Blohm+Voss Pipe Handling Equipment

VES-CL 150 Elevator Hydraulically Operated

Part no. 611900-Y-H-T (without closing signal)
Part no. 611900-Y-H-TF (with closing signal)
Technical Documentation

Manual Rev 005, July 2008

A Company
of ThyssenKrupp Blohm + Voss Repair
Marine Systems

1
GENERAL INFORMATION

Warnings and Note Intended use of this Intellectual property CE Marking

WARNING: A “WARNING” manual All rights retained. No part The tool complies with the
INDICATES A DEFINITE RISK OF This manual is intended of this document may be Machinery Directive
EQUIPMENT DAMAGE OR DANGER TO for use by field service, reproduced in any form 98/37/EC.
PERSONNEL. FAILURE TO OBSERVE engineering, installation, (print, photocopy, microfilm
AND FOLLOW PROPER PROCEDURES operation, and repair or any other procedure) For machines containing
COULD RESULT IN SERIOUS OR FATAL personnel. Every effort has or be processed using an any hydraulic or pneumatic
INJURY TO PERSONNEL, SIGNIFICANT been made to ensure the electronic system without powered parts, the Directive
PROPERTY LOSS, OR SIGNIFICANT accuracy of the information written approval of Blohm + 94/9/EC “Equipment
EQUIPMENT DAMAGE. contained herein. Blohm Voss Repair GmbH. and protective systems
+ Voss Repair GmbH, will All information contained in potentially explosive
NOTE: A “note” indicates not be held liable for errors in this manual is based atmospheres” applies.
that additional information is in this material, or for upon the latest product The marking is as follows:
provided about the current consequences arising from information available at any CE Ex II 2G T5 (hydraulic
topics. misuse of this material. time of printing. tools) or CE Ex II 2G T6
Anyone using service Dependent on ongoing (pneumatic tools).
WARNING: THIS TECHNICAL procedures or tools, whether technical improvements
DOCUMENTATION CONTAINS or not recommended by (ISO 9001) “Blohm + Voss
INSTRUCTIONS ON SAFETY, Blohm + Voss Repair GmbH, Repair GmbH” reserves the
INSTALLATION, OPERATION AND must be thoroughly satisfied right to change the design
BLOHM +
MAINTENANCE FOR THE that neither personal safety and specifications without
VOSS REPAIR GMBH TOOL . IT MUST nor equipment safety will be announcement.
BE STUDIED BEFORE WORKING WITH jeopardized. The values specified in
THE TOOL. this manual represent the
nominal values of a unit
produced in series. Slight
deviations in the case of
the individual devices are
possible.

NOTE: In the event of

problems that cannot be
solved with the aid of this
manual, please contact
one of the addresses listed
below.

Manufacturer & Agents World wide

Blohm + Voss Repair GmbH Gray EOT, Inc. Premier Sea & Land Pte. Ltd.
Oil Tool Division P.O. Box 79485 1, Scotts Road
Hermann-Blohm-Straße 2 Houston, Texas #19-12 Shaw Centre
20457 Hamburg 77279-9485 Singapore 228208
Germany United States of America Republic of Singapore

Phone: Phone: Phone:

+49(0)40/3119-1826/1162 +1-713-952 0266 +65-6734-7177
Fax: Fax: Fax:
+49(0)40/3119-8194 +1-713-952 2807 +65-6734-9115
[email protected] [email protected] [email protected]
www.blohmvoss-oiltools.com www.grayeot.com

2
 General safety issues Warning Signs
WARNING: ONE SHOULD AVOID WARNING: THE WARNING PLATES,

WARNING
This product could be hazardous if
CREATING IGNITION SOURCES, LIKE
HEAT, AS A RESULT OF THE USE OF
THE TOOL WITH OTHER TOOLS OR
EQUIPMENT.
SIGNS AND LABELS MUST BE PRESENT
ON THE TOOL. DO NOT REMOVE
THE LABELS. IF THEY ARE MISSING,
REPLACING IS MANDATORY.
improperly used.
It must be properly installed and WARNING: DO NOT USE THE
TOOL FOR ANY OTHER PURPOSE THAN
maintained in order to function properly.
GIVEN IN THIS DOCUMENT WITHIN ITS
Do not weld or alter without Blohm+Voss
SPECIFICATION.
Repair GmbH’s prior authorization.
If replacement parts are needed, they have WARNING: FAILURE TO CONDUCT
to be ordered from Blohm+Voss Repair ROUTINE MAINTENANCE COULD RESULT
GmbH. IN EQUIPMENT DAMAGE OR INJURY TO
PERSONNEL.

WARNING: THE TOOL MUST ONLY

BE SERVICED BY TRAINED AND BY
AN BLOHM + VOSS REPAIR GMBH
AUTHORIZED PERSONNEL.

WARNING: WEAR PERSONAL

PROTECTION EQUIPMENT WHILE
WORKING WITH THE EQUIPMENT.
ESPECIALLY OIL UNDER PRESSURE
CAN CAUSE SEVERE INJURY.

WARNING: IF ANY SAFETY

ELEMENTS (LIKE SAFETY ROPES,
SAFETY SHEETS, PLATES OR
WASHERS) WERE DISASSEMBLED DUE
TO MAINTENANCE WORK, DO NOT
RE- USE THEM. ALWAYS REPLACE
THEM WITH NEW SAFETY ELEMENTS.

WARNING: ALL WARNING PLATES,

SIGNS AND LABELS ATTACHED TO THE
EQUIPMENT MUST BE OBSERVED.

WARNING: ANY MODIFICATION

TO THE TOOL CARRIED OUT WITHOUT
THE APPROVAL OFBLOHM + VOSS
REPAIR GMBH WILL VOID ANY
WARRANTY.

WARNING: USING THE TOOL WITH

DAMAGED OR WORN PARTS CAN
CREATE SERIOUS INCIDENTS.

3
Safety issues elevator
WARNING: DO NEVER UNLATCH/ Serialnumber
OPEN THE ELEVATOR WHILE A PIPE IS
SUSPENDED IN THE ELEVATOR; THE
PIPE WILL BE LOST! Pipe Size

WARNING: STAY AWAY FROM THE

ELEVATOR. IT MAY OPEN OR CLOSE
WITHOUT WARNING.

WARNING: STAY AWAY FROM THE

ELEVATOR IN CASE IT IS PROVIDED
WITH A ROTATION SYSTEM. IT MAY
ROTATE FORWARD AND BACKWARD
WITHOUT WARNING.

WARNING: DO NOT CLOSE THE

ELEVATOR MANUALLY.

WARNING: THE ELEVATOR MUST

NEVER BE USED WITHOUT BUSHINGS.

WARNING: BEFORE PLACING OR

REMOVING BUSHING SEGMENTS, MAKE
SURE THAT NO HYDRAULIC PRESSURE
IS APPLIED TO THE ELEVATOR AND
THAT THE CONNECTING LINES ARE
DISCONNECTED.

WARNING: NON-APPROVED
EXCHANGE OF ANY COMPONENT, OR
USE OF “NON-B+V COMPONENTS“,
WILL VOID ANY WARRANTY.
ESPECIALLY AS THIS MAY AFFECT
THE CORRECT FUNCTIONING OF THE
ELEVATOR AND SAFETY DEVICES
(CLOSING SIGNAL).

