WEL CELL Project Jobs Safety Analysis

(JSA)
Job/Activity Name : Date: Rev. 00
Docket No: WEL/EHS-JSA/02

Contractor Name: Work Location: WAAREE ENERGIES LIMITED Any other Details:
POWER MECH PROJECTS LTD.
Department: FABRICATION AND ERECTION Pipe Rack Near UPW Area PTW Taken No.
OF MS STRUCTURE FOR PIPE RACK

Responsible Site In charge : M MADHUSHUDAN Contact No. -7041376668 Work Order No.

Required PPEs
Safety Helmet Safety Goggles Hearing Protection Dust Masks Others
Safety Shoes Full body harness Face Shield Gum Boots
Reflective vest Welding Gloves Welding Goggles
Hand Gloves Chemical Resistant Gloves Leather Gloves

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 Severity of Risk

Respo
Description of
Sr.N Potential Hazards Consequences Control measures nsible
Work Mediu
o. Low High By
m

1 Pre inspection of 1.Biological hazard Minor injury M 1.use of proper PPE Site In-
site before 2.Structure and Electrical 2.Work place area to be clear . charge,
hazard. 3.All involved department and control shall Enginee
mobilisation.
3.Personal injury have to join inspection. r
4.chemical exposure 4.warning sign and bericated shall be &Safety
5.fire and explosion provided around the testing area.
5.Only authorised personel are allow to
perform the job.
2. Planing for 1.Unauthorised Minor injury L 1.before mobilizing any equipment tool make Site In-
preparation of equipment tools brought sure that the E&P Personal got inspected the charge,
mobilisation. out to site. equipment. Enginee
2.worker starting the job 2.all personal not fit work shell not be allow. r
unfit to work. 3.person trake part in the tool box meating. &Safety
3.worker starting the job 4.jsa must be placed prior to work .
without permit. 5.no unauthorised worker shell be allow to
say at the working area.
3. Matarial transport 1.Falilure of lifting gears Chances of H 1.Licensed and experience operators will be Site In-
and unloading. or lifting Equipment major and minor use to carry out this activity. charge,
2.the loading of equipment carried out Enginee
injury.
according with appruved docoments. r
3.only competent and apruved operator shell &Safety
be deploy for lifting oparation.
4.no overloading allow follow procidure of
safe handeling.
5.training and assistance of banks
man/rigger cordination between oparetor
and bank man.
4. Disployment of 1.unware about site Minor injury L 1.gatepass issued after safety induction Site In-
employees and hazards leads to body training. charge,
work permission. injury. 2.personnel will enter on site only with Enginee
wearing mendatary PPE. r
3.Person will not move to the unkown area. &Safety
4.ensure without ppe person will not crosing
barricate path way.
5.while loading and unloading of structure
matarial signal man and fourman to be

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 ensuared.
5. Mobilization of • Unauthorized access Physical Injury low • Waaree valid Permit to work must be in Site In-
Manpower, tools & • Job execution with the place charge,
Equipment wrong/improper Unkonconcious • Activity shall be carried out under Enginee
equipment. competent supervision r
• Material unloading at • Covid19 infection prevention protocol (i.e. &Safety
the safe distancing, use of nose mask all the time,
wrong location use of hand sanitizer, good hygienic practice
• Slip, Trip and fall health monitoring) shall be maintained
hazard • Area specific work supervisor shall be
deployed.
• Project orientation / Induction shall be
conducted to all the workers
• All the tools & equipment shall be inspected
and shall be in good condition
• All lifting Tool & equipment shall be colour
coded and certified by third party(Form No-
10).
• All the workers & equipment’s shall hold
valid gate pass
• TBT shall be conducted prior to start of
activity daily/shift
• After the completion of work before leaving
the site Supervisior must :-
1)Head count manpower and
2) Take attendance.

6.. D-slinging of pipes 1.person may fall Chances of H 1.provide wheel stopers Site In-
& stucture in trailer. 2.trailer may move major and minor 2.Ensure trailer engine is in off condition with charge,
Ladder to be used to 3.caught in between handbreach. Enginee
injury.
accessing the trailer. 4.material slid from trailer 3.Ensure ledder to climb up trailer. r
4.Ensure three point contact while climbing the &Safety
ladder.
5.ladder should be placed as per ladder
standerd(75degeree or 1:4 ratio & 1 mtr
protruded above landing area.
6.inspect the condition of matarial before
slinging to unloading/ loading.
7.Before D sling the ratchet belt insure there is
no loose matarial on trailer.
8.Insure to use handgloves to all our workers.
9.insure all workers completed the sight specific
induction training.
10.The matarial should come only the sleepers

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 to avoid catch in between.

