BS 8546:2016

BSI Standards Publication

Travel adaptors compatible

with UK plug and socket
system – Specification
BS 8546:2016 BRITISH STANDARD

Publishing and copyright information

The BSI copyright notice displayed in this document indicates when the document
was last issued.
© The British Standards Institution 2016
Published by BSI Standards Limited 2016
ISBN 978 0 580 85385 2
ICS 29.120.30
The following BSI references relate to the work on this document:
Committee reference PEL/23
Draft for comment 15/30295207 DC

Publication history
First published April 2016

Amendments issued since publication

Date Text affected
BRITISH STANDARD BS 8546:2016

Contents
Foreword iii
1 Scope 1
2 Normative references 1
3 Terms and definitions 3
4 Classification 4
5 General requirements 4
6 Type testing 4
7 Rating 5
8 Marking 6
9 Dimensions and dispositions 8
10 Clearances, creepage distances and solid insulation 8
11 Accessibility of live parts 12
12 Provision for earthing 16
13 Construction 16
14 Screws, current-carrying parts and connections 30
15 Resistance to ageing 32
16 Resistance to humidity 32
17 Insulation resistance and electric strength 33
18 Temperature rise 34
19 Mechanical strength 40
20 Resistance to heat 45
21 Resistance of insulating material to abnormal heat, and to fire 48
22 Resistance to excessive residual stresses and to rusting 49
Annexes
Annex A (normative) Relationship between rated impulse withstand voltage,
rated voltage and overvoltage category 50
Annex B (normative) Pollution degree 50
Annex C (normative) Impulse withstand voltage test 51
Annex D (normative) Measurement of clearances and creepage distances 52
Annex E (normative) Determination of the comparative tracking index (CTI) and
proof tracking index (PTI) 56
Annex F (normative) USB circuits intended for charging portable devices 57
Annex G (normative) Requirements for incorporated electronic components 60
Bibliography 61
List of figures
Figure 1 – Gauge for checking non-accessibility through shutters 13
Figure 2 – Apparatus for mechanical strength test on resilient covers 15
Figure 3 – Solid link for test on fuseclips 18
Figure 4 – Turning moment apparatus 20
Figure 5 – Apparatus for abrasion test on insulating sleeves of plug pins 24
Figure 6 – Apparatus for pressure test at high temperature 25
Figure 7 – Apparatus for tests on adaptor pins 27
Figure 8 – Dummy front plate for temperature-rise test 35
Figure 9 – Clamping unit for the temperature rise test 37
Figure 10 – Test apparatus for temperature rise test 38
Figure 11 – Tumbling barrel 41
Figure 12 – Pendulum impact test 43
Figure 13 – Mounting plate 45
Figure 14 – Apparatus for pressure test on portable accessories 46
Figure D.1 – EXAMPLE 1 53
Figure D.2 – EXAMPLE 2 53
Figure D.3 – EXAMPLE 3 53
Figure D.4 – EXAMPLE 4 54
Figure D.5 – EXAMPLE 5 54
Figure D.6 – EXAMPLE 6 54

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BS 8546:2016 BRITISH STANDARD

Figure D.7 – EXAMPLE 7 54

Figure D.8 – EXAMPLE 8 55
Figure D.9 – EXAMPLE 9 55
Figure D.10 – EXAMPLE 10 56
Figure D.11 – EXAMPLE 11 56
List of tables
Table 1 – Schedule of tests 5
Table 2 – Minimum clearances for basic insulation 10
Table 3 – Minimum creepage distances for basic insulation 11
Table 4 – Withstand test voltages for solid insulation types 12
Table 5 – Maximum and minimum withdrawal force for travel adaptors 21
Table 6 – Torque values for test of screws and nuts 31
Table 7 – Cross-sectional areas for copper conductors for temperature-rise
test 36
Table A.1 – Rated impulse withstand voltage for accessories energized directly
from the low voltage mains 50
Table C.1 – Test voltages for impulse withstand test 52
Table D.1 – Minimum values of width X 52

Summary of pages
This document comprises a front cover, an inside front cover, pages i to iv,
pages 1 to 62, an inside back cover and a back cover.

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BRITISH STANDARD BS 8546:2016

Foreword
Publishing information
This British Standard is published by BSI Standards Limited, under licence from
The British Standards Institution, and came into effect on 30 April 2016. It was
prepared by Panel PEL/23/-/13, Travel adaptors, under the authority of Technical
Committee PEL/23, Electrical accessories. A list of organizations represented on
this committee can be obtained on request to its secretary.

Presentational conventions
The provisions of this standard are presented in roman (i.e. upright) type. Its
requirements are expressed in sentences in which the principal auxiliary verb is
“shall”.
Commentary, explanation and general informative material is presented in
smaller italic type, and does not constitute a normative element.

Contractual and legal considerations

This publication does not purport to include all the necessary provisions of a
contract. Users are responsible for its correct application.
Compliance with a British Standard cannot confer immunity from legal
obligations.

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BRITISH STANDARD BS 8546:2016

1 Scope
This British Standard specifies requirements for the construction, rating,
marking, dimensions and testing of travel adaptors intended for the temporary
connection of electrical equipment. It applies to travel adaptors having at least
one plug or socket-outlet portion compatible with BS 1363 plugs and
socket-outlets, which are suitable for the connection of a non-BS 1363 plug, or
to a non-BS 1363 socket-outlet.
Travel adaptors incorporating USB circuits for charging devices are also covered
by this standard.
This British Standard applies to travel adaptors intended for use in household,
commercial and light industrial premises where:
• the nominal supply voltage does not exceed 250 V a.c. single-phase, 50 Hz
to 60 Hz; or
• the rated current of the travel adaptor does not exceed 13 A and is not less
than 5 A.
Travel adaptors within the scope of this British Standard do not convert voltage.
This British Standard excludes adaptors conforming to BS 1363-3 and conversion
plugs conforming to BS 1363-5.

2 Normative references
The following documents, in whole or in part, are normatively referenced in this
document and are indispensable for its application. For dated references, only
the edition cited applies. For undated references, the latest edition of the
referenced document (including any amendments) applies.
BS 1362, Specification for general purpose fuse links for domestic and similar
purposes (primarily for use in plugs)
BS 1363-1:1995+A4:2012 1), 13 A plugs, socket-outlets, adaptors and connection
units – Part 1: Specification for rewirable and non-rewirable 13 A fused plugs
BS 1363-2:1995+A4:20121), 13 A plugs, socket-outlets, adaptors and connection
units – Part 2: Specification for 13 A switched and unswitched socket-outlets
BS 1363-3, 13 A plugs, socket-outlets, adaptors and connection units – Part 3:
Specification for adaptors
BS 1363-4, 13 A plugs, socket-outlets, adaptors and connection units – Part 4:
Specification for 13 A fused connection units switched and unswitched
BS 1363-5, 13 A plugs, socket-outlets, adaptors and connection units – Part 5:
Specification for fused conversion plugs
BS 1858, Electric cables – Accessories – Bitumen-based filling compounds
BS 2572, Specification for phenolic laminated sheet and epoxy cotton fabric
laminated sheet
BS 4662:2006+A1:2009, Boxes for flush mounting of electrical
accessories – Requirements, test methods and dimensions
BS 4800, Schedule of paint colours for building purposes
BS 5733, General requirements for electrical accessories – Specification 2)

1)
A new edition of BS 1363 (all parts) is due to be published in 2016.
2)
Informative reference is made to BS 5733:2010+A1:2014.

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BS 8546:2016 BRITISH STANDARD

BS 6004:2012, Electric cables – PVC insulated and PVC sheathed cables for
voltages up to and including 300/500 V, for electric power and lighting
BS EN 1652, Copper and copper alloys – Plate, sheet, strip and circles for general
purposes
BS EN 10270-1:2001, Steel wire for mechanical springs – Part 1: Patented cold
drawn unalloyed spring steel wire
BS EN 50525-1, Electric cables – Low voltage energy cables of rated voltages up
to and including 450/750 V (U0/U) – Part 1: General requirements
BS EN 60060-1, High-voltage test techniques – Part 1: General definitions and
test requirements
BS EN 60112:2003+A1:2009, Method for the determination of the proof and the
comparative tracking indices of solid insulating materials
BS EN 60127 (all parts), Miniature fuses
BS EN 60269 (all parts), Low voltage fuses
BS EN 60664-3, Insulation coordination for equipment within low-voltage
systems – Part 3: Use of coating, potting or moulding for protection against
pollution
BS EN 60664-5, Insulation coordination for equipment within low-voltage
systems – Part 5: Comprehensive method for determining clearances and
creepage distances equal to or less than 2 mm
BS EN 60695-2-11:2014, Fire hazard testing – Part 2-11: Glowing/hot-wire based
test methods – Glow-wire flammability test method for end-products (GWEPT)
BS EN 60695-10-2:2014, Fire hazard testing – Part 10-2: Abnormal heat – Ball
pressure test method
BS EN 60950-1, Information technology equipment – Safety – Part 1: General
requirements
BS EN 61000-6-1, Electromagnetic compatibility (EMC) – Part 6-1: Generic
standards – Immunity for residential, commercial and light-industrial
environments
BS EN 61000-6-3, Electromagnetic compatibility (EMC) – Part 6-3: Generic
standards – Emission standard for residential, commercial and light-industrial
environments
BS EN 61032:1998, Protection of persons and equipment by enclosures – Probes
for verification
BS EN 61558-2-6, Safety of transformers, reactors, power supply units and similar
products for supply voltages up to 1 100 V – Part 2-6: Particular requirements
and tests for safety isolating transformers and power supply units incorporating
safety isolating transformers
BS EN 61558-2-16, Safety of transformers, reactors, power supply units and
similar products for supply voltages up to 1 100 V – Part 2-16: Particular
requirements and tests for switch mode power supply units and transformers for
switch mode power supply units
BS EN 62368-1, Audio/video, information and communication technology
equipment – Part 1: Safety requirements
BS EN 62680-1-1, Universal serial bus interfaces for data and power – Part 1.1:
Universal serial bus interfaces – Common components – USB battery charging
specification, Revision 1.2 (TA 14)

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BRITISH STANDARD BS 8546:2016

3 Terms and definitions

For the purposes of this British Standard, the following terms and definitions
apply.

3.1 configurable travel adaptor

travel adaptor having user configurable plug and/or socket portions

3.2 flat plug pin

plug pin having a ratio of thickness to width less than that of a BS 1363 type
plug pin

3.3 fused travel adaptor

travel adaptor having a replaceable fuse link

3.4 insulated shutter opening device (ISOD)

protrusion from the engagement surface of a travel adaptor in place of a
BS 1363 type brass earth pin, made of insulating material having dimensions
similar to those of an earth pin

3.5 multiway travel adaptor

travel adaptor which allows the connection simultaneously of more than one
plug to all socket-outlet portions of the travel adaptor

3.6 normal use

use of an accessory for the purpose for which it was made, and in the manner
intended by the manufacturer
[SOURCE: BS 5733:2010+A1:2014, 3.5]

3.7 rated current

current assigned to the travel adaptor by the manufacturer

3.8 rated voltage

voltage assigned to the travel adaptor by the manufacturer

3.9 standard sheet

dimensional requirements for plugs and socket-outlets defined in national and
international standards
NOTE For further information regarding the standards refer to IEC/TR 60083.

3.10 travel adaptor

portable accessory intended for temporary and occasional use, having plug
portions intended to engage with the contacts of a corresponding socket-outlet
and having socket-outlet portions to accommodate one or more plugs
NOTE Travel adaptors are not intended to convert voltage.

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BS 8546:2016 BRITISH STANDARD

4 Classification
Travel adaptors shall be classified as follows, as appropriate:
a) single or multiway;
b) fused or unfused;
c) configurable or non-configurable;
d) with or without provision for earthing;
e) for use within the UK (i.e. with BS 1363 type plug pin portion);
f) for use outside the UK (i.e. with BS 1363 type socket portion).

5 General requirements
5.1 Travel adaptors shall be so designed and constructed that, in normal use,
their performance is reliable and minimizes risk of danger to the user or
surroundings.

5.2 Travel adaptors incorporating plug pins and/or socket-outlets for use with a
country’s specific standard sheets shall conform to the dimensional requirements
of those relevant standards sheets. Travel adaptors incorporating plug pins
and/or socket-outlets for use with more than one country’s standard sheets shall
conform to those standard sheets as far as they reasonably apply.

6 Type testing
6.1 Unless otherwise specified, travel adaptors shall be tested as delivered in
accordance with normal use at an ambient temperature of (20 ±5) °C, after
being conditioned at normal laboratory temperature and humidity levels for at
least four days.

6.2 Travel adaptors used for the tests shall be representative of production items
in respect of all details which might affect the test results.

6.3 Travel adaptors shall be submitted to inspection and tests in accordance with
Table 1.

6.4 Travel adaptors shall be deemed to conform if no travel adaptor fails in the
complete series of tests given in Table 1. If one travel adaptor fails in any group
in the complete series of tests specified in Table 1, then travel adaptors of that
type shall be deemed to have failed to conform to this British Standard, unless
that travel adaptor is shown to be not representative of normal production or
design, in which case a further set of travel adaptors shall be submitted to the
test or tests in that group. If there is no failure in this retest then travel
adaptors of that type shall be deemed to conform to this British Standard.

