SY10-9B002

Applicable to:
Lot No.9803

Issued in Jan., 1999

1. GENERAL

This Service Manual has been prepared for BME maintenance service of the TERUFUSION Infusion
Pump (TE-171/172).
When informed of a pump unit malfunction from a doctor/nurse, please troubleshoot
according to the following procedures.
(1) Ensure that a thorough reading of both the Instruction and Service Manuals are
carried out before carrying out any repair or maintenance work.
(2) Ensure to verify with the user if operation of the equipment has been carried out
in accordance with the instruction manual.
(3) If any fault is found to be caused by improper operation by the doctor/nurse,
correct the cause of the problem and instruct the user how to operate the
equipment properly so that recurrence of the fault can be prevented.
(4) Before starting of actual repair of the equipment , be sure to confirm the fault that
the doctor/nurse has brought to your attention . After assessing the actual state of
the fault, only then should you start any repair work.
(5) If the equipment is found malfunction even when it is operated properly, use the
troubleshooting procedure in this manual to diagnose the faulty pump.
(6) If you are unable to correct the fault by using this manual, please contact your
local TERUMO distributor or TERUMO for corrective action and repair.
(7) Disinfect the items contaminated by patient’s body fluids before returning to
TERUMO distributor or TERUMO. Please include all items that have been
removed from the equipment during preliminary checks upon return of equipment.
If it is necessary to send back those items that have not been disinfected, seal
them completely and attach a memorandum indicating that the contents
unsanitary and to be handled with care.

(General precautions)
(1) Do not detach connectors or printed-circuit boards while the equipment is
supplied with power.
(2) Visually check the equipment under maintenance/repair for any open circuits,
short circuits, loose connectors and damaged parts. Also, ensure that checks for
abnormal sounds or foul smell(caused by burned components) are carried out.
(3) After completion of repair work, check that all switches are set in the respective
original settings. Clean the equipment and its periphery and, then, report the
result of repair work to the BME manager.
(4) When handling semiconductors, especially MOS-ICs, take special care not to cause
electrostatic breakage, etc.
Keep your body and soldering iron in constant connection with a ground point
through a 1M resistor. ( A statically insulted type of soldering iron does not
required grounding, but it must be used only after being checked for
completeness of insulation.)
When carrying ICs and printed-circuit boards, be sure to keep them in electrically
conductive containers or wrap them in metal sheets(such as aluminum foil).

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Applicable to:
Lot No.9803

Issued in Jan., 1999

(5) When an abnormality on longer exists when a printed-circuit board (CPU) has
been replaced, try re-mounting the original board to verify that the previous
abnormality still recurs. If there is not recurrence, poor contact or another fault
could exist, continue to further troubleshoot.

* In this manual, the following units are in SI (System International d' Unites):

Quantity SI
Name of unit Symbol Conversion
Force Newton N 1 f 9.80665N
Pressure Pascal Pa 1 f/ 2 98066.5Pa

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 SY10-9B002
Applicable to:
Lot No.9803

Issued in Jan., 1999

2. SPECIFICATIONS

Product name TERUFUSION Infusion Pump TE-171 TERUFUSION Infusion Pump TE-172

Model TE-171 TE-172

Pumping Mechanism MIDPRESS peristaltic finger system (A revolutionary system used to provide
accurate infusion without completely pressing on the tubing)

Accuracy Within 3%: Conditions Infusion set :Specified TERUFUSION Infusion sets type E for pump
Solution : Water/Saline
Test time : Second hour
Delivery rate : higher than 1.0 mL/h
Temperature : 25 C

Within 5%: Conditions Infusion set : Specified TERUFUSION Infusion sets for pump
Solution : Water/Saline
Test time : Second hour
Delivery rate : higher than 1.0 mL/h
Temperature : 25 C

Delivery Rate range 0.1 - 1200 mL/h (0.1 - 99.9 mL/h: 0.1 mL/h step)
(100 - 1200 mL/h: 1 mL/h step)

Delivery Limit range 1 - 9999 mL (1 mL step) or “----” (delivery limit free)

Volume Delivered range 0.0 - 9999 mL (0.0 - 99.9 mL: 0.1 mL step)
(100 - 9999 mL: 1 mL step)

Purge Flow rate Higher than 500 mL/h

Alarms AIR / OCCLUSION / FLOW ERR. / DOOR / LOW BATT.

(standard) * Operation indicator flashes in red, the alarm message comes on. Pump stops
except during the “LOW BATT.” alarm.

Occlusion Detection 13.3 - 133.3 kPa, 100 - 1000 mmHg, 0.1 - 1.4 kgf/cm2
Pressure range The detection pressure can be adjusted in 3 levels (L, M, H) between the above
range.

Delivery Complete function When the total volume delivered reaches the preset delivery limit, the indicator and
buzzer notify the operator.

Nurse Call Alarm function Outputs an alarm relay contact, (can be connected to the nurse call.)
Contact rating: DC12V 1.0A

Computer Interface system RS-232C/RS-485

*1 Computer interface is available on the specified product.

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Applicable to:
Lot No.9803

Issued in Jan., 1999

Special functions – Keep-Vein-Open function (After the delivery limit has been reached, infusion is
continued at 1 mL/h for a set flow rate of 1 mL/h; or at the delivery rate
setting < 1 mL/h.
– Tubing Clamp function (When the door is opened, the tubing is automatically
clamped).
– Volume Delivered Clear function (When kept depressed for about 2 seconds,
this function is activated.)
– Time remaining display (When kept depressed for about 2 seconds, this function
is activated.)
– Battery Capacity indicator ( 3 setting levels)
– Adjustable display brightness (toggle between 2 levels.)
– Adjustable Buzzer Volume ( 3 setting levels)
– Operation History function (Storage & display of operation history)
– Standby function (Temporarily deactivates the start- reminder alarm)
– Repeat Alarm function
– Start -Reminder Alarm function
– Volume Memory function
– Delivery Rate display type selection(From 0.1 mL/h steps to 1 mL/h steps)

The following function can be pre-selected via the internal switches.

– Volume memory function
– Delivery rate 1 mL/h steps
Operating conditions Temperature +5 to +40 C Humidity 20 to 90%

Storage conditions Temperature -20 to +45 C Humidity 10 to 95% (No Condensation)

Types of Power Supply 24 VA (AC 100-120V) / 28 VA (AC 100- 240V), 11 W (DC power)

Power Consumption – AC100 - 120 AC100 - 240V, 50/60 Hz

– DC 12 - 15V
– Internal Nickel-Cadmium battery
Operating time : approx. 3 hours
Conditions : - New battery
- Delivery rate 25 mL/h
- Temperature 25 C
- With the power off
- After 15 hours charging

Electrical Classification Class I and Internal power supply: Type CF / IPX1 Continuous operation

Equipment Dimensions 100 (W) 215 (H) 208 (D) mm (excl. protrusions)

Equipment Weight Approx. 3.6 kg (TE-171), 3.7 kg (TE-172)

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 SY10-9B002
Applicable to:
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Issued in Jan., 1999

TE-172
Body Weight Mode Dose rate : 0.01 - 99.99 g/kg/min. (0.01 g/kg/min. step)
(Dose Rate Calculation) Body weight : 0.1 - 300.0 kg (0.1 kg step)

Drug mass : 0.1 - 999.9 mg (0.1 mg/ step)

Solution volume : 0.1 - 999.9 mL (0.1 mL step)

Memory Function The latest five patterns of the above four parameters are automatically
saved and can be displayed.

*The specifications and design are subject to change without notice.

Accessories
AC power cord : 1 unit
Pole clamp : 1 unit
Time lag fuse : 2 pcs.
Instruction manual : 1 copy

Options (separately available)

Product name Product code

Drip sensor TE 971

DC cable 05LN51

Nurse call cable 06LA548

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Applicable to:
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Issued in Jan., 1999

Units available

Reorder number Voltage Plug type Body weight mode Computer interface

TE 171NX1 100 to 120 v American type - -

TE 171NW2 100 to 240 v UK type - -

TE 171NW3 100 to 240 v European type - -

TE 171NW3 100 to 240 v European type - -

TE 171CX1 100 to 120 v American type - yes

TE 171CW2 100 to 240 v UK type - yes

TE 171CW3 100 to 240 v European type - yes

TE 171CW3 100 to 240 v European type - yes

TE 172CX1 100 to 120 v American type yes yes

TE 172CW2 100 to 240 v UK type yes yes

TE 172CW3 100 to 240 v European type yes yes

TE 172CW3 100 to 240 v European type yes yes

NOTE Separate set-up procedures are required for product with voltage-plug combination other than
listed above.

CE0197

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 SY10-9B002
Applicable to:
Lot No.9803

Issued in Jan., 1999

3. SPECIAL JIGS, TOOLS & MEASUREMENT DEVICES

For adjustment
Description Specification
1) Digital volt-meter Voltage range 20 V, resistance range 1
2) Synchroscope Frequency range 500 kHz or more
3) TERUFUSION Infusion sets for pump
4) Occlusion sensor adjustment jig (2 kinds) 3.1 , 4.1 (See 6. Part List)
5) Pressure gauge Pressure range 0 970 kPa (0 9.9 kgf/cm2)
(See 6. Part List)
6) A set of standard tools

TERUFUSION Infusion sets

for pump

Pressure gauge

Occlusion sensor
adjustment jigs

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 SY10-9B002
Applicable to:
Lot No.9803

Issued in Jan., 1999

For inspection
Description Specification
1) Flow-rate measuring cup Nearly 200 cc
2) Measuring cylinder (50 mL) 0.5 mL graduation
3) Stopwatch
4) TERUFUSION Infusion set type E for pump
or TERUFUSION Infusion set for pump
5) Water
6) Empty container or infusion bag
7) Pressure gauge Pressure range 0 970 kPa (0 9.9 kgf/cm2)
See 6. Part List.
8) Electronical balance Measuring resolution: about 0.01 g

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 SY10-9B002
Applicable to:
Lot No.9803

Issued in Jan., 1999

4. EQUIPMENT SETTING & FUNCTIONS

4.1 Selection of Standard Function & Display

The Volume Memory", Repeat Alarm", Start-Reminder Alarm," Delivery Rate type selection" and
Self-Diagnosis" functions can be selected by using the respective dip-switches at the battery
compartment located below the pump unit.

Battery cover unit

Battery

Battery cover
Dip-switches
mounting screws

Display
Volume delivered/Time
mL
remaining display Indication appears
on display with
D. RATE, mL/h D. LIMIT, mL mode selection
Delivery rate/Delivery
limit display

Control [RATE/LIMIT] switch: For mode selection

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 SY10-9B002
Applicable to:
Lot No.9803

Issued in Jan., 1999

4.2 Operation Mode Selection

4.2.1 Selection of Special Functions

Function Display Description

Adjustment of To set occlusion detection level.
occlusion indicated. Then, Keeping [RATE/LIMIT] button pressed, push
detection [OCCLUSION [DOWN](at extreme right bottom position) button. As
pressure level LIMIT] indicator
is indicated, continue to push [DOWN](at
[L],[M],[H] are lit.
extreme right bottom position) button repeatedly.
Lamps [L],[M],[H] light in sequence.
Default : M
Adjustment of Small To set alarm buzzer sound level.
buzzer alarm Middle Sound level can be changed even during buzzer
volume Large operation.
Keeping [RATE/LIMIT] button pressed, push [UP] (at
extreme right position) button repeatedly. Sound level
varies Small Middle Large Small, in that order.
Default :
Adjustment of [Operation indicator] To reduce brightness of display during infusion operation.
brightness level goes off. (Regardless of power supply: AC or battery)
[Display] dims. [Brightness] button is on rear side. In no-alarm state,
push the button 0.5 second, and front display dims with
[Operation indicator] going off. (This function is
ineffective during alarm state.)
Again, push the button 0.5 sec., and display recovers
original brightness with [Operation indicator] going on.
When, while display is dim, power switch is thrown to
ON after it is thrown to OFF or an alarm occurs, display
recovers original brightness.
Programming Date and time To allow history function to record time accurately, check
of the internal for proper year-month-day-time indication before using
clock the equipment for the first time or using it after storage, If
necessary, set the clock right.
1-1.While holding down the [RATE/LIMIT] switch when
the pump stops, press the [ ] switch causes the unit Set item Month Date
to go into the month/date adjusting mode. Month and [UP]switch extreme right
date can be adjusted by pressing the [UP] or [DOWN]
switch. [DOWN]switch extreme right

1-2. Press the [RATE/LIMIT] switch once again to go into Set item Year
the year adjusting mode, while month and date is [UP]switch extreme right
displayed. Year can be adjusted by pressing the [UP] or
[DOWN] switch. [DOWN]switch extreme right

2. While holding the [RATE/LIMIT] switch when the pump Set item Hour Minute
stops, press the [ ] switch to go into the time [UP]switch extreme right
adjusting mode. Time can be adjusted by pressing the
[UP] or [DOWN] switch. [DOWN]switch extreme right

NOTE: The adjusting mode ceases in about five seconds after the last switch is pressed.