7.. Material handling • Ergonomic issue Physical Injury M • Don’t allow the person to lift more than 25kg
(by manual) • Injury to hands/finger and for materials shifting from one place to other.
leg Cut injury • Provide Trolley for materials shifting.
• Cut Injury • TBT to be prepared and communicated to Site In-
• Punching Hazard workers prior to engaging them for work. charge,
• Maximize the utilization of mechanical Enginee
materials handing method instead of manual r
handling. &Safety
• Effective job supervision to be ensured.
• Cut resistance hand gloves shall be used for
metallic type & sharp edge material handling.
• Ensure workmen keep their hands / leg away
from pinching points.
• Proper communication & coordination with
coworker need to be ensured.

8. Loading – • Overloading of crane/F- 1.Chance of major H • Permit/Clearance shall be obtained prior to Site In-
15 and minor injuries start the activity (Specify Type of permit) charge,Engineer
unloading and • Falling of material from • Pre-checklist shall be done every day before &Safety
shifting the 2.Asset loose
loaded truck daily permit clearance
matarial for • Projecting materials 3.Damage of • HIRA JSA Shall be conducted before starting
beyond the bed property. the activity.
structure and
• Improper stacking of 4.Over load • Activity shall be done under competent
pipe by using pipe and pipe spool at supervision.
5.SLI By Pass
farhana/trailo site. •Ensure competent & trained crane operators are
r. • Haphazard & unsecured deployed.
•Failure of lifting gear. • Trained and competent working crew shall be
•Hit by object/person or engaged for the activity.
fall of suspended load. • TPI Certified and color-coded tools & tackles
shall be used for the actvity.
• Flagman shall be deployed for smooth and safe
movement of Farana
• SLI shall not be bypass in any condition.
• Lifting Tools and tackles of adequate strength
and capacity shall be used
• Farahan shall not be used for Picking and
carrying of load
• Ensure material loaded within the rated
capacity.
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 • Ensure truck materials secured with wire rope /
chain or retch belt to prevent falling.
• Chain sling/retch belt to be used for securing
of pipe and pipe spool.
• Materials to be stacked/stored at site in safe
manner and the projection edge should provide
red flag or caution indication.
• All materials should be secured with wire rope/
chain or ratchet belt. Metallic Material should be
secured with chain only.

9. Scaffolding & • Toppling of Scaffolding Chances of H Contractor will identify workers for training to Site In-
Scissor Lift . /Scissor lift. be competent person for scaffold inspection. The charge,Engine
• Adverse weather
minor and competent person shall visually inspect all er &Safety
condition Unauthorized major injury. components of the scaffold for defects prior to
operation of Scissor lift each shift's use and following any occurrence
by helper that could affect the scaffold's structural
• Overloading of integrity. Defective components will be
Scaffolding /Scissor lift . immediately discarded.
• Misusing of • After erection of scaffold but before its use, the
equipment’s competent person for scaffold shall inspect all
• Faulty Scissor Lift components. Scaffold components should be
• Poor access straight and free from bends, kinks, dents, and
• Unstable ground severe rusting. Immediately discard defective
• Failure of Scissor lift components. Inspections should include an
• Fall of person (While evaluation of the following components:
fitting or DE hooking a. handrails, mid-rails, toe boards, cross-bracing
lifting gears) and steel tubing for nicks and other damage,
• Suspended load especially near the center span, and for signs
• Incompetent rigging that welding arcs may have struck the equipment
crew & Scissor Lift b. weld zones on the scaffold frame for cracks
operator c. the end of tubing for splits or cracks
• Run over due to vehicle d. manufactured decks for loose bolts or rivet
movement connections and bent, kinked, or dented frames
e. safety planks for rot, cracks, cuts, and other
external damage
f. tie rods or bolts and angle iron cleats
g. Cams, springs, threaded connection, toggle
pins, or other quick-connecting devices
h. Casters for rough rolling surfaces, "sticky"
swivels, and defective locking mechanisms.
• Scaffold stair towers shall also have netting all
around and handrails and mid rails
• Safe means of access & egress is provided.
• Scaffold Inspection Tag, Boards, identifying
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 that the scaffold is “Safe for Use” (in GREEN)
or “Scaffolds under Construction” (in RED)
must be attached to all scaffolds. Scaffold tags
must be signed and dated. Scaffolds to be
inspected by the competent scaffold person
monthly.
• Ensure Height phobia test & work at height
training must be completed of all crew member
before starting height work
• Operation of Scissor Lift must be done by
qualified person only.
• All operated Scissor Lift must inscpetd and get
cleard before work at the project site from
Waaree safety team monthly and its safety tags
must be signed and dated.
• Scissor Lift must inscpetd and get cleard
before work at the project site from Waaree
safety team and its safety tag sticker.

