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Cooling System

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0% found this document useful (0 votes)
93 views32 pages

Cooling System

Uploaded by

DIEGO Bolaños
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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COOLING SYSTEM

61-2773 CONNECTION GP-WATER(CHG-oo THRU-02,-0201,-03)


SMCS-1380 102346122
REF GRAPHIC PART NAME s i i
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 OS-1588 8 BOLT ( 3 / 8 - 1 6 X 1 . 2 5 - I N )
2 1 3V-3308 12 WASHER-HARD (10.2X20.5X2.5-MM THK)
3 1 1A-2029 4 BOLT ( 3 / 8 - 1 6 X 1 . 1 2 5 - I N )
4 1 1A-8063 16 BOLT ( 3 / 4 - 1 0 X 2 . 5 - I N )
5 1 2J-3506 16 NUT-FULL (3/4-10-THD)
6 1 5P-8248 32 WASHER-HARD (20X36.5X3.5-MM THK)
7 1 2W-8382 1 ELBOW
8 1 2H-6124 1 SEAL-O-RING
9 1 61-2774 1 ELBOW
10 1 5P-1979 1 SEAL-O-RING
11 1 3E-7428 1 PLUG-PIPE

FRONT VIEW
GRAPHIC # 1 <END> g0072725i

92 COOLING SYSTEM 1 of 1 RELP0673


COOLING SYSTEM
7C-9331 C O N N E C T I O N GP-WATER-JACKET WATER HEATER
(CHG -00 THRU -08, -08D1, -09, -09D1, -09D2, -09D3, -09D4)
SMCS- 1380 i02337551
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
L 1 1 70-9332 1 COVER AS
2 1 7W-3269 1 GASKET
3 1 OS-1588 4 BOLT ( 3 / 8 - 1 6 X 1 . 2 5 - I N )
4 1 3V-3308 18 WASHER-HARD (10.2X20.5X2.5-MM THK)
J 5 1 70-9333 1 COVER AS
6 1 121-3874 1 GASKET
7 1 08-1594 14 BOLT ( 3 / 8 - 1 6 X 1 - I N )
8 1 8T-6765 1 PLUG-PIPE
J-INSTALL ON JACKET WATER BLOCK SIDE (RH REAR OPENING)
L-INSTALL ON REGULATOR HOUSING (RH REAR OPENING)

2-1 3-4

LEFT SIDE VIEW

MOUNTED ON RH & LH REAR WATER JACKET OPENINGS

GRAPHIC #1 <END> g00067046

RELP0673 1 of 1 COOLING SYSTEM 93


COOLING SYSTEM
102-3719 CONNECTION GP-WATER
(CHG -02 THRU -05, -05D1, -05D2, -05D3, -06)
SMCS- 1380 ±01625243
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 6 6 (PRODUCT LEVEL) PAGE
1 1 08-1588 16 BOLT ( 3 / 8 - 1 6 X 1 . 2 5 - I N )
C 2 1 3V-3308 16 WASHER-HARD (10.2X20.5X2 5-MM THK)
3 1 102-3720 2 FLANGE AS
4 1 81-6760 1 PLUG-PIPE
5 1 5B-7666 1 ELBOW
6 1 8T-6762 2 PLUG-PIPE
c 7 1 151-3067 1 TUBE AS
c 8 1 08-1594 4 BOLT ( 3 / 8 - 1 6 X 1 - I N )
9 1 7W-3270 2 GASKET
c 10 1 151-3069 1 TUBE AS
c 11 1 4B-4043 16 BOLT ( 5 / 8 - 1 1 X 1 . 3 7 5 - I N )
c 12 1 5P-8247 32 WASHER-HARD (17X32X3.5-MK/! THK)
c 13 1 4K-0367 16 NUT-FULL (5/8-11-THD)
14 1 98-4191 2 PLUG-O-RING
15 1 6V-3250 2 SEAL-O-RING
16 1 7W-3269 1 GASKET
c 18 1 OS-1626 8 BOLT ( 3 / 4 - 1 0 X 1 . 5 - I N )
c 19 1 5P-8248 8 WASHER-HARD (20X36.5X3.5- MM THK)
c 20 1 2J-3506 8 NUT-FULL (3/4-10-THD)
c 22 1 108-1505 1 ADAPTER-WATER
C-CHANGE FROM PREVIOUS TYPE

