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METHOD STATEMENT Date: 11.07.2016

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METHOD STATEMENT FOR

CONSTRUCTION OF ADMINISTRATION BUILDING

AL MADINA AL SHAMALLIYA
SEWAGE TREATMENT PLANT 40 MLD

Client: Ministry of Housing

Manama
Kingdom of Bahrain

Consultant: MWH Khonji

Manama
Kingdom of Bahrain

Main Wabag-Belhasa JV WLL

Contractor: Manama, Kingdom of Bahrain

Subcontractor: Poullaides Construction Co. W.L.L.

Manama
Kingdom of Bahrain
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AL MADINA AL SHAMALLIYA
SEWAGE TREATMENT PLANT 40 MLD

CONTENTS

1.0 - PURPOSE

2.0 - SCOPE

3.0 - REFERENCE

4.0 - RESOURCES

4.1 - MATERIALS

4.2 - EQUIPMENT AND TOOLS

4.3 - MANPOWER

5.0 - RESPONSIBILITIES

6.0 - WORK EXECUTION

7.0 - QUALITY ASSURANCE / CONTROL

8.0 - HEALTH AND SAFETY

9.0 - ENVIRONMENTAL MANAGEMENT

10.0 - RISK ASSESSMENT

11.0 - APPENDIX – I

A. INSPECTION AND TEST PLAN

B. CONSTRUCTION DRAWINGS
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AL MADINA AL SHAMALLIYA
SEWAGE TREATMENT PLANT 40 MLD

REVISION LOG

Rev. No Rev. Date Revised Page Revision Description

Note:

Revision after Rev.0 shall be denoted by a triangle symbol with the revision number being
denoted within the Symbol. Revision Symbol is shown adjacent to the paragraph being
revised.
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AL MADINA AL SHAMALLIYA
SEWAGE TREATMENT PLANT 40 MLD

1.0 PURPOSE

This method statement describes the methodology of construction of Administration Building

of Al Madina Al Shamaliya Sewage Treatment Plant in the Kingdom of Bahrain.

The purpose of the documentation emanating from this method statement is to ensure that
quality control objectives are maintained and accurate records are established for all related
activities.

2.0 SCOPE

This method statement covers the following procedures to be adapted for Substructure and
Superstructure work of Administration Building.

3.0 REFERENCE

This document shall be read in conjunction with the following documents,

a. Technical Specification
b. MOW Specification
c. IFC Drawing No
i) GA for Administration Building Drawing no: AMAS-SP04/ 2013-C0005 – 333
ii) RC Details for Administration Building Drawing no: AMAS-SP04/ 2013-C0006 –
433
d. Work program

4.0 RESOURCES

4.1 Materials

 Safety barricade
 Personal Protective Equipment (PPE)
 Warning Tapes
 Steel rod ( for grid marking)
 Polythene sheet
 Back filling materials
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 Concrete protection
 Rebar
 Ready mix concrete
 Form work
 Hollow core slab
 Sweet water for Curing
 Concrete blocks
 Double washed sand
 Cement
 Concrete Protection
 Water proofing material.

4.2 EQUIPMENT’S AND TOOLS

4.2.1 The essential equipment to be used for this activity is;

a. Survey Instruments
(Total Station, Auto level, Stadia Rod, Tripod, Measuring Tape etc)
b. JCB
c. Excavator
d. Dump Truck
e. Roller
f. Plate compactor
g. Water Tank
h. Hilti Breaker
i. Concrete pump & Transit mixer
j. Vibrator
k. Crane for hollow core slab erection
l. Mixer Machine
m. Air Compressor
n. Circular saw
o. Scaffolding pipe with Cuplock System
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4.3 Manpower

4.3.1. The required manpower for the execution of foreseen works shall be as per
approved program and as follows;
a. Construction Manager
b. Project Engineer
c. QA / QC Engineer
d. Safety Officer
e. Surveyor
f.Foreman
g. Operators
h. Drivers
i. Skilled Worker
j. Labourers

5.0 RESPONSIBILITIES

Construction Manager shall ensure that;

 Work progress is carried out according to planned program and all the equipment
required to execute the works are available and are available at site in good condition
 CM will liaise with Client and Consultant at site for any critical activity.
 Specific attention is paid to all safety measures and quality control in coordination with
Safety Engineer and QC Engineer in line with HSE Plan and Quality Control Plan.
 CM will monitor and control the daily activities in coordination with Project Engineer,
Foreman and Safety officer.