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 SY10-9B002
Applicable to:
Lot No.9803

Issued in Jan., 1999

Function Display Description

Recall Memory Sequential display To recall the last five settings with the latest setting
for Body weight of stored appearing first sequentially in descending order.
mode parameters Keeping [Display ON/OFF] button pressed, while the body
(TE-172 only) weight mode screen is lit, push [SELECT] button
repeatedly. Each time the button is pushed, the latest 5
sets of previously selected parameters pattern appears,
the latest one coming first and, thereafter the rest in
descending order. (Last five patterns are stored in
memory.)
When both [Display ON/OFF] and [SELECT] buttons are
released, a set-value pattern just appearing is fixed.
Standby [Operation indicator] To temporarily de-activate the start-reminder alarm.
function lights up green and While ready-to-start pump is in a stop state (without
red alternately. occurrence of alarm), keep [Stop/ Silence] button
pressed 2 seconds, and standby mode comes into effect
with a beep. In standby mode Start remainder alarm
is made invalid.
Push [Start] or [Purge] button, and standby mode is
cleared.

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Applicable to:
Lot No.9803

Issued in Jan., 1999

Function Display Operation

History function Display of operation To provide verification of date / time / flow rate / VTBI at
history the time of infusion start / stop / alarm occurrence on
display of action history. (About 500 events)
While power is ON and pump is at a stop, push [History]
button, and history mode is set up. Pushing the button
again causes history mode cleared.
In history mode, verification of events can be made using
key operations illustrated below.
Verification of historical events
Action
State indicator
Start Green
Control panel (TE-172)
Purge Green
Use / no-use of drip sensor, alarm occurred,
and body weight mode set value for event
involved are displayed.
Air
Display occlusion limit value
Date Keep [RATE/LIMIT]
(ex. 01/27)

Time Release
(ex. 18:30) [RATE/LIMIT]
D. RATE mL/h

D. RATE at that time If sensor detects a shock,

display below appears.
(ex. 25.0 mL/h)

D. LIMIT at that time (ex.

RATE/LIMIT If unit malfunction
100 mL)
occuars, display below
appears.
mL/ LEFT

PURGE STOP/SILENCE START

Pushing [UP] and [DOWN] buttons allow current event to skip
to preceding event and succeeding event, respectively.
-Lower order: Skipping in 1-event step
-Middle: Skipping in 10-event step
-Upper order: Skipping in 100-event step
BATTERY
Power
LED
Stop LED Start LED
State
Power source indicator Start
Software version Stop
Ver1.2 :current data Battery capacity indicator Purge
Ver1.5 :history data (current data) : unlighted

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 SY10-9B002
Applicable to:
Lot No.9803

Issued in Jan., 1999

4.2.2 Selection of Standard Functions with Internal Dip Switches

MODE Dip-switch Note

Standard Whenever any change is made on dip-switches for adjustment purposes, be
setting upon sure to return them to standard setting.
delivery ON Dip-switch No. 2 is always set to ON for purpose of system reserve; never
12345678 change it to OFF.
TE-171N 1, 2 : ON
TE-171C

ON
TE-172C 12345678
1, 2, 3 : ON

D. RATE
Mode Dip-switch mL display Dip-switch: ON Dip-switch: OFF
display
Setting of ON When flow Decimal point display To be set to 1-step
decimal 12345678 rate<100mL/ mode (default) all over range for
point 1 : ON(default) h/ When 0.1-step: when flow both flow rate and
displayed volume rate < 100 mL/h Volume delivered.
(Dip switch OFF delivered ON **.* volume delivered <
#1) 1 2 3 4 5 6 7 8 <100 mL 100 mL.
1 : OFF ON **.* OFF ** (1-step: when flow
rate 100 mL/h
OFF ** and/or volume
delivered 100 mL)
Volume OFF OFF:Display Volume memory mode Default setting
memory 12345678 When power is
D. RATE
function 4 : switched on, D.
(Dip switch OFF(default) or . / D.
RATE , D. LIMIT and
#4) LIMIT
ON DOSE
12345678 or . RATE(TE-172C)
ON: D. RATE, stored in EEPROM
4 : ON D.LIMT and are indicated.
DOSE Display of flashing
RATE(TE-172 digits of D. RATE, D.
C) LIMIT and DOSE
RATE.(TE-172C)

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Issued in Jan., 1999

D. RATE
MODE Dip-switch mL display Dip-switch: ON Dip-switch: OFF
display
Repeat OFF
Deactivate repeat alarm Default setting
Alarm 12345678 Once an alarm is made When an alarm is
(Dip switch 5 : silent, buzzer no more made silent,
#5) OFF(default) sounds 2-minute later buzzer can
ON even if alarm state still resume sounding
12345678 remain. intermittently or
continuously
5 : ON 2-minute later if
alarm state still
remains.
Start-Remin OFF Deactivate Alarm (active)
der Alarm 12345678 If ready-to-start
start-reminder alarm
(Dip switch 6:OFF(default) pump is left
#6) Start-reminder alarm is
made invalid. stopped for 2
ON minutes without
12345678 operation any key,
6:ON a start-reminder
alarm causes
buzzer to sound
intermittently.
(Except when
another alarm
state exists or
standby function is
effective.)
Self-Diagno OFF See 4.3 Self-diagnosis Deactivate
sis Mode 12345678 mode.
self-diagnosis
(Dip switch 7:OFF(default)
#7) mode

ON
12345678
7:ON
Factory Use OFF No displayed Err 7 Check function of fail safe Default setting
(Dip-switch 1 2 3 4 5 6 7 8 is made circuit.
#8) 8:OFF(default)
Check
function of ON
fail safe 12345678
circuit 8:ON

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 SY10-9B002
Applicable to:
Lot No.9803

Issued in Jan., 1999

7.1 Disassembly Procedure

Contents

Removing the fuse 7 1 1

Removing the battery cover unit and battery 7 1 2
Removing the case unit 7 1 3
Removing the drip-proof cap unit 7 1 4
Removing the main board 7 1 5
Removing the door body unit 7 1 6
Removing the door lock lever 7 1 7
Removing the door case unit 7 1 8
Removing the display board 7 1 9
Removing the occlusion sensor cover 7 1 10
Removing the side plate 7 1 11
Removing the rotation sensor board 7 1 12
Removing the rear plate unit 7 1 13
Removing the communication board unit 7 1 14
Removing the battery case 7 1 15
Removing the switching power unit 7 1 16
Removing the motor unit 7 1 17
Removing the air-in-line sensor unit 7 1 18
Removing the motor mounting plate 7 1 19
Removing the occlusion unit (upper) 7 1 20
Removing the occlusion unit (lower) 7 1 21
Removing the tubing clamp unit 7 1 22
Removing the door open / temperature sensor board 7 1 23

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 SY10-9B002(Rev.1)
Applicable to:
Lot No.9803
Issued in Feb., 2007

7.1.1 Removing the fuse

1) While pressing on both ends of the fuse holder, remove the holder off.
2) Take off fuse elements.

Fuse

Fuse holder

7.1.2 Removing the battery cover unit and battery

1) Remove battery cover set screws (flat-head screws 4 - M4 L16) from the body bottom. Take off
battery cover [6].

Body
Battery cover unit

Set-screws
2) Disconnect the battery lead from the connector CN4. Remove battery [24] .

Note: Be sure to disconnect the connector before removing the battery.

Connector (CN4)
Battery housing

Battery
Body

Note: The main board inside the main body has an electric charge. Be sure to discharge it by
pushing [POWER] button on the body front after battery [24] is removed.

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 SY10-9B002(Rev.2)
Applicable to:
Lot No.9803

Issued in Apr., 2009

7.1.3 Removing the case unit

1) Remove set screws (4 - M4 L16) from the back of case unit [1].

Set-screws Case unit

Set-screws

2) Draw out case unit [1] backward.

Note: Don't lay the main body on its side when removing the case unit. (To prevent the
brightness select switch from being damaged.)

Case unit

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 SY10-9B002
Applicable to:
Lot No.9803

Issued in Jan., 1999

7.1.4 Removing the drip-proof cap unit

1) If drip-proof cap (A) [7] has been damaged, remove it from the back of case unit.

Drip-proof cap (A)

Drip-proof cap (B)

Case unit

2) If drip-proof cap (B) [7] has been damaged, release the drip-proof cap (B) from three hooks and
detaches it.

Case unit
(as viewed from back)

Drip-proof cap (B)

Hooks

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 SY10-9B002(Rev.3)
Applicable lots:
Lot No,9803
Revision date: Apr.2011

7.1.5 Removing the main board

1) Lay the main body on its side. Remove screws (3 - M3 × L8) and take off the FPC push plate (A) and FPC
pushers (A).

Screws

Flexible cable
FPC push plate (A)
FPC pushers (A)

Main board Connector (CN7)

2) Release the main board connector (CN7) from its lock. Disconnect flexible cable [8].
3) Disconnect main board connectors (CN6)(CN8)(CN10).
4) Remove 5 screws (M3 × L8) and immediately refer to No5.
Note: CN10 applies to only TE-171C and TE-172.

Screws
Screws

5) Slightly lift the main board and disconnect lead-wire assembly (3) from the connector (CN5) on the back of
main board. Now, detach main board [5].

Note: Place the detached main board [5] on the lithium-battery mounted side. Avoid placing the board on any
conducting or metallic surface.

Connector (CN5)

Main board

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Applicable lots:
Lot No,9803
Revision date: Apr.2011

7.1.6 Removing the door body unit

1) With door body unit [51] kept open unscrew the hinge screw* (M3 × L20) (1). Lift the door body unit [51] off
the main body and gently draw out the door with the flexible cable.

*Hinge screw (1)

Main body
Door body unit

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 SY10-9B002(Rev.1)
Applicable to:
Lot No.9803
Issued in Feb., 2007

7.1.7 Removing the door lock lever unit [9]

1) Remove the downstream occlusion tubing press plate screw (M3 L8) and take off the plate.
2) Remove the door lock lever block screws (M3 L8) and lift the block.

Door body unit

Occlusion tubing
press plate

Screws
Screws Door lock lever block

3) Remove connecting pin. Slowly detach the door lock lever from its support block.

Note: When removing the connecting pin, ensure not to loose the wave washer.

Connecting pin
Door lock lever
block Door lock lever block

Connecting pin with

Wave washer
(fit on the outside) wave washer

Door lock lever

Door body unit
Door lock lever
Occlusion tubing press plate

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 SY10-9B002(Rev.1)
Applicable to:
Lot No.9803
Issued in Feb., 2007

7.1.8 Removing the door case unit

1) Remove the tubing clamp block screws (M3 L8 and M3 L14). Detach the tubing clamp block.
2) Remove the tubing guide block screws (M3 L8). Detach the tubing guide block and door seal
rubber [26].

Note: There may be a washer t=0.5mm under the tubing guide block. Take care not to lose it.

