Maintenance book

ENGINE-POWERED SCISSOR LIFTS

Maintenance book

ENGINE-POWERED SCISSOR LIFTS

COMPACT 10DX (COMPACT 2668RT) -
COMPACT 12DX (COMPACT 3368RT) -
H12SX (HS3388RT) - H15SX (HS4388RT) -
H18SX (HS5388RT) - H12SXL (HS3388RTXL) -
H15SXL (HS4388RTXL) - H18SXL (HS5388RTXL)
EN

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 Maintenance book

CONTENTS

1 - Maintenance book . . . . . . . . . . . . . . . . . . . . . . . 7
2 - After Sales Service . . . . . . . . . . . . . . . . . . . . . . . 7
3 - Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

A
SAFETY PRECAUTIONS
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . 9
1.1 - Maintenance book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2 - Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.3 - Label colours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2 - Manufacturer's warranty . . . . . . . . . . . . . . . . . 12
2.1 - Warranty acceptance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2 - Warranty period. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3 - Conditions of warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 - Warranty conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3 - Scope of intervention . . . . . . . . . . . . . . . . . . . . 14
4 - Instructions for intervention . . . . . . . . . . . . . . 15

B
CONTENTS

RECOMMENDATIONS
1 - Lubrication diagram . . . . . . . . . . . . . . . . . . . . . 17
2 - Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.1 - Fuels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.2 - Motor oils. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.3 - Hydraulic oils. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3 - Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1 - Classification plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1.1 - Red labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1.2 - Orange labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.1.3 - Yellow labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.1.4 - Other labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.1.5 - Green labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.2 - Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

C
MAINTENANCE
1 - General program / Recommendations . . . . . . 57
2 - Detailed programme . . . . . . . . . . . . . . . . . . . . . 61
3 - Maintenance sheets . . . . . . . . . . . . . . . . . . . . 110
3.1 - Placing in maintenance configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . 110
3.2 - Placing in operating configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
3.3 - General points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
3.3.1 - Recommendations on the conditions of maintenance . . . . . . . 112
3.3.2 - Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
3.3.2.1 - ScrewsandTightening torque . . . . . . . . . . . . . . . . . . . . . . . . . . 112

3
 Maintenance book

3.3.2.2 - Pins and bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

3.3.2.3 - Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
3.3.2.4 - Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
3.3.3 - Hydraulics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
3.3.3.1 - Oil replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
3.3.3.2 - Dismantling of the hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
3.3.3.3 - Evaluation of the leaks on the cylinders . . . . . . . . . . . . . . . . . . 116
3.3.4 - Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
3.3.4.1 - Dismantling of the cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
E001 - Oil tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
E002 - Wheel reducer. . . . . . . . . . . . . . . . . . . . . . . 121
E003 - Hydraulic filter cartridge . . . . . . . . . . . . . . 123
E004 - Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
E006 - Wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
E007 - Screws, bolts and nuts . . . . . . . . . . . . . . . 131
E010 - Steering wheel pivots . . . . . . . . . . . . . . . . 133
E011 - Guide rail. . . . . . . . . . . . . . . . . . . . . . . . . . . 135
E012 - Cylinder hinge . . . . . . . . . . . . . . . . . . . . . . 137
E018 - Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
E041 - Generator optionFor HB135JRT only . . . 141
E048 - Cable carrier chain . . . . . . . . . . . . . . . . . . . 143

D
DIAGNOSIS ASSISTANCE
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . 145
2 - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . 145

E
ELECTRIC CIRCUIT
1 - Wiring diagramMain components . . . . . . . . . 147
2 - Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
3 - Relays and terminals . . . . . . . . . . . . . . . . . . . 155
4 - Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
5 - Diagnosis assistance indicators . . . . . . . . . . 161
6 - Locations and functions of the main safety
features163
7 - Buzzers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
8 - Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

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F
HYDRAULIC CIRCUIT
1 - Hydraulic diagramMain components . . . . . . 171
2 - Solenoid valves . . . . . . . . . . . . . . . . . . . . . . . 171
2.1 - Hydraulic unit details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
2.2 - Pressure switches, sensors and stabilisation solenoid valves . . . . . 175
2.3 - Lifting cylinder solenoid valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

G
INTERVENTION REGISTER
1 - Intervention register . . . . . . . . . . . . . . . . . . . . 183
CONTENTS

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Maintenance book

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Engine-powered scissor lifts

You have just purchased a HAULOTTE® product

and we would like to thank you for your trust and

support.

1 - Maintenance book
As indicated on the delivery slip, this maintenance book is one of the documents in our on-board case
supplied on delivery of your machine.

Person using this product must do so in accordance with the instruction provided in this manual.

We would like to draw your attention to 2 important points :

• Always comply with the safety warnings related to the machine, its operation and the operating
environment in which the machine is being used.
• Always use the equipment with the performance limits set out in this manual.

2 - After Sales Service

Our HAULOTTE Services® After Sales Service is at your disposal throughout the service life of the
machine to ensure optimal use of your HAULOTTE product..
• When contacting our After Sales Service, ensure that you provide the machine model and serial
number.
• Please refer to this manual and the Haulotte Essential catalogue when ordering either consumable
or replacement parts to ensure that you only use genuine parts guaranteeing interchangeability and
perfect operation.
• If there is an equipment malfunction involving a HAULOTTE® product, then contact HAULOTTE
Services® immediately even if the malfunction does not involve material and/or bodily damage..
• HAULOTTE® must be informed in the event of an incident that either involves one of these products
or has caused bodily injury or significant deterioration of property (personal property or the product);
contact HAULOTTE Services® immediately (See : HAULOTTE Services® contact details)

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3 - Conformity
HAULOTTE® complies with the provisions of applicable design standards and directives in the
countries where the products are sold.

HAULOTTE advises you that no modifications carried out without the written permission
of HAULOTTE® will void the HAULOTTE warranty..
HAULOTTE® cannot be held liable for the technical specifications contained in this manual.

HAULOTTE® reserves the right to alter technical specifications and to make product improvements
without prior notice without necessarily altering this manual..
Certain options can modify the machine's operating characteristics and its associated safety. If your
machine was originally delivered with this option, replacing a safety component associated to this option
does not require any particular precautions other than those associated with the installation itself (static
test).

Otherwise, it is essential to follow the manufacturer's recommendations below :

• Installation by authorised HAULOTTE® personnel only.
• Update the manufacturer's plate.
• Have stability tests carried out by a certified agency.
• Ensure label compliance.

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A - Safety precautions
A
Safety precautions
1 - Recommendations
1.1 - MAINTENANCE BOOK B
The maintenance book is intended for the on-site maintenance technician.
It is the on-site maintenance technician's duty to carry out the regular maintenance work
recommended by HAULOTTE Services®.
This maintenance work is essential for correct machine operation.
If regular maintenance is not carried out, this may :
C
• Invalidate the warranty.
• Cause machine malfunction.
• Reduce machine reliability and shorten its lifetime.
• Cause operator safety problems. D
To ensure that the regular maintenance requirements are fully satisfied, contact HAULOTTE
Services®.
HAULOTTE Services® technicians are specially trained to carry out extensive repairs,
interventions or adjustments on the safety systems or elements of HAULOTTE® machines,
and carry genuine HAULOTTE spare parts and tools as required, and also provide fully
documented reports on all work completed.. E

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A - Safety precautions

1.2 - SYMBOLS USED

Symbols are used to alert the operator of safety precautions or to highlight practical
information.
Symbol meanings

Symbol Meaning

Danger : Risk of injury or death (worker safety)

Caution : Risk of material damage (worker quality)

Prohibition relating working safety and quality

Reminder : No identified risk, but a reminder of the need for common

sense, good practice or pre-action prerequisites

Cross-reference to another part of the manual (see section or sheet)

Cross-reference to another manual (see manual)

Cross-reference to repairs (contact HAULOTTE Services®)

Maintenance sheet

Time required for intervention

Recommended tools

Recommended part

Safety

N.B. : Additional technical information

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A - Safety precautions
A
1.3 - LABEL COLOURS

The potential dangers and any specific regulations are indicated around the product by labels
and identification plates. B
The labels must be kept in good condition. Additional labels can be obtained from HAULOTTE Services®.

Familiarize yourself with the labels and their respective color codes.
Label color code-CE - AS

Labels Color Meaning

C
Red Potentially fatal danger

Orange Risk of serious injury

D
Yellow Risk of material damage and/or minor injury

Other Additional technical information

E
Label color code-ANSI - CSA

Labels Color Meaning

Red Potentially fatal danger

F
Orange Risk of serious injury

Yellow Risk of material damage and/or minor injury

Other Additional technical information G

Green CSA maintenance operation or information

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A - Safety precautions

2 - Manufacturer's warranty
2.1 - WARRANTY ACCEPTANCE

On reception of his machine, the owner or rental company must check the machine's condition
and fill out the machine reception slip provided.
2.2 - WARRANTY PERIOD

The present warranty is granted for a period of 12 months or a limit of 1000 hours for lifting and
handling equipment and 2000 hours for public works machinery, to run from delivery and
terminating with the first term to be reached.
Spare parts are covered by a 6 month warranty.
2.3 - CONDITIONS OF WARRANTY

HAULOTTE® guarantees its products against defects, faults or construction defects when the
owner or rental company has informed HAULOTTE® of the defect.
The warranty does not cover the consequences of normal wear, nor any defects, failure or
damage resulting from poor maintenance or abnormal usage, in particular overloading, impact
by an external source, faulty installation or any modification made to products marketed
by HAULOTTE® and performed by the owner or rental company.
In case of operation or use which does not comply with the instructions or recommendations
in this maintenance book, claims will not be accepted.
The machine utilisation period must be recorded by reading the engine hour meter whenever
an intervention is made. The engine hour meter must be maintained in good working order to
guarantee maximum working life and to justify maintenance at the recommended time.
Warranty obligations for the time period stated above will cease immediately in situations
where the defect is due to the following reasons :
• Use of spare parts that are not HAULOTTE® originals.
• If elements or products other than those recommended by the manufacturer are used.
• If the HAULOTTE® name, serial numbers or identification marks are removed or altered.
• After an unreasonably long delay before reporting a manufacturing problem.
• If the owner or rental company continues to use the machine despite problems.
• If damage is caused by modifications that do not comply with HAULOTTE® specifications.
• If lubricants, hydraulic oils or fuels that do not comply with HAULOTTE® recommendations are used.
• If the machine is incorrectly repaired or used by the customer or in case of an accident caused by a
third party.
If no particular agreement has been made, any claims made after the previously established
warranty period has expired will be refused..
The present warranty does not cover damage that may result directly or indirectly from any
flaws or defects covered by the latter.
The present warranty does not cover damage that may result directly or indirectly from any
flaws or defects covered by the latter :
• Consumables : No claims will be accepted for objects or parts replaced in the context of normal
machine usage.

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A - Safety precautions
A
• Settings : Adjustments of all sorts may become necessary at any moment. This means that
adjustments are part of normal machine usage conditions and are not covered by the warranty.
• Hydraulic and fuel circuit contamination : Every possible precaution is taken to ensure that fuel and
hydraulic liquid delivered is clean. On the other hand, in certain cases it is possible to contaminate fuel B
and hydraulic circuits, especially when fuel and lubricants are stored on the work site. Moreover,
irregular or imperfect cleaning of the decanting device may also cause fuel circuit contamination and
therefore damage the parts in direct contact with the fuel. HAULOTTE® will not accept any claims
concerning cleaning of the fuel circuit, filter, injection pump or any other equipment in direct contact
with fuel or lubricants.
• Wearing parts (pads, rings, tyres, connections, etc.) : These parts are, by definition, subject to C
deterioration during the period of operation. Wearing parts will therefore not be covered by the
warranty agreement.