Project Engineer shall be responsible for;

 Coordination with Safety officer to ensure that the works are carried out in a safe
working atmosphere
 Work progress is monitored in accordance with the required program and report the
same to the Construction Manager
 Coordination with QC Engineer for any inspection and testing as required
 Coordination with surveyor and plan the survey works in advance as per the work
sequence
 Implementation of any request that might be raised by the Consultant

QC Engineer shall ensure;

 The carrying out of the works are as per the related quality procedures
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 Inspection for the related works and requesting for the Consultant’s approval
 Maintenance of completed inspection records

HSE Officer shall ensure;

 The implementation of all safety measures in accordance with the HSE plan of main
contractor and HSE plan of sub-contractor and that the whole work force is aware of its
proper implementation
 The implementation of safety measures is adequate to maintain a safe working
environment on the site

 Inspection of all the site activities and training personnel for accident prevention and its
proper reporting to the HSE Manager / HSE officer of main contractor WBJV

 The site is maintained in a clean and tidy manner

Surveyor shall be responsible for;

 Setting out of control points and setting out of building at all stages.
 Prepare and submit survey report for prior to inspection.

Foreman shall ensure;

 The carrying out of the work and the proper distribution of all available resources in
coordination with the Project Engineer on a daily basis
 Daily reports of the work are kept and coordinated with the Site Engineer for future
planning
 Incorporate all QA and Safety requirements as requested by the concerned Engineer

6.0 WORK EXECUTION

6.1 OVERALL VIEW OF WORK

 SUB STRUCTURE
 Survey and Setting out
 Earth works Excavation
 Backfilling and compaction
 Blinding concrete laying @ + 1.850 M
 Concrete Protection
 Concrete laying for footing @ + 2.300 M
 Concrete laying for Pedestal
 Concrete laying for grade beam
 Concrete Protection.
 Backfilling up to grade slab bottom level
 Blinding concrete for grade slab
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 Concrete Protection
 Concrete laying for grade slab 150 mm thick @ top level + 3.000

 SUPER STRUCTURE
 Concrete laying for column from + 3.000 to + 6.100
 Concrete laying Roof beam and In situ cast slab @ + 6.100 to +9.700
 Hollow core slab erection @ + 6.600 and +10.200
 Roof water proofing

 FINISHING WORKS & MEP WORKS

 To be submitted separately upon receiving of drawings.

6.2 WORK PROCEDURE

6.2.1 SUB STRUCTURE

 SURVEY AND SETTING OUT
 The setting out of points shall be established by the appointed Surveyor who has the
qualification and experience for the work based on Control Points provided by WBJV and
TBM report of Ansari Engineering Services.
 Setting out of Administration Building will be carried out by company surveyor based on the
approved drawing coordinates.
 Setting points shall be staked out with the grid marker placed on the ground and kept
undisturbed.
 Setting out of structure will be offered for consultant approval through inspection request
form.

 EARTH WORKS EXCAVATION

 Total Excavation Area approximately – 250.00 m2 and the following method to be adopted
while site execution.
 Excavations permit to be secured before start of work.
 Site / Soil investigation report data reviewed and dewatering not required since the
excavation level is maximum +1.775.
 Site and its adjacent surroundings are free from any obstacles, properly barricaded, safety
signboards put in place according to construction safety regulation requirements.
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 Obtain safety certificates for all equipment’s and licenses to operate for equipment
operators.
 Earthwork excavation to be carried out as required depth according to construction drawing
issued for construction.

 BACKFILLING AND COMPACTION

 Filling materials to be used as per General Backfill Material approved by Consultant unless
otherwise specially warranted
 Level to be marked before back filling
 Backfilling to be done in 150 mm layer & compacted
 Compaction test to be obtained every 300 mm layers & number of test to be as per
approved ITP
 Upon satisfactory test results on in situ density, the next activity will commence.

 BLINDING CONCRETE LAYING @ + 1.850 M, +2.450 M, +2.810 M

 Upon completion of setting out of blinding position and the blinding concrete pouring will
commence for concrete footing, grade beam and grade slab with elevation @ + 1.850 M,
2.450 M, 2.810 M respectively.
 Formworks placement will commence only after confirmation of the compaction test results.
All formwork will be used from the combination of 18mm thick marine ply and wooden
frames from in house carpentry shop based on the IFC Drawings.
 50 MM thick wooden frame will be positioned according to the construction drawing.
Formwork will be good quality plywood, suitable nailed and supported to avoid movement
during pre and post concrete stages.
 Concrete grade for blinding concrete shall be (cement content of minimum 280 kg / m 3) as
per approved MAS # 33 P1 – WBJV – PCC – CIVIL – MAS - 013.
 The acceptance of slump will be as per approved mix design report and tolerance as per
standard indicated therein.
 The finish of the blinding surface shall be floated
 After completion of finishing of top surface, polythene sheet will be covered to avoid
exposure of moisture and prevention of dust deposit on the finished concrete surface.
 Curing will commence immediately after initial setting time. Wet hessian cloth will be covered
to the entire footing area and kept soaked with water. Periodic sprinkling of water will be
ensured to prevent evaporation from the hessian.

