The World’s Fastest Lawn Mower

Serial Numbers
6057191
and Higher

Model # ____________________ Engine Model # ____________________

Serial # ____________________ Engine Serial # ____________________

Date Purchased ____________________ Engine Spec. # ____________________

2006 COATESVILLE CLASSIC PARTS MANUAL

REV. 2
700048-2 May, 2006
Congratulations on your purchase of a DIXIE CHOPPER
lawn mower. We believe you have exercised excellent judgement, and are
most appreciative of your patronage.

Your DIXIE CHOPPER Dealer is your #1 SOURCE

for
DIXIE CHOPPER parts and service !

Please call or visit your nearest authorized Dixie Chopper

Dealer for
additional service information.

AUTHORIZED DEALER

Let us know how you are getting along with your new CHOPPER!
www.dixiechopper.com

Dixie Chopper reserves the right to make changes or add improvements to its products at any time
without incurring any obligation to make such changes to products previously manufactured. Neither
Dixie Chopper, nor its dealers, accept responsiblility for variations which may be evident in the actual
specifications of its products and the statements and descriptions contained in this publication.
 CONTENTS
QUICK REFERENCE PARTS 1
DECALS 2
DECAL PLACEMENT 5
FRAME 6
WHEELS & TIRES 7
FOOT PEDAL ASSEMBLY 8
DECK LIFT ASSEMBLY 10
ELECTRIC DECK LIFT ASSEMBLY 11
HUBS & BELTS 12
DECKS 13
OCDC 19
TRANSMISSION FRAME 22
TRANSMISSION & DRIVE 24
WHEEL MOTORS 25
HYDRAULIC HOSE DIAGRAM 27
FUEL SYSTEM 29
THROTTLE ASSEMBLY 30
BODY 31
BRAKE ASSEMBLY 33
KOHLER ENGINE 34
GUARDIAN ENGINE 35
ELECTRICAL DIAGRAM 36
NOTES 38
 COATESVILLE CLASSIC
QUICK REFERENCE PARTS

MODEL XG2503-50 X2703-60 XG2703-60 XXG2703-72

Engine Guardian 25Hp Kohler 27Hp Guardian 27Hp Guardian 27Hp

Deck 50” 60” 60” 72”
Left rear Tire/Rim Assembly 400155 400155 400155 400019
Right rear Tire/Rim Assembly 400154 400154 400154 400020
Rear Tire only 400153 400153 400153 97200
Rear Rim only 400118 400118 400118 400014
Front Tire/Rim 400130 400130 400130 400053

Belts
Engine Transmission Belt 2006B41R 2006B41R 2006B41R 2006B41R
Engine-Deck Belt 2006B85W 2006B88W 2006B88W 2006B88W
Deck Belt 2006B112R 2006B130R 2006B130R 2006B160R

Filters
Fuel Filter 0F0106 97392 0F0106 0F0106
Nelson Air Filter (Primary) 25-083-01
Nelson Air Filter (Secondary) 25-083-04
Zinga-Hydro Filter 68140 68140 68140 68140
Donaldson Air (Primary) 0E3557 0E3557 0E3557
Donaldson Air (Secondary) 0E3656 0E3656 0E3656

Blades
X-Blade 30227-50X 30227-60X 30227-60X 30227-72X

Various Parts BOTH MODELS

Fiber Washer W-101
Spindle Bearing (F/10161 Set-Up) 30218
Deck Roller (Ctr) 30240-0
Choke Control 20248
Throttle Cable 68249
Fuel Cap 600035
Control Lever Grip F/Throttle 20257

1
 DECALS

800069
X2703 XXG2703

800119
XG2703

PART# 800119

1 2 3 3A

4 5 6

7 8

10

14
12
11 13

REF PART# DESCRIPTION Qty REF PART# DESCRIPTION Qty

1 800091 XG2503 Decal 1 8 800014 Ignition 1

2 800119 X2703 Decal 1 10 264000200210 VTC 1
3 800069 XXG2703 Decal 1 11 97072 OCDC Decal 1
3A 800055 XG2703 Decal 12 800018 Docu-Tube Decal 1
4 800008 HP + 1 Decal (Back 1 13 97514 Horn Warning 1
Of Seat or Rear 14 800050 Right Fender Combo 1
Guard) f/Cooler
5 65413 Patent Pending 1
(T-Box)
6 97013 VTC Only (Oil Tank) 1
7 800015 Choke 1

2
 DECALS (CONT’D)

Revised 10/06/04

15 16,16A,16B
800111

4 50” Model Belt Routing

1 1 Deck Belt 9907B112

2 Eng.-Trans Belt 68204
3 3 Eng.-Deck Belt 2006B85

4, 5 11 10
8 6
9
2 4 Bottom Deck Pulley 9907525X100S
5 Top Deck Pulley 9907600X100S
7 6 Trans. Idler Pulley 30234
7 Deck Idler Pulley 30224
8 V Idler Pulley 30234
9 Flat Idler Pulley 30224
10 Engine Pulley 9907500X600D
4
11 Trans. Pulley 200083

Revised 06/09/05
17,17A,17B 19 20

23

LUBRICATE DECK SPINDLES

EVERY 100 HOURS OR ANNUALLY

24

21 22
REF PART# DESCRIPTION Qty REF PART# DESCRIPTION Qty

15 800061 Lusas Oil Decal 1 21 800048 Decal - Right Fender 1

16 65408 50” Cut Decal 2 22 800047 Decal - Left Fender 1
16A 65409 60” Cut Decal 23 30590 USA Decal (Rear Right 1
16B 65437 72” Cut Decal Fender
17 800111A Belt Information F/50” 1 24 800060 Lucas - Decal Hub (Left 1
17A 800112A F/60” Side Fender)
17B 800116A F/72”
19 800020 American Flag Decal 1
20 30229 Deck Danger Decal 2

3
 DECALS (CONT’D)

5.00”
4.75”
4.50”
4.25”

4.00” 28
3.75”
3.50”
3.25”
3.00”
2.75”

2.50”
2.25”
2.00”
1.75”
1.50”

800118

27
26

29

31
25 30

REF PART# DESCRIPTION Qty

25 800033 Crash Guard Decal 1

26 800032 Fender Decal 2
27 800118 Decal - Elec. Deck Lift Indicator Height 1
28 97014 Idler Position Decal (Triangle Plate On Deck 1
29 800059 Dixie Power - Torque Decal 1
30 97008 Cross Member Decal (Bottom Crossmember 1
of Machine) (XXG2703-72 Only)
31 800117 Decal - Pan Floor 2006 1

4
 DECAL PLACEMENT

29
25

12
15 22
6 19
5 13
4
21 14
23

24
11 1 2 3

26 10 7 27
8
28
31

28

20
20

16
16
17 16A
16A
17A 16B
16B
17B

5
 XG2703-50, X2703-60, XG2503-60, XXG2703-72
FRAME
24A
2 24

7 8
6 6 7 26
11C
11B 7 7
11A 9 8
11
10 25

19 13

12 1 1A 14
27 29
28 21
15 30 16 16A
10
15A 32 29
15B 17
20 18
31
23 22
33
REF PART# DESCRIPTION Qty
15 400065 Tray - Standard Battery Box 1
15A B-190 3/8”-16x1 1/2” Carriage Bolt 2
15B N-108 3/8”-16 Whiz Flange Nut 2
16 B-280 1/2”-13x14” Engine Adjustment Bolt 1
(XG2503, X2703, XG2703)
REF PART# DESCRIPTION Qty B-281 1/2”-13x15” Engine Adjustment Bolt
16A (XXG2703)
1 100025 Weldment - 50/60 Frame (XG2503- 1
50, X2703-60, XG2503-60) 17 W-113 5/16” Standard Flat Washer 4
1A 100067 2004 6 Rail 72 Frame (XXG2703-72) 18 B-156 5/16”-18x2” Bolt 4
2 400026 Weldment - Low Ride Seat 1 19 W-107 3/8” ID. x 1 5/8” OD. Bellville Washer 1
Pan w/ Hinge
20 72220 Belt Guide Assembly (Incl # 21-23,28,29)
3 100007 Weldment - Low Ride 1
Transmission Frame 21 72217 Belt Guide Weldment 2