Door body unit

Screws Screw (M3 L14)

Screw (M3 L8)

Tubing guide block

Tubing clamp block

Door seal rubber

Screw

3) Remove door case screws (flat-head screws M3 L10) and separate the door case[3] from the door
body.
4) Release the flexible cable connector (CN1) on display board [4] from its lock. Disconnect the flexible
cable from the connector.

Screw
Door body

FPC retainer plate (B)

Flexible cable

Connector (CN1)

Display board
Door case(3)
5) Remove screws (M3 L8) and detach the FPC retainer plate (B).
6) Remove flexible cable unit [8] from the door body.

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Applicable to:
Lot No.9803
Issued in Feb., 2007

7.1.9 Removing the display board

1) Remove the display fastening screws (M3 L8) and remove the display board [4] from the door
case[3].
Note: Take off the display board toward direction, taking care not to damage the operation
indicator LED.
Screws

Door case[3]

Display board

7.1.10 Removing the occlusion sensor cover

Note: Ensure to prevent the occlusion springs from jumping out.
Ensure not to mix-up the individual sets of occlusion sensor covers, plungers, springs on the
upper side & lower side. Observe the pictures below for details.

1) *Remove the occlusion sensor cover screws (M3 L8) attaching the upper occlusion sensor cover
[10] and take off the cover. The cover is removed together with the occlusion plunger and occlusion
spring.
2) *Remove screws (M3 L8) attaching the lower occlusion sensor cover [10] and take off the cover.
The cover is removed together with the occlusion plunger and occlusion spring.

Occlusion sensor cover screw

Occlusion sensor
cover (upper)

Occlusion sensor
cover (lower)

Occlusion Occlusion
plunger sensor
Screws cover
Occlusion
spring
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Applicable lots:
Lot No,9803
Revision date: Apr.2011

7.1.11 Removing the side plate

1) Remove the side plate screws (M3 × L8 and 1 - M3 × L10) and take off side plate [14].

Note: A long screw (M3 × L10) is used here.

Screws

Screws

Side plate

Screws Screws

7.1.12 Removing the rotation sensor board

1) Disconnect lead-wire assembly (4) from the rotation sensor board connector (CN1).
2) Remove rotation sensor screws (M3 × L8) and detach rotation sensor board [23].

Note: During
under the board, from falling out and go missing.

Screws

Rotation sensor
board

Connector (CN1)

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 SY10-9B002(Rev.1)
Applicable to:
Lot No.9803
Issued in Feb., 2007

7.1.13 Removing the rear plate unit

1) Disconnect the lead wire assembly (1) and (3) from the DC connector (CN2) and AC connector (CN1)
on the switch-mode power unit [21].

Connector (CN2)

Switch-Mode
power unit

Connector (CN1)

2) Remove 6 rear plate screws (M3 L8) and take off rear plate unit [13].

Screws
Lead-wire
assembly(3)
Rear plate unit

Lead-wire assembly (1)

Screws

Rear plate unit

Screws

7-13
 SY10-9B002(Rev.3)
Applicable lots:
Lot No,9803
Revision date: Apr.2011

7. 1.14 Removing the communication board unit (* TE-171C, TE-172 only)

1) Disconnect lead-wire assembly (6) from the communication board connector (CN2).
2) Remove the communication board screws (M3 × L8) and detach communication board unit [34] from rear plate
unit [13].
Communication board unit Connector (CN2)

Lead-wire assembly (6)

Screws

Rear plate unit

7.1.15 Removing the battery case

1) Remove the battery case screws (M4 × L10) and detach bottom unit [12] from the main body.

Note: During the disassembly process, ensure to prevent the side-plate plate fixing nut from falling off the
battery case.

Bottom unit

Screw

Screw

7-14
 SY10-9B002(Rev.3)
Applicable lots:
Lot No,9803
Revision date: Apr.2011

7.1.16 Removing the Switch-mode power unit

1) Remove the switching power unit screws (M3 × L8) and take off switching power unit [21] from the main body.

Note: During the disassembly process, ensure to check for loose parts or components e.g. screws, nuts....,
present on the switch-mode power case.

Switch-Mode
power unit

Screws

7.1.17 Removing the motor unit

1) Loosen the motor unit screws (M3 × L10) and slide motor unit [15] toward the timing pulley side.
2) Remove the shading plate screw (M3 × L5) and take off the shading plate and timing belt. When removing the
fixing screw, use an extra timing belt (aside from the one used for repair) to secure the pulley (large), which
preventing it from turning.

Note: To avoid cutting your finger, carefully remove the pulley (large) with keeping the cam unit from
turning using a timing belt.

Motor unit Motor mounting plate Timing Pulley

Screw

Timing belt
Timing Pulley Screw
Screw Timing belt

7-15-1
 SY10-9B002(Rev.3)
Applicable lots:
Lot No,9803
Revision date: Apr.2011

3) To remove the pulley (large), insert the flat screwdriver between the pulley (large) and motor mounting plate and
lift it up.

Timing Pulley

Flat screwdriver

4) Remove set screws (M3 × L10) and detach motor unit [15] from motor mounting plate [16].

7-15-2
 SY10-9B002(Rev.3)
Applicable lots:
Lot No,9803
Revision date: Apr.2011

7.1.18 Removing the air-in-line sensor unit

1) Disconnect the lead-wire assembly (4) from the air-in-line sensor board connector (CN2).
2) Remove the air-in-line sensor screws (M3 × L12). Detach the air-in-line sensor unit [17] and the air-in-line
sensor board [18] from the main body.

Connector (CN2) Motor mounting plate

Air-In-Line Sensor Unit

Main body

Screws

7.1.9 Removing the motor mounting plate

1) Disconnect the lead-wire assembly (4) from the occlusion (upper) board connector (CN1).
2) Remove the motor mounting plate screws (M4 × L12) and detach motor mounting plate [16] from the main
body.

Motor mounting plate

Screws

Screws
Main body

7.1.20 Removing the occlusion unit (upper)

1) Remove occlusion unit (upper) screws (M3 × L8) and detach occlusion unit (upper) [19] from the main body.

Occlusion unit (upper)

Connector (CN1)

Screws

Main body

7-16
 SY10-9B002
Applicable to:
Lot No.9803

Issued in Jan., 1999

7.1.21 Removing the occlusion unit (lower)

1) Disconnect the lead-wire assembly (5) from the occlusion (lower) board connector (CN1).
2) Remove the occlusion unit (lower) screws (M3 L8) and detach occlusion unit (lower) [20] from the
main body. Screws

Connector (CN1)

Occlusion unit
(lower)

Lead-wire assembly (5)

Main body

7.1.22 Removing the tubing clamp unit

1) Disconnect the lead-wire assembly (5) from the tube clamp board connector (CN1).
2) Remove the tube clamp screws (M3 L8) and detach tube clamp unit [11] from the main body.

Screws

Main body
Tubing Clamp Unit

7-17
 SY10-9B002
Applicable to:
Lot No.9803

Issued in Jan., 1999

7.1.23 Removing the door open / temperature sensor board

1) Disconnect the lead-wire assembly (5) from the door open / temperature sensor board connector
(CN1).
2) Remove temperature sensor board screws (M3 L5) and detach the door open / temperature sensor
board from the main body.

Main body

Screws

Door open / temperature

Connector (CN1)
sensor board

7-18
 SY10-9B002
Applicable to:
Lot No.9803

Issued in Jan., 1999

7.2 Assembly Procedure

Contents

Installing the door open / temperature sensor board 7 2 1

Installing the tubing clamp unit 7 2 2
Installing the occlusion unit (lower) 7 2 3
Installing the occlusion unit (upper) 7 2 4
Installing the motor mounting plate 7 2 5
Installing the air-in-line sensor unit 7 2 6
Installing the motor unit 7 2 7
Installing the switching power unit 7 2 8
Installing the battery case unit 7 2 9
Installing the communication board unit 7 2 10
Installing the rear plate unit 7 2 11
Installing the rotation sensor board 7 2 12
Installing the side plate 7 2 13
Retightening the screws 7 2 14
Retightening the motor unit screws 7 2 15
Installing the main board 7 2 16
Installing the occlusion sensor cover 7 2 17
Installing the display board 7 2 18
Installing the flexible cable unit 7 2 19
Installing the door case unit 7 2 20
Installing the door lock lever unit 7 2 21
Installing the door body unit 7 2 22
Installing the drip-proof cap unit (B) 7 2 23
Installing the case unit 7 2 24
Installing the drip-proof cap unit (A) 7 2 25
Installing the battery and battery cover 7 2 26
Installing the fuse 7 2 27

7-19
 SY10-9B002
Applicable to:
Lot No.9803

Issued in Jan., 1999

7.2.1 Installing the door open / temperature sensor board

1) Mount door open / temperature sensor board [22] with temperature sensor board screws (M3 L5).
2) Reconnect the lead-wire assembly (5) to door open / temperature sensor board connector (CN1).

Door open / temperature

sensor board

Attaching screws

Connector (CN1)

7.2.2 Installing the tubing clamp unit

1) Install the tubing clamp unit [11] on the main body with the tubing clamp screws (M3 L8).
2) Reconnect the lead-wire assembly (5) to the tubing clamp board connector (CN1).

Note: When reassembling, keep the tubing clamp in the open position and fix the unit at the left
most position.

Screws

Tubing Clamp Unit Main body

7-20
 SY10-9B002
Applicable to:
Lot No.9803

Issued in Jan., 1999

7.2.3 Installing the occlusion unit (lower)

1) Install occlusion unit (lower) [20] on the main body with the occlusion unit (lower) screws (M3 L8).
For the installing procedure, first, apply the silicon adhesive(X-31-1286T, maker: Shinetsu Silicone) to
the connection parts between the main body and then the occlusion unit before fixing them.
2) Connect the lead-wire assembly (5) to the occlusion (lower) board connector (CN1).

Note: When reassembling, Occlusion unit (lower)[20], take note which direction the occlusion
board is facing; up or down. The unit must be placed properly with the board-side facing
downward (in the opposite direction of the cam shaft).
Screws

Occlusion unit (lower) Lead-wire assembly (5)

Connector (CN1)

Main body

7.2.4 Installing the occlusion unit (upper)

1) Install occlusion unit (upper) [19] on the main body with the occlusion unit (upper) screws (M3 L8).
For the installing procedure, first, apply the silicon adhesive(X-31-1286T, maker: Shinetsu Silicone) to
the connection parts between the main body and then the occlusion unit before fixing them.

Note: Place the board properly at the top position with the board-side facing upwards ( in the
opposite direction of the cam shaft).

Occlusion unit (upper)

Connector (CN1)

Screws Main body

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Applicable lots:
Lot No,9803
Revision date: Apr.2011

7.2.5 Installing the motor mounting plate

1) Fix motor mounting plate [16] to the main body with set screws ( M4 × L12).
2) Connect the lead-wire assembly (4) to the occlusion (upper) board connector (CN1).

Motor mounting plate

Screws Screws

Main body

7-22
 SY10-9B002(Rev.3)
Applicable lots:
Lot No,9803
Revision date: Apr.2011

7.2.6 Installing the air-in-line sensor unit

1) Install air-in-line sensor unit [17] and air-in-line sensor board [18] onto the main body with the air-in-line sensor
screws(M3 × L12).

Notes: Apply silicone adhesive (X-31-1286T, maker: Shin-Etsu Silicones) to the outer-side of the air-in-line
sensor fastener section (refer to diagram for exact position). Next, place the sensor unit to the main
body.
Take note not to allow any silicone to slip in between the tubing groove in the air-in-line sensor case.

2) Connect the lead-wire assembly (4) to the air-in-line sensor board connector (CN2).

Note: Apply silicone adhesive to the outer-side of the sensor

fastener section and fix the sensor unit to the main body.

Apply silicone adhesive

here.

Take care not to allow silicone adhesive to enter in this

groove.

Lead-wire
assembly (4) Motor mounting plate

Air-In-Line sensor unit

Connector (CN2)

Main body

Apply silicon adhesive (KE-4897W, maker: Screw

Shin-Entsu Silicon) to the gap between the
main body and air-in-line sensor unit.