10. Erection of • Fall of person while Chances of H • Ensure to prepare JSA & TBT prior to start Site In-
structure/pipe climbing/working at task on daily basis charge,Engine
height.• Fall of person
minor and .• Use safety harness with double lanyard and er &Safety
due to failure of scaffold / major injury. sock absorber,
ladder.• Fall of person .• Life line (8mm Dia) is to be provided when &
while moving / standing as required for anchoring of safety harness
on beam.• Fall of person lanyard
hit by beam while .• Inspect lifting tackles before each use
erecting aligning due to .• Ensure crane lifting capacity within the safe
sudden jerk.• Fall of lifting radius of load.• Ensure guy ropes do not
tools/Falling objects• Fall come under the way of movement of equipment
of pipe/spool due to which may disturb it.• Ensure no body stands
failure of lifting gears and under suspended load.• Ensure to provide safety
appliances.• Pinching of net under the pipe rack to arrest the falling of
leg / hands/fingers of object.• Once pipe is erected on pipe rack ensure
workmen while handling to provide stoppers to prevent rolling of the
the column.• pipe.• Ensure that workmen keep their hands /
Uncontrolled movements leg away from pinching points.• Before starting
of the load while the securing of life lines, the Safety nets,
erection.• Adverse working platforms and ladders shall be erected.•
weather condition• Poor Ensure to provide proper illumination at work
illumination at working area.• Only tested and 3rd party certified chain
area.• Failure of chain blocks and wire slings to be used for erection
blocks/wire slings.• works.• Do not store any loose materials like
Overloading of scaffold Structural items, pipe spools, flanges and tools
platform. on the scaffold platform.• Pipe/pipe spool to be
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 fully secured/welded prior to disconnection of
lifting slings.• Ensure workmen use Fall arrester
shall be provided along with the ladder•
Workmen shall not walk on pipe to reach from
one beam to other beam.• Ensure to provide safe
work platform to workers working at height.•
Life lines shall be provided across the pipe rack,
for each and every beam/column for facilitating
the workmen to tie the Safety belt.• Life
line/safety net must be firmly secured with
permanent structure which can sustain the
require force load.• Anchoring point of life
line/safety net should be inspected by
supervisor\HSE person prior to use.• Do not
keep any loose material at the top.• Safety nets
shall be provided below the bottom level.• All
lifting tools shall be inspected before each use
by the supervisor.• Work sequence shall be
followed as mentioned.• Ensure no workman
stands in the probable swinging range and
direction of pipe.

11. Working at Height • Falling of personnel, 1.Fall of person H • Waaree Permit to work for WAH shall be
for what specify tools and materials from obtained before starting the activity.
activity for the height
2.Fall of • Pre-checklist shall be done every day before
structure bellow 10 • Platform collapse matarial staring the activity.
mtr. • Working platform not • Activity shall be done under competent
inspected and tagged supervision.
• Blocked / Obstructed • Use of FBH hving shock absorbtion is must in
walk ways the workplace.
• Not securing materials • Safe working platforms(Scaffoldings/Man
and tools lifts/scissor lifts etc) should be used for working
• Use of damaged at height
scaffold components • Permit system shall be ensure before start the
• Adverse weather work
conditions • Every workmen/staff before deployed at height
• Collapse of scaffold work shall be take vertigo training from waaree
F&S.
• Edge protection to be provided with hard
barriers and toe gauds to restrict fall of
materials.
• No modification shall be allowed by any
personnel except certified scaffolders.
• Scaffold platform shall be inspected and
tagged by certified scaffold inspector every 7
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 days
• All the personnel, working at height should use
full body harness with double lane yard in stable
place (100% tie off)
• Walk ways must be free from materials and
tools
• Working at should not be allowed when wind
speed exceeding 10 m\sec
• Materials and tools on platform to be secured
properly.
• Only approved and certified materials shall be
used.
• Proper access and egress to be provided.
• Scaffold materials to be stacked properly to
prevent damage.
• Use sound scaffold materials.
• Remove all damaged scaffold material from
the site.
• All the scaffolds shall be inspected after any
adverse weather condition•