94 COOLING SYSTEM 1 of 2 RELP0673


COOLING SYSTEM
102-3719 CONNECTION GP-WATER rconWJ 101625243

VIEW A-A

GRAPHIC #1 <END> g0084ii6i

RELP0673 2 of 2 COOLING SYSTEM 95


COOLING SYSTEM
110-3753 C O N N E C T I O N GP-WATER(CHG-00,-01,-01 DI THRU-03,-03DI)
SMCS-1380 ±02338303
RIF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
J 1 4W-7749 1 GASKET
4 1 _ 212-3743^ J ADAPTER _ ^ _ "
5 1 OS-1'594 8 BOLT ( 3 / 8 - 1 6 X 1 - I N ) Z
6 1 OS-1626 8 BOLT ( 3 / 4 - 1 0 X 1 . S - I N ) [
7 1 2J^3506^ 8 NUT-FULL (3/4-10-THD) ^
8 1 5P-8248 8 WASHER-HARD (20X36.5X3.5-MM THK)
9 1 8T-6762 2 PLUG-PIPE

LEFT SIDE VIEW


GRAPHIC #1 <END> g00889267

96 COOLING SYSTEM 1 of 1 RELP0673


COOLING SYSTEM
201-5221 C O N N E C T I O N G P - W A T E R (CHG-OO,-OODI,-01,-01 DI)
SIVICS-1380 ±01663746
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
^1 1 15-5772 2 GASKET
2 ~' 1 61-4524 1 PLATE :ORIFICE^
3 1 107-4385 1 TUBE AS
5 1 08-1626 ' '8 ' BOLT ( 3 / 4 - 1 0 X 1 . S - I N )
^ 1 174-7794 1 GASKET '
7 1 1A-2029 8 BOLT ( 3 / 8 - 1 6 X 1 • 1 2 5 - I N ) 1_
8 1 2J-3506 8 NUT-FULL (3/4-10-THD) '
9 ^ 1 3V-3308 8 WASHER-HARD ( 1 0 • 2X20. 5X2.5-MM THK) [
10 1 5P-8248 16 WASHER-HARD (20X36.5X3.5-MM THK)
11 1 8T-6762 2 PLUG-PIPE

RELP0673 1 of 1 COOLING SYSTEM 97


COOLING SYSTEM
209-7820 C O N N E C T I O N GP-WATER(CHG-01,-02)
SMCS- 1380 ±01732043
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 1S-5772 2 GASKET
2 1 4W-7749 1 GASKET
3 1 107-4385 1 TUBE AS
6 1 120-8146 1 COVER
7 1 212-3743 1 ADAPTER
8 1 08-1594 24 BOLT ( 3 / 8 - 1 6 X 1 - I N )
9 1 08-1626 16 BOLT ( 3 / 4 - 1 0 X 1 . 5 - I N )
10 1 2J-3506 16 NUT-FULL ( 3 / 4 - 1 0 - T H D )
11 1 3V-3308 16 WASHER-HARD ( 1 0 . 2 X 2 0 . 5 X 2 . 5 - MM THK)
12 1 5P-8248 16 WASHER-HARD (20X36.5X3.5-MM THK)
13 1 8T-6762 4 PLUG-PIPE

GRAPHIC # 1 <END> g00888946

98 COOLING SYSTEM 1 of 1 RELP0673


COOLING SYSTEM
4 P - 5 9 0 5 C O N N E C T I O N - F L E X I B L E (CHG-00,-01)
5-INCH PIPE
SMCS-1380 101264129
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL)
PAGE
(NO SERVICED PARTS)
<END>