WARNING: BOTH BUSHING

SEGMENTS MUST ALWAYS BE
LABELLED WITH THE SAME SERIAL
NUMBER AND PIPE SIZE. EVEN WHEN
THE BUSHING SIZE IS THE SAME,
BUSHINGS WITH DIFFERENT SERIAL
NUMBERS MUST NEVER BE USED.

4
5
OF CONTENTS

TABLE OF CONTENTS
TABLE

GENERAL INFORMATION 2 5. MAINTENANCE AND INSPECTION 30

Warnings and Note 2 General 30
Intended use of this manual 2 Lubrication 30
DESCRIPTION

Intellectual property 2 Daily Inspection 30

Manufacturer & Agents World wide 2 Locking of screws 30
CE Marking 2 Grease quality 30
General safety issues 3 Bushing Wear Check 31
Warning Signs 3 Wear of Equipment 31
Safety issues elevator 4 How to check the bushing the correct way 31
TABLE OF CONTENTS 6 Check of results 31
COMMISSIONING

Maintaining the Closing Signal Valve 32

1. DESCRIPTION 10 Inspection and Maintenance 32
General 10 Location of Valve 32
Main assembly 10 Function of Valve 32
Assembly VES-CL 150-T 10 Inspection categories acc. to API RP 8B 33
Assembly VES-CL 150-TF 10 Frequency 33
Elevator body and hydraulic closing system 11 Periodic inspection 33
Bushing system 11 Non-periodic inspection 33
Opening and closing mechanics 11 Inspection 33
INSTALLATION

Closing signal unit 11 Inspection of Hydraulic System 33

Technical Data 12 Critical Load Inspection 34
Couplings 12 Dismantling Inspection 34
Safety equipment 12 Inspection check lists 35
Improper / Unsafe Use 12 Check Category I (Ongoing observation) 36
Identification 13 Check List Category II (Daily) 36
Check List Category III (every 6 months) 37
2. COMMISSIONING 16 Check List Category IV (every year) 37
OPERATION

Commissioning VES-CL 150 Center Latch Elevator 16 Wear data criteria 38

Scope of supply 16 Critical Areas 38
Hydraulic Characteristics 16 Critical Areas - Latch 38
Check and Lubrication 16 Critical Areas - Latch ear and nose 38
Function Test 17 Critical Areas - Hinge area 38
Critical Areas - Latch area 38
3. INSTALLATION 20 Adjustment procedure Feedback Valve (Closing
Signal) 39
MAINTENANCE
& INSPECTION

Lifting and transport 20

Trouble shooting 40
Installation in the links 20
Elevator does not open 40
Connecting the hydraulics to open and close the
Elevator does not close completely 40
elevator 21
Schematic hydraulic plan without Feedback 22 6. SIZE COMPONENTS 42
Schematic hydraulic plan with Feedback 23
Installing and removing the required bushing 24 Bore Codes 42
DP-Size 18° 42
SIZE COMPONENTS

General 24
Removal of the bushings 24 For Drill Collar with Zip Groove 42
Installation of the bushing 24 For Drill Collar without Zip Groove 42
Installation Checklist VES-CL Elevator 25 Tubing 42
Hydraulic Connections 25
Function test 25

4. OPERATIONS 28
Safety 28
SPARE PARTS

Operation Running in / Tripping 28

DRAWINGS &

Operation Running out / Tripping 28

6
 OF CONTENTS
TABLE
7. DRAWINGS & SPARE PARTS 44
PN 611900-Y-H-T Elevator VES-CL-150 hydraulic operated without Feedback 44
PN 611900-Y-H-T Parts List 44

DESCRIPTION
PN 611900-Y-H-TF Elevator VES-CL-150 hydraulic operated with Feedback 45
PN 611900-Y-H-TF Parts List 45
PN 611900-Y B + V Type VES-CL 150 Center Latch Elevator 46
PN 611900-Y Parts List 47
PN 611043 Latch Lock Assembly 48
PN 611043 Parts List 48
PN 611901-T Conversion Kit from manual to hydraulic operation for VES-CL 150

COMMISSIONING
(without Feedback) 49
PN 611901-T Conversion Kit from manual to hydraulic operation for VES-CL 150
(without Feedback) 50
PN 611901-TF Conversion Kit from manual to hydraulic operation for VES-CL 150
(c/w Feedback) 51
PN 611901-TF Conversion Kit from manual to hydraulic operation for VES-CL 150
(c/w Feedback) 52
Instructions to convert manual Elevators into hydraulic operation 53
PN 611901-T Parts List 54

INSTALLATION
PN 611901-TF Parts List 55
PN 611921-T Hydraulic Assembly for VES-CL 150 (without Feedback) 56
PN 611921-T Parts List 57
PN 611921-TF Hydraulic Assembly for VES-CL 150 (c/w Feedback) 58
PN 611921-TF Parts List 59
PN 611921-TF Hydraulic Hose Assembly for VES-CL 150 60
PN 612940-T Set Hydraulic Hose Assembly VES CL-150 61
PN 611940-TF Set Hydraulic Hose Assembly VES CL-150 with Feedback 61

OPERATIONS
PN 611916-T Hydraulic cylinder 62
PN 612913-TF Elevator control manifold with feedback 63
PN 775088-TF Directional Poppet Valve 64
Spare Parts for One-Year Operation 65
PN 611900-Y-RSP 65
PN 611901-T-RSP Conversion Kit from manual to hydraulic operation (without
Feedback) 65
PN 611901-TF-RSP Conversion Kit from manual to hydraulic operation (c/w Feedback) 66

MAINTENANCE
& INSPECTION
PN 611921-T-RSP Hydraulic Assembly for VES-CL 150 (without Feedback) 67
PN 611921-TF-RSP Hydraulic Assembly for VES-CL 150 (c/w Feedback) 67

SIZE COMPONENTS
SAPRE PARTS
DRAWINGS &

7
8
 DESCRIPTION

9
DESCRIPTION
DESCRIPTION
 1. DESCRIPTION

General
The Blohm + Voss 150 tons
DESCRIPTION

VES-CL 150 Elevator is

designed with strength and
safety factors in accordance
with API Section 8C -
Regulations and will be used
for handling long, heavy strings
drill pipe.

The design of the bushing

segments allows the tool to lift
tubular, ensuring a safe hold 3

while minimizing the possibility

of damage to the pipe. This
model is available for hydraulic
power operation.

836
Main assembly
Assembly VES-CL 150-T 2 1

SE
DAILY
GREA

The Elevator 611900-Y-H-T

consist of the following main
assemblies:
1. Elevator body with a latch 862

2. Bushing system
3. Opening and closing VES-CL 150-T
mechanism

Assembly VES-CL 150-TF

The Elevator 611900-Y-H-TF 3
consist of the following main
assemblies:
1. Elevator body with Latch
2. Bushing system
3. Opening and closing
836

mechanics
4. Closing signal unit

1
2
SE
DAILY
GREA

862

VES-CL 150-TF

10
Elevator body and
hydraulic closing system

DESCRIPTION
When the elevator is open,
the drill pipe can be placed in
the elevator.
When the elevator is
closed, the elevator sends a
hydraulically signal.
The body takes the load
through the bushing system
and transfer it to the elevator
links.

