GB Apc Mge Eps6000 150-750kva GCC Util
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User Manual
Graphical Command Center
I M P O R TA N T S A F E T Y I N S T R U C T I O N S
SAVE THESE INSTRUCTIONS – This manual contains important instructions for all GCC's that must
be followed during operation of the equipment.
..
WARNUNG!: Normen, Spezifizierungen und Pläne unterliegen Anderungen.
Bitte verlangen Sie eine Bestätigung über alle Informationen,
die in dieser Ausgabe gemacht wurden.
page iii
Graphical Command Center
Warranty
The liability of MGE UPS SYSTEMS, Inc. hereunder is limited to replacing or repairing at MGE UPS
SYSTEMS, Inc.’s factory or on the job site at MGE UPS SYSTEMS, Inc.’s option, any part or parts which are
defective, including labor, for a period of 12 months from the date of purchase. The MGE UPS SYSTEMS, Inc.
shall have the sole right to determine if the parts are to be repaired at the job site or whether they are to be
returned to the factory for repair or replacement. All items returned to MGE UPS SYSTEMS, Inc. for repair or
replacement must be sent freight prepaid to its factory. Purchaser must obtain MGE UPS SYSTEMS, Inc.’s
Return Materials Authorization prior to returning items. The above conditions must be met if warranty is to be
valid. MGE UPS SYSTEMS, Inc. will not be liable for any damage done by unauthorized repair work, unautho-
rized replacement parts, from any misapplication of the item, or for damage due to accident, abuse, or Act of
God.
In no event shall the MGE UPS SYSTEMS, Inc. be liable for loss, damage, or expense directly or indirectly
arising from the use of the units, or from any other cause, except as expressly stated in this warranty. MGE
UPS SYSTEMS, Inc. makes no warranties, express or implied, including any warranty as to merchantability or
fitness for a particular purpose or use. MGE UPS SYSTEMS, Inc. is not liable for and Purchaser waives any
right of action it has or may have against MGE UPS SYSTEMS, Inc. for any consequential or special damages
arising out of any breach of warranty, and for any damages Purchaser may claim for damage to any property or
injury or death to any person arising out of its purchase of the use, operation or maintenance of the product.
MGE UPS SYSTEMS, Inc. will not be liable for any labor subcontracted or performed by Purchaser for
preparation of warranted item for return to MGE UPS SYSTEMS, Inc.’s factory or for preparation work for field
repair or replacement. Invoicing of MGE UPS SYSTEMS, Inc. for labor either performed or subcontracted by
Purchaser will not be considered as a liability by the MGE UPS SYSTEMS, Inc.
This warranty shall be exclusive of any and all other warranties express or implied and may be modified
only by a writing signed by an officer of the MGE UPS SYSTEMS, Inc. This warranty shall extend to the
Purchaser but to no one else. Accessories supplied by MGE UPS SYSTEMS, Inc., but manufactured by others,
carry any warranty the manufacturers have made to MGE UPS SYSTEMS, Inc. and which can be passed on to
Purchaser.
MGE UPS SYSTEMS, Inc. makes no warranty with respect to whether the products sold hereunder
infringe any patent, U.S. or foreign, and Purchaser represents that any specially ordered products do not
infringe any patent. Purchaser agrees to indemnify and hold MGE UPS SYSTEMS, Inc. harmless from any
liability by virtue of any patent claims where Purchaser has ordered a product conforming to Purchaser’s speci-
fications, or conforming to Purchaser’s specific design.
Purchaser has not relied and shall not rely on any oral representation regarding the Product sold
hereunder and any oral representation shall not bind MGE UPS SYSTEMS, Inc. and shall not be part of any
warranty.
There are no warranties which extend beyond the description on the face hereof. In no event shall MGE
UPS SYSTEMS, Inc. be responsible for consequential damages or for any damages except as expressly stated
herein.
Revision History
Graphical Command Center, User Manual
86-132204-00
Copyright © 2003 MGE UPS SYSTEMS, Inc. All rights reserved Printed in U.S.A.
Revision: A00 ECN # 003098 01/2003
To quickly find the meaning of terms used within the text, look to the Glossary.
page vi
User Manual
Contents
section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page
Section 1 Introduction
Contents page c i
Graphical Command Center
page c ii Contents
User Manual
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .g-1
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I-1
Figures
number description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page
page c iv Contents
User Manual
Figures (continued)
number description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page
Tables
number description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page
Contents page c v
Graphical Command Center
page c vi
User Manual
Introduction
1.0 Scope
This section is a general introduction and overview of the MGE Graphical Command Center (GCC).
86-132201-55 EPS 8000 625-800kVA Installation Manual, Single and Parallel Systems, 50/60 Hz
Section 1 — Introduction
This section is a general introduction and overview of the MGE Graphical Command Center (GCC).
This section guides the User through the GCC login and custom configuration screens.
This section describes each screen, the menu buttons, and how to navigate from screen to screen.
This section provides GCC mimic diagrams representing the common status and fault modes.
This section describes the captured alarms and events, including how to acknowledge and clear the alarm history
log.
This section contains a troubleshooting guide to assist the User with any communication and configuration
problems.
A Glossary in the rear of this manual provides definitions of terms used within the text.
Introduction page 1 — 1
Graphical Command Center
The GCC functions as the monitoring program for your system. The intention of the GCC is to operate only as an
aid to the existing indicators and controls. It is only intended as a display device and will not be used for any control
purposes. The GCC is factory installed and tested before shipment, therefore, it is ready to use upon receipt.
When powering up the display a boot screen similar to what you see in starting a “Windows PC” appears. The
display will proceed with a memory test and other prerequisites, then load the operating system, and finally the UPS
monitoring software. The GCC is ready when showing the mimic diagram with the menu selection buttons.
The GCC uses a color liquid crystal display (LCD) with a touch sensitive screen. Touching the screen a single time
will enable the User to enter the menu selection buttons or the icons on the mimic diagram. Double-clicking or
touching the screen in two quick successions in a text box will enable the User to enter the Keypad of alphanumeric
characters. Use of the keypad is required to enter or change the password.
page 1 — 2 Introduction
PRELIMINARY COPY User Manual
1.4 Keypad
The alphanumeric Keypad provides access to normal keyboard characters, Decimal Point (.), Backspace (Bsp),
Space (Spa), Caps (Cps) and other characters.