6.5 If more than one travel adaptor fails in the complete series of tests given
in Table 1 then travel adaptors of that type shall be deemed to have failed to
conform to this British Standard.

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Table 1 Schedule of tests

Sequence Samples Requirements and tests Clause number

1 3 Inspection, measurement, 5, 6, 7, 8, 9, 11.1 to 11.9, 12,

gauging and manipulation 13.1 (inspection only), 13.3, 13.4, 13.7, 13.8,
14.3, 13.9, 13.10, 13.11, 13.14, 13.18, 13.19,
14.1, 14.2, 10
2 3 General (resilient covers and 5, 6, 11.10, 13.12
pin sleeves)
3 3 General [ageing, humidity, 5, 6, 15, 16, 17, 13.6, 11.4, 18
normal operation, insulation
resistance (IR),
electric strength (ES),
temperature rise]
4 3 Mechanical strength 5, 6, 15, 13.5, 15, 19, 17, 18
5 3 Pin strength 5, 6, 13.15, 13.16
6 3 Effect of pins on socket 5, 6, 13.17
contacts (plated pins and ISODs
only)
7 3 Pin sleeves (if fitted) 5, 6, 15, 16, 17, 13.13
8 3 Materials (glow wire) 5, 6, 21
9 3 Materials (metals) 5, 6, 22

7 Rating
Travel adaptors shall have a rated voltage not exceeding 250 V a.c. and a rated
current not lower than 5 A and not exceeding 13 A.
The rated voltage shall not be lower than that of the socket-outlet which can
accept the adaptor.
The rated current of a travel adaptor shall be the lowest of the following:
a) equal to the sum of the rated currents of the socket-outlet portions if this is
lower than 13 A;
b) the rated current of the lowest plug portion but not exceeding 13 A;
c) the rating of the fuse-link fitted but not exceeding 13 A.
Conformity shall be checked by inspection of the marking (see Clause 8) and by
the tests given in Table 1.

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BS 8546:2016 BRITISH STANDARD

8 Marking
8.1 Requirements for marking
8.1.1 Information to be marked on travel adaptors
Travel adaptors shall be marked with the information given in items a) to e) and
if relevant, the information listed in f) to i):
a) the name or trade mark of the manufacturer or responsible vendor;
b) the number of this British Standard, i.e. BS 8546:2016 3);
c) the rated current;
d) the rated voltage;
e) the nature of supply;
f) for fused travel adaptors, the word “FUSE” or “FUSED”, or the appropriate
symbol specified in 8.1.4 marked on the external accessible surface of the
travel adaptor;
g) for travel adaptors which are intended for use with unearthed supply
systems marked, “Caution: For use with unearthed appliances only”;
h) “This adaptor does not convert voltage”; and
i) symbol for USB outlet.

8.1.2 Safety information

Where it is necessary for safe operation that the user is aware of any particular
characteristics of the travel adaptor, the necessary information shall be given by
markings on the travel adaptor itself or, where this is not practicable, on the
packaging and/or in instructions which accompany it.
Safety information shall include the manufacturer’s declared compatible plug
and socket systems.

8.1.3 Visibility of marking

The marking specified in 8.1.1 c), d), g) and h) shall be visible when the travel
adaptor is engaged in a socket-outlet.

8.1.4 Symbols for marking travel adaptors

If symbols are used they shall be as follows:

Amperes A
Volts V
Power W (max)
Alternating current* ~
Line L

3)
Marking BS 8546:2016 on or in relation to a product represents a manufacturer’s
declaration of conformity, i.e. a claim by or on behalf of the manufacturer that the
product meets the requirements of the standard. The accuracy of the claim is solely
the claimant’s responsibility. Such a declaration is not to be confused with third-party
certification of conformity.
Such a declaration is not to be confused with second or third-party certification of
conformity. Further testing and conformity certification remains at the discretion of
the manufacturer and is not a requirement of this standard.

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BRITISH STANDARD BS 8546:2016

Neutral N
Earth*

Fuse*

USB outlet

NOTE BS EN 60417 gives guidance on symbols marked *. However, strictly proportional

reductions might not be practical in certain media. Interpretative licence is permissible
provided that a clear graphical representation of the symbol is produced which
communicates the intention.

8.1.5 Marking of rated current and/or power and voltage

If a symbol for nature of supply is used, it shall be placed next to the marking
for rated current and rated voltage.
EXAMPLE
13 A 250 V ~
13/250 ~
or
13∼
250
or
13 A 250 V a.c.
13/250 a.c.
or

13∼
a.c.
250

Rated power shall be completed by the word MAX, e.g.

1200 W MAX

8.1.6 Legibility and durability

Marking on the travel adaptor shall be legible and durable, as determined in
accordance with 8.2.2 and 8.2.3, and shall not be placed on screws, washers or
other easily removable parts.

8.2 Test methods

8.2.1 Visual inspection
Conformity to the requirements of 8.1.1 to 8.1.6 shall be checked by visual
inspection.

8.2.2 Test for legibility

Conformity shall be checked by inspection, using normal or corrected vision
without additional magnification.

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BS 8546:2016 BRITISH STANDARD

8.2.3 Test for durability

Marking made by engraving, moulding or a similar permanent process shall
meet the requirement for durability, without the need for testing.
Unless the marking is made by engraving, moulding or a similar permanent
process, the marking shall be rubbed by hand for approximately 15 s using a
cloth soaked in water and again for approximately 15 s with a cloth soaked in
aliphatic solvent hexane with a content of aromatics of maximum 0.1% by
volume, a kauri-butanol value of 29, initial boiling point of approximately 65 °C,
a dry point of approximately 69 °C, and a relative density of approximately 0.68.
When tested by this method, the marking shall remain legible.

9 Dimensions and dispositions

Dimensional requirements, which are important for safety and
interchangeability with plugs and socket-outlets conforming to other standards,
shall be in accordance with the tolerances specified in the relevant standards
sheets except as permitted below.
It shall not be possible, within the declared compatible plug and socket systems,
to engage:
a) the plug portion of a travel adaptor with a socket-outlet having a higher
voltage rating;
b) a live pin of a plug with an earthing contact of the socket-outlet portion of
the travel adaptor;
c) an earthing pin of a plug with a current-carrying contact of the
socket-outlet portion of the travel adaptor;
d) a plug with the socket-outlet portion of the travel adaptor in such a way
that the earthing circuit is interrupted.
Travel adaptors shall conform to the dimensions and dispositions specified in the
relevant standard sheets except for deviations which permit compatibility with
multiple plug and socket systems and do not affect the safety of travel adaptors.
Travel adaptors with such deviations shall conform to all other requirements of
this British Standard.
Conformity shall be checked by inspection, measurement or gauges as specified
in the relevant standard sheets.

10 Clearances, creepage distances and solid

insulation
10.1 General
Travel adaptors energized directly from the low-voltage supply shall be classified
as Overvoltage Category III in accordance with Annex A.
Travel adaptors shall be constructed so that the clearances, creepage distances
and solid insulation are adequate to withstand the electrical stresses taking into
account the environmental influences that might occur (see Annex B).
Clearances, creepage distances and solid insulation shall conform to the relevant
requirements of 10.2, 10.3 and 10.4.
The distance between lead wires in the pinch of a neon lamp with external
resistor shall be a minimum of 1 mm.

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Travel adaptors shall conform to the requirements for basic insulation

in 10.2.3 and 10.3.3 and for functional insulation in 10.2.4 and 10.3.4. If the
manufacturer declares an insulation level exceeding basic insulation then the
accessory shall be tested accordingly.

10.2 Clearances
10.2.1 Requirements
When tested in accordance with 10.2.2, clearances shall be dimensioned to
withstand the rated impulse voltage declared by the manufacturer, taking into
account the rated voltage and the overvoltage category in accordance with
Annex A and the pollution degree declared by the manufacturer in accordance
with Annex B.

10.2.2 Test method

All parts that can be removed without the use of a tool shall be removed.
All moveable parts that can be assembled in different orientations shall be
placed in the most unfavourable position.
NOTE Moveable parts are, for example, hexagonal nuts, the position of which
cannot be controlled throughout an assembly.

10.2.3 Clearances for basic insulation

The clearances for basic insulation shall be not less than the values given in
Table 2 except as follows.
Smaller unspecified clearances shall only be used (except those values marked in
Table 2 with a reference to Footnote B) if the accessory passes the impulse
withstand voltage test of Annex C at the impulse voltage specified in Annex A,
but only if the parts are rigid or located by mouldings or if the construction is
such that it is unlikely that distances can be reduced by distortion or by
movement of the parts during mounting, connection and normal use.
Conformity shall be checked by inspection, and if necessary by measurement, or
by the test in Annex C.
If clearance distances are to be measured, this shall be carried out in accordance
with Annex D.

10.2.4 Clearances for functional insulation

The clearances for functional insulation shall be not less than the values
specified for basic insulation in 10.2.3.
Conformity shall be checked by inspection, and if necessary by measurement, or
by the test in Annex C.
If clearance distances are to be measured, this shall be carried out in accordance
with Annex D.

10.2.5 Clearances for supplementary insulation

The clearances for supplementary insulation shall be not less than the values
specified for basic insulation in 10.2.3.
Conformity shall be checked by inspection, and if necessary by measurement, or
by the test in Annex C.
If clearance distances are to be measured, this shall be carried out in accordance
with Annex D.

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BS 8546:2016 BRITISH STANDARD

Table 2 Minimum clearances for basic insulation

Rated impulse withstand voltage Minimum clearances in air up

kV A) to 2 000 m above sea level
mm

0.33 0.2 B)
0.50 0.2 B)
0.80 0.2 B)
1.5 0.5
2.5 1.5
4.0 3.0
6.0 5.5
A)
See Annex A. This voltage is:
1) for functional insulation: the maximum impulse voltage expected to occur across the
clearance;
2) for basic insulation directly exposed to or significantly influenced by transient
overvoltage from the low voltage mains: the rated impulse withstand voltage of the
accessory;
3) for other basic insulation: the highest impulse voltage that can occur in the circuit.
B)
Minimum clearance values are based on BS EN 60664-1.

10.2.6 Clearances for reinforced insulation

The clearances for reinforced insulation shall be not less than the values
specified for basic insulation in 10.2.3, but using the next higher step for rated
impulse withstand voltage given in Table 2.
Conformity shall be checked by inspection and by measurement, or by the test
in Annex C.

10.3 Creepage distances

10.3.1 Requirements
The creepage distances shall be dimensioned for the voltage which is expected
to occur in normal use, and shall be in accordance with the pollution degrees in
Annex B and the material group, as declared by the manufacturer.

10.3.2 Test method

For the measurements, all parts which can be removed without the use of a tool
shall be removed and moveable parts which can be assembled in different
orientations shall be placed in the most unfavourable position.
NOTE 1 Moveable parts are, for example, hexagonal nuts, the position of which
cannot be controlled throughout an assembly.
NOTE 2 A creepage distance cannot be less than the associated clearance.
Creepage distances shall be measured in accordance with Annex D. The
relationship between material group and the comparative tracking index (CTI)
values and proof tracking index (PTI) values shall be as follows:

• Material group I 600 ≤ CTI/PTI;

• Material group II 400 ≤ CTI/PTI < 600;
• Material group IIIa 175 ≤ CTI/PTI < 400;
• Material group IIIb 100 ≤ CTI/PTI < 175.

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BRITISH STANDARD BS 8546:2016

The CTI or PTI values shall be determined in accordance with Annex E.

NOTE 3 For glass, ceramics and other inorganic materials which do not track,
creepage distances need not be greater than their associated clearances.

10.3.3 Creepage distances for basic insulation

The creepage distances for basic insulation shall be not less than the values
given in Table 3.
Conformity shall be checked by measurement.
Table 3 Minimum creepage distances for basic insulation

Rated voltage A) Minimum creepage distance

V (r.m.s.) mm
Pollution degree 2 B) Pollution degree 2 B)
Material Material Material Material Material Material
group I group II group IIIa/IIIb group I group II group IIIa
≥250 1 1 2.5 3 3 4
A)
This voltage is the voltage rationalized in accordance with BS EN 60664-1:2007, Table F3a and Table F3b.
B)
Details of pollution degrees are given in Annex B.

10.3.4 Creepage distances for functional insulation

When measured in accordance with Annex D, the creepage distances for
functional insulation shall be not less than the values specified for basic
insulation in 10.2.3.

10.3.5 Creepage distances for supplementary insulation

When measured in accordance with Annex D, the creepage distances for
supplementary insulation shall be not less than the values specified for basic
insulation in 10.2.3.

10.3.6 Creepage distances for reinforced insulation

When measured in accordance with Annex D, the creepage distances for
reinforced insulation shall be not less than twice the distances specified for basic
insulation in Table 3.

10.4 Solid insulation

10.4.1 General
Solid insulation for basic, supplementary, reinforced and functional insulation
shall be capable of withstanding electrical stresses which might occur in normal
use.
NOTE No minimum thickness is specified for solid insulation.

10.4.2 Basic, supplementary and functional solid insulation

When tested in accordance with Annex C, followed by the tests in
Clause 17 using the values given in Table 4, basic, supplementary and functional
solid insulation shall each withstand the required impulse voltage declared by
the manufacturer of the accessory, as specified in 10.2.1 for overvoltage
category III.