4 P - 5 9 0 7 C O N N E C T I O N - F L E X I B L E (CHG -OO. -OI)


6 INCH PIPE
SMCS-1380 101421603
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
(NO SERVICED PARTS)
<END>

RELP0673 COOLING SYSTEM 99


COOLING SYSTEM
1W-0887 COOLER GP - E N G I N E O I L (CHG -04 THRU -07)
TRIPLE
SMCS-1378 ±02251022
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 1W-3785 1 BONNET-OIL COOLER
2 1 1W-4067 1 GASKET
R 3 1 1W-5200 3 CORE AS ( O I L COOLER)
4 1 4F-4873 1 GASKET
5 1 247-3796 3 GASKET
6 1 7W-2029 2 SUPPORT
7 1 7W-5846 1 ELBOW
8 1 7W-6093 1 BONNET
9 1 7W-6948 1 TUBE
10 1 9Y-1373 1 FLANGE
C 11 1 201-3610 1 SUPPORT
12 1 OL-1143 6 BOLT ( 3 / 8 - 1 6 X 2 . 5 - I N )
13 1 08-1591 4 BOLT ( 3 / 8 - 1 6 X 1 . 5 - I N )
14 1 08-1594 10 BOLT ( 3 / 8 - 1 6 X 1 - I N )
15 1 OT-0065 2 BOLT ( 3 / 8 - 1 6 X 3 . 5 - I N )
16 1 1D-4566 2 BOLT ( 1 / 2 - 1 3 X 3 . 5 - I N )
17 1 6V-3250 1 SEAL-O-RING
18 1 6V-5063 1 SEAL-O-RING
19 1 7F-3425 1 BOLT ( 3 / 8 - 1 6 X 5 . 7 5 - I N )
20 1 88-9089 4 BOLT ( 1 / 2 - 1 3 X 4 . 5 - I N )
21 1 88-9191 9 BOLT ( 3 / 8 - 1 6 X 4 - I N )
22 1 8T-1919 2 SEAL-O-RING
23 1 98-4183 1 PLUG-O-RING
24 1 98-4191 1 PLUG-O-RING
25 1 OV-0375 8 BOLT ( 1 / 2 - 1 3 X 3 . 2 5 - I N )
C-CHANGE FROM PREVIOUS TYPE
R-REMFG PART MAY BE AVAILABLE

100 COOLING SYSTEM 1 of 2 RELP0673


COOLING SYSTEM
w-0887 COOLER GP-ENGINE OlL(contd.) 102251022

GRAPHIC #1 <END> goi 133300

RELP0673 2 of 2 COOLING SYSTEM 101


COOLING SYSTEM
175-3842 COVER G P - W A T E R LINES(CHG-00,-01-OIDI,-OID2)
SMCS-1380 ±02338314
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 OS-1594 2 BOLT ( 3 / 8 - 1 6 X 1 - I N )
2 1 1A-2029 2 BOLT ( 3 / 8 - 1 6 X 1 . 1 2 5 - I N )
3 1 1N-5998 1 PLUG
4 1 3V-3308 4 WASHER-HARD ( 1 0 . 2 X 2 0 . 5 X 2 . 5 - M M THK)
5 1 6L-7817 1 SEAL-O-RING
6 1 6V-1585 1 SEAL-O-RING
7 1 80-0562 1 SEAL-O-RING
8 1 8N-9071 2 VALVE AS
(EACH INCLUDES)
1 7N-7688 1 FERRULE
1 8N-9072 1 BODY-VALVE
1 9M-5590 1 BALL
9 1 88-4950 2 CAP
10 1 134-5326 1 COVER
11 1 171-5262 1 COVER

7-3 ^
2-4

8-9

VIEW OF AREA B

u
TOP VIEW

GRAPHIC #1 <END> g00846435

102 COOLING SYSTEM 1 of 1 RELP0673


COOLING SYSTEM
7E-3150 L I N E S G P - C O O L A N T DRAIN(CHG-00,-01,-0101,-02)
ENGINE JACKET WATER DRAIN CONNECTIONS
SMCS-1380 ±01695471
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 9X-2604 3 ELBOW
2 1 6V-5063 3 SEAL-O-RING
3 1 3B-7745 3 NIPPLE-PIPE
4 1 9B-4202 3 VALVE-DRAIN