7-23
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Applicable lots:
Lot No,9803
Revision date: Apr.2011

7.2.7 Installing the motor unit

1) Fix the motor unit [15] to the motor mounting plate [16] with the motor unit screws (M3 × L10), ensure motor
connector on the left side.
2) Install the shading plate (large) on the cam shaft so that D-cut is in alignment with each other. Fix the shading
plate (large) with the screw (M3 × L5). When fixing the shading plate with the fixing screw, use an extra timing
belt (aside from the one used for repair) to secure the pulley (large), which preventing it from turning.

Notes: When installing the pulley (large), be careful to avoid damage to the D-cut of the pulley (large).
Apply screw-lock to the threads before installing the screw.
To avoid cutting your finger, carefully install the pulley (large) with keeping the cam unit from
turning using a timing belt.

Shading plate (large)

Screw

Timing belt

3) Install timing belt [25] on and around both the shading plates (large & small). Slide the motor in the direction of

Motor mounting plate

Move up to this
direction

Screw

Screw

Motor unit

7-24-1
 SY10-9B002(Rev.3)
Applicable lots:
Lot No,9803
Revision date: Apr.2011

Note: When you fasten the motor unit 15 , take care not to make the timing belt 25 too tight or too loose.
First, visually check that the timing belt 25 is stretched taut without a slack. Then adjust the timing
belt tension by depressing the belt lightly with a finger at the white arrowed point in the photo below
(the deflection recommended by the manufacturer: 0.8mm). The timing belt should not be too tight
or too loose.

Good example Bad example

Timing belt should deflect a little when you depress it Too loose.
with a finger at the white arrowed point. (the
deflection recommended by the manufacturer:
0.8mm).

Depress with a
Adjust the timing belt 25 tension while finger.
pulling the motor unit 15 toward the
back side of the main unit (red arrowed
direction).

7.2.8 Installing the switching power unit

1) Mount switching power unit [21] on the main body with the switching power unit screws (M3 × L8).

Note: During the assembly process, ensure to check for loose parts or components e.g. screws,, Nuts,...,
present on the switch-mode power case.

Switch-Mode Power Unit

Screw

Screw

7-24-2
 SY10-9B002(Rev.3)
Applicable lots:
Lot No,9803
Revision date: Apr.2011

7.2.9 Installing the battery case unit

1) Temporarily fit bottom unit [12] to the main body with the battery case unit (M4 × L10).

Bottom unit

Screws Screw

7.2.10 Installing the communication board unit (* TE-171C, TE-172 only)

1) Fit communication board unit [34] to rear plate unit [13] with the communication board unit screws (M3 × L8).
2) Connect lead-wire assembly (6) to the communication board connector (CN2).

Communication
board unit

Lead-wire assembly (6)

Screw

Connector (CN2)

Rear plate unit

Note: Refer to 5.2.2.10 for the setting of RS-232C/485, Correctly set the dip-switch with a small
screwdriver, hex- key (Allen type) wrench.

7-25
 SY10-9B002(Rev.1)
Applicable to:
Lot No.9803
Issued in Feb., 2007

7.2.11 Installing the rear plate unit

1) Temporarily fit rear plate unit [13] with the rear plate unit screws (M3 L8).

Screws

Rear plate unit

Screw

Rear plate unit

Screw

2) Connect the lead wire assembly (1) and (3) from the DC connector (CN2) and AC connector (CN1) on the
switch-mode power unit [21].

Note: Correctly arrange the lead-wire assembly (1) (AC input-side) and (3) (DC output-side) as illustrated
below.

Connector
(CN2)

Switch-Mode
Power unit

Connector
(CN1)

7-26
 SY10-9B002(Rev.3)
Applicable lots:
Lot No,9803
Revision date: Apr.2011

7.2.12 Installing the rotation sensor board

1) Fit rotation sensor board [23] to motor mounting plate [16]with the rotation sensor board screws (M3 × L8).
2) Reconnect lead-wire assembly (4) to the rotation sensor board connector (CN1).

Note: Re-install the washers, if any were present on the underside of the board upon disassembly.

Screws

Rotation sensor
board

Connector (CN1)

7.2.13 Installing the side plate

1) Temporarily fit the side plate with the side plate screws (M3 × L8 and M3 × L10).

Note: A long screw (M3 × L10) is to be used here.

Screws

Screws

Side plate

Screws

Screws

7-27
 SY10-9B002
Applicable to:
Lot No.9803

Issued in Jan., 1999

7.2.14 Retightening the screws

1) Retighten total 15 screws which fit Bottom unit [12](M4 L10), Rear plate unit [13](M3 L8), and
Side [14](M3 L8 and M3 L10).

7.2.15 Tightening of the motor unit screws

1) Retighten the motor unit screws (M3 L12) so that specified timing-belt tension can be obtained.

Note: Too great a belt tension will cause the motor to halt. Too little a belt tension would cause
the belt to jump the grooves.
Take special care in ensuring the optimum belt tension all the time.

7-28
 SY10-9B002(Rev.1)
Applicable to:
Lot No.9803
Issued in Feb., 2007

7.2.16 Installing the main board

1) Connect the lead-wire assembly (3) to the connector (CN5) on the back of main board.

Connector
(CN5)

Main board

2) Mount the main board with set screws (M3 L8).

3) Connect the connectors (CN6)(CN8)(CN10) to the main board.

Notes: Connect (CN8) last.

Line the lead wire from (CN10) along the motor-side wall.
(CN9) is not used, for factory purpose only.

Main board
Connector
(CN9)

Connector (CN10)

Connector
(CN6)
Connector
(CN8)

7-29
 SY10-9B002(Rev.2)
Applicable to:
Lot No.9803

Issued in Apr., 2009

4) Set CN11 jumper to ON if it has been OFF.

Note: CN11 on Main board [5] is set to ON in the service part when a service part is shipped from
the factory.
If CN8 is connected to the main board early, or if CN11 is set to ON, temporarily turn the
power supply to ON. If power ON/OFF is impossible, leave CN8 unconnected and CN11
in OFF until power ON/OFF becomes possible. After the power is turned on once, in rare
cases, Err1, Err6, or Err7 may occur during self-diagnosis. If this is the case, disconnect
CN8, CN11, the Ni-Cd battery, and the AC and DC powers to shut off all power. Then,
reconnect all the connectors and turn the power back on. If it starts up successfully,
there is no problem.
When main board [5] or pump body unit [2] is replaced with new one, create the
correction values in the main board in the self-diagnosis mode, after assembly, by using
those values stated on pump body unit [2].

CN11 CN11
OFF state ON state

7-30
 SY10-9B002(Rev.1)
Applicable to:
Lot No.9803
Issued in Feb., 2007

7.2.17 Installing the occlusion sensor cover

1) Install the upper occlusion sensor cover [10] with the occlusion sensor cover screws (M3 L8).
When installation set the spring, plunger and cover in that order.
2) Install the lower occlusion sensor cover [10] with the occlusion sensor cover screws (M3 L8).
When installation set the spring, plunger and cover in that order.

Notes: Insert the upper plunger with its magnet facing upwards and the lower plunger with its magnet
facing downwards.
Ensure the springs are resting properly in each of the plunger grooves.
Fix each occlusion sensor cover at near the center position.
After installing, check for smooth plunger movement. In addition, check that the plunger-to-cover
clearance is approximately uniform.
Do not apply any “thread-lock” to the occlusion cover set screws.

Occlusion sensor cover screws

Occlusion cover (upper)

Occlusion cover (lower)

Occlusion sensor cover screws

7.2.18 Installing the display board

1) Install display board [4] in the door case with the display board screws (M3 L8).
Note: Carefully bring the display board in the arrow-marked direction so that LEDs are properly set in
the operation indicator cover.

Screws

Door case
Display board

7-31
 SY10-9B002
Applicable to:
Lot No.9803

Issued in Jan., 1999

7.2.19 Installing the flexible cable unit

1) Insert the flexible cable unit into the hole in the door body opening in the arrow-marked direction.
2) Fix the flexible cable unit [8] with the FPC push plate (B) and the flexible cable unit screws (M3
L8).

Notes: Take note not to install the cable unit inside out. The cable with lettering (with the
conductive terminal) must be positioned on the top-side (display board side).
Ensure that the cable is in alignment with the rubber ring washer.

7-32
 SY10-9B002
Applicable to:
Lot No.9803

Issued in Jan., 1999

7.2.20 Installing the door case unit

1) Insert the flexible cable into the connector (CN1) on display board [4] and lock the connector.

Notes: Leave a half loop of the cable between the door body and the display board.
Make sure that the rubber seal is installed properly.

Flexible cable screws

Door body

FPC push plate (B)

Flexible cable

Connector (CN1)

Door case

Rubber seal Display board

7-33
 SY10-9B002(Rev.1)
Applicable to:
Lot No.9803
Issued in Feb., 2007

2) Fit the door case to the door body with the door body screws (flat-head screws M3 L10).
3) Fix the clamp block to the door body with the clamp block screws (M4 L8 and M4 L14).
4) Install the washer (t=0.5mm) onto the tubing guide block mounting boss. Fasten the tubing guide block 26
and door seal rubber with the tubing guide block screws (2 W sems screws M3 L8) to the door body.

Notes: Before fitting the door case to the door body, check that the seal rubber is properly set in the door
case groove.
Apply "thread lock" at the tip of set-screws when using them for assembling the door body.

Door body unit

Tubing guide block
Screws (M3 L14)

Screws (M3 L8)

Tubing clamp block

Tubing guide block screws

Door seal rubber Door body screws

7-34
 SY10-9B002(Rev.1)
Applicable to:
Lot No.9803
Issued in Feb., 2007

7.2.21 Installing the door lock lever unit

1) Insert the door lock lever from the front side of Door case unit [3].

Door lock lever block

Door body unit

Connecting pin and
wave washer

Door lock lever

Occlusion tubing press plate

2) With the wave washer set on the door lock lever, insert the door lock lever into the door lock lever block, and put
in the connecting pin to the hole in the door lock lever block to fit the hook and wave washer into the block.

Note: Apply grease to sliding surfaces on the connecting pin, etc.

Door lock lever block

Door body unit

Connecting pin Wave washer

(fit on the outside)

Door lock lever Connecting pin with

wave washer
Door lock lever

Occlusion tubing press plate

3) *Fix the door lock lever block on the door body with door lock lever block screws (M3 L8).
4) Fix the downstream side occlusion tubing press plate on the door body with occlusion tubing press plate screw
(M3 L8).

Occlusion tubing press plate

Door body unit
Occlusion tubing press plate screw
Door lock lever block screw

Door lock lever block

*Note: Apply thread-lock" to the tip of set-screws before using them to set the door lock lever block,
occlusion tubing press plate, and clamp block onto the door body.

7-35
 SY10-9B002(Rev.3)
Applicable lots:
Lot No,9803
Revision date: Apr.2011

7.2.22 Installing the door body unit

1) Pass the flexible cable through the cable insert slot in the main body.
2) Put on the door body unit to the connecting pin on Pump body unit [2]
3) - , into the pine
hole for Hinge screw and then fix pump body unit with Hinge screw.

Door body unit

Pump body unit

Hinge screw

4) Put the flexible cable, FPC pushers (A) and FPC pushers (B) together, in that order from the Door body unit [51]
side.
Align the pin holes on either side of the assembly with the corresponding screw hole by inserting a pin or the
like through the assembly. (It is good practice to keep pins or the like put into the respective screw holes and set
the assembly holes into alignment with those pins or the like.)
Pin or the like
Flexible cable
FPC pushers (A)

Door body unit

Main board

Pin or the like

7-36
 SY10-9B002
Applicable to:
Lot No.9803

Issued in Jan., 1999

Note: Leave the flexible cable slacked such as illustrated below.