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BS 8546:2016 BRITISH STANDARD

Table 4 Withstand test voltages for solid insulation types

Insulation type Test voltage

V (r.m.s.)

Functional solid insulation 1 500

Basic solid insulation 1 500
Supplementary solid insulation 1 500
Reinforced solid insulation 3 000

10.4.3 Reinforced solid insulation

When tested in accordance with Annex C, followed by the tests in
Clause 17 using the values given in Table 4, reinforced solid insulation shall be
dimensioned to withstand the required impulse voltage, but one step higher
than that specified for basic insulation in 10.2.3.

10.5 Requirements for printed wiring boards and equivalent

construction
Wiring boards and equivalent shall conform to the constructional requirements
of BS EN 60664-5.
Where coating, potting or moulding is used, these shall conform to
BS EN 60664-3.

11 Accessibility of live parts

11.1 Requirement
When tested in accordance with 11.2, live parts of travel adaptors shall not be
accessible. For configurable travel adaptors, live parts shall not be accessible
even when partially configured or with any moveable/removable parts in all
possible positions.
There shall be no contact between the test probe and any live part.

11.2 Test method

0
Test probe 11 of BS EN 61032:1998, using a force of 5−1 N, shall be applied in
every possible position when:
a) the travel adaptor or any component part is in partial or complete
engagement with a socket-outlet;
b) plugs are in partial or complete engagement with the travel adaptor.
An electrical indicator with a voltage of (45 ±5) V shall be used to show contact
with live parts.

11.3 Travel adaptors with detachable plug-pin portions

11.3.1 Requirement
When tested in accordance with 11.3.2, travel adaptors having detachable
plug-pin portions shall not have live parts accessible to test probe 13 of
BS EN 61032:1998 when the plug-pin portion is engaged in a socket-outlet.

11.3.2 Test method

Test probe 13 of BS EN 61032:1998 shall be applied without appreciable force in
every possible position.

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BRITISH STANDARD BS 8546:2016

An electrical indicator with a voltage of (45 ±5) V shall be used to show contact
with live parts.

11.4 Socket apertures with protection by shutters

11.4.1 Requirements
Travel adaptors which incorporate shutters to provide increased protection
against electric shock shall be constructed such that, when tested in accordance
with 11.4.2, live parts protected by the shutters are not accessible and the
shutters do not operate.
The travel adaptors shall be constructed such that, when tested in accordance
with 11.4.2, live parts are automatically screened by a shutter, or shutters, which
are not operated solely by the insertion of one current-carrying plug pin.

11.4.2 Test method

The test pin of Figure 1 shall be applied with a force of 5 N perpendicularly to
the engagement surface of the socket-outlet portion of the travel adaptor.
Plug pins of the appropriate types shall be applied individually with a force
of 20 N to the socket-outlet contacts of the travel adaptor.

Figure 1 Gauge for checking non-accessibility through shutters

Dimensions in millimetres

Key
1 Handle 3 Steel
2 Insulating material SR Spherical radius

11.5 Socket apertures without shutters

11.5.1 Requirements
When tested in accordance with 11.5.2, the live parts of travel adaptors having
socket apertures without shutters shall not be accessible.

11.5.2 Test method

Test probe 13 of BS EN 61032:1998 shall be applied without appreciable force in
every possible position.
An electrical indicator with a voltage of (45 ±5) V shall be used to show contact
with live parts.

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BS 8546:2016 BRITISH STANDARD

11.6 Single pin insertion

11.6.1 Requirements
When tested in accordance with 11.6.2, travel adaptors shall be so constructed
such that:
a) any earthing plug-pin of the travel adaptor or of a plug intended to be
engaged with the travel adaptor does not make contact with a
current-carrying socket-contact; and/or
b) any current-carrying plug-pin of the travel adaptor or of a plug intended to
be engaged with the travel adaptor does not make contact with a
current-carrying socket-contact while any other plug-pin is accessible.

11.6.2 Test method

Conformity shall be checked by visual inspection.
An electrical indicator with a voltage of (45 ±5) V shall be used to show contact
with live parts.

11.7 Earthing contact

11.7.1 Requirement
Earthing plug-pins or contacts shall make and break contact with the earthing
socket-contact respectively before and after the current-carrying plug-pins make
and break contact with the current-carrying socket-contacts.
For earthed configurations, it shall not be possible to engage the
current-carrying pins in a socket-outlet without the corresponding earth
becoming engaged.

11.7.2 Test method

An electrical test shall be performed with the travel adaptor pins in all possible
positions.
Conformity shall be checked by inspection.

11.8 Fused travel adaptors

In fused travel adaptors it shall not be possible to gain access to the fuse-link
whilst the travel adaptor is in engagement with a socket-outlet.
Conformity shall be checked by inspection.

11.9 Dismantling
Apart from user configurable parts, it shall not be possible to dismantle travel
adaptors by hand or by using a general purpose tool, e.g. a screwdriver.
Conformity shall be checked by inspection.

11.10 Resilient covers

11.10.1 Requirement
Resilient covers of travel adaptors shall be so designed and constructed that
there is no risk that, as a result of undue pressure, live parts could penetrate the
cover or become so disposed as to reduce creepage distances and clearances
below those specified in Clause 10.
After the test in 11.10.2 it shall not be possible to touch live parts with test
0
probe 11 of BS EN 61032:1998, applied with a force of 30−2 N.

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BRITISH STANDARD BS 8546:2016

11.10.2 Test method

0
A steady force of <240−10 N shall be applied to those places where the possibility
of a failure exists, the force being applied through a metal test pressure block as
shown in Figure 2.
Each sample shall be subjected to the force at each chosen place in turn.
During each application of force, a test voltage of (2 000 ±60) V, 50 Hz of
substantially sinusoidal waveform shall be applied for (60 +5) s between all live
parts bonded together and the earthed test pressure block.
During the test no flashover or breakdown shall occur.

Figure 2 Apparatus for mechanical strength test on resilient covers

Dimensions in millimetres

Key
1 25.2
sq (metal) 3 Hardwood block having dimensions 75 mm × 75 mm ×
25.0
38 mm ±2 mm with holes to accept the pins of the
2 Weight
travel adaptor
4 Specimen under test

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BS 8546:2016 BRITISH STANDARD

12 Provision for earthing

12.1 Requirements
With the exception of travel adaptors in 12.3.1, there shall be effective earthing
of all metal parts that might become live in the event of failure of the
insulation of the travel adaptor, and which are capable of being touched during
normal operation.
NOTE This requirement does not apply to metal parts on, or screws in or through,
non-conducting material and separated by such material from live parts in such a
way that, in normal use, they cannot become live.
The connection between the earthing pin or contact and parts required to be
connected thereto shall be of low resistance.
When tested in accordance with 12.2, the resistance between the earthing pin
or contact and any other nominated part shall not exceed 0.05 Ω.

12.2 Test method

Conformity shall be checked by visual inspection and by the following tests.
A current of (25 ±0.75) A derived from an a.c. source having a no-load voltage
not exceeding 12 V shall be passed for (60 +5) s as follows:
a) between the earthing pin or contact and any accessible metal parts
intended to be earthed; and/or
b) between any corresponding earthing plug-pin inserted fully into an earthing
socket-contact and the remote end of the earthing plug-pin of the travel
adaptor.

12.3 Insulated metal parts

12.3.1 Requirements
The requirements of 12.1 shall not apply to travel adaptors having accessible
metal parts, such as removable covers or cover plates, where such parts are not
intended to be earthed, provided that:
a) such accessible metal parts are separated from live parts by doubled or
reinforced insulation; and
b) such parts cannot be removed and replaced in an incorrect position; and
c) there is no risk of accidental contact between live parts and metal covers or
cover plates, for example through fixing screws; and
d) precautions are taken to prevent creepage distances or clearances becoming
less than the values specified in Clause 10.

12.3.2 Test method

Conformity shall be checked by visual inspection and in accordance with the
tests in Clause 17 at a test voltage of (4 000 ±120) V.

13 Construction
13.1 Current-carrying parts
13.1.1 Requirements
Current-carrying parts and parts of the earthing contacts shall be made of brass,
copper or phosphor-bronze.

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BRITISH STANDARD BS 8546:2016

Materials other than brass containing at least 50% copper shall not be used in
the construction of travel adaptor plug pins except for sleeves of pins and ISODs.
NOTE Plug pins can be nickel plated.
This requirement shall not be applied to screws, nuts or washers.

13.1.2 Test method

Conformity shall be checked by visual inspection and in accordance with the
tests for normal operation (13.6.2), temperature rise (Clause 18) and resistance
to rust (Clause 22).

13.2 Sealing compounds

Sealing compounds of travel adaptors shall be resistant to heat and shall be of
insulating material capable of maintaining a satisfactory seal under service
conditions.
Conformity shall be checked by the test in 20.1.2.
Bituminous filling compounds shall conform to BS 1858.

13.3 Plug portion

The plug portion of the travel adaptor shall be provided with earthing plug pins
or contacts if the socket-outlet portion of the travel adaptor accepts plugs with
an earthing contact, except if the travel adaptor is intended for use with an
unearthed system.
Travel adaptors for use in polarized socket-outlets shall be designed so that the
plug pins and socket contacts maintain the same polarity as the input and
output portions of the travel adaptor.
Conformity shall be checked by inspection and by an electrical continuity
test.

13.4 Fuses
Travel adaptors incorporating BS 1363-1 type plug pins shall be provided with a
fuse link in accordance with BS 1362.
Fused travel adaptors only incorporating non-BS 1363 type plug pins shall be
provided with a fuse with a minimum breaking capacity of 1 500 A in
accordance with BS 1362, BS EN 60269 or BS EN 60127.
The fuse link shall be mounted between the line plug pin and the corresponding
socket-outlet contact.
It shall not be possible to remove or replace a fuse whilst the adaptor is
engaged in a socket-outlet.
Conformity shall be checked by visual inspection and manipulation.

13.5 Fuse contacts

13.5.1 Requirements
Fuse contacts shall have sufficient resiliency for the safe operation of the travel
adaptor.
Fuse contacts shall conform to 14.3.
When tested in accordance with 13.5.2, the fuse contacts shall not become
detached or broken and be in suitable condition for subsequent tests.

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BS 8546:2016 BRITISH STANDARD

13.5.2 Test method

A solid link shall be manufactured from stainless steel as follows:
a) for travel adaptors fitted with fuse-links conforming to BS 1362, the
dimensions shall be as shown in Figure 3;
b) for travel adaptors fitted with fuse-links conforming to other standards, the
dimensions shall be the maximum shown in the relevant standards sheet,
but with the following permissible negative tolerances:
1) fuse cap diameters: −0.01 mm;
2) lengths: −0.04 mm.
The solid link shall be inserted in and withdrawn from the fuseclips of the fused
accessory 10 times in succession (20 movements) in a normal manner, at a rate of
approximately 10 insertions per minute.
After the test, the stainless steel solid test link shall be replaced by the original
fuse-link fitted to the travel adaptor for subsequent tests.
Figure 3 Solid link for test on fuseclips

Dimensions in millimetres

NOTE Finish: polished and sharp corners removed.

13.6 Socket-outlet portions of the travel adaptor

13.6.1 Requirements
The socket-outlet portions of the travel adaptor shall withstand, without
excessive wear or other harmful effects, the electrical and mechanical stresses
occurring in use.
Socket-outlet portions of the travel adaptor shall have shutters if these are
included in the relevant national standard for the socket-outlet.
When tested in accordance with 13.6.2, the travel adaptor shall not show any
wear impairing its operation. Shutters, if fitted, shall still be operating
satisfactorily and the socket-contacts safely shielded.
After the test, the travel adaptor shall meet the insulation resistance and electric
strength requirements of Clause 17 and Clause 19 when tested with the plugs
used for the insertion and withdrawal test.

13.6.2 Test method

A combination of appropriate plugs and each socket-outlet portion of the travel
adaptor under test shall be operated by mechanically withdrawing and inserting
the appropriate plug 5 000 times (10 000 movements).

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BRITISH STANDARD BS 8546:2016

The most onerous plug type shall be used and, where the socket-outlet portion
of the travel adaptor accepts multiple sizes of plug pins, at least the smallest
and the largest size shall be tested.
Where the travel adaptor accepts round and flat plug pins, at least one of each
type shall be tested.
The plug-pins and socket-contacts, when engaged, shall carry the rated
current ±2% of the plug but not exceed the rated current ±2% of the travel
adaptor at the rated voltage ±5% in a substantially non-inductive circuit.
Each plug shall be inserted into and withdrawn from the accessory under test at
a rate of approximately six insertions and six withdrawals per minute, the speed
of travel of the plug being approximately 150 mm/s. The periods during which
the plug is inserted and withdrawn shall be approximately equal.
For the purpose of this test no lubrication shall be applied to the plug or
socket-contacts under test.

13.7 Torque imposed on a socket-outlet

13.7.1 Requirements
When tested in accordance with 13.7.2, travel adaptors with associated plugs
and cords shall not impose undue strains on fixed socket-outlets.