Bushing system
Exchangeable bushings
allow to run the elevator
for different tubular and
sizes, see chapter „Size
Components“.

Opening and closing

mechanics
Body and latch of the
elevator are actuated by
hydraulic cylinders.
The cylinders are installed
in the hydraulic areas of the
elevator in a protected way.

Closing signal unit

When the bodies are
completely closed and
latched, the closing signal in
the elevator is actuated.

11
 Technical Data
DESCRIPTION

VES-CL 150 Center Latch Elevator

Working pressure Min 130 bar (1,885 Psi),
Maximum allowed pressure 210 bar (3045 Psi)
Required Flow rate Min 6,6 Gpm (25 l/m)
Max 25 Gpm (94 l/m)
Temperature working range ambient - 20° C to + 40° C
- 4° F to 104° F
Load Capacity 150 sh tons
Part number 611900-Y-H-T (without closing signal)
611900-Y-H-TF (with closing signal)
API test load 225 sh tons
Pipe Diameter min 2-3/8”
Range max 5.1/4”
Weight 200 kg (441 Lbs)
Elevator Links 1.3/4” up to 2.3/4”

Couplings
Screw couplings male and female with
connecting thread NPT – 3/8“ inner
thread.
All hydraulic connections have a bushing
and a plug.

Safety equipment
Closing signal:
When the latch is completely closed, line
“C” triggers a hydraulic pressure signal
of approximately 100 bar as a feedback
signal, indicating elevator closed.

Improper / Unsafe Use

The VES-CL 150 Elevator must only be
used for the designated purpose.
When using the VES-CL 150 Elevator,
the load of 150 sh tons must never be
exceeded.

12
Identification
The identification area

DESCRIPTION
clearly identifies the
Elevator (manufacturer,
type, material, part number,
serial number, date of
manufacture). It is important
to keep this information
ready for the purpose of
service and repair work.

13
 14
DESCRIPTION
 COMMISSIONING

15
COMMISIONINGS
COMMISIONING
 2. COMMISSIONING

Commissioning VES-CL 150 Center Latch Elevator

Blohm + Voss strongly recommends to accomplish the Elevator commissioning with the
Blohm + Voss Commissioning.

Read manual before first use !

OK † Check crew is aware of all danger regarding handling the B+V tool.

OK † Go through manual with crew.

COMMISIONINGS

Prior to use of the Blohm+Voss Elevator following checks must be carried out :

Scope of supply

OK † Cross check all delivered parts.

Hydraulic Characteristics

OK † Operating pressure 130 bar / 1885 PSI

OK † Volumetric flow 6.6 Gpm (25 l/m) to 25 Gpm (94 l/m)

OK † Hydraulic filter and regulator Filter installed in pressure line

Check and Lubrication

OK † Check elevator is in closed position.

OK † Check Hydraulic Supply lines are disconnected.

Apply grease to all greasing points until grease is visibly coming out of the
OK † bores.
OK † Check if elevator is installed as outlined in manual.

OK † Connect feedback line.

16
Function Test

OK † Check elevator opens by hydraulic pressure

OK † Check feedback signal indicates elevator closed and latched

OK † Check required bushings are installed before first use

OK † Check all bushing segments are of same size and serial number

OK † Check if bushings are fixed correctly

COMMISIONINGS
OK † Check all safety / lock wire is present

OK † Check if the feedback valve is present

OK † Check elevator opens by hydraulic pressure.

OK † Pick up a pipe

OK † Check feedback signal is given when the elevator is closed and latched

OK † Check if elevator opens after giving command “open elevator”

17
 18
COMMISIONINGS
 INSTALLATION
INSTALLATION

19
 3. INSTALLATION

Lifting and transport

WARNING: LIFT THE VES-CL ELEVATOR ON
THE LIFTING EARS ONLY.

WARNING: WEAR YOUR PERSONAL PROTECTION

EQUIPMENT AT ALL TIMES.

Installation in the links

Remove the cylinder bolts from
the cylinder covers and cylinder
bodies. Install the elevator into the
elevator links. Make sure that cylinder
connections, screws, castle nuts
and cotter pins and/or safety springs
are assembled correctly. Close and
1 2
secure the link blocks (left and right
hand cylinder bearing) and tighten the
INSTALLATION

screw/nuts with torque wrench.

Recommended torque:
For above mentioned bolts and nuts,
use 231 Lbf-Ft / 313 Nm.

T P

Elevator control
at top drive

A B C

Service loop

B+V Supply

C
B VES CL Elevator
A

20
 Connecting the
hydraulics to open and
close the elevator
The elevator 611900-Y-H-T has two
connections on the rear (A, B).
The elevator 611900-Y-H-TF has three
connections on the rear (A, B and C).

• Connection A:
The hydraulic pressure at connection
“A“ opens the elevator
B
• Connection B:
The hydraulic pressure at connection
“B“ closes the elevator
C
• Connection C:

INSTALLATION
When the elevator is completely closed
A via connection “B”, connection C
applies hydraulic pressure, depending
on the pressure in “B”.

WARNING: BEFORE CONNECTING THE HYDRAULIC

POWER EQUIPMENT TO THE ELEVATOR, CLEAN ALL
THE COUPLINGS CAREFULLY.

21
 Schematic hydraulic plan without Feedback

Elevator closed
Elevator Cylinder

E1 E2
Closed

Open

B A
C
E
F D
INSTALLATION

Latch closed
Latch Cylinder

L2 L1

22
 Schematic hydraulic plan with Feedback

Elevator closed
Elevator Cylinder

E1 E2
Closed
Signal

Open

C B A
L
C
E
F D

INSTALLATION
Latch closed
Latch Cylinder

L2 L1

a
P R
Feedback valve

23
 Installing and removing
the required bushing
General
A bushing consists of two segments in
the elevator body . The body and the
latch must be open in order to equip the
elevator with the required bushing.

Make sure that both bushing segments

have the same size and serial number.

WARNING: BEFORE REPLACING THE BUSHING,

MAKE SURE THAT THERE IS NO HYDRAULIC
PRESSURE ON THE HYDRAULIC LINES AND THAT THE
CONNECTING LINES ARE DISCONNECTED.

Removal of the bushings

INSTALLATION

• The elevator body must be open.

• Remove the screws on the top of
the elevator.
• Screw the handles into the bushing
segment.
• Turn the segments for removal.

Installation of the bushing

• Before installing a new bushing,
the seating area in the elevator
must be cleaned and lubricated.
• Screw the handles into the bushing
segment.
• Turn the segment into the body.
• Fixate the segments with the
screws on top of the elevator.
• Install new lock wire to secure the
screws.

Handling of bushings

24
Installation Checklist VES-CL Elevator
OK † Make sure the required bushings are installed before first use.

OK † Make sure the bushings are fixated with the screws & lock wired.

OK † Make sure the feedback valve is correctly adjusted.

OK † Make sure Hydraulic Pressure is switched on.