Use the “<-” and “->” keys to scroll to next group of keys. See Figure 1-1 for all the available keypads.
Press the “OK” key when done entering information. Use the “Esc” key to exit the keypad without saving informa-
tion.
UPS 1
1 2 3 OK OK a b c OK j k l OK
Will close values stored in field
s t u OK # % * OK ; @ ( OK . & OK
Introduction page 1 — 3
Graphical Command Center
1. Single-Module (S-M)
2. Multi-Module (M-M)
The GCC is located on the UPS Module, the Static Switch Cabinet or both. A Single-Module UPS configuration is
shown in Figure 1-2. A Multi-Module UPS and SSC with a GCC on each UPS is shown in Figure 1-3. A Multi-
Module UPS and SSC with one GCC on the SSC is shown in Figure 1-4.
Figure 1-2: S-M Configuration, 1 GCC per Module. (800kVA UPS system shown)
page 1 — 4 Introduction
User Manual
Figure 1-3: M-M Configuration, 1 GCC per each Module and the SSC. (800kVA UPS system shown)
Figure 1-4: M-M Configuration, 1 GCC per system located on the SSC. (800kVA UPS system shown)
Introduction page 1 — 5
Graphical Command Center
page 1 — 6
User Manual
GCC Setup
2.0 Scope
This section guides the User through the GCC login and custom configuration screens.
◗ Enter Setup
◗ Identification Setup, Single-Module
◗ Identification Setup, Multi-Module
◗ System Configuration, Multi-Module
◗ Change Password
◗ Control Panel
From the menu button click the “Setup” button to open the Enter Setup screen. Type the default password,
‘manager’, as shown in Figure 2-1. When the password is accepted, the Identification Setup screen opens and
the User may change the password at that time or continue with the setup. Refer to section 1.4 Keypad for instruc-
tions to use the keypad.
14:02:02
01/24/2003
Enter Setup
Enter default
Setup
password
‘manager’
ALARMS
Password and press
UPS 1 manager <Enter>
Load
Protected
Inverter Enter
Rectifier
EXIT
Load
Battery
Online
Trend
Input
The Identification Setup screen is accessed from the Enter Setup screen when the password is entered. For a
Single-Module the Identification Setup allows the User to modify the naming conventions for the UPS’s, circuit
breakers, and inputs of the unit. For Multi-Module system the Identification Setup and System Configuration
screens allow the User to modify the naming conventions. See Figure 2-2 for the Identification Setup for a Single-
Module, and Figure 2-3 for a Multi-Module. See Figure 2-4 for the System Configuration screen for the
Multi-Module.
1 Default names These are the text fields that appear on the mimic diagram. Change
these text fields by double-clicking inside the box, and the keypad
will appear allowing you to enter text. The default name (UPS Name
= UPS 1) can be changed by double-clicking in the first text field and
entering the UPS name. For instructions to use the keypad, see
section 1.4 Keypad.
2 Show CB’s/System CB Configuration Enable or disable circuit breakers in the system configuration. Green
is enabled, and gray is disabled. If disabled, the breaker will not be
shown in the mimic diagram.
3 Battery Temp. Sensor present Enable battery temperature monitoring (if that option was installed).
Green is enabled, and gray is disabled.
4 Show battery Backup Time Shows the UPS battery backup time. The UPS needs to have bat-
tery parameters programmed in order for this to work correctly.
Refer to the UPS Manual, or contact Customer Service Support at
1-800-438-7373.
5 Alarm Pop-up Screen When enabled this button will set the Alarm/Event Present screen
to open every time there is an unacknowledged alarm. Once
enabled, the Alarm/Event Present screen will not close until all
alarms/events are acknowledged. This may also be enabled in the
Alarm/Event Present screen.
6 Select if UPS is a 225, 300, 375 or 500KVA Disabling will filter alarms specific to 800 kVA class UPS’s.
7 Change Password Selecting this menu button will open the Change Password screen.
Refer to section 2.1.3 Change Password for the procedure.
WARNING: A Password for the Control Panel and clearing the alarm his-
tory is required. User should note password and keep in a
secure location.
8 Control Panel Selecting this menu button will open the Control Panel screen.
Refer to section 2.1.4 Control Panel to change the settings.
CAUTION: Use Caution in this menu as some settings can have adverse
affects on the GCC operation.
07:34:18
01/24/2003
Identification Setup
Setup 1
ALARMS
UPS Name UPS 1
UPS 1
Load Rectifier Input CB Q1 Show CB's
Protected
Bypass Input Breaker Q4S Q4S
7 Change
Password UPS Output Breaker Q5N Q5N 2
8 Control System Bypass Breaker Q3BP Q3BP
Panel
Battery Breaker QF1
Input 1 Utility 1 Battery Temp.
Sensor present 3
Input 2 Utility 2
9 character max Show battery 4
Backup time
Alarm
Popup Set to have Alarm Screen automatically
Screen open when new Alarm/Event happens 5
1
07:34:18
01/24/2003
Identification Setup
System Name System Battery Breaker UPS 1 QF1
Setup
UPS 1 Name UPS 1 Battery Breaker UPS 2 QF1
ALARMS UPS 2 Name UPS 2 Battery Breaker UPS 3 QF1
15:14:01
Trend System CB
Config.
2 Battery Temp. 3
Sensor present
ALARMS
Q4S UPS 1 UPS 4
UPS 2 UPS 5
System Q5N
Load UPS 3 UPS 6
Protected Q3BP
UPS 4
UPS 5
UPS 6
Alarm
Set to have Alarm Screen automatically
Popup
open when new Alarm/Event happens 5
Screen
Change Password will allow the User to change the default password ‘manager’ to a new User password.
2. In the “New Password” text field type a new password. (up to 20 characters maximum, lower case)
Refer to Figure 2-5. For instructions to use the keypad, see section 1.4 Keypad.
3. In the “Confirm Password” field enter the new password a second time to confirm the change, and press
“Enter”. When the new password is changed a confirmation box will appear to verify password is saved.
New Password
manager
20 characters max.
Confirm Password
manager
To exit the screen without changes click “Back to Setup page” button.
