label
(B0189HT)
Termination Cable
Assemblies (TCAs)
(P0903VY)**

MUX Box Door

MUX Box

H3SFBI

LEPIU Panel Assy.

P0915ZP for TC/mV
P0917CD for RTD

H2M02E (2)
or
H2M03 (2)

NOTES:
1. Jumper cable P0911HH is used only when the associated MUX boxes are powered from
this CCFA.
2. Shaded items, plus remote Fieldbus, are added as part of the equipment modification.

* Terminating resistors, included with the TCAs, are required only if this is the last device in the
Fieldbus run.
** TCAs (up to two) are mounted on a DIN rail supplied with the Migration Kit. Mounting location shown
is recommended, but may be customized depending on available local space in the rack.
Figure 2-10. DCS FBM Subsystem Implementation, Low Energy Process Interface Unit

32
2. Product Application B0193VL – Rev K

Fieldbus H2FBE1
Isolators H2FBE1
Card Card
(H2SFBIs)
Power Supply Power Supply
CCFA To Additional
Local Fieldbus LEPIU CCFA
Cable, Nests (If
P0913RM Applicable)
(Typical for
Each CCFA) Local
Fieldbus Local Fieldbus
Extension Extension Cable*
CCFA Cable*
MUX Box MUX Box
Connector
#1 Not Used #1

MUX Box MUX Box

#n #n

NOTES:
1. When multiple equipment racks containing CCFAs are interconnected with a local
Fieldbus (as shown), all racks must share a common earth point.
2. Refer to text for restrictions regarding cabling distance and DCS Fieldbus Module quantities.

* Cable Part Numbers: P0913TR, 3 ft; P0913TS, 6 ft; P0913TT, 15 ft.

Figure 2-11. Local Fieldbus Extension, Typical Application for LEPIU

Table 2-7. LEPIU (CCFA) Migration Kit (P0915XQ) Components

Invensys P.N. Description Quantity Physically Replaces

P0903AN Migration Kit Label 1 N/A
P0918EU General Information (“Plugged In”) Label 2 N/A
B0189LJ Card Locator Label 1 N/A
B0189HT Information Label 1 N/A
P0913QF Power Jumper Card #1 (PWR1)1 1 Regulator card
P0915VR Fieldbus Extender Card (H2FBE1) 1 N/A
P0913RM Local Fieldbus Cable 1 N/A
P0918HH Jumper Cable (for local MUX box powering) 1 N/A
P0903PN DIN Rail, 7.175 in 1 N/A
X0127DH Screw, Pan Head, 0.190-32 x 0.75 2 N/A
X0143AT Washer, Plain, 0.190 2 N/A
X0143SC Lockwasher, 0.190 2 N/A
X0169LF Nut Clip, 0.190 2 N/A

33
B0193VL – Rev K 2. Product Application

Table 2-7. LEPIU (CCFA) Migration Kit (P0915XQ) Components (Continued)

Invensys P.N. Description Quantity Physically Replaces

Optional Selections
P0913QE H2SFBI Fieldbus Isolator 1 or 2 N/A
(single or redundant)
P0903VY Termination Cable Assembly (TCA) 1 or 2 N/A
P0913TR Local Fieldbus Extension Cable, 0.9 m (3 ft) 1 N/A
P0913TS Local Fieldbus Extension Cable, 1.8 m (6 ft) 1 N/A
P0913TT Local Fieldbus Extension Cable, 1 N/A
4.5 m (15 ft)
P0918HN Rack (CCFA) power supply (replacement) 1 Existing rack power
supply
E0157EZ 110 ohm resistor, for terminating signal lines 4 N/A
between the CCFA and MUX boxes
1.
For jumpering only – contains no active components.

Table 2-8. LEPIU (TC) Migration Kit (P0915XR) Components

Invensys P.N. Description Quantity Physically Replaces

P0903AN Migration Kit Label 1 N/A
P0918EU General Information (“Plugged In”) Label 2 N/A
P0913XX H3SFBI Communications Card 1 N/A
P0915ZP LEPIU Panel Assy. for Thermocouple 1 MUX door panel
assembly
P0915WD H2M02E DCS Fieldbus Module: 2 N/A
8 AI (TC, mV)

Table 2-9. LEPIU (RTD) Migration Kit (P0915XS) Components

Invensys
P.N. Description Quantity Physically Replaces
P0903AN Migration Kit Label 1 N/A
P0918EU General Information (“Plugged In”) Label 2 N/A
P0913XX H3SFBI Communications Card 1 N/A
P0917CD LEPIU Panel Assy. for RTD 1 MUX door panel
assembly
P0913RC H2M03 DCS Fieldbus Module: 2 N/A
8 AI (RTD, 100 Ω platinum)
8 AI (RTD, 120 Ω nickel)
8 AI (RTD, 10 Ω copper)

34
3. Equipment Installation
This chapter provides procedures for installing the DCS Fieldbus Module subsystem equipment.

Pre-Installation Requirements
Before starting the actual equipment installation (as described in the following subsections) per-
form the following:
1. Perform the system configuration for the new (soon to be installed) DCS Fieldbus
Module subsystem (refer to Chapter 4 “Configuration”).
2. Perform the integrated control configuration for the new (soon to be installed) DCS
Fieldbus Module subsystem (refer to “Integrated Control Configuration” on
page 109).
3. Determine the module ID (letterbug) numbers that the DCS Fieldbus Modules will
contain. (Refer to the I/A Series configuration reports.)
4. Perform an orderly shutdown of the process associated with the equipment to be
modified, and remove ac power from the equipment rack(s) in question.

Fieldbus Cabling at the CP40

NOTE
Fieldbus cabling for the CP60 interface is addressed at “Fieldbus Cabling at the
CP60” on page 39.

Fieldbus cable installation involves the use of TCAs and twinaxial cable to provide connection
between the I/A Series control processor and the H2SFBI(s). For an I/A Series Control Processor
40 based subsystem, three Fieldbus cabling configurations are possible:
♦ Non-fault-tolerant CP40 and non-redundant Fieldbus (Figure 3-1)
♦ Non-fault-tolerant CP40 and redundant Fieldbus (Figure 3-2)
♦ Fault-tolerant CP40 and redundant Fieldbus (Figure 3-3).
To make the Fieldbus cable connections at the I/A Series CP40, refer to Figure 3-1, Figure 3-2
(on page 37), or Figure 3-3 (on page 38), as appropriate for your configuration, and proceed as
follows:
1. Referring to Figure 3-4 (page 39), assemble the termination block(s) associated with
the CP TCAs, snap them onto the mounting rail(s) (DIN rails) in the I/A Series rack,
and connect the earth wire(s).
2. Connect the TCA cable(s) to the CP(s).
3. Connect the Fieldbus cable(s) to the TCA(s) as shown in Figure 3-1, Figure 3-2, or
Figure 3-3.

35
B0193VL – Rev K 3. Equipment Installation

4. If not already in place, add the termination resistor (supplied with each TCA) as
shown in Figure 3-1, Figure 3-2, or Figure 3-3 (page 38).

CP Termination Cable
Assembly P0800DB

A B C D
Note 1
Note 2

Note 3
Blk
1 2 3 To H2SFBI
Wht Fieldbus Isolator
Non-Fault- 1 2 3 Sh 100 Ohm Twinaxial TCA
Tolerant Cable P0170GF, P0170GG,
Control F F- S or Equivalent
Processor 40
F F- S
Notes:
1. Route cable over strain relief bracket
FIELD and secure using cable tie.
Note 4
BUS 2. 110 W resistor, P/N E0157CZ.
PO
3. Wire colors shown (Blk and Wht)
are for reference only (actual colors
may vary).
4. Attach earth strap to screw on DIN rail.

Figure 3-1. Non-Fault-Tolerant CP40 and Non-Redundant Fieldbus,

Cable Connections

36
3. Equipment Installation B0193VL – Rev K

Control Processor Termination 100 Ohm Twinaxial

Cable Assemblies (2) Cables P0170GF,
P0800DB
P0170GG, or
Equivalent
A B C D
Note 1

Note 2
Note 3 Note 3
Blk Blk
1 2 3 Wht 1 2 3 Wht Fieldbus A
1 2 3 Sh 1 2 3 Sh To H2SFBI
Fieldbus Isolator
Non-Fault- Fieldbus B TCAs
Tolerant
Control F F- S F F- S
Processor 40 F F- S F F- S

FIELD FIELD
Note 4 Note 4
BUSPO BUSPO

Notes:
1. Route cable over strain relief bracket
and secure using cable tie.
2. 110 W resistor, P/N E0157CZ.
3. Wire colors shown (Blk and Wht)
are for reference only (actual colors
may vary).
4. Attach earth strap to screw on DIN rail.

Figure 3-2. Non-Fault-Tolerant CP40 and Redundant Fieldbus, Cable Connections

37
B0193VL – Rev K 3. Equipment Installation

Control Processor Termination

100 Ohm Twinaxial
Cable Assemblies (2)
P0800DA Cables P0170GF,
P1 P2
P0170GG, or
A B C D A B C D Equivalent

Note 1

Note 2
Note 3 Note 3
Blk Blk
1 2 3 Wht 1 2 3 Wht Fieldbus A To
1 2 3 Sh 1 2 3 Sh H2SFBI
Fault-Tolerant
Fieldbus
Control Fieldbus B
Isolator
Processor 40
F F- S F F- S TCAs
F F- S F F- S

FIELD FIELD
Note 4 Note 4
BUSPO BUSPO

Notes:
1. Route cable over strain relief bracket
and secure using cable tie.
2. 110 W resistor, P/N E0157CZ.
3. Wire colors shown (Blk and Wht)
are for reference only (actual colors
may vary).
4. Attach earth strap to screw on DIN rail.

Figure 3-3. Fault-Tolerant CP40 and Redundant Fieldbus, Cable Connections

38
3. Equipment Installation B0193VL – Rev K

1 Slide strain relief bracket 2 Snap assembled termination block

onto TCA termination block. onto DIN rail, and connect earth
wire to screw on DIN rail.

Earth
Wire

TCA
Termination
Block

Strain
Relief
Bracket
DIN Rail

Figure 3-4. TCA Termination Block Assembly and Mounting

Fieldbus Cabling at the CP60

Interfacing of the upgraded TDC 2000 system to the I/A Series CP60 (via the Fieldbus) is accom-
plished using DCM10E or DCM10Ef converters1, as shown in Figure 3-5. For detailed informa-
tion on making the cable connections, refer to Control Processor 60 and Control Processor 60S
Installation and Maintenance (B0400FB).

1. Theinterface connection to the CP60 can also be made using FBI10E Fieldbus isolator modules.
This method is also addressed in Control Processor 60 and Control Processor 60S Installation and
Maintenance (B0400FB).

39
B0193VL – Rev K 3. Equipment Installation

Ethernet Trunk DCM10E

Fieldbus (10Mbps) Converters
From CP60 TCAs (P0800DB) 2
(P0926DJ) 1 2
(Fault - Tolerant
pair) B A Fieldbus Isolator Cards
F+
F-
A
SH
SH
F-
F+

24V dc -
+

H2SFBI
H2SFBI

H2M17I
H2M17I
H2M17I
H2M17I
T-Connectors

PWRI

OCI
002
(P0912ZV)

IC
F+
B
F-
SH
SH
F-
F+

24V dc -
+

HDLC CCFA (Typical)

Fieldbus
To other DCM10E/ (268.75 Kbps)
DCM10Ef converters,
or terminate using
P0912SY terminators.

I/A Series Equipment Rack Honeywell TDC 2000 Equipment Rack

Notes:
1 A configuration using DCM10Ef converters (P0926DP) is similar, but with the Ethernet Trunk fiber optic
cables connecting to the ST-type connectors on the units.
2 Terminating risistors, included with the DCM10E/DCM10Ef converters and the corresponding TCAs, are
used only if these devices exist at the ends of the Fieldbus run.
3 If the TCAs are the last TCAs in the Fieldbus run, the Fieldbus shields must be connected to
the earth bus bar in the equipment rack (which, in turn, must be connected to solid earth ground).
Check to ensure that these connections are in place.
Figure 3-5. Fieldbus Cabling to the CP60 (Typical)

Fieldbus Cabling at the FCP280

Cabling an FCP280 baseplate to the H2SFBI Fieldbus Isolators consists of extending the remote
268 Kbps fieldbus from the isolators (see Figure 3-6). This extension, used between enclosures,
involves the use of termination cable assemblies (TCAs) and twinaxial cable to provide cable con-
nections between primary and extended fieldbus segments, for a maximum fieldbus length of
1 Km (3200 ft). If the fieldbus is non-redundant, only one TCA is connected to the FCP280
baseplate.
The Fieldbus splitter (part number RH928CV) consists of a connector for any Fieldbus port on
the FCP280 baseplate, and a TCA termination block similar to two of the P0903VY termination
assemblies connected together. It has a 3 m (9.8 ft) cable between the connector and the block.
The termination blocks on the splitter’s TCAs each include a strain relief bracket, nylon cable tie,
and labels for bus A and B. You must install the label to the termination block on each TCA.
Refer to “Fieldbus Splitter (RH928CV)” in DIN Rail Mounted Subsystem User’s Guide (B0400FA)
and Field Control Processor 280 (FCP280) User’s Guide (B0700FW) for details.

40
3. Equipment Installation B0193VL – Rev K

NOTE
The Fieldbus splitter (RH928CV) is used instead of the two legacy TCAs
(P0903VY) and the Extended Fieldbus Splitter/Terminator (P0926LC), which are
used with legacy control processors for their twinaxial cabling.

Before starting this procedure, plan which Fieldbus port on the FCP280 baseplate you will
connect the TCA cable to. The FCP280 considers the DCS Fieldbus Modules as 100 Series
FBMs (see Table 4-1 on page 108), so it must connect to the H2SFBI Fieldbus Isolators from a
Fieldbus port on the FCP280 baseplate which is dedicated to 268 Kbps HDLC fieldbus connec-
tions. Each fieldbus port on the FCP280 baseplate may connect to either 100 Series or 200 Series
modules exclusively - not both.
You can mount the FCP280 module(s) on either the two-position, vertical DIN rail mounted
baseplate (RH924YF) or the two-position, horizontal DIN rail mounted baseplate (RH924YL).
For FCP280 baseplate mounting procedures, refer to DIN Rail Mounted Subsystem User's Guide
(B0400FA). For FCP280 installation procedures, refer to Field Control Processor 280 (FCP280)
User’s Guide (B0700FW).
To connect an FCP280 baseplate to the H2SFBI Fieldbus Isolator TCAs:
1. Referring to Figure 3-7 on page 44, assemble the termination blocks on the termina-
tion cable assembly end of the RH928CV splitter (RH928CV). Snap them onto the
mounting rails (DIN rails) in the enclosure, and connect the ground wires. (For future
reference, Figure 3-8 illustrates how to remove the TCA termination blocks.)

NOTE
If you intend to use an FBI200 to extend the twinaxial cabling to the H2SFBI Field-
bus Isolator TCA from the FCP280 baseplate, refer to DIN Rail Mounted Subsystem
User's Guide (B0400FA) for site planning and installation instructions.

2. Connect the splitter (RH928CV) to the appropriate port on the FCP280 baseplate.
The splitter includes both a plug for the Fieldbus port and the TCA termination block
which you installed in the previous step (see Figure 3-6). Refer to “Fieldbus Splitter
(RH928CV)” in DIN Rail Mounted FBM Subsystem User’s Guide (B0400FA) for
instructions on how to make this connection.
If you are upgrading a legacy control processor with an FCP280 and the site has two
P0903VY TCAs on it, be sure to remove the P0903VY TCA termination blocks
before installing the splitter, as explained in Figure 3-8.
Finish making the cable connection(s) to the fieldbus splitter/terminator or fieldbus
splitter as shown in Figure 3-6.
3. Make the fieldbus cable connections between termination cable assemblies (see
Figure 3-9).
4. Terminate the HDLC fieldbus according to the following rules:
♦ Terminating resistors are used only at the H2SFBI Fieldbus Isolator TCA end of
the bus. Add the terminating resistors (supplied with the termination cable assem-
blies) to the P0903VY termination cable assemblies as shown in Figure 3-6.

41
B0193VL – Rev K 3. Equipment Installation

♦ To terminate Fieldbus port 1 in the FCP280 baseplate end of the HDLC fieldbus
(if needed), set both the termination DIP switches on the FCP280 baseplate to
“ON”, as described in “Setting Termination Switches for FCP280 Baseplates” in
Field Control Processor 280 (FCP280) User’s Guide (B0700FW).
Fieldbus ports 2-4 in the FCP280 baseplate are terminated internally and do not
require any external hardware for termination. No action is needed to terminate
the FCP280 baseplate end of the HDLC fieldbus for Fieldbus ports 2-4.
♦ The Fieldbus can be extended in two directions from the FCP280. (Refer to
Figure 3-10 on page 46.)
5. Connect an insulated 14 AWG green wire between connection point 3 (shield) on the
last Fieldbus Isolator termination cable assembly (or assemblies) and the earth bus in
the enclosure. For I/A Series system earthing requirements, refer to Power, Earthing
(Grounding), EMC and CE Compliance (B0700AU).

42
3. Equipment Installation B0193VL – Rev K

Customer Installed Labels Fieldbus A Termination Cable

Assemblies*
(RH928CV)
Splitter (RH928CV)
cable is 3 m (9.8 ft)

Vertical DIN Rail Mounted

Baseplate (RH924YF) Fieldbus B
with Fault Tolerant
FCP280 Modules DIN Rail

Ground Wire

Splitter (RH928CV) attaches

to any Fieldbus port

14 Gauge Twinaxial Cables

1 Km (3200 ft) Maximum
(P0170GF or P0170GG)
~~

Wire Connection to
Enclosure Earth Bus

Fieldbus Isolator
Termination Cable
Assemblies (P0903VY)
Fieldbus Isolator Modules

*The 110 ohm resistor E0157CZ

shipped with previous TCAs for
installation across the F+ and F-
terminals at both ends of the
H2SFBI
H2SFBI

H2M17
H2M17
H2M17
H2M17
PWR1

Fieldbus should not be installed on

OC1
OC2
IC

these terminals on the FCP280 end.

Termination is automatic for Fieldbus
ports 2-4. To terminate the FCP280 end
of the HDLC Fieldbus for Fieldbus port 1,
set both the DIP switches on the FCP280
baseplate to ON. See “Setting Termination CCFA (Typical)
Switches for FCP280 Baseplates” in B0700FW.

Figure 3-6. Cabling Fieldbus Isolator Modules to an FCP280 Baseplate

43
B0193VL – Rev K 3. Equipment Installation

Slide strain relief bracket(s) onto TCA Connect ground wire to DIN rail using
1 3
termination block. (RH928CV has two screw, lock washer and nut (customer
supplied).
Snap assembled termination block
2
onto DIN rail.
TCA Termination Block
(P0903VY Shown - RH928CV has two))

Earth (Ground) Wire

Screw

Lock Washer
Strain Relief Bracket
DIN Rail
Ring Lug

Figure 3-7. TCA Termination Block Assembly Mounting

1 Disconnect the earth wire from 2b Move the screw drive handle in the
from the DIN rail. direction shown, while lifting the TCA
termination block from the DIN rail.
For each strain relief bracket, insert a For RH928CV, repeat for the other
2a strain relief bracket.
medium-size flat-head screwdriver as shown.

Lift

Earth (Ground) Wire

Screw
Washer
Move
TCA Termination Block
(P0903VY Shown - RH928CV has two)

Figure 3-8. TCA Termination Block Removal

44
3. Equipment Installation B0193VL – Rev K

Control Processor
Termination Cable Assemblies (2)
(RH928CV or P0903VY)
100 Ohm Twinaxial
Cable P0170GF,
P0170GG, or
Note 1 Equivalent

Note 2
Note 3 Note 3
BK BK
Fieldbus A
W W To H2SFBI
Fieldbus Isolator
SH SH Fieldbus B
TCAs

F F- S F F- S
F F- S Note 5 F F- S

Fieldbus Fieldbus
Note 4 Note 4
B A

B B
BR G/Y BR G/Y
F+ F- SH F+ F- SH

To Splitter (RH928CV) or
Splitter/Terminator (P0926LC)

Notes:
1. For cable strain relief, it is recommended that the Fieldbus cable(s) be routed over the strain
relief bracket and secured using nylon cables ties.
2. TCAs can be daisy chained as indicated by the dashed cable lines, but terminating resistors
(110 ohms) must be installed on the Fieldbus Isolator TCA end of the fieldbus (not the FCP280
end). For the FCP280 end of the fieldbus, Fieldbus ports 2-4 are auto-terminated internally.
Fieldbus port 1 is terminated with the DIP switches on the FCP280’s baseplate as described in
“Setting Termination Switches for FCP280 Baseplates” in Field Control Processor 280 (FCP280)
User’s Guide (B0700FW).
3. Wire colors shown (BK and W) are for reference purposes only.
4. Earth (ground) the surge protection network contained within the TCAs by attaching the green
earth wire to a screw on the DIN rail connected to system earth. For more information on earth-
ing, refer to Power, Earthing (Grounding), EMC and CE Compliance (B0700AU). Splitter
(RH928CV) has only one green earth wire.
5. The shield of the twinaxial cable (terminal 3) should be earthed at the farthest end from the
FCP280 baseplate. The fieldbus shield must be earthed at one end only. (See text for
earthing instructions.)
Figure 3-9. Remote Redundant Fieldbus Cabling (FCP280 End)

45
B0193VL – Rev K 3. Equipment Installation

Control Processor
Termination Cable Assembly
(RH928CV or P0903VY)

SH
To Next Fieldbus
Isolator Termination W BK
Cable Assembly* To Next Fieldbus
BK W Isolator Termination
Cable Assembly*
SH

F F- S
F F- S

Fieldbus
A

* Ground shield and install terminating

resistor at last termination cable
assembly. B
BR G/Y
F+ F- SH
To Splitter (RH928CV) or
Splitter/Terminator (P0926LC)

Figure 3-10. Example of Extending Fieldbus in Two Directions from FCP280

Fieldbus Cabling at the FCP270

Cabling an FCP270 baseplate to the H2SFBI Fieldbus Isolators consists of extending the remote
268 Kbps fieldbus from the isolators (see Figure 3-11). This extension, used between enclosures,
involves the use of termination cable assemblies (TCAs) and twinaxial cable to provide cable con-
nections between primary and extended fieldbus segments, for a maximum fieldbus length of
1 km (3200 ft). If the fieldbus is non-redundant, only one TCA is connected to the fieldbus split-
ter/terminator (P0926LC) which is shown in Figure 3-12. TCA part number P0903VY includes
a strain relief bracket, nylon cable tie, labels for bus A and B, and 110 ohm terminating resistor.
You must install the label to the TCA.
You can mount the FCP270 module(s) on either the two-position, vertical DIN rail mounted
baseplate (P0926HW) or the two-position, horizontal DIN rail mounted baseplate (P0926HC).
For FCP270 baseplate mounting procedures, refer to DIN Rail Mounted Subsystem User's Guide
(B0400FA). For FCP270 installation procedures, refer to Field Control Processor 270 (FCP270)
User’s Guide (B0700AR).

46
3. Equipment Installation B0193VL – Rev K

To connect an FCP270 baseplate to the H2SFBI Fieldbus Isolator TCAs, proceed as follows:
1. Referring to Figure 3-13, assemble the termination blocks associated with the termi-
nation cable assemblies (P0903VY) for the FCP270 baseplate, snap them onto the
mounting rails (DIN rails) in the enclosure, and connect the ground wires. (For future
reference, Figure 3-14 illustrates how to remove the TCA termination blocks.)
2. Connect the fieldbus splitter/terminator (P0926LC) to the “Fieldbus and Time
Strobe” connector on the FCP270 baseplate (see Figure 3-11).
3. Make the cable connection(s) to the fieldbus splitter/terminator as shown in
Figure 3-12.
4. Make the fieldbus cable connections between termination cable assemblies (see
Figure 3-15).
5. Add the terminating resistors (supplied with the termination cable assemblies) accord-
ing to the following rules:
♦ Terminating resistors are used only at the ends of the bus.
♦ The Fieldbus can be extended in two directions from the FCP270. (Refer to
Figure 3-16.)
6. Connect an insulated 14 AWG green wire between connection point 3 (shield) on the
last Fieldbus Isolator termination cable assembly (or assemblies) and the earth bus in
the enclosure. For I/A Series system earthing requirements, refer to Power, Earthing
(Grounding), EMC and CE Compliance (B0700AU).

47
B0193VL – Rev K 3. Equipment Installation

Customer Installed Label Termination Cable

Assemblies (P0903VY)
and 110 ohm resistor
Fieldbus A (E0157CZ) across the
F+ and F- terminals.
at the end of the
Fieldbus.
Vertical DIN Rail Mounted
Baseplate (P0926HW)
with Fault-Tolerant
FCP270 Modules
Fieldbus B

Fieldbus
Splitter/Terminator
(P0926LC)

No Terminator on
this connector

14 Gauge Twinaxial Cables

1 Km (3200 ft) Maximum
(P0170GF or P0170GG)
~~

Wire Connection to
Enclosure Earth Bus
Fieldbus Isolator
Termination Cable
Assemblies (P0903VY)
Fieldbus Isolator Modules
H2SFBI
H2SFBI

H2M17
H2M17
H2M17
H2M17
PWR1

OC1
OC2
IC

CCFA (Typical)

Figure 3-11. Cabling Fieldbus Isolator Modules to an FCP270 Baseplate

48
3. Equipment Installation B0193VL – Rev K

Fieldbus A TCA
Cable Connector

Baseplate (P0926HW)

268 Kbps Fieldbus

Splitter/Terminator
(P0926LC)

Fieldbus B TCA
Cable Connector

Figure 3-12. TCA Cable Connection to 268 Kbps Fieldbus Splitter/Terminator

Slide strain relief bracket onto TCA Connect ground wire to DIN rail using
1 3
termination block. screw, lock washer and nut (customer
supplied).
Snap assembled termination block
2
onto DIN rail.

