419.

12kWh Energy
Storage Technical Solution

VERSION：V1.0

TIME：2023 年 3 月

Dongguan Seplos Technology Co., Ltd

 CONTENT

1 419.12KWh Energy storage technical solution ...........................................................1

1.1 Energy storage capacity solution ......................................................................1
1.2 Overall Architecture Scheme of energy storage system .................................. 1
1.3 Battery system solution .................................................................................... 2
1.3.1 Energy storage module solution .............................................................2
1.3.1.1 Cell proposal ........................................................................................ 2
1.3.1.2 Module proposal ..................................................................................2
1.3.2 Battery cabinet solution ......................................................................... 3
1.3.2.2 Battery cabinet parameter .................................................................. 3
1.3.3 Energy storage battery management system solution（BMS） ........... 4
1.3.3.1 BMS system topology .......................................................................... 4
1.3.3.2 BMU Specification parameter ............................................................. 5
1.3.3.3 BCMU Specification parameter ........................................................... 6
1.3.3.4 BAMU Specification parameter ........................................................... 6
1.3.4 Important functional scheme of Energy Storage System .......................8
1.3.4.4 Video surveillance ..............................................................................10
1.4 Energy Storage Converter Solution（PCS） .................................................. 10
1.4.1 PCS Main parameter ............................................................................. 10
1.4.2 Outline drawing of energy storage convert ..........................................12
1.4.3 Energy management system solution（EMS） ................................... 12
2 Main equipment list ..................................................................................................13

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1 419.12KWh Energy storage technical solution

1.1 Energy storage capacity solution

NO Item Specification Capacity Voltage Remark

range(V)
1 Cell 280AH 2.5-3.65
280Ah，3.2V

2 Battery pack 18S 16.12KWh 45V~65.7V

3 Battery 13 packs 209.56KWh 585V~854.1V
cluster
4 Battery stack 2 clusters 419.12KWh 585V~854.1V
5 Item 1 pile 419.12KWh

1.2 Overall Architecture Scheme of energy storage system

The energy storage system consists of 419.12KWh batteries and PCS inverters.

The topology of the energy storage system is shown in the figure below:

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1.3 Battery system solution

1.3.1 Energy storage module solution

1.3.1.1 Cell proposal

Through research on the products of mainstream manufacturers in the market, this

project plans to use 280Ah square aluminum case lithium iron phosphate battery.
The main parameters of the battery cell are as follows:
NO Item Parameter
1 Nominal capacity 280Ah
2 Nominal voltage 3.2V
3 Working voltage 2.5~3.65V
4 Working temperature -20℃~+60℃
5 Storage temperature -20℃~+35℃
6 Weight 5.6kg
7 Energy density 110Wh/Kg
8 Maximum charging current 280A
9 Maximum discharge current 280A
10 Cycle time ≥6000 times

1.3.1.2 Module proposal

The battery module is composed of 18 square aluminum shell cells 18S, and the
module lugs are connected by laser welding.It adopts air-cooled heat dissipation
method and has a BMU module.

The module reference picture is as follows:

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1.3.2 Battery cabinet solution

1.3.2.1 Outline diagram of the battery cabinet

1.3.2.2 Battery cabinet parameter

Energy storage battery cabinet parameter as follows：

NO Item Parameter Remark

1 Colour Industrial gray
2 Capacity 419.12KWh
3 Voltage range 585V~854.1V

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1.3.2.3 Electrical Design of Energy Storage Cabinet

1.3.2.3.1 Primary diagram of energy storage cabinet

1.3.3 Energy storage battery management system solution（BMS）

1.3.3.1 BMS system topology

This project adopts a three-tier architecture BMS system.Each battery management

system consists of a battery module management unit BMU, a battery cluster

management unit BCMU, and a battery stack management unit BAMU.The BMS

system has the functions of high-precision detection and reporting of analog signals,

fault alarm, upload and storage, battery protection, parameter setting, passive

equalization, battery pack SOC calibration, operation account authority and

password management, and information interaction with other devices.