4 B-229 3/8”-16 x 5” Bolt 2 22 72222 1/2”-13x12 1/2” All Thread 1

5 N-107 3/8”-16 Nyloc Nut 2 23 N-110 1/2”-13 Nut 6

24 400074 25Hp Kohler Crash Guard (XG2503- 1
6 N-135 7/16”-20 Nyloc Nut 4
50, X2703-60, XG2703-60)
7 W-168 7/16” Hardened Flat Washer 8 97096 Crash Guard (XXG2703-72)
24A
8 B-199 7/16”-20 x 2” Bolt 4 25 B-204 3/8”-16 U-Bolt 4
9 B-165 3/8”-16x2” Bolt (XG2503, X2703, XG2703) 2 26 N-160 3/8”-16 Coupling Nut 8
(XXG2703-72) 3
27 W-160 10MM Flat Washer (XG2503, X2703, 2
10 97169 Plastic Cap 2 XG2703)
(XXG2703-72)
11 10100-ST Bumper - Square (XG2503, X2703, XG2703) 1
11A 67045-60S Bumper - 60” Solid (Optional) 28 72222 1/2”-13x12 1/2” All Thread 1
11B 67045-72 Bumper - XXW 72 (XXG2703)
29 N-110 1/2”-13 Nut 1
11C 67045-72S Bumper - 72” Solid (Optional)
30 97024 Crossmember (XXG2703-72 Only) 1
12 N-108 3/8”-16 Whiz Flange Nut (XG2503,X2703, 2
XG2703) 31 B-123 1/2”-13x1 1/2” Bolt (XXG2703-72 Only) 4
(XXG2703-72) 3
32 N-157 1/2”-13 Whiz Flange Nut (XXG2703-72 4
13 N-103-W 5/16”-18 Whiz Flange Nut 4 Only)
14 72216 Pull Stop Weldment 1 33 W-109 1/2” Flat Washer (XXG2703-72 Only) 4

6
 WHEELS & TIRES
1
2
20
3
4
16B 5
15C
4
15F 6
15E
16H 7
15D
16G
15C 8A 8 10
16F
15B 13
16E 11
15A 9
15C
15
16C 12 24A
16B 11 15 24
16A 26
13A 13 14
16 25 26A
12
23 25A
22
21 22A
18
17A
17
27

19
REF PART# DESCRIPTION Qty
16 400154 24-11x10 Turf Boss IV Assembly (Right) X, XG 1
REF PART# DESCRIPTION Qty
16A 400155 24-11x10 Turf Boss IV Assembly (Left) X, XG 1
1 10220 Dust Cap 2 16B 400153 Turf Boss IV Tire Only
2 N-183 1”-14 Nyloc Jam Nut 2 16C 400118 Rim
15C 10127-S Valve Stem
3 10207 Top Bearing 2
16E 400020 Right 25-12x9 Turf Boss III (XXG2703)
4 10206 Outer Bearing Race 4 16F 400019 Left 25-12x9 Turf Boss III (XXG2703)
5 F-100 3/8” Drive-In Grease Fitting 2 16G 97200 Tire - 25-12x9 Only
16H 400014 Rim
6 97171 Bottom Bearing 2 15C 10127-S Valve Stem
7 10208 Seal 2 17 PB339303P Wheel Motor Axle Nut (X,XG)
8 100023 Front Fork Weldment (X,XG) 2 17A PW72693 Wheel Motor Axle Nut (XXG)
8A 100089 Heavy Duty Fork Weldment 18 N-113 1/2”-20 Wheel Lug Nut 8
(XXG)
19 W-137 1”x2” Belleville Washer (X,XG) 2
9 B-122 Bolt - 5/8”-11x7” (X,XG) 2
9A B-235 5/8”-11x9” HHCS (XXG) 20 W-131 1” ID x 1 1/2” OD x 1/8” Thick 2
10 N-115 Nut - 5/8”-11 Nyloc 2 21 67002 Wheel Flange w/studs (X,XG) 2
22A
22 B-183 1 1/4” x 3/8” Allen Head Wheel Motor Bolt 8
11 67205 Inner Front Wheel Bearing 4
(X,XG) 14
12 10205 Outer Front Wheel Bearing 4 B-123 1/2”-13x1 1/2” Bolt (XXG)
13 10203 Outer Front Wheel Spacer (X,XG) 4 23 W-138 3/8” ID. x 1” OD. Wheel Motor Square Washer 4
13A 400052 Outer Front Wheel Spacer (XXG) (X,XG)
14 67204 Inner Front Wheel Spacer 2 24 PW72546 1/4” Key (X,XG)
15 97166 Assembly - Front Tire (X,XG) 2 24A 300339102 Shaft Key 18 Cu. In. (XXG)
15A 97165 Front Tire 13-6.5x6 25 67114 Wheel Motor 14Cu.In. (X,XG)
15B 10239 Rim 3x6 25A 200018 Wheel Motor 18Cu.In. (XXG)
15C 10127-S Valve Stem
26 N-127 3/8” Fine Thread Lock Nut (X,XG) 1/2”- 8
15D 400053 Assembly Front Tire (XXG) 26A N-146 13 Stove Lock (XXG) 14
15E 400070 Tire - 15x6.00x6
15F 400071 Rim - 4.5x6 27 68211 Tire Sealant (1 liter Bottle) Optional
15C 10127-S Valve Stem Rear Tire (2 Liter Optional)

7
 FOOT PEDAL ASSEMBLY
1

2
4 3

4
12
5
20
6 7
21 23
22 24
7
8

25
19
8
9 18 26
10 17
8 16

11
15
14
13

REF PART# DESCRIPTION Qty REF PART# DESCRIPTION Qty

1 100136 Assembly - Foot Pedal 1 14 W-113 5/16” Standard Flat Washer 1
2 100143 Weldment - Pad Pedal Foot 1 15 100146 Weldment - Sprocket Quarter 1
3 P-121 Pin - 5/16” x 1 3/4” Clevis 1 16 100150 Indicator - Control Height 1
4 20222 Bushing - Nylon 2 17 N-130 5/16”-18x3/4” Coupling Nut 1
5 P-108 Pin - 3/32” x 1 1/2” Cotter 1 18 100153 Lock - Pedal (Incl. #8,10) 1
6 100151 Spring - Pedal Foot 1 19 100156 Pawl - Pedal Foot 1
7 B-105 Bolt - 5/16”-18x1 3/4” Full Thread 2 20 10233 #50 Half Link 1
8 N-131 5/16”-18 Nyloc Nut 3 21 10232 #50 Master Link 1
9 100137 Weldment - Arm Lift 2006 1 22 300008 Pointer - Height Deck 1
10 W-164 5/16” Spring Washer 2 23 B-137 3/8”-16x3/4” Bolt 1
11 100152 Pin - Pedal Foot 1 24 W-104 3/8” Flat Washer 1
12 68219 #50 Chain (Incl Ref. #20) 1 25 N-108 3/8”-16 Whiz Flange Nut 1
13 B-131 5/16”-18x1” Bolt 1 26 30213 #27 Hair Clip Pin 1

8
 FOOT PEDAL ASSEMBLY
XG2503-50
19
15 1
18

17
7

16
4 5 6

8
9

14
3
13 2

10
11
12

REF PART# DESCRIPTION Qty REF PART# DESCRIPTION Qty

1 10107-1/2 Kit - Foot Pedal 1 13 B-131 5/16”-18x1” Gr. 5 Bolt 1
2 10225-2 Weldment - #50 Foot Lift Arm 1 14 W-113 5/16” Standard Flat Washer 1
3 10224-1 Pawl 1 15 68219 #50 Chain (Incl. Ref #16) 1
4 990735020 Foot Pedal Lock (Incl. Ref # 5-6) 1 16 10233 #50 Half Link 1
5 W-164 .330 ID. x .570 OD. x .030 Washer 1 17 10232 #50 Master Link 1
6 N-144 5/16”-18 Nylon Jam Nut 1 18 20217-25 Spring 1
7 300008 Deck Height Pointer 1 19 30213 #27 Hair Clip Pin 1
8 N-130 5/16”-18x3/4” Ciupling Nut 1
9 300007 Deck Height Indicator 1