TCA Termination Block

Earth (Ground) Wire

Screw

Lock Washer
Strain Relief Bracket
DIN Rail
Ring Lug

Figure 3-13. TCA Termination Block Assembly Mounting

49
B0193VL – Rev K 3. Equipment Installation

1 Disconnect the earth wire from 3 Move the screw drive handle in the
from the DIN rail. direction shown, while lifting the TCA
termination block from the DIN rail.

2 Insert a medium-size flat-head

screw driver as shown.

Lift

Earth (Ground) Wire

Screw
Washer
Move
TCA Termination Block

Figure 3-14. TCA Termination Block Removal

50
3. Equipment Installation B0193VL – Rev K

Control Processor
Termination Cable Assemblies (2)
(P0903VY)
100 Ohm Twinaxial
Cable P0170GF,
P0170GG, or
Note 1 Equivalent

Note 2
Note 3 Note 3
BK BK
Fieldbus A
W W To H2SFBI
Fieldbus Isolator
SH SH Fieldbus B
TCAs

F F- S F F- S
F F- S Note 5 F F- S

Fieldbus Fieldbus
Note 4 Note 4
B A

B B
BR G/Y BR G/Y
F+ F- SH F+ F- SH

To Splitter/Terminator
(P0926LC)

Notes:
1. For cable strain relief, it is recommended that the Fieldbus cable(s) be routed over the strain
relief bracket and secured using nylon cables ties.
2. TCAs can be daisy chained as indicated by the dashed cable lines, but terminating resistors
(110 ohms) must be installed at the ends of the fieldbus.
3. Wire colors shown (BK and W) are for reference purposes only.
4. Earth (ground) the surge protection network contained within the TCAs by attaching the green
earth wire to a screw on the DIN rail connected to system earth. For more information on earth-
ing, refer to Power, Earthing (Grounding), EMC and CE Compliance (B0700AU).
5. The shield of the twinaxial cable (terminal 3) should be earthed at the farthest end from the
FCP270 baseplate. The fieldbus shield must be earthed at one end only. (See text for
earthing instructions.)

Figure 3-15. Remote Redundant Fieldbus Cabling (FCP270 End)

51
B0193VL – Rev K 3. Equipment Installation

Control Processor
Termination Cable Assembly
(P0903VY)

SH
To Next Fieldbus
Isolator Termination W BK
Cable Assembly* To Next Fieldbus
BK W Isolator Termination
Cable Assembly*
SH

F F- S
F F- S

Fieldbus
A

* Ground shield and install terminating

resistor at last termination cable
assembly. B
BR G/Y
F+ F- SH
To Splitter/Terminator
(P0926LC)

Figure 3-16. Example of Extending Fieldbus in Two Directions from FCP270

Fieldbus Cabling at the ZCP270

NOTE
Refer to Appendix G “ZCP270 Upgrade” for information regarding control proces-
sor upgrades from CP40, or CP60 to ZCP270. If upgrading from a CP60 to
ZCP270, no special procedure is necessary.

Connections between a redundant ZCP270 to the H2SFBI Fieldbus Isolators requires the follow-
ing to facilitate communications:
♦ ZCP270 connects to a redundant pair of DIN rail mounted Fieldbus Communica-
tions Module 100Es (FCM100Es) via fiber optic cabling, either directly with standard
LC to LC cables or indirectly via The Mesh control network
♦ The FCM100Es connect to the H2SFBI Fieldbus Isolators.
Cabling a FCM100E baseplate to the H2SFBI Fieldbus Isolators consists of extending the remote
268 Kbps fieldbus from the isolators (see Figure 3-19). This extension, used between enclosures,

52
3. Equipment Installation B0193VL – Rev K

involves the use of termination cable assemblies (TCAs) to provide cable connections between pri-
mary and extended fieldbus segments, for a maximum fieldbus length of 1830 m (6000 ft). If the
fieldbus is non-redundant, only one TCA is connected to the fieldbus splitter/terminator
(P0926LC) which is shown in Figure 3-20. TCA part number P0903VY includes a strain relief
bracket, labels for bus A and B, and a 110 ohm terminating resistor (E0157CZ) which should be
installed across the F+ and F- terminals at the end of the Fieldbus. You must install one of the
labels on the TCA (see Figure 3-19 for label orientation)
You can mount the FCM100E module(s) on either the two-position, vertical DIN rail mounted
baseplate (P0926KE) or the two-position, horizontal DIN rail mounted baseplate (P0926KH).
For FCM100E installation procedures, refer to Z-Module Control Processor 270 (ZCP270) User’s
Guide (B0700AN) and DIN Rail Mounted Subsystem User's Guide (B0400FA).

ZCP270 Direct Connection to FCM100E

! WARNING
Prior to connecting the direct connect cables to the FCM100E, install the letterbug
into the ZCP270. Refer to the I/A Series Letterbug Configurator (B0700AY).

Non-redundant or redundant FCM100Es can be connected directly to a ZCP270 through two

splitter/combiners (on each for Bus A and Bus B).
Figure 3-17 shows a redundant FCM100E connection to a redundant ZCP270. Figure 3-18
shows how the connections are made. Use the cables listed in Table 3-1 to make the connections.

53
B0193VL – Rev K 3. Equipment Installation

FCM100E Pair

Bus A

Bus B

100 Mbps Orange Duplex

Fiber Cable for FCM100E
Bus A - See Table 3-1
Splitter/
Combiners

Ethernet Fieldbus A Port 1 + 2*

Ethernet Fieldbus B
Port 1*

Port 2*

100 Mbps Gray Duplex

Fiber Cable for FCM100E
Bus B - See Table 3-1

* Each splitter/combiner has one set of three

ports on the front labeled 1 + 2, 1, and 2.
Note: The cable color scheme helps you to
properly connect the fiber cables to the
splitter/combiners and modules so that the
ZCP270 Pair
ZCP270 can operate in the fault-tolerant
mode. However, you can use fiber cables
of any color to make these connections.

Figure 3-17. FCM100E to Splitter/Combiner to ZCP270 Cabling - Direct Connection - Overview

54
3. Equipment Installation B0193VL – Rev K

FCM100Es
To/From Time Strobe Orange Duplex

B
Ethernet Fieldbus Time Strobe
Converter (Optional) Fiber Cable
Cat 5 Cable with See Table 3-1
RJ-45 Connectors

A
Ethernet Fieldbus Time Strobe

A
Splitter/
B

1+2 1+2
A

Combiners
1 1
B

2 2

Orange Duplex
Fiber Cable
See Table 3-1

Gray Duplex
Fiber Cable
See Table 3-1

Figure 3-18. FCM100E to Splitter/Combiner to ZCP270 Cabling - Direct Connection - Wiring

Table 3-1. Cables for Connections between the Splitter/Combiners

and the FCM100E/ZCP270

Part
Number Length Material Use
P0972UN 0.5 m (1.65 ft) MMF 62.5/125 micron, gray Fiber Optic Splitter mounted
riser. LC connectors on each end. on DIN rail or shelf mounted
to ZCP270. Recommended
for use on the “B” network.

55
B0193VL – Rev K 3. Equipment Installation

Table 3-1. Cables for Connections between the Splitter/Combiners

and the FCM100E/ZCP270 (Continued)

Part
Number Length Material Use
P0972VG 0.5 m (1.65 ft) MMF 62.5/125 micron, orange Fiber Optic Splitter mounted
riser. LC connectors on each end. on DIN rail or shelf mounted
to ZCP270. Recommended
for use on the “A” network.
P0972UJ 1.0 m (3.3ft) MMF 62.5/125 micron. LC con- Fiber Optic Splitter mounted
nectors on each end. on DIN rail or shelf mounted
to ZCP270.
P0972TN 3.0 m (9.9 ft) MMF 62.5/125 micron. LC con- Fiber Optic Splitter mounted
nectors on each end. on DIN rail or shelf mounted
to ZCP270.
P0972TP 15 m (49.5 ft) MMF 62.5/125 micron. LC con- Fiber Optic Splitter mounted
nectors on each end. on DIN rail or shelf mounted
to FCM100E or ZCP270.
P0972TQ 50 m (164 ft) MMF 62.5/125 micron. LC con- Fiber Optic Splitter mounted
nectors on each end. on DIN rail or shelf mounted
to FCM100E or ZCP270.

After you have installed and cabled the FCM100E module, you need to assign their letterbugs
through the infrared port using the I/A Series Letterbug Configurator. For information on using
this device and procedures for assigning letterbugs, see the Letterbug Configurator User’s Guide
(B0700AY).

ZCP270 Connection to FCM100E via The MESH Control

Network
Refer to the “Installing a Single or Primary ZCP270 Module”, “Cabling a Single (Non-Fault-Tol-
erant) ZCP270” and/or “Cabling a Fault-Tolerant ZCP270 Module Pair” sections in Z-Module
Control Processor 270 (ZCP270) User’s Guide (B0700AN) for instructions on connecting the
ZCP270 to The Mesh control network.
Fiber optic connecting cables require a MTRJ connector on the Ethernet 100 Mbps switch and
an LC connector on the FCM100E end. The maximum optical insertion loss though each con-
nector must be equal to or less than 0.5 db. For the Ethernet equipment used in The Mesh con-
trol network, refer to The MESH Control Network Architecture Guide (B0700AZ).
After you have installed and cabled the FCM100E module, you need to assign their letterbugs
through the infrared port using the I/A Series Letterbug Configurator. For information on using
this device and procedures for assigning letterbugs, see the Letterbug Configurator User’s Guide
(B0700AY).

Cabling FCM100E Baseplate to H2SFBI Fieldbus Isolators

Remote fieldbus extension cable connections are implemented as shown in Figure 3-19 and
Figure 3-24.
To connect an FCM100E baseplate to the H2SFBI Fieldbus Isolators, proceed as follows:

56
3. Equipment Installation B0193VL – Rev K

1. Referring to Figure 3-20, assemble the termination blocks associated with the termi-
nation cable assemblies (P0903VY) for the FCM100E Modular Baseplate, snap them
onto the mounting rails (DIN rails) in the enclosure, and connect the ground wires.
(For future reference, Figure 3-21 illustrates how to remove the TCA termination
blocks.)
2. Connect the fieldbus splitter/terminator (P0926LC) to the “Fieldbus and Time
Strobe” connector on the FCM100E baseplate (see Figure 3-19).
3. Make the cable connection(s) to the fieldbus splitter/terminator as shown in
Figure 3-20.
4. Make the fieldbus cable connections between termination cable assemblies (see
Figure 3-22).
5. Add the terminating resistors (supplied with the termination cable assemblies) accord-
ing to the following rules:
♦ Terminating resistors are used only at the ends of the bus.
♦ The Fieldbus can be extended in two directions from the FCM100E. (Refer to
Figure 3-24.)
6. Connect an insulated 14 AWG green wire between connection point 3 (shield) on the
last Fieldbus Isolator termination cable assembly (or assemblies) and the earth bus in
the enclosure. For I/A Series system earthing requirements, refer to Power, Earthing
(Grounding), EMC and CE Compliance (B0700AU).

57
B0193VL – Rev K 3. Equipment Installation

Customer Installed Label Termination Cable

Assemblies (P0903VY)
and 110 ohm resistor
Fieldbus A (E0157CZ) across the
F+ and F- terminals.
at the end of the
Fieldbus.
Vertical DIN Rail Mounted
Baseplate (P0926KE)
with Fault-Tolerant
FCM100E Modules
Fieldbus B

268 Kbps Fieldbus

Splitter/Terminator
(P0926LC)

No Terminator on
this connector

14 Gauge Twinaxial Cables

1 Km (3200 ft) Maximum
(P0170GF or P0170GG)
~~

Wire Connection to
Enclosure Earth Bus
Fieldbus Isolator
Termination Cable
Assemblies (P0903VY)
Fieldbus Isolator Modules
H2SFBI
H2SFBI

H2M17
H2M17
H2M17
H2M17
PWR1

OC1
OC2
IC

CCFA (Typical)

Figure 3-19. Cabling Fieldbus Isolator Modules to an FCM100E Baseplate

58
3. Equipment Installation B0193VL – Rev K

Fieldbus A TCA
Cable Connector

Baseplate (P0926KE)

268 Kbps Fieldbus

Splitter/Terminator
(P0926LC)

Fieldbus B TCA
Cable Connector

Figure 3-20. TCA Cable Connection to 268 Kbps Fieldbus Splitter/Terminator

Slide strain relief bracket onto TCA Connect ground wire to DIN rail using
1 3
termination block. screw, lock washer and nut (customer
supplied).
Snap assembled termination block
2
onto DIN rail.

TCA Termination Block

Earth (Ground) Wire

Screw

Lock Washer
Strain Relief Bracket
DIN Rail
Ring Lug

Figure 3-21. TCA Termination Block Assembly Mounting

59
B0193VL – Rev K 3. Equipment Installation

1 Disconnect the earth wire from 3 Move the screw drive handle in the
from the DIN rail. direction shown, while lifting the TCA
termination block from the DIN rail.

2 Insert a medium-size flat-head

screw driver as shown.

Lift

Earth (Ground) Wire

Screw
Washer
Move
TCA Termination Block

Figure 3-22. TCA Termination Block Removal

60
3. Equipment Installation B0193VL – Rev K

Termination Cable Assemblies (2)

(P0903VY)
100 Ohm Twinaxial
Cable P0170GF,
P0170GG, or
Note 1
Equivalent

Note 2
Note 3 Note 3
BK BK
Fieldbus A
W W To H2SFBI
Fieldbus Isolator
SH SH Fieldbus B
TCAs

F F- S F F- S
F F- S Note 5 F F- S

Fieldbus Fieldbus
Note 4 Note 4
B A

B B
BR G/Y BR G/Y
F+ F- SH F+ F- SH

To Splitter/Terminator
(P0926LC)

Notes:
1. For cable strain relief, it is recommended that the Fieldbus cable(s) be routed over the strain
relief bracket and secured using nylon cables ties.
2. TCAs can be daisy chained as indicated by the dashed cable lines, but terminating resistors
(110 ohms) must be installed at the ends of the fieldbus.
3. Wire colors shown (BK and W) are for reference purposes only.
4. Earth (ground) the surge protection network contained within the TCAs by attaching the green
earth wire to a screw on the DIN rail connected to system earth. For more information on earth-
ing, refer to Power, Earthing (Grounding), EMC and CE Compliance (B0700AU).
5. The shield of the twinaxial cable (terminal 3) should be earthed at the farthest end from the
FCM100E Modular Baseplate. The fieldbus shield must be earthed at one end only. (See text for
earthing instructions.)

Figure 3-23. Remote Redundant Fieldbus Cabling (FCM100E End)

61
B0193VL – Rev K 3. Equipment Installation

Control Processor
Termination Cable Assembly
(P0903VY)

SH
To Next Fieldbus
Isolator Termination W BK
Cable Assembly* To Next Fieldbus
BK W Isolator Termination
Cable Assembly*
SH

F F- S
F F- S

Fieldbus
A

* Ground shield and install terminating

resistor at last termination cable
assembly. B
BR G/Y
F+ F- SH
To Splitter/Terminator
(P0926LC)
Figure 3-24. Example of Extending Fieldbus in Two Directions from FCM100E

Fieldbus Cabling at the DCS Fieldbus Module

Subsystem
Fieldbus cabling at the DCS Fieldbus Module subsystem involves making Fieldbus connections to
the TCAs (P0903VY) associated with the H2SFBI Fieldbus Isolator modules. (Connection of the
TCA cables to the H2SFBI Fieldbus Isolator modules will be addressed later.) The following
Fieldbus cabling procedure applies to all DCS Fieldbus Module subsystem applications (BC, EC,
MFC, HLPIU, and LLPIU).

NOTE
1. The following procedure assumes that a redundant Fieldbus is being employed. If
the installation in question uses a non-redundant Fieldbus, omit the Fieldbus B
connections.
2. Connections at the DCS Fieldbus Module Subsystem are the same regardless of
the type of I/A Series control processor being used.

62
3. Equipment Installation B0193VL – Rev K

1. Using the hardware provided, install the DIN rail (P0903PN) in the equipment rack
in question. The following figures indicate approximate positioning of the TCAs (and
thus the DIN rails) in the equipment racks:
♦ Basic Controller – Figure 2-1 (page 8)
♦ Extended Controller – Figure 2-3 (page 13)
♦ Multifunction Controller – Figure 2-4 (page 16)
♦ HLPIU – Figure 2-6 (page 20)
♦ LLPIU – Figure 2-9 (page 25)
♦ LEPIU – Figure 2-10 (page 32).

NOTE
Placement of the DIN rail in the rack is limited only by the length of the P0903VY
TCA cable, which is 72 in (1829 mm).

2. Referring to Figure 3-4, assemble the TCA termination blocks, snap them onto the
DIN rail, and connect the TCA earth wires.
3. Connect the Fieldbus A and B cables to the H2FSBI Fieldbus Isolator TCAs, as
shown in Figure 3-25.
4. If the TCAs in question are the last TCAs on the Fieldbus run:
a. Add the 110 Ω terminating resistors (E0157EZ) packaged with the TCAs.
b. Connect an insulated 14 AWG wire between Connection Point 3 (shield) on each
of the last Fieldbus TCAs and the earth bus bar in the equipment rack.
5. Dress the Fieldbus cables (and 14 AWG earth wire, if applicable) for neatness and
security.

63
B0193VL – Rev K 3. Equipment Installation

H2FSBI Fieldbus Isolator TCAs (2)

P0903VY
To
Connectors
Note 1 Note 1 on H2FSBI
Fieldbus A
Fieldbus
Note 2
Note 2 Isolator
Note 4
Modules

Sh Sh
From Wht 1 2 3 Wht 1 2 3
Control Blk Blk
Processor 1 2 3 1 2 3

F F- S F F- S
Fieldbus B F F- S F F- S

FIELD Note 3 FIELD Note 3

BUSPO BUS PO

NOTES:
1. Route cable over strain relief bracket and
secure using cable tie.
2. 110 W resistor, P/N E0157CZ, used only
if this is the last device on the Fieldbus run.
3. Attach earth strap to screw on DIN rail.
4. Earth (ground) Fieldbus shield at one end
only. (See text for earthing instructions.)

Figure 3-25. Fieldbus Cabling, DCS Fieldbus Module Subsystem

Basic Controller Migration Kit Installation

! CAUTION
The following procedure assumes that power has been removed from the Basic Con-
troller equipment rack. Before switching off power to the Basic Controller equip-
ment rack, ensure that such action will not adversely affect the process.

64
3. Equipment Installation B0193VL – Rev K

NOTE
1. The following procedure assumes that the equipment configuration in question
involves a single common card file assembly (CCFA); that is, a nonextended DCS
Fieldbus Module subsystem configuration is employed. If an extended configura-
tion is to be employed (in which a single pair of H2SFBI Fieldbus Isolators services
multiple CCFAs), proceed as follows:
- Refer to “Optional Local Fieldbus Extension, BC” on page 10 for general
information on local Fieldbus extension.
- Repeat, as necessary, various steps of this procedure for the multiple CCFAs
in the extended local Fieldbus configuration.
2. If the BC equipment rack power supply is to be replaced, refer to Appendix D
“Power Supply Replacement”.

To install the Basic Controller Migration Kit (P0913RY), proceed as follows:

1. Remove all circuit cards from the CCFA.
2. Remove the six resistor network modules from the CCFA (see Figure 3-26).
3. Install the migration kit label, P0903AN, in the approximate position shown in
Figure 3-26.
4. Using the stick-on card locator label (B0189GP) provided, cover the original labeling
along the top of the CCFA (see Figure 3-26).

Card Locator Common

Label (B0189GP) Card
File
PWR1 H2SFBI H2SFBI H2M17 H2M17 H2M17 H2M17 IC OC1 OC2 Assembly
(CCFA)
Local
Fieldbus
H2SFBI (P0913QE)

H2SFBI (P0913QE)

H2M17 (P0913QD)

H2M17 (P0913QD)

H2M17 (P0913QD)
H2M17 (P0913QD)
PWR1 (P0913QF)

Cable
OC2 (P0913KQ)
OC1 (P0913KN)
IC (P0913KL)

(P0913RJ)

Migration Kit
Label
(P0903AN)

Resistor Resistor
Network Network
Modules (3) Modules
(Remove) Invensys FBM Cards May Be Inserted or Removed With Power On (Remove)

Information Label
To TCAs
(B0189HT)
Figure 3-26. Basic Controller, New Card Complement

5. Using the stick-on information label (B0189HT) provided, cover the original labeling
along the bottom of the CCFA (see Figure 3-26).

65
B0193VL – Rev K 3. Equipment Installation

! CAUTION
It is important to wear a properly connected electrostatic discharge (ESD) wrist
strap while removing, handling, and installing the DCS Fieldbus Modules. Connect
the ESD strap to the rack ground bar.
It is also good practice to observe the following steps when handling electronic
circuitry:
1. Use the static shielding bags supplied with the DCS Fieldbus Modules.
2. Ground the bag before opening.
3. Avoid touching the DCS Fieldbus Module circuitry.

6. On each H2M17 card, install the module identifier (letterbug set) as described under
“Module Identifier (Letterbug) Installation” on page 103.
7. On each H2M17 card, position the jumper module (see Figure 3-27) to correspond
to the control loops (1 through 8) that are to be used. Refer to Table 2-2 (on page 10)
for general information. For detailed information on how the control loops and asso-
ciated I/O points correspond to the H2M17s, refer to Appendix B
“I/O Connections”.

Jumper Module
1 in Place (#1)

Board-Mounted
2 Jumper Module
Plugs (4)

H2M17 3
Card

4 NOTE:
Erroneous jumper module placement
(the same jumper module position
used on two different H2M17s) is
indicated by the operating status LEDs.
Refer to “LED Indicators” in Chapter 6
“Maintenance” for details.

Figure 3-27. H2M17 Jumper Module Positioning

8. Using Figure 3-26 as a guide, install all DCS Fieldbus Module subsystem circuit cards.
9. Attach the local Fieldbus cable (P0913RJ) to the H2SFBI and H2M17 cards, as
shown in Figure 3-26. (Note that, between the two H2SFBI cards, the local Fieldbus
cable must be twisted 180°.) Using cable ties, tie back any unused local Fieldbus con-
nectors and loose cable.
10. If this installation is to employ an extended local Fieldbus configuration, refer to
Figure 2-2 (on page 11) for general cabling information, and to Figure 3-28 for infor-
mation on making the cable-to-cable connections.

66
3. Equipment Installation B0193VL – Rev K

Local Fieldbus Extension Cable:

P0913TR (3 ft), P0913TS (6 ft), To Next Local Fieldbus
CCFA (Typical)*
or P0913TT (15 ft) Extension Cable (if Applicable)

CAUTION
Connectors are keyed. Do not force
the mating of any connections.

* CCFAs shown are for the Basic or Extended Controller. Cable

connections for other types of CCFA (MFC, HLPIU,LLPIU, and
LEPIU) are similar.

Figure 3-28. Local Fieldbus Extension, Cable Connections

11. Connect the TCA cable(s) to the H2SFBI Fieldbus Isolator(s) as shown in
Figure 3-26 (onpage 65) and Figure 3-29. Note that, in the redundant Fieldbus con-
figuration, the cable connections are interchangeable; either TCA cable can be con-
nected to either Fieldbus Isolator without affecting system operation.
12. Install the general information (“Plugged In”) labels (P0918EU) on the inside of the
rack’s front and rear doors. Install the labels directly below any existing labels or
equipment name plate. The original descriptive name plate(s) should be removed to
avoid maintenance confusion. If no name plates exist, place the labels at about eye
level.
13. Go to “Final Installation Operations” on page 104.

67
B0193VL – Rev K 3. Equipment Installation

Service Loop,
Approximately
125 mm (5 in) High H2SFBI Fieldbus Isolator
(P0913QE)
Cut protective nylon strip
(P0915CX) to approximately
three inches, place on Secure cable connector
metal edge, and secure to receptacle using
cable using cable tie. captive screws.

From TCA
Note:
Cabling shown is for a single H2SFBI. For a redundant configuration (two H2SFBIs)
route the second cable along the same path as the first, and secure both cables
using a single cable tie.
Figure 3-29. TCA Cable Connection to H2SFBI Fieldbus Isolator (BC and EC)

Extended Controller Migration Kit Installation

! CAUTION
The following procedure assumes that power has been removed from the Extended
Controller equipment rack. Before switching off power to the Extended Controller
equipment rack, ensure that such action will not adversely affect the process.

NOTE
1. The following procedure assumes that the equipment configuration in question
involves a single common card file assembly (CCFA); that is, a non-extended DCS
Fieldbus Module subsystem configuration is employed. If an extended configura-
tion is to be employed (in which a single pair of H2SFBI Fieldbus Isolators services
multiple CCFAs), proceed as follows:
- Refer to “Optional Local Fieldbus Extension, EC” on page 14 for general
information on local Fieldbus extension.
- Repeat, as necessary, various steps of this procedure for the multiple CCFAs
in the extended local Fieldbus configuration.
2. If the EC equipment rack power supply is to be replaced, refer to Appendix D
“Power Supply Replacement”.

To install the Extended Controller Migration Kit (P0913RZ), proceed as follows:

1. Remove all circuit cards from the common card file assembly (CCFA).

68
3. Equipment Installation B0193VL – Rev K

2. Remove the six resistor network modules from the CCFA (see Figure 3-30).
3. Install the migration kit label, P0903AN, in the approximate position shown in
Figure 3-30.
4. Using the stick-on card locator label (B0189GQ) provided, cover the original labeling
along the top of the CCFA (see Figure 3-30).
5. Using the stick-on information label (B0189HT) provided, cover the original labeling
along the bottom of the CCFA (see Figure 3-30).
6. On the H2M07E card and on each H2M17 card, install the module identifier (letter-
bug set) as described under “Module Identifier (Letterbug) Installation” on page 103.