GRAPHIC #1 <END> g00873052

RELP0673 1 of 1 COOLING SYSTEM 103


COOLING SYSTEM
2W-3329 L I N E S GP - O I L C O O L E R (CHG -00 THRU -II)
TRIPLE
SMCS-1307, 1378, 1380 ±03599423
REF GRAPHIC PART NAME SEE
NOTE NO REF NUMBER QT
PART1W-3979 Y 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 2 FLANGE
2 1 2W-6318 1 TUBE
3 1 3S-9643 4 SEAL-LIP TYPE
4 1 4S-5719 1 SPACER (1 0.31X25X12. 7-MIVI THK)
5 1 70-6021 1 HOUSING-REGULATOR
6 1 7N-9044 2 TUBE
7 1 7W-2457 1 BOSS
8 1 7W-2459 1 TUBE
9 1 7W-3881 1 ELBOW
10 1 7W-3882 1 ELBOW
11 1 7W-6600 1 MANIFOLD-OIL COOLER
12 1 7W-6601 1 MANIFOLD-OIL COOLER
13 1 8N-3639 4 RETAINER
14 1 8N-3640 2 RING-RETAINING
15 1 9Y-4732 1 COVER
16 1 9Y-9842 1 GASKET
17 1 4W-4011 4 REGULATOR-WATER TEMPERATURE
18 1 259-4600 8 SEAL-O-RING
19 1 OL-1143 4 BOLT ( 3 / 8 - 1 6 X 2 . 5 - I N )
20 1 08-1591 9 BOLT ( 3 / 8 - 1 6 X 1 . 5 - I N )
21 1 08-1594 40 BOLT ( 3 / 8 - 1 6 X 1 - I N )
23 1 3P-0655 6 SEAL-O-RING
24 1 3V-3308 13 WASHER-HARD (10.2X20.5X2.5-MM THK)
25 1 5B-9603 1 BOLT ( 3 / 8 - 1 6 X 5 - I N )
26 1 58-9134 1 SEAL-O-RING
27 1 6V-4356 1 CLIP
28 1 6V-4357 1 CLIP
29 1 6V-5049 5 SEAL-O-RING
30 1 6V-5055 1 SEAL-O-RING
31 1 6V-5101 2 SEAL-O-RING
32 1 88-9191 4 BOLT ( 3 / 8 - 1 6 X 4 - I N )
33 1 8T-6762 3 PLUG-PIPE
34 1 9L-9132 1 WASHER (10.2X25.5X2.5-MM THK)
35 1 98-4191 5 PLUG-O-RING

104 COOLING SYSTEM 1 of 2 RELP0673


COOLING SYSTEM
2y\l-3329 LINES GP-OIL COOLER rconfc/.; 103599423

GRAPHIC #1 <END> g01928698

RELP0673 2 of 2 COOLING SYSTEM 105


COOLING SYSTEM
134-6341 L I N E S G P -WATER-JACKET (CHG -00 THRU -03)
SMCS- 1355, 1380, 1393 101608438
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 6 6 (PRODUCT LEVEL) PAGE
1 1 OS-1588 8 BOLT ( 3 / 8 - 1 6 X 1 . 2 5 - I N )
2 1 08-1591 112 BOLT ( 3 / 8 - 1 6 X 1 . 5 - I N )
3 1 08-1594 37 BOLT ( 3 / 8 - 1 6 X 1 - I N )
4 1 OT-0573 3 BOLT ( 3 / 8 - 1 6 X 2 . 7 5 - I N )
5 1 1A-5964 4 BOLT ( 3 / 8 - 1 6 X 4 . 5 - I N )
6 1 2N-0475 16 SEAL-O-RING
7 1 2W-4555 14 MANIFOLD-WATER
8 1 2W-5022 28 FLANGE
9 1 2W-5023 32 GASKET
10 1 2W-5031 13 TUBE
11 1 2W-5032 1 TUBE
12 1 3V-3308 4 WASHER-HARD (10.2X20.5X2.5-MM THK)
13 1 5P-3591 2 ADAPTER GP-PROBE
(EACH INCLUDES)
1 3J-1907 1 SEAL-O-RING
1 5P-2719 1 SEAL-PROBE
1 9F-2247 1 PLUG-PIPE
14 1 6V-3250 4 SEAL-O-RING
15 1 6V-4356 1 CLIP
16 1 6V-4357 1 CLIP
17 1 6V-5063 1 SEAL-O-RING
18 1 6V-5065 1 SEAL-O-RING
19 1 6V-5066 4 SEAL-O-RING
20 1 6V-5139 32 SEAL-O-RING
21 1 6V-6809 1 SEAL-O-RING
22 1 70-7480 1 ORIFICE
23 1 7E-1424 1 MANIFOLD-WATER
24 1 7F-3425 1 BOLT ( 3 / 8 - 1 6 X 5 . 7 5 - I N )
25 1 7W-2152 1 ELBOW
26 1 7W-2493 1 TUBE
27 1 7W-3270 2 GASKET
28 1 7W-3275 2 ELBOW
29 1 7W-3446 2 ORIFICE
30 1 7W-5841 1 ELBOW ( L H )
31 1 7W-5842 1 ELBOW (RH)
32 1 7W-6849 1 ELBOW
33 1 7W-6851 1 ELBOW
34 1 7W-6947 2 TUBE
35 1 153-0446 1 TUBE
36 1 8N-3639 4 RETAINER
37 1 8N-3640 2 RING-RETAINING
38 1 8T-6762 20 PLUG-PIPE
39 1 9L-9132 1 WASHER (10.2X25.5X2.5-MM THK)
40 1 98-4183 1 PLUG-O-RING
41 1 98-4191 4 PLUG-O-RING
42 1 98-6130 1 PLUG
43 1 121-3874 2 GASKET
44 1 134-5329 1 MANIFOLD-WATER
45 1 3H-6622 48 BOLT ( 3 / 8 - 1 6 X 1 . 2 5 - I N )