The Control Panel is available to modify computer settings similar to a PC windows control panel. The date and
time can be changed by double-clicking the Date/Time icon as shown in Figure 2-6.
1 2
Date/Time
GCC Screens
3.0 Scope
This section describes the menu buttons, and how to navigate from screen to screen.
Progressing through each section will enable more to be learned and expected from the GCC screens, Users will
become more proficient at navigating and monitoring the System.
SINGLE-MODULE MULTI-MODULE
UPS
MAIN MENU SETUP SYSTEM
SETUP TREND ALARM
MAIN MENU
ALARMS
UPS 1
UPS INVERTER
INVERTER
SSC RECTIFIER
RECTIFIER
INPUT LOAD
LOAD
LOAD BATTERY
BATTERY
ONLINE
TREND INPUT
INPUT
SETUP ALARMS/EVENTS
SETUP ENTER ALARMS/EVENTS ALARMS/EVENTS CLEAR ALARMS/
SETUP ALARMS
PRESENT HISTORY EVENTS LOG
THESE ARE COMBINED
ON SINGLE-MODULE
SYSTEM
CONFIGURATION
CHANGE
PASSWORD
CONTROL PANEL
The Main Menu Screen consists of three major components: the menu buttons, UPS status panel, mimic diagram.
For Mimic Diagram, see section 4.0.
The GCC uses menu button selections on the left side of each screen. For Single-Module selections see Figure 3-
1a. For Multi-Module selections see Figure 3-1b.
Date & Time Shows date and time set in the GCC. Date and time can be changed from
13:43:42 the Control Panel in the Setup screen. See section 2.1.4 Control Panel.
01/24/2003 Setup Opens the Setup screen, where the User will be prompted to enter the
password information. See section 2.1.1 Enter Setup.
Setup
Alarms Opens the Alarm/Event Present screen. Users can also access the
History log. When any alarm is active, the green lamp will change to
ALARMS
blinking red, and the background of the button changes to orange. See
section 5.0 Alarms.
UPS 1
UPS 1 Opens the UPS Main Menu screen. The default name is UPS 1, but can
Online Main be changed in the Setup screen. See section 2.1.1 Enter Setup.
Menu
Screen The second and third line indicates the condition (status) of the system:
Inverter ◗ “UPS Online” Normal operation.
Online Rectifier Opens the Rectifier screen, which displays rectifier status and measure-
Trend ments.
Load Opens the Load screen, which displays system load status and measure
Input ments.
Battery Opens the Battery screen, which displays all UPS’s battery information.
Trend Opens the Trend screen, which displays a graphical trend of measurement
Input Opens the Input screen, which displays measurement of the incoming
Utility of each UPS.
Time Shows time set in the GCC. Time can be changed from the Control Panel
in the Setup screen. See section 2.1.4 Control Panel.
11:57:27
Setup Opens the Setup screen, where the User will be prompted to enter the
Setup
password information. See section 2.1.1 Enter Setup.
Trend Trend Opens the Trend screen, which displays a graphical trend of measure-
ments.
ALARMS
Alarms Opens the Alarm/Present Alarm screen. Users can also access the
history log. When any alarm is active, the green lamp will change to blinking
System red, and the background of the button changes to orange. See section 5.0
Comm Alarms.
Fault
System Main
UPS 1 Menu Screen On a Multi-Module, opens the System Main Menu screen.
Comm
UPS 1-6 Opens the corresponding UPS Main Menu Screen. The default names are
Fault
UPS 1 to UPS 6, but can be changed in the Setup screen. See section
UPS 2 2.1.1 Enter Setup.
UPS
The second and third line indicates the condition (status) of the system:
Offline
◗ “UPS Online” Normal operation.
UPS 3
UPS ◗ “Minor Fault” Load is protected but there is an alarm.
Offline
◗ “Comm Fault” GCC has lost communications with system.
UPS 4 ◗ “On Battery” System is operating on battery power.
UPS
Offline ◗ “UPS Offline” Load is not protected because of fault or User
command.
UPS 5
UPS ◗ “Test/Maint Mode” Maintenance bypass CB is closed and system
output CB is open.
Offline
UPS 6
UPS
Offline
The UPS Status Panel is located at the top of the Main Menu screen. It consists of five items that give the User
current information, such as, % load, alarms, battery backup time, name of UPS, and load status pertaining to the
selected Single or Multi-Module UPS. See Figure 3-2.
1 Name of UPS Name of UPS in configuration. To modify refer to the Setup screen menu.
2 Load Status Lamp Circle icon indicates if load is protected. When green it is protected, when red
it is not protected.
3 Backup Time Shows battery backup time in minutes. Must be selected in the Setup screen to be
displayed.
Inverter
Q3BP
See Note 1
Rectifier
Utility 2
Q4S
Load
Battery Utility 1
Unit
Q1 Q5N
Load
Online
Trend QF1
Mimic
See Note 2
Input Diagram
Area
The System Main Menu screen is shown for a three UPS Multi-Module system configuration in Figure 3-3. Up to
6 UPS modules can be displayed.
07:51:39
Setup Q3BP
Trend
Utility 2 Load
ALARMS Q4S Q5N
System
Load
Protected
Q2S
UPS 1
UPS
UPS 1 UPS 4
Online
UPS 2 Utility 1
UPS
Online
UPS 3 System
UPS UPS 2 UPS 5
Online
UPS 4
UPS
Online
UPS 5
UPS 3 UPS 6
UPS
Online
UPS 6
UPS
Online
The Inverter screen in Figure 3-4 displays inverter information such as voltage L-L and L-N, current and frequency.
Three indicators are present to show inverter is connected to load, overload and out of synchronization with bypass
status. The inverter indicators are displayed only when conditions are present.
13:41:27
01/24/2003
UPS 1 Inverter
Setup
Voltage
ALARMS
A-B 477 V
UPS 1 B-C 478 V
Load A-C 475 V
Protected Inverter connected to load
A-N 275 V
Inverter Inverter overload
B-N 276 V
C-N 276 V
Inverter Out of Sync with Bypass
Rectifier
Current
Appears
A 38 A when
Load B 36 A condition
C 38 A occurs.
Battery
Online
Trend Frequency 60.0 Hz
Input
The Rectifier screen displays information such as input voltage, DC bus voltage, the status of the input device,
battery, circuit breaker, and other conditions common to the Rectifier/Charger. See Figure 3-5.