2.4 - WARRANTY CONDITIONS

To benefit from the present warranty, the owner or rental company must inform the nearest
HAULOTTE® branch or the branch that delivered the machine (the only dealer authorised to
D
carry out an intervention under the manufacturer's warranty agreement) of the defect in writing
as quickly as possible.
The branch will decide whether to repair or replace the part that proves to be faulty.
The owner or rental company will present the duly completed maintenance book supplied with
the machine as proof that the maintenance operations recommended by the manufacturer
have indeed been carried out.
E
The owner or rental company must ensure that the defect covered by the HAULOTTE®
warranty is acknowledged by the HAULOTTE® branch (the only dealer authorised to carry out
work covered by the warranty) as rapidly as possible or must report the defect in writing.
Work carried out under the HAULOTTE® warranty will be performed by the branch which
participated in delivery of the machine, wherever possible. F

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A - Safety precautions

3 - Scope of intervention
The inspection and maintenance table below, identifies the role and the responsibilities of each party
for the regular maintenance of the machine.

If the machine is operated in a hostile environment or intensively, increase the frequency of maintenance.

Inspections and maintenance

Type of Reference
Frequency Person-in-charge Intervenor
intervention document
Before each delivery
Pre-delivery Qualified HAULOTTE
of sold, hired or Owner (or hirer) Operator's manual
inspection Services® technician
resold equipment
Before operation or
Pre-operation
when the operator Operator Operator Operator's manual
inspection
changes
At the specified On-site technician or
Regular preventive
intervals (250 hours Owner (or hirer) qualified HAULOTTE Maintenance book
maintenance
or 1 year) Services® technician
Organization or
technician approved by
2 times a year or at
the employer or by the
the latest 6 months
intermediary
after the last regular
Regular visit Owner (or hirer) of HAULOTTE Maintenance book
visit, and according
Services® in
to the local
accordance with
regulations
the HAULOTTE
Services® contract

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A - Safety precautions
A
4 - Instructions for intervention
Do not use the machine during maintenance work. B
For any intervention on the power sources, wear glasses and protective clothes (acid spray).

N.B.-:-ACID IS NEUTRALISED WITH SODIUM BICARBONATE AND WATER.

Do not operate the product in the following situations :

C
• Do not work in an explosive or flammable atmosphere (spark, flame, etc.).
• Do not touch the hot parts of the hydraulic power (engine, filters, ec.).
• Do not use a tool to bridge the battery terminals with metallic objects.
• Do not service the battery close to a spark, naked flame, glowing tobacco (emissions of gas). D
• Never expose the batteries or electrical components to water (pressure cleaner, rain).
• Never disable the safety devices.
• Do not climb on the covers.

• Do not fill up the fuel tank, when the engine is running and/or close to a naked flame. E
Use an oil collection pan to avoid polluting the environment.

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A - Safety precautions

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B - Recommendations
A
Recommendations
1 - Lubrication diagram
D i a g r a m C O M P A C T 1 0 D X ( C O M P A C T 2 6 6 8 R T ) -
B
C O M P A C T 1 2 D X ( C O M P A C T 3 3 6 8 R T )

D
6 1 6 5 6

G
3
6
4

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B - Recommendations

D i a g r a m H 1 2 S X ( H S 3 3 8 8 R T ) - H 1 2 S X L
( H S 3 3 8 8 R T X L ) - H 1 5 S X ( H S 4 3 8 8 R T ) - H 1 5 S X L
( H S 4 3 8 8 R T X L ) - H 1 8 S X ( H S 5 3 8 8 R T ) - H 1 8 S X L
( H S 5 3 8 8 R T X L )

6 6
2 2 5
2 2

6 2 3 1 2 5

4
2 6

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B - Recommendations
A
List of ingredients

Marking Ingredient Symbol HAULOTTE® code

1
Engine oil - Can 20 l (5,3 gal US)
Engine oil - Barrel 209 l (55,2 gal US)
2420801360
2420801350
B
Engine oil (+30° / -20° ) 2820305670
Box oil - Can 20 l (5,3 gal US) 2420801370
2
Box oil - Barrel 209 l (55,2 gal US) 2420801380

3
Hydraulic oil (Standard) - Barrel 209 l (55,2 gal US)
Hydraulic oil (Winter option)
2420801310
2505002640 C
4 Biological hydraulic oil - Barrel 209 l (55,2 gal US) 2820304310

5 Extreme-pressure lithium grease 2820304320

6
Lead-free grease - Aerosol 0,4 l (0.1 gal US) 2820304330 D
Lead-free grease - Can 5 l (1,32 gal US) 2820304340

7 Molybdenum grease

8 Oil
E
9 High-pressure lubricant

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B - Recommendations

2 - Consumables
List of consumables

Consumable HAULOTTE® code Applicability

• COMPACT 10DX (COMPACT 2668RT)
2427002940
• COMPACT 12DX (COMPACT 3368RT)
• H12SX (HS3388RT)
• H12SXL (HS3388RTXL)
Hydraulic filter cartridge
• H15SX (HS4388RT)
2427002910
• H15SXL (HS4388RT)
• H18SX (HS5388RT)
• H18SXL (HS5388RTXL)
• COMPACT 10DX (COMPACT 2668RT)
2427003180
• COMPACT 12DX (COMPACT 3368RT)
• H12SX (HS3388RT)
• H12SXL (HS3388RTXL)
Air filter
• H15SX (HS4388RT)
2427002750
• H15SXL (HS4388RT)
• H18SX (HS5388RT)
• H18SXL (HS5388RTXL)
• H12SX (HS3388RT)
• H12SXL (HS3388RTXL)
• H15SX (HS4388RT)
Diesel pre-filter 2427005110
• H15SXL (HS4388RT)
• H18SX (HS5388RT)
• H18SXL (HS5388RTXL)
• COMPACT 10DX (COMPACT 2668RT)
2427003150
• COMPACT 12DX (COMPACT 3368RT)
• H12SX (HS3388RT)
• H12SXL (HS3388RTXL)
Diesel filter
• H15SX (HS4388RT)
2427002820
• H15SXL (HS4388RT)
• H18SX (HS5388RT)
• H18SXL (HS5388RTXL)
• COMPACT 10DX (COMPACT 2668RT)
2324000610
• COMPACT 12DX (COMPACT 3368RT)
• H12SX (HS3388RT)
• H12SXL (HS3388RTXL)
Engine oil filter
• H15SX (HS4388RT)
2427002480
• H15SXL (HS4388RT)
• H18SX (HS5388RT)
• H18SXL (HS5388RTXL)
• COMPACT 10DX (COMPACT 2668RT)
KKIT250H-COMPD1
• COMPACT 12DX (COMPACT 3368RT)
• H12SX (HS3388RT)
• H12SXL (HS3388RTXL)
Filter pack1
• H15SX (HS4388RT)
KKIT250H-3M99
• H15SXL (HS4388RT)
• H18SX (HS5388RT)
• H18SXL (HS5388RTXL)
1. 1 hydraulic filter cartridge + 1 air filter + 1 diesel pre-filter + 1 diesel filter + 1 engine oil filter

2.1 - FUELS

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B - Recommendations
A
N.B.-:-THESE FUELS CAN BE USED ON ANY TYPE OF MECHANICAL INJECTION ENGINE. PLEASE SEE MACHINE
CONFIGURATION.

Fuel compliance table

B
Engines Fuels
European gas oil European fuel oil American gas oil Japanese gas oil
Hydraulic filter
according to according to according to according to NATO
cartridge

HATZ 41C
EN590 BS2869 class 2 ASTMD975-07b F54
C
DEUTZ 2011

DEUTZ 2012

PERKINS 403

PERKINS 804
D
PERKINS 1104
LOMBARDINI LDW
1404

C o m p l i a n t E
N o t c o m p l i a n t

Other fuels :
F
• Biofuels : According to EN14214 (EU) and ASTM D6751-07a (USA) biofuels are allowed on some
engines and under certain conditions. For more information, please contact HAULOTTE Services®.
• Jet engine fuels (kerosene) : F34 and F35 types under OTAN designation are possible on some
engines and under certain conditions. For more information, please contact HAULOTTE Services®.

The use of vegetable oils is forbidden.

G

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B - Recommendations

2.2 - MOTOR OILS

In order to ensure that the engine will run properly, it is recommended to use the following oils
V i s c o s i t y t a b l e

2.3 - HYDRAULIC OILS

Hydraulic oils must comply with the following requirements :

• Oil filterability must be compatible with absolute filters .
• Have properties such as :
• Antifoam and deaeration.

• Anti-wear, anti-shear and antioxydant.

• Rust and corrosion inhibitors (copper).

The recommended viscosity grades depending on the environmental conditions are as follows
:
Environmental conditions ISO Viscosity grade
Ambient temperature between - 15 °C (- 9 °F) and + 40 °C (+ 104 °F) HV 46
Ambient temperature between - 35 °C (- 31 °F) and + 35 °C (+ 95 °F) HV 32
Ambient temperature between 0 °C (32 °F) and + 45 °C (+ 113 °F) HV 68

22 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

B - Recommendations
A
Biodegradable oils may be used if they comply with the following requirements :
• Ambient operating temperature between -15 °C (-9 °F) and + 40 °C (+ 104 °F) .
• HEES type biodegradable oil only according to standards ISO 15380 and VDMA 24568.
• Necessary characteristics
B
Viscosity grade ISO Viscosity grade
Viscosity at + 40 °C (+ 104 °F) 46 +/- 3 mm² / s
Viscosity at + 100 °C (+ 260 °F) > 8 mm² / s
Viscosity index
Flashpoint
> 160
> 220° C (> 572° F)
C
Pour point < - 40° C (> - 104° F)

3 - Labels
3.1 - CLASSIFICATION PLAN
3.1.1 - Red labels
D
The red labels indicate a potentially fatal danger.

C o m m o n l a b e l s
E
R3 R5 R6 R7

Composant spécifique à
.F cette machine.
NE PAS INTERCHANGER.

.GB

.D
Component specific
to this machine.
DO NOT INTERCHANGE.

Komponenten nur für

diese maschine geeignet.
BITTE AUF EINE ANDERE
F
MASCHINE NIGHT
MONTIEREN.
N° MACHINE - MASCHINE N°

7814 518

R26
R2 R13
Avant utilisation de la nacelle.

- L’utilisateur doit reconnaître la surface sur laquelle

Vor dem Einsatz der Maschine.

- Der Benützer muss den Untergrund kontrollieren

G
la nacelle va rouler. auf dem die Maschine fahren soll.
- Ne pas relever la plateforme ni rouler avec la plateforme relevée - Auf schrägem, unebenem oder zu weichem
sur des surfaces inclinées, irrégulières ou meubles. Untergrund darf weder die Plattform ausgefahren
werden noch die Maschine in ausgefahrenem Zustand
before use of the nacelle. gefahren werden.

- The user must recognize the surface on which Antes del uso de la barquilla.
the nacelle will roll.
- Not to raise the platform nor to roll with the plateform - El usuario debe reconocer la superficie sobre la cual
raised on inclined, irregular or movable surfaces. la barquilla va a circular.
- No levantar la plataforma, ni circular con la plataforma
Prima dell'utilizzo della macchina. levantada sobre superficies inclinadas, irregulares o muebles.

- L'utilizzatore deve anticipatamente prendere conoscenza d

el terreno su cui la macchina deve traslare.
- Non sollevare la piattaforma o traslare su terreno inclinato,
sconnesso o non compatto. 307P222890 a
H

24203 3362 0 E 06 10 EN 23
Engine-powered scissor lifts

B - Recommendations

S p e c i f i c l a b e l s C O M P A C T 1 0 D X ( C O M P A C T 2 6 6 8 R T )

R1 R8 R9 R10

S p e c i f i c l a b e l s C O M P A C T 1 2 D X ( C O M P A C T 3 3 6 8 R T )

R1 R8 R9 R10

S p e c i f i c l a b e l s H 1 2 S X ( H S 3 3 8 8 R T )

R1 R9 R10

S p e c i f i c l a b e l s H 1 5 S X ( H S 4 3 8 8 R T )

R1 R9 R10

24 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

B - Recommendations
A
S p e c i f i c l a b e l s H 1 8 S X ( H S 5 3 8 8 R T )

R1 R9 R10
B

S p e c i f i c l a b e l s H 1 2 S X L ( H S 3 3 8 8 R T X L )
D
R1 R9 R10

F
S p e c i f i c l a b e l s H 1 5 S X L ( H S 4 3 8 8 R T X L )

R1 R9 R10

24203 3362 0 E 06 10 EN 25
Engine-powered scissor lifts

B - Recommendations

S p e c i f i c l a b e l s H 1 8 S X L ( H S 5 3 8 8 R T X L )

R1 R9 R10

3.1.2 - Orange labels

The orange labels indicate a risk of serious injury.