Flexible cable (Slacks shown)

5) Connect the flexible cable to the main-board connector (CN7) and lock it there.
6) Align the black line on the flexible cable with the side face of the FPC push plate (A) and fix the FPC
pushers (A) and FPC push plate (A) with push plate screws (M3 L8).
Note: When fixing the FPC push plate (A), leave an adequate slack of the flexible cable.
Push plate screws Case unit (as viewed
from back)

Flexible cable (to be fixed

with an adequate slack left
FPC push plate (A)
behind)
FPC pushers

Main board

Connector (CN7)

7.2.23 Installing the drip-proof cap unit (B)

1) Put on the drip-proof cap (B). Case unit (as viewed

from back)

Drip-proof cap (B)

Hooks

7-37
 SY10-9B002(Rev.2)
Applicable to:
Lot No.9803

Issued in Apr., 2009

7.2.24 Installing the case unit

1) Insert case unit [1] in the arrow-marked direction.

Notes: Take care not to break off the tact switch (BS1: Brightness selector switch) on Main
board [5].
Check that the rubber seal (body) is properly set in the main-body unit groove.

Case unit

2) Install case unit [1] with attaching screws (M4 L16).

Note: If the screw holes in case unit [1] cannot be aligned with those in Pump body unit [2],
temporarily loosen set screws and, then, try to align the holes again.

Attaching screw

Case unit

7-38
 SY10-9B002
Applicable to:
Lot No.9803

Issued in Jan., 1999

7.2.25 Installing the drip-proof cap unit (A)

1) Put on the drip-proof cap (A). Set-screws

Case unit

Drip-proof cap (A)

7.2.26 Installing the battery and battery cover

1) Mount battery [24] in place and connect its lead wire to the battery connector (CN4).

Notes: Place the lead wire as illustrated below to prevent the wire from touching the internal
dip-switches.
Ensure that the dip-switches are at their proper settings.

Battery

Internal dip-switches

CN4

Lead wire

7-39
 SY10-9B002(Rev.1)
Applicable to:
Lot No.9803
Issued in Feb., 2007

2) Install the battery cover with set screws (flat-head screws with lock tight 4 - M4 L16)

Main body

Set-screws with lock tight

7.2.27 Installing the fuse

1) Install two pieces of fuse (0.5A, 250V).

2) Install the fuse holder.

Fuse

Fuse holder

7-40
 SY10-9B002
Applicable to:
Lot No.9803

Issued in Jan., 1999

7.3 Adjustment procedure

Every time a TERUFUSION Infusion Pump TE-171/172 is disassembled and re-assembled, be sure
to perform the necessary adjustments according to the section 7. Check List & Adjustments following
any repair/replacement work.
Should the necessary adjustments be not carried out the alarms and/or battery charge monitor will
not to function property.

To carry out adjustments, prepare the following tools:

Name Specification
1) Digital voltmeter Voltage range: 20 V, Resistance range: 1
2) Synchroscope Frequency range: 500 kHz or more
3) TERUFUSION Infusion set for pump
4) Occlusion sensor adjustment jig (2 types) 3.1 mm, 4.1 mm.
See 6. Parts List.
5) Pressure gauge Pressure range: 0 970kPa(0 9.9 f/ 2)
See 6. Parts List.
6) Standard tool set

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 SY10-9B002(Rev.3)
Applicable lots:
Lot No,9803
Revision date: Apr.2011

7.3.1 Adjusting the occlusion sensor

Inspect and adjust the occlusion sensor in the following procedure:

7.3.1.1 Adjusting the occlusion sensor (downstream side)

* Resetting the occlusion detection pressure cannot be made in the self-diagnosis mode. Select [M].
Set the self-diagnosis mode (DIPSW-7P: ON), turn on the power switch, and set the flow rate to [120]
mL/h.
* Delivery limit is automatically set to [----] (delivery limit free).
Press [RATE/LIMIT] button two times repeatedly to indicate [2000] on the volume delivered display.
With the door left open, adjust the VR1 on the occlusion sensor unit (lower) to set the A/D indication to
[155]. (This value is only for purpose of making a standard.)

Push the downstream occlusion plunger three times repeatedly with a jig (3.1 mm/4.1 mm) and calculate a
mean value of three measurements.
3.1 mm jig: AVG1 (a mean value of 3 measurements)
4.1 mm jig: AVG2 (a mean value of 3 measurements)
In this case, make sure that [51] (AVG1 - AVG2) [57].
When the value exceeds [57], turn VR1 clockwise to correct the excess of reading.

*When it is not possible to get the value after the

repeated trials, occlusion sensor cover and / or
occlusion sensor unit (lower) should be replace.

7-42
 SY10-9B002
Applicable to:
Lot No.9803

Issued in Jan., 1999

Set the pressure gauge on the pump body and push [START] button.(Refer to 9-6)

Make sure that a value of detection falls in the range of 30 90 kPa (0.30 0.90 kgf/cm2).
Also, check that a variation is [90] or more when the plunger is pushed to the extreme end of
its stroke.
In case of a failure of entering the detection range, repeat adjustment, beginning at step .
Also, check for smoothness of plunger movement.
After adjustment, return to the ordinary mode and check for L, M and H occlusion detection
pressures. Readings must fall in the ranges below:
L 13.3 60kPa(0.1 0.6 f/ 2)
M 30 90kPa(0.3 0.9 f/ 2)
H 60 133.3kPa(0.6 1.4 f/ 2)

7-43
 SY10-9B002(Rev.2)
Applicable to:
Lot No.9803

Issued in Apr., 2009

7.3.1.2 Adjusting the occlusion sensor (upstream)

Press [RATE/LIMIT] button three times repeatedly to indicate [2001] on the volume delivered
display.
With the door left open, adjust the VR1 on the occlusion sensor unit (upper) to set the A/D
indication to [60 1].

Push the upstream occlusion plunger with the 3.1 mm jig and make sure that value of A/D is [70] or
larger. If [70] is not reached, replace the occlusion sensor unit (upstream) with new one.

Set the occlusion pressure test jig on the upstream side of the pump and push [START] button.
Make sure an occlusion alarm occurs in the range of -30 -80 kPa (-0.30 -0.80 kgf/cm2).
(Refer to 9-7)

Note: For adjustment of the occlusion sensor (upstream), there is no necessity of

selecting [M].

7-44
 SY10-9B002
Applicable to:
Lot No.9803

Issued in Jan., 1999

7.3.2 Adjusting the air-in-line sensor

Adjust the Air-In-Line sensor according to the flow-chart on the next page.
Press [RATE/LIMIT] button four times repeatedly to indicate [3000] or [3001] on the volume
delivered display.
[3000]: A/D value of Air-In-Line sensor (lower) is indicated.
[3001]: A/D value of Air-In-Line sensor (upper) is indicated.
Initially set the VR1, VR2, VR3 at the center position (12 o'clock position). Turning a volume
counterclockwise causes A/D value to increase. Turning clockwise causes to decrease. Adjusting VR2
causes A/D values to vary for both [3000] and [3001]. Adjusting VR3 and VR1 causes A/D value to vary for
[3000] and [3001], respectively.
Note: VR1 and VR3 are mainly used to decrease the A/D value.

7-45
 SY10-9B002
Applicable to:
Lot No.9803

Issued in Jan., 1999

START

Return VR1 3 to initial Return to [3000] and adjust A/D to a

state (center position). value of 120 140 with VR2.

Less
Set Volume delivered than 100
display at [3000]. A/D value for [3001] ?

100~140
Set water filled tube in position.
Adjust A/D value to approx. 120 with
VR2.

Set Volume delivered

display at [3001]. Increase A/D value for [3001] to
100 120 with VR2.

Less than
100 Over 140
A/D value ? Decrease A/D value for [3000] to
100 140 with VR3. Clockwise
rotation of VR3 is limited to 180
100~140 maximum.

Adjustment Replace
completed ? sensor.

7-46
 SY10-9B002
Applicable to:
Lot No.9803

Issued in Jan., 1999

Decrease A/D value for [3001] to Set an empty tube in position and check
100 120 with VR2. for A/D values for [3000] and [3001].

Less
than 100 A/D value 10 or Replace
A/D value for [3000] ?
less ? sensor.

100~140

Make sure that infusion set can

detect approx. 5 mm (0.04 cc) of air
bubbles.

Increase A/D value for [3000] to

100 120 with VR2. Completion

Decrease A/D value for [3001] to

100 140 with VR1. Clockwise
rotation of VR1 is limited to 180
maximum.

Adjustment Replace
completed ? sensor.

7-47
 * [ ] represents service part number.
Operation Problem Possible causes Determining method Remedial method
8.2
1. Operate door lock lever Door fails to open and 1. Door Lock Lever 1. Visual inspection 1. Replace Crescent hook unit [9].
to open and close door. close. damaged. 2. Visual inspection 2. Replace Pump body unit [2].
2. C-Hook cradle 3. Visual inspection 3. Replace Pump body unit [2].
damaged. 4. Visual inspection 4. Replace Pump body unit [2].
3. Pump body deformed.
4. Door hinge failure.
2. Open door and check Buffer plate fails to 1. Malfunctioning due to 1. Visually inspect buffer plate. 1. Wipe off solution, if any, with a
Fault Finding

buffer plate for normal move. solution sticking cloth soaked with water or tepid
movement. water. If malfunctioning remains
even after wiping off sticking,
replace Pump body unit [2].
3. Move the occlusion Occlusion plunger fails 1. Foreign matter caught in 1. Visual inspection 1. Remove foreign matter.
detection plunger with to move smoothly. occlusion-plunger
finger force. moving part.
2. solution sticking 2. Visual inspection 2. Replace Occlusion sensor cover
[10].
4. Disengage the tubing Tube clamp cannot be 1. Tube clamp unit faulty. 1. Visually inspect tube clamp. 1. Replace Tube clamp unit [11].
clamp. released. 2. Solution sticking or 2. Visual inspection 2. Replace Tube clamp unit [11].
malfunctioning due to
foreign matter.
5. Visual Inspection of Handle, case and/or 1. Breakage due to fall, 1. Visual inspection 1. Replace following parts if any

8-11
Pump Main Body. body interior shows shock or aging. Check up by using history function. faulty:
abnormality. Confirm [Shock] indication in case Case unit [1]
of occurrence of a shock Pump body unit [2]
Door case unit [3]
Battery cover unit [6]
Drip-proof cap unit [7]
Crescent hook unit [9]
Bottom unit [12]
Rear plate unit [13]
Side plate [14]
Motor mounting plate [16]
Door seal rubber [26]
Door protection label [27]
Pole clamp [33]
Lot No.9803
SY10-9B002
Applicable to:

Issued in Jan., 1999

 Operation Problem Possible cause Determining method Remedial method
6. With AC power Pump cannot be 1. Power switch faulty. 1. Suspected faulty if [L] level signal is not 1. Replace Display board [4].
connected and door powered. detected at display-board connector
kept open, depress CN1-17P when power is switched on or
[POWER] button. if [L] level signal is detected from the
first.
2. Flexible cable 2. Suspected faulty if [L] level signal is not 2. Replace Flexible cable unit [8] or
disconnected or cable detected at display-board connector correct the state of its connection.
connector loosening. CN7-17P when power is switched on or
if [L] level signal is detected from the
first.
3. Switching circuit faulty. 3. Suspected faulty if [H] level signal output 3 Replace Main board [5].
is detected at switching circuit IC15-1P,
[L] level is detected at IC15-4, 6P, or
near 14V is not detected between
FET(Q45) drain and GND (in the case of
AC power).
4. Main board is suspected faulty if +5V 4 Replace Main board [5].
output is not detected at IC27-1P.
7. Err.1 is 1. ROM/RAM of sub CPU 1. Confirm Err.1 indication. 1. Replace Main board [5].
displayed. abnormal.