The BMS system topology diagram is as follows:

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1.3.3.2 BMU Specification parameter

BMU (Battery Management Unit) is responsible for managing 12 strings of battery

modules.With high-precision monomer voltage and temperature collection,

real-time battery information collection and uploading;Passive equalization ensures

balanced, stable and efficient operation between batteries;Use CAN communication

mode to interact with other modules in the system to control the operation of the

system.
NO Item description Specification parameter
Equipment
1 model BMU

Equipment
2 12 way detection
Specification
Detection
12 way
quantity
Detection
±1℃
accuracy
resolution ≤1℃

Temperature sampling period 50ms

3
test
Detection range -40℃～125℃

Temperature
≤2s
upload cycle

Detection
12 way
quantity
Detection
±0.2%
accuracy
4 Voltage test
sampling period 50ms
Detection range 0VDC～5VDC
Voltage upload
≤2s
cycle
5 Balance type Passive balance
6 Balance current Passive balance 100mA
7 Communication CAN2.0
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 interface
8 Supply Voltage 24VDC
Equipment power
9 ≤2W
consumption

1.3.3.3 BCMU Specification parameter

The BCMU is responsible for managing all the BMU in a battery rack. At the same time, it is
equipped with the total voltage collection of the battery cluster, the cluster current collection,
and the leakage detection. When the state of the battery module is abnormal, it will drive to
disconnect the high-voltage contactor, so that the battery rack will be out of operation, ensuring
The battery is safe to use.At the same time, capacity calibration and SOC calibration are
completed independently under the management of BMS. Through its own algorithm, the latest
corrected battery system capacity and SOC calibration value are obtained.

NO Item description Specification parameter

1 Equipment module BCMU
2 Current detection ±400A
3 Voltage detection 0~1500V
4 Current detection accuracy ≤±0.2%
5 Voltage detection accuracy ≤±0.2%
6 Current sampling period ≤50ms
7 Voltage sampling period ≤50ms
8 <5%
Insulation resistance

detection accuracy

9 Communication interface
RS485*2、CAN*3、Ethernet

10 Supply voltage 24VDC

11 Equipment power ≤3W
consumption

1.3.3.4 BAMU Specification parameter

Battery Stack Management System（Master Management Unit）responsible for

managing all battery racks of the battery system unit.

NO Item description Specification parameter

1 Equipment module BAMU
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2 ±1000A
current acquisition

3 Current Acquisition
≤±0.2%
Accuracy

4 SOC calculation
≤5%
accuracy

5 SOC calculation update

≤1s
cycle

6 Energy Calculation
≤±2%
Error

7 Record ≥10000

Operating data record ≥30 days

8

Fault recording period ≤50ms

9

10 Fault recording time ≥10min

11 clock correction automatic / manual

12 Number of I/O ports 6IN+6OUT

13 Communication
RS485*3，CAN*2，Ethernet/100M
interface
14 Supply voltage 24VDC
15 Equipment power ≤3W
consumption

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1.3.3.5 BMS National standard certification
The BMS system of this solution has obtained the certification of "GB/T 34131-2017
Technical Specifications for Lithium-ion Battery Management System for
Electrochemical Energy Storage Power Stations". See the attachment for the
certification.

1.3.4 Important functional scheme of Energy Storage System

1.3.4.1 Energy storage system balance solution

1.3.4.1.1 Passive balance solution

Passive balance parameter：

NO Item Parameter Remark

1
Balanced way 12

2 Balanced 100mA
current
3 MOS
configuration External MOS
method
4 Balanced
Interface Comes with TVS protection
protection

Compared with the built-in MOS solution, the external MOS equalization solution
can better protect the FAE interface and prevent the FAE from being damaged by
static electricity, hot-swapping impact, etc.The external MOS is also more conducive
to heat dissipation, reducing the risk of FAE heating, improving the stability of FAE,
and improving the balance efficiency.