C o m m o n l a b e l s - C E - A S

26 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

B - Recommendations
A
C o m m o n l a b e l s - A N S I

O1

D
C o m m o n l a b e l s - C S A
O1

WARNING
RECOMMENDATIONS FOR USE
THIS MACHINE MUST NOT BE USED UNTIL IT IS INSPECTED

. DO NOT operate this machine unless you have been properly trained as
AND OPERATING PROPERLY.
described in the HAULOTTE Operation and Safety Manual by a qualified person
and authorized to operate this machine. Your training includes reading and
E
understanding the safety, operating and maintenance instructions in
manufacturer's manuals, knowing your employers work rules and applicable

.
governmental regulations.
Follow the instructions in the Operating Manual and sections 6, 7 and 8 of
ANSI A92.5-2006 for daily, frequent and annual inspections. These may be obtained

.
from your authorized HAULOTTE, Inc. equipment dealer or HAULOTTE, Inc.
DO NOT replace items (i.e., batteries, tires, counterweight, etc.) with items of
different weight or specification because this will affect the stability of the

.
machine.
DO NOT modify or change this machine without written approval from the

.
manufacturer.
Operate this machine with extreme caution. STOP all operation if a malfunction

.
occurs.

.
F
Test foot switch for proper operation.

.
Test high engine and high drive cut out switches for proper operation.

.
DO NOT wash the electrical components with a washer pressure.

.
DO NOT use the machine as a welding earth.
DO NOT weld on the machine without first disconnecting the battery terminals.
DAILY INSPECTION
. Check the level of diesel fuel (for diesel engine platform).
. Check that there are no apparent defects (hydraulic leaks, loose bolts,
. Check that the tilt indicator operates correctly by sounding the buzzer
loose electric connections).

(when machine is raised).

INSTRUCTION BEFORE USE
. Remove the rotation locking pin (if there is a turntable).
. IMPORTANT when using the AC power line to the work platform, the power plug
must be connected to an electrical installation protected by a circuit breaker.
START-UP
. Turn the battery isolater switch to the "ON" position.
. Unlock the emergency stop button then press the starter button
. If the machine does not start, wait 10 seconds then repeat the operation.

G
(for diesel engine platform).

The machine must not be used while charging the batteries (on electrical machine)
Improper use of this machine could cause death or serious injury. 7814 705 b

24203 3362 0 E 06 10 EN 27
Engine-powered scissor lifts

B - Recommendations

3.1.3 - Yellow labels

The yellow labels indicate a risk of material damage and/or minor injury.

C o m m o n l a b e l s

J3 J4 J6 J9 J12

S p e c i f i c C O M P A C T 1 0 D X ( C O M P A C T 2 6 6 8 R T )
a n d C O M P A C T 1 2 D X ( C O M P A C T 3 3 6 8 R T ) l a b e l s

J5 J16

S p e c i f i c H 1 2 S X ( H S 3 3 8 8 R T ) , H 1 5 S X
( H S 4 3 8 8 R T ) , H 1 2 S X L ( H 3 3 8 8 R T X L ) a n d H 1 5 S X L
( H S 4 3 8 8 R T X L ) l a b e l s

J5 J16

28 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

B - Recommendations
A
S p e c i f i c H 1 8 S X ( H S 5 3 8 8 R T ) a n d H 1 8 S X L
( H S 5 3 8 8 R T X L ) l a b e l s

J5 B

3.1.4 - Other labels

C
The other labels provide additional technical information.

C o m m o n l a b e l s
D
A1 A5 A4

A16
E
A2 A8 A9

A2 A3
A30
F
A10 A10 A24
106
A80
4WD
A7 A15
307P226580a G

24203 3362 0 E 06 10 EN 29
Engine-powered scissor lifts

B - Recommendations

S p e c i f i c l a b e l s A S

R14 R22 J10 A28

DANGER
BEWARE OF OVERHEAD ELECTRICAL HAZARDS
REGULATION 133A of the CONSTRUCTION SAFETY ACT 1912 REQUIRES
a. Minimum approach of an appliance 3 m for voltages up to 132,000
to live electrical apparatus. 6 m for voltages above 132,000
and up to 330,000
b. Inspection of the work site for 8 m for voltages above 330,000
electrical hazards before
commencing to use the appliance.
c. Constant vigilance and an observer required whilst working or
travelling the appliance in the vicinity of live electrical apparatus.

R23 R24

S p e c i f i c l a b e l s A N S I : D i e s e l v e r s i o n

R21 J13 A23 A22 A25

Minimum safe approach distance
(M.S.A.D) to energized (exposed or
insulated) power lines
Minimum safe approach distance
Voltage Range
(Phase to phase)
(Feet) (Meters)

0 to 300 V AVOID CONTACT

Over 300 V to 50 kV 10 3.05
Over 50 kV to 200 kV 15 4.60
Over 200 kV to 350 kV 20 6.10

Over 350 kV to 500 kV 25 7.62

Over 500 kV to 750 kV 35 10.67

Over 750 kV to 1000 kV 45 13.72

3078147890 c

R23
R24 A27 O3 J32
CAUTION
LOW SULFUR FUEL
OR ULTRA LOW
SULFUR FUEL ONLY
307P225800 a

30 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

B - Recommendations
A
S p e c i f i c l a b e l s A N S I : P e t r o l / G a s v e r s i o n

A26
R21 J13 A23 A22
Minimum safe approach distance
(M.S.A.D) to energized (exposed or
insulated) power lines

Voltage Range
(Phase to phase)
Minimum safe approach distance

(Feet) (Meters)
B
0 to 300 V AVOID CONTACT
Over 300 V to 50 kV 10 3.05
Over 50 kV to 200 kV 15 4.60
Over 200 kV to 350 kV 20 6.10

Over 350 kV to 500 kV 25 7.62

Over 500 kV to 750 kV 35 10.67

Over 750 kV to 1000 kV 45 13.72

3078147890 c

R23
R24 A37 O2 A27
C

V1
O3 D
S p e c i f i c l a b e l s A N S I - C O M P A C T 1 0 D X ( C O M P A C T
2 6 6 8 R T ) a n d C O M P A C T 1 2 D X ( C O M P A C T 3 3 6 8 R T ) :
P e t r o l / G a s v e r s i o n
E
V2

F
S p e c i f i c l a b e l s , o p t i o n a l

A8 R18 A31 J10

G

a H

24203 3362 0 E 06 10 EN 31
Engine-powered scissor lifts

B - Recommendations

3.1.5 - Green labels

Green labels indicate maintenance, operations or information( CSA standard).

C o m m o n l a b e l s

V2

UNDER THE HOOD

V1

32 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

B - Recommendations
A
3.2 - IDENTIFICATION

L o c a t i o n o f t h e C o m p a c t D X l a b e l s
Only for Australia

R23 - R24
B
A7 J9 R8
R22 Only for Australia
R1
R2
A1

A5
C
R5
R3 R7
R1

J4 R13

R13
J3

A3 - A10
Except for Australia
D
R6
A4
A8 - A9 - J5
J6
J4

E
R10 A30
J16 A80 R9 R13 A2 A80 O1

A24 A5

R2

A16

F
J10
R3
A15
R13
J3

R14 Only for Australia

R13

J12
R10

A5
A4
A24
G
R7

R9 A30 R13

24203 3362 0 E 06 10 EN 33
Engine-powered scissor lifts

B - Recommendations

L o c a t i o n o f H S X a n d H S X L l a b e l s - C E

R2 A31 J10 R1 R5

A4

A15

R10 - R13

J5 - R9

A16
R3 J6 O1 A2 R6 A80
A30
A80 J4 J3 R7 R18 A4 R10 - R13
J5 - R9

R22
Only for Australia
R26 Only for H12SXL

R1 - J9
Only for Australia R23 A1
R2
Only for Australia R24
A4
A7

A16

R10 - R13

J16
Except for H18SX- H18SXL
A4
J5 - R9 R14 A8 A9 R3 A30

J3 J4 J12 A10 A3 R10 - R13

R7 J5 - R9 Except for Australia

34 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

B - Recommendations
A
Label descriptions-CE

Compact Compact
Color Marking Description
Quan
tity
10DX
(Compact
12DX
(Compact
B
2668RT) 3368RT)
Red R1 Height of the floor and load 2 3078146300 3078146310
Red R2 Travel direction 1 3078145100 3078145100
Red R3 Risk of crushed hands 2 3078143620 3078143620
Red
Red
R5
R6
Danger of electrocution
Do not interchange
1
1
3078143810
3078145180
3078143810
3078145180 C
Red R7 Do not park in the work area 2 3078143800 3078143800
Red R8 Close the hinged mid-rail 1 307P215810 307P215810
Red R9 Wheel load 4 3078153250 3078153260
Red R10 Maximum effort on the stabilizers 4 3078153280 3078153290
Red
Orange
Yellow
R13
O1
J3
Risk of crushed feet
Operation instructions
Do not place your foot on the cover
4
1
2
3078144670
3078143450
3078143640
3078144670
3078143450
3078143640
D
Yellow J3 Do not place your foot on the cover 1 307P220820 307P220820
Do not use the machine as a welding
Yellow J4 2 3078143600 3078143600
earth
Yellow J5 Brake release 1 3078150670 3078150670
Yellow
Yellow
Yellow
J6
J9
J10
Verification of tilt operation
Stop time during descent
Socket
1
1
1
3078144650
307P216130
3078143540
3078144650
307P216130
3078143540
E
Yellow J12 Heat burns 1 3078144970 3078144970
Yellow J16 Emergency lowering 1 3078151460 3078151460
Other A1-1 Platform control box 1 307P217280 307P217280
Other A1-2 Emergency stop button 1 307P217830 307P217830
Other
Other
A2
A3
Ground control box
Identification plate
1
1
307P217520
307P218070
307P217520
307P218070
F
Other A4 Machine name logo 2 3078146360 3078146370
Other A5 Small format HAULOTTE® logo 3 307P217230 307P217230
Other A7 Read the operation manual 1 3078143680 3078143680
Other A8 Hydraulic oil 1 3078143520 3078143520
Other
Other
A8
A9
Biodegradable oil
Upper and lower oil level
1
1
3078148890
3078143590
3078148890
3078143590
G
Other A10 Sound power 1 3078148710 3078148710
Other A15 Harness location 4 307P216290 307P216290
Other A16 Yellow and black adhesive tape 1 2421808660 2421808660
Other A30 Machine anchorage points 4 3078147930 3078146330
Other
Other
A24
A80
4WD
Emergency lowering location
2
2
3078146330
307P226580
3078147930
307P226580 H