10 10226-1 Lift Sprocket 1

11 10228-1 Pin 1
12 F-100 3/8” Drive-In Grease Fitting 1

9
 DECK LIFT SYSTEM
50, 60, & 72”
6
21

1 2 5 1
5
3 20 5 22 20
22
3 4 4

50/60” Lift System 72” Lift System

7
10
18A
11A
18
11
9 12
7 9 8
8A
8 8A 13
14

19
7

15
7 15A
14 17
14
16
16A

REF PART# DESCRIPTION Qty

11 97455 200 lb. Return Spring (50, 60”) 1
11A 97456 225 lb. Return Spring (72”)
12 B-241 3/8”-16 Eye Bolt (50, 60, 72”) 1
13 N-108 3/8”-16 Whiz Flange Nut (50, 60, 72”) 1
REF PART# DESCRIPTION Qty
14 W-154 3/4” Flat Washer (50, 60, 72”) 4
1 68112 1” Bushing (50, 60”) 2
15 B-237 3/4”-9x7.5” Bolt (50”, 60”) 1
2 68106 1 3/16” Bushing (50, 60”) 1 15A B-240 3/4”-9x11” (72”)
3 S-114 1/2”-13 Stud (50, 60, 72”) 4
16 B-237 3/4”-9x7.5” Bolt (50”, 60”) 1
4 N-157 1/2”-13 Whiz Flange Nut (50, 60, 72”) 8 16A B-239 3/4”-9x10” (72”)
5 68105 3/8” Bushing (50, 60, 72”) 2 17 N-158 3/4”-9 Nyloc Nut 2
6 68104 #50 Small Sprocket (50, 60, 72”) 1 18 68114 3/4”x28” Rod (50”, 60”) 1
18A 68110 3/4” x 34 3/4” Rod (72”)
7 68103 Deck Lift Sprocket #50 (50, 60, 72”) 7
19 10232 #50 Master Link 10
8 990710003 #50 Rear Deck Lift Chain (50, 60”) 2
8A 990710005 #50-67P Rear Deack Lift Chain (72”) 20 65047 3/4” Bushing (72”) 2
9 68217 #50 Front Deck Lift Chain (50, 60, 72”) 2 21 65048 1 1/4” Bushing (72”) 1
10 990710002 #50 Return Spring Chain (50, 60, 72”) 1 22 68108 2 7/8” Bushing (72”) 2

10
 5.00”

XG2703-60, X2703-60
4.75”
4.50”
4.25”

ELECTRIC DECK LIFT 4.00”

3.75”
27 3.50”
RAISE/LOWER 29 26
SWITCH
1 16 3.25”
3.00”
2.75”
25
19
2.50”
B
L 2 18 2.25”
A
2.00”
C
K
16 22 1.75”
17 3 1.50”
(Connect
to Trans. FUSE 800118
Frame)
CONNECT
28
GROUND GREEN TO
WHITE ACTUATOR

R
E
D

24 18

7
23
15 21
CONNECT
TO
STARTER 5
6
6
5
4
10
9 8
11
12
13
20
REF# PART# DESCRIPTION QTY
16 B-108 Bolt-3/8”-16 x 1” HHCS 3
REF# PART# DESCRIPTION QTY 17 W-104 Washer-3/8” Flat 1
300235 Kit - Electric Deck Lift 50/60 Frames 18 N-108 Nut-3/8”-16 Whiz Flange 3
900235 Kit - Hardware (Inc. Items in Grey) 1 19 300239 Brace-Support Housing Adj. 1
1 300250B Pin-Clevis 1/2” w/Lanyard and Clip 1 Height
2 300236 Weldment-Housing Adjustment Height 1 20 300245 Weldment-Bracket Mounting 1
Rear Actuator (50/60)
3 300240 Weldment-Arm Sprocket 1
21 10232 #50 Master LInk 2
4 B-181 Bolt-5/8”-11 x 2.5 HHCS 1
22 68142 Cap - Plastic 1” Sq. Plug 1
5 W-156 Washer-9/16” Flat 2
23 990710002 #50 Return Spring Chain 1
6 W-140 Washer-5/8” Nylon Flat 2
24 500040 Harness - Lift Deck Elec. 1
7 N-156 Nut-5/8”-11 Nyloc Jam 1
(Inc. #29)
8 300244 Bracket-Mounting Front Actuator 1
25 B-258 M5-.8X16mm HHCS Bolt 1
9 300249 Shim-.875 ID 1
26 N-179 M5 - .8 HH Nut 1
10 500039 Actuator-Lift Deck Electric 2006 1
27 W-175 M5 Flat Washer 1
11 B-210 Bolt-1/2”-13 x 2” HHCS 1
28 800118 Decal - Height Indicator 1
12 N-126 Nut-1/2”-13 Nyloc Jam 1
29 98179 Toggle Switch
13 B-123 1/2”-13 x 1 1/2” HH Bolt 1
67017 90 Degree Fitting 1
14 N-157 Nut-1/2”-13 Whiz Flange 1
67014 3/8” Barbed Insert X 1/4” 1
15 300248 Arm-Chain Actuator 1 MPT Fitting

11
 HUBS AND BELTS
1
3
23

20 1 16B 16A 16

3 5

21 2

18 21
19 2
18A 4A 4
19A 4A 4
19B
5 5

22 22

6 6

7 7

8 8 13H
13H
13G 9 9 13G
6
13F 22 13F
22 6
13E 13E
10 17 13D
13D
11A 11 13C
13C 11A 11
13B 12 13B
12
13A 13A
13 13
REF PART# DESCRIPTION Qty
14
10161 Outside Complete Spindle Asm. 14
10161-L Center Complete Spindle Asm. 15 15A 15B
15 15A 15B
10161-HD (Opt.) Heavy Duty Outside Complete Only
10161-LHD (Opt.) Heavy Duty Center Complete Only REF PART# DESCRIPTION Qty
1 N-167 1” Nut 3 13F 30227-72X 72” X Style Blade
2 W-146 1/4” Washer 7 13G 30227-72H 72” Standard High Lift Blade (Op-
3 W-137 1” Belleville Washer 6 tional)
4 9907525X100S 5.25” Pulley (XG2503-50, X2703-60, 3 13H 30227-72N 72” Heavy Duty High Lift Blade
XG2703-60) (Optional)
4A 9907675X100S 6.75” Split Pulley (XXG2703-72) 14 W-100 5/8” Belleville Washer 3
5 W-131 1/8” Washer 4 15 B-121 2.5” Blade Bolt (use w/o blade
6 30218 Sealed Bearing spacer)
15A B-121-L 3” Blade Bolt (use with blade spacer) 3
7 30241 Deck Hub (2 Snap Rings, 3 3.25” Blade Bolt (use with Whiz-
2 Bearings & 1 Spacer) 15B B-121-LL Mow)
8 F-102 Grease Fitting 3
9 30219 Inner Deck Hub Spacer 16 9907600X100S 6.00” Pulley (XG2503- 1
16A 9907750X100S 50) 7.50” Pulley (XXG2703-72)
10 30217 Short Blade Shaft 2
16B 9907675X100S 6.75” Pulley (X2703-60, XG2703-60)
11 W-182 2” OD x .656 ID x 1/4” Thick Washer 3
17 30217-L Long Blade Shaft 1
30242 1/2” Blade Spacer (Use when H & N
blade are used) 18 2006B85W Engine - Deck Belt (XG2503-50) 1
18A 2006B88W Engine - Deck Belt (X2703-60,
12 W-101 Fiber Washer 3
XG2703-60, XXG2703-72)
13 30227-50X 50” X Style Blade 3
19 2006B112R Deck Belt (XG2503-50) 1
13A 30227-H 50” Standard High Lift Blade
19A 2006B130R (X2703-60, XG2703-60)
(Optional)
19B 2006B160R (XXG2703-72)
13B 30227-N 50” Heavy Duty High Lift Blade
(Optional) 20 2006B41R Engine-Trans. Belt B-41(not shown) 1
13C 30227-60X 60” X Style Blade 3 21 300058 Fan - 1” x 8 1/4” Steel Gray & Decal 3
13D 30227-60H 60” Standard High Lift Blade (XG2503-50 Only) 1
(Optional)
22 788080 Retainer Ring
13E 30227-60N 60” Heavy Duty High Lift Blade
(Optional) 23 67255 Spindle Hub Caps 2

12
 XG2503-50
50” HEAVY DUTY DECK
40
30 61 39 41
37 7 42
41
38 42
35 36
43 45
44
34 46
54 7
33 47 6
30 31 58 11
7 29 48
28 55
30 27 7
26 44
32 25 48
23
22 6
19 7 6
20 21
6 21
60 7
7 57 20
60