1.3.4.2 Energy storage system temperature control solution

The energy storage cabinet is equipped with industrial air-conditioning for heat

dissipation, and the unique air duct design realizes precise heat dissipation.The

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battery room is equipped with a cooling capacity industrial air conditioner, which has

multiple operating modes to meet different application scenarios;

Large air volume design to meet the small temperature difference requirements for

battery heat dissipation;Self-starting on incoming calls, with multiple protection

functions, high reliability and open communication protocol；Equipped with RS485

communication interface to realize the remote monitoring function of the upper

computer according to the project requirements;Easy to install, no need to connect

pipelines; 24-hour uninterrupted operation.

1.3.4.3 Energy storage system fire protection scheme

The fire protection system of this energy storage project includes the following

systems:

a) Heptafluoropropane fire extinguishing system

For electrical fires.Cabinet-type heptafluoropropane gas fire extinguishing system

integrated inside the battery container（The entire gas fire extinguishing system has

three starting modes: automatic control, manual control and mechanical emergency

operation.）
b) Fire alarm detection system

For electrical and battery fires in the energy storage battery compartment, configure

sensitive fire detection systems with different principles, including smoke detectors

and temperature detectors. At the same time, auxiliary criteria for electrical

quantities are added to form linkage with automatic gas fire extinguishing equipment,

so as to Find the source of the fire and rush to the fire in time.It forms a linkage with

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the gas automatic fire extinguishing equipment to detect the source of the fire early

and fight the fire in time.

1.3.4.4 Video surveillance

The energy storage container is equipped with a high-definition network camera for
round-the-clock monitoring and video recording of the environment and equipment
operation inside the container, and transmits the dynamic image of the monitored
target to the monitoring center.

1.4 Energy Storage Converter Solution（PCS）

The energy storage system of this project uses a rated power of 250kW energy

storage converter to realize bidirectional energy conversion between the energy

storage battery and the AC grid, including AC/DC bidirectional converter power

modules, controllers, and electrical protection devices.The energy storage

bidirectional converter has the function of parallel and off-grid operation, which can

guarantee the continuous power supply of important loads; it can cooperate with the

monitoring system to realize the advanced application of the power system.

The main parameters of PCS are as follows:

1.4.1 PCS Main parameter

Name parameter remark

DC working voltage range 300Vdc～900Vdc；

DC
120A
characteristics DC current

DC voltage 900Vdc

100KW
AC Rated output power
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characteristics
Maximum output power 100KVA

220
Allowable grid voltage（Vac）
（-15%~15%）

Rated output AC voltage 220VAC

Output Voltage Accuracy ≤1%

50Hz
Rate
230@380VAC
Maximum output current

maximum efficiency
97.3%

overload capacity
110%

-20～50℃
Working temperature Range
700×220×440
Dimension
35Kg
Weight
environment
3000m（3000m
Altitude
Derating）

cooling method
air cooled

IP20
IP grade

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1.4.2 Outline drawing of energy storage convert

The outline drawing of the energy storage converter is as follows:

1.4.3 Energy management system solution（EMS）

In this project, the energy management system (EMS) adopts centralized control, and
the energy management system is responsible for system real-time data acquisition
and monitoring (SCADA), data storage, classification, query, system charge and
discharge scheduling, system protection control, etc., to realize automatic intelligent
control of the system , and can communicate with the remote information
management system to realize remote operation and maintenance.

Centralized one-stop EMS diagram:

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EMS Core features:
1、 One-stop centralized management：

EMS has a humanized human-machine interface, a comprehensive network topology

map, color-coded operation nodes and a clear control interface, which can perform

one-stop remote operation and control of the entire system.

2、 Intelligent autonomous operation：

EMS has a rich database to collect and process system operation data.It has the

functions of event sequence recording and accident recall, and can self-diagnose and

self-recovery for software failures.It also has advanced control strategies for plan

tracking, smooth control, and emergency support.

2 Main equipment list

The main equipment list is as follows:

Equipment number unit remark

Lithium battery module

26 Piece

BMS monitoring system

2 set

Thermal Management Air

Conditioning System 1 set

Heptafluoropropane
set
automatic monitoring fire 1

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extinguishing system

Confluence cable,
connection cable
1 set communication cable

PCS 1 set 100kW

EMS System 1 set

Energy storage battery

W*D*H=3000*1500*2570
cabinet 1 set
mm

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