13:41:27 UPS 1
01/24/2003
Rectifier
Setup
ALARMS
Utility 1 Voltage 484.7V
UPS 1
Load Rectifier/Charger Input Frequency 60.0 Hz
Protected
Rectifier/Charger Voltage 545 V
Inverter
Utility 1 Input Switch Closed
Battery Circuit Breaker Closed
Rectifier
Low Battery Shutdown Warning
Input
The Single-Module Load screen displays information such as voltage L-L and L-N, current, frequency, kW, kVA,
pf, and % load. See Figure 3-6.
13:40:17
01/24/2003 UPS 1 Load
Setup
Voltage Voltage
ALARMS A-B 480 V A-N 277 V
UPS 1
B-C 478 V B-N 277 V
Load A-C 477 V C-N 276 V
Protected
Inverter Current
A 38 A
B 39 A
Rectifier
C 38 A
Input
The Multi-Module Load UPS screen is accessed from the UPS mimic diagram. The screen displays information of
the selected UPS and overall system status, such as voltage, current, frequency, kW and kVA, pf, and % load. See
Figure 3-7.
14:48:33
Setup
UPS 1 load System load
Trend
Voltage Voltage
ALARMS
A-B 480 V A-B 480 V
System B-C 478 V B-C 480 V
Load Not
Protected A-C 477 V A-C 480 V
UPS 1
Load Current Current
Protected
A 300 A A 600 A
UPS 2
Load
B 300 A B 600 A
Protected C 300 A C 600 A
UPS 3
UPS
Offline
Frequency 60.0 Hz Frequency 60.0 Hz
KW 200 KW 400
KVA 250 KVA 500
pf 0.8 pf 0.8
% Load 100 % Load 100
The Multi-Module System Load screen is accessed from the system mimic diagram. The screen displays infor-
mation on kW, %kW and %kVA of all the UPS’s configured, and the overall system measurements. See Figure 3-8.
14:47:58
Setup UPS 1 load
KW 200
Trend
% KW Load 50
ALARMS % KVA Load 50 System load
System
Load UPS 2 load Voltage
Protected
KW 200 A-B 480 V
UPS 1 B-C 480 V
Load % KW Load 50
Protected % KVA Load 50 A-C 480 V
UPS 2
Load UPS 3 load Current
Protected
KW ???.? A 600 A
UPS 3
UPS % KW Load ???.? B 600 A
Offline % KVA Load ???.? C 600 A
Frequency 60.0 Hz
KW 400
KVA 500
pf 0.8
% KW Load 100
% KVA Load 100
The Single-Module Battery screen displays information such as DC voltage, discharge and charging current, and
battery CB status. When enabled at the UPS, battery temperature and backup time are also available. Refer to
Section 2.0 for Setup information. See Figure 3-9.
UPS 1
300 75 CB Closed
Load 600
Protected Charging
Inverter
300 Temp. 0
0 0 0
Rectifier Backup
Voltage Discharge Charging
Current Current Time 0
Load 546V 0 0 Min.
Battery
Online
Trend
Input
The Multi-Module Battery screen displays Information such as DC Voltage, discharge and charging current, and
battery CB status. When enabled at the UPS, battery temperature and backup are also available. See Section 2.0
for Setup information. See Figure 3-10.
Trend
300 75 CB Closed
600
Discharging
ALARMS 300
0 0 0
System
Load Voltage Discharge Charging
Protected Current Current
507V 68 0
UPS 1 600 1500 150
UPS on Battery
Battery 1200
UPS 2
UPS 2 900
0 0 0
The Online Trending screen displays voltage, current, kW and kVA information in graphical format. The GCC
includes scroll arrows, on the vertical scale, to adjust the volts, amps and kVA/kW. On the horizontal scale use the
scroll arrows to adjust the time in minutes. See Figure 3-11.
Online trending accounts for present time only, and does not do historical trending for past measurements.
There are 4 selections to trend: Utility 1, Utility 2, Load, and Batteries. Click on an item in the selection menu to
start trending. See Figure 3-11. Utility 1 and 2 can be renamed through the Setup screen.
Displays UPS status and alarm indications. If an alarm becomes active the alarm LED will start to blink. Clicking on
the alarm button will allow the user to enter the Alarm/Event Present screen. See Alarms section 5.0 Alarms for
more details.
Clicking on the UPS 1 button will allow the User to enter the Main Menu screen. UPS 1 is the selected UPS module
to be trended, but other UPS Modules can be selected from the Main Menu screen.
Online Trending
200 500
KVA / KW
Volts
Amps
100 250
Scale
Scale
0 0
1 Min. Present
Hour Min. Min. Hour Duration 13:47:30
The Input screen allows the User to view all the input measurements such as voltage, current and frequency of the
UPS's configured. See Figure 3-12.
11:57:27
Setup
Trend
UPS 1 UPS 2 UPS 3 UPS 4 UPS 5 UPS 6
ALARMS
UPS 6
UPS
Offline
This section provides GCC mimic diagrams representing the common status and fault modes.
A color standard has been established to indicate the status of the UPS or SSC operation as follows:
Green = Normal / Power Flow.
Yellow = On Battery, (for Multi-Module only).
Red = Major Alarms / Fault.
Blue = Test Mode / Power Flow.
Grey = OFF & No Faults.
The mimic diagram representing the system configuration displays the power flow and breaker positions. Active
power flow paths are shown with colored lines, and non-active or broken paths use gray lines (except input will be
green). Breaker positions are recognizable as open or closed. Active components on the diagram are labeled.
Active components include the inverter, rectifier, load, and input (such as Utility 1 and Utility 2).
In normal online operation the path of power will show green from utility to unit load, as shown in Figure 4-1.
13:54:55
01/24/2003 UPS 1 Load Protected
UPS Online
Setup
ALARMS
UPS 1
0% %UPS 50 Load 100
Online
Inverter
Q3BP
Rectifier
Utility 2
Q4S
Load
Battery
Utility 1
Unit
Q1
Load
Q5N
Online
Trend
QF1
Input
If there is a major fault in the UPS it will transfer to bypass. The power flow will show green from Utility 2 to the load.