7 6
16 19
9 18 7 8 5
1
17 11
3
24 51
11 13 16 4
51 50 6
7
49
14

14 11
11 53 52 51

15 51 10
11
50
49 13
56 11
12
53 52
59

13
 XG2503-50
50” HEAVY DUTY DECK

REF PART# DESCRIPTION Qty

REF PART# DESCRIPTION Qty
30209-1 Enguaging Rod Assembly
300284 50” Heavy Duty Deck Assembly 1
(incl. #30,31,32,33,38) 1
1 300285 50” Top Plate Weldment 1
32 97343 Enguaging Rod 1
3 300324 Spring 1
33 30207-S Enguaging Spring 1
4 65308-L Idler Spring Tab 1
34 20217-25 Return Spring 1
5 300229 Left 3-Hole Tab 1
35 N-173 #10 Nyloc Nut 1
6 P-102 3/8”x1.25” Clevis Pin 6
36 30212 Enguaging Handle 1
7 20224 Hairpin Clip 10
37 B-298 #10-24x1 1/4” SHCS Zinc 1
8 30232 Left Scissor Arm 1
38 30209-B Connecting Arm Bracket 1
9 300304 Baffle - Wiper Blade Deck F/50” 1
39 30206 5/8”x1/2” Bushing 1
10 B-136 3/8”-16x1.25” Carriage Bolt 12
40 300011 Weldment - Triangle Plate 1
11 N-108 3/8”-16 Whiz Flange Nut 32
41 B-185 5/8”-11x2” Bolt 2
12 300287 50” Heavy DutyDeck Weldment 1
300012 Triangle Plate Assembly
(Incl. #15,56,59,60)
(incl.#39,40,41,42,58,60)
13 B-135 3/8”-16x1” Carriage Bolt 3
42 N-180 5/8”-11 Jam Lock Nut 2
14 B-110 3/8”-16x3/4” Carriage Bolt 16
43 30234 V Pulley 1
15 300289 50” Deck Blow-out Baffle Right 1
44 30224 Flat Idler Pulley 2
16 F-100 3/16” Drive in Grease Fitting 2
45 B-117 1/2”-13x1.25” Bolt 1
17 67131 Scissor Link Tower Weldment 1
46 B-118-G 1/2”x1.5” Shoulder Bolt (incl. F-101) 1
Enguaging Tower Weldment 1
47 30223 Idler Arm 1
18 30231 Right Scissor Arm 1
48 30214-86 Stabilizer Bar 2
19 C-104 Ring Clip 2
49 B-255 5/8”-11x9” Carriage Bolt 2
20 334000130109 2-Hole Tab 2
50 30240-O Long Roller 2
21 P-103 3/8”x2.25” Clevis Pin 2
51 N-156 5/8”-11 Nyloc Jam Nut 4
22 30235 Pivot Stand 1
52 B-278 5/8”-11x5” Carriage Bolt 2
23 N-102 1/4”-20 Whiz Flange Nut 4
53 67240 Short Roller 2
24 B-172 1/4”-20x1” Bolt 4
54 65276 Brass Bushing 1
25 30210 Cam Weldment 1
55 W-112 1/2” Lock Washer 1
26 65278 1/2” Shim (if needed) *
56 300291 50” Center Front Baffle 1
27 30211 Enguaging Shaft 1
57 300228 Right 3 Hole Tab 1
28 30112 1/8” Shim (if needed) *
58 N-181 5/8”-11 Lock Nut 2
29 P-113 3/16” x 3/4” Roll Pin 1
59 300290 50” Deck Left Blow-out Baffle 1
30 W-104 3/8” Flat Washer 3
60 F-102 Grease Fitting 1
31 N-107 3/8”-16 Nyloc Nut 1
61 W-186 #10 Flat Washer Zinc 2

*Use individually or a combination of 65278 and 30112 to achieve proper belt alignment
between the triangle plate and the top center deck spindle pulley.

14
 X2703-60, XG2703-60
60” DECK

50
65
49 51
66 48 7 52
38 54
66 47 60
55
46 56
45 57
44 61 7
58
43
7 37 53 8
38 3 59
38 39 35 62 7 8
42 40 35A 34
8
41 35B
1 31 7
33 30 59
32 8
8 32
29 31 7
64 30 1
7
28 7 6
27
7 2
63 26
3
24 25 9
10 8 4
23 5
11
7
10 12
13 13
14 3
3
13
63
18
19 10
21 15
3 13
11 16
3 3
13
12 20
3 13 17
10 19 18

15
 X2703-60, XG2703-60
60” DECK
REF PART# DESCRIPTION Qty REF PART# DESCRIPTION Qty
300195 2006 60” Deck Assembly 35 30112 1/8” Shim (if needed) *
10203 1” Shim (if needed) *
1 300056 Pulley Guard 2 65278 1/2” Shim (if needed) *
2 300324 Spring 1 37 N-107 3/8 -16 Nylon Lock Nut 1
3 N-108 3/8” Whiz Flange Nut 37 38 W-104 3/8” Flat Washer 3
4 65308-L Idler Spring Tab 1 39 P-113 Roll Pin 1
5 300347 2006 60” Top Plate Weldment 1 40 30211 Enguaging Shaft 1
6 300229 Left 3-Hole Tab 1 41 30210 Cam Weldment 1
7 20224 Hairpin Clip 10 30209-1 Enguaging Rod Assembly (Inc.
8 P-102 3/8”x1.25” Clevis Pin 6 #37,38,42,43,44)
9 30232 Left Scissor Arm 1 42 97343 Enguaging Rod 1
10 N-156 5/8”-11 Nyloc Jam Nut 4 43 30209-B Connecting Arm Bracket 1
11 30240-O Long Roller (7.5” Long) 2 44 30207-S Enguaging Spring 1
12 B-255 5/8”-11x9” Carriage Bolt 2 45 20217-25 Return Spring 1
13 B-110 3/8”-16x3/4” Carriage Bolt 17 46 N-173 #10-24 Nyloc Nut 1
14 B-136 3/8”-16x1.25” Carriage Bolt 12 47 30212 Enguaging Handle ( Coated ) 1
15 300343 2006 60” Deck Weldment (In- 1 48 B-298 #10-24x1 1/4” SHCS Zinc 1
clude,#16,20,21,64) 49 30206 5/8”x3/4”x1 1/2”Bushing 1
16 300333 2006 Weldment - Roller Bracket 1 300012 Triangle Plate Assembly
17 B-253 5/8”-11x6” Carriage Bolt 1 (Inc.#49,50,51,52,60,66)
18 67240 Short Roller (3.75” Long) 2 50 300011 Weldment - Triangle Plate 1
19 W-135 5/8” Flat Washer 2 51 B-185 5/8”-11 x 2” Bolt 2
20 300345 2006 Left 60” Bolt-On Blow Out Baffle 1 52 N-180 5/8”-11 Jam Lock Nut 2
21 300344 2006 Right 60” Bolt-On Blow Out Baffle 1 53 30224 Flat Idler Pulley 2
23 B-254 5/8”-11x7” Carriage Bolt 1 54 30234 V Pulley 1
24 B-172 1/4”-20x1” Bolt 4 55 B-117 1/2”-13x1.25” Bolt 1
25 F-100 3/16” Drive in Grease Fitting 2 56 F-101 1/4”-28 90 Grease Fitting 1
26 67131 Scissor Link Tower Weldment 1 57 B-118-G 1/2 x 1 1/2 Shoulder Bolt (Incl.- Ref. 1
27 Enguaging Tower Weldment 1 #56)
28 30231 Right Scissor Arm 1 58 30223 Idler Arm 1
29 300228 Right 3-Hole Tab 1 59 30214-86 Stabilizer Bar 2
30 C-104 Ring Clip 2 60 N-181 5/8 - 11 Lock nut 2
31 334000130109 2-Hole Tab 2 61 65276 Bronze Bushing 1/2”x5/8”x1 1/2” 1
32 P-103 3/8” x 2” Clevis Pin 2 62 W-112 1/2” Lock Washer 1
33 30235 Pivot Stand 1 63 B-135 3/8”-16x1” Bolt 9
34 N-102 1/4”-20 Whiz Flange Nut 4 64 300220 Baffle - Wiper Blade F/60” 1
65 F-102 Fitting - Grease 1/4”-28 1
66 W-186 #10 Flat Washer Zinc 2
300048 Deck Pulley Guard Kit F/Fan Set-Up
(Optional)

*Use individually or a combination of 10203, 65278 and 30112 to achieve proper belt alignment
between the triangle plate and the top center deck spindle pulley.