24203 3362 0 E 06 10 EN 35
Engine-powered scissor lifts

B - Recommendations

Label descriptions-CE

Quan H12SX H12SXL

Color Marking Description
tity (HS3388RT) (HS3388RTXL)
Red R1 Height of the floor and load 2 307P215680 307P215470
Red R2 Travel direction 2 3078145100 3078145100
Red R3 Risk of crushed hands 2 3078143620 3078143620
Red R5 Danger of electrocution 1 3078143810 3078143810
Red R6 Do not interchange 1 3078145180 3078145180
Red R7 Do not park in the work area 2 3078143800 3078143800
Red R9 Wheel load 4 3078152250 307P215440
Red R10 Maximum effort on the stabilizers 4 3078152280 3078152280
Red R13 Risk of crushed feet 4 3078144670 3078144670
Red R18 On-board generator 1 3078149240 3078149240
Operating zone inspection before
Red R26 1
platform use
Orange O1 Operation instructions 1 3078143450 3078143450
Yellow J3 Do not place your foot on the cover 2 3078143640 3078143640
Do not use the machine as a welding
Yellow J4 2 3078143600 3078143600
earth
Yellow J5 Brake release 4 307P215270 307P215270
Yellow J6 Verification of tilt operation 1 3078144650 3078144650
Yellow J9 Stop time during descent 1 307P216130 307P216130
Yellow J10 Socket 1 3078143540 3078143540
Yellow J12 Heat burns 1 3078144970 3078144970
Yellow J16 Emergency lowering 1 3078151460 3078151460
Other A1-1 Platform control box 1 307P217260 307P217260
Other A1-2 Emergency stop button 1 307P217830 307P217830
Ground control box (Thermal engine
Other A2 1 307P217490 307P217490
HATZ)
Ground control box (Thermal engine
Other A2 1 307P222990 307P222990
PERKINS)
Other A3 Identification plate 1 307P218070 307P218070
Other A4 Machine name logo 2 3078150610 307P215500
Other A5 Small format HAULOTTE® logo 2 307P217230 307P217230
Other A7 Read the operation manual 1 3078143680 3078143680
Other A8 Hydraulic oil 1 3078143520 3078143520
Other A8 Biodegradable oil 1 3078148890 3078148890
Other A9 Upper and lower oil level 1 3078143590 3078143590
Other A10 Sound power (Thermal engine HATZ) 1 3078148700 3078148700
Sound power (Thermal engine
Other A10 1 307P223640 307P223640
PERKINS)
Other A15 Harness location 4 307P216290 307P216290
Other A16 Yellow and black adhesive tape 1 2421808660 2421808660
Other A30 Machine anchorage points 4 3078147930 3078147930
Other A31 On-board generator selector 1 3078150500 3078150500
Other A80 Emergency lowering location 2 307P226580 307P226580

36 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

B - Recommendations
A
Label descriptions-CE

Quan H15SX H15SXL

Color

Red
Marking

R1
Description

Height of the floor and load

tity
2
(HS4388RT)
307P215690
(HS4388RTXL)
307P215480
B
Red R2 Travel direction 2 3078145100 3078145100
Red R3 Risk of crushed hands 2 3078143620 3078143620
Red R5 Danger of electrocution 1 3078143810 3078143810
Red R6 Do not interchange 1 3078145180 3078145180
Red
Red
R7
R9
Do not park in the work area
Wheel load
2
4
3078143800
3078152260
3078143800
307P215450
C
Red R10 Maximum effort on the stabilizers 4 3078152290 3078152290
Red R13 Risk of crushed feet 4 3078144670 3078144670
Red R18 On-board generator 1 3078149240 3078149240
Orange O1 Operation instructions 1 3078143450 3078143450
Yellow
Yellow
J3
J4
Do not place your foot on the cover
Do not use the machine as a welding
earth
2
2
3078143640
3078143600
3078143640
3078143600
D
Yellow J5 Brake release 4 307P215270 307P215270
Yellow J6 Verification of tilt operation 1 3078144650 3078144650
Yellow J9 Stop time during descent 1 307P216130 307P216130
Yellow J10 Socket 1 3078143540 3078143540
Yellow
Yellow
J12
J16
Heat burns
Emergency lowering
1
1
3078144970
3078151460
3078144970
3078151460 E
Other A1-1 Platform control box 1 307P217260 307P217260
Other A1-2 Emergency stop button 1 307P217830 307P217830
Ground control box (Thermal engine
Other A2 1 307P217490 307P217490
HATZ)
Ground control box (Thermal engine
Other
Other
A2
A3
PERKINS)
Identification plate
1
1
307P222990
307P218070
307P222990
307P218070
F
Other A4 Machine name logo 2 3078150620 307P215510
Other A5 Small format HAULOTTE® logo 2 307P217230 307P217230
Other A7 Read the operation manual 1 3078143680 3078143680
Other A8 Hydraulic oil 1 3078143520 3078143520
Other
Other
A8
A9
Biodegradable oil
Upper and lower oil level
1
1
3078148890
3078143590
3078148890
3078143590
G
Other A10 Sound power (Thermal engine HATZ) 1 307P217490 307P217490
Sound power (Thermal engine
Other A10 1 307P223640 307P223640
PERKINS)
Other A15 Harness location 4 307P216290 307P216290
Other
Other
Other
A16
A30
A31
Yellow and black adhesive tape
Machine anchorage points
On-board generator selector
1
4
1
2421808660
3078147930
3078150500
2421808660
3078147930
3078150500
H
Other A80 Emergency lowering location 2 307P226580 307P226580

24203 3362 0 E 06 10 EN 37
Engine-powered scissor lifts

B - Recommendations

Label descriptions-CE

Quan H18SX H18SXL

Color Marking Description
tity (HS5388RT) (HS5388RTXL)
Red R1 Height of the floor and load 2 307P215700 307P215490
Red R2 Travel direction 2 3078145100 3078145100
Red R3 Risk of crushed hands 2 3078143620 3078143620
Red R5 Danger of electrocution 1 3078143810 3078143810
Red R6 Do not interchange 1 3078145180 3078145180
Red R7 Do not park in the work area 2 3078143800 3078143800
Red R9 Wheel load 4 3078152270 307P215460
Red R10 Maximum effort on the stabilizers 4 3078152300 3078152300
Red R13 Risk of crushed feet 4 3078144670 3078144670
Red R18 On-board generator 1 3078149240 3078149240
Orange O1 Operation instructions 1 3078143450 3078143450
Yellow J3 Do not place your foot on the cover 2 3078143640 3078143640
Do not use the machine as a welding
Yellow J4 2 3078143600 3078143600
earth
Yellow J5 Brake release 4 307P215270 307P215270
Yellow J6 Verification of tilt operation 1 3078144650 3078144650
Yellow J9 Stop time during descent 1 307P216130 307P216130
Yellow J10 Socket 1 3078143540 3078143540
Yellow J12 Heat burns 1 3078144970 3078144970
Other A1-1 Platform control box 1 307P217260 307P217260
Other A1-2 Emergency stop button 1 307P217830 307P217830
Ground control box (Thermal engine
Other A2 1 307P217490 307P217490
HATZ)
Ground control box (Thermal engine
Other A2 1 307P222990 307P222990
PERKINS)
Other A3 Identification plate 1 307P218070 307P218070
Other A4 Machine name logo 2 3078150630 307P215520
Other A5 Small format HAULOTTE® logo 2 307P217230 307P217230
Other A7 Read the operation manual 1 3078143680 3078143680
Other A8 Hydraulic oil 1 3078143520 3078143520
Other A8 Biodegradable oil 1 3078148890 3078148890
Other A9 Upper and lower oil level 1 3078143590 3078143590
Other A10 Sound power (Thermal engine HATZ) 1 3078148700 3078148700
Sound power (Thermal engine
Other A10 1 307P223640 307P223640
PERKINS)
Other A15 Harness location 4 307P216290 307P216290
Other A16 Yellow and black adhesive tape 1 2421808660 2421808660
Other A30 Machine anchorage points 4 3078147930 3078147930
Other A31 On-board generator selector 1 3078150500 3078150500
Other A80 Emergency lowering location 2 307P226580 307P226580

38 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

B - Recommendations
A
L o c a t i o n o f t h e C o m p a c t D X l a b e l s - A S
Only for Australia

A7
R23 - R24
J9 R8
R22 Only for Australia
R1
B
R2
A1

R5
R3
A5

R7
C
R1

J4 R13
J3
R13

D
A3 - A10
Except for Australia
R6
A4
A8 - A9 - J5
J6
J4
R10 A30
J16 A80 R9 R13 A2 A80 O1

A24 A5
E
R2

A16
J10
R3
A15

J3
R13

R14 Only for Australia

F
R13

J12
R10

A5
A24

G
A4
R7

R9 A30 R13

24203 3362 0 E 06 10 EN 39
Engine-powered scissor lifts

B - Recommendations

L o c a t i o n o f H S X a n d H S X L l a b e l s - A S

R2 A31 J10 R1 R5

A4

A15

R10 - R13

J5 - R9

A16
R3 J6 O1 A2 R6 A80
A30
A80 J4 J3 R7 R18 A4 R10 - R13
J5 - R9

R22
Only for Australia
R26 Only for H12SXL

R1 - J9
Only for Australia R23 A1
R2
Only for Australia R24
A4
A7

A16

R10 - R13

J16
Except for H18SX- H18SXL
A4
J5 - R9 R14 A8 A9 R3 A30

J3 J4 J12 A10 A3 R10 - R13

R7 J5 - R9 Except for Australia

40 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

B - Recommendations
A
Label descriptions-AS

Compact Compact
Color Marking Description
Quan
tity
10DX
(Compact
12DX
(Compact
B
2668RT) 3368RT)
Red R1 Height of the floor and load 2 3078146300 3078146310
Red R2 Travel direction 2 3078145100 3078145100
Red R3 Risk of crushed hands 2 3078143620 3078143620
Red
Red
R6
R7
Do not interchange
Do not park in the work area
1
2
3078145180
3078147380
3078145180
3078147380 C
Red R8 Close the hinged mid-rail 1 307P215810 307P215810
Red R9 Wheel load 4 3078153440 3078153450
Red R10 Maximum effort on the stabilizers 4 3078153280 3078153290
Red R13 Risk of crushed feet 4 3078144670 3078144670
Red
Red
Red
R14
R22
R23
Fuel filling-up
Do not go down slopes at high speed
Use of stabilizers
1
1
1
3078144510
3078144360
3078144260
3078144510
3078144360
3078144260
D
Red R24 The *1 cylinders must be retracted 1 3078144280 3078144280
Orange O1 Operation instructions 1 3078143450 3078143450
Yellow J3 Do not place your foot on the cover 2 3078143640 3078143640
Yellow J3 Do not place your foot on the cover 1 307P220820 307P220820
Yellow
Yellow
J4
J5
Do not use the machine as a welding
earth
Brake release
2
1
3078143600
3078150670
3078143600
3078150670
E
Yellow J6 Verification of tilt operation 1 3078144650 3078144650
Yellow J10 Socket 1 3078144570 3078144570
Yellow J12 Heat burns 1 3078144970 3078144970
Yellow J16 Emergency lowering 1 3078151460 3078151460
Other
Other
A1-1
A1-2
Platform control box
Emergency stop button
1
1
307P217280
307P217830
307P217280
307P217830
F
Other A2 Ground control box 1 307P217520 307P217520
Other A3 Identification plate 1 307P218070 307P218070
Other A4 Machine name logo 2 3078146360 3078146370
Other A5 Small format HAULOTTE® logo 3 307P217230 307P217230
Other
Other
A7
A8
Read the operation manual
Hydraulic oil
1
1
3078143680
3078143520
3078143680
3078143520
G
Other A8 Biodegradable oil 1 3078148890 3078148890
Other A9 Upper and lower oil level 1 3078143590 3078143590
Other A15 Harness location 4 307P216290 307P216290
Other A16 Yellow and black adhesive tape 1 2421808660 2421808660
Other
Other
Other
A24
A28
A30
4WD
Danger of electrocution
Machine anchorage points
2
1
4
3078146330
3078144430
3078147930
3078146330
3078144430
3078147930
H
Other A80 Emergency lowering location 2 307P226580 307P226580