Hydraulic Connections

OK † Make sure QD`s are clean.

Make sure the controls are connected to the Hydraulic Power
OK † Supply.
OK † Make sure the controls are switched on.

INSTALLATION
OK Make sure the Hydraulic Lines are connected.

Function test

OK † Close elevator.

OK † Open elevator.

OK † Check signal “elevator closed and latched” is present.

OK † Check loose service tools are removed from the elevator.

25
 26
INSTALLATION
 OPERATIONS
OPERATIONS

27
 4. OPERATIONS

WARNING: DO NOT TOUCH THE VES-CL ELEVATOR, UNLESS HYDRAULIC POWER IS DISCONNECTED.

WARNING: NEVER OPEN THE ELEVATOR WHEN THE PIPE LOAD IS STILL SUSPENDED BY THE ELEVATOR.

WARNING: OBSERVE THE ELEVATOR CONTINUOUSLY WHILE CLOSING TO CHECK IF THE ELEVATOR IS PROPERLY CLOSED. THE
CL-150 ELEVATOR PN 611900-Y-H-T IS WITHOUT CLOSING SIGNAL, THEREFORE EXTRA CAUTION NEEDS TO BE TAKEN TO
ENSURE THAT THE ELEVATOR IS PROPERLY CLOSED BEFORE PICKING UP ANY LOAD.

Safety
• Make sure that ALL hydraulic lines are isolated (disconnected) before any work is carried out on
the VES-CL Elevator.
• It is recommended to have the VES-CL Elevator operated by the driller.
• The VES-CL Elevator is activated with a remote control valve, which may be actuated by hand or
foot depending on the type of valve and/or HMI-interface.
• The driller (and or the floor man) must coordinate operation of the elevator and slips/spider so
one tool is engaged around the tubular before the other is disengaged. Thus, one or both tools
continuously suspend the tubular during all stages of pipe handling operations.

Operation Running in / Tripping

1. The CL-150 elevator is lowered around the tooljoint and the command “close elevator” is given.
2. A signal is given to the driller when the CL-150 elevator is closed.
NOTE: Only for elevator model 611900-Y-H-TF with closing signal).
3. The pipe is made up.
4. The driller lifts the CL-150-elevator in order to pick up the load.
5. The slips/spider is commanded to “open”, simultaneously, the driller picks up the elevator while
OPERATIONS

the driller raises the spider/slips.

6. The driller lowers the string into the hole.
7. The driller sets the spider/slips.
8. Open the CL-150 Elevator and pick up a new section of pipe.

Operation Running out / Tripping

1. The CL-150 elevator is lowered around the tooljoint and the command “close elevator” is given.
2. Observe the CL-150 Elevator is closed when the “elevator closed indication signal” is visible.
NOTE: Only for elevator model 611900-Y-H-TF with closing signal.
3. Raise the spider/slips.
4. Pull out the string.
5. Close the spider/slips
6. Release the stringweight from the CL-150 Elevator by lowering it slightly
7. Now running out the stand or joint.
8. When the pipe is running out, pick up the stand and set it back.
9. Open the CL-150 Elevator and guide pipe out.
10. Lower CL-150 Elevator and pick up the string at rigfloor.

28
MAINTENANCE
MAINTENANCE
& INSPECTION & INSPECTION

29
 5. MAINTENANCE AND INSPECTION

General
WARNING: FOR SERVICE AND MAINTENANCE
ACTIVITIES, MAKE SURE THAT NO HYDRAULIC
PRESSURE EXISTS ON THE ELEVATOR AND THAT THE
CONNECTING LINES ARE DISCONNECTED.

Lubrication
The elevator needs to be lubricated
regularly on the following points. Use a
grease gun:

Grease points:
1. On top and bottom of the latch pin
(2 nipples each).
Grease point 1 on the elevator
2. Lubricate springs daily.
3. Check and lubricate latch opening
arrangement daily.
4. Hinge pin (1 nipple).

Daily Inspection
The Function of the Feedbacksignal has to
be checked daily.

Locking of screws
All screws are normally secured by
mechanical bolt lock or with a lock wire.

Grease quality
Grease point 2+3 on the elevator
In order to achieve efficient greasing even
at different environmental temperatures,
we recommend the following grease types
should be used (obtainable from Blohm +
MAINTENANCE

Voss Repair GmbH):

& INSPECTION

multipurpose grease, for example Shell

Alvania RL 3.

Grease point 4 on the elevator

30
 Bushing Wear Check
Wear of Equipment
Normal wear of bushings and elevator ears caused by usage will eventually reduce
1. the load capacity of elevators.
The existence of cracks or the appearance of defects can indicate severe
deterioration and even failures. Prompt attention is required either to remove the
elevator from service immediately or to undertake appropriate repair.
A wear condition in its early stages is common. Frequently, it results in a tool joint
sticking to the elevator.
Elevators showing hammer marks around the top of the bore should be closely
examined to determine whether it is the elevator, the tool joint or both are faulty.
To indentify the conditions of the 18° Elevator taper gauges are available for all
B+V Elevators (P/N 600018).
A set of gauges consists of an 18° gauge (GOOD) and a 15° gauge (BAD).

How to check the bushing the correct way

1. Fit the gauge to the inner bore of the bushing.
2. Push the gauge against the bushing and start to move the gauge downwards
until the chamfer touched the 18° shoulder.
3. Check the result as follows:

1. Check of results
1. Using the GOOD gauge: If the gauge sits directly on the bushing without
showing any clearance between gauge and bushing, the bushing is OK.
2. If the gauge shows space between the gauge and the bushing, you have to
check with the second gauge.
3. Using the BAD 15° gauge: If the gauge shows any clearance between gauge
and bushing, the bushing is OK.
4. If the gauge sits directly on the bushing without showing any space between
gauge and bushing, take the elevator out of service.
2.
WARNING: IF THE TAPER IS LESS THAN 15° TAKE THE ELEVATOR OUT OF SERVICE OR EXCHANGE THE

MAINTENANCE
& INSPECTION
BUSHING.
IF THE TAPER IS BETWEEN 18° AND 15°, REDUCE THE ELEVATORS LOAD CAPACITY TO 90%. NEVER USE
THE ELEVATOR WITHOUT A BUSHING.

Gap or
no Gap?

Blohm+Voss 18° and 15°

gauge (P/N 600018)

31
 Maintaining the Closing Signal Valve
(Elevator model 611900-Y-H-TF only)

Inspection and Maintenance

An inspection is recommended at least on a daily basis (Cat II). Depending on
operational factors (operating time, load cycles, environment etc.) inspection
frequency can be increased.
1. Ensure the elevator is pressureless and the hydraulic lines are isolated.
2. Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale
etc. shall be removed from the valve by a suitable method.
3. The equipment shall be inspected by a qualified person.
4. Check for visible damage at the valve, its single parts and fixations screws.
5. Check for loose items.
6. Check the fixation screws which keeps the valve in the correct position. The
screws need to be thight and the securing elements (wire, lock washers, tab
washers etc) need to be free of damage.
7. Check if the red actuation roller at the valve can be moved easily by hand up
and down.
8. Connect the elevator hydrauliccally. Check the open / close function of the
elevator.
9. Before the elevator is placed into storage, the valve must be cleaned and
inspected.
10. If any malfunction occurs or any parts were found showing cracks, excessive
wear, loose or damaged items the elevator shall be removed from service for
further examination.