16
 XXG2703-72
72” DECK
67
7 48 49 50
37 51
53
52 66
68 45
3 37 61
68 46 19 55
47
56
44 54
36
43 37 52
42
57 7
37 38 58 8
40 35
55
7 35A 19
39
40 34 3 37
33 7 7
1 60
32 60 8
7 29 8
30 31
8 31
30 7
28 6 7 8
29 8
27 24
2 1
26
25
7
21 64 24 9
23 12 3
5 4
22 11
10
12 11

10
19
18 10 62
13 59 64
3
65 10
14 3
3 11 15
12 13 13
63
16
3 20
10 19 18 3
3
17

17
 XXG2703-72
72” DECK
REF PART# DESCRIPTION Qty REF PART# DESCRIPTION Qty
300315 Guardian 72” Complete Deck 35 65278 1/2” Shim (if needed)
1 300057 Pulley Guard 2 35A 30112 1/8” Shim (if needed)
2 300324 Spring 2 36 N-107 3/8 -16 Nylon Lock Nut 1
3 N-108 3/8” Whiz Flange Nut 52 37 W-104 3/8” Flat Washer 6
4 65308 Idler Spring Tab 2 38 P-113 3/16”x1” Roll Pin 1
5 300253 72” Top Plate Weldment 1 39 30211 Enguaging Shaft 1
6 300229 Left 3-Hole Tab 1 40 30210 Cam Weldment 1
7 20224 Hairpin Clip 10 30209-1 Enguaging Rod Assembly
8 P-102 3/8”x1.25” Clevis Pin 6 (Inc. #36,37,41,42,43)

9 30232 Left Scissor Arm 1 41 97343 Enguaging Rod 1

10 N-156 5/8”-11 Nyloc Jam Nut 5 42 30209-B Connecting Arm Bracket 1

11 30240-O Long Roller 3 43 30207-S Enguaging Spring 1

12 B-255 5/8”-11x9” Carriage Bolt 3 44 20217-25 Return Spring 1

13 B-110 3/8”-16x3/4” Carriage Bolt 32 45 N-173 #10-24 Nyloc Nut 1

14 B-136 3/8”-16x1.25” Carriage Bolt 10 46 30212 Enguaging Handle 1

15 300255 72” Deck Weldment (Includes 1 47 B-298 #10-24x1 1/4” Bolt 1

15,16,20,63,65,68) 48 30206 5/8”x 3/4”x1 1/2” Bushing (Brass) 1
16 300256 Weldment - Roller Bracket 72 1 300012 Triangle Plate Assembly
17 B-253 5/8”-11x6” Carriage Bolt 1 Inc. #48,49,50,51,66,67

18 67240 Short Roller 2 49 300011 Weldment- Triangle Plate 1

19 W-135 5/8” Flat Washer 4 50 B-185 5/8”-11 x 2” Bolt 2

20 300258 Left Blowout Baffle 1 51 N-180 5/8”-11 Jam Lock Nut 2

21 300281 Baffle - Wiper Blade F/72” 1 52 30224 Flat Idler Pulley 2

22 B-254 5/8”-11x7” Carriage Bolt 1 53 30234 V Idler Pulley 1

23 B-172 1/4”-20x1” Bolt 4 54 B-117 1/2”-13x1.25” Bolt 1

24 F-100 3/16” Drive in Grease Fitting 2 55 W-140 5/8” ID. x 1 5/8” OD. Nylon Washer 4

25 67131 Scissor Link Tower Weldment 1 56 61250 T-Idler Slide Bushing 2

26 Enguaging Tower Weldment 1 57 W-112 1/2” Lock Washer 1
27 30231 Right Scissor Arm 1 58 68225 T-Idler Slide 1
28 300228 Right 3-Hole Tab 1 59 B-223 3/8”-16x2 1/4” Carriage Bolt 2
29 C-104 Ring Clip 2 60 30214-72 Stabilizer Bar 2
30 300086 3 Hole Tab 2 61 W-149 5/8” Wafer Spring Washer 10-12
31 P-103 3/8” x 2” Clevis Pin 2 62 B-190 3/8”-16x1 1/2” Carriage Bolt 2
32 300024 Pivot Stand F/ Guardian 72” 1 63 300259 72” Center Front Baffle 1
33 N-102 1/4” - 20 Whiz Flange Nut 4 64 B-135 3/8”-16x1” Carriage Bolt 6
34 10203 1” Shim (if needed) 65 300257 Right Blowout Baffle 1
66 N-181 5/8”-11 Lock Nut 2
67 F-102 Fitting - Grease 1/4”-28 1
68 W-186 #10 Flat Washer 2
300049 Deck Pulley Guard Kit F/Fan Set-up
(Optional)

*Use individually or a combination of 10203, 65278 and 30112 to achieve proper belt alignment
between the triangle plate and the top center deck spindle pulley.

18
 XG2503-50
50” OCDC 1
2

16

15
9
14

5 4
3

17

6
13

7
8

10

12
11

REF PART# DESCRIPTION Qty

68122-50 OCDC Assembly
B-135 3/8”-16x1” Bolt (OCDC Hard- REF PART# DESCRIPTION Qty
ware Fasten to Deck - 3 Each)
N-108 3/8” Whiz Flange Nut 9 20224 Hair Pin Clip 2

1 67258 Handle Grip 1 10 68135 Lower Screen (Optional) 1

2 900014 Handle 1 11 B-138 1/2”-13x1” Bolt 2

3 N-107 3/8”-16 Nylon Lock Nut 1 12 W-109 1/2” Flat Washer 2

4 W-104 3/8” Flat Washer 1 13 N-157 1/2”-13 Whiz Flange Nut 2

5 20252 Spring 1 14 B-179 3/8”-16x2 1/2” Bolt 1

6 N-150 3/8”-24 Hex Nut (Fine Thread) 1 15 68142 Plastic Plug 1

7 N-155 3/8”-24 ADJ Yoke 1 16 97122 Control Rod (Includes #6,7,16) 1

8 P-102 3/8” x 1 1/4” Clevis Pin 1 17 68122-50W Weldment - 50” OCDC 1

19
 X2703-60, XG2703-60
60” OCDC
5
4
7
3
6
1

2 8

17 11 16

10
7 12

16

13

14

15

REF PART# DESCRIPTION Qty

68122-60 Assembly - 60” OCDC
B-135 3/8”-16x1” Bolt ( OCDC Hard-
ware Fasten to Deck -3 Each) REF PART# DESCRIPTION Qty
N-108 3/8” Whiz Flange Nut 9 97122 Control Rod (Incl. #9,10,11) 1
1 B-179 3/8”-16x2.5 Bolt 1 10 N-150 3/8”-24 Nut 1
2 W-104 3/8” Standard Flat Washer 1 11 N-155 3/8”-24 Yoke 1
3 20252 Spring 1 12 68122-60W OCDC Weldment
4 900014 Handle 1 13 68136 Lower Screen (Optional) 1
5 68142 1” x 1” Plastic Plug 1 14 W-109 1/2” Standard Flat Washer 2
6 N-107 3/8”-16 Nyloc Nut 1 15 B-138 1/2”-13 x 1” Bolt 2
7 20224 Clip 2 16 N-157 1/2”-13 Whiz Flange Nut 2
8 67258 Handle Grip 1 17 P-102 3/8” x 1.25” Clevis Pin 1

20
 XXG2703-72
72” OCDC
4 5
3 1
6
7
2

17

10
16 14

7
15

13
12
11 14

13
12
REF PART# DESCRIPTION Qty
72122 Assembly - 72” OCDC
B-138 3/8”-16x1” Bolt (OCDC Hard- REF PART# DESCRIPTION Qty
ware Fasten to Deck - 3 Each)
N-108 3/8” Whiz Flange Nut 9 68130 Control Rod (Incl. #9,10,15) 1