! CAUTION
The H2M07E card has its components (including the module identifier receptacle)
mounted on the opposite side from those of the other DCS Fieldbus Modules.
Therefore, orientation of the letterbugs on the H2M07E card will be different.
Refer to Figure 3-53 (on page 103) for details.

7. On each H2M17 card, position the jumper module (see Figure 3-27) to correspond
to the control loops that are to be used. Refer to Table 2-2 (on page 10) for general
information. For detailed information on how the control loops and associated
I/O points correspond to the H2M17s (and H2M07E card), refer to Appendix B
“I/O Connections”.

Card Locator Common

Label (B0189GQ) Card
File
PWR1 H2SFBI H2SFBI H2M07E H2M17 H2M17 H2M17 H2M17 IC OC1OC2 Assembly
(CCFA)
Local
H2M07E (P0913QH)

Fieldbus
H2SFBI (P0913QE)

H2SFBI (P0913QE)

H2M17 (P0913QD)

H2M17 (P0913QD)

H2M17 (P0913QD)

H2M17 (P0913QD)
PWR1 (P0913QF)

OC2 (P0913KQ)

Cable
OC1 (P0913KN)
IC (P0913KL)

(P0913RK)
Migration Kit
Label
(P0903AN)

Resistor
Network
Resistor
Modules
Network
Invensys FBM Cards May Be Inserted or Removed With Power On (Remove)
Modules (3)
(Remove) Original Digital Information Label
To TCAs Input Cable To Digital Input (B0189HT)
(Reused) Junction Panel

Figure 3-30. Extended Controller, New Card Complement

8. Using Figure 3-30 as a guide, install all DCS Fieldbus Module subsystem circuit cards.

69
B0193VL – Rev K 3. Equipment Installation

! CAUTION
Be careful not to install the H2M07E card backward; its components are mounted
on the opposite side compared with other cards.

9. Referring to Figure 3-30 and Figure 3-31, connect the Digital Input Junction Panel to
the H2M07E card using the original cable. (The cable must be dressed as shown in
Figure 3-31 to prevent interference with other equipment.)

H2M07E
Card
Loop:
Approximately 38 mm (1.5 in)

Nylon Cable Tie

Engage bails for

added security. Digital Input Cable

To TCA
Figure 3-31. Cable Dressing, Digital Input Cable to H2M07E

10. Attach the local Fieldbus cable (P0913RK) to the H2SFBI, H2M07E, and H2M17
cards, as shown in Figure 3-30. (Note that, between the two H2SFBI cards, the local
Fieldbus cable must be twisted 180°.) Using cable ties, tie back any unused local Field-
bus connectors and loose cable.
11. If this installation is to employ an extended local Fieldbus configuration, refer to
Figure 2-2 (on page 11) for general cabling information, and to Figure 3-28 (on
page 67) for information on making the cable-to-cable connections.
12. Connect the TCA cable(s) to the H2SFBI Isolator(s) as shown in Figure 3-29 and
Figure 3-30. Note that, in the redundant Fieldbus configuration, the cable connec-
tions are interchangeable; either TCA cable can be connected to either Fieldbus Isola-
tor without affecting system operation.
13. Install the general information (“Plugged In”) labels (P0918EU) on the inside of the
rack’s front and rear doors. Install the labels directly below any existing labels or
equipment name plate. The original descriptive name plate(s) should be removed to
avoid maintenance confusion. If no name plates exist, place the labels at about eye
level.
14. Go to “Final Installation Operations” on page 104.

70
3. Equipment Installation B0193VL – Rev K

Multifunction Controller Migration Kit Installation

! CAUTION
The following procedure assumes that power has been removed from the Multifunc-
tion Controller equipment rack. Before switching off power to the Multifunction
Controller equipment rack, ensure that such action will not adversely affect the pro-
cess.

NOTE
1. The following procedure assumes that the equipment configuration in question
involves a single common card file assembly (CCFA); that is, a non-extended DCS
Fieldbus Module subsystem configuration is employed. If an extended configura-
tion is to be employed (in which a single pair of H2SFBI Fieldbus Isolators services
multiple CCFAs), proceed as follows:
- Refer to “Optional Local Fieldbus Extension, MFC” on page 18 for general
information on local Fieldbus extension.
- Repeat, as necessary, various steps of this procedure for the multiple
CCFAs (and added point card file assemblies) in the extended local Fieldbus
configuration.
2. If the MFC equipment rack power supply is to be replaced, refer to Appendix D
“Power Supply Replacement”.

This procedure may involve the removal of resistor network modules from the common card file
assembly (Step 2 below) in the event that the resistors are soldered not plugged in. If you plan to
perform this step, you will require the following tools:
♦ Phillips #1 extended shaft screwdriver (Xcelite® XST-1010 or equivalent)
♦ Phillips #2 extended shaft screwdriver (Xcelite XST-1020 or equivalent)
♦ Phillips #1 standard shaft screwdriver (Xcelite XST-1010 or equivalent)
♦ Stanley® slot screwdriver (66-166 5/16X6” SCREWDRIVER 66-166 or equivalent)
♦ Lindstrom 8247 CUTTER FLUSH (90 degrees or equivalent)
♦ Lindstrom 8147 tapered flush cut precision cutters 4-3/8” long with 25/64” jaw,
.008” to .049” capacity or equivalent
♦ Xcelite NN777-6 electronic pliers, long needle nose, serrated (part 150-026 or
equivalent)
To install the Multifunction Controller Migration Kit (P0913SA), proceed as follows:
1. Remove all circuit cards from the common card file assembly. (Do not remove circuit
cards from the point card file assemblies at this time.) Set aside the IBI cables (con-
necting between the IBC and IBI circuit cards) for later use.
2. If the six resistor network modules from the CCFA card cage are soldered not plugged
in, remove these modules using the tools mentioned above. The safest and more reli-
able method for doing this is to remove the eight screws from the backplane, three
from the switch assembly on the right side, and two screws on the left side as
described below.

71
B0193VL – Rev K 3. Equipment Installation

Figure 3-32 shows an example of the CCFA on the top rack of an enclosure.
However, the CCFA could also reside in other locations as well.

CCFA Card Cage

(With Circuit Cards Removed)
Figure 3-32. CCFA Card Cage (Empty)

a. First, if two slot-head screws are present on the left wall of the card cage, which
hold the cage to a support in the front of the enclosure, remove these screws. See
Figure 3-33.

72
3. Equipment Installation B0193VL – Rev K

Backplane
(Step a) Slot-Head Screws (Step d) Extra Long Screws (Step c) Small Screws That Hold
(If screws are present) (Remove these LAST) Card Cage to Backplane

Figure 3-33. Two Slot-Head Screws on Left Wall on CCFA Card Cage

NOTE
Depending on the enclosure configuration, the two slot-head screws may not be
present.

b. Remove the three small screws that hold the switch assembly on the right-hand
sides of the card cage, as shown in Figure 3-34. You will need to temporarily move
the switch assembly off to the side.

73
B0193VL – Rev K 3. Equipment Installation

(Step b) Screws Which Secure Switch Assembly

(Step c) Two Additional Small Screws That Hold Card Cage to Backplane

Figure 3-34. Three Screws Which Secure Switch Assembly on CCFA Card Cage

c. Remove the six small screws that hold the card cage to the backplane. Two are
shown in the middle of the inside area of the card cage Figure 3-33. Two are
shown on the right ride of the enclosure in Figure 3-34. The remaining two screws
are on the other side the card cage, not shown in these figures. These screws
should come out easily, but take care to remove them after loosening them with a
pair of needle nose pliers or magnetic pickup.

74
3. Equipment Installation B0193VL – Rev K

d. Remove the remaining two extra long screws with retaining grommets that are
next to the left side of the metal shield, shown in Figure 3-33 on page 73. Be
aware that they may be difficult to remove. Their grommets may be brittle once
removed and may break.
e. After all the screws are removed, remove the card cage. There should not be any
resistance when removing it. If the grommets cause any friction during the
removal process, lightly pry the right hand side of the card cage with a straight
blade screwdriver to overcome the friction, while taking care not to let the screw-
driver touch any etching on the backplane.
f. After the card cage is removed, the six resistor network modules are fully accessi-
ble. They are shown in the card cage in Figure 3-35 on page 78. Remove the resis-
tor network modules by cutting their legs from the card cage.
g. After they are removed, put the card cage back in the enclosure, following in the
reverse order of the substeps above.
3. Install the migration kit label, P0903AN, in the approximate position shown in
Figure 3-35 on page 78.
4. Using the stick-on card locator label (B0189GR) provided, cover the original labeling
along the top of the CCFA (see Figure 3-35 on page 78).
5. Using the stick-on information labels (B0189HT) provided, cover the original label-
ing along the bottom of the CCFA and along the bottom of each Point Card File
Assembly (see Figure 3-35 on page 78).
6. Referring to “Module Identifier (Letterbug) Installation” on page 103, install a mod-
ule identifier (letterbug set) on each H2M17 and H2Mxx card in the migration kit.
7. On each H2M17 card, position the jumper module (see Figure 3-27) to correspond
to the control loops that are to be used. Refer to Table 2-2 (on page 10) for general
information. For detailed information on how the control loops and associated
I/O points correspond to the H2M17s (and how the I/O points correspond to all
other H2Mxx cards), refer to Appendix B “I/O Connections”.
8. Using Figure 3-35 on page 78 as a guide, install the PWR1, H2SFBI, H2M17, IC,
OC1, OC2, and FEML cards in the CCFA.
9. In the point card file assemblies, replace the IBI cards with FEMP cards.
10. Using Figure 3-35 and Table 3-2on page 76 as a guide, replace all PXI/PXO circuit
cards in the point card file assemblies with corresponding H2Mxx cards. Observe the
following CAUTION and NOTES:

! CAUTION
Because the I/O points are wired to the individual point card file slots, care must be
taken to ensure that the PXI/PXO cards are replaced one-for-one with the corre-
sponding H2Mxx cards (see Table 3-3).

75
B0193VL – Rev K 3. Equipment Installation

NOTE
1. For detailed information on the I/O connection points and how they correlate
with the H2Mxx cards, refer to Appendix B “I/O Connections”.
2. If an H2M07 card is to be installed, it may require a jumper change for selecting
internal/external powering of its field contact circuits. Refer to Figure B-6 on
page 151 for jumper positioning information.

11. Attach the local Fieldbus cable (P0913RL) to the H2SFBI, H2M17, and FEML
cards, as shown in Figure 3-35. (Note that, between the two H2SFBI cards, the local
Fieldbus cable must be twisted 180°.) Using cable ties, tie back any unused local Field-
bus connectors and loose cable.
12. If this installation is to employ an extended local Fieldbus configuration, refer to
Figure 2-5 (on page 19) for general cabling information, and to Figure 3-28 (on
page 67) for information on making the cable-to-cable connections.
13. Using Figure 3-35 and Figure 3-36 as a guide, connect the IBI cables (set aside in
Step 1) between the FEML card (in the CCFA) and the FEMP cards (in the point
card file assemblies).
14. Connect the TCA cables to the H2SFBI Isolator(s) as shown in Figure 3-35 and
Figure 3-37. Note that, in the redundant Fieldbus configuration, the cable connec-
tions are interchangeable; either TCA cable can be connected to either Fieldbus Isola-
tor without affecting system operation.
15. Install the general information (“Plugged In”) labels (P0918EU) on the inside of the
rack’s front and rear doors. Install the labels directly below any existing labels or
equipment name plate. The original descriptive name plate(s) should be removed to
avoid maintenance confusion. If no name plates exist, place the labels at about eye
level.
16. Go to “Final Installation Operations” on page 104.

! CAUTION
Because the I/O points are wired to the individual point card file slots, care must be
taken to ensure that the PXI/PXO cards are replaced one-for-one with the corre-
sponding H2Mxx cards (see Table 3-2).

Table 3-2. MFC Point Card Replacement

Invensys
Part
Number Description Replaces
P0915WR H2M01A DCS Fieldbus Module: PXIA11, 12, 41, or 42
8 AI (1 to 5 V)
P0913QP H2M01B DCS Fieldbus Module: PXIA21 or 22
8 AI (4 to 20 mA)
P0913QQ H2M01C DCS Fieldbus Module: PXIA31 or 32
8 AI (4 to 20 mA + XMIT PWR)

76
3. Equipment Installation B0193VL – Rev K

Table 3-2. MFC Point Card Replacement (Continued)

Invensys
Part
Number Description Replaces
P0913QS H2M04 DCS Fieldbus Module: PXOA11 or 21
4 AO (4 to 20 mA)
P0913QW H2M06 DCS Fieldbus Module: 4 PI PXIP11 or 41
(0 to 20, 0 to 1000,
0 to 4000 counts/second)
24 or 48 V dc
P0914FP H2M06A DCS Fieldbus Module: PXIP31
4 PI (100 counts/second) 125 V dc
P0913QT H2M07 DCS Fieldbus Module: PXID51
16 DI (TTL)
P0913QV H2M09 DCS Fieldbus Module: PXOD21 or 41
8 DO (SS contact)
P0913QU H2M24 DCS Fieldbus Module: PXID11, 21, 31, or 41
16 DI (TTL, 24, 48, 125 V dc)
P0913QX H2M26 DCS Fieldbus Module: PXOD11 or 31
8 DO (125 V dc @ 0.4 A relay)

77
 B0193VL – Rev K 3. Equipment Installation

Card Locator
Label (B0189GR)
Common
PWR1 H2SFBI H2SFBI H2M17 H2M17H2M17 H2M17 IC OC1 OC2 FEML
Card File
Local Fieldbus
Assembly
Cable
(CCFA)
(P0913RL)

H2SFBI (PO913QE)

H2SFBI (PO913QE)

H2M17 (P0913QD)

H2M17 (P0913QD)

H2M17 (P0913QD)

H2M17 (P0913QD)
PWR1 (P0913QF)

FEML (P0913QJ)
Resistor

OC2 (P0913KQ)
OC1 (P0913KN)
IC (P093KL)
Network
Modules (3)
(Remove)
Resistor
Migration Kit Network
Label Modules
(P0903AN) (Remove)
Information
Label
(B0189HT)
Invensys FBM Cards May Be Inserted or Removed With Power On
To TCAs Original IBI Ribbon Cable Used for Local Fieldbus
REGULATOR-B I/O1 2 3 4 5 6 7 8 IBI

Original
Equipment
Labeling

FEMP (P0913QK)
H2Mxx (P0913xx)

H2Mxx (P0913xx)

H2Mxx (P0913xx)

H2Mxx (P0913xx)

H2Mxx (P0913xx)

H2Mxx (P0913xx)

H2Mxx (P0913xx)

H2Mxx (P0913xx)
Point Card
File Assembly

Information
Label
(B0189HT)

Invensys FBM Cards May Be Inserted or Removed With Power On

Original REGULATOR-B I/O1 2 3 4 5 6 7 8 IBI
Equipment
Labeling
FEMP (P0913QK)
H2Mxx (P0913xx)

H2Mxx (P0913xx)

H2Mxx (P0913xx)

H2Mxx (P0913xx)

H2Mxx (P0913xx)

H2Mxx (P0913xx)

H2Mxx (P0913xx)

H2Mxx (P0913xx)

Point Card
File Assembly

Information
Label
(B0189HT)
Invensys FBM Cards May Be Inserted or Removed With Power On

Figure 3-35. Multifunction Controller, New Card Complement

78
3. Equipment Installation B0193VL – Rev K

Local Fieldbus Extension

Cable (Original IBI Cable)
with Keyed Female Connector

On-Board Male Connectors*

NOTE:
Keys on female connector must
face “open” side of male connector.

*FEML board has one connector,

and FEMP boards each have two.

Figure 3-36. Cable Connector Keying, FEML/FEMP Cable Connections

Service Loop, Approximately

125 mm (5 in) High
H2SFBI Fieldbus Isolator
(P0913QE)

Secure cable connector

to receptacle using
Secure cable as shown, captive screws.
using a nylon cable tie.

From TCA

Note:
Cabling shown is for a single H2SFBI. For a redundant configuration (two H2SFBIs)
route the second cable along the same path as the first, and secure both cables
using a single cable tie.
Figure 3-37. TCA Cable Connection to H2SFBI Fieldbus Isolator (MFC)

79
B0193VL – Rev K 3. Equipment Installation

HLPIU Migration Kit Installation

! CAUTION
The following procedure assumes that power has been removed from the HLPIU
equipment rack. Before switching off power to the HLPIU equipment rack, ensure
that such action will not adversely affect the process.

NOTE
1. The following procedure assumes that the equipment configuration in question
involves a single common card file assembly (CCFA); that is, a nonextended DCS
Fieldbus Module subsystem configuration is employed. If an extended configura-
tion is to be employed (in which a single pair of H2SFBI Fieldbus Isolators services
multiple CCFAs), proceed as follows:
- Refer to “Optional Local Fieldbus Extension, HLPIU” on page 23 for general
information on local Fieldbus extension.
- Repeat, as necessary, various steps of this procedure for the multiple
CCFAs (and added point card file assemblies) in the extended local Fieldbus
configuration.
2. If the HLPIU equipment rack power supply is to be replaced, refer to
Appendix D “Power Supply Replacement”.

To install the HLPIU Migration Kit (P0913SB), proceed as follows:

1. Referring to Figure 3-38, remove the printed circuit module (if present) from the rear
of the common card file assembly (CCFA):
a. Remove the black and white wires (approximate size: 18 AWG) from the two ter-
minals in the upper-right corner of the CCFA. (Retighten terminal nuts after
removing the wires.)
b. Remove the rear panel (labeled Warning, Hazardous Voltage May Exist in
this Cabinet) from the CCFA.
c. Grasping the printed circuit module with two hands, pull it out directly to the
rear, exercising care not to damage the connector pins. Discard the printed circuit
module.
d. Reinstall the rear panel.
2. Remove the six resistor network modules from the CCFA, and the three resistor net-
work modules from the last point card file assembly (see Figure 3-39 on page 84).
3. Remove all circuit cards from the CCFA. (Do not remove circuit cards from the point
card file assemblies at this time.)
4. Install the migration kit label, P0903AN, in the approximate position shown in
Figure 3-39 on page 84.
5. Using the stick-on card locator label (B0189GS) provided, cover the original labeling
along the top of the CCFA (see Figure 3-39 on page 84).
6. Using Figure 3-39 on page 84 as a guide, install the PWR1, H2SFBI, and FEPH
cards in the CCFA.

80
3. Equipment Installation B0193VL – Rev K

7. Using the stick-on information labels (B0189HT) provided, cover the original label-
ing along the bottom of the CCFA and along the bottom of each Point Card File
Assembly (see Figure 3-39 on page 84).

FEPH
HLPIU Common Card
File Assembly

Black and White Wires

(Approximately 18 AWG)

1 Detach black and white wires (shown

above) from terminal posts.
2 Remove printed circuit module (shown
below) from rear of CCFA. (See text
for removal instructions.)

HLPIU Common Card File

Assembly, Rear View, Upper-
Left Corner (Cover Removed)

Printed Circuit Module

Figure 3-38. Removal of Printed Circuit Module from Rear of HLPIU CCFA

8. Install the module identifier (letterbug set) on all H2Mxx cards, as described under
“Module Identifier (Letterbug) Installation” on page 103.
9. Using Figure 3-39 on page 84 and Table 3-3 on page 82 as a guide, replace all
PXI/PXO circuit cards in the point card file assemblies with corresponding H2Mxx
cards. Observe the following CAUTION and NOTES:

81
B0193VL – Rev K 3. Equipment Installation

! CAUTION
Because the I/O points are wired to the individual point card file slots, care must be
taken to ensure that the PXI/PXO cards are replaced one-for-one with the corre-
sponding H2Mxx cards (see Table 3-3).

NOTE
1. For detailed information on the I/O connection points and how they correlate
with the H2Mxx cards, refer to Appendix B “I/O Connections”.
2. If an H2M07 card is to be installed, it may require a jumper change for selecting
internal/external powering of its field contact circuits. Refer to Figure B-6 on
page 151 for jumper positioning information.

10. Attach the local Fieldbus cable (P0913RM) to the H2SFBI, H2M17, and FEML
cards, as shown in Figure 3-39. (Note that, between the two H2SFBI cards, the local
Fieldbus cable must be twisted 180°.) Using cable ties, tie back any unused local Field-
bus connectors and loose cable.
11. If this installation is to employ an extended local Fieldbus configuration, refer to
Figure 2-7 (on page 22) for general cabling information, and to Figure 3-28 (on
page 67) for information on making the cable-to-cable connections.
12. Connect the TCA cable(s) to the H2SFBI Isolator(s) as shown in Figure 3-39 and
Figure 3-40. Note that, in the redundant Fieldbus configuration, the cable connec-
tions are interchangeable; either TCA cable can be connected to either Fieldbus Isola-
tor without affecting system operation.
13. Install the general information (“Plugged In”) labels (P0918EU) on the inside of the
rack’s front and rear doors. Install the labels directly below any existing labels or
equipment name plate. The original descriptive name plate(s) should be removed to
avoid maintenance confusion. If no name plates exist, place the labels at about eye
level.
14. Go to “Final Installation Operations” on page 104.

Table 3-3. HLPIU Point Card Replacement

Invensys
Part
Number Description Replaces
P0915WR H2M01A DCS Fieldbus Module: PXIA11, 12, 41, or 42
8 AI (1 to 5 V)
P0913QP H2M01B DCS Fieldbus Module: PXIA21 or 22
8 AI (4 to 20 mA)
P0913QQ H2M01C DCS Fieldbus Module: PXIA31 or 32
8 AI (4 to 20 mA + XMIT PWR)
P0913QS H2M04 DCS Fieldbus Module: PXOA11 or 21
4 AO (4 to 20 mA)

82
3. Equipment Installation B0193VL – Rev K

Table 3-3. HLPIU Point Card Replacement (Continued)

Invensys
Part
Number Description Replaces
P0913QW H2M06 DCS Fieldbus Module: PXIP11 or 41
4 PI (0 to 20, 0 to 1000,
0 to 4000 counts/second)
24 or 48 V dc
P0914FP H2M06A DCS Fieldbus Module: PXIP31
4 PI (100 counts/second) 125 V dc
P0913QT H2M07 DCS Fieldbus Module: PXID51
16 DI (TTL)
P0913QV H2M09 DCS Fieldbus Module: PXOD21 or 41
8 DO (SS contact)
P0913QU H2M24 DCS Fieldbus Module: PXID11, 21, 31, or 41
16 DI (24, 48, 125 V dc)
P0913QX H2M26 DCS Fieldbus Module: PXOD11 or 31
8 DO (125 V dc at 0.4 A relay)

83
 B0193VL – Rev K 3. Equipment Installation

Common Card File Assembly (CCFA) Local Fieldbus Cable (P0913RM) ResistorNetwork
Card PWR1 H2SFBI H2SFBI FEPH Modules (3)
Locator (remove from
Label first and last
(B0189GS) nests)

H2SFBI (P0913QE)

H2SFBI (P0913QE)
PWR1 (P0913QF)

FEPH (P0913QL)
Resistor
Network
Modules (3)
(remove)

Migration Kit
Label
(P0903AN)
Information
Label
(B0189HT)
Invensys FBM Cards May Be Inserted or Removed With Power On
To TCAs
Original REG CS8* CS7* CS6* CS5* CS4* CS3* CS2* CS1*
Equipment
Labeling
H2Mxx (P0913xx)

H2Mxx (P0913xx)

H2Mxx (P0913xx)

H2Mxx (P0913xx)

H2Mxx (P0913xx)

H2Mxx (P0913xx)

H2Mxx (P0913xx)

H2Mxx (P0913xx)
Point
Card
File
Assy.
#1

Information Invensys FBM Cards May Be Inserted Or Removed With Power On

Label Original IBI ribbon cable
(B0189HT) used for local Fieldbus conn.
Original REG CS8* CS7* CS6* CS5* CS4* CS3* CS2* CS1*
Equipment
Labeling
H2Mxx (P0913xx)

H2Mxx (P0913xx)

H2Mxx (P0913xx)

H2Mxx (P0913xx)

H2Mxx (P0913xx)

H2Mxx (P0913xx)

H2Mxx (P0913xx)

H2Mxx (P0913xx)

Point
Card
File
Assy.
#4
Remove 3
resistor network
Information modules from
Label last I/O point
(B0189HT) Invensys FBM Cards May Be Inserted or Removed With Power On card file assem-
*CS1 through CS8 correspond to I/O terminal boards TB1 through TB8 respectively. bly.

Figure 3-39. High Level Process Interface Unit, New Card Complement

84
3. Equipment Installation B0193VL – Rev K

Service Loop, Approximately

125 mm (5 in) High
H2SFBI Fieldbus Isolator
Cut protective nylon strip (P0913QE)
(P0915CX) to approximately
three inches, place on
metal edge beneath nylon
runner, and secure cable
using cable tie.
Secure cable connector
to receptacle using
captive screws.

From TCA
Note:
Cabling shown is for a single H2SFBI. For a redundant configuration (two H2SFBIs)
route the second cable along the same path as the first, and secure both cables
using a single cable tie.

Figure 3-40. TCA Cable Connection to H2SFBI Fieldbus Isolator (HLPIU, LLPIU, or LEPIU)

LLPIU Migration Kit Installation

! CAUTION
The following procedure assumes that power has been removed from the LLPIU
equipment rack. Before switching off power to the LLPIU equipment rack, ensure
that such action will not adversely affect the process.