13.7.2 Test method

Socket-outlet portions of travel adaptors shall be fitted with a plug fitted
with 1 m of flexible cord suitable for the current rating of the plug. The total
mass shall not exceed 800 g.
The travel adaptor with plugs and flexible cords shall be inserted into an
appropriate socket-outlet.
The socket-outlet shall be pivoted about its horizontal axis, 8 mm behind the
engagement face and parallel with it, with its centre equidistant from pin
centres.
The additional torque to be applied to the socket-outlet to maintain the
engagement face in the vertical plane shall be not greater than 0.7 Nm for
BS 1363 type socket-outlets and 0.25 Nm in all other cases.
Flexible cords, if any, shall hang freely during the test.
The test shall be repeated for all configurations.
NOTE A device for checking this requirement is shown in Figure 4.

13.7.3 Provision for withdrawal of travel adaptors

Travel adaptors shall be shaped such that they can be easily withdrawn by hand
from the relevant socket-outlet.
The travel adaptor shall meet one of the following characteristics:
a) the travel adaptor has a usable length for gripping of at least 55 mm in the
axial direction; or
b) the travel adaptor has indents or a ridge such that a ball with a diameter of
(12 ±0.1) mm can penetrate into that indent or past the edge of the ridge
by at least 2 mm from two opposite directions or at least 4 mm from one
direction; or
c) the travel adaptor has special means for withdrawal (e.g. hooks, rings).
Conformity shall be checked by visual inspection and measurement.

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BS 8546:2016 BRITISH STANDARD

Figure 4 Turning moment apparatus

Front view Side view

Top view Pictorial representation of suitable apparatus for

checking turning moments of plug-in devices
Key
1 Balance arm calibrated at 10 mm divisions 5 Balance arm
from centre of pivot (0.01 m) 6 Pivot cradle
2 Centre of pivot is 8 mm from front face of 7 Mounting box for socket-outlet secured to
socket-outlet pivot cradle
3 Balance cradle with knife edge supports 8 Pivots
4 Suitable balance weight, adjusted to maintain 9 Front face of socket-outlet
balance arm in the horizontal prior to test

13.8 Socket contacts

13.8.1 Requirements
Socket contacts shall have metallic contact on at least two opposing sides of
each pin.
Socket contacts shall be self-adjusting with regard to contact making and each
socket contact shall be such as to make and maintain, in normal use, effective
electrical and mechanical contact with a corresponding plug pin.
The means for producing the contact pressure shall be associated with each
socket contact independently and shall not be dependent on insulating material.
Earthing contacts shall, irrespective of the number, be considered as one pole.

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BRITISH STANDARD BS 8546:2016

The socket contact shall meet the maximum and minimum withdrawal force
specified in Table 5.

Table 5 Maximum and minimum withdrawal force for travel adaptors

Ratings of the accessory Number of the Withdrawal force

poles of the travel N
adaptor
Complete plug Single plug pin
maximum minimum
2 40
Up to and including 10 A 1.5
3 50
2 50
Above 10 A up to and including 13 A 2.0
3 54

13.8.2 Test method

Conformity shall be checked by visual inspection and the tests
of 13.9.2 and 13.10.2.

13.9 Verification of the maximum withdrawal force

13.9.1 Requirements
The maximum withdrawal force of a plug from the travel adaptor shall be not
greater than the values specified in Table 5.

13.9.2 Test method

The travel adaptor shall be mechanically fixed to the appropriate socket-outlet
such that the travel adaptor does not fall out of the fixed socket-outlet.
The axes of the socket-contacts of the travel adaptor shall be vertical and the
entry holes for the pins of the appropriate plug shall face downwards.
An appropriate plug, having the maximum size pins which the socket-outlet is
designed to accept and with pins of the dimensions specified in the relevant
standard sheet, shall be used for this test.
The pins of the plug shall be wiped free of grease before each test, using a cold
chemical degreaser.
The plug shall be inserted into and withdrawn from the socket-outlet portion of
the travel adaptor ten times.
The plug shall again be fully inserted into the socket-outlet portion of the travel
adaptor and the maximum withdrawal force measured.

13.10 Verification of the minimum withdrawal force

13.10.1 Requirements
The minimum withdrawal force of a plug pin from the travel adaptor shall be
not less than the minimum value given in Table 5.

13.10.2 Test method

If the travel adaptor is intended to accept plugs having pins with different
nominal dimensions, the smallest appropriate ones shall be used for the test. In
this case, the rating in Table 5 shall be the rating of the plug.

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BS 8546:2016 BRITISH STANDARD

A plug pin with the dimensions specified in the relevant standard sheet of the
appropriate plug shall be applied to each individual socket-contact of the travel
adaptor with the travel adaptor held in such a way that the plug pin is hanging
downwards.
Shutters, if any, shall be rendered inoperative so as not to affect the test. Care
shall be taken to ensure that the insulating material surrounding the socket
contact does not influence the test.
The pin shall be wiped free from grease before each test, using a cold chemical
degreaser.
The plug shall be inserted into and withdrawn from the socket-outlet portion of
the travel adaptor ten times.
The plug shall again be fully inserted into the socket-outlet portion of the travel
adaptor and the minimum withdrawal force measured.

13.11 Rotation of plug pins

13.11.1 Requirements
When tested in accordance with 13.11.2, plug pins of travel adaptors shall:
a) be locked against rotation, except where the pin is designed to be rotated
in order to fit more than one socket-outlet type, in which case the amount
of rotation shall be limited to that required to engage with the
socket-outlet;
b) not be removable without permanently rendering the travel adaptor
useless.
After the test, the travel adaptor shall conform to the dimensional requirements
of Clause 9.
Conformity shall be checked by inspection and manipulation.

13.11.2 Test method

The travel adaptor shall be clamped and each pin twisted about its longitudinal
axis by applying a torque of 1 Nm ±10% for 600+5 s for BS 1363 type pins
and 0.4 Nm ±10% for 600+5 s for other pin types.

13.12 Abrasion of plug pin sleeves

13.12.1 Requirements
Sleeves of plug pins of travel adaptors shall have adequate electric strength and
resistance to abrasion.
When tested in accordance with 13.12.2, the sleeved plug pins shall not break
down and a flashover shall not occur. The sleeved plug pins shall show no
damage which might impair further use and the sleeve shall not have been
penetrated or creased.

13.12.2 Test method

13.12.2.1 A 50 Hz voltage of substantially sinusoidal waveform shall be applied
between each line and neutral plug pin, and a thin metal strip of
between 5.5 mm and 6 mm width wrapped around the base of the plug pin
sleeve adjacent to the base of the plug portion of the travel adaptor. Initially
not more than 500 V shall be applied, the voltage then being raised to
(1 250 ±30) V and maintained for (60 +5) s.

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BRITISH STANDARD BS 8546:2016

13.12.2.2 The test apparatus for resistance to abrasion (see Figure 5) shall
comprise a horizontally disposed beam pivoted about its centre point. A short
length of steel wire (1 ±0.02) mm in diameter and bent into a U-shape, the base
of the U being straight with no surface defected, shall be rigidly attached at
both ends to one end of the beam so that the straight part of the wire projects
below the beam and is parallel to the axis of the beam pivot.

13.12.2.3 The travel adaptor shall be held in a suitable clamp as shown in

Figure 5 in such a position that the straight part of the steel wire rests upon the
plug pin of the travel adaptor at right angles to it and the plug pin slopes
downward at an angle between 5° and 10° to the horizontal. The beam shall be
0
loaded so that the wire exerts a force of 4−0.1 N on the pin.

13.12.2.4 The travel adaptor shall be moved backwards and forwards in a

horizontal direction in the plane of the axis of the beam so that the wire rubs
along the plug pin of the travel adaptor. The length of plug pin thus abraded
shall be approximately 9 mm, of which approximately 7 mm is over the
insulating sleeve.

13.12.2.5 The travel adaptor shall be moved 5 000 times in each direction
(10 000 movements) at a rate of 25 movements to 30 movements per minute.

13.12.2.6 The test shall be made on one plug pin of each plug portion of the
travel adaptor.

13.12.2.7 Any abraded brass contamination on the sleeve shall be removed

and 13.12.2.1 repeated.

13.13 Resistance of plug pin sleeves to heat and pressure

13.13.1 Requirements
Plug pin sleeves shall be resistant to heat and pressure.
When tested in accordance with 13.13.2, the thickness of the insulation
remaining at the point of impression shall not have been reduced by more
than 50%.

13.13.2 Test method

A set of three specimen pins shall be tested by means of the apparatus shown in
Figure 6.
For flat pins the blade shall be 0.700+0.05 mm wide with a radius of (3 ±0.1) mm.
For round pins the blade shall be rectangular with an edge 0.700+0.05 mm wide.
A specimen pin shall be positioned as shown in Figure 6 and the apparatus
0
loaded so that the blade exerts a force of 2.5−1 N on the specimen.
The apparatus complete with specimen shall then be placed in a heating cabinet
at (200 ±5) °C or (120 ±5) °C for travel adaptors with a rated current not
exceeding 2.5 A for a period of 1200+0.05 min, after which the specimen shall be
removed and immediately cooled by immersion in water at approximately room
temperature.

© The British Standards Institution 2016 • 23

24
Figure 5 Apparatus for abrasion test on insulating sleeves of plug pins

•
BS 8546:2016

© The British Standards Institution 2016

Key
1 Clamp for plug 6 Steel wire conforming to BS EN 10270-1:2001, M4, 1 mm bright. Abrading
2 Weights adjustable to exert a force through the wire surface to be free from surface defects
0
of 4−0.1 N with the beam set in the horizontal position 7 Reciprocating carrier, movement approx. 9 mm. Adjust to abrade 7 mm of
insulating sleeve
3 Beam 8 6 min. flat
4 Pivot 9 Part view on arrow “A”
5 Sample plug
BRITISH STANDARD
BRITISH STANDARD BS 8546:2016

Figure 6 Apparatus for pressure test at high temperature

Dimensions in millimetres

Key
1 Specimen 3 Combined weight to exert force
2.5
2 Support of 2.4 N on specimen

NOTE The drawing illustrates the blade for testing flat pins. For testing round pins
the blade is rectangular with an edge 0+0.05 mm wide.

13.14 Travel adaptor plug pins and ISODs

13.14.1 Requirements
13.14.1.1 Travel adaptor plug pins and ISODs shall conform to 13.14.1.3. In
addition, ISODs shall conform to the dimensional requirements of
BS 1363-1:1995, Figure 4a and Figure 4b.

13.14.1.2 Non-solid pins shall conform to 13.14.1.4 and 13.14.1.5.

13.14.1.3 All exposed surfaces of the plug pins shall be smooth and free from
burrs or sharp edges and other irregularities which could cause damage or
excessive wear to corresponding socket contacts or shutters.

13.14.1.4 Those surfaces of the non-solid plug pins which are visible when the
adaptor is correctly assembled shall be free of apertures.

13.14.1.5 All seams and joints of non-solid adaptor plug pins shall be closed over
their entire length.

13.14.2 Test method

Conformity shall be checked by measurement and visual inspection.

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BS 8546:2016 BRITISH STANDARD

In case of doubt, a steel probe of 0.2 mm diameter, conforming to

BS EN 10270-1:2001, Table 1, shall be pushed into all seams and joints.
The test probe shall not enter into any seam or joint to a depth greater than
the thickness of the material from which the plug pin is formed.

13.15 Strength of plug pins

13.15.1 Solid plug pins
13.15.1.1 Requirements
Travel adaptor plug pins shall have adequate strength to withstand the stresses
of normal use.
The strength of solid pins having dimensions conforming to BS 1363-3 shall be
tested in accordance with 13.15.1.2.
After this test the adaptor shall conform to the dimensional requirements of
Clause 9.

13.15.1.2 Test method

A pin shall be positioned on the fixed anvil of the apparatus, as shown in
Figure 7, with its contact surfaces in the horizontal plane.
0
A force of 1 100210 N shall be applied to the moveable anvil by any convenient
method such that the pin is strained at a rate not exceeding 10 mm/min.
The test shall be made separately on the line, neutral and earth pins, applying
the load perpendicular to the major axis surfaces of the pins.

13.15.2 Non-solid plug pins

13.15.2.1 Requirement
The strength of non-solid pins having dimensions in accordance with BS 1363-3
shall be tested in accordance with 13.15.2.2 and 13.15.2.3.
After the tests the adaptor plug pins shall conform to the dimensional
requirements of Clause 9.

13.15.2.2 Test method part one

The test shall be made separately on the line, neutral and earth pins, applying
the load perpendicular to the major axis surfaces of the pins.
A pin shall be positioned on the fixed anvil of the apparatus, as shown in
Figure 7, with its contact surfaces in the horizontal plane.
The moveable anvil shall rest against the upper surface of the pin.
0
A force of 800−10 N shall be applied to the moveable anvil 50 times without
impact.
If there is a joint or seam in one of the major axis surfaces of a pin then the test
shall be made twice.
The seam or joint shall face the moving anvil for the first test and shall face the
fixed anvil for the second test.

13.15.2.3 Test method part two

Separate specimens shall then be measured in accordance with the following
test.
A pin shall be positioned on the fixed anvil of the apparatus, as shown in
Figure 7, with the widest surface in the horizontal plane.