1 B-179 3/8”-16x2.5 Bolt 1 10 N-155 Yoke 1

2 W-104 3/8” Standard Flat Washer 1 11 72123 Lower Screen (Optional) 1

3 20252 Spring 1 12 B-138 1/2”-13x1” Bolt 2

4 900014 Handle 1 13 W-109 1/2” Standard Flat Washer 2

5 68142 1” x 1” Plastic Plug 1 14 N-157 1/2”-13 Whiz Flange Nut 2

6 N-107 3/8”-16 Nyloc Nut 1 15 N-150 3/8”-24 Nut 1

7 20224 Clip 2 16 P-102 3/8” x 1.25 Clevis Pin 1

8 67258 Handle Grip 1 17 68122-72W Weldment - 72” OCDC 1

21
 TRANSMISSION FRAME
ASSEMBLY
29
28 1
3 3
32 3
27 34 35 2
33 7
30 6 4
3
25 5
24
23 20 8
16
26
22 21
3 16 9
18
4
20 3
12
17 15 14
11 10
13
16
REF PART# DESCRIPTION Qty REF PART# DESCRIPTION Qty
1 100007 Low Ride Transmission Frame 1 21 N-117 3/8”-16 Large Flange Lock Nut 1
2 B-150 5/16” x 2 1/2” Eye Bolt 1 22 30234 Pulley - V Idler 1
3 N-103-W 5/16”-18 Whiz Flange Nut 10 23 W-124 3/8” Machine Washer .120” (As needed)
4 W-171 1/2”ID.x1 1/4”OD. Teflon Washer 4 24 W-123 3/8” Machine Washer .060” (As needed)
5 65205 Steering Block Weldment 2 25 W-176 3/8” Machine Washer .031” (As needed)
6 300324 Spring 2 26 97415 Spacer 1
7 400201 Foam Lever Sleeve 2 27 B-165 3/8”-16x2” Bolt 1
8 400069 Left Steering Lever 1 28 B-124 3/8”-16x1 3/4” Gr. 5 Bolt 1
9 400068 Right Steering Lever 1 29 W-104 3/8 Standard Flat Washer 1
10 W-156 9/16” Standard Flat Washer 2 30 100011 Idler Arm 1
11 W-110 1/2” Machine Washer 2 32 200008 Hydraulic Tank 1
12 20252 Spring 2 33 W-125 3/8” x 7/8” Plastic Washer 1
13 N-110 1/2”-13 Hex Nut 2 34 W-126 3/8” Dish Spring Washer 3
14 N-111 1/2”-13 Hex Jam Nut 2 35 N-107 3/8”-16 Nylon Lock Nut 1
15 F-101 1/4”-28 Grease Fitting 90 degree 2
16 B-131 5/16”-18x1” Gr. 5 Bolt 3
17 B-143-G 1/2”-13x4 1/2” Bolt w/G. Zerk 2
18 40218 Seat Strap 1
20 W-113 5/16” Standard Flat Washer 4

22
 TRANSMISSION FRAME ASSEMBLY

5 14 4 16
12 17
13 19 18

22
8 9 5
10 11
4
7 15
5

4 15
9
6 20
10
22
5
4
23
3 21
2
15 1

REF PART# DESCRIPTION Qty REF PART# DESCRIPTION Qty

1 B-129 5/16”-18x2 1/4” Full Thread Bolt 2 16 B-117 1/2”-13x1 1/4” Bolt 2
2 W-113 5/16” Standard Flat Washer 2 17 N-175 1/2”-13x1.850” Heavy Coupling Nut 2
3 N-103 5/16”-18 Standard Hex Nut 2 18 20252 Spring 2
4 20224 Hairpin Clip 4 19 W-110 1/2” Machined Washer 4
5 20222 Plastic Bushing 4 20 N-152 1/4”-20 Nut Insert 6
6 200001 Right Pump Control Rod (Incl. #6,9,10) 1 21 67256 Plastic Plug 1”x 2” 2
7 65207-R Right Pump Control Arm 1 22 20223 Backing Clip 2
8 P-118 3/16” x 1 1/2” Roll Pin 2 23 N-188 1/4”-20 AR Series Threaded Insert 2
9 20214 5/16”-24 Yoke 2
10 N-105 5/16”-24 Hex Nut 2
11 200002 Left Pump Control Rod (Incl. #9,10) 1
12 B-131 5/16”-18x1” Gr. 5 Bolt 2
13 65207-L Left Pump Control Arm 1
14 P-101 5/16”x1” Clevis Pin 2
15 N-153 5/16”-18 Nut Insert 4

23
 TRANSMISSION & DRIVE
17A
1
7
22
18 19 20 21

14
17A
17A 16
8 2 3

17A 16 4 5 6
9
15
23 3 2
14

10

11

12
13
REF PART# DESCRIPTION Qty
1 200080 13 Hydraulic Pump White - Right 1
2 N-168 Nut - 3/8”-24 4
3 W-169 Washer - 5/16” Grade 8 Flat 4
4 000365201-L T Gear Box ( Complete Gear Box Only ) 1
5 788101 T Box Gasket 1
6 772150 T Box Cover Plate 1
7 792025 T Box Cover Plate Bolt 4 REF PART# DESCRIPTION Qty
8 65206 3/8” Threaded Rod 2 16 N-184 Nut - 3/8”-24 4
9 K-102 Woodruff Key 3/16”x 3/4” 1 17A 65072 Fitting - 3/8” ORB x 3/8” BEAD 4
10 200040 Fan - Transmission (Optional) 18 65001 Small Bell Housing 2
11 200041 Transmission Pulley 5 1/4” x 3/4” Bore 1 19 788030B Bearing Plate Gasket 2
12 W-132 3/4” Belleville Washer 1 20 792026 Bell Housing Bolt 8
13 N-114 Nut - 3/4”-16 1 21 65024 Pump O-Ring 2
14 65004 High Pressure Port Fitting 4 22 68031 T Box Fitting (Brass) 1
15 200081 13 Hydraulic Pump White - Left 1 23 2006B41R Engine - Transmission Belt (B-41) 1

24
 XG2503-50, X2703-60, XG2703-60
14 Cu. In. WHEEL MOTOR

18
17
16
4
3
14
13 19

12
2
5
15

2 11

7
9
21
7 10
7
6 9
20

8
1
22

REF PART# DESCRIPTION Qty

REF PART# DESCRIPTION Qty 10 PB130015 Housing 1

67114 Complete 14 Cu. In. Wheel Motor 2 11 PB014027 Drive Link (14 cu.in.) 1
Identification # W80379 12 PB332014 Rotor Assembly (14 cu.in.) 1
PB333700 Seal Kit (Contains item 1-5) 13 PB015008 Manifold 1
1 PB018069 Dust/Shaft Seal 1 14 PB012013 Commutator Assembly 1
2 IN KIT Body Seal 4 15 PB018056 Endcover Piston 1
3 IN KIT Commutator Seal 1 16 PB018059 Piston Spring 1
4 IN KIT O-ring Seal 1 17 PB160007G Endcover 1
5 IN KIT Teflon Back-up Seal 1 18 N/A ID Tag 1
6 PB018073 Snap Ring 1 19 PB334014 Assembly Bolts (14 cu.in.) 4
7 PB018054 Thrust Washer 3 20 PW72545 Shaft 1
8 PB018052 Thrust Bearing 1 21 PW72546 Shaft Key 1
9 PB018052 Housing Bearing 2 22 PB339303P Shaft Nut 1

25
 XXG2703-72
18 Cu. In. WHEEL MOTOR W/BRAKE

REF PART# DESCRIPTION Qty

16 500018003 Rear Housing Bearing 1
REF PART# DESCRIPTION Qty
17 300018107 Rear Thrust Bearing 1
200018 18 Cu. In. Wheel Motor w/Brake System 2
18 300012016 Mid Mount Plate 1
300333850 Seal Kit - Contains Items 1-9
19 300014027 18 Drive Link 1
1 In-Kit Dust Seal 1
20 300332018 18 Rotor Set 1
2 In-Kit Metal Back Up Ring 1
21 300015008 Manifold 1
3 In-Kit Back Up Seal 1
22 300012013 Commutator Assembly 1
4 In-Kit Shaft Seal 1
23 300018056 Piston 1
5 In-Kit Body Seal 5
24 300018059 Piston Spring 1
6 In-kit Commutator Seal 1
25 300160007G Endcover 1
7 In-Kit O-Ring Seal 1
26 N/A “Not Orderable” 1
8 In-Kit Back Up Seal 1
27 300335018 18 Rotor Bolts 4
9 In-Kit Housing Seal 1
28 300110051 Shaft 1
10 700018013 Retaining Spacer 1
29 300339102 Shaft Key 1
11 700018085 Bearing Spacer 1
30 300018105WHAZ Brake Kit 1
12 300018021 Front Thrust Bearing 1
31 PW72693 Lock Nut 1
13 300018002 Thrust Bearing 2
32 200016 Wheel Motor Bracket Face Plate 1
14 300018003 Front Thrust Bearing 1
15 300130035 “35” Housing Kit (Incl. Ref. #16) 1 (Face Plate Comes With Frame)

26
 XG2503-50, X2703-60, XG2703-60
HYDRAULIC HOSE DIAGRAM
19

13 3 6A
1
2 21
14
14 24 14 14 6 22
5 4 14
14
14
13 4 6
6 8
3 15 12
7A 11
6A
5 14
9
14 14 4 15 6B 11
17 6 14 23 10
7 6
14 14 4 6
14 14
8
11 17
10 16
9 23 14