8-12
8. Err.2 is 1. ROM/RAM of sub CPU 1. Confirm Err.2 indication. 1. Replace Main board [5].
displayed. abnormal.
9. Err.3 is 1. Main board CPU faulty. 1. Suspected faulty if output pulse is not 1. Replace Main board [5].
displayed. detected at main board IC1-44P or input
pulse is detected at IC1-66, 67P is
detected without output pulse.
2. Rotation sensor board 2. Check for conductivity. 2. Replace Lead-wire assembly (4) [32].
relay cable
disconnected.
3. Rotation sensor board 3. Suspected faulty if no output pulse is 3. Replace Rotation sensor board [23].
faulty. detected at rotation sensor board
CN1-2P, -3P during motor rotation.
4. Motor faulty. 4. Suspected faulty if motor does not rotate 4. Replace Motor unit [15].
even when pulse output is detected at
CN5-1P 3P.
5. Motor drive circuit 5. Suspected faulty if pulse generation is 5. Replace Main board [5].
faulty.
Lot No.9803

not detected at main board CN5-1P

SY10-9B002
Applicable to:

3P.
6. Timing belt breaking or 6. Visual inspection. 6. Replace Timing belt [25] or correct
getting out of pulley. installed condition of it.
Issued in Jan., 1999

10. Err.4 is 1. Display CPU faulty. 1. Confirm indication of Err.4 or something 1. Replace Display board [4] or Flexible
displayed. else. cable unit [8].
 Operation Problem Possible cause Determining method Remedial method
11. With AC power Err.5 is displayed. 1. EEPROM faulty. 1. Err.5 is displayed. 1. Replace Main board [5]
12. Err.6 or Err.7 is 1. Main CPU or sub CPU 1. Confirm indication of Err.6 or Err.7. 1. Turn on power switch again or
displayed. running away. replace Main board [5].
2. Flexible cable 2. Check flexible cable for conduction 2. Replace or re-connect Flexible
disconnected or poorly or try to re-connect it. cable unit [8].
connected.
13. Err.8 is displayed. Push buttons in self-diagnosis mode
[9000]. If [01] [12] are not
displayed in correspondence with
pushed buttons, proceed to
following:
1. Tact switch faulty. 1. Suspected faulty if [L] level signal is 1. Replace Display board [4].
detected from the first on display
board CN1-18 30P.
2. Flexible cable 2. Check flexible cable for conduction 2. Replace or re-connect Flexible
disconnected or poorly or try to re-connect it. cable unit [8].
connected.
3. Other than above. 3. Other than above. 3. Replace Main board [5]
14. Err.9 is displayed. 1. Malfunctioning of tube 1. Suspected faulty if locking cannot 1. Replace Tube clamp unit [11] or
clamp due to drops be released by door open/close clean it with cloth soaked with
sticking to it. operation and tube unclamp water or tepid water.
operation.

8-13
2. Tube-clamp board faulty. 2. Suspected faulty if tube 2. Replace Tube clamp unit [11] or
clamp/unclamp operation does not Lead-wire assembly (5) [32].
cause a change of voltage at
3. Main board faulty. main-board CN8-9P.
3. Suspected faulty if tube 3. Replace main board [5].
clamp/unclamp operation does not
cause a change of voltage at
main-board IC1-53P.
15. Err.A is displayed. 1. Communication failure 1. Confirm indication of Err.A. 1. Replace Main board [5]
between sub CPU and * However, Err.A may rarely occur
battery monitor IC. also with progress of battery
discharge.
Lot No.9803
SY10-9B002
Applicable to:

Issued in Jan., 1999

 Operation Problem Possible causes Determining method Remedial method
16. With AC power Err.b is displayed. Mount water tube and make
connected and door kept checking in self-diagnosis mode
open, depress [POWER] [3000][3001]. If a value of 100 140
button. is not displayed, proceed to the
following:
1. Air-In-Line sensor unit 1. Suspected faulty if 4.2V or above is 1. Replace Air - In Line sensor unit
faulty. detected at air-bubble sensor board [17], Air- In - Line sensor board
CN2-4P. [18] or Lead-wire assembly
2. Main board faulty. 2. Suspected faulty if, with main board (4)[32].
CN6 disconnected, 4.2V or above is 2. Replace Main board [5]
detected at CN6-4P.
17. Err.C is displayed. If, in self-diagnosis mode [40**], a
value of 20 45 is not displayed,
proceed to the following:
1. Door-open/Temp. 1. Suspected faulty if any voltage 1. Replace Door-open/Temp. sensor
sensor board faulty. exceeding approx. 1.5V is detected board [22] or Lead-wire assembly
at main board CN6-5P. (5)[32].
2. Main board faulty. 2. Suspected faulty if, with main board 2. Replace Main board [5]
CN6 disconnected, any voltage
exceeding approx. 1.5V is detected

8-14
at CN6-5P.
18. Err.d is displayed. Mount water tube and make
checking in self-diagnosis mode
[2001]. If a value of 80 120 is not
displayed, proceed to the following:
1. Occlusion unit (upper) 1. Suspected faulty if any voltage 1. Replace Occlusion unit (upper)
faulty. exceeding approx. 3.5V is detected [19].
at occlusion sensor board (upper)
CN1-2P.
2. Main board faulty. 2. Suspected faulty if, with main board 2. Replace Main board [5]
CN6 disconnected, any voltage
exceeding approx. 3.5V is detected
at CN6-7P.
19. Err.E is displayed. Mount water tube and make
checking in self-diagnosis mode
[2000]. If a value of 80 120 is not
Lot No.9803
SY10-9B002

displayed, proceed to the following:

Applicable to:

1. Occlusion unit (lower) 1. Suspected faulty if any voltage 1. Replace Occlusion unit (lower)
faulty. exceeding approx. 3.5V is detected [20].
at occlusion sensor board (lower)
Issued in Jan., 1999

CN1-2P.
2. Main board faulty. 2. Suspected faulty if, with main board 2. Replace Main board [5]
CN8 disconnected, any voltage
exceeding approx. 3.5V is detected
at CN8-2P.
 Operation Problem Possible cause Determining method Remedial method
20. With AC power All of LED/LCD fail to 1. LED/LCD faulty. 1. Visual inspection (check for inverted 1. Replace Display board [4].
connected and door kept blink three times mounting, etc.)
open, depress repeatedly. 2. Flexible cable 2. Check flexible cable for conduction 2. Replace or re-connect Flexible
[POWER] button. disconnected or poorly or try to re-connect it. cable unit [8].
connected.
3. Other than above. 3. Other than above. 3. Replace Display board [4] or Main
board [5].
21. Finger fails to operate. 1. Pulley (large) idling. 1. Suspected faulty if camshaft does 1. Replace Pump body unit [2].
not rotate although pulley (large)
rotates.
2. Other than above. See 2. Other than above. See Determining 2. Other than above. See Remedial
Possible cause of No. 9. method of No.9. method of No.9.
22. [AC/DC] lamp fails to 1. Display board faulty. 1. Suspected faulty if signal [H] is not 1. Replace Display board [4].
light. detected at display board IC1-27P.
2. Main board faulty. 2. Suspected faulty if signal [L] is not 2. Replace Main board [5].
detected at main board IC2-28P.
3. Flexible cable 3. Check flexible cable for conduction 3. Replace or re-connect Flexible
disconnected or poorly or try to re-connect it. cable unit [8].
connected.
23. Operate the Display of (D. 1. Tact switch faulty. 1. Check for conduction (Display 1. Replace Display board [4].
[RATE/LIMIT] button. RATE/D. LIMIT) fails board CN1-30P)

8-15
to alternate. 2. Display board faulty. 2. Suspected faulty if no signal is 2. Replace Display board [4].
detected at display board IC1-11
18P, 4 10P.
3. Flexible cable 3. Check flexible cable for conduction 3. Replace or re-connect Flexible
disconnected or poorly or try to re-connect it. cable unit [8].
connected.
4. Main board faulty. 4. Suspected faulty if switch operation 4. Replace Main board [5].
does not cause any change at main
board IC1-48P, IC2-16P.
24. Operate the (Volume Display of (Volume Push switch in self-diagnosis mode
delivered/Time delivered/Time [9000]. If [01] is not displayed,
remaining) button. remaining) fails to proceed to following:
alternate. 1. Tact switch faulty. 1. Check for conduction (Display 1. Replace Display board [4].
board CN1-29P)
2. Display board faulty. 2. Suspected faulty if no signal is 2. Replace Display board [4].
detected at display board IC1-11
18P, 4 10P.
Lot No.9803
SY10-9B002
Applicable to:

3. Flexible cable 3. Check flexible cable for conduction 3. Replace or re-connect Flexible
disconnected or poorly or try to re-connect it. cable unit [8].
connected.
Issued in Jan., 1999

4. Main board faulty. 4. Suspected faulty if switch operation 4. Replace Main board [5].
does not cause any change at main
board IC1-36P, IC2-15P.
 Operation Problem Possible cause Determining method Remedial method
25. Using [value selector] Setting of flow rate Push switch in self-diagnosis mode
switch, set as follows: and delivery limit [9000]. If [02][05][07][10][12][13] are
Flow rate: 100 mL/h cannot be made. not displayed, proceed to following:
D. LIMIT: 9999 mL 1. Tact switch faulty. 1. Check for conduction (Display 1. Replace Display board [4].
board CN1-23 28P)
2. Display board faulty. 2. Suspected faulty if no signal is 2. Replace Display board [4].
detected at display board IC1-11
18P, 4 10P.
3. Flexible cable 3. Check flexible cable for conduction 3. Replace or re-connect Flexible
disconnected or poorly or try to re-connect it. cable unit [8].
connected.
4. Main board faulty. 4. Suspected faulty if switch operation 4. Replace Main board [5].
does not cause any change at main
board IC1-50, 55, 57 59, 73P.
26. With [RATE/LIMIT] Occlusion pressure 1. Tact switch faulty. 1. Check for conduction (Display 1. Replace Display board [4].
switch button pressed, set value LED fails to board CN1-23, 30P)
pushing [DOWN] (lower) change in sequence of 2. Display board faulty. 2. Suspected faulty if no signal is 2. Replace Display board [4].
button to display [PrES] [M] [H] [L] [M]. detected at display board IC1-42
and, further push 44P.
[DOWN] button three 3. Flexible cable 3. Check flexible cable for conduction 3. Replace or re-connect Flexible

8-16
times repeatedly. disconnected or poorly or try to re-connect it. cable unit [8].
connected.
4. Main board faulty. 4. Suspected faulty if switch operation 4. Replace Main board [5].
does not cause any change at main
board IC1-48, 59P.
27. With [RATE/LIMIT] Indication on 1. Tact switch faulty. 1. Check for conduction (Display 1. Replace Display board [4].
switch button pressed, Flow-rate / board CN1-24, 30P)
push [DOWN] (lowest) Programmed-flow 2. Display board faulty. 2. Suspected faulty if no signal is 2. Replace Display board [4].
button three times display fails to change detected at display board IC1-11
repeatedly. in sequence [b-3] 18P, 4 10P.
[b-1 [b-2]. 3. Flexible cable 3. Check flexible cable for conduction 3. Replace or re-connect Flexible
disconnected or poorly or try to re-connect it. cable unit [8].
connected.
4. Main board faulty. 4. Suspected faulty if switch operation 4. Replace Main board [5].
does not cause any change at main
board IC1-48, 50P.
Lot No.9803
SY10-9B002
Applicable to:

Buzzer fails to sound 1. Main board CPU faulty. 1. Suspected fault if no pulse output is 1. Replace Main board [5].
or sound level cannot detected at main board IC1-6, 45P.
be adjusted. 2. Buzzer voltage 2. Suspected faulty if main board Q5 2. Replace Main board [5].
generation circuit faulty. emitter voltage (IC6-3P) fails to
Issued in Jan., 1999

change.
 Operation Problem Possible cause Determining method Remedial method
28. Depress the [START] Pump fails to start. Push switch in self-diagnosis mode
button, after [9000]. If [03] is not displayed,
programming the proceed to following:
following; 1. Tact switch faulty. 1. Check for conduction (Display 1. Replace Display board [4].
Flow rate: 120 mL/h board CN1-21P)
2. Flexible cable 2. Check flexible cable for conduction 2. Replace or re-connect Flexible
D.LIMIT: 20 mL disconnected or poorly or try to re-connect it. cable unit [8].
connected.
3. Main board faulty. 3. Suspected faulty if switch operation 3. Replace Main board [5].
does not cause any change at main
board IC1-64P.
4. Motor drive circuit faulty. 4. Suspected fault if no pulse output is 4. Replace Main board [5].
detected at main board IC3-38
45P.
Suspected fault if no pulse input is
detected at motor connector
CN5-1 3P.
5. Motor faulty. 5. Suspected fault if motor fails to 5. Replace Motor unit [15].
rotate although no circuit failure is
found by foregoing steps 1 to 4.