106 COOLING SYSTEM 1 of 2 RELP0673


COOLING SYSTEM
134-6341 LINES GP-WATER rconW.; 101608438

GRAPHIC #1 <END> gooii0287

RELP0673 2 of 2 COOLING SYSTEM 107


COOLING SYSTEM
156-1014 LINES GP-WATER
(CHG -00,-01,-01D1,-01D2,-01D3,-01D4,-01D5 THRU -03,-03D1)
COMBINED
FOR USE WITH HIGH PERFORMANCE AFTERCOOLER
SMCS- 1355, 1380, 1393 103244754
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1,2 OS-1588 12 BOLT ( 3 / 8 - 1 6 X 1 . 2 5 - I N )
2 1 2A-4639 8 BOLT ( 3 / 8 - 1 6 X 1 . 6 2 5 - I N )
3 2 08-1594 8 BOLT ( 3 / 8 - 1 6 X 1 - I N )
4 2 1A-2029 6 BOLT ( 3 / 8 - 1 6 X 1 . 1 2 5 - I N )
5 2 38-9643 6 SEAL-LIP TYPE
6 1,2 3V-3308 16 WASHER-HARD (10.2X20.5X2.5-MM THK)
7 2 4P-9224 1 COVER
8 2 5M-1719 8 STUD-TAPERLOCK ( 3 / 8 - 1 6 X 1 . 8 7 - I N )
9 1,2 5P-6619 3 SEAL-O-RING
10 2 198-3427 6 REGULATOR-WATER TEMPERATURE
11 1 6V-3250 1 SEAL-O-RING
12 2 7W-2022 1 HOUSING
13 2 7W-3269 GASKET
14 2 7W.3271 1 COVER
15 1 7W-3272 1 GASKET
16 2 7W-5767 1 HOUSING-REGULATOR
17 1 7W-5843 1 ELBOW
18 2 7W-6408 1 COVER
19 2 7W-6940 1 GASKET
20 2 7W-9755 1 ORIFICE
21 1,2 8T-6762 PLUG-PIPE
22 2 ST-6765 1 PLUG-PIPE
23 1 98-4191 1 PLUG-O-RING
24 2 98-8752 8 NUT-FULL (3/8-16-THD)
25 1 102-1403 2 FLANGE
26 1 120-3954 1 TUBE AS
27 1,2 138-1269 4 SPACER
30 2 5M-2894 6 WASHER-HARD (10.2X18.5X2.5-MM THK)