NOTE
1. The following procedure assumes that the equipment configuration in question
involves a single common card file assembly (CCFA); that is, a nonextended DCS
Fieldbus Module subsystem configuration is employed. If an extended configura-
tion is to be employed (in which a single pair of H2SFBI Fieldbus Isolators services
multiple CCFAs), proceed as follows:
- Refer to “Optional Local Fieldbus Extension, LLPIU” on page 30 for general
information on local Fieldbus extension.
- Repeat, as necessary, various steps of this procedure for the multiple
CCFAs (and added point card file assemblies) in the extended local Fieldbus
configuration.
2. If the LLPIU equipment rack power supply is to be replaced, refer to Appendix D
“Power Supply Replacement”.

85
B0193VL – Rev K 3. Equipment Installation

To install the LLPIU Migration Kits, proceed as follows:

1. Referring to Figure 3-41, in each of the point card file assemblies (up to four), replace
Fuse F1 (2 A) and associated labeling, as follows:
a. Replace Fuse F1 (2 A) with a Invensys supplied 4 A fuse, Part Number C3510LA.
b. Cover the existing fuse designation (F1 2 Amp) with label F1 4 Amp, which is
included on the sheet with the migration kit label, P0903AN. (This requires cut-
ting an F1 4 Amp segment from the migration kit label sheet.)
c. Repeat Steps 1a and 1b for each of the other point card file assemblies.

CS1

LLPIU Point Card

File Assembly
(1 of up to 4)

F1 Label
4 AMP (cut from P0903AN)

Fuse, 4 A
(C3510LA)

Figure 3-41. Fuse Replacement and Relabeling in LLPIU Point Card File Assembly

2. Remove the six resistor network modules from the CCFA (see Figure 3-42 on
page 88).
3. Remove all circuit cards from the common card file assembly (CCFA). (Do not
remove circuit cards from the point card file assemblies at this time.)
4. Install the migration kit label, P0903AN, in the approximate position shown in
Figure 3-42 on page 88.
5. Using the stick-on card locator label (B0189GT) provided, cover the original labeling
along the top of the CCFA (see Figure 3-42 on page 88).
6. Using the stick-on information labels (B0189HT) provided, cover the original label-
ing along the bottom of the CCFA and along the bottom of each Point Card File
Assembly (see Figure 3-42 on page 88).
7. Install the module identifier (letterbug set) on all H2xxx cards, as described under
“Module Identifier (Letterbug) Installation” on page 103.
8. Using Figure 3-42 as a guide, install the PWR1, H2SFBI, and FEPL DCS Fieldbus
Module subsystem circuit cards in the CCFA nest.

86
3. Equipment Installation B0193VL – Rev K

9. In slot 1 (CS1) of the top-most point card file assembly (PCFA #1), replace the exist-
ing card with an H2J02x reference signal conditioning card (see Table 2-6 on
page 26).

NOTE
For detailed information on configuring the LLPIU cold junction reference module
(replacing the point card in PCFA nest 1, slot 1), refer to Figure C-2 (on page 161).

10. Using Figure 3-42 and Table 2-6 (on page 26) as a guide, replace all PXI, PXS, and
38000032 circuit cards in the point card file assemblies with corresponding H2xxx
cards. Observe the following CAUTION and NOTE:

! CAUTION
Because the I/O points are wired to the individual point card file slots, care must be
taken to ensure that the PXI/PXO/PXS/38000032 cards are replaced one-for-one
with the corresponding H2xxx cards (see Table 2-6 on page 26).

NOTE
1. Most DCS Fieldbus Modules replacing the I/O point cards have jumpers that must
be set for various signal types. For information on setting these jumpers, refer to
“Jumper Configuration, DCS Fieldbus Modules (LLPIU)” on page 89.
2. For detailed information on the I/O connection points and how they correlate
with the H2xxx cards, refer to Appendix B “I/O Connections”.

11. Attach the local Fieldbus cable (P0913RM) to the H2SFBI and FEPL cards, as shown
in Figure 3-42. (Note that, between the two H2SFBI cards, the local Fieldbus cable
must be twisted 180°.) Using cable ties, tie back any unused local Fieldbus connectors
and loose cable.
12. If this installation is to employ an extended local Fieldbus configuration, refer to
Figure 2-7 (on page 22) for general cabling information, and to Figure 3-28 (on
page 67) for information on making the cable-to-cable connections.
13. Connect the TCA cable(s) to the H2SFBI Isolator(s) as shown in Figure 3-40 (on
page 85) and Figure 3-42. Note that, in the redundant Fieldbus configuration, the
cable connections are interchangeable; either TCA cable can be connected to either
Fieldbus Isolator without affecting system operation.
14. Install the general information (“Plugged In”) labels (P0918EU) on the inside of the
rack’s front and rear doors. Install the labels directly below any existing labels or
equipment name plate. The original descriptive name plate(s) should be removed to
avoid maintenance confusion. If no name plates exist, place the labels at about eye
level.
15. Go to “Final Installation Operations” on page 104.

87
 B0193VL – Rev K 3. Equipment Installation

Card Local Fieldbus Cable (P0913RM) Common Card File Assy. (CCFA)
Locator PWR1 H2SFBI H2SFBI FEPL Resistor
Label Network
(B0189GS) Modules (3)
Resistor (Remove)

H2SFBI (P0913QE)

H2SFBI (P0913QE)
PWR1 (P0913QF)
Network

FEPL (P0913QM)
Modules (3)
(Remove)

Migration Kit
Label
(P0903AN)

Information
Label
(B0189HT) Invensys FBM Cards May Be Inserted or Removed With Power On
To TCAs
Original REG CS8* CS7* CS6* CS5* CS4* CS3* CS2* CS1*
Equipment
Labeling

H2J02x (P0915xx)
H2xxx (P091xxx)

H2xxx (P091xxx)

H2xxx (P091xxx)

H2xxx (P091xxx)

H2xxx (P091xxx)

H2xxx (P091xxx)

H2xxx (P091xxx)
Point
Card
File
Assy.
#1 See
Note

Information Invensys FBM Cards May Be Inserted or Removed With Power On

Label
(B0189HT) Original IBI Ribbon Cable
Used for Local Fieldbus Conn.
Original REG CS8* CS7* CS6* CS5* CS4* CS3* CS2* CS1*
Equipment
Labeling
NOTE:
One Model H3M03 or
H2J02x reference signal
H2xxx (P091xxx)

H2xxx (P091xxx)

H2xxx (P091xxx)

H2xxx (P091xxx)

H2xxx (P091xxx)

H2xxx (P091xxx)

H2xxx (P091xxx)

H2xxx (P091xxx)

Point conditioning card is required

Card per LLPIU, located as
File shown. See Table 2-6 for
Assy. replacement Information.
#4 Order replacement that
matches original Honeywell
card model number when
ordering the migration kit.

Information *CS1 through CS8

Label correspond to I/O
terminal boards
(B0189HT) Invensys FBM Cards May Be Inserted or Removed With Power On TB1 through TB8,
respectively.
Figure 3-42. Low Level Process Interface Unit, Circuit Card Replacement

88
3. Equipment Installation B0193VL – Rev K

Jumper Configuration, DCS Fieldbus Modules (LLPIU)

Most DCS Fieldbus Modules replacing the I/O point cards have jumpers that must be set for var-
ious signal types. There are four basic types of printed wiring boards (PWBs) used in the manu-
facture of all of the DCS Fieldbus Modules that require jumpers:
♦ P0915WE – This PWB, which contains eight jumpers, is used as a basis for the fol-
lowing DCS Fieldbus Modules:
H2C02A, B, D-G, J-N, P, Q, S-Y
H2D02A -E, G
H2M02, A, B
H2V02B - G, J, L, M, N, P, Q
H2X02A-G
♦ P0915CK – This PWB, which contains four jumpers, is used as a basis for the follow-
ing DCS Fieldbus Modules:
H2J02A-G
H2M03A-G
♦ P0915CN – This PWB, which contains four jumpers, is used as a basis for the follow-
ing DCS Fieldbus Modules:
H2C02H, R, Z
H2D02H
H2V02H, R
H2X02H
♦ P0915WQ – This PWB, which contains four jumpers, is used as a basis for the fol-
lowing DCS Fieldbus Modules:
H2M01A
Figure 3-43 through Figure 3-46 describe how to set the jumpers on these four PWB types.

NOTE
There are no jumpers for the following DCS Fieldbus Modules: H2M01D
(4-20mA), H2M03 (RTD), and H2J02H (Cold Junction Reference RTD).

89
B0193VL – Rev K 3. Equipment Installation

P13 P14 P12

P16 P15 P17

P19 P20 P18

P22 P23 P21

P25 P26 P24

P5

P6

P10 P11 P9
P3

P8
P4

P7
Jumper Settings
Function CH-1 CH-2 CH-3 CH-4 CH-5 CH-6 CH-7 CH-8
Unipolar P3-P5 P8-P6 P11-P9 P14-P12 P15-P17 P20-P18 P23-P21 P26-P24
Bipolar P4-P3 P7-P8 P10-P11 P13-P14 P16-P15 P19-P20 P22-P23 P25-P26
Thermocouple None* None* None* None* None* None* None* None*
*For thermocouple, place jumper on top pin only (in holding position).

For DCS Fieldbus Module Types:

H2C02A, H2C02B, H2C02D, H2C02E, H2C02F, H2C02G, H2C02J, H2C02K, H2C02L,
H2C02M, H2C02N, H2C02P, H2C02Q, H2C02S, H2C02T, H2C02U, H2C02V, H2C02W,
H2C02X, H2C02Y
H2D02A, H2D02B, H2D02C, H2D02D, H2D02E, H2D02G
H2M02, H2M02A, H2M02B

H2V02B, H2V02C, H2V02D, H2V02E, H2V02F, H2V02G, H2V02J, H2V02L, H2V02M,

H2V02N, H2V02P, H2V02Q
H2X02A,H2X02B, H2X02C, H2X02D, H2X02E, H2X02F, H2X02G

Figure 3-43. Jumper Settings for P0915WE Printed Wiring Board

90
3. Equipment Installation B0193VL – Rev K

P13 P14 P12

P5

P6

P10 P11 P9
P3

P8
P4

P7
Jumper Settings
Function CH-5 CH-6 CH-7 CH-8
Unipolar P3-P5 P8-P6 P11-P9 P14-P12
Bipolar P4-P3 P7-P8 P10-P11 P13-P14
Thermocouple None* None* None* None*
*For thermocouple, place jumper on top pin only (in holding position).
For DCS Fieldbus Module Types:
H2J02A, H2J02B, H2J02C, H2J02D, H2J02E, H2J02F, H2J02G
H2M03A, H2M03B, H2M03C, H2M03D, H2M03E, H2M03F, H2M03G
Figure 3-44. Jumper Settings for P0915CK Printed Wiring Board

P13 P14 P12

P5

P6

P10 P11 P9
P3

P8
P4

P7

Jumper Settings
Function CH-1 CH-2 CH-3 CH-4
Unipolar P3-P5 P8-P6 P11-P9 P14-P12
Bipolar P4-P3 P7-P8 P10-P11 P13-P14
Thermocouple None* None* None* None*
*For thermocouple, place jumper on top pin only (in holding position).

For DCS Fieldbus Module Types:

H2D02H
H2V02H, H2V02R
H2X02H

Figure 3-45. Jumper Settings for P0915CN Printed Wiring Board

91
B0193VL – Rev K 3. Equipment Installation

P4 P3

P11 P12

P17 P18

P5 P4

P13 P14

P15 P16

P7 P8

P9 P10

Jumper Settings
Function CH-1 CH-2 CH-3 CH-4 CH-5 CH-6 CH-7 CH-8
Bipolar P4-P3 P11-P12 P17-P18 P5-P4 P13-P14 P15-P16 P7-P8 P9-P10

For DCS Fieldbus Module Types:

H2M01A

Figure 3-46. Jumper Settings for P0915WQ Printed Wiring Board

LEPIU Migration Kit Installation

! CAUTION
The following procedure assumes that power has been removed from the LEPIU
equipment rack. Before switching off power to the LEPIU equipment rack, ensure
that such action will not adversely affect the process.

92
3. Equipment Installation B0193VL – Rev K

NOTE
1. The following procedure assumes that the equipment configuration in question
involves a single common card file assembly (CCFA); that is, a nonextended DCS
Fieldbus Module subsystem configuration is employed. If an extended configura-
tion is to be employed (in which a single pair of H2SFBI Fieldbus Isolators services
multiple CCFAs), proceed as follows:
- Refer to “Optional Local Fieldbus Extension, LEPIU” on page 31 for general
information on local Fieldbus extension.
- Repeat, as necessary, various steps of the following procedures for the multiple
CCFAs in the extended local Fieldbus configuration.
2. If the power supply that powers the LEPIU CCFA is to be replaced, refer to
Appendix D “Power Supply Replacement”.

The following three procedures describe how to install the three types of migration kits,
P0915XQ (for the CCFA), P0915XR (thermocouple, for the MUX box), and P0915XS (RTD,
for the MUX box).
To install LEPIU Migration Kit P0915XQ, proceed as follows:
1. Remove all circuit cards from the common card file assembly (CCFA).
2. Remove the six resistor network modules from the CCFA (see Figure 3-48 on
page 96).
3. Install the migration kit label, P0903AN, in the approximate position shown in
Figure 3-48.
4. Using the stick-on card locator label (P0189LJ) provided, cover the original labeling
along the top of the CCFA (see Figure 3-48).
5. Using the stick-on information label (B0189HT) provided, cover the original labeling
along the bottom of the CCFA (see Figure 3-48).
6. Using Figure 3-48 as a guide, install the PWR1, H2SFBI, and H2FBE1 DCS Field-
bus Module subsystem circuit cards in the CCFA nest.
7. Attach the local Fieldbus cable (P0913RM) to the H2SFBI and H2FBE1 cards, as
shown in Figure 3-48. (Note that, between the two H2SFBI cards, the local Fieldbus
cable must be twisted 180°.) Using cable ties, tie back any unused local Fieldbus con-
nectors and loose cable.
8. Refer to “LEPIU MUX Box Powering” on page 101 and provide powering for the
associated MUX boxes in accordance with your equipment configuration.
9. Referring to Figure 3-47, install A 110 ohm terminating resistor (Invensys Part Num-
ber E0157EZ) on the CCFA terminal board, and on TB2 in the last MUX box in the
signal chain. Note that the original signal cabling (interconnecting the CCFA and
MUX boxes) remains in place.

93
B0193VL – Rev K 3. Equipment Installation

Terminal Board in CCFA

Original Signal Cabling
SHIELD

SIG +

SIG -

+ - S + - S
Install 110 ohm
resistor, Foxboro
P/N E0157CZ.
TB2 1 2 3 TB2 1 2 3
MUX Box 1
MUX Box n

Install 110 ohm resistor,

Foxboro P/N E0157CZ
(last MUX box only).

Figure 3-47. CCFA/MUX Box Terminating Resistor Installation

10. If this installation is to employ an extended local Fieldbus configuration, refer to

Figure 2-11 (on page 33) for general cabling information, and to Figure 3-28 (on
page 67) for information on making the cable-to-cable connections.
11. Connect the TCA cable(s) to the H2SFBI Isolator(s) as shown in Figure 3-40 (on
page 85) and Figure 3-48. Note that, in the redundant Fieldbus configuration, the
cable connections are interchangeable; either TCA cable can be connected to either
Fieldbus Isolator without affecting system operation.
12. Install the general information (“Plugged In”) labels (P0918EU) on the inside of the
rack’s front and rear doors. Install the labels directly below any existing labels or
equipment name plate. The original descriptive name plate(s) should be removed to
avoid maintenance confusion. If no name plates exist, place the labels at about eye
level.
To install LEPIU Migration Kit P0915XR or P0915XS, proceed as follows:
1. Loosen the clamps and open the MUX box door.
2. Check to ensure that no voltage exists on the SERIAL IN terminals (1, 2, and 3).
3. Disconnect four cables (one round and three ribbon cables) from the multiplexer
card, located in the MUX box door.
4. Remove the multiplexer card from the door by removing the ten screws holding it in
place. Set aside the screws, plastic washers, and lock washers for use in installing the
replacement panel.
5. Install the LEPIU panel assembly (P0915ZP for thermocouple/1-5 volts, or
P0917CD for RTD) onto the door, reusing the original mounting screws, plastic
washers, and lock washers.

94
3. Equipment Installation B0193VL – Rev K

6. Reconnect the four cables to their associated connectors.

! CAUTION
With the new migration equipment in place, the MUX door swing will be restricted
slightly. Care must be exercised when opening the MUX box door, to avoid any
undue strain on the three ribbon cables.

7. As shown in Figure 3-49, lightly secure the round cable with a nylon cable tie to keep
it from straining over the mini-backplane circuit board.

NOTE
Refer to Appendix C “DCS Fieldbus Module Control Schemes” for specific infor-
mation on ECB configuration for the H2M02E module (specifically, refer to
Figure C-4). The BUSWDS parameter must be set to 1, to cause the H2M02E
module to ignore the Fieldbus Switch command.

95
B0193VL – Rev K 3. Equipment Installation

Card Locator Common Card File Local Fieldbus Jumper Cable,

Label (P0189LJ) Assy. (CCFA) Cable (P0913RM) P0918HH
(See Note 1)
PWR1 H2SFBI H2SFBI H2FBE1

Resistor
Network
Modules (3)

H2SFBI (P0913QE)

H2SFBI (P0913QE)

H2FBE1 (P0915VR)
PWR1 (P0913QF)

(Remove)

Migration Kit
Label
(P0908AN)
Information
Label Resistor
(B0189HT) Network
Modules (3)
Invensys FBM Cards May Be Inserted or Removed with Power On (Remove)
To TCAs

MUX Box Door

MUX Box

LEPIU Panel Assembly: H3SFBI

P0915ZP for TC/0-5 V,
P0917CD for RTD

H2M02E (2)
or
H2M03 (2)

NOTE:
Jumper cable P0918HH is used only when the associated MUX boxes are powered from this
CCFA. Refer to Figure 3-52 for cable installation instructions.

Figure 3-48. Low Energy Process Interface Unit, Circuit Card Replacement

96
3. Equipment Installation B0193VL – Rev K

Nylon
Cable
Round
Tie
Cable

Mini Backplane
Circuit Board

Figure 3-49. Securing Round Cable with Cable Tie

8. Install the H3SFBI communications card.

9. Referring to Figure 3-50, connect the communications cable to the H3SFBI commu-
nications card.

Communications
Card (H3SFBI)

Communications
Cable

Figure 3-50. Cable Connection to the H3SFBI Card

10. If the DCS Fieldbus Modules to be installed in the MUX box door are the H2M02E
(thermocouple/V) type, refer to Figure 3-51 and Table 3-4 and configure the card
jumpers for the appropriate I/O range (thermocouple or 0-5 volts).

97
B0193VL – Rev K 3. Equipment Installation

W5 W15

Channel 3 Channel 1
W3 W13

W11 W20
Channel 4 W9 Channel 2 W22

W30 W40
Channel 7 Channel 5
W28 W38

H2M02E W26 W36

DCS Fieldbus Channel 8 W24 Channel 6 W34
Module

Figure 3-51. H2M02E Configuration Jumper Locations

Table 3-4. H2M02E Configuration Jumper Settings

Channel Configuration Jumper Settings

1 Thermocouple
W15 W13
P28 P26 P34

P35 P93

0-5 V
W15 W13
P28 P26 P34

P35 P93

2 Thermocouple
W20 W22
P39 P36 P46 P94

0-5 V
W20 W22
P39 P36 P46 P94

P45

98
3. Equipment Installation B0193VL – Rev K

Table 3-4. H2M02E Configuration Jumper Settings (Continued)

Channel Configuration Jumper Settings

3 Thermocouple
W5 W3
P10 P13 P3

P4 P91

0-5 V
W5 W3
P10 P13 P3

P4 P91

4 Thermocouple
W11 W12
P17 P14 P24 P92

0-5 V
W11 W12
P17 P14 P24 P92

P23

5 Thermocouple
W40 W38
P87 P90 P80

P81 P98

0-5 V
W40 W38
P87 P90 P80

P81 P98

6 Thermocouple
W36 W34
P72 P69 P79 P97

0-5 V
W36 W34
P72 P69 P79 P97

P78

99
B0193VL – Rev K 3. Equipment Installation

Table 3-4. H2M02E Configuration Jumper Settings (Continued)

Channel Configuration Jumper Settings

7 Thermocouple
W30 W28
P65 P68 P59 P96

0-5 V
W30 W28
P65 P68 P58

P59 P96

8 Thermocouple
W26 W24
P50 P47 P57 P95

0-5 V
W26 W24
P50 P47 P57 P95

P56

11. Install the module identifiers (letterbug sets) on the H2M02E or H2M03 DCS Field-
bus Modules, as described under “Module Identifier (Letterbug) Installation” on
page 103.
12. Install the H2M02E or H2M03 DCS Fieldbus Modules into the LEPIU panel assem-
bly, as shown in Figure 3-48 on page 96.

NOTE
1. The first DCS Fieldbus Module installed (closest to the door panel) processes sig-
nals from TB3; the second DCS Fieldbus Module installed (farthest from the door
panel) processes signals from TB4.
2. For detailed information on the I/O connection points and how they correlate
with the H2Mxx cards, refer to Appendix B “I/O Connections”.

13. Install the general information (“Plugged In”) labels (P0918EU) at convenient loca-
tions on the inside and outside of the MUX box.
14. Go to “Final Installation Operations” on page 104.

100
3. Equipment Installation B0193VL – Rev K

LEPIU MUX Box Powering

NOTE
This subsection is referenced as part of the migration kit installation procedure on
page 93. After completing the actions associated with LEPIU MUX box powering,
return to page 93.

! CAUTION
Migration LEPIU installation does not support power supply line runs through
intrinsically safe areas. Power for the MUX boxes may be provided from either the
CCFA 24 V power terminals or from additional 24 V supplies installed locally to
the MUX boxes.

MUX Boxes Powered from CCFA Power Terminals

Up to eight MUX boxes can be powered from the CCFA 24 V power terminals, but the follow-
ing restrictions apply:
♦ If more than four MUX boxes are powered, the 5 Amp switched fuse located near the
24 V power terminals (see Figure 3-52) must be replaced by a 10 Amp fuse
(1 x 1-1/4 inch, 125 V, slow blow) and relabeled accordingly.
♦ The number of MUX boxes supported by (powered from) a single CCFA is limited by
the total length of wire runs to the farthest MUX boxes:
Number of
MUX Boxes Maximum Allowable
Supplied from Cabling Length to
CCFA Farthest MUX Box
1 2 87.8 m (950 ft)
2 142.4 m (470 ft)
3 93.9 m (310 ft)
4 69.7 m 230 ft
5 57.6 m (190 ft)
6 45.5 m (150 ft)
7 39.4 m (130 ft)
8 33.3 m (110 ft)

The design principal applied here is to maintain at least 20 volts at the most remote MUX box.
The numbers used in the table above assume the following: Each MUX box draws 700 mA; the
wire size is 14 AWG or larger; and the associated CCFA power supply can maintain 24 volts.
To power the associated MUX boxes from the CCFA 24 V power terminals:
1. Referring to Figure 3-52, install jumper cable P0918HH as shown.
2. Figure 3-52 shows the general power connection scheme (MUX boxes powered from
the CCFA). Referring to Figure 3-52, remove the ac reference cabling (the two AC
REF cables and the SHIELD cable) from the CCFA terminal board.

101
B0193VL – Rev K 3. Equipment Installation

CCFA (Upper-right corner)

To/From
Switched
24 V
Voltage
Source 24 V (Fused)

SHIELD
Remove Cabling
AC REF
Original Signal Cabling
AC REF (Formerly Carried Serial Data)

SHIELD 24 V
SERIAL OUT

COMMON

Jumper Cable P0118HH TB1 1 2 3 TB1 1 2 3

(Shown in Place) SH COM IN SH COM IN

MUX Box 1 MUX Box n*

* Cable connections are the same for either type of MUX box (thermocouple or RTD).
See text for number of MUX boxes supported by CCFA 24 V power.

Figure 3-52. Powering of MUX Boxes from the CCFA

MUX Boxes Powered Locally

If the restrictions specified under “MUX Boxes Powered from CCFA Power Terminals” (above)
cannot be met, configure 24 V power supplies local to the MUX boxes in such a way as to main-
tain at least 20 volts at each MUX box. Be aware that power is often daisy chained between MUX
boxes and may need to be isolated in appropriate groups to meet the requirements of your power-
ing scheme. Isolation of power to a MUX box is accomplished by disconnecting wire to the plus
(+) terminal of the SERIAL IN terminal block within the MUX box.

102
3. Equipment Installation B0193VL – Rev K

Module Identifier (Letterbug) Installation

A module identifier, composed of six letterbugs, is used to provide physical, user-assigned labels
on the DCS Fieldbus Modules. Each letterbug is a small plastic device with a single character
embossed on the front surface. Six interlocking letterbugs form a module identifier, which plugs
into a receptacle on the DCS Fieldbus Module. The rear surface of each letterbug contains pins
arranged in a unique configuration corresponding to a particular character or symbol. The
required sets of letterbugs, as specified per system configurator references, are shipped packaged
with the DCS Fieldbus Modules.
Assembly of the letterbugs to form a module identifier and the insertion of the module identifier
into the DCS Fieldbus Module are shown in Figure 3-53. To assemble and install the module
identifiers, proceed as follows:
1. Referring to the I/A Series configuration reports and to “Module Identifier (Letter-
bug) Assignments” on page 108, determine the module identifier (letter/number
combination) that pertains to the DCS Fieldbus Modules in question.
2. Gather the six letterbugs that form the module identifier and assemble them by insert-
ing the dovetail end of one letterbug into the mating end of the next, until all six let-
terbugs have been assembled in the proper order (see Figure 3-53).
3. Insert the assembled module identifier into the receptacle on the DCS Fieldbus Mod-
ule. Exercise care, ensuring that the pins properly align with the holes in the recepta-
cle.
4. Repeat Step 1 through Step 3 for all DCS Fieldbus Modules to be installed.