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BRITISH STANDARD BS 8546:2016

Figure 7 Apparatus for tests on adaptor pins

Dimensions in millimetres

2
1

An adaptor pin under test

12.1
11.9
R6
5
7

R6 1
5

45 °
40 °

30 25 2.1
20 15 20
1.9
15 10
14

2 3
Key
1 Adaptor body 3 Fixed anvil
2 Moving anvil 4 Rigid base plate
NOTE The body of the adaptor should be supported so that the face of the plug is held in contact with the face
of the fixed anvil. The moving anvil should be aligned in the centre of the gap in the fixed anvil.

The moveable anvil shall rest against the upper surface of the pin.
This quiescent position shall be taken as the datum point.
A force shall be applied to the moveable anvil by any convenient method such
that the pin is strained at a rate not exceeding 10 mm/min.
The applied force shall be measured when the movement of the anvil from the
0
datum point reaches 1.5−0.1 mm.

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BS 8546:2016 BRITISH STANDARD

The test shall be made separately on the line, neutral and earth pins, applying
the load perpendicular to the major axis surfaces of the pins.
If there is a joint or seam in one of the major axis surfaces of a pin then the test
shall be made twice.
The seam or joint shall face the moving anvil for the test and shall face the fixed
anvil for the second test. The force applied shall be not less than 1 100 N.

13.16 Insulated shutter opening device

13.16.1 Requirements
When tested in accordance with 13.16.2, the ISOD shall not break or show cracks
that are visible with normal or corrected vision without additional
magnification; any measured deflection shall not exceed 1.5 mm; and the
adaptor plug pins shall satisfy the dimensional requirements of Clause 9.

13.16.2 Test method

The ISOD shall be positioned on the fixed anvil of the apparatus, as shown in
Figure 7, with the widest surface in the horizontal plane.
The moveable anvil shall rest against the upper surface of the ISOD.
This quiescent position shall be taken as the datum point.
A force shall be applied to the moveable anvil by any convenient method such
that the ISOD is strained at a rate of (10 ±2) mm/min.
A force of 4000+10 N shall be applied.
When testing an adaptor fitted with an ISOD, due to the flexibility of plastic
materials, some additional alignment of the ISOD shall be allowed when
inserting into the appropriate gauge from the relevant standard.
Where alignment cannot be maintained, the test of
BS 1363-2:1995+A4:2012, 13.8, shall be applied and the maximum withdrawal
force from a socket-outlet conforming to BS 1363-2 shall not exceed 36 N.
For non-solid plug pins other than those conforming to BS 1363-3, the test
in 13.18.2 shall be performed with a force of 1000+10 N applied.

13.17 Travel adaptors with BS 1363-style non-solid and/or nickel

plated pins and/or ISODs
13.17.1 Requirements
13.17.1.1 General
When tested in accordance with 13.17.1.2, travel adaptors with non-solid and/or
nickel plated pins shall not cause excessive wear to socket contacts or shutters of
socket-outlets.
The shutters of the socket-outlets shall be operating satisfactorily, the socket
contacts shall be safely shielded and the socket-outlets shall be in accordance
with BS 1363-2:1995+A4:2012, 9.1, 10.2, 13.6 and 13.7.
The pins of the travel adaptor shall remain intact with no openings in the
surface, joints or seams which can accept a probe of 0.2 mm diameter.
There shall be no visible evidence of peeling or flaking of the plating.
When tested in accordance with 13.17.1.3, travel adaptors with ISODs shall not
cause excessive wear to socket contacts or shutters of socket-outlets.
The socket-outlets shall be examined and shall show no sign of damage that
could impair further use.

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BRITISH STANDARD BS 8546:2016

The travel adaptors under test shall show no damage and shall conform to the
dimensional requirements of Clause 9.
The shutters of the socket-outlets shall operate satisfactorily and the socket
contacts shall be safely shielded.

13.17.1.2 Test method for travel adaptors with non-solid and/or nickel plated pins
Travel adaptors with non-solid and/or nickel plated pins shall be tested with
three different types of new socket-outlets which conform to BS 1363-2. One
type of socket-outlet shall have the shutters operated by the earth pin, one shall
be operated by live and neutral pins only, and the third preferably operated by
all three pins.
This combination of travel adaptors and socket-outlets shall make and break
rated current and voltage ±10 V a.c. 300 times (600 movements) in a
substantially non-inductive circuit.
Each travel adaptor shall be inserted into and withdrawn from the socket-outlet
at a rate of six insertions and six withdrawals per minute, the speed of travel of
the adaptor being approximately 150 mm/s. The periods during which the travel
adaptor is inserted and withdrawn shall be approximately equal.

13.17.1.3 Test method for travel adaptors with ISODs

Using a selection of three different makes of rewirable plugs conforming to
BS 1363-1 and three different makes of unswitched socket-outlets conforming to
BS 1363-2, selected to represent different earth contact designs, the earth
resistance between the earthing adaptor plug pin and the earthing socket
contact of the socket-outlets shall be determined in accordance with
BS 1363-2:1995+A4:2012, 10.2.1 b).
All socket-outlets shall be of the type where the earth pin or ISOD of an adaptor
inserted into the socket-outlet operates the shutter mechanism.
The test shall be made using a separate sample of travel adaptor plug with ISOD
for each type of socket-outlet, with each sample being inserted into and
withdrawn from the socket-outlet at a rate of six insertions and six withdrawals
per minute, the speed of travel of the adaptor plug being
approximately 150 mm/s. The periods during which the travel adaptor is inserted
and withdrawn shall be approximately equal.
For the purpose of this test, no lubrication shall be applied to the pins of the
adaptor or the socket-outlet contacts.
After 300 insertions and withdrawals, the standard rewirable plugs used prior to
the test for each type of socket-outlet shall be reinserted and the earth
resistance test repeated.
The earth resistance between the earthing adaptor plug pin and the earthing
socket contact of the socket-outlets shall conform to
BS 1363-2:1995+A4:2012, 10.2.1 b).

13.18 Configurable travel adaptors

13.18.1 Requirements
When tested for the strength and effectiveness of connections in accordance
with 13.18.2.1 to 13.18.2.4, configurable travel adaptors having moveable or
removable parts shall show no deterioration affecting further use and any
mechanical interlocks shall remain operational.
When tested in accordance with 13.18.2.5, plug pins shall remain locked in their
deployed position.

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BS 8546:2016 BRITISH STANDARD

13.18.2 Test method

13.18.2.1 The voltage drop between each individual line or neutral pin and
corresponding socket contact shall be measured whilst carrying a rated current
of ±0.4 A at rated voltage ±10 V. The voltage drop shall not exceed 40 mV.

13.18.2.2 Each moveable part shall be operated through its complete range of
movement for 300 cycles.

13.18.2.3 Each removable part shall be assembled and removed 300 times.

13.18.2.4 The test in 13.18.2.1 shall then be repeated. The voltage drop
measured shall be not more than 1.5 times the value measured in the initial test
of 13.18.2.1.

13.18.2.5 A load of 100+10 N for 600+5 s shall be applied to each plug pin in an
axial direction.

13.19 Travel adaptors incorporating USB outlets

Travel adaptors incorporating USB outlets shall conform to Annex F.

13.20 Travel adaptor switches

Travel adaptors shall not include a switch or switches.

13.21 Electronic components incorporated in travel adaptors

Electronic components incorporated in travel adaptors shall conform to
Annex G.

14 Screws, current-carrying parts and connections

14.1 General
Connections, electrical or mechanical, shall withstand the mechanical stresses
occurring in normal use.

14.2 Screws, nuts, rivets and similar features

14.2.1 Requirements
Screws, nuts and similar features intended to be operated by a user shall have
adequate strength.
When checked by visual inspection and tested in accordance with 14.2.2, there
shall be no deterioration affecting further use.
Rivets which serve as electrical as well as mechanical connections shall be locked
against loosening or turning.

14.2.2 Test method

The test shall be made by means of a suitable test screwdriver or a suitable tool,
applying a torque as specified in Table 6.
The shape of the blade of the test screwdriver shall suit the head of the screw
to be tested.
The screws or nuts or other similar features shall be tightened and loosened five
times without jerks.
Rivets shall be checked by visual inspection.

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BRITISH STANDARD BS 8546:2016

NOTE For rivets, a non-circular shank or an appropriate notch might provide

satisfactory locking.

Table 6 Torque values for test of screws and nuts

Nominal outside diameter of thread Torque

mm N·m
1A) 2 B) 3 C)
Up to and including 2.8 0.2 0.4 0.4
Over 2.8 up to and including 3.0 0.25 0.4 0.4
Over 3.0 up to and including 3.2 0.3 0.6 0.6
Over 3.2 up to and including 3.6 0.4 0.8 0.8
Over 3.6 up to and including 4.1 0.7 1.2 1.2
Over 4.1 up to and including 4.7 0.8 1.8 1.8
Over 4.7 up to and including 5.3 0.8 2.0 2.0
Over 5.3 up to and including 6.0 – 2.5 3.0
A)
Applicable to screws without heads if the screw when tightened does not protrude from the hole, and to other
screws which cannot be tightened by means of a screwdriver with a blade wider than the diameter of the screw.
B)
Applicable to other screws or threaded fixing devices which are tightened by means of a screwdriver.
C)
Applicable to screws or nuts which are tightened by means other than a screwdriver.

14.3 Electrical connections and current-carrying parts

Electrical connections shall be so designed that contact pressure is not
transmitted through insulating material other than ceramic or pure mica, unless
there is sufficient resiliency in the metallic parts to compensate for any possible
shrinkage or yielding of the insulating material.
Connections to plug pins, fuse clips and socket contacts shall not be made by
screws.
Internal connections shall be permanently made except for parts which are
intended to be connected or disconnected during configuration of the travel
adaptor by the user.
Current-carrying parts shall be of a metal having, under the conditions occurring
in the travel adaptor, mechanical strength, electrical conductivity and resistance
to corrosion adequate for their intended use and in accordance with Clause 22.
Metals showing a great difference of electrochemical potential with respect to
each other, under moist conditions and where corrosion might result, shall not
be used in contact with each other.
Screws shall not be used for the connection of current-carrying parts.
NOTE Thread-forming screws might be used to provide earthing continuity
provided that it is not necessary to disturb the connection in normal use and at least
two screws are used for each connection.
Conformity shall be checked by visual inspection.
In case of doubt, to determine whether an insulating material is providing
contact pressure, the travel adaptor shall be examined with the insulating
material in question removed.

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BS 8546:2016 BRITISH STANDARD

15 Resistance to ageing
15.1 Requirements
Travel adaptors shall be resistant to ageing.
When tested in accordance with 15.2, the samples shall show no cracks or
damage visible to normal or corrected vision without magnification which might
impair safety or prevent further use.
The samples shall subsequently pass the remaining tests in the series as specified
in Table 1.

15.2 Test method

Travel adaptors, mounted as in normal use, shall be placed in a heating cabinet
with an atmosphere having the composition and pressure of the ambient air,
and ventilated by natural circulation or fan assistance.
The temperature in the cabinet shall be (70 ±5) °C.
The samples shall be kept in the cabinet for (168 +2) h.
NOTE 1 The use of an electrically heated cabinet is recommended.
NOTE 2 Natural air circulation can be provided by holes in the walls of the cabinet.
After the treatment, the samples shall be removed from the cabinet and kept at
room temperature and relative humidity for 1 h, following which they shall be
examined.

16 Resistance to humidity
16.1 General
Travel adaptors shall be resistant to humidity which might occur in normal use.

16.2 Requirements
When tested in accordance with 16.3 followed immediately by the measurement
of the insulation resistance and by the electric strength test specified in
Clause 17, the samples shall show no signs of damage.

16.3 Test method

Parts which can be removed without the aid of a tool shall be removed and
tested with the main part of the travel adaptor.
Any spring lids shall be kept open during the test.
The humidity test shall be carried out in a humidity cabinet containing air with a
relative humidity maintained between 85% r.h. and 95% r.h.
The temperature of the air in which the samples are placed shall be maintained
within ±2 °C of an appropriate temperature t between 20 °C and 30 °C.
Before being placed in the humidity cabinet, the samples shall be brought to a
temperature between t and t + 4 °C.

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The samples shall be kept in the cabinet for (48 +1) h.

NOTE 1 The samples can be brought to the specified temperature by keeping them
at this temperature for at least 4 h before the humidity treatment.
NOTE 2 A relative humidity between 85% r.h. and 95% r.h. can be obtained by
placing in the humidity cabinet a saturated solution, having a sufficiently large
contact surface with the air, of sodium sulfate (Na2SO4) or potassium nitrate (KNO3)
in water.

17 Insulation resistance and electric strength

17.1 Insulation resistance
17.1.1 Requirement
When tested in accordance with 17.1.2, the insulation resistance shall be not less
than the following:
a) 5 MΩ between parts of opposite polarity;
b) 5 MΩ between parts of opposite polarity connected together and other
parts insulated therefrom, including earthed metal.
When tested in accordance with 17.1.2 no breakdown shall occur.