108 COOLING SYSTEM 1 of 3 RELP0673


RELP0673 2 of 3 COOLING SYSTEM 109
COOLING SYSTEM
156-1014 LINES GP-WATER rconW.; ±03244754

110 COOLING SYSTEM 3 of 3 RELP0673


COOLING SYSTEM
156-1015 L I N E S GP-WATER(CHG-01 THRU-os)
TRIPLE OIL COOLER
FOR USE WITH HIGH PERFORMANCE AFTERCOOLER
SMCS-1355, 1380, 1393 102094615
REF GRAPHIC PART NAME SEE
NOTE N1O REF NUMBER QTY
PART1W-3785 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 2 BONNET-OIL COOLER
2 1 1W-4067 2 GASKET
3 1 4F-4873 1 GASKET
4 1 7E-5482 1 ELBOW
5 1 7E-7209 RING-RETAINING
6 1 78-8420 1 COVER-HYDRAULIC PUMP
7 1 7W-2018 1 GASKET
8 1 7W-2026 1 FLANGE
9 1 7W-3269 1 GASKET
10 1 7W-5487 1 BONNET
11 1 7W-5526 1 ELBOW
12 1 7W-5527 1 ELBOW
13 1 7W-5845 1 ELBOW
14 1 7W-6945 1 TUBE
15 1 7W-6946 1 TUBE
16 1 7W-6949 1 TUBE
17 1 7W-6964 1 TUBE AS
18 1 8N-9071 1 VALVE AS
1 8N-9072 1 BODY-VALVE
1 7N-7688 1 FERRULE
1 9M-5590 1 BALL
19 1 9Y-1373 1 FLANGE
20 1 108-6169 4 CLAMP AS
21 1 110-0096 2 RING
22 1 110-0097 2 RING
23 1 122-1148 4 CLAMP AS
24 1 124-6333 4 CLAMP AS
25 1 130-1287 1 TUBE
26 1 247-3796 3 GASKET
27 1 030-7947 1 ELBOW
28 1 OL-2070 4 BOLT ( 3 / 8 - 1 6 X 2 . 2 5 - I N )
29 1 08-1571 12 BOLT ( 3 / 8 - 1 6 X 1 . 7 5 - I N )
30 1 08-1588 12 BOLT ( 3 / 8 - 1 6 X 1 . 2 5 - I N )
31 1 08-1591 4 BOLT ( 3 / 8 - 1 6 X 1 . 5 - I N )
32 1 08-1594 46 BOLT ( 3 / 8 - 1 6 X 1 - I N )
33 1 OT-0065 2 BOLT ( 3 / 8 - 1 6 X 3 . 5 - I N )
34 1 18-5772 1 GASKET
35 1 3V-3308 44 WASHER-HARD (10.2X20.5X2.5-MM THK)
36 1 6K-9194 1 ELBOW-FLARED
37 1 6V-1454 2 SEAL-O-RING
38 1 6V-3250 5 SEAL-O-RING
39 1 6V-5066 2 SEAL-O-RING
40 1 6V-6809 1 SEAL-O-RING
41 1 8T-1919 2 SEAL-O-RING
42 1 8T-2903 2 SEAL-O-RING
43 1 8T-6762 2 PLUG-PIPE
44 1 98-4191 4 PLUG-O-RING
45 1 98-8752 12 NUT-FULL (3/8-16-THD)

RELP0673 1 of 2 COOLING SYSTEM 111


COOLING SYSTEM
156-1015 LINES GP-WATER fconfc/.; ±02094615

LEFTSIDE VIEW
GRAPHIC #1 <END> goi069047

112 COOLING SYSTEM 2 of 2 RELP0673


COOLiNG SYSTEM
304-4957 PUMP G P - A U X I L I A R Y S E A WATER*R{CHG-01,-02)
PART OF 7E-8182 PUMP GP-WATER
SMCS-1371 ±02878460
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 7E-4359 1 HOUSING-WATER PUMP
2 1 7E-4360 1 IMPELLER-PUMP
3 1 292-5982 1 SEAL GP-FACE
4 1 7E-5025 3 ORIFICE
5 1 7E-4363 1 HOUSING-WATER PUMP
6 1 08-1591 5 BOLT ( 3 / 8 - 1 6 X 1 . 5 - I N )
7 1 3V-3308 3 WASHER-HARD (10.2X20.5X2.5-M M THK)
8 1 188-0451 1 HOUSING AS
1 188-0449 2 BEARING-SLEEVE
1 188-0450 2 BEARING-SLEEVE
9 1 7E-4356 1 SEAL-LIP TYPE
10 1 98-8007 3 PLUG
11 1 5P-7813 3 SEAL-O-RING
12 1 08-1588 3 BOLT ( 3 / 8 - 1 6 X 1 . 2 5 - I N )
13 1 1W-2828 1 WASHER-THRUST
14 1 208-0338 1 SHAFT
15 1 6V-3833 1 SEAL-O-RING
16 1 134-5958 1 SEAL-O-RING
17 1 5P-9436 1 PLUG
18 1 6V-5063 1 SEAL-O-RING
19 1 301-9585 1 SPACER
20 1 8T-1812 1 BOLT ( 3 / 4 - 1 0 X 3 . 5 - I N )

RELP0673 1 of 2 COOLING SYSTEM 113


VIEW OF AREA A

GRAPHIC #1 <END> gOI438403

114 COOLING SYSTEM 2 of 2 RELP0673


COOLING SYSTEM
7E-8181 PUMP G P - W A T E R (CHG-05)
SMCS-1361 102871950
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 7E-4365 1 GEAR (38-TEETH)
YR 2 1 304-4948 1 PUMP GP-WATER 117
3 1 08-1585 6 BOLT ( 1 / 2 - 1 3 X 1 . 5 - I N )
4 1 08-1587 6 BOLT ( 1 / 2 - 1 3 X 1 . 7 5 - I N )
5 1 5P-8245 6 WASHER-HARD (13.5X25.5X3-MM THK)
6 1 6V-7701 1 SEAL-O-RING
R-REMFG PART MAY BE AVAILABLE
Y-SEPARATE ILLUSTRATION