NOTES:
1. For the H2M07E DCS Fieldbus Module, the
module identifier is placed on the opposite
(left side) of the circuit card (see inset).
2. In each case, the module identifier must be
oriented such that the tops of the letterbugs are
aligned with the front edge of the circuit card.

DCS Module Identifier

(Assembled Letterbugs) Letterbug Placement and
Fieldbus Module Orientation, H2M07E DCS
(Typical) Fieldbus Module
See NOTES
Figure 3-53. Module Identifier (Letterbug) Assembly and Insertion

103
B0193VL – Rev K 3. Equipment Installation

Final Installation Operations

Once the DCS Fieldbus Module subsystem circuit cards are installed and all local and remote
Fieldbus cabling is completed, and system configuration and integrated control configuration (see
Chapter 4 “Equipment Installation” and Chapter 3 “Configuration”) has been performed, the fol-
lowing final installation operations may be performed.

Power Switch-On
Power to the equipment rack (BC, EC, MFC, HLPIU, LLPIU, or LEPIU) may be switched on
after all associated equipment has been installed. The DCS Fieldbus Modules and
H2SFBI/H3SFBI modules have status indicators that report operating conditions (see “LED
Indicators” on page 125).
When power is first applied, the DCS Fieldbus Module undergoes a power-on self-diagnostic test
that tests its operating status. (The H2SFBI/H3SFBI has no self-diagnostics, but LEDs indicate
the run/fail status and any local/remote Fieldbus activity.) When power is applied, the LED indi-
cators on the DCS Fieldbus Modules and H2SFBI/H3SFBI modules should light as described in
Chapter 6 “Maintenance”. If normal run conditions are not indicated following power switch-on,
refer to Chapter 6 “Maintenance” on page 125 for corrective action.

EEPROM Update and Download Operations

Once the DCS Fieldbus Module subsystem equipment has been installed and power is applied to
the equipment rack(s), the following operations must be performed at the I/A Series workstation
to bring the DCS Fieldbus Module subsystem up to operating status:
♦ EEPROM update – This action sends a new EEPROM image to the DCS Fieldbus
Module. Prior to EEPROM update and download, the CP sets the DCS Fieldbus
Module to offline (the GO ONLINE option on the Equipment Change display turns
white), so that all outputs go to HOLD while EEPROM update takes place. You may
perform any number of EEPROM updates (for any number of DCS Fieldbus Mod-
ules) without waiting for the completion of each EEPROM update request. However,
you must be sure that, for each DCS Fieldbus Module, the EEPROM update has
completed successfully prior to requesting a download.
♦ Download (of the DCS Fieldbus Module image and database) – This action restarts
the DCS Fieldbus Module software. Prior to the download, you must have performed
integrated control configuration and Fix All, otherwise the System Management
Display Handler does not recognize the DCS Fieldbus Module.
The EEPROM Update and Download operations are performed on each DCS Fieldbus Module
using the Equipment Change Actions displays. To perform these operations proceed as follows,
referring to the System Management Displays document (B0193JC) for detailed information on
System Management displays:

NOTE
For details on performing these operations in the System Manager, refer to System
Manager (B0750AP).

1. Access the Equipment Change display for the DCS Fieldbus Module in question:
a. Select Sys from the top menu bar, then select Sys_Mgmt.

104
3. Equipment Installation B0193VL – Rev K

b. Select the appropriate System Monitor, and then the letterbug of the CP to which
the desired DCS Fieldbus Module is attached.
2. At the PIO Bus display, select the desired DCS Fieldbus Module, then select
EQUIP CHG. Allowable equipment change actions appear in white on the menu.
3. Perform an EEPROM update and download for the DCS Fieldbus Module:
a. On the DCS Fieldbus Module Equipment Change display, select
EEPROM Update. An EEPROM Update Successful message appears in the mes-
sage line when the EEPROM update is complete.
b. Select Download. A Download Successful message appears in the message line.
4. You must now check point the file in the CP to preserve the online state of the DCS
Fieldbus Module in the checkpoint file:
a. Access the CP Equipment Change display (part of the System Management dis-
plays).
b. Select Checkpoint Command on the CP Equipment Change display.
5. Repeat Step 2 through Step 4 for each DCS Fieldbus Module in the subsystem.

Cable Dressing
When all DCS Fieldbus Module subsystem equipment has been installed and the subsystem is
operational, dress any excess local and remote Fieldbus cables for neatness using the rack wire-
ways.

Installation Checklist
Check that the following actions are completed:

DCS Fieldbus Modules and H2SFBIs are installed.

For the BC, EC, MFC, HLPIU, or LLPIU, resistor network modules have been removed
from the CCFA.

Local and remote Fieldbus are installed and connected.

Fieldbus shields are earthed (at last device on Fieldbus).

Fieldbus termination resistors are installed (at last device on Fieldbus).

For LEPIU, termination resistors are installed at the signal line connections in the CCFA
(on the terminal board) and in the last MUX box in the signal chain (on TB2).

Strain relief is provided for Fieldbus cables (at connection to H2SFBIs).

Module identifiers (letterbugs) are installed in all DCS Fieldbus Modules.

Jumpers are set in all DCS Fieldbus Modules.

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B0193VL – Rev K 3. Equipment Installation

System configuration and integrated control configuration have been completed.

EEPROM update, and downloading of the DCS Fieldbus Module image and database
have been performed.
DCS Fieldbus Modules have been put on-line using the System Management Equip-
ment Change display.

Cable dressing is completed.

If required, the equipment rack power supply(s) have been replaced.

Power to rack is switched on and DCS Fieldbus Module LEDs indicate a GO condition.

106
4. Configuration
This chapter provides system configuration information (System Definition) and control
configuring information (Integrated Control Configuration).
In general, “configuration” means specifying, to the I/A Series system software, the types of hard-
ware and software modules that comprise the newly added DCS Fieldbus Module subsystem, and
the control blocks that will be used in conjunction with it. Prior to performing configuration pro-
cedures, you must develop loop drawings to determine the control scheme, and a detailed equip-
ment plan that identifies all the equipment required to control the process.

System Configuration
NOTE
1. To minimize interruption of the process, it is advisable to perform System Con-
figuration (or System Definition) prior to installing the DCS Fieldbus Module sub-
system equipment, as described in Chapter 3 “Equipment Installation”.
2. If the host I/A Series system is on-line (currently controlling the process), it may
be desirable to perform Integrated Control Configuration online, prior to updating
the System Configuration. Using this method, process control using the DCS Field-
bus Module subsystem equipment can commence immediately (following equip-
ment installation), with the System Configuration update being deferred until a
more convenient time.
To perform Integrated Control Configuration on-line, refer to “On-line Integrated
Control Configuration” on page 114.

System Configuration (or System Definition) is the process of selecting and identifying the hard-
ware and software for a particular I/A Series system. It is initially performed prior to installation of
the system equipment, and typically it is later updated with any hardware/software system
changes. Reports produced by System Configuration (or System Definition) define the network,
define the overall packaging of the system, and provide information that may be used in conjunc-
tion with equipment installation and system quotation. The System Configuration database can
be updated at any time to reflect changes made to the initial hardware layout.

I/A Series Software v 4.x vs. Higher Versions

Execution of System Configuration (or System Definition) is, in part, a function of the software
release for your I/A Series system. With I/A Series software v4.x, System Configuration is per-
formed using an I/A Series System Configurator. With I/A Series software v6 and higher, System
Definition (a form of system configuration) is performed using the System Definition utility. Sys-
tem Configuration software is accessed from an I/A Series workstation or server running
I/A Series software v6.5 and higher.

107
B0193VL – Rev K 4. Configuration

Module Identifier (Letterbug) Assignments

Before including the DCS Fieldbus Module subsystem in an I/A Series system, module identifiers
must be assigned to the DCS Fieldbus Modules. A module identifier can be any combination of
six alphanumeric characters. These characters (or letterbugs) are entered by you during System
Configuration and, as part of the equipment installation process (see Chapter 3 “Equipment
Installation”), physical letterbugs are attached to the DCS Fieldbus Modules.

NOTE
I/A Series software treats each DCS Fieldbus Module as an equivalent I/A Series
FBM (see Table 4-1, below). As such, the System Management display software
portrays the DCS Fieldbus Modules as equivalent I/A Series FBMs. In order to
distinguish the DCS Fieldbus Modules from other FBMs, it may be desirable to
include a specific prefix (such as H2 for Honeywell TDC 2000) in the six-character
letterbug set for each DCS Fieldbus Module.

System Configuration (or System Definition) Procedure

Configure the DCS Fieldbus Modules as you would equivalent I/A Series Fieldbus Modules
(FBMs) (see Table 4-1). With I/A Series software v4.0, 4.1, or 4.2, refer to the I/A Series System
Configurator document (B0193JH). With I/A Series software v6.0 or higher, refer to the
I/A Series System Definition: A Step-by-Step Procedure document (B0193WQ).

Table 4-1. Equivalent FBMs

DCS Fieldbus Equivalent

Module(s) I/A Series FBM
H2C02x FBM02
H2D02x FBM02
H2J02x FBM02
H2M01A,B,C,D FBM01
H2M02 FBM02
H2M02A,B FBM01
H2M02E FBM02
H2M03, H2M03x FBM03
H2M04 FBM04
H2M06, H2M06A FBM06
H2M07, H2M07E FBM07
H2M09 FBM09
H2M17 FBM17
H2M24 FBM24
H2M26 FBM26
H2V02x FBM02
H2X02x FBM02

108
4. Configuration B0193VL – Rev K

NOTE
For a complete list of equivalent FBMs, refer to “Honeywell TDC2000 Migration
Cards” in Control Processor 270 (CP270) and Field Control Processor 280 (CP280) Inte-
grated Control Software Concepts (B0700AG).

When System Configuration (or System Definition) is completed, perform one of the following
operations:
♦ If this is a new (as opposed to existing) I/A Series system, install the system software
(refer to the release notes shipped with the I/A Series software).
♦ If this is an existing (previously configured) I/A Series system, specify to the currently
installed system software that hardware items have been added to the system (refer to
the release notes shipped with the I/A Series software).

Integrated Control Configuration

The I/A Series Integrated Control Configurator allows you to integrate Honeywell I/O points
into existing I/A Series control schemes, as well as to create entirely new I/A Series-based applica-
tions. The software interface between the control logic and the process is provided by Equipment
Control Blocks (ECBs) specific to the DCS Fieldbus Module subsystem, and control blocks used
throughout the I/A Series system.
Actual control of the process is performed by compounds, consisting of control blocks, which are
configured by the user. (Figure 4-1 shows a typical application of control blocks.) The I/A Series
system offers a wide range of control blocks, providing solutions for a broad spectrum of process
control applications. For details on the selection and usage of control blocks, refer to I/A Series
Integrated Control Block Descriptions (B0193AX), and to Appendix C “DCS Fieldbus Module
Control Schemes”.

109
B0193VL – Rev K 4. Configuration

1 to 5 V RSP AIN

1 to 5 V Meas. A
I PID
L N
o 4 to 20 mA
o Output
AOUT
p Contact Alarm
1 Out Status High
COUT
Contact Alarm ALM
Out Status Low
COUT
To/From ECB
H2M17
Process 1 to 5 V 09 RSP AIN

1 to 5 V Meas. A
I PID
L N
o
o 4 to 20 mA Output
AOUT
p
Contact Alarm
2 Out Status High
COUT
Contact Alarm ALM
Out Status Low
COUT

Honeywell
Equipment Rack Control Compound
(Modified BC) (I/A Series Software)

Figure 4-1. Typical Control Scheme (Using H2M17 DCS Fieldbus Module)

NOTE
This section presents integrated control configuration information that is specific to
the DCS Fieldbus Module subsystem. For more comprehensive information regard-
ing integrated control configuration, refer to the Foxboro Control Software Deploy-
ment Guide (B0750BA), I/A Series Configuration Component (IACC) User's Guide
(B0700FE) and Integrated Control Configurator (B0193AV) documents.

The FCS Configuration Tools, IACC and Integrated Control Configurator (accessed through the
process engineer’s environment at an I/A Series station) applications allow you to configure con-
trol blocks relating, in this case, to the DCS Fieldbus Module subsystem equipment. The general
procedure is to create a compound name under which the blocks will be created and run, and
then create and integrate the desired control blocks.
Using the control configurator, you create an Equipment Control Block (ECB) for each DCS
Fieldbus Module in the DCS Fieldbus Module subsystem. The ECB serves as a “holding place”
for the device’s software data. You then go on to configure the necessary control blocks and com-
pounds for the desired control scheme.
The control configurator lets you modify configuration data for on-line stations (for example, a
CP) or off-line library volumes. (A library volume is a “dummy” configuration which may be

110
4. Configuration B0193VL – Rev K

loaded into the CP when creation and/or editing are completed.) As a compound/block editor,
the Control Configurator provides compound/block-building templates along with a full range of
editing functions.
Control configuration for the DCS Fieldbus Module subsystem is divided into two separate pro-
cedures:
♦ “Off-line Integrated Control Configuration” on page 112 (directly following) is
intended for use when a new system is being configured – typically, when the DCS
Fieldbus Module subsystem is being included in new (overall) system configuration.
♦ “On-line Integrated Control Configuration” on page 114 is intended for use for when
a previous I/A Series configuration is being updated to include the DCS Fieldbus
Module subsystem.

NOTE
As indicated in a note on page 107, if the host I/A Series system is on-line (currently
controlling the process), it may be desirable to perform Integrated Control Config-
uration on-line, prior to updating the System Configuration. If this is the case, per-
form the procedure under “On-line Integrated Control Configuration” on
page 114.

Compound Operation
The compound processor task executes all compounds built during the configuration process.
Based on the phase and period, the compound processor determines whether a compound is to be
processed and, if so, initiates block processing. The period table for the DCS Fieldbus Module
subsystem is as follows:

Period Frequency
0 0.1 second
1 0.5 second
2 1 second
3 2 seconds
4 10 seconds
5 30 seconds
6 1 minute
7 10 minutes
8 60 minutes
9 0.2 seconds
10 5 seconds
11 0.6 seconds
12 6.0 seconds
13 0.05 seconds

Multiple compounds may be processed in a single BPC.

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B0193VL – Rev K 4. Configuration

Off-line Integrated Control Configuration

To perform offline integrated control configuration, refer to the Foxboro Control Software Deploy-
ment Guide (B0750BA), I/A Series Configuration Component (IACC) User's Guide (B0700FE) and
Integrated Control Configurator (B0193AV) documents for details and proceed as follows:

NOTE
1. This procedure assumes that System Configuration has been performed. See
“System Configuration” on page 107.
2. This procedure is intended for use with an I/A Series system having Version 4.0
or higher software. If your system has software of a previous version, refer to the
appropriate version of the I/A Series Integrated Control Configurator (B0193AV) doc-
ument, and configure the DCS Fieldbus Modules as you would equivalent I/A Series
FBMs, as listed in Table 4-1 (on page 108). Use the ECB parameters and block
parameter settings shown in Appendix C “DCS Fieldbus Module Control Schemes”.

1. Using the System Management displays (accessible at an I/A Series workstation), boot
up the CP to which the DCS Fieldbus Module subsystem equipment will be attached.
This creates two compounds:
♦ Station compound (CPLBUG_STA)1 containing the station block
(CPLBUG_STA:STATION)1
♦ ECB compound (cplbug_ECB)1 containing the primary ECB
(CPLBUG_ECB:PRIMARY_ECB)1.
2. Open the Control Configurator and access the Control Processor (CP) in question.
3. Use the Control Configurator’s Fix All function to create ECB(s) for the DCS
Fieldbus Modules added previously to the system configuration via the System Con-
figurator (or System Definition).
4. If required, edit the H2Mxx ECB(s) if the default parameters provided are not satis-
factory. (See NOTE immediately following this step.) As an example, Figure 4-2
shows a typical editing display for the H2M17 ECB. The HWTYPE and SWTYPE
ECB parameters for the various types of DCS Fieldbus Modules are shown in
Appendix C “DCS Fieldbus Module Control Schemes”. For information on other
ECB parameters, refer to the I/A Series Integrated Control Block Descriptions document
(B0193AX).

NOTE
For ready reference, ECB parameter information appears in a “show window” along
the right side of the ECB editing displays (see Figure 4-2). The show window is
accessed by selecting Show in the menu bar, and then selecting Legal FBM/ECB
Combos.

1.
The CP letterbug (cplbug) is filled in by the station being configured.

112
4. Configuration B0193VL – Rev K

Figure 4-2. Typical Editing Display for H2M17 Control DCS FBM ECB

5. Referring to I/A Series documents Control Processor 270 (CP270) and Field Control
Processor 280 (CP280) Integrated Control Software Concepts (B0700AG) and Integrated
Control Block Descriptions (B0193AX), configure the necessary compounds and blocks
for the desired control scheme:
♦ Typical control schemes using the various types of DCS Fieldbus Modules are
shown in Appendix C “DCS Fieldbus Module Control Schemes”. Also shown in
that appendix are typical block parameter settings that are used with the various
types of DCS Fieldbus Modules.
♦ Figure 4-3 through Figure 4-6 show typical editing displays for AIN, AOUT,
PID, and COUT blocks.
♦ For information on setting fail-safe parameters, refer to “Fail-Safe Operation” on
page 118.
♦ Table 4-2 lists the signal conditioning indexes (SCIX) for various types of analog
inputs. (The SCIX parameter is used with AIN/MAIN control blocks.)

Table 4-2. Signal Conditioning Indexes

Ranges SCIX
1 to 5 V 3
4 to 20 mA 3
0 to 40 V 2

113
B0193VL – Rev K 4. Configuration

Table 4-2. Signal Conditioning Indexes (Continued)

Ranges SCIX
0 to 1 mA 2
0 to 10 mA 2
0 to 1 V 2
0 to 100 mV 1
±100 mV 2
±40 V 2
±5 2
Thermocouple I/A Series SCIX1
RTD I/A Series SCIX1
1.
See Appendix C.

On-line Integrated Control Configuration

To perform on-line integrated control configuration, refer to the Foxboro Control Software
Deployment Guide (B0750BA), I/A Series Configuration Component (IACC) User's Guide
(B0700FE) and Integrated Control Configurator (B0193AV) documents for details and proceed as
follows:

NOTE
This procedure is intended for use with an I/A Series software v4.0 or higher. If
your system has software of a previous version, refer to the appropriate version of
the Foxboro Control Software Deployment Guide (B0750BA), I/A Series Configuration
Component (IACC) User's Guide (B0700FE) and Integrated Control Configurator
(B0193AV) documents, and configure the DCS Fieldbus Modules as you would
equivalent I/A Series FBMs, as listed in Table 4-1 (on page 108). Use the ECB param-
eters and block parameter settings shown in Appendix C “DCS Fieldbus Module
Control Schemes”.

1. Using the System Manager or the System Management displays (accessible at an

I/A Series workstation), boot up the CP to which the DCS Fieldbus Module subsys-
tem equipment will be attached. This creates two compounds:
♦ Station compound (CPLBUG_STA)2 containing the station block
(CPLBUG_STA:STATION)2
♦ ECB compound (cplbug_ECB)2 containing the primary ECB
(CPLBUG_ECB:PRIMARY_ECB)2.
2. Open the control configurator and access the Control Processor (CP) in question.
3. Using the control configurator’s Insert New Block/ECB function, create an ECB
for each H2Mxx DCS Fieldbus Module in the subsystem.
4. If required, edit the newly created ECB(s) if the default parameters provided are not
satisfactory (see Figure 4-2 for example). The HWTYPE and SWTYPE ECB parame-
2.
The CP letterbug (cplbug) is filled in by the station being configured.

114
4. Configuration B0193VL – Rev K

ters for the various types of DCS Fieldbus Modules are shown in Appendix C “DCS
Fieldbus Module Control Schemes”. For information on other ECB parameters, refer
to the Integrated Control Block Descriptions document (B0193AX).

NOTE
For ready reference, ECB parameter information appears in a “show window” along
the right side of the ECB editing displays (see Figure 4-2). The show window is
accessed by selecting Show in the menu bar, and then selecting Legal FBM/ECB
Combos.

5. Referring to I/A Series documents Control Processor 270 (CP270) and Field Control
Processor 280 (CP280) Integrated Control Software Concepts (B0700AG) and Integrated
Control Block Descriptions (B0193AX), configure the necessary compounds and blocks
for the desired control scheme:
♦ Typical control schemes using the various types of DCS Fieldbus Modules are
shown in Appendix C “DCS Fieldbus Module Control Schemes”. Also shown in
that Appendix are typical block parameter settings that are used with the various
types of DCS Fieldbus Modules.
♦ Figure 4-3 through Figure 4-6 show typical editing displays for AIN, AOUT,
PID, and COUT blocks.
♦ For information on setting fail-safe parameters, refer to “Fail-Safe Operation” on
page 118.
♦ Table 4-2 (on page 113) lists the signal conditioning indexes (SCIX) for various
types of analog inputs. (The SCIX parameter is used with AIN/MAIN control
blocks.)

115
B0193VL – Rev K 4. Configuration

Figure 4-3. Typical Editing Display for an AIN Block

Figure 4-4. Typical Editing Display for an AOUT Block

116
4. Configuration B0193VL – Rev K

Figure 4-5. Typical Editing Display for a PID Block

Figure 4-6. Typical Editing Display for a COUT Block

117
B0193VL – Rev K 4. Configuration

Fail-Safe Operation
Fail-safe parameters in the controlling ECBs specify the outputs in the event of a break in com-
munication with the CP. All fail-safe operations are initiated by the DCS Fieldbus
Module.
Each time the DCS Fieldbus Module receives a write request, it resets a fail-safe timer for its ECB.
The DCS Fieldbus Module asserts a fail-safe condition for the ECB if it does not receive another
output command within a specified time. The fail-safe condition can be either of the following:
♦ Hold Current Value – Hold the value sent in the most recent output command from
the CP.
♦ Use Fallback Value – Use a value specified for the output (specified in the ECB).
The ECBs for output type DCS Fieldbus Modules include parameters for enabling and disabling
fail-safe and for setting a fail-safe delay for the outputs. These parameters are downloaded to the
DCS Fieldbus Module’s database from the CP each time the subsystem is initialized or reconfig-
ured, and each time the user executes a download command from the System Management dis-
play. If fail-safe is enabled for a specific output, the DCS Fieldbus Module asserts fail-safe actions.
When normal operation resumes, the current output values are read by the CP and stored in the
ECBs. These values in turn are used by the I/O blocks as the starting point for new output com-
mands.

Fail-Safe Functionality
What the DCS Fieldbus Module does during various failed conditions is dependent upon the
configuration of several fail-safe parameters as well as the type of failure. Two basic types of DCS
Fieldbus Module failures can occur: those that cause the DCS Fieldbus Module to fail (such as
DCS OFFLINE, DCS DOWNLOAD, or DCS EEPROM UPDATE), and those that cause loss
of communications (COMM FAIL).

Fail-Safe for Type 1 Failures – DCS Fieldbus Module FAIL

Two variables (parameters), fail-safe mask (FSMMn) and fail-safe data (FSD0n), determine what
action the DCS Fieldbus Module takes when a Type 1 failure occurs. FSMMn, configured for a
particular output ECB, determines what state is asserted at the output: Fallback Value or Hold
Current Value. The default setting of the fail-safe mask parameter is zero to assert the fallback val-
ues. The mask can be set so that some outputs hold while others fall back. FSD0n, also configured
for a particular output, determines the fallback value. The default value for analog outputs is zero,
and the default value for digital values is false.

Fail-Safe for Type 2 Failures – COMM FAIL

In addition to the fail-safe mask and fail-safe data parameters, there are two other parameters,
FSENAB and FSDLAY, that affect the DCS Fieldbus Module’s response to communications fail-
ures. FSENAB determines whether the output simply holds (FSENAB = 0) its output value dur-
ing the communications failure until the communications failure ceases, or if it delays fail-safe
action (FSENAB = 1) for the time specified by FSDLAY and then respond in the same way as
Type 1 failures.

118
4. Configuration B0193VL – Rev K

Fail-Safe Examples
The following examples are fail-safe operations for an analog type ECB with two outputs. The
operation is performed for the first output point, which is Point Number 1. An AOUT block is
used, and the output is driven at a value of 75% of full scale. The Fallback Value is configured to
be 25% of full scale (FSD01 = 16000). FSDLAY is set to 1000, which is equal to a delay time of
10 seconds.
Example 1: FSENAB = 0 and FSMMn = 0X00
a. Cause: Type 1 failure.
Result: Output immediately goes to 25%.
b. Cause: Type 2 failure.
Result: Output holds at 75%.
Example 2: FSENAB = 0 and FSMMn = 0X10
a. Cause: Type 1 failure.
Result: Output holds at 75%.
b. Cause: Type 2 failure.
Result: Output holds at 75%.
Example 3: FSENAB = 1 and FSMMn = 0X00
a. Cause: Type 1 failure.
Result: Output immediately goes to 25%.
b. Cause: Type 2 failure.
Result: Output holds at 75% for 10 seconds, then goes to 25%.
Example 4: FSENAB = 1 and FSMMn = 0X10
a. Cause: Type 1 failure.
Result: Output holds at 75%.
b. Cause: Type 2 failure
Result: Output holds at 75% for 10 seconds, then continues to hold at 75%.

NOTE
For fail-safe information on digital type ECBs, refer to the I/A Series Integrated Con-
trol Block Descriptions (B0193AX) document.