REF PART# DESCRIPTION Qty

1 200008 Hydraulic Tank w/Cap 1
2 40117-C Oil Cap
3 60125 90 - 3/8” NPT x 3/8” Barb 2
REF PART# DESCRIPTION Qty
4 65072 Charge Pump Inlet Fitting 4
12 67008 3/8” Tee 1
5 68140 Filter - Hydro Zinga 40 Micron 2
13 65009 3/8” Pipe Plug 1
6 65108 3/8” Clear Hose /ft.
14 67013 3/8” Clamps 18
6A 200027 3/8” Black Ribbed Hose (Exterior Braided) /ft.
6B 60109 3/8” Black Hose /ft. 15 65004 High Pressure Port Fitting 4
7 65073 High Pressure Black Hydro Hose (XG2503-50) 4 16 60103-L Oil Cooler 1
(X2703-60, XG2703-60) 2 17 68231 #4 Micro Hose Clamp 2
7A 65074 High Pressure Black Hydro Hose (X2703-60, 2 19 97374 5/16” Black Hose /ft.
XG2703-60)
20 900018 Optional - Drain Pan for Hydro Filter
8 67016 1/4” O-ring x 3/8” Barb Straight (XG2503) 2
(XG2703, X2703) 1 21 72012 5/16” Clamp 1
9 67114 Wheel Motor - 14 Cu.In. 2 22 28534 T-Box Plug 1
10 67017 90 - Degree Fitting 2 23 67014 Brass Fitting 2
11 87104 Steel Fitting 4 24 68031 1/8” x 3/8” 90 Deg. Brass Fitting 1

27
 X
XXG2703-72
HYDRAULIC HOSE DIAGRAM
21
22
12 3
2
13
1 16
13 13 13 5
25 13 24 13
25 23
4 5
9
3
7
16 7
8
4
13 10 9
11 5 23
13 13 25
13 13 25 13
5A
6 13 14
5 5 15
6
13 23 9 10

5
9
23
13
8

REF PART# DESCRIPTION Qty REF PART# DESCRIPTION Qty

1 200008 Hydraulic Tank w/Cap 1 12 65009 3/8” Pipe Plug 1
2 40117-C Oil Cap 13 67013 3/8” Green Clamps 18
3 60125 90 - 3/8” NPT x 3/8” Barb 2 14 60103-L Oil Cooler 1
4 68140 Filter - Hydro Zinga 40 Micron 2 15 68231 #4 Micro Hose Clamp 2
5 65108 3/8” Clear Hose /ft. 16 200027 3/8” Black Ribbon Hose (Exterior Braided) /ft.
5A 60109 3/8” Black Hose /ft. 20 900018 Optional - Drain Pan for Hydro Filter
6 65074 High Pressure Black Hydro Hose Left 2 21 97374 5/16” Black Hose /ft.
7 65075 High Pressure Black Hydro Hose Right 2 22 72012 5/16” Clamp 1
8 200018 Wheel Motor - 18 Cubic In. w/Brake 23 67014 Brass Fitting 4
9 67017 90 - Degree Fitting 4 24 68031 T-Box Plug 1
10 87104 Steel Fitting 4 25 65072 Fitting - 3/8” ORING To 3/8” BARB 4
11 67008 3/8” Tee 1

28
 Fuel System

2A
2
2A
1 2 1

9
7

5
9
8
3
6A
4 6 5 4 3
5 9
9

9
5

REF PART# DESCRIPTION Qty REF PART# DESCRIPTION Qty

1 40204-1 3 Gal. Fuel Tank 2 5 97374 Gas Line - 5/16” /ft.
2 600035 Fuel Cap 2 6 97369 Gas Line “Y” - 5/16” 1
2A 40117-1 Fuel Cap - Manual Vent w/Guage (Optional) 6A 65008 Gas Line “T” - 5/16”
3 40220 Fuel Tank Bushing 2 7 68231 Hose Clamp 1
4 400016 Valve - Fuel Tank Shut-Off 2 8 97392 Filter - Gas & Water Parker 1
9 72012 Spring Clamp (Black) 7

29
 Throttle Assembly

16
18 2 2A
17 15
7
3
14

12 13 6
8
7
7
9

11 6 10
19A 19

REF PART# DESCRIPTION Qty REF PART DESCRIPTION Qty

68250 Complete Throttle Assembly 10 97011 Lower Throttle Mounting Bracket 1
2,5 - 11,15,16 11 B-108 3/8”-16 x1” Bolt 1
1 67258 Handle Grip (Black) 1 12 B-107 5/16”-18 x 3/4” Bolt 1
2 600062 Handle - Throttle F/All Mode 1 13 W-113 5/16” Flat Washer 1
2A 97012 Offset Throttle Handle (F/2003 & Older)
14 65270 Upper Stainless Throttle Bracket 1
3 N-134 5/16” Flange Lock Nut 1
15 W-152 #10 Stainless Washer 2
5 N-107 3/8” -16 Nyloc Nut 1
16 B-203 10-24x3/4” Stainless Bolt 2
6 W-104 3/8” Standard Flat Washer 2
17 W-153 1/4” Stainless Flat Washer 1
7 W-125 3/8” Nylon Washer 3
18 B-209 1/4”-20x3/4” Bolt 1
8 C-105 Clip Nut 2
19 C-107 Clamp - Kohler 1
9 68249 Throttle Cable 1 Clamp - Guardian 2
Washer 2
Hex Nut 2

30
 20

5 6 7 19
17
13 18
18 17
12
14 40 42
10 6 16 15 41
26 29
11 7
27 39 16 15 6
30 5 6 7
28 5
2

31
10 6
BODY

21
22 38 4
31
31 23 6 10
24A 24
32 25
10 6 1
35 7 6 5 3
28 36
34 37 6 10

33
 REF PART# DESCRIPTION Qty REF PART# DESCRIPTION Qty

1 400001 Fender - 3 Gal. Low Ride Left 1 24 67268 Floor Pan (X,XG) 1
24A 68272 (XXG2703)
2 400035 Left Fender Mounting Tab 1
25 B-104 5/16”-18x3/4” Carriage Bolt 2
3 400029 Left Front 3 Gal. Fuel Tank Support Bracket 1
26 B-131 5/16”-18x1” Grade 5 Bolt 2
4 400031 Left Rear 3 Gal. Fuel Tank Support Bracket 1
27 B-174 5/16”-18x1 1/4” Bolt 2
5 B-103 1/4”-20x1/2” Stainless Bolt 10
28 400007 Connecting Arm 2
6 W-153 1/4” Stainless Flat Washer 18
29 W-125 3/8” x 7/8” Plastic Washer 4
7 N-101 1/4”-20 Stainless Whiz Flange Nut 10
30 400006 Floor Pan Mounting Bracket (Right) 1
10 B-209 1/4”-20x3/4” Stainless Bolt 8
31 N-176 1/4”-20 Nylon Lock Nut 4
11 400030 Right Front 3 Gal. Fuel Support Tank Bracket 1
32 N-131 5/16”-18 Nylon Lock Nut 4
12 400002 Fender - 3 Gal. Low Ride Right 1
33 400005 Floor Pan Mounting Bracket (Left) 1
13 400032 Right Rear 3 Gal. Fuel Support Bracket 1
34 B-157 1/4”-20x1/2” Carriage Bolt 4
14 400036 Right Fender Mounting Tab 1
35 400077 Stainless Steel Front Panel 1

32
15 B-105 5/16”-18x1 3/4” Bolt 2
BODY

36 20248 Choke 1
16 W-113 5/16” Standard Flat Washer 6
37 20245 Ignition Switch 1
17 B-131 5/16”-18x1” Grade 5 Bolt 4
38 C-111 Plastic Cap For Floor Pan 2
18 W-118 5/16” Fender Flat Washer 4
39 400167 Hourmeter Bracket 1
19 400171 Pan - Standard Suspension Seat 1
40 900016 Docu-Tube (Clear Tube) 1
20 400200 Seat - Gray 1 41 900017 Cap - Soft Vinyl (Red) 2
176200 Armrest Kit F/Gray Seat
42 C-109 Tie Strap & Clip (F/Tube) 2
21 20275 Grey Carpet 1
400064 Kit - 3 Gal. Cooler Kit (Optional)
22 N-106 5/16”-18 Wing Nut 2 1 Bracket, 1 Cooler, 2 Decals
23 W-106 3/8” Fender Washer 2 400063 3 Gal. Cooler Bracket (Optional)
Incl. 1 Decal Part # 800048
400060 Igloo Cooler (Optional)
Incl. 1 Decal Part # 800050
 BRAKE ASSEMBLY
2