Location of Valve
The hydraulic valve (p/n 775088) is located at the Latch Lock in front of the
elevator. The exact position varies slightly depending on the elevator type (see
pictures for example).

Function of Valve
When the elevator is fully closed and latched, the valve is actuated. Therefore
MAINTENANCE
& INSPECTION

hydraulic pressure passes through and pressurizes line “C” (Elevator closed
signal). The signal indicates the operator that the elevator is properly closed and
latched.
SE
DAILY
GREA

Position of Valve

32
Inspection categories acc. to API RP 8B

Category I Equipment shall be: • environment

This category involves observing • disassembled in a suitable- • load cycles
the equipment during operation for equipped facility to the extent • regulatory requirements
indications of inadequate performance. necessary to permit • operating time
When in use, equipment shall be full inspection of all primary-load- • testing
visually inspected on a daily basis carrying components and other • repairs
for cracks, loose fits or connections, components that are • re manufacture
elongation of part, and other signs of critical to the equipment.
wear, corrosion or overloading. Any • inspected for excessive wear, Non-periodic inspection
parts found to show cracks, excessive cracks, flaws and deformation. A complete, on-job, shut-down
wear, etc., shall be removed from Procedure: inspection equivalent to the periodical
service for further examination. • Corrections shall be made Category III or Category IV should be
The equipment shall be visually in accordance with the made before (if anticipated) and after
inspected by a person knowledgeable manufacturer’s recommendations. critical jobs (e.g., running heavy casing
in that equipment and its function. • Prior to inspection, all foreign / drill strings, jarring, pulling on stuck
material such as dirt, paint, grease, pipes and/or operating at extreme low
Category II oil, scale, etc. shall be removed temperatures) <20° C (<68° F)
This is Category I inspection plus from the concerned parts by
further inspection for corrosion, a suitable method (e.g. paint- Inspection
deformation, loose or missing stripping, steam-cleaning, grit-
components, deterioration, proper blasting) A thorough inspection should be
lubrication, visible external cracks, and carried out periodically (every 3
adjustment. Frequency months) or as special circumstances
Category II may involve some may require. Before starting an
disassembly to access specific inspection disconnect hydraulic system
components and to identify wear that
Periodic inspection
and remove all foreign materials (dirt,
exceeds the allowable tolerances. The recommended schedule for paint, grease Oil, scale, etc.) from
inspection of all kind of Elevators, surface by a suitable method. After
Category III Spiders, Slips and Power Slips is as a field inspection, it is advisable to

MAINTENANCE
& INSPECTION
This is Category II inspection plus follows: record the extent of testing and testing
further inspection, which should include Daily: results. Conduct the periodic or critical
NDT of critical areas and may involve • Inspection category I load inspection in the field by the crew
some disassembly to access specific Weekly: with the supervisor.
components and to identify wear that • Inspection category II If cracks, excessive wear etc. is
exceeds the allowable tolerances. Every 6 months: recognized, contact Blohm + Voss
Prior to inspection, all foreign material • Inspection category III Repair GmbH or an authorized service
such as dirt, paint, grease, oil, scale, Every 2 years: company.
etc. shall be removed from the • Inspection category IV
concerned parts by a suitable method Inspection of Hydraulic System
(e.g. paint-stripping, steam-cleaning, The recommended frequencies apply Check for leakage every day.
grit-blasting) for equipment in use during the Should internal or external leakage
specified period. reach an unacceptable high level,
Category IV contact Blohm + Voss Repair GmbH or
This is Category III inspection plus The inspection frequencies are only an authorized service company.
further inspection for which the recommendations. The schedule of
equipment is disassembled to the inspection heavily depends on the
extent necessary to conduct NDT of all following factors:
primary-load-carrying components.

33
 Critical Load Inspection
Critical loads may occur. For example:
impact loads such as jarring, pulling on
stuck pipe, etc. If critical loads occurred
unexpectedly, conduct the inspection
immediately.

Dismantling Inspection
Generally, when the equipment
returns to base, warehouse, etc. Carry
out the PS inspection, immediately.
Furthermore, control it prior to its being
sent on the next job.
• The PS should be dismantled and
inspected in a suitably equipped
facility for excessive wear, cracks,
flaws or deformations.
• Corrections should be made in
accordance with recommendations
which can be obtained from Blohm
+ Voss Repair GmbH.
• Weldings at the castings should
be done only by Blohm + Voss
Repair GmbH or an authorized
service company in according to
Blohm+Voss welding procedure.
• When need is shown in a field
inspection, dismantle the PS and
arrange an inspection in a suitably
equipped facility.
• Springs should be carefully visually
inspected for excessive wear and
obvious weakness.
MAINTENANCE
& INSPECTION

34
Inspection check lists

CHECK LIST FRONT PAGE

TYPE OF EQUIPMENT

SERIAL NUMBER

PART NUMBER

SUPERVISOR

DATE OF INSPECTION

INSPECTION CATEGORY

PLACE OF INSPECTION

MAINTENANCE
& INSPECTION

35
 Check Category I (Ongoing observation)
Observe during operation for inadequate performance

Check List Category II (Daily)

CHECK FOR THE FOLLOWING GENERAL ISSUES (but not limited to):
DESCRIPTION CHECKED SIGNATURE
1 Complete front page of check list for the records OK
2 Check for correct size of elevator or bushings OK
3 Check correct function elevator feed back signal OK
4 Check state of lubrication OK
5 Check functioning of elevator as a whole OK
Remarks

CHECK FOR LOOSE ITEMS, ESPECIALLY FOR (but not limited to):
DESCRIPTION CHECKED SIGNATURE
1 Hinge pins, bolts and retainers OK
2 Fixation of bushing segments OK
3 Screws, bolts, nuts, washers, retainers, springs and lock wire OK
4 Link block screws (check and tighten with 231 LBs.Ft / 313 Nm) OK
5 Check completeness and condition of warning plates and labels OK
Remarks

CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR (but not limited to):
DESCRIPTION CHECKED SIGNATURE
1 Elevator Body and Door OK
2 Hing pins, bolts, nuts OK
3 Bushing Segments OK
4 Latch and Lug OK
MAINTENANCE
& INSPECTION

5 Closing cylinder OK
6 Latch cylinder OK
Remarks

HYDRAULIC
DESCRIPTION CHECKED SIGNATURE
1 Check for loose fittings, pipes, valves OK
2 Check for hydraulic leaks (hoses, valves and cylinders) OK
3 Check condition of hydraulic couplings and connection hoses OK
4 Check for correct functioning of the Elevator Closing Signal OK
Remarks

_________________________________ _______________________________
SUPERVISOR DATE

36
Check List Category III (every 6 months)

GENERAL
DESCRIPTION CHECKED SIGNATURE
1 Carry out an Category II inspection OK
2 NDT (MPI) critical areas. Some disassembly may be needed to do so OK
3 Check parts for wear according to allowable tolerances. OK
Remarks