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B0193VL – Rev K 4. Configuration

120
5. Process Displays and System
Management Displays
This chapter provides information on the I/A Series process displays and System Management
displays and how they relate to the DCS Fieldbus Module subsystem.

Process Displays
The I/A Series system provides the following types of displays for performance of process
control operations:
♦ Select Screen Display (compound and block overview display)
♦ Group Displays
♦ User-Generated Displays
♦ Block Detail Displays
♦ Compound Detail Displays
♦ Station Displays
For information on how these displays are used, refer to System Manager (B0750AP), System
Management Displays (B0193JC), and Process Operations and Displays (B0193MM).

NOTE
When viewing the default display configuration (CONFIG) overlay (a process dis-
play), be aware that, for Integrators, the display uses the CP block frequency values
to determine the displayed PERIOD value, regardless of the station type. For exam-
ple, a block with a configured PERIOD index of eight displays its PERIOD (block
frequency) as 60 minutes in the configuration overlay, instead of the correct value of
64.0 seconds.

System Management Displays

The I/A Series system management software – System Manager and System Management Display
Handler (SMDH) – obtains current and historical information about the system, displays it, and
allows you to intervene in system operations and perform diagnostics. With regard to the DCS
Fieldbus Module subsystem, System Manager and SMDH provide the equivalent of the following
displays:
♦ A Fieldbus-level display (PIO Bus Display), which shows the DCS Fieldbus Module
subsystem (portrayed as I/A Series FBMs) along with the host Control Processor (CP)
and any other Fieldbus devices (see Figure 5-1).
♦ Detailed equipment change (EQUIP CHG) and equipment information (EQUIP INFO)
displays for each DCS Fieldbus Module (see Figure 5-2).

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B0193VL – Rev K 5. Process Displays and System Management Displays

NOTE
For information on viewing these displays in System Manager, refer to System
Manager (B0750AP).

The DCS Fieldbus Modules are portrayed in the System Management displays as equivalent
I/A Series FBMs, as listed in Table 2-1 (on page page 9) through Table 2-7 (on page 33). DCS
Fieldbus Modules may be distinguished from other FBMs by means of their user-assigned module
identifiers (letterbugs), which can contain a prefix designating the device as a Honeywell DCS
Fieldbus Module (for example, H2xxxx).
Once DCS Fieldbus Modules for the I/O cards have been installed and configured, they must be
put on-line using the Equipment Change display. Then you can check their status using the
Equipment Information display. For detailed information on the use of the System Management
displays, refer to the Help screens.

Figure 5-1. PIO Bus Display (Typical SMDH)

122
5. Process Displays and System Management Displays B0193VL – Rev K

Figure 5-2. H2M06 (FBM06 Equivalent) Equipment Information Display

123
B0193VL – Rev K 5. Process Displays and System Management Displays

124
6. Maintenance
This chapter provides information on maintaining the DCS Fieldbus Module subsystem.
The original maintenance and preventive maintenance philosophies for the Honeywell BC, EC,
MFC, HLPIU, LLPIU, and LEPIU equipment racks are maintained. This includes periodic
inspection and cleaning, checking the status of LED indicators, and checking for loose cable con-
nections.

Operating Status
The operating status of the DCS Fieldbus Modules is reported by the I/A Series software using
on-screen messages. [The I/A Series software regards the DCS Fieldbus Modules as standard
I/A Series Fieldbus Modules (FBMs).] Refer to the following I/A Series documents for informa-
tion on the reporting of equipment operating status and errors:
♦ System Maintenance (B0193AD)
♦ System Management Displays (B0193JC).

LED Indicators
LED indicators at the front of the H2SFBI or H3SFBI Fieldbus Isolator and the DCS Fieldbus
Module indicate the operational status of these devices (see Figure 6-1). The functions of the
H2SFBI/ H3SFBI Fieldbus Isolator LEDs are as follows:
♦ Remote Fieldbus Activity
When illuminated (amber), indicates the existence of communication activity on the
remote Fieldbus (that is, between the BC, EC, MFC, HLPIU, LLPIU, or LEPIU and
the I/A Series Control Processor).
♦ Local Fieldbus Activity
When illuminated (amber), indicates the existence of communication activity on the
local Fieldbus (that is, internal to the BC, EC, MFC, HLPIU, LLPIU, or LEPIU
rack).
♦ Run
When illuminated (green), indicates that the Fieldbus Isolator is operational
(running).
♦ Fail
When illuminated (red), indicates a problem with input power, or an on-card fault.

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B0193VL – Rev K 6. Maintenance

Remote
Fieldbus Operating Status
Local Activity
Fieldbus (see Table 6-1)
Run Activity
Remote
Fieldbus
Activity Fail
Run
Fail
Local
Fieldbus
Activity

H2SFBI H3SFBI DCS Fieldbus Module

Fieldbus Isolator Fieldbus Isolator (Typical)

Figure 6-1. LED Indicators

Two status LEDs (red and green) at the front of each DCS Fieldbus Module provide indications
of operating status, as listed in Table 6-1.

Table 6-1. DCS Fieldbus Module Operating Status LEDs

Red LED Green LED Status

Off* Off* Power to card failed.
On Off* Diagnostic run-time failure occurred.
On On Diagnostics passed and DCS Fieldbus Module is
ready to be brought on-line by the CP. (This state
normally occurs during power-up, or when the
DCS Fieldbus Module is off-line.)
Off* On DCS Fieldbus Module on-line and functional.
(This is the normal “run” state.)

* Either LED, when in the OFF condition, appears clear (colorless).

In addition to these “operational status” conditions, the red and green LEDs can also indicate
wrong placement of jumper modules on the H2M17 cards. If an installed H2M17 card has a
jumper module in a particular position and another H2M17 card is installed with its jumper
module in the same position, the red and green LEDs indicate the error as follows:
♦ On the previously installed H2M17, the green LED flashes and the red LED remains
off. (This H2M17 remains online.)
♦ On the newly installed H2M17, the green LED flashes and the red LED illuminates
steady-on. This H2M17 cannot be brought on-line until the conflict is corrected.
Remove the newly installed H2M17 and correct and verify its board-mounted jumper
module plug position (refer to Figure 3-27 on page 66).

126
6. Maintenance B0193VL – Rev K

♦ If power is applied to a nest with two installed H2M17s having the same jumper
module position, the red LEDs on both H2M17s will illuminate steady-on, and the
green LEDs on both H2M17s flash. Neither H2M17 can be brought online until the
problem is corrected. Remove the two H2M17s and correct and verify their board-
mounted jumper module plug positions (refer to Figure 3-27 on page 66).

Technical Support
If technical support is needed, call Global Client Support (GCS) at 1-866-746-6477.

Module Return Procedure

Contact Global Client Support (GCS) for a Return Authorization Number and shipping instruc-
tions.

127
B0193VL – Rev K 6. Maintenance

128
Appendix A. Hardware
Specifications

H2C02A, B, D-H, J-N, P-Z (Analog Input) Functional

Specifications
Power Requirements

Input Voltage 22.5 to 30 V dc

Consumption 7W
Heat Dissipation 7W

Communication

Redundant IEEE P1118 Fieldbus

Input Channels
Each multiple range input channel is individually jumper selectable.
Signal
FBM
Model Channel 1-4 Channel 5-8
H2C02A 4 to 20.4 mA 0 to 5 V dc or ±5 V dc
H2C02B 4 to 20.4 mA 0 to 40 V dc or ±40 V dc
H2C02D 4 to 20.4 mA 0 to 1 mA
H2C02E 4 to 20.4 mA 0 to 10 mA
H2C02F 4 to 20.4 mA -10.5 to 71.419 mV dc, or
0 to 100 mV dc, or ±100 mV dc
H2C02G 4 to 20.4 mA 0 to 30 Ω Cu, 120 Ω Ni, 0 to 320 Ω Pt
H2C02H 4 to 20.4 mA 0 to 1 V dc or ±1 V dc
H2C02J 0 to 1 mA 0 to 5 V dc or ±5 V dc
H2C02K 0 to 1 mA 0 to 40 V dc or ±40 V dc
H2C02L 0 to 1 mA 4 to 20.4 mA
H2C02M 0 to 1 mA 0 to 1 mA
H2C02N 0 to 1 mA 0 to 10 mA
H2C02P 0 to 1 mA -10.5 to 71.419 mV dc, or
0 to 100 mV dc, or ±100 mV dc
H2C02Q 0 to 1 mA 0 to 30 Ω Cu, 120 Ω Ni, 0 to 320 Ω Pt
H2C02R 0 to 1 mA 0 to 1 V dc or ±1 V dc

129
B0193VL – Rev K Appendix A. Hardware Specifications

Signal
FBM
Model Channel 1-4 Channel 5-8
H2C02S 0 to 10 mA 0 to 5 V dc or ± 5 V dc
H2C02T 0 to 10 mA 0 to 40 V dc or ± 40 V dc
H2C02U 0 to 10 mA 4 to 20.4 mA
H2C02V 0 to 10 mA 0 to 1 mA
H2C02W 0 to 10 mA 0 to 10 mA
H2C02X 0 to 10 mA -10.5 to 71.419 mV dc, or
0 to 100 mV dc, or ±100 mV dc
H2C02Y 0 to 10 mA 0 to 30 Ω Cu, 120 Ω Ni, 0 to 320 Ω Pt
H2C02Z 0 to 10 mA 0 to 1 V dc or ±1 V dc

Rated Mean Accuracy

Rated Mean Accuracy
FBM
Model Channel 1-4 Channel 5-8
H2C02A ±0.05% of span ±0.05% of span
H2C02B ±0.05% of span ±0.05% of span
H2C02D ±0.05% of span ±0.05% of span
H2C02E ±0.05% of span ±0.05% of span
H2C02F ±0.05% of span ±0.035% of span (0.5% for 0 to 100 mV
and ±100 mV)
H2C02G ±0.05% of span ±0.025% of span (±0.08 Ω)
H2C02H ±0.05% of span ±0.05% of span
H2C02J ±0.05% of span ±0.05% of span
H2C02K ±0.05% of span ±0.05% of span
H2C02L ±0.05% of span ±0.05% of span
H2C02M ±0.05% of span ±0.05% of span
H2C02N ±0.05% of span ±0.05% of span
H2C02P ±0.05% of span ±0.035% of span (0.5% for 0 to 100 mV
and ±100 mV)
H2C02Q ±0.05% of span ±0.025% of span (±0.08 Ω)
H2C02R ±0.05% of span ±0.05% of span
H2C02S ±0.05% of span ±0.05% of span
H2C02T ±0.05% of span ±0.05% of span
H2C02U ±0.05% of span ±0.05% of span
H2C02V ±0.05% of span ±0.05% of span
H2C02W ±0.05% of span ±0.05% of span
H2C02X ±0.05% of span ±0.035% of span (0.5% for 0 to 100 mV
and ±100 mV)
H2C02Y ±0.05% of span ±0.025% of span (±0.08 Ω)

130
Appendix A. Hardware Specifications B0193VL – Rev K

Rated Mean Accuracy

FBM
Model Channel 1-4 Channel 5-8
H2C02Z ±0.05% of span ±0.05% of span

Resolution 12 to 15 bits, programmable

Isolation 600 V ac between any channels and earth (ground), or
between channels
NOTE: This does not imply that these channels are
intended for connection to hazardous voltage circuits. Con-
nection of these channels to voltages greater than 30 V ac
or 60 V dc violates electrical safety code requirements and
may expose users to electrical shock.

H2D02A-E, G, H (Analog Input) Functional

Specifications
Power Requirements
Input Voltage 22.5 to 30 V dc
Consumption 7W
Heat Dissipation 7W

Communication
Redundant IEEE P1118 Fieldbus

Input Channels

Signal
FBM
Model Channel 1-4 Channel 5-8
H2D02A -10.5 to 71.419 mV dc, or 0 to 5 V dc or ±5 V dc
0 to 100 mV dc, or ±100 mV dc
H2D02B -10.5 to 71.419 mV dc, or 0 to 40 V dc or ±40 V dc
0 to 100 mV dc, or ±100 mV dc
H2D02C -10.5 to 71.419 mV dc, or 4 to 20.4 mA
0 to 100 mV dc, or ±100 mV dc
H2D02D -10.5 to 71.419 mV dc, or 0 to 1 mA
0 to 100 mV dc, or ±100 mV dc
H2D02E -10.5 to 71.419 mV dc, or 0 to 10 mA
0 to 100 mV dc, or ±100 mV dc

131
B0193VL – Rev K Appendix A. Hardware Specifications

Signal
FBM
Model Channel 1-4 Channel 5-8
H2D02G -10.5 to 71.419 mV dc, or 0 to 30 Ω Cu, 120 Ω Ni, 0 to 320 Ω Pt
0 to 100 mV dc, or ±100 V dc
H2D02H -10.5 to 71.419 mV dc, or 0 to 1 V dc or ±1 V dc
0 to 100 mV dc, or ±100 mV dc

Rated Mean Accuracy

Rated Mean Accuracy
Model Channel 1-4 Channel 5-8
H2D02A ±0.035% of span (0.5% for 0 to 100 mV ±0.05% of span
and ±100 mV)
H2D02B ±0.035% of span (0.5% for 0 to 100 mV ±0.05% of span
and ±100 mV)
H2D02C ±0.035% of span (0.5% for 0 to 100 mV ±0.05% of span
and ±100 mV)
H2D02D ±0.035% of span (0.5% or 0 to 100 mV ±0.05% of span
and ±100 mV)
H2D02E ±0.035% of span (0.5% for 0 to 100 mV ±0.05% of span
and ±100 mV
H2D02G ±0.035% of span (0.5% or 0 to 100 mV ±0.025% of span
and ±100 mV) (±0.08 Ω)
H2D02H ±0.035% of span (0.5% for 0 to 100 mV ±0.05% of span
and ±100 mV)

Resolution 12 to 15 bits, programmable

Isolation 600 V ac between any channels and earth (ground), or
between channels
NOTE: This does not imply that these channels are
intended for connection to hazardous voltage circuits.
Connection of these channels to voltages greater than
30 V ac or 60 V dc violates electrical safety code
requirements and may expose users to electrical shock.

132
Appendix A. Hardware Specifications B0193VL – Rev K

H2J02A-H (Analog Input) Functional Specifications

Power Requirements
Input Voltage 22.5 to 30 V dc
Consumption 7W
Heat Dissipation 7W

Communication
Redundant IEEE P1118 Fieldbus

Input Channels
Signal
FBM
Model Channel 1-4 Channel 5-8
H2J02A Reference RTD for TC cold 0 to 5 V dc or ±5 V dc
junction compensation
H2J02B Reference RTD for TC cold 0 to 40 V dc or ±40 V dc
junction compensation
H2J02C Reference RTD for TC cold 4 to 20.4 mA
junction compensation
H2J02D Reference RTD for TC cold 0 to 1 mA
junction compensation
H2J02E Reference RTD for TC cold 0 to 10 mA
junction compensation
H2J02F Reference RTD for TC cold -10.5 to 71.419 mV dc, or 0 to 100 mV dc,
junction compensation or ±100 mV dc
H2J02G Reference RTD for TC cold 0 to 30 Ω Cu, 120 Ω Ni, 0 to 320 Ω Pt
junction compensation
H2J02H Reference RTD for TC cold 0 to 1 V dc or ±1 V dc
junction compensation

Rated Mean Accuracy

Rated Mean Accuracy
FBM
Model Channel 1-4 Channel 5-8
H2J02A ±0.025% of span ±0.05% of span
(±0.08 Ω)
H2J02B ±0.025% of span ±0.05% of span
(±0.08 Ω)
H2J02C ±0.025% of span ±0.05% of span
(±0.08 Ω)
H2J02D ±0.025% of span ±0.05% of span
(±0.08 Ω)

133
B0193VL – Rev K Appendix A. Hardware Specifications

Rated Mean Accuracy

FBM
Model Channel 1-4 Channel 5-8
H2J02E ±0.025% of span ±0.05% of span
(±0.08 Ω)
H2J02F ±0.025% of span ±0.035% of span (0.5% for 0 to 100 mV and
(±0.08 Ω) ±100 mV)
H2J02G ±0.025% of span ±0.025% of span (±0.08 Ω)
(±0.08 Ω)
H2D02H ±0.025% of span ±0.05% of span
(±0.08 Ω)

Resolution 12 to 15 bits, programmable

Isolation 600 V ac between any channels and earth (ground), or
between channels
NOTE: This does not imply that these channels are
intended for connection to hazardous voltage circuits. Con-
nection of these channels to voltages greater than 30 V ac
or 60 V dc violates electrical safety code requirements and
may expose users to electrical shock.

H2M01A, B, C, D (Analog Input) Functional

Specifications
Power Requirements
Input Voltage 22.5 to 30 V dc
Consumption 6.5 W
Heat Dissipation 6.5 W

Communication
Redundant IEEE P1118 Fieldbus

Input Channels

FBM Model:
H2M01A 8 Channels, 0 to 5 V dc, 1 to 5 V dc, or ±5 V dc
H2M01B, H2M01D 8 Channels, 4 to 20.4 mA
H2M01C 8 Channels, 4 to 20.4 mA (Powered)
Rated Mean Accuracy ±0.05% of span
Resolution 12 to 15 bits, programmable

134
Appendix A. Hardware Specifications B0193VL – Rev K

H2M02, H2M02A, B, E (Analog Input) Functional

Specifications
Power Requirements
Input Voltage 22.5 to 30 V dc
Consumption 7.0 W
Heat Dissipation 7.0 W

Communication
Redundant IEEE P1118 Fieldbus

Input Channels
FBM Model:
H2M02 8 Channels, -10.5 to 71.419 mV dc, 0 to 100 mV dc, or
±100 mV dc
H2M02A 8 Channels, 0 to 5 V dc or ±5 V dc
H2M02B 8 Channels, 0 to 40 V dc or ±40 V dc
H2M02E 8 Channels, -10.5 to 71.419 mV dc or 1 to 5 V dc, with
on-card temperature sensor for thermocouple cold junction
temperature compensation
Rated Mean Accuracy H2M02: ±0.035% of span (0.5% for 0 to 100 mV)
H2M02A: ±0.05% of span
H2M02B: ±0.05% of span
H2M02E: ±0.035% of span (0.5% for 1 to 5 V dc)
Resolution 12 to 15 bits, programmable
Isolation 600 V ac between any channel and earth (ground), or
between channels.
NOTE: This does not imply that these channels are
intended for connection to hazardous voltage circuits. Con-
nection of these channels to voltages greater than 30 V ac or
60 V dc violates electrical safety code requirements and may
expose users to electric shock.

135
B0193VL – Rev K Appendix A. Hardware Specifications

H2M03, H2M03A - G (Analog Input, 8 RTD)

Functional Specifications
Power Requirements
Input Voltage 22.5 to 30 V dc
Consumption 8W
Heat Dissipation 8W

Communication
Redundant IEEE P1118 Fieldbus

Input Channels
Signal
FBM
Model Channel 1-4 Channel 5-8
H2M03 0 to 30 Ω Cu, 120 Ω Ni, 0 to 30 Ω Cu, 120 Ω Ni, 0 to 320 Ω Pt
0 to 320 Ω Pt
H2M03A 0 to 30 Ω Cu, 120 Ω Ni, 0 to 5 V dc or ±5 V dc
0 to 320 Ω Pt
H2M03B 0 to 30 Ω Cu, 120 Ω Ni, 0 to 40 V dc or ±40 V dc
0 to 320 Ω Pt
H2M03C 0 to 30 Ω Cu, 120 Ω Ni, 4 to 20.4 mA
0 to 320 Ω Pt
H2M03D 0 to 30 Ω Cu, 120 Ω Ni, 0 to 1 mA
0 to 320 Ω Pt
H2M03E 0 to 30 Ω Cu, 120 Ω Ni, 0 to 10 mA
0 to 320 Ω Pt
H2M03F 0 to 30 Ω Cu, 120 Ω Ni, -10.5 to 71.419 mV dc, or 0 to 100 mV
0 to 320 Ω Pt dc, or ±100 mV dc
H2M03G 0 to 30 Ω Cu, 120 Ω Ni, 0 to 1 V dc or ±1 V dc
0 to 320 Ω Pt

Rated Mean Accuracy

Rated Mean Accuracy
FBM
Model Channel 1-4 Channel 5-8
H2M03 ±0.025% of span ±0.025% of span (±0.08 Ω)
(±0.08 Ω)
H2M03A-E, G ±0.025% of span ±0.05% of span
(±0.08 Ω)
H2M03F ±0.025% of span ±0.035% of span (0.5% for 0 to 100 mV
(±0.08 Ω) and ±100 mV)

136
Appendix A. Hardware Specifications B0193VL – Rev K

Resolution 12 to 15 bits, programmable

Isolation 600 V ac between any channel and earth (ground), or
between channels.
NOTE: This does not imply that these channels are
intended for connection to hazardous voltage circuits.
Connection of these channels to voltages greater than
30 V ac or 60 V dc violates electrical safety code
requirements and may expose users to electric shock.

H2M04 (Analog Output) Functional Specifications

Power Requirements
Input Voltage 22.5 to 30 V dc
Consumption 6.5 W
Heat Dissipation 5.2 W

Communication
Redundant IEEE P1118 Fieldbus

Output Channels
Four Channels 0 to 20.4 mA dc
Rated Mean Accuracy ±0.05% of span
Linearity Error ±0.025% of span (monotonic)
Resolution 12 bits
Output Load (Maximum) 750 Ω
Compliance Voltage 18 V dc nominal at 20 mA at I/O field terminals
Settling Time 100 ms to settle within a 1% band of steady state
for a 10 to 90% output step change

H2M06, H2M06A (Pulse Input) Functional

Specifications
Power Requirements

Input Voltage 22.5 to 30 V dc

Consumption 4.5 W
Heat Dissipation 4.5 W

137
B0193VL – Rev K Appendix A. Hardware Specifications

Communication
Redundant IEEE P1118 Fieldbus

Input Channels

Four Channels Contact input

Contact Range Open (off ) and Closed (on)
Open Circuit Voltage H2M06: 24 V dc or 48 V dc (externally supplied)
H2M06A: 125 V dc (externally supplied)
Short Circuit Current H2M06: 4.5/9 mA (24/48 V dc)
H2M06A: 15 mA (125 V dc)
On-State Resistance 1 KΩ (maximum)
Off-State Resistance 100 KΩ (minimum)
Isolation: H2M06: 500 V ac
input to earth (ground) H2M06A: 600 V ac
NOTE: This does not imply that these channels are
intended for connection to hazardous voltage circuits. Con-
nection of these channels to voltages greater than 30 V ac or
60 V dc (for the H2M06) or 125 V dc (for the H2M06A)
violates electrical safety code requirements and may expose
users to electric shock.
Counter Range H2M06, H2M06A: 0 to 12.5 K counts per second

H2M07, H2M07E (Digital Input) Functional

Specifications
Power Requirements
Input Voltage 22.5 to 30 V dc
Consumption 2.5 W
Heat Dissipation 2.5 W

Communication
Redundant IEEE P1118 Fieldbus

Input Channels

16 Channels Contact input

Contact Range Open (off ) and Closed (on)
Open Circuit Voltage H2M07: 5 V dc (jumper select input source or power bus)
H2M07E: 24 V dc (supplied at termination panel)

138
Appendix A. Hardware Specifications B0193VL – Rev K

Short Circuit Current 2.5 mA

On-State Resistance 1 KΩ (maximum)
Off-State Resistance 100 KΩ (minimum)
Filter Time Configurable (4, 8, 16, or 32 ms)
Isolation H2M07: 600 V ac inputs to earth ground
H2M07E: 500 V ac inputs to earth ground
NOTE: This does not imply that these channels are intended
for connection to hazardous voltage circuits. Connection of
these channels to voltages greater than 30 V ac or 60 V dc
violates electrical safety code requirements and may expose
users to electric shock.

H2M09 (Digital Output) Functional Specifications

Power Requirements
Input Voltage 22.5 to 30 V dc
Consumption 4.0 W
Heat Dissipation 4.0 W

Communication
Redundant IEEE P1118 Fieldbus

Output Channels
Eight Channels Contact output, solid state switch
Applied Voltage 60 V dc (maximum)
Load Current 145 mA (maximum)
Off-State Leakage Current 0.1 mA

H2M17 (AI/AO/DO) Functional Specifications

Power Requirements
Input Voltage 22.5 to 30 V dc
Consumption 5.75 W
Heat Dissipation 4.6 W

Communication

Redundant IEEE P1118 Fieldbus

139
B0193VL – Rev K Appendix A. Hardware Specifications

Analog Input Channels

Number of Channels 4
Range 0 to 5 V dc
Rated Mean Accuracy ±0.05% of span
Resolution 12 to 15 bits, programmable

Analog Output Channels

Number of Channels 2
Range 0 to 20.4 mA dc
Rated Mean Accuracy ±0.05% of span
Linearity Error ± 0.025% of span (monotonic)
Resolution 12 bits
Output Load (Maximum) 750 Ω
Compliance Voltage 18 V dc nominal at 20 mA at I/O field terminals
Settling Time 100 ms to settle within a 1% band of steady

Contact Output Channels

Number of Channels 4, solid state switch
Applied Voltage 60 V dc (maximum)
Load Current 50 mA (maximum)
Off-State Leakage Current 0.25 mA

140
Appendix A. Hardware Specifications B0193VL – Rev K

H2M24 (Digital Input) Functional Specifications

Power Requirements
Input Voltage 22.5 to 30 V dc
Consumption 3.0 W
Heat Dissipation 6.0 W

Communication
Redundant IEEE P1118 Fieldbus

Input Channels
16 Channels Contact input
Contact Range Open (off ) and Closed (on)
Open Circuit Voltage 125 V dc maximum, externally supplied
Short Circuit Current 2.5 mA at 24 V
5.5 mA at 48 V
14.2 mA at 125 V
On-State Resistance 10 KΩ at 24 V
30 KΩ at 48 V
90 KΩ at 125 V
Off-State Resistance 20 KΩ at 24 V
40 KΩ at 48 V
120 KΩ at 125 V
Isolation Input to earth (ground), 600 V ac.
NOTE: This does not imply that these channels are
intended for connection to hazardous voltage circuits.
Connection of these channels to voltages greater than
125 V dc violates electrical safety code requirements and
may expose users to electric shock.
Filter Time Configurable (4, 8, 16, or 32)

H2M26 (Digital Output) Functional Specifications

Power Requirements
Input Voltage 22.5 to 30 V dc
Consumption 3.0 W
Heat Dissipation 3.0 W

Communication

Redundant IEEE P1118 Fieldbus

141
B0193VL – Rev K Appendix A. Hardware Specifications

Output Channels
Eight Channels Relay output
Applied Voltage 125 V dc (maximum)
Load Current 1.0 A (maximum)
Off-State Leakage Current 0 mA
Isolation Output to earth (ground), 1000 V ac; output to
output, 2000 V ac.
NOTE: This does not imply that these channels are
intended for connection to hazardous voltage circuits.
Connection of these channels to voltages greater than
125 V dc violates electrical safety code requirements and
may expose users to electric shock.