17.1.2 Test method

The test shall be performed in a humidity cabinet in accordance with 16.3, or
immediately after removal of the travel adaptor from the cabinet in a room
where the specified temperature is maintained.
NOTE Incorporated electronic components and circuits which have been tested to
their relevant standards should be disconnected for this test.
Having disconnected one pole of any neon indicator, or similar, the insulation
resistance shall be measured using a d.c. voltage of 5000+250 V.
The measurement shall be for 600+5 s after application of the voltage. The
insulation resistance shall be measured consecutively between:
a) live parts of opposite polarity; and
b) parts of opposite polarity connected together, and:
1) other parts insulated therefrom, including earthed metal;
2) a sheet of metal foil in contact with the entire accessible external
surface.
The test specimens shall be examined for conformity to 17.1.1.

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BS 8546:2016 BRITISH STANDARD

17.2 Electric strength

17.2.1 Requirement
The electric strength of travel adaptors shall be such that, when tested in
accordance with 17.2.2, no flashover or breakdown occurs.
Glow discharges without drop in voltage shall be ignored.
Any overcurrent protection shall not operate at a current of less than 100 MA.

17.2.2 Test method

NOTE Incorporated electronic components and circuits which have been tested to
their relevant standards should be disconnected for this test.
Having disconnected one pole of any neon indicator, or similar, a 50 Hz voltage
of substantially sinusoidal waveform of not more than 1 000 V shall be applied
before raising the voltage to (2 000 ±60) V.
A high voltage source shall be used such that when the output is adjusted to
(2 000 ±60) V for 600+5 s and is then short circuited, the output current is not less
than 200 MA.
The test specimens shall be examined for conformity to 17.2.1.

18 Temperature rise
18.1 Requirements
Travel adaptors shall be constructed such that, when tested in accordance
with 18.2 and 18.3, the temperature rise shall not exceed the following limits:
a) at line and neutral pin spacers if applicable (see 18.3.2 and Figure 8): 37 K;
b) at clamping units for non-BS 1363 type pins: 45 K;
c) at the terminals or terminations of the test plug (non-BS 1363): 45 K;
d) at the terminals or terminations of the test plug (BS 1363): 52 K;
e) at the accessible external surface: 52 K.
NOTE These values take account of an uncertainty of temperature measurement
of ±2 °C.

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Figure 8 Dummy front plate for temperature-rise test (1 of 2)

Dimensions in millimetres

2 2
1

3.5
(set by spacer)
22.2 6.2
6.1
3.5
2x 4 4.8

7.4
7.3
6.3
6.4
4.5

=
4.8
4.5

=
*
22.2
15
86
84

* *
8.8
8.5
43
42

7.2
31.9
30.9

6 6.9
7.2
20.5
19.5
6.9
26
24

43
42
61.5
12.5 60.5
11.5
86 6
84

5 7

5.3 6
R0.5
4 3 optional
M3.5
through
14.5
6.85
6.80

7.25
4

6.5
11.6 8 10
9

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BS 8546:2016 BRITISH STANDARD

Figure 8 Dummy front plate for temperature-rise test (2 of 2)

Key
1 Brass clamping screws M 3.5 × 10 6 Thermocouple position. Hole Ø1 for location of
2 Thermocouple position the thermocouple
3 Spacer 7 Spacer material brass CZ 108, 0.8 mm thick
4 2.5 mm2 conductor conforming to BS EN 1652
5 Plate (of insulating material SRBP 8 Hole Ø1.8 for soldering supply conductor
brown BS 2572/P2/1) 9 Clamp, material brass
10 Optional alternative clamp
NOTE 1 Tolerance ±0.2 mm except where otherwise shown.
NOTE 2 The positional tolerance of the three pin apertures can be provided by the use of gauges.

18.2 Test conductors

Test conductors shall conform to the nominal cross-sectional areas given in
Table 7 appropriate to the current-rating of the travel adaptor being tested.
Solid or stranded rigid conductors conforming to Table 7 shall be fitted to
represent the fixed supply wiring.
Non-BS 1363 type plugs used for testing shall be fitted with flexible cords or
cables in accordance with Table 7.
Cables used for tests shall conform to BS 6004 or BS EN 50525-1, as appropriate.
Test conductors shall have a length of at least 1 m.
Table 7 Cross-sectional areas for copper conductors for temperature-rise test

Rated current Rigid conductors Flexible conductors

(solid or stranded) nominal (cords or cables) nominal
cross-sectional area cross-sectional area
A
mm2 mm2
Up to 6 1.5 0.75

Above 6 up to and including 10 1.5 1.0

Above 10 up to and including 13 2.5 1.5

18.3 Mounting procedures for travel adaptors with a

non-BS 1363 type plug pin portion
18.3.1 General
Travel adaptors with non-BS 1363 type plug pin portions shall be mounted on a
flat insulating plate as shown in Figure 8, except with holes to suit the plug pin
portion.
The supply conductors shall be attached to the line and neutral pins by means of
clamps in accordance with Figure 9, which also serve to retain the travel adaptor
in position.
The clamp screws shall be tightened to a torque of between 0.8 Nm and 1.0 Nm.
The assembly shall be mounted with the plate in a vertical position.

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Figure 9 Clamping unit for the temperature rise test

Dimensions in millimetres

Material: brass with at least 52% of copper.

Tolerance: ±0.2 mm unless otherwise stated.
NOTE 1 The dimension(s) for the shaded area is(are) the maximum plug pin dimension(s) + 0.8 mm.

NOTE 2 1.5 ≤ d ≤ 3.

NOTE 3 The thermocouple should be placed within the shaded area, but not directly under the clamping screw.

18.3.2 Mounting procedures for travel adaptors with a BS 1363 type plug
pin portion
A travel adaptor with a BS 1363 type plug pin portion shall be mounted in the
test apparatus as shown in Figure 10.
The temperature rise of the line and neutral pins of the plug pin portion of the
travel adaptor shall be measured by means of thermocouples using the
apparatus shown in Figure 8.
The travel adaptor shall then be mounted in a flat insulating plate as shown in
Figure 8.

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BS 8546:2016 BRITISH STANDARD

Figure 10 Test apparatus for temperature rise test

Dimensions in millimetres

2 3
1

205
195
A
86
84

255
245
5
155
145

4 255
245
86
84
160
150

255
245

Key
6 1 Brass plate 1.1
0.9 mm thick screwed to plywood
board
127 square 2 Cable and thermocouple wire outlet to be sealed
123
3 Plate as in Figure 8
4 Thermocouple for reference point temperature
7 5 10 nominal plywood
6 Mounting box conforming to
2.5 to 5 BS 4662:2006+A1:2009, Figure 1), 35 mm deep
(nominal)
15 min. 7 Front edge recessed as shown

A
Test cabinet
Material 10 mm nominal plywood
Finish: Internal. Two coats of matt paint. BS 4800 colour no. 08 C 35.
Dimensions: Internal. (500 × 500) mm with a tolerance of ±10 mm for each dimension. One wall
to be removable to provide access.
Location: Minimum clearance from adjacent surfaces, measured horizontally 150 mm on all
sides, measured vertically 300 mm above, 500 mm below.

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BRITISH STANDARD BS 8546:2016

The supply conductors shall be attached to the line and neutral pins of the plug
pin portion of the travel adaptor by means of clamps which also serve to retain
the travel adaptor in position.
The clamp screws shall be tightened to a torque of between 0.8 Nm and 1.2 Nm.
The assembly shall be mounted by means of screws in a standard steel,
flush-mounted socket-outlet box as shown in BS 4662:2006+A1:2009, Figure 1,
having a nominal internal depth of 35 mm which shall be mounted in a test
cabinet as shown in Figure 10.
The incoming cable and outgoing flexible cord(s) shall enter the test cabinet
through holes in the top surface which shall then be sealed to prevent
circulation of air.
The length of cable and flexible cord within the Figure 10 enclosure shall be a
maximum of 600 mm and 850 mm, respectively.
The cable and flexible cord shall be positioned away from the reference
temperature measuring point so as not to influence the derivation of plug
temperature rise values.
The incoming cable shall be 2.5 mm2 PVC insulated and sheathed cable, as
specified in BS 6004:2012, Table 4, and shall enter the socket-outlet mounting
box through the standard knock-out provided.
The knock-out shall be fitted with a suitable rubber grommet, the point of entry
being sealed to prevent the circulation of air.
The length of cable within the socket-outlet box shall be (150 ±5) mm and the
outer sheath and the circuit protective conductor shall be removed to
within 20 mm of the point of entry.
The test cabinet (Figure 10) shall be placed in an environment having an
ambient temperature of (20 ±5) °C.
The test current shall be passed through the travel adaptor and through a load
connected to the flexible cord of the appropriate plug.

18.3.3 Test method

For travel adaptors designed to be used with more than one type of
socket-outlet the most onerous socket-outlet type shall be used.
Travel adaptors which accept plugs with both round and flat pins shall be tested
using at least one of each type of plug.
Travel adaptors shall be tested with test plugs with brass pins having the
minimum dimensions 0+5 specified in the appropriate standard sheet and shall be
fitted with (1 000 ±50) mm of PVC insulated flexible cable to suit the maximum
current rating of the plug.
Travel adaptors incorporating BS 1362 fuses shall be fitted with a calibrated link
constructed and calibrated in accordance with BS 1363-1:1995+A4:2012,
Annex A.
BS 1363 test plugs shall have the BS 1362 fuse replaced with a calibrated link as
specified in BS 1363-1:1995+A4:2012, Annex A.
Multiway travel adaptors shall be tested with a plug engaged in one socket
portion only. The most onerous arrangements shall be tested. Plug and socket
portions of the same system shall not be tested in that configuration.
Temperature rise shall be determined by means of fine-wire thermocouples,
having wires not exceeding 0.3 mm in diameter, so chosen and positioned that
they have minimum effect on the temperature of the part under test.

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BS 8546:2016 BRITISH STANDARD

Thermocouples shall be attached by soldering, or by means of a mixture of

equal parts of resin adhesive and zinc oxide, or by other equally effective
means.
If soldering is used, heat from the soldering process shall not affect the
performance of the accessory and no electrical connections shall be bridged by
solder.
All tests shall be carried out as follows:
a) in a draught-free environment;
b) at an ambient temperature of (20 ±5) °C;
c) for a period of (60 +5) min;
d) at any convenient voltage up to rated +10%;
e) for travel adaptors rated at 13 A, with socket-outlet portions that accept
BS 1363 type plugs, at a test current of (14 ±0.4) A;
f) for travel adaptors other than in e), at a test current at 1.25 × the rated
current 0+5 % of the travel adaptors; and
g) USB circuits where fitted shall be loaded to their maximum rated current.
The temperature rise shall be measured at clamping units fitted to the pins and
the accessible external surface of the travel adaptor.
In addition, for travel adaptors with a BS 1363 type plug pin portion, the
temperature rise of the line and neutral pins of the plug pin portion of the
travel adaptor shall be measured.

19 Mechanical strength
19.1 Requirements
When tested in accordance with 19.2, 19.3 and 19.4, travel adaptors shall have
adequate mechanical strength and shall be so constructed as to withstand such
handling as might be expected in normal use.
When a travel adaptor is tested in accordance with 19.2 and 19.3:
a) it shall show no damage which might affect safety;
b) live parts shall not have become accessible;
c) small chips or dents which do not affect the protection against electric shock
shall be ignored; and
d) cracks not visible to the naked eye, using normal or corrected vision without
additional magnification, and surface cracks in fibre-reinforced mouldings
shall be ignored.
When tested in accordance with 19.3, the travel adaptor shall conform to
Clause 10, Clause 11 and Clause 17. After the test on a lens, the lens might be
cracked and/or dislodged, but it shall not be possible to touch live parts using
the test pin shown in Figure 1 applied with a maximum force of 5 N in
accordance with 11.2.
Damage to the finish, small dents which do not reduce creepage distances and
clearances below the values specified in Clause 10 and small chips that do not
adversely affect the protection against electric shock or moisture shall be
ignored.
Cracks not visible with normal or corrected vision without additional
magnification, and surface cracks in fibre-reinforced mouldings or similar shall
be ignored.

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19.2 Tumbling barrel test method

Travel adaptors shall be tested in the tumbling barrel shown in Figure 11.

Figure 11 Tumbling barrel

Dimensions in millimetres

Key
1 19 mm nominal thickness blockboard or suitable alternative
2 Transparent sheet for observation purposes. Can be removable for loading
3 Shelves faced with non-grip material
4 Transparent sheet for observation purposes. Can be removable for loading
5 Centre of axis
6 Direction of rotation
7 19 mm nominal thick blockboard can be removable for the replacement of the impact plates
8 Impact base 9 mm nominal thick plywood to be replaceable (both ends) A)
9 19 mm nominal thick blockboard or suitable alternative
A)
9 mm nominal plywood having an impact face of birch, 1.4 mm nominal thickness and of 5 ply construction.

NOTE 1 This drawing is not intended to govern design except as regards the dimensions and specific
requirements shown.

NOTE 2 All dimensions, other than those governing material thickness, are subject to a tolerance of ±3 mm.

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BS 8546:2016 BRITISH STANDARD

The travel adaptor shall be dropped from a height of approximately 500 mm

onto a plywood base with a nominal thickness of 9 mm.
The plywood base shall have an impact face of birch of a nominal thickness
of 1.4 mm and be of 5-ply construction.
The barrel shall be turned at a rate of approximately 5 r.p.m. so that 10 falls per
minute take place.
Only one travel adaptor shall be tested at a time. Each travel adaptor shall be
dropped 25 times.
Configurable adaptors shall be tested in the most onerous configuration.
NOTE Each of the three samples tested might be differently configured.
Additional samples shall be tested to confirm the performance of all detachable
parts.