GRAPHIC #1 g01433496

RELP0673 1 of 1 COOLING SYSTEM 115


COOLING SYSTEM
7E-8182 PUMP G P - W A T E R (CHG-03)
SMCS-1361 ±02756451
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
CY 1 1 304-4957 1 PUMP GP-AUXILIARY SEA WATER 113
2 1 7E-4366 1 GEAR (43-TEETH)
3 1 08-1595 8 BOLT ( 1 / 2 - 1 3 X 1 . 2 5 - I N )
4 1 6V-7702 1 SEAL-O-RING
5 1 08-1587 6 BOLT ( 1 / 2 - 1 3 X 1 . 7 5 - I N )
C-CHANGE FROM PREVIOUS TYPE
Y-SEPARATE ILLUSTRATION

GRAPHIC #1 <END> g00064976

116 COOLING SYSTEM 1 of 1 RELP0673


COOLING SYSTEM
3 0 4 - 4 9 4 8 PUMP GP-WATER*R(CHG-03 THRU-os)
PART OF 7E -8181 PUMP GP-WATER
SMCS- 1361 ±03648060
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL)
PAGE
1 1 7E-3173 1 HOUSING-WATER PUMP
2 1 7E-8175 1 IMPELLER-PUMP
3 1 292-5982 1 SEAL GP-FACE
4 1 08-1594 5 BOLT ( 3 / 8 - 1 6 X 1 - I N )
5 1 208-1007 1 HOUSING AS
1 188-0449 2 BEARING-SLEEVE
1 188-0450 2 BEARING-SLEEVE
6 1 7E-4356 1 SEAL-LIP TYPE
7 1 5P-7813 4 SEAL-O-RING
8 1 98-8007 4 PLUG
9 1 208-0327 1 SHAFT
10 1 08-1588 3 BOLT ( 3 / 8 - 1 6 X 1 . 2 5 - I N )
11 1 3V-3308 3 WASHER-HARD (10.2X20.5X2.5-MM THK)
12 1 1W-2828 1 WASHER-THRUST
13 1 134-5958 1 SEAL-O-RING
14 1 6V-5063 3 SEAL-O-RING
15 1 98-8008 3 PLUG-O-RING
16 1 4W-0234 1 WASHER (20.5X48X15-MM THK)
17 1 3B-2968 1 BOLT ( 3 / 4 - 1 0 X 3 . 5 - I N )

RELP0673 1 of 2 COOLING SYSTEM 117


COOLING SYSTEM
304-4948 PUMP GP-WATER rconWJ 103648060

2 3

13
VIEW OF AREA A

GRAPHIC #1 <END> g01958198

118 COOLING SYSTEM 2 Of 2 RELP0673


COOLING SYSTEM
215-6467 SEPARATOR GP-AIR(CHG-OO,-OODI)
SMCS-139S ±01658368
REF GRAPHIC PART NAME s i l
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 5 (PRODUCT LEVEL) PAGE
1 1 1S-5772 1 GASKET
2 1 7N-7009 1 FLANGE
3 1 7W-3269 2 GASKET
5 1 9Y-0250 1 SEPARATOR-AIR ^
6 1 172-6411 1 SUPPORT AS
7 1 OL-1351 1 BOLT ( 3 / 8 - 1 6 X 0 . 8 7 5 - I N )
8 1 OS-1571 9 BOLT ( 3 / 8 - 1 6 X 1 . 7 5 - I N )
9 1 OS-1594 8 BOLT ( 3 / 8 - 1 6 X 1 - I N )
10 1 3V-3308 11 WASHER-HARD (10.2X20.5X2.5-MM THK)
11 1 8T-6762 3 PLUG-PIPE
12 1 98-8752 1 NUT-FULL (3/8-16-THD)