 APPLICATION OF CONCRETE PROTECTION (BELOW FOUNDATION )

( As per Manufacturer Recommendation)

 After two days of blinding concrete, the concrete surface shall be cleaned thoroughly of all
contaminants like dust, traces of curing compound, oil and grease. All surface imperfections,
nail head protusion, structurally unsound and friable concrete shall be removed and
repaired. The surface must be dry before priming with Polyprime SB. Mix the contents of the
pail or drum for a few minutes. Apply the primer to a clean smooth and dry prior to the
application of the membrane.
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 Upon completion of Polyprime SB, start laying the installation of Bitustick XL 1.5mm Self
Adhesive membrane. Peel off the release film from the self adhesive side and start unrolling
the membrane and press it to the surface. Smoothen the membrane from the center to the
edges with a wooden press in order to remove entrapped air. The side overlaps shall be a
minimum of 50mm on the selvdge and end overlaps 100mm.
 Upon completion the installation of Bitustick XL, start laying the installation of Bitustick XLS
2.0 mm Cross laminated white solar reflective self adhesive waterproofing membrane. Peel
off the release film from the self adhesive side and start unrolling the membrane and press it
to the surface. Smoothen the membrane from the center to the edges with a wooden press
in order to remove entrapped air. The side overlaps shall be a minimum of 50mm on the
selvedge and end overlaps 100mm.
 Upon completion of the installation of Bitustick XLS, screeding concrete pouring will
commence.
 Concrete grade for screeding concrete shall be (cement content of minimum 280 kg / m3) as
per approved MAS # 33 P1 – WBJV – PCC – CIVIL – MAS - 015.
 The acceptance of slump will be as per approved mix design report and tolerance as per
standard indicated therein.
 The finish of the screed surface shall be floated
 After completion of finishing of top surface, polythene sheet will be covered to avoid
exposure of moisture and prevention of dust deposit on the finished concrete surface.
 Curing will commence immediately after initial setting time. Wet hessian cloth will be covered
to the entire footing area and kept soaked with water. Periodic sprinkling of water will be
ensured to prevent evaporation from the hessian.

 CONCRETE MIX FOR RCC WORKS

Unless otherwise stated, following Grade of Concrete shall be adopted
a) Underground Works up to +3.050 M Level – C 45 / 20 Grade with Sulphate
Resistant Cement as per Clause D2.4 of Section 3 of Volume 3 (Refer MAS No:
33P1-WBJV-PCC-CIVIL-MAS-008 / Refer MAS No: 33P1-WBJV-PCC-CIVIL-
MAS-013)
b) Above Ground Works, i.e works above +3.050 M level – C 45 / 20 Grade with
Ordinary Portland Cement as per Clause D 2.4 of Section 3 Volume 3(Refer MAS
No: will be obtained in due course of time).

 CONCRETE LAYING FOR CONCRETE FOOTING @ + 2.300 M

Formworks

 All formwork will be used from the combination of 18mm thick marine ply and wooden
frames fabricated from in- house carpentry shop based on the structural drawings.
 Height of the footing sides shall be positioned as per construction drawing and adequate
supports will be provided using jacks and wooden supports.
 Shuttering release agent oil shall be applied to formwork before placed in position.

Reinforcement Installation
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 Reinforcement steel shall be procured from as per approved manufacturer.

 Reinforcement for the building will be fabricated at site steel fabrication yard as per the
construction drawing.
 Reinforcement steel cutting work will be start upon obtain the hot work permit. Cut and Bent
steel reinforcement shall be brought to the site and shall be fixed as per the Structural
drawings.
 All reinforcement steel will be shifted to the work spot safely.
 Reinforcement steel will be placed by steel fixer under the supervision of experienced
supervisor in line with approved construction drawing.
 75mm concrete cover will be maintained by using Concrete cover blocks based on the clear
cover indicated in the drawings and specifications.

Concrete Works
 Approved concrete mix will be used for the construction. Inspection approval for casting shall
be obtained & 24 hour notice shall be given in advance to the Engineer prior to concrete
placement inspection.

 Concrete Grade C 45 / 20 with SRC shall be used as per relevant approved drawing & MAS.
Placing of concrete shall be by pumping method and concrete shall be deposited within 1.5
M height of its final position. Laying of Concrete will be in one layer of 250 mm thick and will
be compacted by using mechanical vibrators.
 The slump shall be 70 mm to 180 mm within the range as per approved mix design. During
hot weather conditions, the temperature of the concrete shall be controlled by using ice,
chilled water and using sunshade for reinforcement to keep the temperature less than 40 .C.
The temperature of concrete at the time of placement shall not exceed 30 C.

 CONCRETE LAYING FOR PEDESTAL @ + 2.500 M

Formworks

 All formwork will be used from the combination of 18mm thick marine ply and wooden
frames fabricated from in- house carpentry shop based on the structural drawings.
 Height of the footing sides shall be positioned as per construction drawing and adequate
supports will be provided using jacks and wooden supports.
 Shuttering release agent oil shall be applied to formwork before placed in position.