The section that had the fault will show red to draw attention to the fault. If the User shuts down the inverter without
a major fault, then the inverter will show gray and the rectifier will show green, as shown in Figure 4-2.
13:54:55
01/24/2003 UPS 1 Load Protected
UPS on Bypass
Setup
ALARMS
UPS 1
0% %UPS 50 Load 100
UPS on
Bypass
Inverter
Q3BP
Rectifier
Utility 2
Q4S
Load
Battery
Utility 1
Unit
Q1
Load
Q5N
Online
Trend
QF1
Input
In battery operation the path of power will show green from the battery to unit load, and Utility 1 and Utility 2 will
show red, as shown in Figure 4-3.
13:54:55
01/24/2003 UPS 1 Load Protected
UPS on Battery
Setup Utility out of Tolerance
ALARMS
UPS 1
0% %UPS 50 Load 100
UPS on
Battery
Inverter
Rectifier Utility 2
Q4S
Load
Utility 1
Unit
Battery Load
Q1
Online
Trend QF1
Input
Battery CB open shows the battery circuit breaker QF1 in the open state. The battery and lines to the battery show
red to indicate and draw attention to the fault condition, as shown in Figure 4-4.
14:01:11
01/24/2003 UPS 1 Load Not Protected
battery CB Open
Setup
ALARMS
UPS 1
0% %UPS 50 Load 100
Load Not
Protected
Inverter
Rectifier Utility 2
Q4S
Load
Utility 1
Unit
Battery Load
Q1
Online
Trend QF1
Input
In normal online operation the path of power will show green from utility to unit load, as shown in Figure 4-5.
11:11:06
Setup Q3BP
Trend
Utility 2 Load
ALARMS Q4S Q5N
System
Load
Protected
Q2S
UPS 1
UPS
UPS 1
Online
UPS 2 Utility 1
UPS
Online
UPS 3 System
UPS UPS 2
Online
UPS 3
When a Multi-Module UPS is in battery mode the UPS icon will display in yellow. If all UPS’s that are online are in
battery mode, then the line to the load will be yellow, as shown in Figure 4-6.
11:11:06
Setup Q3BP
Trend
Utility 2 Load
ALARMS Q4S Q5N
System
Load
Protected
Q2S
UPS 1
UPS on
Battery UPS 1
UPS 2 Utility 1
UPS
Online
UPS 3 System
UPS UPS 2
Online
UPS 3
If all UPS’s are faulted or offline then the system will transfer to bypass. The power flow will show green from Utility
2 to the load. UPS’s that are faulted will show red. If they are shutdown without fault then they will show gray.
See Figure 4-7.
11:11:06
Setup Q3BP
Trend
Utility 2 Load
ALARMS Q4S Q5N
System
Test / Maint
Mode
Q2S
UPS 1
UPS
UPS 1
Offline
UPS 2 Utility 1
UPS
Offline
UPS 3 System
UPS UPS 2
Offline
UPS 3
When Q3BP is closed and Q5N is open, the system is in Test and Maintenance Mode. The customer’s load is being
supplied by Utility 2. In this condition, UPS’s can be turned on and off without affecting the customer’s load. When
a UPS is online in this mode, it will show as blue instead of its normal green, as shown in Figure 4-8.
10:15:55
Setup Q3BP
Trend
Utility 2 Load
ALARMS Q4S Q5N
System
Test / Maint
Mode
Q2S
UPS 1
UPS
UPS 1
Online
UPS 2 Utility 1
UPS
Online
UPS 3 System
UPS UPS 2
Online
UPS 3
When Q3BP and the static switch (Q2S) are closed and Q5N is open, the system is in Test and Maintenance Mode
on bypass. The customer’s load is being supplied by Utility 2. In this condition, UPS’s can be turned on and off
without affecting the customer’s load. When the bypass is online in this mode, it will show as blue instead of its
normal green, as shown in Figure 4-9.
10:15:55
Setup Q3BP
Trend
Utility 2 Load
ALARMS Q4S Q5N
System
Test / Maint
Mode
Q2S
UPS 1
UPS
UPS 1
Online
UPS 2 Utility 1
UPS
Offline
UPS 3
Transfer mode is when bypass is on and Q3BP is closed. The load is being shared by both. The system will enter
this condition when going to or coming from test and maintenance mode, as shown in Figure 4-10.
10:19:05
Setup Q3BP
Trend
Utility 2 Load
ALARMS Q4S Q5N
System
Load Not
Protected
Q2S
UPS 1
UPS
UPS 1
Offline
UPS 2 Utility 1
UPS
Offline
UPS 3 System
UPS UPS 2
Offline
UPS 3
Communication fault indicates a loss of proper communications to one or more UPS’s in the system. The fault can
be caused by two problems, the unit has powered down and is no longer responding or there has been a break in
the communication cable. See Figure 4-11.
07:51:39
Setup Q3BP
Trend
Utility 2 Load
ALARMS Q4S Q5N
System
Comm
Fault
Q2S
UPS 1
Comm
Fault
UPS 1
UPS 2 Utility 1
Comm
Fault
UPS 3 System
Comm UPS 2
Fault
Communication Fault
UPS 3
GCC Alarms
5.0 Scope
This section describes the captured alarms and events, including how to acknowledge and clear the alarm history
log.
An alarm is a warning that a fault or major status change condition has occurred.
◗ Alarm/Event Present
◗ Alarm/Event History
The alarm file capacity is 120 days First In - First Out (FIFO) stored in non-volatile memory.
The alarms list below is for a Single-Module UPS and Static Switch Cabinet. For a Multi-Module System, the UPS
module number (from 1 to 6), with the alarm will be displayed.
The event list is for a Single-Module UPS. For a Multi-Module System, the UPS module number (from 1 to 6), with
the event will be displayed.
1 Ack all Alarms Acknowledges all alarms/events. Adds the date and time stamp of acknowl-
edgement, and changes the line color to green.
2 History Alarms Opens the Alarm/Event History screen. When an alarm/event is acknowl-
edged, it disappears from the present log and enters into the history log.
3 Active/Unack Alarms Shows how many alarms are active and unacknowledged.
4 Ack this alarm only Acknowledges one alarm/event at a time, in the single-alarm acknowledge
window. Use the up and down arrows for selection.