H2V02B-R (Analog Input) Functional Specifications

Power Requirements
Input Voltage 22.5 to 30 V dc
Consumption 7W
Heat Dissipation 7W

Communication
Redundant IEEE P1118 Fieldbus

Input Channels

Signal
FBM
Model Channel 1-4 Channel 5-8
H2V02B 0 to 5 V dc or ±5 V dc 0 to 40 V dc or ±40 V dc
H2V02C 0 to 5 V dc or ±5 V dc 4 to 20.4 mA
H2V02D 0 to 5 V dc or ±5 V dc 0 to 1 mA
H2V02E 0 to 5 V dc or ±5 V dc 0 to 10 mA
H2V02F 0 to 5 V dc or ±5 V dc -10.5 to 71.419 mV dc, or 0 to 100 mV dc,
or ±100 mV dc
H2V02G 0 to 5 V dc or ±5 V dc 0 to 1 V dc or ±1 V dc
H2V02H 0 to 5 V dc or ±5 V dc 0 to 30 Ω Cu, 120 Ω Ni, 0 to 320 Ω Pt
H2V02J 0 to 40 V dc or ±40 V dc 0 to 5 V dc or ±5 V dc
H2V02L 0 to 40 V dc or ±40 V dc 4 to 20.4 mA
H2V02M 0 to 40 V dc or ±40 V dc 0 to 1 mA
H2V02N 0 to 40 V dc or ±40 V dc 0 to 10 mA

142
Appendix A. Hardware Specifications B0193VL – Rev K

Signal
FBM
Model Channel 1-4 Channel 5-8
H2V02P 0 to 40 V dc or ±40 V dc -10.5 to 71.419 mV dc, or 0 to 100 mV dc,
or ±100 mV dc
H2V02Q 0 to 40 V dc or ±40 V dc 0 to 1 V dc or ±1 V dc
H2V02R 0 to 40 V dc or ±40 V dc 0 to 30 Ω Cu, 120 Ω Ni, 0 to 320 Ω Pt

Rated Mean Accuracy

Rated Mean Accuracy
FBM
Model Channel 1-4 Channel 5-8
H2V02A ±0.05% of span ±0.05% of span
H2J02B ±0.05% of span ±0.05% of span
H2J02C ±0.05% of span ±0.05% of span
H2J02D ±0.05% of span ±0.05% of span
H2J02E ±0.05% of span ±0.05% of span
H2J02F ±0.05% of span ±0.035% of span (0.5% for 0 to 100 mV and
±100 mV)
H2J02G ±0.05% of span ±0.05% of span
H2D02H ±0.05% of span ±0.025% of span (±0.08 Ω)
H2V02J ±0.05% of span ±0.05% of span
H2V02L ±0.05% of span ±0.05% of span
H2V02M ±0.05% of span ±0.05% of span
H2V02N ±0.05% of span ±0.05% of span
H2V02P ±0.05% of span ±0.035% of span (0.5% for 0 to 100 mV and
±100 mV)
H2V02Q ±0.05% of span ±0.05% of span
H2V02R ±0.05% of span ±0.025% of span (±0.08 Ω)

Resolution 12 to 15 bits, programmable

Isolation 600 V ac between any channels and earth (ground), or
between channels
NOTE: This does not imply that these channels are
intended for connection to hazardous voltage circuits. Con-
nection of these channels to voltages greater than 30 V ac
or 60 V dc violates electrical safety code requirements and
may expose users to electrical shock.

143
B0193VL – Rev K Appendix A. Hardware Specifications

H2SFBI, H3SFBI (Fieldbus Isolator) Functional

Specifications

Maximum Number of DCS FBMs Driven 40

Maximum Length of Local Bus 9 m (30 ft)
Maximum Input Power Voltage (Normal Operation) +30 V dc
Maximum Operating Current H2SFBI: 100 mA
H3SFBI: 500 mA
Maximum Power Dissipation H2SFBI: 2.75 W
H3SFBI: 3 W
Minimum Isolation Voltage 2500 V rms
Holdup Time @ 24 V dc 250 ms

144
Appendix B. I/O Connections
The figures in this appendix show proper input/output connections, made at the I/O termination
panels. The appendix is subdivided into three subsections:
♦ EC, BC, MFC, and HLPIU I/O Connections (see below)
♦ LLPIU I/O Connections (page 155)
♦ LEPIU I/O Connections (page 157)

EC, BC, MFC, and HLPIU I/O Connections

The termination panel used with the EC, BC, MFC, and HLPIU is shown in Figure B-1.
For all DCS Fieldbus Modules used with the EC, BC, MFC, and HLPIU, except the H2M07E
and H2M17, there exists a one-for-one relationship between the terminal strip (TB1-8) and the
card slot in the associated point card file assembly. (For example, TB1 corresponds to Card Slot 1,
TB2 to Card Slot 2, and so on.) For H2M07E and H2M17, correlation between the terminal
strips and the DCS Fieldbus Module(s) is explained in the associated figures (see Figure B-7 on
page 152, and Figure B-9 on page 153).

145
B0193VL – Rev K Appendix B. I/O Connections

TB1 TB 2 TB 3 TB 4 TB 5 TB 6 TB 7 TB 8
1 1 1 1 1 1 1 1
2 2 2 2 2 2 2 2
3 3 3 3 3 3 3 3
4 4 4 4 4 4 4 4
5 5 5 5 5 5 5 5
1
6 6 6 6 6 6 6 6
7 7 7 7 7 7 7 7

22 22 22 22 22 22 22 22
23 23 23 23 23 23 23 23
24 24 24 24 24 24 24 24

TB1 TB 2 TB 3 TB 4 TB 5 TB 6 TB 7 TB 8
1 1 1 1 1 1 1 1
2 2 2 2 2 2 2 2
3 3 3 3 3 3 3 3
4 4 4 4 4 4 4 4
5 5 5 5 5 5 5 5
2 6 6 6 6 6 6 6 6
7 7 7 7 7 7 7 7

22 22 22 22 22 22 22 22
23 23 23 23 23 23 23 23
24 24 24 24 24 24 24 24

Figure B-1. Typical I/O Termination Panel with I/O Connection Points

146
Appendix B. I/O Connections B0193VL – Rev K

No Connection 1 No Connection 1
I
(S+) 2 (S+) 2
Point 1 1 to 5 V Point 1 4 to 20 mA
(S-) 3 (S-) 3
I
No Connection 4 No Connection 4
I
(S+) 5 (S+) 5
Point 2 1 to 5 V Point 2 4 to 20 mA
(S-) 6 (S-) 6
I
No Connection 7 No Connection 7

No Connection 22 No Connection 22
I
(S+) 23 (S+) 23
Point 8 1 to 5 V Point 8 4 to 20 mA
(S-) 24 (S-) 24
I

H2M01A H2M01B
(0 to 5 V dc, 1 to 5 V dc) (4 to 20.4 mA)

+ 4 to 20 mA
I 1 XMIT Power Out
XMTR
- I
Point 1 2-Wire 2 4 to 20 mA Signal Input
No Connection
(Test Meter Only) 3
+ I 4 XMIT Power Out
XMTR
- I
Point 2 2-Wire 5 4 to 20 mA Signal Input
No Connection
(Test Meter Only) 6

+ I XMIT Power Out

XMTR 22
- I
Point 8 2-Wire 23 4 to 20 mA Signal Input
(Test Meter Only)
24
No Connection

H2M01C
(4 to 20.4 mA, Powered)

Figure B-2. H2M01A, B, C – Analog Input

147
B0193VL – Rev K Appendix B. I/O Connections

1
2
3
4
No Connection

12
13
I
Point 1 Load + 14
I
Point 1 RTN - 15
16
Point 2 Load + I
17
Point 2 RTN - I 18
19
I
Point 3 Load + 20
I
Point 3 RTN - 21
22
I
Point 4 Load + 23
I
Point 4 RTN - 24
4 to 20 mA
(750 W Max.)

Figure B-3. H2M04 – Analog Output

148
Appendix B. I/O Connections B0193VL – Rev K

1
2

4
No Connection

12
+
Point 1 13
- 14
Point 1 RTN
15
+
Point 3 16
- 17
Point 3 RTN
18
+
Point 5 19
- 20
Point 5 RTN
NOTE:
21 For information on external
+ power connections, see the
Point 7 22 next figure, Figure B-5.
- 23
Point 7 RTN
24

Figure B-4. H2M06 or H2M06A – Pulse Input, Externally Powered

149
B0193VL – Rev K Appendix B. I/O Connections

USING MFC USING HLPIU

Connections for
Part of I/O terminal board (TBx) External Power*:
associated with the H2M06, H2M06: 24 or 48 V dc
H2M06A, or H2M07. H2M06A: 125 V dc
H2M07: 5 V dc
H2M24: 24, 48, or 125 V dc

-
25
+
26

+ -
Internally Fused
Connections for @ 2 A.
External Power: Point Card File
H2M06: 24 or 48 V dc Assembly (1 of
H2M06A: 125 V dc up to 4 in rack)
H2M07: 5 V dc
H2M24: 24, 48, or 125 V dc *Power for all eight slots
2 A External
Power Fuse in this Point Card File
Assembly.

Figure B-5. External Power Connections, H2M06, H2M06A, H2M07, or H2M24

150
Appendix B. I/O Connections B0193VL – Rev K

Point 1 + 1

Point 1 & 2 Gnd. - 2

Point 2 + 3

+ 4 NOTES:
Point 3
1. For information on making the external
Point 3 & 4 Gnd. - 5 power connections, see the previous
figure, Figure B-5.
Point 4 + 6 2. On-board jumper settings must be
made to select internal or external
powering of the contact inputs.
(See below.)
Point 15 + 22

Point 15 & 16 Gnd. - 23

Point 16 + 24

H2M07
DCS Fieldbus
Module

Externally Powered Internally Powered

EXT INT

EXT INT

Jumpers (2)
Jumpers (2)
JP2

JP2
JP1

JP1

Figure B-6. H2M07 – Digital Input, Contact Closure, Internally or Externally Powered

151
B0193VL – Rev K Appendix B. I/O Connections

1 2 3 4 13 14 15 16 Digital Input
TB1 Terminal Strip

1 2 3 4 13 14 15 16
Signal Common
TB2
Terminal Strip

DI 1 DI 2 DI 16

Digital Input Termination Panel

Notes:
1. Terminal boards 3 and 4 (TB3 and TB4) are not used.
2. Only one H2M07E card is used per equipment modification. The H2M07E inputs
correlate with TB1 and TB2 on the Digital Input Termination Panel as shown above.

Figure B-7. H2M07E – Digital Input, Contact Closure

Power +24 V
1

Point 1 Load Out

2
Return Com
3

Power +24 V
4
Load Out
Point 2 5
Return Com
6

Power +24 V
22

Point 8 Load Out

23
Return Com
24

Figure B-8. H2M09 – Digital Output, Solid State Relay

152
Appendix B. I/O Connections B0193VL – Rev K

+24 V Range Resistors

dc PV PV SC RV RV O COM SP AL AH
TB1 1 3 6 8 9 11 12 13
2 4 5 7 10
(Loop 1)

H2M17 Analog Analog Analog Digital Not Used

With Jumper Input 1 Input 2 Output Outputs (2)
Module in
+24 V Range Resistors
Position 1* dc PV PV SC RV RV O COM SP AL AH
TB2 1 6 8 9 11 12 13
2 3 4 5 7 10
(Loop 2)

Analog Analog Analog Digital Not Used

Input 1 Input 2 Output Outputs (2)

+24 V Range Resistors

dc PV PV SC RV RV O COM SP AL AH
TB7 1 6 8 9 11 12 13
2 3 4 5 7 10
(Loop 7)

H2M17 Analog Analog Analog Digital Not Used

With Jumper Input 1 Input 2 Output Outputs (2)
Module in +24 V Range Resistors
Position 4* dc PV PV SC RV RV O COM SP AL AH
TB8 1 6 8 9 11 12 13
2 3 4 5 7 10
(Loop 8)

Analog Analog Analog Digital Not Used

Input 1 Input 2 Output Outputs (2)

Functions (per H2M17):

4 Analog Inputs – 0 to 5 V dc
2 Analog Outputs – 0 to 20 mA
4 Digital Outputs – Solid State

Legend:
PV = Process Variable COM = Power Supply Common
SC = Signal Common SP = Spare
RV = Remote Variable AL = Alarm Low
O = Output AH = Alarm High
*Assignment of control loops to the H2M17s is accomplished by positioning jumper mod-
ules on the H2M17 cards. Refer to Chapter 3 “Equipment Installation” for details.

Figure B-9. H2M17 – Analog Input, Analog Output, Digital Output

153
B0193VL – Rev K Appendix B. I/O Connections

- 1
Point 1
+ 2
Point 1 & 2 Power

Point 2 -
3
-
Point 3 4
+
Point 3 & 4 Power 5
-
Point 4 6

-
Point 15 22 NOTE:
For information on external power
+
Point 15 & 16 Power 23 connections, see Figure B-5,
- External Power Connections, H2M06,
Point 16 24 H2M06A, H2M07, or H2M24.

Figure B-10. H2M24 – Digital Input, Contact Closure (External Power)

Typical Internal
Application Circuitry

(NO) Load
1
+
Point 1 2
Ext.
PS - (NC) Load 3

(NO) 4

Point 2 COM 5

(NC) 6

(NO) 22

Point 8 COM 23

(NC) 24

Legend:
NO = Normally Open
NC = Normally Closed

Figure B-11. H2M26 – Digital Output, Relay Contacts

154
Appendix B. I/O Connections B0193VL – Rev K

I/O Connections for LLPIU

The termination panel used with the EC, BC, MFC, and HLPIU is shown in Figure B-1 on
page 146.
The LLPIU uses a broad range of DCS Fieldbus Module types (see Table 2-6 on page 26).
Figure B-12 shows the I/O connections for various current, voltage, and millivoltage inputs for
H2M01D, H2M02, H2M02A, and H2M02B, but these connection schemes apply to similar
inputs for all LLPIU-based DCS Fieldbus Module types. Figure B-13 shows the I/O connections
for RTD inputs for all LLPIU-based DCS Fieldbus Module types.

S+
1
Point 1
S-
2
3

4
S+ 5
Point 2
S- 6

S+ 7
Point 3
S- 8
9

10
S+ Eight inputs each:
11 H2M01D – 4 to 20 mA
Point 4
S- 12 H2M02 – Thermocouple and 0 to 100 mV
H2M02A – 0 to 5 V dc
S+ 13 H2M02B – 0 to 40 V dc
Point 5
S- 14
15

16

S+ 17
Point 6
S- 18 NOTES:
1. On H2M01D, current flows from field
S+ 19 device to S+ terminal, and returns to field
Point 7 device out from S-.
S- 20 2. This input scheme also applies to the
21 various other analog inputs used with the
LLPIU: 0 to 1 mA, 0 to 10 mA, and 0 to
22 1 V dc.

S+ 23
Point 8
S- 24

Figure B-12. H2M01D, H2M02, H2M02A, and H2M02B – Analog Input

155
B0193VL – Rev K Appendix B. I/O Connections

*
A
1
Point B
1 2
C
3
C
* 4
A
Point 5
2 B
6
A 7
LLPIU
Point 3 B 8
Cabinet
C 9 Reference 1
Junction RTD
C 10 2
Point 4 A 11 3
B 12 4
A 13 5
Point 5 B 14 6
C 15
2-Wire Connection Scheme
C 16
This connection scheme is typically used
Point 6 A 17 with the H2J02x (in Slot 1) for input from
the existing LLPIU reference junction RTD.
B 18 If this input connection is replaced with a
3-wire connection, it should be wired as
A 19 shown for Point 2 at left.
Point 7 B 20

C 21

C 22

Point 8 A 23

B 24

3-Wire Connection Scheme

This connection scheme applies to all DCS
Fieldbus Module types having an RTD
input, that are used in the LLPIU: H2M03x,
H2C02H, H2C02R, H2C02Z, H2V02H,
H2V02R, and H2X02H
* Connect to chassis ground.

Figure B-13. H2M03, H2M03x, H2J02x, H2C02x, H2V02x, H2X02R – RTD Input

156
Appendix B. I/O Connections B0193VL – Rev K

I/O Connections for LEPIU

(Subslot)
Point 1 Point 2 Point 7 Point 8
+ - S + - S + - S + - S

TB3
1 2 3 4 5 6 19 20 21 22 23 24

Point 9 Point 10 Point 15 Point 16

+ - S + - S + - S + - S

TB4
1 2 3 4 5 6 21 22 23 24

Range Resistor
V/mV Inputs, 4 to 20 mA (250 Ω)
Typical: Input
-1.33 to 5.33 V
-5 to +20 mV
-10 to +40 mV
Thermocouple -20 to +80 mV

Figure B-14. H2M02E – TC, mV

(Subslot)
Point 1 Point 2 Point 7 Point 8
A B C A B C A B C A B C

TB3
1 2 3 4 5 6 19 20 21 22 23 24

Point 9 Point 10 Point 15 Point 16

A B C A B C A B C A B C

TB4
1 2 3 4 5 6 19 20 21 22 23 24

RTD RTD TB5

Typical Field Connections 1 2 3 4 5
Common Bus Bar

Figure B-15. H2M03 – RTD

157
B0193VL – Rev K Appendix B. I/O Connections

158
Appendix C. DCS Fieldbus Module
Control Schemes
The following are typical control schemes configured for the various types of DCS Fieldbus Mod-
ules.

NOTE
If a millivolt to 4 to 20 mA converter (commercially available) is to be used in con-
junction with any DFC Fieldbus Module having a 4 to 20 mA input, refer to
Figure C-14 on page 173 for the required configuration information.

159
B0193VL – Rev K Appendix C. DCS Fieldbus Module Control Schemes

Analog Inputs AIN

(0 to 5 V, 0 to 40 V,
AIN
4 to 20 mA*, 0 to 1 mA,
0 to 10 mA, mV, H2C02x AIN
0 to 1 V, + 5 Vor RTD) H2D02x AIN
ECB See
H2V02x
Analog Inputs 01 AIN Note
or
(0 to 5 V, 0 to 40 V, H2X02x AIN
4 to 20 mA*, 0 to 1 mA,
0 to 10 mA, mV, AIN
0 to 1 V, + 5 V or RTD) AIN
Honeywell
Note:
A MAIN control block can Equipment Rack Control Compound
be used in place of the (Modified) (I/A Series Software)
multiple AIN blocks.
SCIX (Signal Conditioning Index) for AIN Block
0 to 5 V: 3; 0 to 40 V: 2; 4 to 20 mA: 3 PNT_NO (Point Number) for AIN Blocks**
0 to 1 mA: 2; 0 to 10 mA: 2; 0 to 100 mV: 1 PNT NO BLOCK PNT NO BLOCK
0 to 1 V: 2.
1 AI1 5 AI5
THERMOCOUPLE TYPE SCIX 2 AI2 6 AI6
B 20 3 AI3 7 AI7
E 21 4 AI4 8 AI8
J 23
ECB Parameters***
K 24
HWTYPE = 2, SWTYPE = 1
N 25
HWTYPE = 2, SWTYPE = 3****
R 26
S 27
T 28
RTD TYPE SCIX
Copper (SAMA) 40
Nickel (SAMA) 41
Platinum (100 W DIN 43760-1968) 42
Platinum (100 W IEC) DIN 43760-1980) 43
Platinum (100 W SAMA) 44

* If a millivolt to milliamp converter is used, refer to “Using a Millivolt to 4 to 20 mA

Converter”, the last figure in this Appendix.
** Point number assignments are the same as for the I/A Series FBM03.
*** For additional ECB parameters, refer to the Integrated Control Block Descriptions
document (B0193AX).
**** SWTYPE = 3 for bipolar operation
Figure C-1. H2C02x, H2D02x, H2V02x, H2X02x

160
Appendix C. DCS Fieldbus Module Control Schemes B0193VL – Rev K

Cold Junct. Ref

RTD**
H2J02A
H2J02B AIN
H2J02C
Analog Inputs H2J02D
ECB AIN See
(0 to 5 V, 0 to 40 V, H2J02E 01
H2J02F AIN Note
4 to 20 mA*, 0 to 1 mA,
0 to 10 mA, mV, H2J02G AIN
0 to 1 V, ± 5V, or RTD) or AIN
H2J02H
Note:
A MAIN control block can Honeywell
Equipment Rack Control Compound
be used in place of the
multiple AIN blocks. (Modified) (I/A Series Software)

SCIX (Signal Conditioning Index) for AIN Blocks PNT_NO (Point Number) for AIN Blocks
0 to 5 V: 3; 0 to 40 V: 2; 4 to 20 mA: 3 PNT NO BLOCK PNT NO BLOCK
0 to 1 mA: 2; 0 to 10 mA: 2; 0 to 100 mV: 1 1 (CJR)** AI1 5 AI5
0 to 1 V: 2; ± 40 V; ± 5 V, ± 100 mV; ± 1 V. 2 N/A 6 AI6
THERMOCOUPLE TYPE SCIX 3 N/A 7 AI7
B 20 4 N/A 8 AI8
E 21
J 23 ECB Parameters***
K 24 HWTYPE: 2; SWTYPE = 1
N 25 HWTYPE: 2; SWTYPE = 3****
R 26
S 27
T 28
RTD TYPE SCIX
Copper (SAMA) 40
Nickel (SAMA) 41
Platinum (100 W DIN 43760-1968) 42
Platinum (100 W IEC) DIN 43760-1980) 43
Platinum (100 W SAMA) 44

* If a millivolt to milliamp converter is used, refer to “Using a Millivolt to 4 to 20 mA

Converter”, the last figure in this Appendix.
** The existing cold junction reference RTD is wired to terminals for Channel 2. However,
the signal is brought in through I/A Series software as Point (PNT) No. 1.
*** For additional ECB parameters, refer to the Integrated Control Block Descriptions
document (B0193AX).
**** SWTYPE = 3 for bipolar operation
Figure C-2. H2J02x – LLPIU Cold Junction Reference Compensation

161
B0193VL – Rev K Appendix C. DCS Fieldbus Module Control Schemes

AIN
AIN
H2M01A AIN
Analog Inputs H2M01B
ECB AIN See
(1 to 5 V, 4 to 20 mA*, H2M01C 01 AIN Note
or + 5 V) or
From Process H2M01D AIN
AIN
AIN

Note: Honeywell
A MAIN control block can Control Compound
Equipment Rack
be used in place of the
multiple AIN blocks. (Modified) (I/A Series Software)

ECB Parameters**
HWTYPE = 1, SWTYPE = 1
HWTYPE = 2, SWTYPE = 3****
SCIX (Signal Conditioning Index) for AIN Block = 3

PNT_NO (Point Number) for AIN Blocks***

PNT NO BLOCK PNT NO BLOCK
1 AI1 5 AI5
2 AI2 6 AI6
3 AI3 7 AI7
4 AI4 8 AI8

* If a millivolt to milliamp converter is used, refer to “Using a Millivolt to 4 to 20 mA

Converter”, the last figure in this Appendix.
** For additional ECB parameters, refer to the Integrated Control
Block Descriptions document (B0193AX).
*** Point number assignments are the same as for the I/A Series FBM01.
**** SWTYPE = 3 for bipolar signals

Figure C-3. H2M01A, B, C, or D

162
Appendix C. DCS Fieldbus Module Control Schemes B0193VL – Rev K

AIN
AIN
H2M02
AIN
Analog Inputs H2M02A
(TC, mV, 1 to 5 V, H2M02B ECB AIN See
or 0 to 40 V) or 01 AIN Note 3
From Process H2M02E
AIN
(See Notes 1 and 2)
AIN
AIN

Honeywell
Equipment Rack Control Compound
(Modified) (I/A Series Software)

SCIX (Signal Conditioning Index) for AIN Block* PNT_NO (Point Number) for AIN Blocks**
THERMOCOUPLE TYPE SCIX PNT NO BLOCK PNT NO BLOCK
B 20 1 AI1 5 AI5
E 21 2 AI2 6 AI6
J 23 3 AI3 7 AI7
K 24 4 AI4 8 AI8
N 25
R 26 ECB Parameters***
S 27 HWTYPE = 2, SWTYPE = 1
T 28

* For additional information on SCIX, refer to the Integrated Control Block Descriptions
document (B0193AX).
** Point number assignments are the same as for the I/A Series FBM02.
*** For additional ECB parameters, refer to the Integrated Control Block Descriptions
document (B0193AX).
NOTES:
1. H2M02E must have the ECB01 BUSWDS parameter set to 1. The H2M02E is connected
to Fieldbus A and B through an H2FBE1 Fieldbus Extender card, which automatically
switches from Bus A to Bus B upon a Fieldbus failure. If the BUSWDS parameter is not
set to 1, the H2M02E attempts to switch to the non-existent alternate bus. As a result,
the H2M02E does not respond to the “get status” command, and the alternate bus
appears to be failed.
2. H2M02E includes an on-card temperature sensor, which is used for cold junction thermo-
couple temperature compensation. This input is read in as Channel 9.
3. A MAIN control block can be used in place of the multiple AIN blocks.
Figure C-4. H2M02, H2M02A, H2M02B, H2M02E

163
B0193VL – Rev K Appendix C. DCS Fieldbus Module Control Schemes

AIN
AIN
AIN
Analog Inputs ECB AIN
H2M03 See
(RTD) 01 Note
AIN
AIN
AIN
AIN
Note: Honeywell
A MAIN control block can
be used in place of the Equipment Rack Control Compound
multiple AIN blocks. (Modified) (I/A Series Software)

SCIX (Signal Conditioning Index) for AIN Block

RTD TYPE SCIX PNT_NO (Point Number) for AIN Blocks**
Copper (SAMA) 40 PNT NO BLOCK PNT NO BLOCK
Nickel (SAMA) 41 1 AI1 5 AI5
Platinum (100 W DIN 43760-1968) 42 2 AI2 6 AI6
Platinum (100 W IEC) DIN 43760-1980) 43 3 AI3 7 AI7
Platinum (100 W SAMA) 44 4 AI4 8 AI8
ECB Parameters**
HWTYPE = 3, SWTYPE = 1

* Point number assignments are the same as for the I/A Series FBM03.
** For additional ECB parameters, refer to the Integrated Control Block Descriptions
document (B0193AX).
Figure C-5. H2M03

164
Appendix C. DCS Fieldbus Module Control Schemes B0193VL – Rev K

AIN
Analog Inputs AIN
(RTD) AIN
ECB AIN See
H2M03A-G
Analog Inputs 01 AIN Note
(0 to 5 V, 0 to 40 V, AIN
4 to 20 mA*, 0 to 1 mA,
0 to 10 mA, mV, AIN
0 to 1 V, or RTD) AIN
Honeywell
Note:
A MAIN control block can Equipment Rack Control Compound
be used in place of the (Modified) (I/A Series Software)
multiple AIN blocks.
SCIX (Signal Conditioning Index) for AIN Block
0 to 5 V: 3; 0 to 40 V: 2; 4 to 20 mA: 3 PNT_NO (Point Number) for AIN Blocks**
0 to 1 mA: 2; 0 to 10 mA: 2; 0 to 100 mV: 1 PNT NO BLOCK PNT NO BLOCK
0 to 1 V: 2.
1 AI1 5 AI5
RTD TYPE SCIX 2 AI2 6 AI6
Copper (SAMA) 40 3 AI3 7 AI7
Nickel (SAMA) 41 4 AI4 8 AI8
Platinum (100 W DIN 43760-1968) 42
ECB Parameters***
Platinum (100 W IEC) DIN 43760-1980) 43
Platinum (100 W SAMA) 44 HWTYPE = 3, SWTYPE = 1

* If a millivolt to milliamp converter is used, refer to “Using a Millivolt to 4 to 20 mA

Converter”, the last figure in this Appendix.
** Point number assignments are the same as for the I/A Series FBM03.
*** For additional ECB parameters, refer to the Integrated Control Block Descriptions
document (B0193AX).