Check List Category IV (every year)

GENERAL
DESCRIPTION CHECKED SIGNATURE
1 Carry out an Category III inspection OK
NDT (MPI) critical areas and load bearing components. Strip elevator to do
2 OK
so
3 Replace all hydraulic hoses and fittings OK
4 Check condition of hydraulic valves and replace if necessary OK
Remarks

MAINTENANCE
& INSPECTION

_________________________________ ________________________
SUPERVISOR DATE

37
 Wear data criteria
Body Hinge Pin
Dimension dia. new: 54,85
Bore dia. new max: 55,076
Bore dia. worn max: 55,526

Latch Hinge Pin

Dimension dia. new: 37,85
Bore dia. new max: 38,062
Bore dia. worn max: 38,542

Critical Areas

Critical Areas - Hinge area

Critical Areas - Latch
MAINTENANCE
& INSPECTION

Critical Areas - Latch ear and nose Critical Areas - Latch area

38
 Adjustment procedure Feedback
Valve (Closing Signal)
In case the elevator does not give a
proper closing signal, the feedback
24 22 21
valve may be in need of readjustment.
To check if this is the case, close the
elevator. When the elevator is fully
closed, move down the valve roller
manually. If a closing signal occurs, the
valve has to be readjusted. If no closing
signal occurs, it is possible the valve
is damaged or defect and has to be
replaced.

Procedure to readjust the valve :

• unscrew the screws at position 27

and disassemble the protection
cover position 26.
• loosen the screws at position 20
slightly.
• move the valve slightly upward by
turning the adjustment screw at
position 22.

WARNING: BE CAREFULL MOVING THE VALVE

UPWARD, ONLY A SMALL DISTANCE MAY BE
NECESSARY. IF THE VALVE IS PLACED TOO HIGH, IT
20 19 34
CAN BE CRUSHED WHEN CLOSING THE ELEVATOR.

• tighten the screws at position 20

• check the closing signal by closing
the elevator.
• if there is still no signal, move the

MAINTENANCE
& INSPECTION
valve a bit higher and check again,
repeat till the closing signal works.

After successful adjustment, make sure

all screws are tightened and all safety
elements are in place.

39
 Trouble shooting
Elevator does not open
• Check hydraulic connections for
damages.
• Check hydraulic pressure and flow
rate.
• Check function and adjustment of
control valve.
• Check function of closing signal unit.

Elevator does not close completely

• Check hydraulic connections for
damages.
• Check hydraulic pressure and flow
rate.
• Check function and adjustment of
control valve.
• Check hydraulic cylinders for wear
and damages.
• Check Latch and Latch Lock Springs
for damages.
MAINTENANCE
& INSPECTION

40
 SIZE COMPONENTS

41
SiIZE
SIZE COMPONENTS
COMPONENTS
 6. SIZE COMPONENTS

Bore Codes
DP-Size 18° Bore Code
2.7/8” IU 102
2.7/8” EU 103
3.1/2” IU 104
3.1/2” EU 105
4” IU 106
4” EU 107
4.1/2” IU+IEU 107
4.1/2” EU 109
5” IEU 109

For Drill Collar with Zip Groove

3.1/8” 206
4.1/8” 181
4.3/4” 182
5.1/4” 183

For Drill Collar without Zip Groove

3.1/8” 308
3.1/4” 271
3.3/8” 309
3.1/2” 272
4” 273
4.1/8” 274
4.1/2” 275
4.3/4” 276
5” 277
5.1/8” 278
5.1/4” 279

Tubing
2.3/8” P 129
2.3/8” U 130
2.7/8” P 131
2.7/8” U 132
3.1/2” P 133
SiIZE COMPONENTS

3.1/2” U 134
4” P 135
4” U 136
4.1/2” P 137
4.1/2” U 138

42
 & SPARE PARTS

DRAWINGS
DRAWINGS

& SPARE PARTS

43
 7. DRAWINGS & SPARE PARTS

PN 611900-Y-H-T Elevator VES-CL-150 hydraulic operated without Feedback

283

Warning

2
432.3

835.5

1
DAIL E
S
Y
GR E A

862

PN 611900-Y-H-T Parts List

& SPARE PARTS
DRAWINGS

Pos. Qty Part no. Description

1 1 611900-Y B+V Type VES-CL-150 Elevator
2 1 611901-T Conversion Kit for VES-CL 150

44
PN 611900-Y-H-TF Elevator VES-CL-150 hydraulic operated with Feedback

283

Warning
...

2
432.3

835.5

1
SE
DAILY
GREA

862

PN 611900-Y-H-TF Parts List

Pos. Qty Part no. Description

& SPARE PARTS
DRAWINGS

1 1 611900-Y B+V Type VES-CL-150 Elevator

2 1 611901-TF Conversion Kit for VES-CL 150

45
 PN 611900-Y B + V Type VES-CL 150 Center Latch Elevator

280
13

15
2

14

7 9 3 10 4 8

11 19

12 27
300

24 25

23

22

28

18

17

16
674

21

26
20

5
2
19
DAIL E
S
Y
GREA

1 6

27
& SPARE PARTS
DRAWINGS

599

46
PN 611900-Y Parts List

Pos. Qty Part no. Description

1 1 612521 Center Latch Elevator, CL 250, Part 1
2 1 612521 Center Latch Elevator, CL 250, Part 2
3 1 611503 Latch
4 1 611043 Latch Lock Assy.
5 1 611504 Latch Pin
6 1 611005 Latch Lock Pin
7 1 611506 Latch Spring
8 1 611007 Latch Lock Spring
9 1 611508 Latch Pin Securing Ring
10 1 611009 Cotter Pin
11 1 611510-1 Hinge Pin
12 1 613508 Hinge Pin Securing Ring
13 2 611512 Link Block
14 2 641515 Clevis Pin with Head
15 2 622515 Safety Spring
16 2 621430-11 Screw
17 2 621430 Nut
18 2 752339 Cotter Pin
19 3 612515 Grease Nipple
20 1 611505 Rivet Pin
21 4 612554 Screw
22 1 612556 Parallel Key
23 1 612557 Screw
24 1 612558 Securing Plate
25 1 671638 Sticker Warning sign Blohm + Voss
26 1 613921 Sticker Patent Number
27 2 671642 Sticker “GREASE DAILY”
28 2 613903 Bowl Fitting Handle

& SPARE PARTS

DRAWINGS

47
 PN 611043 Latch Lock Assembly

1
4

2 3

PN 611043 Parts List

Pos. Qty. Part no. Description

1 1 611043-1 Latch Lock
2 1 612559 Screw
3 1 612552 Nut
4 1 613825 Safety sheet
& SPARE PARTS
DRAWINGS

48
PN 611901-T Conversion Kit from manual to hydraulic operation for VES-CL
150 (without Feedback)

Warning

2 24
12 13
22 25 27

7 10 8 9

View B
25 11

21
20
19
18
27 10

10
3

27

4
DAIL E

5
AS
Y
GRE

25 11
23
& SPARE PARTS
DRAWINGS

49
 PN 611901-T Conversion Kit from manual to hydraulic operation for VES-CL
150 (without Feedback)

14

17
16

15
12 13
& SPARE PARTS
DRAWINGS

50
PN 611901-TF Conversion Kit from manual to hydraulic operation for VES-CL
150 (c/w Feedback)

Warning
...