24203 3362 0 E 06 10 EN 41
Engine-powered scissor lifts

B - Recommendations

Label descriptions-AS

Quan H12SX H12SXL

Color Marking Description
tity (HS3388RT) (HS3388RTXL)
Red R1 Height of the floor and load 2 307P215680 307P215470
Red R2 Travel direction 2 3078145100 3078145100
Red R3 Risk of crushed hands 2 3078143620 3078143620
Red R6 Do not interchange 1 3078145180 3078145180
Red R7 Do not park in the work area 2 3078143800 3078143800
Red R9 Wheel load 4 3078152250 307P215440
Red R10 Maximum effort on the stabilizers 4 3078152280 3078152280
Red R13 Risk of crushed feet 4 3078144670 3078144670
Red R14 Fuel filling-up 1 3078144510 3078144510
Red R18 On-board generator 1 3078149240 3078149240
Red R22 Do not go down slopes at high speed 1 3078144360 3078144360
Red R23 Use of stabilizers 1 3078144260 3078144260
Red R24 The *1 cylinders must be retracted 1 3078144280 3078144280
Operating zone inspection before
Red R26
platform use
Orange O1 Operation instructions 1 3078143450 3078143450
Yellow J3 Do not place your foot on the cover 2 3078143640 3078143640
Do not use the machine as a welding
Yellow J4 2 3078143600 3078143600
earth
Yellow J5 Brake release 4 307P215270 307P215270
Yellow J6 Verification of tilt operation 1 3078144650 3078144650
Yellow J10 Socket 1 3078144570 3078144570
Yellow J12 Heat burns 1 3078144970 3078144970
Yellow J16 Emergency lowering 1 3078151460 3078151460
Other A1-1 Platform control box 1 307P217260 307P217260
Other A1-2 Emergency stop button 1 307P217830 307P217830
Other A2 Ground control box 1 307P217490 307P217490
Other A3 Identification plate 1 307P218070 307P218070
Other A4 Machine name logo 2 3078150610 307P215500
Other A5 Small format HAULOTTE® logo 2 307P217230 307P217230
Other A7 Read the operation manual 1 3078143680 3078143680
Other A8 Hydraulic oil 1 3078143520 3078143520
Other A8 Biodegradable oil 1 3078148890 3078148890
Other A9 Upper and lower oil level 1 3078143590 3078143590
Other A11 Front green drive direction arrow 1 3078143930 3078143930
Other A15 Harness location 4 307P216290 307P216290
Other A16 Yellow and black adhesive tape 1 2421808660 2421808660
Other A28 Danger of electrocution 1 3078144430 3078144430
Other A30 Machine anchorage points 4 3078147930 3078147930
Other A31 On-board generator selector 1 3078150500 3078150500
Other A80 Emergency lowering location 2 307P226580 307P226580

42 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

B - Recommendations
A
Label descriptions-AS

Quan H15SX H15SXL

Color

Red
Marking

R1
Description

Height of the floor and load

tity
2
(HS4388RT)
307P215690
(HS4388RTXL)
307P215480
B
Red R2 Travel direction 2 3078145100 3078145100
Red R3 Risk of crushed hands 2 3078143620 3078143620
Red R6 Do not interchange 1 3078145180 3078145180
Red R7 Do not park in the work area 2 3078143800 3078143800
Red
Red
R9
R10
Wheel load
Maximum effort on the stabilizers
4
4
3078152260
3078152290
307P215450
3078152290
C
Red R13 Risk of crushed feet 4 3078144670 3078144670
Red R14 Fuel filling-up 1 3078144510 3078144510
Red R18 On-board generator 1 3078149240 3078149240
Red R22 Do not go down slopes at high speed 1 3078144360 3078144360
Red
Red
Orange
R23
R24
O1
Use of stabilizers
The *1 cylinders must be retracted
Operation instructions
1
1
1
3078144260
3078144280
3078143450
3078144260
3078144280
3078143450
D
Yellow J3 Do not place your foot on the cover 2 3078143640 3078143640
Do not use the machine as a welding
Yellow J4 2 3078143600 3078143600
earth
Yellow J5 Brake release 4 307P215270 307P215270
Yellow
Yellow
J6
J10
Verification of tilt operation
Socket
1
1
3078144650
3078144570
3078144650
3078144570 E
Yellow J12 Heat burns 1 3078144970 3078144970
Yellow J16 Emergency lowering 1 3078151460 3078151460
Other A1-1 Platform control box 1 307P217260 307P217260
Other A1-2 Emergency stop button 1 307P217830 307P217830
Other
Other
Other
A2
A3
A4
Ground control box
Identification plate
Machine name logo
1
1
2
307P217490
307P218070
3078150620
307P217490
307P218070
307P215510
F
Other A5 Small format HAULOTTE® logo 2 307P217230 307P217230
Other A7 Read the operation manual 1 3078143680 3078143680
Other A8 Hydraulic oil 1 3078143520 3078143520
Other A8 Biodegradable oil 1 3078148890 3078148890
Other
Other
A9
A15
Upper and lower oil level
Harness location
1
4
3078143590
307P216290
3078143590
307P216290
G
Other A16 Yellow and black adhesive tape 1 2421808660 2421808660
Other A28 Danger of electrocution 1 3078144430 3078144430
Other A30 Machine anchorage points 4 3078147930 3078147930
Other A31 On-board generator selector 1 3078150500 3078150500
Other A80 Emergency lowering location 2 307P226580 307P226580
H

24203 3362 0 E 06 10 EN 43
Engine-powered scissor lifts

B - Recommendations

Label descriptions-AS

Quan H18SX H18SXL

Color Marking Description
tity (HS5388RT) (HS5388RTXL)
Red R1 Height of the floor and load 2 307P215700 307P215490
Red R2 Travel direction 2 3078145100 3078145100
Red R3 Risk of crushed hands 2 3078143620 3078143620
Red R6 Do not interchange 1 3078145180 3078145180
Red R7 Do not park in the work area 2 3078143800 3078143800
Red R9 Wheel load 4 3078152270 307P215460
Red R10 Maximum effort on the stabilizers 4 3078152300 3078152300
Red R13 Risk of crushed feet 4 3078144670 3078144670
Red R14 Fuel filling-up 1 3078144510 3078144510
Red R18 On-board generator 1 3078149240 3078149240
Red R22 Do not go down slopes at high speed 1 3078144360 3078144360
Red R23 Use of stabilizers 1 3078144260 3078144260
Red R24 The *1 cylinders must be retracted 1 3078144280 3078144280
Orange O1 Operation instructions 1 3078143450 3078143450
Yellow J3 Do not place your foot on the cover 2 3078143640 3078143640
Do not use the machine as a welding
Yellow J4 2 3078143600 3078143600
earth
Yellow J5 Brake release 4 307P215270 307P215270
Yellow J6 Verification of tilt operation 1 3078144650 3078144650
Yellow J10 Socket 1 3078144570 3078144570
Yellow J12 Heat burns 1 3078144970 3078144970
Other A1-1 Platform control box 1 307P217260 307P217260
Other A1-2 Emergency stop button 1 307P217830 307P217830
Other A2 Ground control box 1 307P217490 307P217490
Other A3 Identification plate 1 307P218070 307P218070
Other A4 Machine name logo 2 3078150630 307P215520
Other A5 Small format HAULOTTE® logo 2 307P217230 307P217230
Other A7 Read the operation manual 1 3078143680 3078143680
Other A8 Hydraulic oil 1 3078143520 3078143520
Other A8 Biodegradable oil 1 3078148890 3078148890
Other A9 Upper and lower oil level 1 3078143590 3078143590
Other A15 Harness location 4 307P216290 307P216290
Other A16 Yellow and black adhesive tape 1 2421808660 2421808660
Other A28 Danger of electrocution 1 3078144430 3078144430
Other A30 Machine anchorage points 4 3078147930 3078147930
Other A31 On-board generator selector 1 3078150500 3078150500
Other A80 Emergency lowering location 2 307P226580 307P226580

44 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

B - Recommendations
A
L o c a t i o n o f t h e C o m p a c t R T l a b e l s : D i e s e l v e r s i o n -
A N S I - C S A

A7 R23 R24 R8

R1
B
R2
A1
A27

R5
R3
A5
A27
R7
C
R1

J4
R13
J3
R13
A3

A4
R6

A8 - A9 - J5
D
J6
J4
R10 A30
J16 A80 R9 R13 A2 A80 O1
A22 - A23 A24
A5
E
R2

A16
J10
R3
A15

F
R13
J3

A25
R13

J12
R10

A5
A24
A4
R7

R9 A30
O3
R13
R21
J13
G

24203 3362 0 E 06 10 EN 45
Engine-powered scissor lifts

B - Recommendations

L o c a t i o n o f H S R T a n d H S R T X L l a b e l s : D i e s e l
v e r s i o n - A N S I - C S A

A80

A80

R26
Only for HS3388RTXL

R1 A1
R23 R2
R24 A27
A4
A7

A16

R10 - R13

J16
A4 Except for HS5388RT
- HS5388RTXL
J5 - R9 A25 A8 A9 R3
A30

J3 J4 J12 A3 R10 - R13

R7 J5 - R9

46 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

B - Recommendations
A
Label descriptions-ANSI - CSA

Compact Compact
Color Marking Description
Quan
tity
10DX
(Compact
12DX
(Compact
B
2668RT) 3368RT)
Red R1 Height of the floor and load 2 3078148520 3078148530
Red R2 Travel direction 2 3078147280 3078147280
Red R3 Risk of crushed hands 2 3078147240 3078147240
Red
Red
R5
R6
Danger of electrocution
Do not interchange
1
1
3078147400
3078147320
3078147400
3078147320 C
Red R7 Do not park in the work area 2 3078147380 3078147380
Red R8 Close the hinged mid-rail 1 307P215820 307P215820
Red R9 Wheel load 4 3078143440 3078143450
Red R10 Maximum effort on the stabilizers 4 307P217790 307P217800
Red
Red
Red
R13
R21
R23
Risk of crushed feet
Protective clothing required
Use of stabilizers
4
1
1
3078147180
3078147350
3078147570
3078147180
3078147350
3078147570
D
Red R24 The *1 cylinders must be retracted 1 3078147590 3078147590
Orange O1 Operation instructions 1 3078148040 3078148040
Orange O3 Risks of explosion 1 3078148030 3078148030
Yellow J3 Do not place your foot on the cover 2 3078147270 3078147270
Yellow
Yellow
J3
J4
Do not place your foot on the cover
Do not use the machine as a welding
earth
1
2
307P225480
3078147220
307P225480
3078147220
E
Yellow J5 Brake release 1 3078150680 3078150680
Yellow J6 Verification of tilt operation 1 3078147090 3078147090
Yellow J10 Socket 1 3078148900 3078148900
Yellow J12 Heat burns 1 3078147600 3078147600
Yellow
Yellow
J13
J16
Battery verification
Emergency lowering
1
1
3078147330
3078151480
3078147330
3078151480
F
Yellow J32 Low sulfur 1 307P225800 307P225800
Other A1-1 Platform control box 1 307P217290 307P217290
Other A1-2 Emergency stop button 1 307P217830 307P217830
Other A2 Ground control box 1 307P217530 307P217530
Other
Other
A3
A4
Identification plate
Machine name logo
1
2
307P218170
3078148490
307P218170
3078148500
G
Other A5 Small format HAULOTTE® logo 3 307P217230 307P217230
Other A7 Read the operation manual 1 3078147290 3078147290
Other A8 Hydraulic oil 1 3078147140 3078147140
Other A8 Biodegradable oil 1 3078148920 3078148920
Other
Other
Other
A9
A15
A16
Upper and lower oil level
Harness location
Yellow and black adhesive tape
1
4
1
3078147210
3078147950
2421808660
3078147210
3078147950
2421808660
H
Other A22 Voltage table 1 3078147890 3078147890
Other A23 Symbol summary 1 3078150880 3078150880
Other A24 4WD 2 3078146330 3078146330
Other A25 Fuel tank cap 1 3078150020 3078150020
Other
Other
A27
A30
Permissible load
Machine anchorage points
1
4
3078150090
3078147930
3078150100
3078147930
I
Other A80 Emergency lowering location 2 307P227210 307P227210