6 Alarm/Event List Shows a list of all present alarms/events with activation date/time, message,
date/time of acknowledgement and date/time when returned to normal. Line
colors are as follows:
Red Activated (Unacknowledged)
Green Acknowledged
Blue Returned to Normal
7 Alarm Pop-up Screen If selected, the Alarm/Event Present screen automatically opens when an
unacknowledged alarm occurs. Once enabled, the Alarm/Event Present
screen will not close until all alarms/events are acknowledged.
8 Alarm/Event Filter User can filter alarms and events to be viewed as follows: alarms only, events
only, or alarms and events.
UPS 1
Comm
ALARM/EVENT
Fault
7
Present
Active Alarms = 8
3
Unack Alarms = 6
Alarm Set to have Alarm Screen automatically
Popup
open when unacknowledged alarm happens
Time Screen
1 Ack All Alarms
07:46:00
Date Alarms Only 8
2 History Alarms 01/24/2003 5
Returned
Activatipon Time Message Acknowledged To Normal
10/24 07:29:34 Battery CB Open
10/24 07:29:34 Rectifier/Charger Off
10/24 07:29:34 Input CB Open
10/24 07:29:34 UPS out of Sync with Bypass
10/24 07:33:28 Bypass Input Circuit Breaker Open 10/24 07:42:28
10/24 07:33:28 Inverter Output CB Open
10/24 07:29:34 Load Not Protected
10/24 07:30:14 Communication Fault 10/24 07:42:18
6
The Alarm/Event History screen lists all present and stored information on all alarms and events.
1 Clear Log Selecting “Clear Log” will delete all history files. A password is required and the
Clear Alarm Event Log Password screen will be displayed, see Figure 5-3. Once
the password is entered, the Clear Log screen section 5.4, will appear. Selecting
“Clear Log” will clear the history. If “Back to Alarms” is selected, there is no change
to the history files.
2 Present Alarms Opens the Alarm/Event Present screen. Alarms or events may or may not be
acknowledged.
3 Active/Unack Alarms Shows how many alarms are active and unacknowledged.
4 Year/Month/Type Filter User can filter alarms and events to be viewed as follows: calendar year, specific
month, specific start and end dates, and by type - alarms only, events only, or
alarms and events.
6 Alarm/Event List Shows a list of all present alarms/events with activation date/time, message,
date/time of acknowledgement and date/time when returned to normal. Line colors
are as follows:
Red Activated (Unacknowledged)
Green Acknowledged
Blue Returned to Normal
IMPORTANT: The alarm file capacity is 120 days FIFO. Information past 120
days will be removed from memory.
UPS 1
Load
ALARM/EVENT
Protected
History
3 Active Alarms = 12 4
Unack Alarms = 11
Returned
Activatipon Time Message Acknowleged To Normal
10/14 12:02:58 Communication Fault
10/14 12:02:58 Communication Fault 10/14 12:03:08
10/14 12:02:24 Bypass Input Circuit Breaker Open
10/14 12:02:24 Bypass Input Circuit Breaker Open 10/14 12:04:15
10/14 12:02:58 Communication Fault 10/14 12:04:15 10/14 12:03:08
10/14 12:02:55 Load Not Protected 10/14 12:04:15 10/14 12:03:15
10/14 12:02:12 Communication Fault 6
10/14 12:02:16 Battery CB Open
10/14 12:02:16 Rectifier/Charger Off
10/14 12:02:16 Input CB Open
10/14 12:02:16 UPS out of Sync with Bypass
10/14 12:02:16 Bypass Input Circuit Breaker Open
10/14 12:02:16 Inverter Output CB Open
10/14 12:02:16 Load Not Protected
10/14 12:02:16 Communication Fault
10/14 12:02:35 Bypass Input Circuit Breaker Open 10/14 14:07:19
Password
manager
Enter
Back to Alarms
Clear Log
Back to Alarms
G C C Tr o u b l e s h o o t i n g
6.0 Scope
This section contains a troubleshooting guide to assist the User with any communication and configuration
problems.
The GCC is factory tested and ready to use upon receipt. Proper hardware connections, personalization and Dip
switch settings are necessary for operation.
The following sections may provide assistance for any communications fault and GCC start-up issues. If support is
required, contact MGE Customer Support Services at 1-800-438-7373.
◗ Auto Start.
◗ Rebooting.
The RS485 connects multiple items that have unique addresses on a common bus. Each item is referred to as a Cubicle
(or slave). MGE's addressing method increments each cubicle in 10’s hexadecimal.
Depending upon your GCC configuration, the RS485 interface connections are either connected as a Single-Module
or Multi-Module. The diagrams below show how the cables are connected; Figure 6-1 is for a Single-Module, Figure
6-2 is for a Multi-Module.
To function properly, the RS232/RS485 converter needs two twisted pairs of metallic wire. These pairs must be
between 19 and 26 AWG (the higher number gauges may limit distance).
UPS 1
GCC
XR11
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
R+
T+
R-
T-
RS232/RS485
CONVERTER
No Connection
SSC
R+
T+
R-
T-
R+
R+
T+
T+
R-
R-
T-
T-
RS232/RS485
CONVERTER
No Connection
No Connection
No Connection
No Connection
4 COND. SHIELDED CABLE or DUAL TWISTED PAIR WIRE
Communications port toggle switches are set to open or closed positions for proper transfer of data.
All cubicles must have the switches “O” and “P” set in the open position for a 4 wire link. See Figure 6-3.
Cubicle #1 = Switch “N” must be in the open position. Switches “M”, “K”, “L”, and “J” must be in the closed
position. All other cubicles must have switches “M”, “K”, “L”, and “J” in the open position.
Cubicle #2 = If cubicle #2 is the end-of-line, then switch “N” must be in the closed position. If cubicle #2 is
not the end-of-line (there are more than 2 cubicles), then switch “N” must be in the open
position.
NOTE: Only the end-of-line cubicle will have the “N” switch in the
closed position. All other cubicles will have the “N” switch
in the open position.