Reinforcement Installation

 Reinforcement steel shall be procured from as per approved manufacturer.

 Reinforcement for the building will be fabricated at site steel fabrication yard as per the
construction drawing.
 Reinforcement steel cutting work will be start upon obtain the hot work permit. Cut and Bent
steel reinforcement shall be brought to the site and shall be fixed as per the Structural
drawings.
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 All reinforcement steel will be shifted to the work spot safely.

 Reinforcement steel will be placed by steel fixer under the supervision of experienced
supervisor in line with approved construction drawing.
 75mm concrete cover will be maintained by using Concrete cover blocks based on the clear
cover indicated in the drawings and specifications.

Concrete Works

 Approved concrete mix will be used for the construction. Inspection approval for casting shall
be obtained & 24 hour notice shall be given in advance to the Engineer prior to concrete
placement inspection.

 Concrete Grade C 45 / 20 with SRC shall be used as per relevant approved drawing & MAS.
Placing of concrete shall be by pumping method and concrete shall be deposited within 1.5
M height of its final position. Laying of Concrete will be in one layer of 250 mm thick and will
be compacted by using mechanical vibrators.
 The slump shall be 70 mm to 180 mm within the range as per approved mix design. During
hot weather conditions, the temperature of the concrete shall be controlled by using ice,
chilled water and using sunshade for reinforcement to keep the temperature less than 40 .C.
The temperature of concrete at the time of placement shall not exceed 30 C.

 CONCRETE LAYING FOR GRADE BEAM @ + 2.850 M

Formworks

 All formwork will be used from the combination of 18mm thick marine ply and wooden
frames fabricated from in- house carpentry shop based on the structural drawings.
 Height of the footing sides shall be positioned as per construction drawing and adequate
supports will be provided using jacks and wooden supports.
 Shuttering release agent oil shall be applied to formwork before placed in position.

Reinforcement Installation

 Reinforcement steel shall be procured from as per approved manufacturer.

 Reinforcement for the building will be fabricated at site steel fabrication yard as per the
construction drawing.
 Reinforcement steel cutting work will be start upon obtain the hot work permit. Cut and Bent
steel reinforcement shall be brought to the site and shall be fixed as per the Structural
drawings.
 All reinforcement steel will be shifted to the work spot safely.
 Reinforcement steel will be placed by steel fixer under the supervision of experienced
supervisor in line with approved construction drawing.
 75mm concrete cover will be maintained by using Concrete cover blocks based on the clear
cover indicated in the drawings and specifications.
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Concrete Works

 Approved concrete mix will be used for the construction. Inspection approval for casting shall
be obtained & 24 hour notice shall be given in advance to the Engineer prior to concrete
placement inspection.

 Concrete Grade C 45 / 20 with SRC shall be used as per relevant approved drawing & MAS.
Placing of concrete shall be by pumping method and concrete shall be deposited within 1.5
M height of its final position. Laying of Concrete will be in one layer of 250 mm thick and will
be compacted by using mechanical vibrators.
 The slump shall be 70 mm to 180 mm within the range as per approved mix design. During
hot weather conditions, the temperature of the concrete shall be controlled by using ice,
chilled water and using sunshade for reinforcement to keep the temperature less than 40 .C.
The temperature of concrete at the time of placement shall not exceed 30 C.
a) Frequency of sampling for cubes: One set per 20 M3 of concrete in accordance
with the specification. Cube sample for blinding concrete will not be taken. All
necessary laboratory testing shall be got done at MED Laboratory

 APPLICATION OF CONCRETE PROTECTION ( EXTERNAL FACES )

( As per Manufacturer Recommendation)
 Upon completion the application of curing concrete structure, the concrete surface shall be
cleaned thoroughly of all contaminants like dust, traces of curing compound, oil and grease.
All surface imperfections, nail head protusion, structurally unsound and friable concrete shall
be removed and repaired. The surface must be dry before priming with Polyprime SB. Mix
the contents of the pail or drum for a few minutes. Apply the primer to a clean smooth and
dry prior to the application of the membrane.
 Upon completion of Polyprime SB, start laying the installation of Bitustick XL 1.5mm Self
Adhesive membrane. Peel off the release film from the self adhesive side and start unrolling
the membrane and press it to the surface. Smoothen the membrane from the center to the
edges with a wooden press in order to remove entrapped air. The side overlaps shall be a
minimum of 50mm on the selvdge and end overlaps 100mm.
 Upon completion the installation of Bitustick XL, start laying the installation of Bitustick XLS
2.0 mm Cross laminated white solar reflective self adhesive waterproofing membrane. Peel
off the release film from the self-adhesive side and start unrolling the membrane and press it
to the surface. Smoothen the membrane from the center to the edges with a wooden press
in order to remove entrapped air. The side overlaps shall be a minimum of 50mm on the
selvedge and end overlaps 100mm.
 Upon completion of the installation of Bitustick XLS, Installation of 3mm thick protection
board wall self adhesive (Bitustick R400).
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 BACKFILLING UP TO GRADE SLAB BOTTOM LEVEL

 Upon completion of application of concrete protection. Backfilling works to commence
 Filling materials to be used as per approved by consultant.
 Level to be marked before backfilling
 While backfilling 150 mm layer by layer to be filled
 Compaction test to be carried out. Compaction test to be obtained every 300 mm layers &
number of test to be as per approved ITP
 Upon satisfactory test results on in situ density, the next activity will commence `
 Blinding & Protection will be carried out as described before.