24203 3362 0 E 06 10 EN 47
Engine-powered scissor lifts

B - Recommendations

Label descriptions-ANSI - CSA

Quan H12SX H12SXL

Color Marking Description
tity (HS3388RT) (HS3388RTXL)
Red R1 Height of the floor and load 2 3078147530 3078147530
Red R2 Travel direction 2 3078147280 3078147280
Red R3 Risk of crushed hands 2 3078147240 3078147240
Red R5 Danger of electrocution 1 3078147400 3078147400
Red R6 Do not interchange 1 3078147320 3078147320
Red R7 Do not park in the work area 2 3078147380 3078147380
Red R9 Wheel load 4 307P217660 307P217690
Red R10 Maximum effort on the stabilizers 4 307P217720 307P217720
Red R13 Risk of crushed feet 4 3078147180 3078147180
Red R18 On-board generator 1 307P203450 307P203450
Red R21 Protective clothing required 1 3078147350 3078147350
Red R23 Use of stabilizers 1 3078147570 3078147570
Red R24 The *1 cylinders must be retracted 1 3078147590 3078147590
Operating zone inspection before
Red R26
platform use
Orange O1 Operation instructions 1 3078148040 3078148040
Orange O3 Risks of explosion 1 3078148030 3078148030
Yellow J3 Do not place your foot on the cover 2 3078147270 3078147270
Do not use the machine as a welding
Yellow J4 2 3078147220 3078147220
earth
Yellow J5 Brake release 4 307P217860 307P217860
Yellow J6 Verification of tilt operation 1 3078147090 3078147090
Yellow J10 Socket 1 3078148900 3078148900
Yellow J12 Heat burns 1 3078147600 3078147600
Yellow J13 Battery verification 1 3078147330 3078147330
Yellow J16 Emergency lowering 1 3078151480 3078151480
Other A1-1 Platform control box 1 307P217270 307P217270
Other A1-2 Emergency stop button 1 307P217830 307P217830
Other A2 Ground control box 1 307P217500 307P217500
Other A3 Identification plate 1 307P218170 307P218170
Other A4 Machine name logo 1 3078147630 307P219260
Other A5 Small format HAULOTTE® logo 2 307P217230 307P217230
Other A7 Read the operation manual 1 3078147290 3078147290
Other A8 Hydraulic oil 1 3078147140 3078147140
Other A8 Biodegradable oil 1 3078148920 3078148920
Other A9 Upper and lower oil level 1 3078147210 3078147210
Other A15 Harness location 4 3078147950 3078147950
Other A16 Yellow and black adhesive tape 1 2421808660 2421808660
Other A22 Voltage table 1 3078147890 3078147890
Other A23 Symbol summary 1 3078150880 3078150880
Other A25 Fuel tank cap 1 3078150020 3078150020
Other A27 Permissible load 1 3078150070 3078150070
Other A30 Machine anchorage points 4 3078147930 3078147930
Other A31 On-board generator selector 1 307P203440 307P203440
Other A80 Emergency lowering location 2 307P227210 307P227210

48 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

B - Recommendations
A
Label descriptions-ANSI - CSA

Quan H15SX H15SXL

Color

Red
Marking

R1
Description

Height of the floor and load

tity
2
(HS4388RT)
3078147560
(HS4388RTXL)
3078147560
B
Red R2 Travel direction 2 3078147280 3078147280
Red R3 Risk of crushed hands 2 3078147240 3078147240
Red R5 Danger of electrocution 1 3078147400 3078147400
Red R6 Do not interchange 1 3078147320 3078147320
Red
Red
R7
R9
Do not park in the work area
Wheel load
2
4
3078147380
307P217670
3078147380
307P217700
C
Red R10 Maximum effort on the stabilizers 4 307P217730 307P217730
Red R18 On-board generator 1 307P203450 307P203450
Red R21 Protective clothing required 1 3078147350 3078147350
Red R23 Use of stabilizers 1 3078147570 3078147570
Red
Orange
Orange
R24
O1
O3
The *1 cylinders must be retracted
Operation instructions
Risks of explosion
1
1
1
3078147590
3078148040
3078148030
3078147590
3078148040
3078148030
D
Yellow J3 Do not place your foot on the cover 2 3078147270 3078147270
Do not use the machine as a welding
Yellow J4 2 3078147220 3078147220
earth
Yellow J5 Brake release 4 307P217860 307P217860
Yellow
Yellow
J6
J10
Verification of tilt operation
Socket
1
1
3078147090
3078148900
3078147090
3078148900 E
Yellow J12 Heat burns 1 3078147600 3078147600
Yellow J13 Battery verification 1 3078147330 3078147330
Yellow J16 Emergency lowering 1 3078151480 3078151480
Other A1-1 Platform control box 1 307P217270 307P217270
Other
Other
Other
A1-2
A2
A3
Emergency stop button
Ground control box
Identification plate
1
1
1
307P217830
307P217500
307P218170
307P217830
307P217500
307P218170
F
Other A4 Machine name logo 2 3078147620 307P219270
Other A5 Small format HAULOTTE® logo 2 307P217230 307P217230
Other A7 Read the operation manual 1 3078147290 3078147290
Other A8 Hydraulic oil 1 3078147140 3078147140
Other
Other
A8
A9
Biodegradable oil
Upper and lower oil level
1
1
3078148920
3078147210
3078148920
3078147210
G
Other A15 Harness location 4 3078147950 3078147950
Other A16 Yellow and black adhesive tape 1 2421808660 2421808660
Other A22 Voltage table 1 3078147890 3078147890
Other A23 Symbol summary 1 3078150880 3078150880
Other
Other
A25
A27
Fuel tank cap
Permissible load
1
1
3078150020
3078150080
3078150020
3078150080 H
Other A30 Machine anchorage points 4 3078147930 3078147930
Other A31 On-board generator selector 1 307P203440 307P203440
Other A80 Emergency lowering location 2 307P227210 307P227210

24203 3362 0 E 06 10 EN 49
Engine-powered scissor lifts

B - Recommendations

Label descriptions-ANSI - CSA

Quan H18SX H18SXL

Color Marking Description
tity (HS5388RT) (HS5388RTXL)
Red R1 Height of the floor and load 2 3078147510 3078147510
Red R2 Travel direction 2 3078147280 3078147280
Red R3 Risk of crushed hands 2 3078147240 3078147240
Red R5 Danger of electrocution 1 3078147400 3078147400
Red R6 Do not interchange 1 3078147320 3078147320
Red R7 Do not park in the work area 2 3078147380 3078147380
Red R9 Wheel load 4 307P217680 307P217710
Red R10 Maximum effort on the stabilizers 4 307P217740 307P217740
Red R18 On-board generator 1 307P203450 307P203450
Red R21 Protective clothing required 1 3078147350 3078147350
Red R23 Use of stabilizers 1 3078147570 3078147570
Red R24 The *1 cylinders must be retracted 1 3078147590 3078147590
Orange O1 Operation instructions 1 3078148040 3078148040
Orange O3 Risks of explosion 1 3078148030 3078148030
Yellow J3 Do not place your foot on the cover 2 3078147270 3078147270
Do not use the machine as a welding
Yellow J4 2 3078147220 3078147220
earth
Yellow J5 Brake release 4 307P217860 307P217860
Yellow J6 Verification of tilt operation 1 3078147090 3078147090
Yellow J10 Socket 1 3078148900 3078148900
Yellow J12 Heat burns 1 3078147600 3078147600
Yellow J13 Battery verification 1 3078147330 3078147330
Other A1-1 Platform control box 1 307P217270 307P217270
Other A1-2 Emergency stop button 1 307P217830 307P217830
Other A2 Ground control box 1 307P217500 307P217500
Other A3 Identification plate 1 307P218170 307P218170
Other A4 Machine name logo 2 3078147610 307P219280
Other A5 Small format HAULOTTE® logo 2 307P217230 307P217230
Other A7 Read the operation manual 1 3078147290 3078147290
Other A8 Hydraulic oil 1 3078147140 3078147140
Other A8 Biodegradable oil 1 3078148920 3078148920
Other A9 Upper and lower oil level 1 3078147210 3078147210
Other A15 Harness location 4 3078147950 3078147950
Other A16 Yellow and black adhesive tape 1 2421808660 2421808660
Other A22 Voltage table 1 3078147890 3078147890
Other A23 Symbol summary 1 3078150880 3078150880
Other A25 Fuel tank cap 1 3078150020 3078150020
Other A27 Permissible load 1 3078150080 3078150080
Other A30 Machine anchorage points 4 3078147930 3078147930
Other A31 On-board generator selector 1 307P203440 307P203440
Other A80 Emergency lowering location 2 307P227210 307P227210

50 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

B - Recommendations
A
L o c a t i o n o f t h e C o m p a c t R T l a b e l s : P e t r o l / G a s
v e r s i o n - A N S I - C S A

A7 R23 R24 R8 B
R1
R2 A1
A27

R5 A5 C
R1
R3 R7
A27

J4

D
J16 O2 R13
A80 A3
R13
R6
A4
A8 - A9 - J5
J6
J4

V1
A30
R13 A2 A80
A24
O1 - A37 E
A22 - A23 A5

R2

J10
A16
R3
F
A15
R21 R13

J13
O3

G
A26
J3
J12
R13 V2

A5 A4 A24
R7 J3
A30 R13
H

24203 3362 0 E 06 10 EN 51
Engine-powered scissor lifts

B - Recommendations

L o c a t i o n o f H S R T a n d H S R T X L l a b e l s : P e t r o l / G a s
v e r s i o n - A N S I - C S A

A23
A22
R2 R3
J10 R1 A4 R5 A16

A4
R10 - R13
A15

V1
J5 - R9
V1 - O2 R1 R26
Only for HS3388RTXL
A80 R23
J6 A1
A30 R24
A37 O1 A2 R6 R5 A80 A27 J3 J4 R7 R2
R21 J5 - R9
O3 J13 R10 - R13 A4
A7

A16

R10 - R13

A4 J16
Except for HS5388RT
- HS5388RTXL

J5 - R9 A26 A8 A9 R3
A30
A27
J3 J4 R7 J12 A3 R10 - R13
J5 - R9

52 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

B - Recommendations
A
Label descriptions-ANSI - CSA

Compact Compact
Color Marking Description
Quan
tity
10DX
(Compact
12DX
(Compact
B
2668RT) 3368RT)
Red R1 Height of the floor and load 2 3078148520 3078148530
Red R2 Travel direction 2 3078147280 3078147280
Red R3 Risk of crushed hands 2 3078147240 3078147240
Red
Red
R5
R6
Danger of electrocution
Do not interchange
1
1
3078147400
3078147320
3078147400
3078147320 C
Red R7 Do not park in the work area 2 3078147380 3078147380
Red R8 Close the hinged mid-rail 1 307P215820 307P215820
Red R13 Risk of crushed feet 4 3078147180 3078147180
Red R21 Protective clothing required 1 3078147350 3078147350
Red
Red
Orange
R23
R24
O1
Use of stabilizers
The *1 cylinders must be retracted
Operation instructions
1
1
1
3078147570
3078147590
3078148040
3078147570
3078147590
3078148040
D
Orange O2 Petrol /gas discharge valve 1 3078150820 3078150820
Orange O3 Risks of explosion 1 3078148030 3078148030
Orange V1 Removable petrol /gas bottles 2 3078149830 3078149830
Orange V2 Starter 1 3078150720 3078150720
Yellow
Yellow
J3
J3
Do not place your foot on the cover
Do not place your foot on the cover
2
1
3078147270
307P225480
3078147270
307P225480 E
Do not use the machine as a welding
Yellow J4 2 3078147220 3078147220
earth
Yellow J5 Brake release 1 3078150680 3078150680
Yellow J6 Verification of tilt operation 1 3078147090 3078147090
Yellow J10 Socket 1 3078148900 3078148900
Yellow
Yellow
J12
J13
Heat burns
Battery verification
1
1
3078147600
3078147330
3078147600
3078147330
F
Yellow J16 Emergency lowering 1 3078151480 3078151480
Other A1-1 Platform control box 1 307P217290 307P217290
Other A1-2 Emergency stop button 1 307P217830 307P217830
Other A2 Ground control box 1 307P217540 307P217540
Other
Other
A3
A4
Identification plate
Machine name logo
1
2
307P218170
3078148490
307P218170
3078148500
G
Other A5 Small format HAULOTTE® logo 2 307P217230 307P217230
Other A7 Read the operation manual 1 3078147290 3078147290
Other A8 Hydraulic oil 1 3078147140 3078147140
Other A8 Biodegradable oil 1 3078148920 3078148920
Other
Other
Other
A9
A15
A16
Upper and lower oil level
Harness location
Yellow and black adhesive tape
1
4
1
3078147210
3078147950
2421808660
3078147210
3078147950
2421808660
H
Other A22 Voltage table 1 3078147890 3078147890
Other A23 Symbol summary 1 3078150880 3078150880
Other A24 4WD 2 3078146330 3078146330
Other A26 Fuel tank cap 1 3078149820 3078149820
Other
Other
A27
A30
Permissible load
Machine anchorage points
1
4
3078150090
3078147930
3078150100
3078147930
I
Other A37 Petrol / gas operating procedure 1 3078150640 3078150640
Other A80 Emergency lowering location 2 307P227210 307P227210