4
3

2
6

12B 14
15 10 5
12A 13
11 12
16
7 2
0 3-7
8 27
9 XXG
On
lete
De

XXG2703-72 SET UP
19 17 18

REF PART# DESCRIPTION Qty

N/A Complete Brake Assembly
2 97094 Brake Handle Assembly (Incl. 3, 4) 1
3 65247 Right Brake Cable (Long) 1
4 65246 Left Brake Cable (Short) 1
5 65277 Bushing (Welded on Frame) 2
6 65244 Brake Band 2
7 P-108 Hairpin Cotter 2
8 P-102 3/8” x 1 1/4” Clevis Pin 2
9 P-100 3/16” x 1” Roll Pin 2
10 67266 Brake Drum 2
11 991100025 Brake Cable Retainer 2
12 65278 Spacer - Use #65278 and 30112 or #65284 to
65284 place brake band fully onto brake drum
30112
13 65243 Brake Pin
14 P-118 3/16” x 1 1/2” Roll Pin 2
15 200016 Wheel Motor Face Plate
16 200018 18 Cu. In. Wheel Motor w/Brake
17 W-102 1/4” Flat Washer
18 P-117 1/8” x 2” Cotter Pin
19 P-112 Pin 2

33
 X2703-60
ENGINE - Kohler
14

13
12 9 18A
11
17 18
10

15
16

18B
1
1A
2 1B
1C
3
4

5
6
7

REF PART# DESCRIPTION Qty REF PART# DESCRIPTION Qty

1 600065 Muffler Kit 1 14 B-101 1/4” - 20 x 1/2” Bolt 4
1A 600011 Muffler - Hp Plus One - 27Hp 15 C-113 Horn Clamp
1B 600059 Tailpipe - Optional
1C 600060 Clamp - Optional 16 C-112 Mercury Switch Clamp
2 K-100 1/4” Key 1 17 W-153 1/4” Stainless Steel Washer 2
3 W-145 1 1/8” x 1 3/4” x 1/8” Washer 2 18 25-083-01 Primary Air Filter
18A 25-083-04 Secondary Air Filter
4 9907500X600D Split Pulley 5” x 6” 1 18B 277233 Oil Filter
5 W-144 7/16” Belleville Washer 1
6 W-108 7/16” Lock Washer 1
7 B-114 7/16”-20 x 3/4” Bolt 1
8 600016 Bolt - 1/2” x 4” Hex Kohler Oil Cooler 2
9 N-102 1/4”-20 Whiz Flange Nut 4
10 400017 Bracket - Kohler Oil Cooler 1
11 B-103 1/4”-20x1/2” Stainless Steel Bolt 2
12 60103-L Oil Cooler 1
13 W-102 1/4” Flat Washer 4

34
 XG2503-50, XG2703-60, XXG2703-72
ENGINE - 27Hp GUARDIAN
21
20

22

28
23 27B 26
27A
27

19

9 10 11
13
8 12
7 25
29
18
24
1 16
17 6
14 9
6A
2 15 10
3 6B
11
6C
4
6D
5

REF PART# DESCRIPTION Qty REF PART# DESCRIPTION Qty

600090 27Hp Guardian Engine (Spec 16 045761A Stud - M8-1.25x10MM 4
#05058-1)
17 052858 Nut - Lock Flange M8-1.25 4
1 W-145 1 1/8” ID. x 1 3/4” OD. 1
18 K-100 1/4” Key 1
2 9907500X600D Pulley - 5x6x1 1/8” Engine 1
19 N-102 1/4”-20 Whiz Flange Nut 4
3 W-144 7/16” Stainless Belleville Washer 1
20 W-102 1/4” Flat Washer 4
4 W-108 7/16” Lock Washer 1
21 B-101 1/4”-20x1/2” Bolt 4
5 B-114 7/16”-20x3/4” Hex Head Bolt 1
22 60103-L Oil Cooler 1
6 600061 Kit - Muffler Guardian 1
23 400105 Bracket - Oil Cooler Guardian (60, 72”) 1
6A 600032 Muffler
6B 600059 Tailpipe - Optional 24 600103 3/8” Steel Pipe Cap 1
6C 600060 Clamp - Optional 25 600102 Oil Drain Hose Assembly 1
6D 0C4138 Gasket - Guardian Muffler 2 26 90115 Turbo Pre-cleaner 1
7 87113 3/8” Male Pipe 3/8” Barb Straight 1 27 0E3655 Canister - Donaldon Air Cleaner
8 72230 3/8” Black Pipe Nipple 3” Long 1 27A 0E3557 Primary Element Donaldson Air Cleaner
27B 0E3656 Secondary Element Donaldson Air Cleaner
9 B-107 5/16”-18x3/4” Bolt 2
28 90125 Clamp
10 W-113 5/16” Flat Washer 2
29 60102 3/8” Black Pipe Tee 1
11 N-103-W 5/16”-18 Whiz Flange Nut 2
12 600057 Bracket - LH Muffler 1
13 600058 Bracket - RH Muffler 1
14 W-179 M6 Lock Washer 4
15 B-269 M6-16x1.00 Bolt 4

35
 KOHLER ELECTRICAL
DIAGRAM
1 1. White (kill wire)
2. Red (charge wire)
Kohler Wiring 3 2 3. Blue (start wire)
4. Fused wire (to hot post on starter)
Harness 5. Green (from oil sending unit)

5 4
Connect to Kohler Dixie Chopper Wiring Harness Connect to Ignition
Wiring Harness Switch

1 W W
1 BLU
OR
R
4 3 BLU
BLK
2 3
2 5 4
BLK GR R
BLK

R R

GR

BLK
HORN OR
R
R
Starter
Solenoid
1
BLK
2 3 4 R

Starter BLK
+ -
Battery
SEAT
SWITCH
Connect to Seat Relay
Ground to R BLK
All connectors are viewed Transmission
Frame BLK
from wire end.

PART# DESCRIPTION Qty PART# DESCRIPTION Qty

65522 Kohler Wiring Harness 1 20226-B Battery Cable Ground (12”) 1
20245 Ignition Switch 1 40229 Mercury Switch
500037 Hour Meter/Tach 1 C-112 Clamp for Mercury Switch
400167 Tach Bracket 1 65510 Seat Relay 1
N/A Battery 500035 Seat Relay Pigtail 1
20228 Battery Strap 1 65509 Fuse 1
400065 Standard Battery Box 1 20254 Fuse Holder 1
20225-B Red Rubber Boot 1 60117 Low Oil Horn (X2703)
C-113 Horn Clamp
20227-72 Battery Cable Positive (72”) 1
900073 Loom - Wrap Spiral 1

36
 GUARDIAN 25Hp & 27Hp
ELECTRICAL DIAGRAM
Key Switch
White

Orange
M

4 3 Blue
B S

G L
2 5

Black
Red Electric
Red
Black
Blue
Fan
Green

Red
Black HORN Red 1 Relay
Seat
2 3 4
Connector
Mercury

Brown
To Transmission
Switch Frame
Red

Red
Gray Gray Red

Black
Fuel FUEL
Coils
Pump SOLENOID
Seat
Purple Black
Green Black

Starter
DIODE

Solenoid
White
Red

Starter
2 GA. Red Cable
Black

1
Oil Switch 2 GA. Black Cable
on Engine 4 3 Fuse
Green

2 5 Black Battery
Rectifier On
Blue Motor Blue

PART# DESCRIPTION Qty PART# DESCRIPTION Qty

500004 Guardian Wiring Harness 1 20225-B Battery Boot 1
20245 Ignition Switch 1 40229 Mercury Switch 1
500037 Hour Meter/Tech 1 C-112 Clamp For Mercury Switch 1
400167 Tach Bracket 1 65510 Seat Relay 1
N/A Battery 1 500035 Seat Relay Pigtail 1
400065 Standard Battery Tray 1 65509 Fuse
20228 Battery Strap 1 20254 Fuse Holder
20227-72 Battery Cable Positive 72” 1 60117 Low Oil Horn Horn 1
20226-B Battery Cable Ground 12” 1 C-113 Clamp 1
900073 Loom - Wrap Spiral 1

37
NOTES

38
NOTES

39
NOTES

40
 6302 E. County Road 100 North
Coatesville, IN. 46121
Phone 1-765-CHOPPER
www.dixiechopper.com

Dixie Chopper, Magic Circle, and the Magic Circle Atom Logo are all trademarks of Magic Circle Corporation
and may not be reproduced without permission.
Printed In USA
Specifications and instructions subject to change without notice.
Print Date 05/06