 CONCRETE LAYING FOR GRADE SLAB 150 MM THICK @ + 3.000

Formworks

 Upon completion of backfilling and compaction, grade slab preparation will commence.
 All formwork will be used from the combination of 18mm thick marine ply and wooden
frames fabricated from in- house carpentry shop based on the structural drawings.
 Height of the slab sides shall be positioned as per construction drawing and adequate
supports will be provided using jacks and wooden supports.
 Shuttering release agent oil shall be applied to formwork before placed in position.

Reinforcement Installation

 Reinforcement steel shall be procured from as per approved manufacturer.

 Reinforcement for the building will be fabricated at site steel fabrication yard as per the
construction drawing.
 Reinforcement steel cutting work will be start upon obtain the hot work permit. Cut and Bent
steel reinforcement shall be brought to the site and shall be fixed as per the Structural
drawings.
 Reinforcement steel will be placed by steel fixer under the supervision of experienced
supervisor in line with approved construction drawing.
 50mm concrete cover will be maintained by using Concrete cover blocks based on the clear
cover indicated in the drawings and specifications.

Concrete Works

 Obtain MEP ( Mechanical,Electrical & Plumbing Works ) release notice/clearance prior to

concrete placement.
 Upon completion of inspection and pre concrete check record, the concrete pour will
commence on following sequence.
 Approved concrete mix C45/20 SRC will be used for the construction. Inspection approval
for casting shall be obtained & 24-hour notice shall be given in advance to the Engineer prior
to concrete placement inspection.
 Concrete Grade C 45 / 20 with SRC shall be used as per approved drawing. Placing of
concrete shall be by pumping method and concrete shall be deposited within 1.5 M height of
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its final position. Laying of Concrete will be in one layer & will be compacted by using
mechanical vibrators.
 The slump shall be 70 mm to 180 mm within the range as per approved mix design. During
hot weather conditions, the temperature of the concrete shall be controlled by using ice,
chilled water and using sun shade for reinforcement to keep the temperature less than 40 .C.
The temperature of concrete at the time of placement shall not exceed 30 C.
 Frequency of sampling for cubes: One set per 20 M3 of concrete in accordance with the
specification. All necessary laboratory testing shall be done in MED.

6.2.2 SUPER STRUCTURE

 CONCRETE LAYING FOR COLUMN FROM + 3.000 M to +5.85 & + 6.100 M
Scaffoldings

 Upon completion of grade slab, substructure to commence.

 Scaffolding shall be erected for the column reinforcement and shuttering works by the
approved sub-contractor.

Reinforcement Installation

 Upon completion of scaffolding works, column reinforcement shall be fixed as per

construction drawing.
 Reinforcement steel will be placed in line with approved construction drawing.
 Adequate concrete cover will be maintained by using Concrete cover blocks based on the
clear cover indicated in the drawings and specifications.
 Reinforcement steel shall be procured from as per approved manufacturer.
 Reinforcement for the building will be fabricated at site steel fabrication yard as per the
construction drawing.
 Reinforcement steel cutting work will be start upon obtain the hot work permit. Cut and Bent
steel reinforcement shall be brought to the site and shall be fixed as per the Structural
drawings.
 Reinforcement steel will be placed by steel fixer under the supervision of experienced
supervisor in line with approved construction drawing..
 50mm concrete cover will be maintained by using Concrete cover blocks based on the clear
cover indicated in the drawings and specifications.

Formworks
 All formwork will be used from the combination of 18mm thick marine ply and wooden
frames fabricated from in- house carpentry shop based on the structural drawings.
 Height of the column shall be positioned as per construction drawing and adequate supports
will be provided using jacks and wooden supports.
 Shuttering release agent oil shall be applied to formwork before placed in position.
 Set-up shall be periodically offered for inspection.
 Upon completion of inspection for reinforcement, form work shall be started.
 ISO MOULD shall be applied to formwork before placed in position.
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 The alignment of shutter shall be verified and witnessed.