Figure C-6. H2M03A-G

165
B0193VL – Rev K Appendix C. DCS Fieldbus Module Control Schemes

AOUT
Analog Outputs
ECB AOUT
(4 to 20 mA)
H2M04 02
to Process AOUT

AOUT

Honeywell
Equipment Rack Control Compound
(Modified) (I/A Series Software)

ECB Parameters*
HWTYPE = 4, SWTYPE = 2
SCIX (Signal Conditioning Index) for AOUT Block = 3
PNT_NO (Point Number) for AOUT Blocks**
PNT NO BLOCK
1 AO1
2 AO2
3 AO3
4 AO4

* For additional ECB parameters, refer to the Integrated Control Block Descriptions
document (B0193AX).
** Point number assignments are the same as for the I/A Series FBM04.

Figure C-7. H2M04

166
Appendix C. DCS Fieldbus Module Control Schemes B0193VL – Rev K

AIN
Pulse Rate Inputs H2M06 AIN
ECB
From Process or
04 AIN
H2M06A
AIN

Honeywell
Equipment Rack Control Compound
(Modified) (I/A Series Software)

ECB Parameters*
HWTYPE = 6, SWTYPE = 4
SCIX (Signal Conditioning Index) for AOUT Block = 8 Pulse Rate)

PNT_NO (Point Number) for AIN Blocks**

PNT NO BLOCK HARDWARE REF.
1 AI1 1 – TBx-13&14
2 AI2 3 – TBx-16&17
3 AI3 5 – TBx-19&20
4 AI4 7 – TBx-22&23

* For additional ECB parameters, refer to the Integrated Control Block Descriptions
document (B0193AX).
** Point number assignments are the same as for the I/A Series FBM06.

Figure C-8. H2M06, H2M06A

167
B0193VL – Rev K Appendix C. DCS Fieldbus Module Control Schemes

CIN
CIN
CIN
CIN
CIN
CIN
CIN
Contact Inputs H2M07 CIN
ECB See
or
from Process 06 CIN Note
H2M07E
CIN
CIN
CIN
CIN
CIN
CIN
CIN
Note: Honeywell
An MCIN control block can Equipment Rack Control Compound
be used in place of the (Modified) (I/A Series Software)
multiple CIN blocks.

ECB Parameters*
HWTYPE = 7, PNT_NO (Point Number) for CIN Blocks**
SWTYPE = 5 for Digital I/O
PNT NO BLOCK PNT NO BLOCK
SWTYPE = 6 for Sequence of Events (SOE)
SWTYPE = 7 for Pulse Count 1 CI1 9 CI9
SWTYPE = 8 for Ladder Logic 2 CI2 10 CI10
3 CI3 11 CI11
4 CI4 12 CI12
5 CI5 13 CI13
6 CI6 14 CI14
7 CI7 15 CI15
8 CI8 16 CI16

* For additional ECB parameters, refer to the Integrated Control Block Descriptions
document (B0193AX).
** Point number assignments are the same as for the I/A Series FBM07.
Figure C-9. H2M07 and H2M07E

168
Appendix C. DCS Fieldbus Module Control Schemes B0193VL – Rev K

COUT

COUT

COUT
ECB05 COUT
Contact Outputs
H2M09 or
To Process COUT
ECB08
COUT

COUT

COUT

Honeywell
Equipment Rack Control Compound
(Modified) (I/A Series Software)

ECB Parameters*
HWTYPE = 9, SWTYPE = 5 or SWTYPE = 8

PNT_NO (Point Number) for COUT Blocks**

PNT NO BLOCK PNT NO BLOCK
9 CO1 13 CO5
10 CO2 14 CO6
11 CO3 15 CO7
12 CO4 16 CO8

* For additional ECB parameters, refer to the Integrated Control Block Descriptions
document (B0193AX).
** Point number assignments are the same as for the I/A Series FBM09.

Figure C-10. H2M09

169
B0193VL – Rev K Appendix C. DCS Fieldbus Module Control Schemes

1 to 5 V RSP AIN

1 to 5 V Meas. A
I PID
L N
o
o 4 to 20 mA Output
AOUT
p
Contact Alarm
1 Out Status High
COUT
Contact Alarm ALM
Out Status Low
COUT
To/From ECB
H2M17 09
Process 1 to 5 V RSP
AIN

1 to 5 V Meas. A
I PID
L N
o
o 4 to 20 mA Output
AOUT
p
Contact Alarm
2 Out Status High
COUT
Contact Alarm ALM
Out Status Low
COUT

Honeywell
Equipment Rack Control Compound
(Modified) (I/A Series Software)

ECB Parameters*
HWTYPE = 17, SWTYPE = 9
AIN/AOUT Block Parameter Settings
SCIX (Signal Conditioning Index) for AIN block: 2 (for 1 to 5 V dc)
SCO (Signal Conditioning Output Index) for AOUT block: 3 (for 4 to 20 mA)
MODOPT (Mode of Operation) for PID block:
1 = Proportional only 4 = Proportional plus integral
2 = Integral only 5 = Proportional, integral, derivative
3 = Proportional plus derivative
PNT_NO (Point Number) for AIN, AOUT, and COUT Blocks
PNT NO H2M17 FBM17** HARDWARE REF.*** PNT NO H2M17 FBM17** HARDWARE REF.***
1 AI1 AI1 Loop 1, PV 8 - CI2 -
2 AI2 AI2 Loop 1, RV 9 - CI3 -
3 AI3 AI3 Loop 2, PV 10 - CI4 -
4 AI4 AI4 Loop 2, RV 11 CO1 CO1 Loop 1, AL/COM
5 AO1 AO1 Loop 1, O/COM 12 CO2 CO2 Loop 1, AH/COM
6 AO2 AO2 Loop 2, O/COM 13 CO3 CO3 Loop 2, AL/COM
7 - CI1 - 14 CO4 CO4 Loop 2, AH/COM
* For additional information on ECB parameters, refer to the Integrated Control Block Descriptions
document (B0193AX).
** FBM17 parameter settings included for reference only.
*** Control loop assignment is a function of on-board jumper placement. See text for details.
Figure C-11. H2M17

170
Appendix C. DCS Fieldbus Module Control Schemes B0193VL – Rev K

CIN
CIN
CIN
CIN
CIN
CIN
CIN

Contact Inputs ECB CIN See

H2M24 06 Note
From Process CIN
CIN
CIN
CIN
CIN
CIN
CIN
CIN
Note: Honeywell
An MCIN control block can
Equipment Rack Control Compound
be used in place of the
multiple CIN blocks. (Modified) (I/A Series Software)

ECB Parameters*
HWTYPE = 24, PNT_NO (Point Number) for CIN Blocks**
SWTYPE = 5 for Digital I/O
PNT NO BLOCK PNT NO BLOCK
SWTYPE = 6 for Sequence of Events (SOE)
SWTYPE = 7 for Pulse Count 1 CI1 9 CI9
SWTYPE = 8 for Ladder Logic 2 CI2 10 CI10
3 CI3 11 CI11
4 CI4 12 CI12
5 CI5 13 CI13
6 CI6 14 CI14
7 CI7 15 CI15
8 CI8 16 CI16

* For additional ECB parameters, refer to the Integrated Control Block Descriptions
document (B0193AX).
** Point number assignments are the same as for the I/A Series FBM24.
Figure C-12. H2M24

171
B0193VL – Rev K Appendix C. DCS Fieldbus Module Control Schemes

COUT

COUT
COUT

Contact Outputs ECB05 COUT

H2M26 or
to Process
ECB08 COUT
COUT
COUT
COUT

Honeywell
Equipment Rack Control Compound
(Modified) (I/A Series Software)

ECB Parameters*
HWTYPE = 9, SWTYPE = 5 or SWTYPE = 8
PNT_NO (Point Number) for COUT Blocks**
PNT NO BLOCK PNT NO BLOCK
9 CO1 13 CO5
10 CO2 14 CO6
11 CO3 15 CO7
12 CO4 16 CO8

* For additional ECB parameters, refer to the Integrated Control Block Descriptions
document (B0193AX).
** Point number assignments are the same as for the I/A Series FBM26.

Figure C-13. H2M26

172
Appendix C. DCS Fieldbus Module Control Schemes B0193VL – Rev K

MEAS
Thermocouple ECB01 AIN 1 AIN 2
Input
.PNT XREFIN

RTD Input ECB01 AIN 3

.PNT

Optional: Required only if cold junction compensation is

not included in the millivolt to milliamp converter.

If a millivolt to milliamp converter is to be used to read thermocouples, signal conversion

must be performed using two analog input blocks connected together, as shown above.
The configuration example below assumes a type K thermocouple and converter range of
-100 to +100 millivolts, which corresponds to a signal range of 4 to 20 milliamps.

AIN 1 (Example) AIN 2 (Example)

NAME MV_TO_COUNTS NAME TC_TO_DEGC
TYPE AIN TYPE AIN
SCI 1 SCI 23
IOMOPT 1 IOMOPT 0
IOMID LTRBUG IOMID
HSC01 64000 HSC01 1200
LSC01 0 LSC01 -210
DELT01 1.0 DELT01 1.0
E01 COUNTS E01 DEG C
KSCALE 3.125 MEAS :MV_TO_COUNTS.PNT
BSCALE -111600 XREFOP 1
XREFIN :REF_1.PNT
If a different range of conversion is used, the general equations for KSCALE and BSCALE
are as follows:
KSCALE = (mVmax - mVmin) / 64.0
BSCALE = (1000 * mVmin) - (200 * mVmax) + 8400
Examples of various input ranges follow:
mVmin mVmax KSCALE BSCALE
-100 +100 3.12500 -111600
-50 +50 1.56250 -51600
0 +100 1.56250 -11600
0 +50 0.78125 -1600

Figure C-14. Using a Millivolt to 4 to 20 mA Converter

173
B0193VL – Rev K Appendix C. DCS Fieldbus Module Control Schemes

174
Appendix D. Power Supply
Replacement
The following procedures describe how to replace power supplies used in the Honeywell TDC
2000 equipment racks:
♦ The power supply which powers the BC, MFC, EC, and/or LEPIU (CCFA) is
replaced with a new power supply (p/n P0918HN).
♦ The power supply which powers the LLPIU or HLPIU is replaced with a new power
supply (p/n P0918ZP).
These power supplies are not included in the Migration Kit, but are ordered separately from
Invensys Systems, Inc.

BC, MFC, EC, or LEPIU (CCFA) Power Supply

Replacement
! CAUTION
The following procedure assumes that power has been removed from the existing
power supply. Before switching off power to the existing power supply, ensure that
such action will not adversely affect the process.

The original power supply, and its replacement, are shown in Figure D-1. Proceed as follows:
1. Remove the power-in and power-out cables from the power supply, noting (for future
reference) which cables are connected to which input/output terminals.
2. Referring to Figure D-1, remove the three screws holding the power supply (and
attached mounting bracket) in place, and set the screws aside.
3. Remove the power supply from the rack, and replace it with the new Invensys power
supply (P0918HN).
4. Using the screws that held the original power supply in place, secure the power supply
to the rack.
5. Make the power-in and power-out cable connections as indicated in Figure D-1.
A label on top of the new (Invensys) power supply describes all possible cable connec-
tions, as well as jumper and switch settings. If external indication of the power supply
status is to be employed, refer to “Power Supply Status Cable Installation” on
page 178 for information on installing the power supply status cable.

175
B0193VL – Rev K Appendix D. Power Supply Replacement

! CAUTION
When attaching the power cables to the newly installed power supply, use the new
screws provided on the terminal blocks. Use of the old screws may cause impaired
current conductivity.

Original (Honeywell) Power Supply

this is a poewer supply designed fbyf fcbno sdc sd

wf sg dfg fegrfg ge54 2 5 5df 5

F1B-F01 2
xocxnw
pekmwptv
4
Fcrtv dfg dgg s V

Rack containing BC,

scf fgd sw D
fgw gfgg
sg sg C

EC, MFC, or LEPIU xInput

AC
xOutput

DC N
xRelay

CD NO
C
O
M

Three screws secure power supply (and

mounting bracket) to rack cross-member.
(Remove screws and set them aside.)

New (Invensys) Power

Ground Supply (P0918HN)
(Green Wire)
Line
Neutral Use screws set aside (see above)
to attach vertical bracket to rack
cross-member referenced above.

+ (Red)
- (Black)

Figure D-1. BC/EC/MFC/LEPIU (CCFA) Power Supply Replacement

176
Appendix D. Power Supply Replacement B0193VL – Rev K

HLPIU or HLPIU Power Supply Replacement

! CAUTION
The following procedure assumes that power has been removed from the existing
power supply. Before switching off power to the existing power supply, ensure that
such action will not adversely affect the process.

The original power supply, and its replacement, are shown in Figure D-2. Proceed as follows:
1. Remove the power-in and power-out cables from the power supply, noting (for future
reference) which cables are connected to which input/output terminals.
2. Referring to Figure D-2, remove the two screws, at the rear of the rack, holding the
power supply in place.
3. Remove the power supply from the rack, and replace it with the new Invensys power
supply (P0918ZP).
4. Using the screws and nut clips provided with the new power supply, secure the power
supply to the rack.
5. Make the power-in and power-out cable connections as indicated in Figure D-2.
A label on top of the new (Invensys) power supply describes all possible cable connec-
tions, as well as jumper and switch settings. If external indication of the power supply
status is to be employed, refer to “Power Supply Status Cable Installation” on
page 178 for information on installing the power supply status cable.

! CAUTION
When attaching the power cables to the newly installed power supply, use the new
screws provided on the terminal blocks. Use of the old screws may cause impaired
current conductivity.

177
B0193VL – Rev K Appendix D. Power Supply Replacement

Two screws at rear (not shown) secure

power supply to rear panel.
(Remove and set aside.)

xocxnw this is a poewer supply designed fbyf fcbno sdc sd

2

Rack containing
pekmwptv wf sg dfg fegrfg ge54 2 5 5df 5
Fcrtv dfg dgg s
scf fgd sw 4
fgw gfgg F1B-F01 V
sg sg
D

HLPIU or LLPIU C

xInput xOutput

AC DC

C
O
M

Original (Honeywell) Power Supply

New (Invensys) Power

Supply (P0918ZP)
Ground
(Green Wire) Use screws and nut clips packaged with
Line with power supply to attach vertical
Neutral bracket to rear panel referenced above.

+ (Red)
- (Black)

Figure D-2. HLPIU/LLPIU Power Supply Replacement

Power Supply Status Cable Installation

A status cable (Invensys part number P0918HU) can be used in conjunction with appropriate
indicator circuitry to provide indication of the power supply’s operating status. When the power
supply output is good (above its minimum specified value), the power supply produces a switch
closure condition at the status cable output points, which are labeled Status (+) and Status
(-). If the power supply should fail (or lose input power), the power supply produces and open
switch condition. The status output is from an opto transistor (inside the power supply) capable
of switching 1 mA dc, with an ON voltage less than 0.4 v at 1 mA. Open circuit voltage at the
Status (+) and Status (-) output points must not exceed 30 v. Be sure that the connections
to the status cable outputs are wired according to the polarity as marked.
Install the power supply status cable as shown in Figure D-3, mounting the termination assembly
(part of cable assembly P0918HU) on a DIN rail in the equipment cabinet.

178
Appendix D. Power Supply Replacement B0193VL – Rev K

DIN Rail

PWR SPLY
STATUS
+
Status Output:
STATUS (+)

STATUS (-)
- Foxboro Power Supply
Status (+) and (P0918HN or P0918ZP)
Status (-)

Termination
Assembly*

Power Supply
Status Cable
(P0918HU)

* The Termination Assembly is a part of the Power Supply Status Cable assembly (P0918HU).
Figure D-3. Power Supply Status Cable Installation

179
B0193VL – Rev K Appendix D. Power Supply Replacement

180
Appendix E. CP60 Upgrade
This appendix provides the procedure to upgrade CP30 or CP40 control processors to CP60
control processors on existing I/A Series systems.
To replace CP30 or CP40 control processors with the CP60, perform the following:
1. Install V6.3.1 or later System Software on the existing system using the existing CP30
or CP40 based system.

NOTE
Ensure that your DCS FBMs are at the correct EEPROM level for the current
release of software.

2. After the system has been upgraded to V6.3.1 or later, the CP30s and CP40s can be
replaced with CP60 control processors. Follow the instructions in Control Processor 60
and Control Processor 60S Installation and Maintenance (B0400FB) for CP60 and
DCM10E, DCM10Ef installation.

181
B0193VL – Rev K Appendix E. CP60 Upgrade

182
Appendix F. FCP280 or FCP270
Upgrade
This appendix provides the procedure to upgrade CP40 or CP60 control processors to FCP280
or FCP270 control processors on existing I/A Series systems.

NOTE
The FCP280 is supported by I/A Series software v9.0 or later.
The FCP270 is supported by I/A Series software v8.1.1 or later.

To replace CP40 or CP60 control processors with the FCP280 or FCP270, perform the follow-
ing:
1. Install the appropriate version of the I/A Series software on the I/A Series system
which contains your control processors - see the note above. Refer to the Invensys
Global Client Support website (http://support.ips.invensys.com) for the latest version of
I/A Series software and its documentation.
2. After the system has been upgraded to I/A Series software v8.1.1 or later and all the
Integrators have been upgraded with new IOM software, the CP40s and CP60s can
be replaced with FCP280 or FCP270 control processors.
♦ To install the FCP280, refer to Field Control Processor 280 (FCP280) Upgrade
Guide (B0700GC) for instructions on replacing the CP40s or CP60s, and refer to
the chapter “Installing the Field Control Processor 280” in Field Control Processor
280 (FCP280) User’s Guide (B0700FW) for instructions on installing the
FCP280.
♦ To install the FCP270, follow the instructions in Field Control Processor 270
(FCP270) User’s Guide (B0700AR).
♦ To cable the Fieldbus to the FCP280, follow the instructions in “Fieldbus Cabling
at the FCP280” on page 40.
♦ To cable the Fieldbus to the FCP270, follow the instructions in “Fieldbus Cabling
at the FCP270” on page 46.

183
B0193VL – Rev K Appendix F. FCP280 or FCP270 Upgrade

184
Appendix G. ZCP270 Upgrade
This appendix provides the procedure to upgrade CP40 or CP60 control processors to ZCP270
control processors on existing I/A Series systems.

NOTE
The ZCP270 is supported by I/A Series System Software version V8.3 or later.

To replace CP40 or CP60 control processors with the ZCP270, perform the following:
1. Install V8.3 or later System Software on the existing system.
2. After the system has been upgraded to V8.3 or later, the CP40s and CP60s can be
replaced with ZCP270 control processors. To install the ZCP270, follow the instruc-
tions in Z-Module Control Processor 270 (ZCP270) User’s Guide (B0700AN). To cable
the Fieldbus to the ZCP270, follow the instructions in “Fieldbus Cabling at the
ZCP270” on page 52.

185
B0193VL – Rev K Appendix G. ZCP270 Upgrade

186
Index
B
Basic controller 8
Block, see Control block
BUSWDS parameter 95, 163

C
Cabling
FCM100E 55
fiber optic 56
Cabling, fieldbus at FCP270 46
Cabling, fieldbus at FCP280 40
Cabling, fieldbus at ZCP270 52
Checklist, installation 105
Checkpointing 105
Cold junction reference compensation 23
COMM fail 118
Compound operation 111
Compound processor task 111
Control block 110
Control configuration, see Integrated control configuration
Control Processor 5
Control schemes 159

D
DCS integrator fail 118
Diagnostics 126
Digital input junction panel 70
Displays, system management 121
Download 105

E
ECBs 109, 110
creation 114
EEPROM update 104
Electrostatic discharge 66
Equipment Control Blocks 109, 110, 114
Equipment control blocks 110
Equipment installation 5
Equivalent FBMs 108
ESD 66
Extended Controller 12

187
B0193VL – Rev K Index

F
Fail-safe
examples 119
operation 118
FBM equivalents 108
FCM100E cabling 55
Fiber optic cabling 56
Fieldbus 35, 39
cabling 62
description 5
modules 5
Final installation operations 104
Fix All function 112

G
General information label 9, 13, 17, 21, 67, 70, 76, 82, 87, 94, 100

H
Hardware specifications 129
High Level Process Interface Unit 19

I
I/A Series Control Processor 5
Indicators, LED 104, 125
Integrated Control Configuration
offline 112
online 114
Invensys Global Customer Support xiv

J
Jumper module positioning 126, 127
basic controller 66
extended controller 69
multifunction controller 75

L
LED indicators 104, 125
Letterbug 35, 69, 75, 81, 86, 103, 108
description 5, 108
Library volume 110
Local Fieldbus extension
Basic Controller 10
Extended Controller 14
HLPIU 23
LEPIU 31
LLPIU 30

188
Index B0193VL – Rev K

Multifunction Controller 18
Low Energy Process Interface Unit 30
Low Level Process Interface Unit 23

M
Maintenance 125
preventative 125
Migration kit installation
basic controller 64
extended controller 68
LEPIU 92
LLPIU 85
multifunction controller 71
Migration kit part numbers 1
Module identifier 35, 69, 75, 81, 86, 103, 108
Module return procedure 127
Multifunction Controller 15

O
Operating status 125
Operation, compound 111

P
Parameters, setting 112, 114
Power switch-on 104
Preventive maintenance 125
Process displays 121
Product application 7
PXI/PXO circuit cards 75, 81

R
Reference signal conditioning 23, 87
Referenced documents xiv
Remote fieldbus extension 40, 46, 52
Resistor network module 65, 69, 71, 80, 86
Run-time failure 126

S
Safety considerations xiii
Self-diagnostic test 104
Service loop 68, 70, 79, 85
Show window 112, 115
Software release 107
Software, version of 7
Specifications, hardware 129
System Configuration 4, 107
System definition 107

189
B0193VL – Rev K Index

System management displays 104, 112, 114, 121

T
TCA 5, 35, 39, 63
Technical support 127
Terminating resistor 93
Termination cable assembly 5, 35, 39, 63

W
Wrist strap 66

190
Index B0193VL – Rev K

191
Invensys
10900 Equity Drive
Houston, TX 77041
United States of America
http://www.invensys.com

Global Customer Support

Inside U.S.: 1-866-746-6477
Outside U.S.: 1-508-549-2424 or contact your
local Invensys representative.
Website: http://support.ips.invensys.com