19.3 Pendulum impact test method

Travel adaptors shall be tested with the impact test apparatus shown in
Figure 12 a) when mounted in a socket-outlet.
The pendulum shall consist of a steel tube with an external diameter of 9 mm
and a wall thickness of 0.5 mm, suspended in such a way that it only swings in a
vertical plane. A hammer shall be rigidly fixed to the lower end.
The striking element shall have a hemispherical face made of polyamide having
a Rockwell hardness of (100 ±5) HR, or hornbeam, and a radius of (10 ±0.5) mm
[see Figure 12 b)].
The design of the apparatus shall be such that a force of between 1.9 N and 2 N
has to be applied to the face of the hammer to maintain the pendulum in a
horizontal position.
A flush socket-outlet conforming to BS 1363-2 shall be mounted with its
associated box, which is placed in a block of hardwood which is itself fixed to a
sheet of plywood. The wood used shall have the direction of the wood fibres
perpendicular to the direction of impact.
To simulate the condition of normal use, the rear of the plate shall be flush with
the surface of the block. The front edge of the box shall be between 2.5 mm
and 5 mm behind the face of the block.
The mounting support [see Figure 12 c)], having a mass of (10 ±1) kg, shall be
mounted on a rigid bracket by means of pivots. The bracket shall be mounted
on a frame which is fixed to a solid wall.
The design of the mounting assembly shall be such that:
a) the specimen can be so placed that the point of impact lies in the vertical
plane through the axis of the pivot of the pendulum;
b) the specimen can be moved horizontally and turned about an axis
perpendicular to the surface of the plywood; and
c) the plywood can be turned about a vertical axis.
The travel adaptor shall be inserted into the socket-outlet so that the point of
impact lies in the vertical plane through the axis of the pivot of the pendulum.
For all tests the hammer shall fall from a height of 0+150 mm measured vertically
between the point of impact on the specimen and the face of the hammer at
the point of release. Ten blows shall be applied to points evenly distributed over
the adaptor, and any lens shall receive one blow of the hammer at a point
approximately in its centre.

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Figure 12 Pendulum impact test (1 of 2)

Dimensions in millimetres

a) General view of test apparatus

Materials
1: polyamide or hornbeam; 2, 3 and 5: steel
NOTE This drawing is not intended to govern design except as regards the dimensions and specific
requirements shown.
b) Constructional details of striking elements
Key
1 Frame 4 Specimen
2 Bracket for mounting support 5 Striking element
3 Mounting support [see Figure 12 c)]

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BS 8546:2016 BRITISH STANDARD

Figure 12 Pendulum impact test (2 of 2)

1 3
4
A

=
47 °
43 °
185
175

185
175

156
154
47 °
43 °

=
A 8
37
176
33
174 2

200 min. A-A

c) Constructional details of mounting support for test specimens

Key
1 Pivot 3 Cast iron or steel
2 Sheet of plywood 4 Air gap

19.4 Plug pin retention

19.4.1 Requirements
Travel adaptors shall be so designed that when fully assembled, the pins are
adequately retained in position such that there is no likelihood of them
becoming detached from the travel adaptor during normal use.
When tested in accordance with 19.4.2, the travel adaptor pins shall satisfy the
dimensional requirements of Clause 9.

19.4.2 Test method

Upon completion of the tumbling barrel test (see 19.2), each pin shall be
0
subjected for (60 +5) s to a pull of 100−2 N in one smooth and continuous
movement in the direction of the major axis.
The adaptor shall be mounted using the steel plate shown in Figure 13.
The apparatus shall be placed within an oven with the pull applied 1 h after the
travel adaptor body has attained the test temperature of (70 ±5) °C and while
maintained at this temperature.

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BRITISH STANDARD BS 8546:2016

Accessories which pass shall repeat the tests in Clause 17 and Clause 18.

Figure 13 Mounting plate

Dimensions in millimetres
15.5
14.5

22.4
22.0
14.0 14.0
13.0 13.0
22.4
22.0
1

Key
1 3 min. steel plate

20 Resistance to heat
20.1 General
20.1.1 Requirements
When tested in accordance with 20.1.2, travel adaptors shall not undergo any
change impairing their further use and any sealing compound shall not flow to
such an extent that live parts are exposed.
NOTE A slight displacement of the sealing compound can be disregarded.

20.1.2 Test method

Travel adaptors shall be kept for (60 ±5) min in a heating cabinet maintained at
(70 ±5) °C.
After the test the travel adaptor shall conform to Clause 11 and Clause 17.

20.2 Resilient materials

20.2.1 Requirement
When tested in accordance with 20.2.2, travel adaptors shall not undergo any
change impairing their further use and the adaptors shall conform to
Clause 17 and the dimensional requirements of Clause 9.

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BS 8546:2016 BRITISH STANDARD

20.2.2 Test method

Travel adaptors with external parts of resilient material, e.g. rubber or
elastomeric, shall be subjected to a pressure test by means of an apparatus
similar to that shown in Figure 14.
The test shall be made in a heating cabinet at a temperature of (70 ±5) °C.
The adaptor shall be clamped between the jaws in such a way that these press
against it in the area where it is gripped in normal use, the centre line of the
jaws coinciding as nearly as possible with the centre of this area.
0
The force applied through, and including the effect of, the jaws shall be 20−1 N.
After (60 +5) min, the jaws shall be removed.

Figure 14 Apparatus for pressure test on portable accessories (1 of 2)

Dimensions in millimetres

Key
1 Guide 4 Sample
2 Fixed jaw F Force
3 Moving jaw

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BRITISH STANDARD BS 8546:2016

Figure 14 Apparatus for pressure test on portable accessories (2 of 2)

Dimensions in millimetres

20.3 Non-resilient insulating materials

20.3.1 Requirements
Parts of insulating material other than those tested in accordance
with 20.1.2 shall be sufficiently resistant to heat, having particular regard for
their location and function in the complete travel adaptor.
When tested in accordance with 20.3.2, the diameter of the impression caused
by the ball shall not exceed 2 mm.
Conformity shall be checked as follows:
a) parts of ceramic material shall be deemed to conform without test;
b) external parts of travel adaptors tested in accordance with Clause 22 shall
be deemed to conform without further testing;
c) parts of insulating material necessary to retain in position, current-carrying
parts, ISODs if fitted, and parts of the earthing circuit shall be subjected to
the ball pressure test in accordance with BS EN 60695-10-2;
d) all other parts of insulating material shall be subjected to the ball pressure
test in accordance with BS EN 60695-10-2.

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BS 8546:2016 BRITISH STANDARD

20.3.2 Test method

For 20.3.1 c), the test shall be made in a heating cabinet maintained at a
temperature of (125 ±5) °C.
For 20.3.1 d), the test shall be made in a heating cabinet at a temperature of
(75 ±5) °C.
After the test the diameter of the impression caused by the ball shall be
measured.

21 Resistance of insulating material to abnormal

heat, and to fire
21.1 Requirements
When tested in accordance with 21.2, parts of insulating material which might
be exposed to thermal stresses due to electric effects and whose deterioration
might impair the safety of the travel adaptor, shall satisfy one of the following
criteria.
a) There shall be no visible flame and no sustained glowing.
b) Flames and glowing shall extinguish within 30 s after the removal of the
glow-wire, with no ignition of the wrapping tissue or scorching of the
board.

21.2 Glow-wire test method

NOTE If possible, the specimen should be a complete travel adaptor. If the test
cannot be made on a complete travel adaptor, a suitable part can be cut from it for
the purpose of the test.
The test shall be performed in accordance with BS EN 60695-2-11:2014,
Clause 5 to Clause 11, under the following conditions:
a) for parts of insulating material necessary to retain current-carrying parts in
position, by the test made at a temperature of (750 ±10) °C;
b) for parts of insulating material not necessary to retain current-carrying parts
in position, although they might be in contact with them, by the test made
at a temperature of (650 ±10) °C.
If it is necessary to perform the tests at more than one place on the same travel
adaptor, any deterioration caused by previous tests shall not affect the result of
subsequent tests.
The test shall not be performed on:
1) small parts, e.g. washers; or
2) parts made of ceramic material.
The test shall be made on one specimen. In case of doubt, the test shall be
repeated on two further specimens.
The test shall be made by applying the glow-wire once.
The specimen shall be positioned during the test in the most unfavourable
position for its intended use (with the surface tested in a vertical position).
The tip of the glow-wire shall be applied to the specified surface of the
specimen taking into account the conditions of the intended use under which a
heated or glowing element might come into contact with the travel adaptor.

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22 Resistance to excessive residual stresses and to

rusting
22.1 Current-carrying parts of copper alloy: resistance to excessive
residual stresses
22.1.1 Requirements
Current-carrying parts of copper alloy containing less than 80% of copper, which
are press-formed or produced in a similar manner and which could induce
excessive internal stresses, shall be resistant to failure in use due to brittleness.
When tested in accordance with 22.1.2, there shall be no cracks visible with
normal or corrected vision without additional magnification.

22.1.2 Test method

The sample shall be degreased in an alkaline degreasing solution or organic
solvent.
The sample shall then be immersed in an aqueous solution of mercurous nitrate
containing 10 g of Hg2(NO3)2 and 10 mL of HNO3 (relative density 1.42) per litre
of solution for (30 ±1) min at a temperature of (20 ±5) °C.
After the treatment the sample shall be washed in running water, any excess
mercury wiped off, and the sample immediately examined.

22.2 Ferrous parts: resistance to corrosion/rust

22.2.1 Requirements
When tested in accordance with 22.2.2, ferrous parts, including covers and
boxes, shall show no signs of rust.

22.2.2 Test method

The sample shall be degreased in a suitable alkaline degreasing solution or
organic solvent.
The sample shall then be immersed for (10 ±0.5) min in a 10% (m/m) solution of
ammonium chloride in water at a temperature of (20 ±5) °C.
On removal of the sample from the solution, excess solution shall be shaken off
without drying.
The sample shall then be placed for (10 ±0.5) min in a box containing air
saturated with moisture at a temperature of (20 ±5) °C.
The sample shall be dried for (10 ±0.5) min in a heating cabinet at a
temperature of (100 ±5) °C.
NOTE 1 Traces of rust on sharp edges and any yellowish film removable by rubbing
are ignored.
NOTE 2 For small springs and similar, and for inaccessible parts exposed to abrasion,
a layer of grease might provide sufficient protection against rusting. Such parts are
subjected to the test only if there is doubt about the effectiveness of the grease film
and the test is then made without previous removal of the grease.

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Annex A Relationship between rated impulse withstand

(normative)
voltage, rated voltage and overvoltage category
The relationship between rated impulse withstand voltage, rated voltage and
overvoltage category shall be as given in Table A.1.
Table A.1 Rated impulse withstand voltage for accessories energized directly from the low voltage
mains

Nominal voltage of the Voltage line-to-neutral derived Rated impulse withstand voltage
supply system based on from nominal voltages a.c. or
V
IEC/TR 60038 A) d.c.
Overvoltage category
V V I II III

230/400 Up to and including 300 1 500 2 500 4 000

A)
The / mark indicates a four-wire three-phrase distribution system. The lower value is the voltage line-to-neutral,
while the higher value is the voltage line-to-line.

NOTE 1 For more information concerning supply systems, see BS EN 60664-1.

NOTE 2 For more information concerning overvoltage category, see BS EN 60664-1.

NOTE 3 Accessories fall into overvoltage category III. Parts of accessories where appropriate overvoltage reduction
is provided fall into overvoltage category I. Energy consuming equipment falls into overvoltage category II.

Annex B Pollution degree

(normative)
COMMENTARY ON ANNEX B
The micro-environment determines the effect of pollution on the insulation. The
macro-environment, however, has to be taken into account when considering the
micro-environment.
Means might be provided to reduce pollution at the insulation under consideration
by effective use of enclosures, encapsulation or hermetic sealing. Such means to
reduce pollution might not be effective when the proof tracking system is subject to
condensation or if, in normal operation, it generates pollutants itself.
Small clearances can be bridged completely by solid particles, dust and water, so
minimum clearances are specified where pollution might be present in the
micro-environment.
Pollution becomes conductive in the presence of humidity. Pollution caused by
contaminated water, soot, metal or carbon dust is inherently conductive.
For the purpose of evaluating creepage distances and clearances, one of the
following three degrees of pollution in the micro-environment shall be used, as
declared by the manufacturer.
• Pollution degree 1
No pollution or only dry, non-conductive pollution occurs. The pollution has
no influence.
• Pollution degree 2
Only non-conductive pollution occurs, except that occasionally a temporary
conductivity caused by condensation is to be expected.
• Pollution degree 3
Conductive pollution occurs or dry non-conductive pollution occurs which
becomes conductive due to condensation, which is to be expected.

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Annex C Impulse withstand voltage test

(normative)
C.1 General
This test shall verify that solid insulation, and clearances not verified by
measurement, withstands specified transient overvoltage. The impulse withstand
voltage test shall be carried out with a voltage having a lightning impulse
waveform as specified in BS EN 60060-1 with T1/T2 = 1.2/50 µS and is intended
to simulate overvoltage of atmospheric origin. The test also covers overvoltages
due to switching of low-voltage equipment.