Concrete Works

 Upon completion of inspection and pre concrete check record, the concrete pour will
commence on following sequence.
 Concrete Grade C45/20 OPC shall be followed as per the construction drawing.
 Slump test & Temperature for workability will be taken from every truck prior to pour and
recorded in log sheet.
 The acceptance of slump will be as per approved mix design report and tolerance as per
standard indicated therein.
 Concrete cubes will be taken at site at the rate of 2 no for 7 days strength & 2 for 28 days
strength. 4 no cubes shall be taken for 20 Cum Concrete Pour and 2 no for further every
Cum. Temperature of the fresh concrete will be measured and it should be around 27 deg C
to 30 deg C or specified in the mix design, Ice shall be added during the batching of
concrete to maintain a maximum concrete temperature of 30 deg C
 Removal of formwork shall be on next day of the concrete.
 Up on removal of the form works, immediately concrete surface shall be covered with wet
hessian cloths. Curing shall be continued up to seven days.

 CONCRETE LAYING FOR RC BEAM AND IN SITU CAST SLAB @ + 6.450 M

Formworks

 Upon removal of column shuttering, Roof beam and in situ cast slab bottom formwork shall
be started.
 Roof beam and in situ cast slab bottom shall be placed as per construction drawing All
formwork will be used from the combination of 18mm thick marine ply and wooden frames
fabricated from in- house carpentry shop based on the structural drawings.
 Upon completion of Bottom formwork, beam vertical sides shall be placed as per the
construction drawing.
 Height of the beam sides shall be positioned as per construction drawing and adequate
supports will be provided using jacks and wooden supports.
 Shuttering release agent oil shall be applied to formwork before placed in position.
 The alignment of shutter shall be verified and witnessed.

Reinforcement Installation

 Upon completion form works, Reinforcement fixing shall be started.

 Reinforcement for the building will be fabricated at site steel fabrication yard as per the
construction drawing.
 Reinforcement steel cutting work will be start upon obtain the hot work permit. Cut and Bent
steel reinforcement shall be brought to the site and shall be fixed as per the Structural
drawings.
 Steel fixer in line with approved construction drawing will place reinforcement steel.
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 Reinforcement steel will be placed by steel fixer under the supervision of experienced
supervisor in line with approved construction drawing.
 50mm concrete cover will be maintained by using Concrete cover blocks based on the clear
cover indicated in the drawings and specifications.

Concrete Works

 Upon completion of inspection and pre concrete check record, the concrete pour will
commence on following sequence.
 Concrete grade C45/20 OPC shall be followed as per the construction drawing.
 Slump test & Temperature for workability will be taken from every truck prior to pour and
recorded in log sheet.
 The acceptance of slump will be as per approved mix design report and tolerance as per
standard indicated therein.
 Concrete cubes will be taken at site at the rate of 2 no for 7 days strength & 2 for 28 days
strength. 4 no cubes shall be taken for 20 Cum Concrete Pour and 2 no for further every
Cum. Temperature of the fresh concrete will be measured and it should be around 27 0C to
300C or specified in the mix design, Ice shall be added during the batching of concrete to
maintain a maximum concrete temperature of 300C
 Vertical side formwork shall be removed on the next day of concrete.
 Bottom formwork shall be removed after 14 days of the concrete.
 Concrete surface shall be cured continuously by spraying of water / ponding of water and
covering with wet hessian cloth.

 HOLLOW CORE SLAB ERECTION AT FIRST FLOOR LEVEL @ + 6.600 M

 3 days after the removal of vertical form works of First floor ring beam, the next day hollow
core slab shall be erected.
 For erection of hollow core slab, lifting work permit shall be obtained.
 Approved crane shall be used for lifting purpose.
 Lifting area shall be barricaded properly.
 Approved operators shall be used for lifting and erection.
 Hollow core slab shall be fabricated at the pre-cast factory, as per the approved design and
layout and transported to the site using trailers.
 No activities shall be entertained underneath of hollow core slab erection area until the
completion of erection.

 BLOCK WORK FOR EXTERNAL WALLS

 Upon removal of bottom formwork of roof beam, Approved DPC membrane shall be placed
underneath of the first layer of block wall.
 First layer of block wall as setting out shall be done as per construction drawing.
 Upon completion of inspection for setting out, Block wall shall be raised maximum of 5 layers
per day.
 Concrete C45/20 OPC Lintels shall be placed, wherever required for the openings.
 All block walls shall be end to the bottom of roof beam.
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METHOD STATEMENT Date: 11.07.2016
Page Page 18 of 25

6.2.3
 CONCRETE LAYING FOR COLUMN FROM + 6.600 M to + 9.450 M → +9.700M
Scaffoldings

 Upon completion of grade slab, substructure to commence.

 Scaffolding shall be erected for the column reinforcement and shuttering works by the
approved sub-contractor.