O N M
P K
L
J
XR11
4 WIRE LINK:
Termination for Termination for
O end-of-line cubicle intermediate cubicle(s)
P N N
IN A CUBICLE THAT SETS POLARITY:
M M
K K
L L
J J
Dip Switch “O” OPEN Dip Switch “O” OPEN Dip Switch “O” OPEN
Dip Switch “P” OPEN Dip Switch “P” OPEN Dip Switch “P” OPEN
Dip Switch “N” OPEN Dip Switch “N” OPEN Dip Switch “N” CLOSED
Dip Switch “M” CLOSED Dip Switch “M” OPEN Dip Switch “M” OPEN
Dip Switch “K” CLOSED Dip Switch “K” OPEN Dip Switch “K” OPEN
Dip Switch “L” CLOSED Dip Switch “L” OPEN Dip Switch “L” OPEN
Dip Switch “J” CLOSED Dip Switch “J” OPEN Dip Switch “J” OPEN
Each cubicle must be personalized for its own communication port address. Personalization of each cubicle is set
at the time of order. Changing of personalization requires qualified personnel. Contact MGE Customer Support
Services at 1-800-438-7373.
Parity: None
Stop Bits: 1
Interface: RS485
For a Single-Module UPS, the slave address settings are shown. Also see Figure 6-4.
COM 1 2O H
COM 2 2O H
UPS
GTCZ/
RAUZ1
Small green display
on front of UPS
AMUZ Comm 1
20
System
GCC Comm 2
20
For a Multi-Module with 1 GCC in the SSC, the slave address settings are shown. Also see Figure 6-5.
COM 1 20 H 30 H 40 H 50 H 60 H 70 H 80 H
COM 2 90 H 30 H 40 H 50 H 60 H 70 H 80 H
System
GCC Comm 2 Comm 2 Comm 2 Comm 2 Comm 2 Comm 2 Comm 2
90 30 40 50 60 70 80
Table 6-2: Multi-Module with 1 GCC in each cabinet, the slave address settings are shown. Also see Figure 6-6.
COM 1 20 H 30 H 40 H 50 H 60 H 70 H 80 H
COM 2 90 H 20 H 20 H 20 H 20 H 20 H 20 H
COM 2 N/A 30 H 40 H 50 H 60 H 70 H 80 H
Figure 6-6: M-M with GCC in Each Cabinet Slave Address Settings.
GCC port connections are located in the rear of the unit and accommodate power and DB-9 RS232 connectors. The
remaining connectors are not used.
◗ Parallel Port
The Patton Model 2089 RS232 to RS485 interface converter requires no AC power or batteries for operation, as it
is powered by the computer.
This section shows how to access the Dip switches, and describes how to set the configuration.
The Model 2089 is configured using two PC board mounted 4-position Dip switches. There is a main PC board and
a daughter board. Dip switch S1 is located on the underside of the main PC board see Figure 6-7. Dip switch S2
is located on the top of the daughter board, see Figure 6-8.
Switch 1
Switch S2
To access the Model 2089’s internal PC boards, insert a small flat-blade screwdriver between the connector and the lip of
the case and twist gently as shown in Figure 6-9.
Both Dip switches S1 and S2 are marked with individual switch numbers 1 through 4. Use these numbers, as well
as the "ON" designation to orient the switch properly, see Figure 6-10. Use a small screwdriver or similar instrument
to set each individual switch. Refer to Table 6-3 to set the Dip switches.
"ON"
ON
1 2 3 4
"OFF"
If the monitoring software does not automatically start when the GCC is turned on, then perform the following
procedure:
3. Click OK.
◗ If ‘regsave’ does not appear, then manually type it in and click OK.
5. In the Remote Agent window, click on the Start button. The monitoring software should startup.
6.8 Rebooting
If the GCC requires rebooting, a push button switch is provided to momentarily remove power and restarts. On a
UPS the switch is located behind the GCC door.
In an SSC the switch is located on the component panel assembly near the GCC power supplies.
Another way to reboot is to momentarily disconnect the green power supply connector located on the underside of
the GCC.
The GCC identification label is located on the rear panel of the GCC. The label is used to identify all characteristics
of the GCC. It has six fields that give information on software and service pack version, UPS type, procedures
(future), web pages (future), driver tracking, and application tracking.
510A-XXXX-P001-W001-D001-A001
Application Tracking
Driver Tracking
Procedures (Future)
Service Pack Version (EX: service pack version 1 .DLL File loaded = 10)
service pack version 1 .DLL File manually loaded = 1A)
InduSoft Software Version (EX: version 5.1 = 51, version 5.3 = 53)
page 6 —10
User Manual
Glossary
Symbols Definition / Meaning
/ And/or.
% Percentage.
# Number.
°C Degree Celsius.
°F Degree Fahrenheit.
Ø Phase.
® Trade Mark.
Bypass Maintenance bypass; wrap-around manual maintenance bypass using the optional
bypass circuit breaker Q3BP in conjunction with circuit breaker Q4S and isolation circuit
breaker Q5N.
CB Circuit breaker.
Comm. Communication.
Current rating The maximum current that a conductor or electrical equipment is designed to carry.
DC or dc Direct current.
Digital Meter The LCD display on the front panel of inverter system.
Earth ground A ground circuit that has contact with the earth.
Electrician Refers to an installation electrician qualified to install high energy electrical components in
accordance with national and local codes and regulations. Not necessarily qualified to
maintain or repair electrical or electronic equipment.
Glossary page g — 1
Graphical Command Center
Fault Informs the User that the UPS is defective and may require intervention of CSS.
Freq. Frequency.
L Line.
Load Connected to the UPS output, such as computer systems or critical devices.
Load protected The attached load is being supplied by the UPS module inverter output, and the battery is avail-
able in the event that incoming (utility) power is lost.
Load not protected The attached load is being supplied, but the battery system is unavailable.
Low battery shutdown The battery has reached the lowest permitted operating voltage, and the inverter has shutdown
(disconnecting the load) to protect the battery from damage due to further discharge.
MBC Optional maintenance bypass cabinet that attaches to the SSC (in shared systems).
M-M Multi-Module.
Module Refers to an UPS module. (Rectifier/battery charger, inverter, and attached battery cabinet.)
N Neutral.
NC Normally close.
page g — 2 Glossary
User Manual
NO Normally open.
On-battery operation The attached load is being supplied by the stored energy in the battery system.
On-line mode Inverter output power is the primary energy source to load.
Off-line mode Inverter output is off, and the load connected at the inverter output receives power
from utility line via a static transfer switch or maintenance bypass relay.