2 32
12 13
30 33 36
7 10 8 9

View B

33 11

29

28
27
26
36 10

10
3

4
DAIL E
AS
Y

5
GRE

33 11
31
& SPARE PARTS
DRAWINGS

51
 PN 611901-TF Conversion Kit from manual to hydraulic operation for VES-CL
150 (c/w Feedback)

24 22
21

5
23

14

6
16
5

18 20 19 34 15
& SPARE PARTS
DRAWINGS

52
Instructions to convert manual Elevators into hydraulic operation
Use B+V welding template for installation.
PN 611914-T
View B
1. Attach Item 1 and 2 to Elevator.

5
2. Close the Elevator.
3. Attach the welding template to Item 1
and 7.
7
4. Level Top or underside of Elevator and
welding template horizontally.

275
5. Trim Item 7 so that the following
conditions are satisfied: a) The Elevator 6
is closed. b) Welding template is
parallel to the top or underside of the
Elevator.
6. Tack weld Item 7 to handle, remove
welding template and complete weld.

5
18.5
(take care that Item 7 doesn`t move
during complete welding.
7. After installing Latch Actuator and Pin,
attach Cylinder to Latch Actuator and
Item 1. Confirm that Latch will release.

& SPARE PARTS

DRAWINGS

53
 PN 611901-T Parts List
Pos. Qty Part no. Description
1 1 611915 Right Hand Cylinder Bearing
2 1 612920 Left Hand Bearing
3 4 611926 Capscrew Hex
4 4 611927 Washer
5 4 70326 Nut
6 5 622515 Safety Spring
7 1 611917-T Rear Cylinder Bearing
8 3 612979 Capscrew
9 3 612974 Lock Washer Helicoil Spring
10 3 612922-T Hitch Pin with swivel Handle
11 2 611923-T Cylinder Protection
12 1 611522 Extended Safety Latch Lock Pin
13 1 611523 Securing Ring
14 1 611918 Latch Actuator
15 1 612972 Capscrew
16 1 70353 Hex. Nut Jam
17 - - -
18 2 612978 Capscrew
19 2 612973 Washer
20 0.5 752306 5-Link Chain
21 1 611921-T Hydraulic Assembly for VES CL-150
22 2 671640-1 Warning Sign “ Hands”
23 2 671642 Warning Sign Grease Daily
24 4 671638 Warning Sign Blohm + Voss
25 3 671641 Warning Sign “squeeze danger”
26 0 611914-T Welding Template VES-CL 150 (optional)
27 2 613979 Warning sign Link Block bolts
& SPARE PARTS
DRAWINGS

54
PN 611901-TF Parts List
Pos. Qty Part no. Description
1 1 611915 Right Hand Cylinder Bearing
2 1 612920 Left Hand Bearing
3 4 611926 Capscrew Hex
4 4 611927 Washer
5 4 70326 Nut
6 5 622515 Safety Spring
7 1 612917-T Rear Cylinder Bearing
8 3 612979 Capscrew
9 3 612974 Lock Washer Helicoil Spring
10 3 612922-T Hitch Pin with swivel Handle
11 2 611923-T Cylinder Protection
12 1 611522 Extended Safety Latch Lock Pin
13 1 611523 Securing Ring
14 1 611918 Latch Actuator
15 1 612972 Screw
16 1 70353 Hex. Nut Jam
17 - - -
18 1 611934 Valve Holder
19 4 613783 Washer
20 4 611928 Screw
21 1 611918-1 Signal Pate
22 2 645028 Screw
23 1 611918-2 Protection Plate
24 2 645059 Washer
25 - - -
26 2 612978 Screw
27 2 612973 Washer
28 0.5 752306 5-Link Chain
29 1 611921-TF Hydraulic Assembly for VES CL-150
30 2 671640-1 Warning Sign “ Hands”
31 2 671642 Warning Sign Grease Daily
32 4 671638 Warning Sign Blohm + Voss
33 3 671641 Warning Sign “squeeze danger”
34 4 755248 Washer
35 0 611914-T Welding Template VES-CL 150 (optional)
36 2 613979 Warning sign Link Block bolts
37 1m 755127 Safety Rope
& SPARE PARTS
DRAWINGS

55
 PN 611921-T Hydraulic Assembly for VES-CL 150 (without Feedback)
11
14
13
12
10
12
7 1.5 13
5 5
14
L 5 8 11
K
7 6 E 10
J
F 15
6 B
N
A 8 1.5
M
3 H
5 C
5 G
6
1.1
3 -TF D
91
6 12
PN 4 6

1.3
1.2

1.4
9
1

2.1

9
DAIL E
S
Y
GREA

9
& SPARE PARTS
DRAWINGS

56
PN 611921-T Parts List
Pos. Qty Part no. Description
1 1 611940-1 Set Hydraulic Hose Assembly VES CL-150
2 1 612916-T Hydraulic Cylinder
3 1 611916-T Hydraulic Cylinder (Latch Side)
3 1 612913-TF Elevator control malifold;with feedback
4 1 612948-T Sequence Valve SCCA-LAN
5 5 612985-T Blind screw
6 4 612987 Straight Connection
7 2 612983 45° Adapter
8 2 612986 Swiveling Screw Fitting
9 4 612981 90° Adapter
10 4 612984 Adapter NPT-JIC
11 2 612996 Dust Protection Nipple
12 2 612995 Dust Protection Coupler
13 2 612988 Quick Coupling Coupler
14 2 612989 Quick Coupling Nipple
15 1 613978 Blind Screw T162A

& SPARE PARTS

DRAWINGS

57
 PN 611921-TF Hydraulic Assembly for VES-CL 150 (c/w Feedback)
15
19 17 10
18 11
16 14
13
15
12
1.5 10 10
12
7 1.5 13
8 6
14
L 5 8 11
K
7 6 E 10
J
F 25
1.6 B
6 1.5
A 8
3 H
5 C
5 G
6
1.1 F
3-T D
2 91
61 4
PN 6

1.3
1.2

1.4
9
1

2.1

20
DAIL E
S
Y
GREA

1.7
9

22

21

22
& SPARE PARTS
DRAWINGS

58
PN 611921-TF Parts List
Pos. Qty Part no. Description
1 1 611940 Set Hydraulic Hose Assembly VES CL-150
2 1 612916-T Hydraulic Cylinder (Latch Side)
2.1 1 611916-T Hydraulic Cylinder
3 1 612913-TF Elevator control malifold;with feedback
4 1 612948-T Sequence Valve SCCA-LAN
5 3 612985-T Blind screw;
6 5 612987 Straight Connection
7 2 612983 45° Adapter
8 3 612986 Swiveling Screw Fitting
9 3 612981 90° Adapter
10 4 612984 Adapter NPT-JIC
11 2 612996 Dust Protection Nipple
12 2 612995 Dust Protection Coupler
13 2 612988 Quick Coupling Coupler
14 2 612989 Quick Coupling Nipple
15 2 612992 Straight Connection
16 1 613996 Dust Protection
17 1 613995 Dust Protection
18 1 613994 Quick Nipple
19 1 613993 Quick Coupler
20 1 613982 T-Adapter
21 1 775088-TF Directional Poppet Valve
22 3 612986 Male Stud Elbow
23 - - -
24 - - -
25 1 612952-T Check Valve

Optional instead of B + V standard couplings:

PN 611959 Set of plug in coupling connections, snap tite, serie 74, NPTF.