Reinforcement Installation
 Up on completion of scaffolding works, column reinforcement shall be fixed as per
construction drawing.
 Reinforcement steel will be placed in line with approved construction drawing.
 Adequate concrete cover will be maintained by using Concrete cover blocks based on the
clear cover indicated in the drawings and specifications.
 Reinforcement steel shall be procured from as per approved manufacturer.
 Reinforcement for the building will be fabricated at site steel fabrication yard as per the
construction drawing.
 Reinforcement steel cutting work will be start upon obtain the hot work permit. Cut and Bent
steel reinforcement shall be brought to the site and shall be fixed as per the Structural
drawings.
 Reinforcement steel will be placed by steel fixer under the supervision of experienced
supervisor in line with approved construction drawing.
 Adequate concrete cover will be maintained by using Concrete cover blocks based on the
clear cover indicated in the drawings and specifications.
 50mm concrete cover will be maintained by using Concrete cover blocks based on the clear
cover indicated in the drawings and specifications.

Formworks
 All formwork will be used from the combination of 18mm thick marine ply and wooden
frames fabricated from in- house carpentry shop based on the structural drawings.
 Height of the column shall be positioned as per construction drawing and adequate supports
will be provided using jacks and wooden supports.
 Shuttering release agent oil shall be applied to formwork before placed in position.
 Set-up shall be periodically offered for inspection.
 Upon completion of inspection for reinforcement, form work shall be started.
 ISO MOULD shall be applied to formwork before placed in position.
 The alignment of shutter shall be verified and witnessed.

Concrete Works

 Upon completion of inspection and pre concrete check record, the concrete pour will
commence on following sequence.
 Concrete Grade C45/20 OPC shall be followed as per the construction drawing.
 Slump test & Temperature for workability will be taken from every truck prior to pour and
recorded in log sheet.
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 The acceptance of slump will be as per approved mix design report and tolerance as per
standard indicated therein.
 Concrete cubes will be taken at site at the rate of 2 no for 7 days strength & 2 for 28 days
strength. 4 no cubes shall be taken for 20 Cum Concrete Pour and 2 no for further every
Cum. Temperature of the fresh concrete will be measured and it should be around 27 deg C
to 30 deg C or specified in the mix design, Ice shall be added during the batching of
concrete to maintain a maximum concrete temperature of 30 deg C
 Removal of formwork shall be on next day of the concrete.
 Up on removal of the form works, immediately concrete surface shall be covered with wet
hessian cloths. Curing shall be continued up to seven days.


 CONCRETE LAYING FOR ROOF BEAM AND IN SITU CAST SLAB @ + 10.000 M

Formworks

 Upon removal of column shuttering, Roof beam and in situ cast slab bottom formwork shall
be started.
 Roof beam and in situ cast slab bottom shall be placed as per construction drawing All
formwork will be used from the combination of 18mm thick marine ply and wooden frames
fabricated from in- house carpentry shop based on the structural drawings.
 Upon completion of Bottom formwork, beam vertical sides shall be placed as per the
construction drawing.
 Height of the beam sides shall be positioned as per construction drawing and adequate
supports will be provided using jacks and wooden supports.
 Shuttering release agent oil shall be applied to formwork before placed in position.
 The alignment of shutter shall be verified and witnessed.

Reinforcement Installation

 Upon completion form works, Reinforcement fixing shall be started.

 Reinforcement for the building will be fabricated at site steel fabrication yard as per the
construction drawing.
 Reinforcement steel cutting work will be start upon obtain the hot work permit. Cut and Bent
steel reinforcement shall be brought to the site and shall be fixed as per the Structural
drawings.
 Steel fixer in line with approved construction drawing will place reinforcement steel.
 Reinforcement steel will be placed by steel fixer under the supervision of experienced
supervisor in line with approved construction drawing.
 Adequate concrete cover will be maintained by using Concrete cover blocks based on the
clear cover indicated in the drawings and specifications.
 50mm concrete cover will be maintained by using Concrete cover blocks based on the clear
cover indicated in the drawings and specifications.

Concrete Works
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METHOD STATEMENT Date: 11.07.2016
Page Page 20 of 25

 Upon completion of inspection and pre concrete check record, the concrete pour will
commence on following sequence.
 Concrete grade C45/20 OPC shall be followed as per the construction drawing.
 Slump test & Temperature for workability will be taken from every truck prior to pour and
recorded in log sheet.
 The acceptance of slump will be as per approved mix design report and tolerance as per
standard indicated therein.
 Concrete cubes will be taken at site at the rate of 2 no for 7 days strength & 2 for 28 days
strength. 4 no cubes shall be taken for 20 Cum Concrete Pour and 2 no for further every
Cum. Temperature of the fresh concrete will be measured and it should be around 27 0C to
300C or specified in the mix design, Ice shall be added during the batching of concrete to
maintain a maximum concrete temperature of 300C
 Vertical side formwork shall be removed on the next day of concrete.
 Bottom formwork shall be removed after 14 days of the concrete.
 Concrete surface shall be cured continuously by spraying of water / ponding of water and
covering with wet hessian cloth.