12-10-8

GRAPHIC #1 <END> g00855959

RELP0673 1 of 1 COOLING SYSTEM 119


COOLING SYSTEM
7N-4885 S W I T C H G P - C O O L A N T L E V E L (CHG-09,-09DI THRU-12,
-12D1, -12D2, -12D3, -12D4, -12D5, -12D6, -12D7, -12D8, -13, -13D1, -13D3, -13D4, -13D5, -14)
FOR USE WITH EXPANSION TANK
SMCS-7470 ±02766298
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 6 6 (PRODUCT LEVEL) PAGE
C 1 1 6V-4245 2 ELBOW
CI 2 1 3N-4622 2 HOSE AS
c 3 1 2A-0762 2 BOLT ( 1 / 4 - 2 0 X 0 . 6 2 5 - I N )
4 1 5P-0537 2 WASHER-HARD (7.2X14.5X2-MM THK)
5 1 6B-5072 1 BUSHING-REDUCING
6 1 2N-9768 1 SWITCH-LIQUID LEVEL (COOLANT)
c 7 1 4R-8605 2 ELBOW
c 8 1 7E-7731 2 MOUNT
9 1 6V-7646 2 WASHER-HARD (7.2X25X2-MM THK)
C-CHANGE FROM PREVIOUS TYPE
I-REFER TO HYDRAULIC INFORMATION SYSTEM

GRAPHIC #1 <END> g00899609

120 COOLING SYSTEM 1 of 1 RELP0673


COOLING SYSTEM
9 ^ - 7 5 2 8 T A N K G P - E X P A N S I O N ( C H G -00 THRU -04)
SMCS-1354 ±02618773
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL)
PAGE
1 1 7E-3162 1 TANK AS-EXPANSION
2 1 OS-1587 4 BOLT ( 1 / 2 - 1 3 X 1 . 7 5 - I N )
3 1 5P-1076 18 WASHER-HARD (13.5X30X4-MM THK)
4 1 1F-7958 4 NUT-FULL (1/2-13-THD)
5 1 2W-5790 1 GAUGE A S - L I Q U I D LEVEL
1 4P-0304 1 VALVE AS
1 4P-0306 1 VALVE AS
1 4P-2349 2 SEAL
1 4P-2352 2 WASHER (19.844X26.59X0.794-MM THK)
1 140-6683 1 TUBE AS
6 1 4W-7953 1 BRACKET (RH)
7 1 08-1595 10 BOLT ( 1 / 2 - 1 3 X 1 . 2 5 - I N i
8 1 7W-6492 4 PLUG-PIPE
9 1 3N-1341 1 ADAPTER AS-NECK
1 6L-9849 1 NECK-FILLER
10 1 5P-1442 1 HOSE
11 1 08-0509 8 BOLT ( 3 / 8 - 1 6 X 0 . 7 5 - I N )
12 1 3V-3308 6 WASHER-HARD (10.2X20.5X2.5-MM THK)
13 1 4W-7954 1 BRACKET ( L H )
14 1 8T-6765 3 PLUG-PIPE
15 1 5K-9660 2 CLIP
16 1 3H-5939 1 GASKET-HEAT EXCHANGER
J 17 1 4N-3311 1 CAP-PRESSURE ( 7 - P S I )
18 1 5D-1026 1 CLAMP-BAND
19 1 4W-7952 1 COVER
20 1 3G-4138 1 GASKET
21 1 08-1594 4 BOLT ( 3 / 8 - 1 6 X 1 - I N )
AVAILABLE REPAIR K I T ( S ) :
J 225-4256 1 FILM-WARNING (HOT FLUID UNDER PRESSURE, U.S.)
J 294-9052 1 KIT-RADIATOR CAP
J - PARTS MARKED J SERVICE PART(S) MARKED J

RELP0673 1 of 2 COOLING SYSTEM 121


COOLING SYSTEM
9Y-1528 TANK GP - EXPANSION fcorifd.; 102618773

122 COOLING SYSTEM 2 of 2 RELP0673


COOLING SYSTEM
149-7709 VALVE G P - T H E R M O S T A T I C (CHG-oi)
SMCS-5074 ±02417481
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
149-7729 6 BUSHING
149-9771 6 ELEMENT-TEMPERATURE
149-9903 1 GASKET
149-9906 6 SEAL
149-9907 6 SEAL
149-7724 6 SEAT
4P-1511 6 SLEEVE
<END>

192-8822 VALVE G P - T H E R M O S T A T I C (CHG-oo)


SMCS-5074 ±02417318
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
149-7729 6 BUSHING
149-9775 6 ELEMENT-TEMPERATURE
149-9903 1 GASKET
149-7726 6 SEAL
149-7728 6 SEAL
149-7724 6 SEAT
4P-1511 6 SLEEVE
<END>

RELP0673 COOLING SYSTEM 123

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