29. Accuracy of 1. Pump unit or buffer plate 1. Check buffer plate for smooth 1. Replace Pump body unit [2].
10-minute flow-rate faulty. movement.

8-17
exceeds 20 mL 5%. Check for free-flow state.
2. Main-board 2. Check for correction value in 2. Replace Main board [5].
self-diagnosis correction self-diagnosis mode. If not within
value is set improperly. range of 0.80 1.20, main board
must be replaced.
3. Tube used is out of 3. Check for tube specification. 3. Re-test after replacing with a
specification. specified tube.
4. Pump is started without 4. Check for proper operation. 4. Re-start after operating [Volume
operating [Volume Delivered Clear] switch.
Delivered Clear] switch.
5. Other than above. 5. Other than above. 5. Replace Pump body unit [2].
Lot No.9803
SY10-9B002
Applicable to:

Issued in Jan., 1999

 Operation Problem Possible cause Determining method Remedial method
30. Depress the [Purge] No purging is made. Push switch in self-diagnosis mode
button [9000]. If [09] is not displayed,
proceed to following:
1. Tact switch faulty. 1. Check for conduction (Display 1. Replace Display board [4].
board CN1-19P)
2. Flexible cable 2. Check flexible cable for conduction 2. Replace or re-connect Flexible
disconnected or poorly or try to re-connect it. cable unit [8].
connected.
3. Main board faulty. 3. Suspected faulty if switch operation 3. Replace Main board [5].
does not cause any change at main
board IC1-65P.
4. Motor drive circuit faulty. 4. Suspected fault if no pulse output is 4. Replace Main board [5].
detected at main board IC3-38
45P.
Suspected fault if no pulse input is
detected at motor connector
CN5-1 3P.
5. Motor faulty. 5. Suspected fault if motor fails to 5. Replace Motor unit [15].
rotate although no circuit failure is
found by foregoing steps 1 to 4.
31. With pump stopped, No door-open alarm is 1. Door-open sensor 1. Suspected faulty if opening the door 1. Replace Door-open / Temp.
open the door. made. faulty. does not cause a change of signal sensor board [22] or Lead-wire

8-18
at main board CN8-6P. assembly (5) [32].
2. Suspected faulty if opening the door 2. Replace Main board [5].
2. Main-board door-open does not cause a change of signal
signal processing circuit at main board IC12-4P.
faulty. 3. Suspected faulty if opening the door 3. Replace display board [4].
3. Poor display-board does not cause any change of
operation indicator drive signal at main board IC1-47P.
circuit faulty. 4. Check flexible cable for conduction 4. Replace or re-connect Flexible
4. Flexible cable or try to re-connect it. cable unit [8].
disconnected or poorly
connected.
Lot No.9803
SY10-9B002
Applicable to:

Issued in Jan., 1999

 Operation Problem Possible cause Determining method Remedial method
32. Inject approx. 5 mm of No Air-In-Line alarm 1. Main-board oscillation 1. Suspected faulty if output pulses 1. Replace Main board [5].
air in the solution primed activates. pulse output faulty. 180 different from each other are
tube and start the pump not detected at main-board CN6-2P
and 3P.
2. Air-In-Line sensor unit is 2. Suspected faulty if 1.6 MHz output 2. Replace Air-In-Line sensor
faulty pulses are not detected at board [18].
air-bubble sensor board CN1-1,
2P. Replace Air-In-Line sensor unit
Suspected faulty if approx. 0.2V or [17] or Air-In-Line sensor board
more output voltage is detected at [18].
air-bubble sensor board CN2-4P
even when tube is empty.
Suspected faulty if approx. 1.6V or Replace Air-In-Line sensor unit
less is detected at air-bubble [17] or Air-In-Line sensor board
sensor board CN2-4P even when [18].
tube is filled with water.
Suspected faulty if alarm occurs Replace Air-In-Line sensor unit
when main board connector CN6 [17] or Air-In-Line sensor board
is drawn off. [18].
3. Suspected faulty if voltage detected 3. Replace Main board [5].
3. Main board faulty.
at main-board IC1-76P is approx.

8-19
1.6V or less (water tube) or approx.
0.2V or more (empty tube) when
connector CN6 is drawn off.
33. Set-up the occlusion Occlusion detection 1. Malfunctioning of 1. Visual inspection 1. Wipe off stuck solution with cloth
pressure measurement pressure is out of set occlusion plunger due to soaked with water or tepid water.
gauge at the range (M set mode: solution sticking to it or Remove foreign matter if any.
downstream side & start 0.3 0.9 kgf/cm2). foreign matter caught by
the pump. it.
2. Occlusion detecting part 2. Re-adjust with reference to 7.3.1 2. Re-adjust
out of adjustment. Adjustment Procedure.
3. Main board faulty. 3. Suspected faulty if occlusion alarm 3. Replace Main board [5].
does not occur when main board
connector CN8 is drawn off.
4. Other than above. See 4. Other than above. See Determining 4. Other than above. See Remedial
Possible cause of No. method of No.19. method of No.19.
19.
Lot No.9803
SY10-9B002
Applicable to:

Issued in Jan., 1999

 Operation Problem Possible cause Determining method Remedial method
34. 1. Set-up the occlusion Occlusion detection 1. Malfunctioning of 1. Visual inspection 1. Wipe off stuck solution with cloth
pressure measurement pressure is out of set occlusion plunger due to soaked with water or tepid water.
gauge at the upstream range (-0.3 -0.8 solution clogging up the Remove foreign matter if any.
side & start the pump. kgf/cm2). movement

2. Occlusion detecting part 2. Re-adjust with reference to 7.3.1 2. Re-adjust

out of adjustment. Adjustment Procedure.
3. Main board faulty. 3. Suspected faulty if occlusion alarm 3. Replace Main board [5].
does not occur when main board
connector CN6 is drawn off.
4. Other than above. See 4. Other than above. See Determining 4. Other than above. See Remedial
Possible cause of No. method of No.189. method of No.18.
18.
35. As buzzer alarm sounds, Buzzer sound fails to Push switch in self-diagnosis mode
depress the [ STOP / stop. [9000]. If [03] is not displayed,
SILENCE] button proceed to following:
1. Tact switch faulty. 1. Check for conduction (Display 1. Replace display board.
board CN1-18P)
2. Flexible cable 2. Check flexible cable for conduction 2. Replace or re-connect Flexible
disconnected or poorly or try to re-connect it. cable unit [8].
connected.
3. Buzzer drive circuit 3. Suspected faulty if switch operation 3. Replace main board [5].

8-20
faulty. does not cause pulse output to stop
at IC1-45P.
36. Open the door. Door lamp fails to 1. Door-open sensor 1. Suspected faulty if opening the 1. Replace Door-open / Temp.
light. faulty. door does not cause a change of sensor board [22] or Lead-wire
signal at main board CN6-6P. assembly (5) [32].
Suspected faulty if opening the Replace Main board [5].
door does not cause a change of
signal at main board IC1-56P.
2. Check for damage to door lamp 2. Replace display board [4].
2. Door lamp LED or LED or failure of display board.
display board faulty. 3. Check flexible cable for conduction 3. Replace or re-connect Flexible
3. Flexible cable unit poorly or try to re-connect it. cable unit [8].
replaced or
re-connected.
Lot No.9803
SY10-9B002
Applicable to:

Issued in Jan., 1999

 Operation Problem Possible cause Determining method Remedial method
37. Open the door 1. [Operation 1. Door-open detection 1. Suspected faulty if opening the 1. Replace Door-open / Temp.
indicator] fails to sensor faulty. door does not cause a change of sensor board [22] or Lead-wire
flicker in red. signal at main board CN6-6P. assembly (5) [32].
Suspected faulty if opening the Replace Main board [5].
door does not cause a change of
signal at main board IC2-64P.
2. Operation indicator LED 2. Suspected faulty if occurrence of an 2. Replace display board [4].
or board faulty. alarm does not cause a change of
signal at display board IC1-47P.
3. Flexible cable unit poorly 3. Check flexible cable for conduction 3. Replace or re-connect Flexible
replaced or or try to re-connect it. cable unit [8].
re-connected.
38. De-activate all alarm Brightness fails to 1. [Brightness] switch 1. Visually check for conduction (Main 1. Replace Main board [5].
conditions. Depress the vary. faulty. board BS-1).
[ BRIGHTNESS ] button 2. Main board faulty. 2. Suspected faulty if switch operation 2. Replace Main board [5].
does not cause a change at main
board IC1-1P.
3. Flexible cable 3. Check flexible cable for conduction 3. Replace or re-connect Flexible
disconnected or poorly or try to re-connect it. cable unit [8].
connected.
4. Display board faulty. 4. Suspected faulty if switch operation 4. Replace display board [4].
does not cause a change from

8-21
direct-current signal to pulse signal
at display board IC1-45, 46P.

39. Depress the [History] History is not 1. [History] switch faulty. 1. Visually check for conduction (Main 1. Replace Main board [5].
button. displayed. board BS2).
2. Main board faulty. 2. Suspected faulty if switch operation 2. Replace Main board [5].
does not cause a change at main
board IC1-1P.
3. Flexible cable 3. Check flexible cable for conduction 3. Replace or re-connect Flexible
disconnected or poorly or try to re-connect it. cable unit [8].
connected.
4. Display board faulty. 4. Other than above. 4. Replace display board [4].
40. Connect the nurse-call Short circuit cannot be 1. Main board faulty. 1. Suspected faulty if alarm fails to 1. Replace Main board [5].
Lot No.9803

cable to the pump and made between cable short nurse-call relay (RY1).
SY10-9B002
Applicable to:

generate an alarm. terminals. 2. Nurse-call cable faulty. 2. Check for conduction. 2. Replace nurse-call cable.
Issued in Jan., 1999
 Operation Problem Possible cause Determining method Remedial method
41. Connect drip sensor , No. of selected 1. [IV set] switch faulty. 1. Suspected faulty if select-switch 1. Replace Main board [5].
set the desired number infusion-set drops is operation does not cause a change
of drips for infusion set not displayed. of output at main-board drop select
drops with the switch at 2. Flexible cable switch SSI-3P (center).
the rear of the pump. Do disconnected or poorly 2. Check flexible cable for conduction 2. Replace or re-connect Flexible
not mount the drip connected. or try to re-connect it. cable unit [8].
sensor onto the drip 3. Drip-detect probe poorly
chamber, start the pump. connected. 3. Check for proper connection. 3. Reconnect drip-detect probe and
switch on power or replace probe.
4. Display board faulty. 4. Replace Display board [4].

42. Flow error alarm is not 1. Main board faulty. 1. Suspected faulty if no alarm is 1. Replace Main board [5].
made. made though pulse output is
detected at IC13-3P.
43. Mount the drip sensor on Drop detect LED fails 1. Drip sensor faulty. 1. Connect another known drip sensor 1. Replace drip sensor.
drip chamber and start to blink. and test. If LED blinks normally,
the pump. doubted sensor is suspected faulty.
2. Suspected faulty if no pulse output
2. Main board faulty. detected at IC13-3P or if no signal 2. Replace Main board [5].
changes detected at CN1-3P when
drops fall.