12. Welding / Gas • Fire Chances of H • Waaree Permit to work for HOT Work Type A Site In-
Cutting/ Grinding • Electric shock shall be obtained before starting the activity/ charge,Engine
and buffing for • Ultra violet / Infra-red
minor and Ensure to obtain hot work permit from er &Safety
structure and pipe radiation exposure major injury. WAAREE concern department .
line. • Burn / Eye injury 2.burn injury • Pre-checklist shall be done every day before
• Noncompliance to 3.electrocution staring the activity.
Waaree “Permit to work • Activity shall be done under competent
system” supervision.
• Poor hose and cable • JSA & TBT shall be conducted before starting
management which can the activity
lead to trip & fall hazard. • Job specefic PPE'S(Apron, helmet attached
• Engagement of non- welding hood) must be provide to to working
trade validated worker for crew engaged in HOT Work.
welding & Cutting work • Ensure welding cables fully insulated and
joined by lugs and insulated.
• Fire extinguisher should be available near to
hot work area.
• Remove all combustible materials from hot
work area.
• No welding cable shall pass over the
combustible materials / cylinders.
• Ensure all welding machines are properly
earthed.
• Do not stored Scrape and loose materials at
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 height.
• Ensure only Experience and trade validated
workers are engaged for welding/cutting work.
• Ensure all power cables/welding cables & gas
hoses are properly routed to prevent trip & fall
hazard.
• Tor rods / scrap steel sections etc shall not be
used for return current, instead welding cable or
uniform flats shall be used.
• Ensure to use of proper face shield.
• Cover the work area / booth arrangement from
neighbors.
• Ensure adequate ventilation
• Ensure flash back arrestor in both in the
cylinder side & cutting torch side.
• Area should be free from flammable /
combustible materials.
• Cover the area with fire blanket.
• Welding cables, gas hoses and power cable
should be routed properly.
• Ensure fire extinguisher is placed near to H.W
area.
• Ensure Fire watch is standby near to critical
hot work areas.
• All gas cylinders should be stored in respective
gas storage only.
• Gas cylinders should be moved using trolley
only.
• Cylinders should be kept in vertical position
only,Cylinder should be chained.
• Ensure the validation of welding machine.

13. Painting for • Chemical Hazard 1.Eye injury M • Painters shall undergo job specefic training. Site In-
Structure /Pipe •Hand & eye injury • Paint cans shall be stored properly charge,Engine
• Spillage
2.fire hazard • Hot work or naked flam should not be done er &Safety
• Fire near paint storage
• Paint splash • Drip tray should be used under paint cans
• Fire extinguisher should be placed near paint
storage area
• Appropriate PPE’s (Nose mask, eye googles,
rubber hand gloves) should be used.
•Ensure the MSDS of that Paint material should
be communicated to the crew members and
available at workplace.

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14. Emergency • Medical Emergency • In case of an emergency stop all the activities Site In-
preparedness • Work-related and move to nearest assembly point. charge,Engine
Emergency • Workforce shall be trained for responding in er &Safety
emergency
• Inform to control room or activate nearest
Waaree emergency team .
• Role and responsibility of workforce in case of
emergency shall be made clear in Toolbox
Talks

15. House Keeping • Debris and left-over L • Ensure the equipment is removed after Site In-
(Material equipment may cause completion of job from the site and the area charge,Engine
. Segregation, slips, trips and falls. cleared. er &Safety
Storage and • Waste shall be disposed as per legal provision
removal of
wastages)

16. Night work 1.poor illumiition May cance to H 1.Ensure the night work PTW system is
activity 2.lone working create a dark followed.
3.chance of shadow and 2.Ensure night work area illumination .
electrocution can cause of 3. All the equipment DB ,cable and
4.slip-trip and fall physical conection should be inpect by the
of person in open injury electrician piror night activity.
simulated type pits 4. All the electrical conection and cable
5.blind spot. should be above the ground level.
6.biological hazard 5.Do not use any punctured or damage
ergonomic . cable
6.Dedicated electrician should be
present in night activity.
7.Ensure night work supervisor /hse
executive should be present at site.
8.WORK At hight above 3mtr level has
been restricted.

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 9.Dedicated first-aidres along with
emergency vehical should be present at
site until night wor complition.
10.tandem lifting or any critical lifting
are not allow in the absence the
daylight .

Kindly specify If any other measures to be implemented:

I will affirm that the above said precautions shall be communicated to all of the workmen and ensured the compliance during the
execution of the job and this JSA is valeted for 15 days only, after 15 days JSA will be reviews by the EHS dept. again in new
document.

JSA prepared by: JSA Reviewed By: JSA Approved by

Signature: Signature Signature

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