Q3BP Optional maintenance bypass circuit breaker (in single-module UPS system); option-
al maintenance bypass circuit breaker in MBC cabinet (shared systems).
Q4S Control or bypass circuit breaker (in single-module UPS systems); user-supplied
bypass AC input circuit breaker supplying the SSC (in shared systems).
Rectifier/Charger Converts the AC input voltage from the utility source into DC voltage, supplying the
inverter and regulating the charge of the battery system.
RS232/RS485 Converter Supports RS232 interface on one side, and RS485 on the other. The converter allows
the GCC to communicate with RS485 MGE equipment.
S-M Single-Module.
Static Transfer Switch A solid state switching mechanism electronically controlled to pass AC power directly
from the utility to an output load.
Technician Refers to an electronic technician qualified to maintain and repair electronic equip-
ment. Not necessarily qualified to install electrical wiring.
Test/Maintenance Mode Maintenance bypass circuit breaker is closed and system output circuit breaker is
open.
UL Underwriters Laboratories,Inc.
Glossary page g — 3
Graphical Command Center
page g — 4
User Manual
Index
A E
Ack all Alarms 5 —2 Enter Setup Screen 2 — 1
Ack this alarm only 5 —2 Events - UPS Modules 5 —2
Active/Unack Alarms 5 —2, 5 —4
G
Alarm and Event System 5 —1
Alarm Pop-up Screen 2 — 2, 5 —2 GCC Identification label 6 —9
Alarm/Event Filter 5 —2 GCC Menu Structure 3 —1
Alarm/Event History Screen 5 —4 GCC Port Connections 6 —6
Alarm/Event Lis 5 —4 GCC Setup Screens 2 — 1
Alarm/Event List 5 —2 GCC System Overview 1 — 2
Alarm/Event Present Screen 5 —2 GTCZ / RAUZ1 6 —4
Alarms 3 —2 H
Alarms - Static Switch Cabinet 5 —1
Alarms - UPS Modules 5 —1 History Alarms 5 —2
Alarms and Events List 5 —1 I
ALARMS/EVENTS 3 —1
Identification Setup Screen 2 — 2
Auto Start 6 —9
Input 3 —2
B Input Screen 3 —14
Backup Time 3 —4 Inverter Screen 3 —6
Battery 3 —2 K
Battery Temp. Sensor present 2 — 2
Keypad 1 — 3
C Keypad Alphanumeric Characters 1 — 3
Change Password 2 — 2, 2 — 5 L
Change Password Screen 2 — 5
% Load 3 —4
Clear Log 5 —4
Load 3 —2
Color Status Indicators 4 —1
Load Status Lamp 3 —4
Communication and Configuration 6 —1
Communications Port 2 Personalization 6 —4 M
Communications Port Switch Settings 6 —2
Main Menu Screen 3 —2
“Comm Fault” 3 —2
Menu Buttons 3 —2
Confirmation indicator 2 — 5
MGE Customer Support Services at 1-800-438-7373 6 —1
Control Panel 2 — 2, 2 — 6
“Minor Fault” 3 —2
Converter Dip Switches. 6 —8
Model 2089’s internal PC boards,To access the 6 —7
Converter Dip Switch Settings. 6 —8
MULTI-MODULE 3 —1
Converter Switch Access. 6 —8
Multi-Module 1 UPS on Battery 4 —7
CUBICLE #1 - SSC 6 —4
Multi-Module Battery Screen 3 —12
CUBICLE #2 - UPS 1 6 —4
Multi-Module Communication Fault 4 —12
CUBICLE #3 - UPS 2 6 —4
Multi-Module Load UPS Screen 3 —9
D Multi-Module on Bypass 4 —8
Multi-Module Online 4 —6
Data Bits 6 —4
Multi-Module System Load Screen 3 —10
Data Rate 6 —4
Multi-Module Test and Maintenance Mode on Bypass 4 —10
Date & Time 3 —2
Multi-Module Test and Maintenance Mode on UPS 4 —9
Date and Time 2 — 6
Multi-Module Transfer Mode 4 —11
Default names 2 — 2
Index page I —1
Graphical Command Center
N S
Name of UPS 3 —4 Single-Module UPS On Bypass 4 —3
Inverter 3 —2 Single-Module UPS Online 4 —2
Slave Address 6 —4
O
Slave Address for Multi-Module with
“On Battery” 3 —2 GCC in Each Cabinet 6 —6
Online Trending Screen 3 —13 Slave Address for Multi-Module with GCC in SSC 6 —5
Online Trending Selection Menu 3 —13 Slave Address for Single-Module 6 —5
P Specific to Single-Module only 3 —4
Specific to Single-Module or Multi-Module 3 —4
Patton Model 2089 RS232 to RS485 6 —7 Status Window 3 —4
Power Flow Indicators 4 —1 Switch Setting 6 —7
Present Alarms 5 —4 System Main Menu Screen 3 —5
Power Supply, 24VDC 6 —6
T
R
Time, date 3 —3
Rebooting 6 —9 Trend 3 —2
Rectifier 3 —2 “Test/Maint Mode” 3 —2
Rectifier Screen 3 —7 Twisted Pair Connection Using Terminal Blocks 6 —1
RS232 (for MGE's RS485 converter.) 6 —6 Two Module port settings 6 —4
RS232/RS485 6 —1
RS232/RS485 Interface Converter 6 —7
U
RS485 Interface Connections 6 —1 Up/Down Arrows 5 —2, 5 —4
S UPS 1 GTCZ / RAUZ1 COM 2 6 —4
UPS 1-6 3 —3
Select if UPS is a 225, 300, 375 or 500KVA 2 — 2 UPS 2 GTCZ / RAUZ1 COM 2 6 —4
SETUP 3 —1, 3 —2 “UPS Offline” 3 —2
Show CB’s/System CB Configuration 2 — 2 UPS Status Menu 3 —13
SINGLE-MODULE 3 —1 UPS Status Panel 3 —4
Single-Module Battery Screen 3 —11 UPS’s Present 2 — 2
Single-Module Load Screen 3 —8
Single-Module UPS Battery CB Open 4 —5
Y
Single-Module UPS On Battery 4 —4 Year/Month/Type Filter 5 —4
page I —2 Index
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