24203 3362 0 E 06 10 EN 53
Engine-powered scissor lifts

B - Recommendations

Label descriptions-ANSI - CSA

Quan H12SX H12SXL

Color Marking Description
tity (HS3388RT) (HS3388RTXL)
Red R1 Height of the floor and load 2 3078147530 3078147530
Red R2 Travel direction 2 3078147280 3078147280
Red R3 Risk of crushed hands 2 3078147240 3078147240
Red R5 Danger of electrocution 1 3078147400 3078147400
Red R6 Do not interchange 1 3078147320 3078147320
Red R7 Do not park in the work area 2 3078147380 3078147380
Red R9 Wheel load 4 307P217890 307P219320
Red R10 Maximum effort on the stabilizers 4 307P217720 307P217720
Red R13 Risk of crushed feet 4 3078147180 3078147180
Red R21 Protective clothing required 1 3078147350 3078147350
Red R23 Use of stabilizers 1 3078147570 3078147570
Red R24 The *1 cylinders must be retracted 1 3078147590 3078147590
Operating zone inspection before
Red R26
platform use
Orange O1 Operation instructions 1 3078148040 3078148040
Orange O2 Petrol /gas discharge valve 1 3078150820 3078150820
Orange O3 Risks of explosion 1 3078148030 3078148030
Orange V1 Removable petrol /gas bottles 2 3078149830 3078149830
Yellow J3 Do not place your foot on the cover 2 3078147270 3078147270
Do not use the machine as a welding
Yellow J4 2 3078147220 3078147220
earth
Yellow J5 Brake release 4 307P217860 307P217860
Yellow J6 Verification of tilt operation 1 3078147090 3078147090
Yellow J10 Socket 1 3078148900 3078148900
Yellow J12 Heat burns 1 3078147600 3078147600
Yellow J13 Battery verification 1 3078147330 3078147330
Yellow J16 Emergency lowering 1 3078151480 3078151480
Other A1-1 Platform control box 1 307P217270 307P217270
Other A1-2 Emergency stop button 1 307P217830 307P217830
Other A2 Ground control box 1 307P217510 307P217510
Other A3 Identification plate 1 307P218170 307P218170
Other A4 Machine name logo 2 3078147630 307P219260
Other A5 Small format HAULOTTE® logo 2 307P217230 307P217230
Other A7 Read the operation manual 1 3078147290 3078147290
Other A8 Hydraulic oil 1 3078147140 3078147140
Other A8 Biodegradable oil 1 3078148920 3078148920
Other A9 Upper and lower oil level 1 3078147210 3078147210
Other A15 Harness location 4 3078147950 3078147950
Other A16 Yellow and black adhesive tape 1 2421808660 2421808660
Other A22 Voltage table 1 3078147890 3078147890
Other A23 Symbol summary 1 3078150880 3078150880
Other A26 Fuel tank cap 1 3078149820 3078149820
Other A27 Permissible load 1 3078150070 3078150070
Other A30 Machine anchorage points 4 3078147930 3078147930
Other A37 Petrol / gas operating procedure 1 3078150640 3078150640
Other A80 Emergency lowering location 2 307P227210 307P227210

54 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

B - Recommendations
A
Label descriptions-ANSI - CSA

Quan H15SX H15SXL

Color

Red
Marking

R1
Description

Height of the floor and load

tity
2
(HS4388RT)
3078147560
(HS4388RTXL)
3078147560
B
Red R2 Travel direction 2 3078147280 3078147280
Red R3 Risk of crushed hands 2 3078147240 3078147240
Red R5 Danger of electrocution 1 3078147400 3078147400
Red R6 Do not interchange 1 3078147320 3078147320
Red
Red
R7
R9
Do not park in the work area
Wheel load
2
4
3078147380
307P217900
3078147380
307P219330
C
Red R10 Maximum effort on the stabilizers 4 307P217730 307P217730
Red R21 Protective clothing required 1 3078147350 3078147350
Red R23 Use of stabilizers 1 3078147570 3078147570
Red R24 The *1 cylinders must be retracted 1 3078147590 3078147590
Orange
Orange
Orange
O1
O2
O3
Operation instructions
Petrol /gas discharge valve
Risks of explosion
1
1
1
3078148040
3078150820
3078148030
3078148040
3078150820
3078148030
D
Orange V1 Removable petrol /gas bottles 2 3078149830 3078149830
Yellow J3 Do not place your foot on the cover 2 3078147270 3078147270
Do not use the machine as a welding
Yellow J4 2 3078147220 3078147220
earth
Yellow
Yellow
J5
J6
Brake release
Verification of tilt operation
4
1
307P217860
3078147090
307P217860
3078147090 E
Yellow J10 Socket 1 3078148900 3078148900
Yellow J12 Heat burns 1 3078147600 3078147600
Yellow J13 Battery verification 1 3078147330 3078147330
Yellow J16 Emergency lowering 1 3078151480 3078151480
Other
Other
Other
A1-1
A1-2
A2
Platform control box
Emergency stop button
Ground control box
1
1
1
307P217270
307P217830
307P217510
307P217270
307P217830
307P217510
F
Other A3 Identification plate 1 307P218170 307P218170
Other A4 Machine name logo 2 3078147620 307P219270
Other A5 Small format HAULOTTE® logo 2 307P217230 307P217230
Other A7 Read the operation manual 1 3078147290 3078147290
Other
Other
A8
A8
Hydraulic oil
Biodegradable oil
1
1
3078147140
3078148920
3078147140
3078148920
G
Other A9 Upper and lower oil level 1 3078147210 3078147210
Other A15 Harness location 4 3078147950 3078147950
Other A16 Yellow and black adhesive tape 1 2421808660 2421808660
Other A22 Voltage table 1 3078147890 3078147890
Other
Other
A23
A26
Symbol summary
Fuel tank cap
1
1
3078150880
3078149820
3078150880
3078149820 H
Other A27 Permissible load 2 3078150080 3078150080
Other A30 Machine anchorage points 4 3078147930 3078147930
Other A37 Petrol / gas operating procedure 1 3078150640 3078150640
Other A80 Emergency lowering location 2 307P227210 307P227210

24203 3362 0 E 06 10 EN 55
Engine-powered scissor lifts

B - Recommendations

Label descriptions-ANSI - CSA

Quan H18SX H18SXL

Color Marking Description
tity (HS5388RT) (HS5388RTXL)
Red R1 Height of the floor and load 2 3078147510 3078147510
Red R2 Travel direction 2 3078147280 3078147280
Red R3 Risk of crushed hands 2 3078147240 3078147240
Red R5 Danger of electrocution 1 3078147400 3078147400
Red R6 Do not interchange 1 3078147320 3078147320
Red R7 Do not park in the work area 2 3078147380 3078147380
Red R9 Wheel load 4 307P217910 307P219340
Red R10 Maximum effort on the stabilizers 4 307P217740 307P217740
Red R21 Protective clothing required 1 3078147350 3078147350
Red R23 Use of stabilizers 1 3078147570 3078147570
Red R24 The *1 cylinders must be retracted 1 3078147590 3078147590
Orange O1 Operation instructions 1 3078148040 3078148040
Orange O2 Petrol /gas discharge valve 1 3078150820 3078150820
Orange O3 Risks of explosion 1 3078148030 3078148030
Orange V1 Removable petrol /gas bottles 2 3078149830 3078149830
Yellow J3 Do not place your foot on the cover 2 3078147270 3078147270
Do not use the machine as a welding
Yellow J4 2 3078147220 3078147220
earth
Yellow J5 Brake release 4 307P217860 307P217860
Yellow J6 Verification of tilt operation 1 3078147090 3078147090
Yellow J10 Socket 1 3078148900 3078148900
Yellow J12 Heat burns 1 3078147600 3078147600
Yellow J13 Battery verification 1 3078147330 3078147330
Other A1-1 Platform control box 1 307P217270 307P217270
Other A1-2 Emergency stop button 1 307P217830 307P217830
Other A2 Ground control box 1 307P217510 307P217510
Other A3 Identification plate 1 307P218170 307P218170
Other A4 Machine name logo 2 3078147610 307P219280
Other A5 Small format HAULOTTE® logo 2 307P217230 307P217230
Other A7 Read the operation manual 1 3078147290 3078147290
Other A8 Hydraulic oil 1 3078147140 3078147140
Other A8 Biodegradable oil 1 3078148920 3078148920
Other A9 Upper and lower oil level 1 3078147210 3078147210
Other A15 Harness location 4 3078147950 3078147950
Other A16 Yellow and black adhesive tape 1 2421808660 2421808660
Other A22 Voltage table 1 3078147890 3078147890
Other A23 Symbol summary 1 3078150880 3078150880
Other A26 Fuel tank cap 1 3078149820 3078149820
Other A27 Permissible load 2 3078150080 3078150080
Other A30 Machine anchorage points 4 3078147930 3078147930
Other A37 Petrol / gas operating procedure 1 3078150640 3078150640
Other A80 Emergency lowering location 2 307P227210 307P227210

56 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

C - Maintenance
A
Maintenance
1 - General program / Recommendations
The time periods below are recommended for fuel-powered machines in normal use.
B
Symbol Meaning Symbol Meaning

Systematic replacement
Visual inspections Operation requiring HAULOTTE
Services® authorisation
Visual inspection with
C
dismantling and exchange or
Check-Test See user manual or replacement if necessary
machine maintenance book (1) Operation requiring HAULOTTE
Services® authorisation Increase
in periodical inspections D
Check level Tightening (bolt, etc.)