8-22
44. Using the [ DISPLAY Body weight mode Push switch in self-diagnosis mode
ON/OFF ], [ ITEM cannot be set. [9000]. If [08] [11] are not displayed,
SELECT ] & [ Value proceed to following:
Selector ] buttons, 1. Tact switch faulty. 1. Check for conduction (Display 1. Replace display board [4].
attempt to operate this board CN1-20, 22P)
function. 2. Flexible cable 2. Check flexible cable for conduction 2. Replace or re-connect Flexible
disconnected or poorly or try to re-connect it. cable unit [8].
connected.
3. Main board faulty. 3. Suspected faulty if [Display 3. Replace Main board [5].
ON/OFF] and [Item Select] switch
operations do not cause any
change of signals at main board
IC1-61, 62P.
Lot No.9803
SY10-9B003

4. Display board faulty. 4. Replace Display board [4].

Applicable to:

4. Other than above.

Issued in Jan., 1999
 Operation Problem Possible cause Determining method Remedial method
45. Connect the pump to a Data cannot be read 1. Communication setting 1. Check for proper communication 1. Re-establish communication and
communication out. out of matching. setting. switch on power again.
equipment to verify that 2. Damage to 2. Visual inspection. 2. Replace Communication board
the pump is able to communication board. [34].
communicate through its 3. Disconnection of 3. Check for conduction. 3. Replace Lead-wire assembly (6)
[ RS-232C/ 485 ] port. communication relay [34].
harness.
4. Damage to main board. 4. Suspected faulty if no data 4. Replace main board [5].
input/output detected at main board
CN10-3, 4P.
46. Turn off the pump and Operation cannot be 1. Battery life has expired. 1. Expiration suspected if shutdown 1. Replace Battery [24].
recharge battery for 15 continued 2 hours or takes place within 2 hours.
hours. more. 2. Switching regulator or 2. Suspected faulty if voltage input of 2. Replace Switching power unit [21]
Set the following details external DC power 12 15VDC is not detected at or external DC power source.
& start the pump. source faulty. main-board CN5-5P or CN3-1P. 3. Replace Main board [5].
3. Battery recharging 3. Suspected faulty if recharging
Flow rate: 25 mL/h circuit faulty. current is not approx. 130 mA. 4. Replace fuse
D. LIMIT: 200 mL 4. Fuse blown out (AC inlet 4. Check for conduction (Time-lag fuse
fuse or battery-line fuse) on main board FU1).

47. Allow the pump to Two or more battery 1. Battery life has expired. 1. Expiration suspected if three LEDs 1. Replace battery [24].
operate till shutdown LEDs fail to light. flicker when power is switched on.

8-23
occurs, then re-charge 2. Battery recharging 2. Suspected faulty if recharging 2. Replace main board [5].
for another 15 hours. circuit faulty. current is not approx. 130 mA.
3. Battery monitor IC reset. 3. Reset suspected if three LEDs 3. Recharge battery for 15 hours
flicker when power is switched on. according to 9. Maintenance and
Cleaning.

48 With AC power Err.F is displayed. 1. The power was not 1. 1. Turn the power off properly with
connected and door kept turned off properly. [POWER] button.
open, depress [POWER]
button. 2. Main board faulty. 2. Suspected faulty if, with main board 2. Clean off the . If it does not
CN6 disconnected, 4.2V or above is solve the problem, replace main
detected at CN6-4P. board [5]
Lot No.9803
Applicable to:
SY10-9B002(Rev.1)

Issued in Feb., 2007

 SY10-9B002
Applicable to:
Lot No.9803

Issued in Jan., 1999

8.3 Alarms and Error Messages

When any error conditions occurs such as those listed below, take the necessary action/s as stated in
the Instruction Manual, External Communication Protocol, and Section 8 Troubleshooting.

8.3.1 Alarms

Alarm State Description

Completion An alarm is activated when the total volume infused has reached the
intended delivery limit. The alarm is de-activated when the total volume
delivered is < delivery limit.
Air-In-Line An alarm is activated when an air bubble ( approx. 5 mm in length for
TERUFUSION Infusion Pump ) is detected.
Occlusion An alarm is activated when an inner tube pressure, increase (down stream)
or decrease (upstream) , is detected during infusion in either [START ] or
[PURGE] operation.
Door Open An alarm is activated when the opening of the door is detected.

Low battery When the internal Ni-Cad battery charge falls below 20% available
operational time, the [BATTERY] indicator lamp blinks with a buzzer alarm
indication. An intermittent beep will sound first followed by a continuous
beep sound as time elapses. The [ Operation Indicator ] does not show any
change.
Flow error An alarm is activated when an inconsistent flow-rate is detected (free-flow,
(when the DRIP empty drip chamber or flow error).
Sensor is used) when the pump is in [STOP] operation and a continuous flow of
solution drops are detected. This is regarded as [Free Flow] condition.
When the pump is in [START] operation and no flow of solution drops
are detected.
When the pump is in [START] operation and a continuous flow
of solution drops are detected to be out-of-time with the specified
drop selection. This is regarded as [Flow Error] condition.

Alarm Indication Alarm Sound Operation

Indicator
Free flow [Flow-Error] Continuous Blinking in red
lights
Empty Drip [Flow-Error] Intermittent or Blinking in red
lights continuous
Flow Error [Flow-Error] Intermittent or Blinking in red
lights continuous

8-24
 SY10-9B002(Rev.1)
Applicable to:
Lot No.9803
Issued in Feb., 2007

8.3.2 Error Messages

Error # Description of Error

Err 1 Sub CPU ROM/RAM error

Err 2 Main CPU ROM/RAM error

Err 3 Motor rotation error

Err 4 Display CPU error

Err 5 EEPROM error

Err 6 Sub CPU out-of-time

Err 7 Main CPU out-of-time

Err 8 Key short-circuited

Err 9 Tubing Clamp

Err A Battery monitor IC communication error

Err b Air-In-Line sensor

Err C Temperature sensor error

Err d Occlusion sensor error (upstream)

Err E Occlusion sensor error (downstream)

Err F Internal electronic circuit error

8-25
 SY10-9B002 (Rev.4)
Applicable to:
Lot No.9803

Issued in Oct., 2012

TE-171/TE-172 Check List

TE-17 Product serial # Date / / Inspected by

Check item Judgment

Inspection during commissioning (every time before a new pump is put into initial use)
1 Was there any damage/fluid adhesion to the case and/or the pole clamp? Pass Fail
2 Was there normal operation when the pump was operated with battery
Pass Fail
power?
3 Was the normal self-check function in operation when power has turned on? Pass Fail
4 Were the [BATTERY] indictors lit when AC power was connected? Pass Fail
5 Was the [AC/DC] indicator lit when AC power was turned on? Pass Fail
6 With the door open, did the MIDPRESS finger section move momentarily? Pass Fail
7 With the tubing clamp disengaged, close and open the door, Was the tubing
Pass Fail
clamp is engaged?
8 Does the [START] & [STOP/SILENCE] buttons function normally? Pass Fail

Inspection of tubing clamp function (once every two months)

9 Was the tubing clamp completely closed off? Pass Fail

Inspection of occlusion detection function (once every two months)

10 Was the [Occlusion] alarm activated in the following range?
Upstream -30 -80kPa (-0.3 -0.8 kgf/cm2) Pass Fail
Downstream 30 90kPa ( 0.3 0.9 kgf/cm2)

Inspection of flow rate accuracy (once every two months)

11 Was the [FLOW RATE] accuracy within the following range?
TERUFUSION Infusion set type E for pump 34 36 mL Pass Fail
Standard TERUFUSION infusion set for pump 19 21 mL

Inspection of air-in-line detection (once every two months)

12 Was there normal function of the air-in-line detector? Pass Fail

Inspection of battery function (once every month)

13 Does the battery charge sustain infusion operation for at least 2 hours?
Pass Fail
(At flow-rate of 25 mL/h)

Inspection of drip sensor function (once every two months)

14 Does the drip sensor function normally? Pass Fail
Overall Result (Repair / Return if any of the individual checks have failed the inspection process)
Remarks

WARNING Seize all pump operation when any malfunction has been discovered.

9-15
 SY10-9B002 (Rev.4)
Applicable to:
Lot No.9803

Issued in Oct., 2012

TE-171/TE-172 Inspection Record

Model Serial No. Classification Date of inspection Charged by Remarks

TE-17 Periodical

(Once a year) (1/2)

Item Detail of inspection Judgment
Electrical 1 Voltage resistant test
Pass Fail
safety test Apply 1000 V across N, L and FG of AC power cord for 1 minute.
2 Casing leak current test Normal condition
mA
With AC power connected, measure current (0.1 mA or less)
Single fault condition
mA
(0.5 mA or less)
3 Ground leak current test Normal condition
mA
With AC power connected, measure current (0.5 mA or less)
Single fault condition
mA
(1.0 mA or less)
Visual 1 Check housing and labels for scratches, dirt and deformation. Pass Fail
inspection 2 Remove the case unit and make sure there is no ingress of solution inside
Pass Fail
the unit.
3 If there is ingress of solution inside the unit, check that the drip-proof
Pass Fail
sealant has been applied to the case unit handle attachment sections.
4 Visually check that the timing belt is stretched taut without a slack.
Depress the timing belt with your finger and make sure that it deflects to Pass Fail
the extent that you can feel the elasticity.
5 Any shavings around the timing pulley and/or the rotation sensor board. If
Check
dirt is present on the timing pulley, clean it
Functional 1 Any abnormality of lamps, buzzer, drive system found by self-check. Pass Fail
2 Any problems on setting of flow-rate and delivery limit. Pass Fail
3 Any problem on clearing of volume delivered. Pass Fail
4 Three-stage selection of buzzer sound level. Pass Fail
5 Selection of display brightness. Pass Fail
6 Power ON/OFF function (approx. 1 sec.-ON/ approx. 2 sec.-OFF) Pass Fail
7 Nurse-call terminals short-circuited in case of alarm. Pass Fail
8 Display of history. Pass Fail
9 Tubing Clamp functions normally and has no visual defects. Pass Fail
10 Body Weight Mode functions properly ( Only for TE-172 ). Pass Fail
11 External communication port functions properly ( TE-171C & TE-172 C ) Pass Fail
Performance 1 Standard TERUFUSION infusion set for pump use: after a 1-hr test run
test at 25mL/h has been completed, The delivered amount should be within
25 +/- 1.25 mL after operating the pump for one hour ( Long-Term mL
Infusion).
TERUFUSION infusion set Type E for pump use: after a 1-hr test run at
25mL/h has been completed. The delivered amount should be within mL
25+/- 0.75mL after operating the pump for one hour ( Long-Term
Infusion).
2 [Occlusion] alarm (downstream) must be activated with the specified
pressure range (when using a standard TERUFUSION infusion set for kPa
pump.)
2
Set pressure [L] 13.3 60 kPa (0.1 0.6 kgf/cm 2
) kPa
Set pressure [M] 30 90 kPa (0.3 0.9 kgf/cm )
Set pressure [H] 60 133.3 kPa (0.6 1.4 kgf/cm2) kPa
3 [Occlusion] alarm (upstream) must be activated with the specified pressure
range (when using a standard TERUFUSION infusion set for pump).
Upstream -30 -80kPa (-0.3 -0.8 kgf/cm2) kPa

9-16
 SY10-9B002 (Rev.4)
Applicable to:
Lot No.9803

Issued in Oct., 2012

TE-171/TE-172 Inspection Record

Model Serial No. Classification Date of inspection Charged by Remarks

TE-17 Periodical

(Once a year) (2/2)

Item Detail of inspection Judgment
Performance 4 [DOOR] alarm must be activated when door is opened during infusion Pass Fail
test operation.
5 [AIR] alarm must be activated when approx. 5 mm in length of an air Pass Fail
bubble is detected inside of the infusion tubing.
6 Battery function must support at least 2 hrs. at flow-rate 25 mL and at Min.
normal temperature.
7 MIDPRESS Finger Section Leakage Test
-Set the occlusion detect pressure at [H], flow rate at 120 mL/h, and
delivery
limit at 100 mL. Using a standard TERUFUSION infusion set for pump
and start infusion test. Pass Fail
Stop the infusion when the pressure reaches 27 30 kPa (0.27
0.30 2
kgf/cm ).
-As the pump is at stop operation, observe that the indicated pressure
does not deviate much from the measured pressure.
Repair / Return if any of the individual checks have failed the inspection
Overall Result Pass Fail
process
Remarks

9-17