& SPARE PARTS

DRAWINGS

59
 PN 611921-TF Hydraulic Hose Assembly for VES-CL 150

1.5

1.5

L
K
E J
F
1.6 B
A 1.5
H
G C

1.1
3 -TF D
2 91
61
PN

1.3
1.2

1.4
DAIL E
S
Y
GREA

1.7
& SPARE PARTS
DRAWINGS

60
PN 612940-T Set Hydraulic Hose Assembly VES CL-150
Pos. Qty Part. No. Description
1 1 612990-1 Hose Assembly 34”
2 1 612999 Hose Assembly 27”
3 1 612990 Hose Assembly 32”
4 1 611941 Hose Assembly 39”
5 2 612994 Hose Assembly 9”

PN 611940-TF Set Hydraulic Hose Assembly VES CL-150 with Feedback

Pos. Qty Part. No. Description
1 1 612990-1 Hose Assembly 34”
2 1 612999 Hose Assembly 27”
3 1 612990 Hose Assembly 32”
4 1 611941 Hose Assembly 39”
5 3 612994 Hose Assembly 9”
6 1 611942 Hose Assembly 47” - Feedback Connection
7 1 611943 Hose Assembly 15” - Feedback Connection

& SPARE PARTS

DRAWINGS

61
 PN 611916-T Hydraulic cylinder

342,9
ø35

611916-T

50
1/4 -18 NPT
498

p = 210bar
max Piston / Piston Rod
Stroke = 153mm ø 40 / ø25 mm

342.9
ø35

612916-T
50

1/4 -18 NPT

550

p = 210bar
max Piston / Piston Rod
Stroke = 205mm ø 40 / ø25,4 mm
& SPARE PARTS
DRAWINGS

62
PN 612913-TF Elevator control manifold with feedback

C
A
B

J
K G
E

D
F
N
L

H
M

& SPARE PARTS

DRAWINGS

63
 PN 775088-TF Directional Poppet Valve

2x
7/16-20 UNF

4x
1/4-20 UNC
& SPARE PARTS
DRAWINGS

64
Spare Parts for One-Year Operation
PN 611900-Y-RSP

Pos. Qty Part no. Description

7 1 611506 Latch Spring
8 1 611007 Latch Lock Spring
9 1 611508 Latch Pin Securing Ring
10 1 611009 Cotter Pin
12 1 613508 Hinge Pin Securing Ring
14 2 641515 Clevis Pin with Head
15 2 622515 Safety Spring
16 2 621430-11 Screw
17 2 621430 Nut
18 2 752339 Cotter Pin
19 3 612515 Grease Nipple
21 4 612554 Screw
22 1 612556 Parallel Key
23 1 612557 Screw
24 1 612558 Securing Plate
25 1 671638 Sticker Warning sign Blohm + Voss
26 1 613921 Sticker Patent Number
27 2 671642 Sticker “GREASE DAILY”
28 2 613903 Bowl Fitting Handle

PN 611901-T-RSP Conversion Kit from manual to hydraulic operation (without

Feedback)

Pos. Qty Part no. Description

3 4 611926 Capscrew Hex
4 4 611927 Washer
5 4 70326 Nut
6 5 622515 Safety Spring
8 3 612979 Capscrew
9 3 612974 Lock Washer Helicoil Spring
10 3 612922-T Hitch Pin with swivel Handle
12 1 611522 Extended Safety Latch Lock Pin
13 1 611523 Securing Ring
15 1 612972 Capscrew
16 1 70353 Hex. Nut Jam
18 2 612978 Capscrew
19 2 612973 Washer
22 2 671640-1 Warning Sign “ Hands”
& SPARE PARTS

23 2 671642 Warning Sign Grease Daily

DRAWINGS

24 4 671638 Warning Sign Blohm + Voss

25 3 671641 Warning Sign “squeeze danger”
27 2 613979 Warning sign Link Block bolts
28 1m 755127 Safety Rope for Screws

65
 PN 611901-TF-RSP Conversion Kit from manual to hydraulic operation (c/w
Feedback)

Pos. Qty Part no. Description

3 4 611926 Capscrew Hex
4 4 611927 Washer
5 4 70326 Nut
6 5 622515 Safety Spring
8 3 612979 Capscrew
9 3 612974 Lock Washer Helicoil Spring
10 3 612922-T Hitch Pin with swivel Handle
12 1 611522 Extended Safety Latch Lock Pin
13 1 611523 Securing Ring
15 1 612972 Screw
16 1 70353 Hex. Nut Jam
18 1 611934 Valve Holder
19 4 613783 Washer
20 4 611928 Screw
21 1 611918-1 Signal Pate
22 2 645028 Screw
23 1 611918-2 Protection Plate
24 2 645059 Washer
26 2 612978 Screw
27 2 612973 Washer
30 2 671640-1 Warning Sign “ Hands”
31 2 671642 Warning Sign Grease Daily
32 4 671638 Warning Sign Blohm + Voss
33 3 671641 Warning Sign “squeeze danger”
34 4 755248 Washer
36 2 613979 Warning sign Link Block bolts
37 1m 755127 Safety Rope
& SPARE PARTS
DRAWINGS

66
PN 611921-T-RSP Hydraulic Assembly for VES-CL 150 (without Feedback)

Pos. Qty Part no. Description

1 1 611940-1 Set Hydraulic Hose Assembly VES CL-150
2 1 612916-T Hydraulic Cylinder
2.1 1 611916-T Hydraulic Cylinder (Latch Side)
4 1 612948-T Sequence Valve SCCA-LAN
11 2 612996 Dust Protection Nipple

12 2 612995 Dust Protection Coupler

13 2 612988 Quick Coupling Coupler
14 2 612989 Quick Coupling Nipple

PN 611921-TF-RSP Hydraulic Assembly for VES-CL 150 (c/w Feedback)

Pos. Qty Part no. Description

1 1 611940 Set Hydraulic Hose Assembly VES CL-150
2 1 612916-T Hydraulic Cylinder
2.1 2 611916-T Hydraulic Cylinder (Latch Side)
4 1 612948-T Sequence Valve SCCA-LAN
11 2 612996 Dust Protection Nipple
12 2 612995 Dust Protection Coupler
13 2 612988 Quick Coupling Coupler

14 2 612989 Quick Coupling Nipple

16 1 613996 Dust Protection
17 1 613995 Dust Protection
18 1 613994 Quick Nipple
19 1 613993 Quick Coupler
21 1 775088-TF Directional Poppet Valve
25 1 612952-T Check Valve

Optional instead of B + V standard couplings:

PN 611959 Set of plug in coupling connections, snap tite, serie 74, NPTF.
& SPARE PARTS
DRAWINGS

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DRAWINGS
& SPARE PARTS