 HOLLOW CORE SLAB ERECTION AT ROOF LEVEL @ + 10.200 M

 3 days after the removal of vertical form works of First floor ring beam, the next day hollow
core slab shall be erected.
 For erection of hollow core slab, lifting work permit shall be obtained.
 Approved crane shall be used for lifting purpose.
 Lifting area shall be barricaded properly.
 Approved operators shall be used for lifting and erection.
 Hollow core slab shall be fabricated at the pre-cast factory, as per the approved design and
layout and transported to the site using trailers.
 No activities shall be entertained underneath of hollow core slab erection area until the
completion of erection.

 BLOCK WORK FOR EXTERNAL WALLS

 Upon removal of bottom formwork of roof beam, Approved DPC membrane shall be placed
underneath of the first layer of block wall.
 First layer of block wall as setting out shall be done as per construction drawing.
 Upon completion of inspection for setting out, Block wall shall be raised maximum of 5 layers
per day.
 Concrete C45/20 OPC Lintels shall be placed, wherever required for the openings.
 All block walls shall be end to the bottom of roof beam.

 ROOF WATER PROOFING

 Upon completion of parapet block work, roof water proofing works shall be carried out as per
Specification Table G22 item no 11 and page no G 39.
 Approved material and method shall be used for roof waterproofing.
 Work to be carried out as per ministry of works guideline
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METHOD STATEMENT Date: 11.07.2016
Page Page 21 of 25

 Up on completion of membrane application, water leakage test shall be carried out and
witnessed by Consultant.

 INTERNAL & EXTERNAL PLASTERING

 Upon completion of block wall, plastering work shall started according to F4.5 page F5 of Vol
3, Section 3 Civil specification and plastering preparation to be done.
 Wall Plastering shall be done in two layers; First layer shall be thin and rough coat
(Tyrolean) using CM 1:1 1/2. It should be cured minimum 2 days and the second layer of
plaster to be done for 15 mm of total thickness using CM 1:4.
 Plaster surface shall be smooth at the area of painting finish and rough at the area of tiles
finish.
 Curing shall be done minimum 3 days continuously.

6.2.4 FINISHING WORKS – To be submitted separately upon receiving the

drawings.

7.0 QUALITY ASSURANCE / CONTROL

 All the works shall be shall be complied with procedures described in the Approved Quality
Control Plan,
 During concrete following measures will be taken to ensure QA.QC
 As soon as the concrete trucks arrives at the site, slump test will be carried out in the
presence of WBJV / Consultant Engineer as per the design mix.
 All the delivery notes are thoroughly checked to ensure the right kind of mix as specified is
delivered to the site.
 Casting concrete cubes by PCC at the rate of 6 cubes for every 50m 3 of concrete out of
which 2 will be tested for 7days, 2 will be tested for 28days and 2 will be spare.
 The 7 days strength and the 28 days strength results will be provided to WBJV / Consultant
Engineer for records.

 Inspection Request and Approval for the following activities shall be provided to WBJV
a. Setting out
b. Excavation
c. Concrete - Blinding
d. Concrete – Footing
e. Concrete for Pedestal
f. Concrete for Grade beam.
g. Concrete for Grade slab
h. Concrete - Superstructure Column ( ground and first floor )
i. Concrete – for first floor beam and roof beam.
j. Block work
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METHOD STATEMENT Date: 11.07.2016
Page Page 22 of 25

k. Rebar – footings, columns, grade slab, grade beams, roof beam

l. Water proofing works
m. Concrete Protection
n. Wall Plastering
o. Wall Painting

8.0 HELTH AND SAFETY

Specific safety measures shall be implemented as per the Project Safety Plan.
a. The area to be excavated shall be barricaded with safety materials ( Safety Cones, soft
Barricades, warning tapes, safety sign boards, flickering lights, etc.) and fencing to
restrict unauthorized entry.
b. Execution of the above works shall conform to the Risk Assessment Analysis of this
method statement.
c. Full time Safety Officer shall be assigned to assess the site works and maintain records
of inspection conducted.
d. The following safety precautions will be exercised;
 Ensure that all workers related to this work shall have attended Safety Induction
and shall be provided with proper PPE.
 All Workers shall wear Coverall
 Implement “Permit to Work” system. No work shall proceed unless inspected by
WABAG Safety Officer.
 Conduct Daily Tool Box Meeting for mutual understanding of workers and record
attendance of attendees.
 “Flagman” shall be provided to control movements of excavator, mobile crane and
dump trucks and shall be identified by wearing blue helmet and red reflective vest.
 Safety warning tapes and warning sign shall be provided as a barrier of
equipment’s entry.

9.0 ENVIRONMENTAL MANAGEMENT

It shall be ensured that equipment deployed at site will not pollute the environment beyond
the standard specified and all works shall be undertaken in accordance with the Project
Construction Environment Management Plan.
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10.0 RISK ASSESSMENT

11.0 APPENDIX – I

a. INSPECTION AND TESTING PLAN

b. DRAWINGS

RISK ASSESSMENT
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APPENDIX – I A

INSPECTION AND TEST PLAN

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APPENDIX – I B

DRAWINGS