C.2 Procedure
The test shall be conducted for a minimum of three impulses of each polarity
with an interval of at least 1 s between impulses. There shall be no discharges
during the test. Glow discharges without drop in voltage shall be ignored.
For solid insulation and for clearances not verified by measurement, the impulse
withstand voltage shall be applied between:
a) line and neutral terminals/terminations;
b) line and neutral terminals/terminations connected together and:
1) a metal foil in contact with the entire accessible external surface;
2) the earthing terminal/terminations;
3) any metal part of a cord anchorage;
c) each switched pole terminal of a switched accessory with the switch contacts
open.
NOTE 1 The output impedance of the impulse generator should be not greater
than 500 W.
NOTE 2 The expression “discharge” is used to cover the phenomena associated
with the failure of insulation under electric stress, which include current flow and a
drop in voltage.
The impulse shall have the waveform 1.2/50 µS for the no load voltage with
amplitudes equal to the values given in Table C.1.
NOTE 3 If the sample is provided with surge suppression the impulse voltage wave
can be chopped but the sample should be in a condition to operate normally again
after the test. If the sample is not provided with surge suppression and it withstands
the impulse voltage, the waveform will not be noticeably distorted.

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BS 8546:2016 BRITISH STANDARD

Table C.1 Test voltages for impulse withstand test

Rated impulse withstand voltage Û Impulse test voltage at sea level Û

kV kV

0.33 0.35
0.5 0.55
0.8 0.91
1.5 1.75
2.5 2.95
4.0 4.8
6.0 7.3
NOTE 1 When testing clearances, associated solid insulation is subjected to the test voltage. As the impulse test
voltage of Table C.1 is increased with respect to the rated impulse withstand voltage, solid insulation needs to be
designed accordingly. This results in an increased impulse withstand capability of the solid insulation.

NOTE 2 The test can be made with the pressure adjusted to the value corresponding to the altitude of 2 000 m
(80 kPa) and 20 °C with the test voltage corresponding to the rated impulse withstand voltage. In this case, solid
insulation is not subjected to the same withstand voltage as when testing at sea level.

NOTE 3 Explanations concerning the influencing factors (air pressure, altitude, temperature, humidity) with respect
to electric strength of clearances are given in BS EN 60664-1.

Annex D Measurement of clearances and creepage

(normative)
distances
Measurement of clearances and creepage distances shall be carried out in
accordance with Figure D.1 to Figure D.11, as applicable.
The value of width X specified in Figure D.1 to Figure D.11 shall be a function of
the pollution degree as given in Table D.1.
Table D.1 Minimum values of width X

Pollution degree Minimum values of width X

(see Annex B) mm
1 0.25
2 1.0
3 1.5

NOTE 1 If the associated clearance is less than 3 mm, the minimum groove width
can be reduced to one third of this clearance.
NOTE 2 The examples do not differentiate between gaps and grooves or between
types of insulation.
The following rules shall be applied.
• Any recess shall be assumed to be bridged with an insulating link having a
length equal to the specified width X and being placed in the most
unfavourable position (see Figure D.3).
• Where the distance across a groove is equal to or larger than the specified
width X, the creepage distance shall be measured along the contours of the
groove (see Figure D.2).
• Creepage distances and clearances measured between parts which can
assume different positions in relation to each other shall be measured when
these parts are in their most unfavourable position.

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Key to Figure D.1 to Figure D.11

Clearance
Creepage distance

Figure D.1 EXAMPLE 1

Condition: Path under consideration includes a parallel- or converging-sided

groove of any depth with a width less than X mm.
Rule: Creepage distance and clearance shall be measured directly across the
groove as shown.

Figure D.2 EXAMPLE 2

Condition: Path under consideration includes a parallel-sided groove of any

depth and with a width equal to or more than X mm.
Rule: Clearance shall be the “line of sight” distance. Creepage path shall
follow the contour of the groove.

Figure D.3 EXAMPLE 3

Condition: Path under consideration includes a V-shaped groove with a width

greater than X mm.
Rule: Clearance shall be the “line of sight” distance. Creepage path shall
follow the contour of the groove but “short circuit” the bottom of the
groove by an X mm link.

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BS 8546:2016 BRITISH STANDARD

Figure D.4 EXAMPLE 4

Condition: Path under consideration includes a rib.

Rule: Clearance shall be the shortest direct air path over the top of the rib.
Creepage path shall follow the contour of the rib.

Figure D.5 EXAMPLE 5

Condition: Path under consideration includes an uncemented joint with

grooves less than X mm wide on each side.
Rule: Creepage and clearance path shall be the “line of sight” distance
shown.

Figure D.6 EXAMPLE 6

Condition: Path under consideration includes an uncemented joint with

grooves equal to or more than X mm wide on each side.
Rule: The clearance path shall be the “line of sight” distance. Creepage shall
follow the contour of the grooves.

Figure D.7 EXAMPLE 7

Condition: Path under consideration includes an uncemented joint with the

groove on one side less than X mm wide and the groove on the other side
equal to or more than X mm wide.
Rule: Clearance and creepage paths shall be as shown.

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Figure D.8 EXAMPLE 8

Condition: Path under consideration includes a barrier with an uncemented

joint. The creepage distance through the uncemented joint is less than the
creepage distance over the barrier.
Rule: Clearance shall be the shortest direct air path over the top of the
barrier. The creepage path shall follow the contour of the joint.

Figure D.9 EXAMPLE 9

Condition: Gap between head of screw and wall of recess wide enough to be
taken into account (greater than or equal to X mm).
Rule: Clearance and creepage distance paths shall be as shown.

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Figure D.10 EXAMPLE 10

Condition: Gap between head of screw and wall of recess too narrow to be
taken into account (less than X mm).
Rule: Measurement of clearance and creepage distance shall be from the
screw head to the point on the wall which is at a distance equal to X mm (as
shown).

Figure D.11 EXAMPLE 11

Condition: Path under consideration includes a floating part, C, with different

sized grooves on either side, each greater than or equal to X mm.
Rule: Clearance and creepage distance shall both be distance d + D.

Annex E Determination of the comparative tracking

(normative)
index (CTI) and proof tracking index (PTI)
The CTI or PTI shall be determined in accordance with BS EN 60112, with the
following provisions:
a) in BS EN 60112:2003+A1:2009, Clause 5 Test specimen:
• Note 3 and the last paragraph also apply to PTI;
• if the surface (15 × 15) mm cannot be obtained because of the small
dimensions of the PT system then special samples made with the same
manufacturing process can be used;
b) the test solution “A” described in BS EN 60112:2003+A1:2009, 7.3, shall be
used;

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BRITISH STANDARD BS 8546:2016

c) in BS EN 60112:2003+A1:2009, Clause 8, either CTI or PTI is determined:

• CTI shall be determined in accordance with BS EN 60112:2003+A1:2009,
Clause 11;
• the PTI test of BS EN 60112:2003+A1:2009, Clause 10, shall be performed
on five samples at the voltage referred to in
BS EN 60112:2003+A1:2009, 10.1, based on the appropriate creepage
distance, material group, pollution degree and on the rated voltage of
this British Standard as declared by the manufacturer.

Annex F USB circuits intended for charging portable

(normative)
devices
F.1 General
F.1.1 Requirements
USB circuits incorporated in a travel adaptor shall conform with the
requirements of:
a) BS EN 60950-1; or
b) BS EN 62368-1; or
c) BS EN 61558-2-16 and BS EN 61558-2-6; and
d) BS EN 62680-1-1.
The USB circuit shall be tested as a component or sub-assembly to BS EN 60950-1
or BS EN 62368-1 or BS EN 61558-2-16 and BS EN 61558-2-6, and when
incorporated into the travel adaptor the USB circuit shall meet the requirements
of BS EN 60950-1 or BS EN 62368-1 or BS EN 61558-2-16 (used in conjunction
with BS EN 61558-2-6) as far as they reasonably apply. If it is not practical to
meet a particular requirement of BS EN 60950-1 or BS EN 62368-1 or
BS EN 61558-2-16 (used in conjunction with BS EN 61558-2-6) then measures
shall be taken to achieve an equivalent level of safety with particular regard to
reduction of the risks of fire, electric shock or injury for the operator or layman
who might come into contact with the equipment.
The requirements in F.2 to F.8 relating to the appropriate use of the component
or sub-assembly in the travel adaptor shall be met.

F.1.2 Verification
Conformity shall be verified by inspection of compliance evidence or by test, and
in accordance with F.2 to F.8.

F.2 Power rating and identification markings

F.2.1 Requirements
The input voltage rating of the USB circuit shall be compatible with the voltage
rating of the travel adaptor.
The input voltage rating of the USB circuit shall not be marked on the travel
adaptor.

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BS 8546:2016 BRITISH STANDARD

USB outlets shall be marked with the following, such that the marking is visible
after the travel adaptor has been installed as in normal use:
a) symbol for nature of supply, for d.c. only;
b) rated current, in milliamperes or amperes; and
c) rated output voltage.

F.2.2 Verification of markings

Conformity shall be checked by the tests of 8.1.6, 8.2.1, 8.2.2 and 8.2.3.

F.3 Overcurrent and earth fault protection in primary circuits

F.3.1 Requirements
There shall be overcurrent protection in the primary circuit of the USB circuit.
Where overcurrent protection is not provided within the USB circuit, provision
shall be made for appropriate overcurrent protection in the supply to the USB
circuit within the travel adaptor. The USB circuit shall not rely on the building or
installation protection device for overcurrent protection.
A single overcurrent protection device shall be provided and it shall be located
in the line circuit, either within the USB circuit or in the supply to the USB circuit
within the travel adaptor.

F.3.2 Verification
Conformity shall be verified by inspection or, alternatively, by reference to the
compliance evidence for the incorporated USB circuit.

F.4 Clearances, creepage distances and distances through

insulation
F.4.1 Requirements
Double or reinforced insulation shall be provided between the primary and
secondary circuits of the USB circuit. The output of the USB circuit shall be SELV
or equivalent.
When installed in the travel adaptor, double or reinforced insulation shall be
provided between the primary circuit and accessible parts of the travel adaptor.
NOTE USB circuits are generally tested as overvoltage CAT II whereas adaptors are
overvoltage CAT III.
The USB circuit shall be either:
a) built and designed to meet the requirements of overvoltage CAT III; or
b) have additional overvoltage protection within the travel adaptor, i.e. a
varistor or equivalent.
NOTE BS EN 60664 gives guidance on the use of appropriate overvoltage reduction.

F.4.2 Verification
Conformity shall be verified by inspection of compliance evidence for the
incorporated USB circuit or by the tests in Clause 10.

F.5 Disconnection from the mains supply

The disconnect device specified in BS EN 60950-1 shall be provided by the travel
adaptor plug pins.

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F.6 Mechanical strength

F.6.1 Requirement
Incorporated USB circuits shall have adequate mechanical strength.

F.6.2 Verification
The requirements of Clause 19 shall be applied for USB circuits when
incorporated in the travel adaptor.
NOTE The mechanical strength requirements of BS EN 60950-1 are not applicable.

F.7 Risk of ignition and spread of flame

F.7.1 Requirements
The USB circuit shall be resistant to ignition and the spread of flame.
One of the following methods shall be used:
a) Method 1: A fire enclosure shall be provided conforming to BS EN 60950-1;
or
b) Method 2: Assessment and testing of all possible single fault tests shall be
applied.
NOTE In this case a fire enclosure is not required for equipment or that portion
of equipment for which testing of all relevant components in both PRIMARY
CIRCUITS and SECONDARY CIRCUITS has been carried out.
Whichever method is selected, the USB circuit shall also conform to
Clause 20 and Clause 21.

F.7.2 Verification
Conformity shall be confirmed by inspection of the compliance evidence for the
USB circuit and by test.

F.8 Performance
F.8.1 Requirements
The USB circuit intended for charging portable devices shall conform to the
requirements for dedicated charging ports (DCP) of BS EN 62680-1-1.

F.8.2 Verification
Conformity shall be verified by inspection of compliance evidence or by test.

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Annex G Requirements for incorporated electronic

(normative)
components
G.1 General
Incorporated electronic components shall conform to their relevant standard(s).
NOTE Conformity with a standard for the relevant component does not necessarily
ensure conformity to this standard.

G.2 EMC requirements

Travel adaptors incorporating electronic circuits, apart from inherently benign
components, shall conform to the immunity and emission requirements of the
relevant product or generic BS EN 61000 standard series, in particular:
a) BS EN 61000-6-1; and
b) BS EN 61000-6-3.
NOTE Inherently benign components do not normally generate electromagnetic
disturbances. Examples of inherently benign components are LED indicators, diodes,
resistors, varistors, capacitors, surge suppressors and inductors. This list is not
exhaustive.

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Bibliography
Standards publications
For dated references, only the edition cited applies. For undated references, the
latest edition of the referenced document (including any amendments) applies.
BS EN 60417 (all parts), Graphical symbols for use on equipment 4)
BS EN 60664-1:2007, Insulation coordination for equipment within low-voltage
systems – Part 1: Principles, requirements and tests
IEC/TR 60083, Plugs and socket-outlets for domestic and similar general use
standardized in member countries of IEC

4)
Withdrawn.

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