Lubrication-Lubrication Tightening (functional clearance)

Static and dynamic tests For

Oil change
(2)
countries where machines are
not subject to controlled periodic E
maintenance

1 - Increase in periodical inspections

2 - For countries where machines are not subject to controlled periodic maintenance
F

24203 3362 0 E 06 10 EN 57
Engine-powered scissor lifts

C - Maintenance

Increase in periodical inspections :

• Depending on the condition of certain critical components after 5000 hours, the maintenance staff may
have to reduce the interval between periodical inspections and maintenance. If the decision is made not
to replace the part, the concerned part must be recorded in the inspection schedule.
• State of the structure’s parts : Wheel pivots, Chassis, Arm, platform.
• Absence of cracks, broken parts, damaged paint.
• No distortion, visible damage.
• No foreign objects between arms.
• Presence and check the original position of the platform control box sliding bar.
• Presence of guardrails
• Cylinders :
• No leaks : Refer to the Maintenance book.
• No rust and shock on the cylinder rod.
• Absence of foreign objects on all surfaces.
• Steering system : Wheels, Driving reducer, Brake and Tyres :
• No cracks, shocks, damaged paint or other faults.
• No missing screws or unscrewed.
• Condition of the tyres (cuts, excessive wear, ec.)
Intervals
Area After 250 h After 500 h After 5000 h After 10000 h
Daily (hours) or 1 (hours) or 1 (hours) or 5 (hours) or 10
year(s) year(s) years years
Platform assembly

Structure parts

Platform

Guardrail

Slinding (or vertically) hinged

intermediate guard-rails

Floor

Harness anchorage point

Scissors assembly

Structure parts

Cables
(1)

Maintenance support

Chassis assembly

Structure parts

Tyres and rims

Wheel nuts and bolts

Wheel reducer

58 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

C - Maintenance
A
Intervals
Area After 250 h After 500 h After 5000 h After 10000 h

Axles
Daily (hours) or 1
year(s)
(hours) or 1
year(s)
(hours) or 5
years
(hours) or 10
years B
Steering bar and cylinder (2)

Wheel pivots
C
Caps and covers

Stabiliser

Functions and controls

Platform control box (indicators, etc.) D

Ground control box (indicators, etc.)

'Enable Switch' pedal

E
Emergency stop buttons (on all
control boxes)

Circuit breaker and contactors

Overload

Horn

Brakes F
Emergency lowering

Indicators, switches, joysticks and

selectors

Tilt

Limit switch ( PV, radius limit,

weighing)
G
Back to neutral for all joysticks,
selectors, etc.
Motorisation system
Motor See manufacturer's guide

Fuel

Air filter (dust indicator)

H
Engine oil filter

Diesel filter (decanting device)

Exhaust system

Batteries (terminals, cleanliness,

I
attachment)

Fuel tank, cap and sniffer

24203 3362 0 E 06 10 EN 59
Engine-powered scissor lifts

C - Maintenance

Intervals
Area After 250 h After 500 h After 5000 h After 10000 h
Daily (hours) or 1 (hours) or 1 (hours) or 5 (hours) or 10
year(s) year(s) years years

Alternator (indicator)

Hydraulic and electric assemblies

Hydraulic pump

Hydraulic tank, cap and sniffer

Hydraulic filter (clogging indicator)

Hydraulic oil

Electrical connections

Common areas

Structure parts

Welds
(1)

Hoses and couplings

(1)

Pins, rings and pin stop

(1)

Pulleys and pads

(1)

Bearings

Cylinders (welds, leakproofness,

(2)
external leak, excessive distortion)

Caps and covers

General points

User manual and intervention register

Safety stickers and manufacturer's

plate
Mandatory inspection According to current legislation in the country of use and at least once a year
Performance check for all functions
and safety devices
Greasing and lubrication according to
the maintenance plan
General condition of the machine,
paint, no leaks, cracks or excessive
distortion, etc.
Machine integrity, no modifications
without HAULOTTE Services®
authorisation

1 - Increase in periodical inspections

2 - For countries where machines are not subject to controlled periodic maintenance

60 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

C - Maintenance
A
2 - Detailed programme
The time periods below are recommended for fuel-powered machines in normal use. B
Symbol Meaning Symbol Meaning

Systematic replacement
Visual inspections Operation requiring HAULOTTE
Services® authorisation
Visual inspection with C
dismantling and exchange or
Check-Test See user manual or replacement if necessary
machine maintenance book (1) Operation requiring HAULOTTE
Services® authorisation Increase

Check level
in periodical inspections

Tightening (bolt, etc.)

D
Lubrication-Lubrication Tightening (functional clearance)

Static and dynamic tests For

countries where machines are
Oil change
(2) not subject to controlled periodic
maintenance
E
1 - Increase in periodical inspections

2 - For countries where machines are not subject to controlled periodic maintenance
During the periodic inspection of the 5000 h (visual inspection with dismantling and exchange or
replacement if necessary), a record must be made of all parts that have been dismantled but not replaced
F

24203 3362 0 E 06 10 EN 61
Engine-powered scissor lifts

C - Maintenance

250 h (hours) or 1-year service

Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak, 'Enable Switch' pedal
excessive distortion)
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

Wheel reducer Overload

Pads Horn

Hydraulic and electric assemblies Brakes

Hydraulic filter (clogging

Emergency lowering
indicator)
Indicators, switches, joysticks
Hydraulic oil
and selectors

General points Tilt

According to current legislation

Limit switch ( PV, radius limit,
Mandatory inspection in the country of use and at
weighing)
least once a year
Greasing and lubrication
according to the maintenance Motorisation system
plan
Motor See manufacturer's guide

Air filter (dust indicator)

Engine oil filter

Diesel filter (decanting device)

Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :

62 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

C - Maintenance
A
500 h (hours) or 1-year service
Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls B
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak,
excessive distortion)
'Enable Switch' pedal
C
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

D
Wheel reducer Overload

Steering bar and cylinder Horn

Pads Brakes

Hydraulic and electric assemblies Emergency lowering

Cylinders (welds,
leakproofness, external leak,
excessive distortion)
Indicators, switches, joysticks
and selectors
E
Hydraulic filter (clogging
Tilt
indicator)
Limit switch ( PV, radius limit,
Hydraulic oil
weighing)

General points Motorisation system

Mandatory inspection
According to current legislation
in the country of use and at
least once a year
Motor See manufacturer's guide
F
Greasing and lubrication
according to the maintenance Air filter (dust indicator)
plan
Machine integrity, no
modifications
Engine oil filter
without HAULOTTE®
authorisation

Diesel filter (decanting device)

G
Batteries (terminals,
cleanliness, attachment)

Date :
Number of hours :
Intervenor :
HAULOTTE Services® contract number :
Comments
H
Intervention sheet number :
Signature :

24203 3362 0 E 06 10 EN 63
Engine-powered scissor lifts

C - Maintenance

750 h (hours) or 1-year service

Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak, 'Enable Switch' pedal
excessive distortion)
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

Wheel reducer Overload

Pads Horn

Hydraulic and electric assemblies Brakes

Hydraulic filter (clogging

Emergency lowering
indicator)
Indicators, switches, joysticks
Hydraulic oil
and selectors

General points Tilt

According to current legislation

Limit switch ( PV, radius limit,
Mandatory inspection in the country of use and at
weighing)
least once a year
Greasing and lubrication
according to the maintenance Motorisation system
plan
Motor See manufacturer's guide

Air filter (dust indicator)

Engine oil filter

Diesel filter (decanting device)

Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :

64 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

C - Maintenance
A
1000 h (hours) or 1-year service
Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls B
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak,
excessive distortion)
'Enable Switch' pedal
C
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

D
Wheel reducer Overload

Steering bar and cylinder Horn

Pads Brakes

Hydraulic and electric assemblies Emergency lowering

Cylinders (welds,
leakproofness, external leak,
excessive distortion)
Indicators, switches, joysticks
and selectors
E
Hydraulic filter (clogging
Tilt
indicator)
Limit switch ( PV, radius limit,
Hydraulic oil
weighing)

General points Motorisation system

Mandatory inspection
According to current legislation
in the country of use and at
least once a year
Motor See manufacturer's guide
F
Greasing and lubrication
according to the maintenance Air filter (dust indicator)
plan
Machine integrity, no
modifications
Engine oil filter
without HAULOTTE®
authorisation

Diesel filter (decanting device)

G
Batteries (terminals,
cleanliness, attachment)

Date :
Number of hours :
Intervenor :
HAULOTTE Services® contract number :
Comments
H
Intervention sheet number :
Signature :

24203 3362 0 E 06 10 EN 65
Engine-powered scissor lifts

C - Maintenance

1250 h (hours) or 1-year service

Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak, 'Enable Switch' pedal
excessive distortion)
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

Wheel reducer Overload

Pads Horn

Hydraulic and electric assemblies Brakes

Hydraulic filter (clogging

Emergency lowering
indicator)
Indicators, switches, joysticks
Hydraulic oil
and selectors

General points Tilt

According to current legislation

Limit switch ( PV, radius limit,
Mandatory inspection in the country of use and at
weighing)
least once a year
Greasing and lubrication
according to the maintenance Motorisation system
plan
Motor See manufacturer's guide

Air filter (dust indicator)

Engine oil filter

Diesel filter (decanting device)

Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :

66 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

C - Maintenance
A
1500 h (hours) or 1-year service
Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls B
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak,
excessive distortion)
'Enable Switch' pedal
C
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

D
Wheel reducer Overload

Steering bar and cylinder Horn

Pads Brakes

Hydraulic and electric assemblies Emergency lowering

Cylinders (welds,
leakproofness, external leak,
excessive distortion)
Indicators, switches, joysticks
and selectors
E
Hydraulic filter (clogging
Tilt
indicator)
Limit switch ( PV, radius limit,
Hydraulic oil
weighing)

General points Motorisation system

Mandatory inspection
According to current legislation
in the country of use and at
least once a year
Motor See manufacturer's guide
F
Greasing and lubrication
according to the maintenance Air filter (dust indicator)
plan
Machine integrity, no
modifications
Engine oil filter
without HAULOTTE®
authorisation

Diesel filter (decanting device)

G
Batteries (terminals,
cleanliness, attachment)

Date :
Number of hours :
Intervenor :
HAULOTTE Services® contract number :
Comments
H
Intervention sheet number :
Signature :

24203 3362 0 E 06 10 EN 67
Engine-powered scissor lifts

C - Maintenance

1750 h (hours) or 1-year service

Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak, 'Enable Switch' pedal
excessive distortion)
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

Wheel reducer Overload

Pads Horn

Hydraulic and electric assemblies Brakes

Hydraulic filter (clogging

Emergency lowering
indicator)
Indicators, switches, joysticks
Hydraulic oil
and selectors

General points Tilt

According to current legislation

Limit switch ( PV, radius limit,
Mandatory inspection in the country of use and at
weighing)
least once a year
Greasing and lubrication
according to the maintenance Motorisation system
plan
Motor See manufacturer's guide

Air filter (dust indicator)

Engine oil filter

Diesel filter (decanting device)

Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :

68 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

C - Maintenance
A
2000 h (hours) or 2-year service
Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls B
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak,
excessive distortion)
'Enable Switch' pedal
C
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

D
Wheel reducer Overload

Steering bar and cylinder Horn

Pads Brakes

Hydraulic and electric assemblies Emergency lowering

Cylinders (welds,
leakproofness, external leak,
excessive distortion)
Indicators, switches, joysticks
and selectors
E
Hydraulic filter (clogging
Tilt
indicator)
Limit switch ( PV, radius limit,
Hydraulic oil
weighing)

General points Motorisation system

Mandatory inspection
According to current legislation
in the country of use and at
least once a year
Motor See manufacturer's guide
F
Greasing and lubrication
according to the maintenance Air filter (dust indicator)
plan
Machine integrity, no
modifications
Engine oil filter
without HAULOTTE®
authorisation

Diesel filter (decanting device)

G
Batteries (terminals,
cleanliness, attachment)

Date :
Number of hours :
Intervenor :
HAULOTTE Services® contract number :
Comments
H
Intervention sheet number :
Signature :

24203 3362 0 E 06 10 EN 69
Engine-powered scissor lifts

C - Maintenance

2250 h (hours) or 2-year service

Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak, 'Enable Switch' pedal
excessive distortion)
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

Wheel reducer Overload

Pads Horn

Hydraulic and electric assemblies Brakes

Hydraulic filter (clogging

Emergency lowering
indicator)
Indicators, switches, joysticks
Hydraulic oil
and selectors

General points Tilt

According to current legislation

Limit switch ( PV, radius limit,
Mandatory inspection in the country of use and at
weighing)
least once a year
Greasing and lubrication
according to the maintenance Motorisation system
plan
Motor See manufacturer's guide

Air filter (dust indicator)

Engine oil filter

Diesel filter (decanting device)

Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :

70 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

C - Maintenance
A
2500 h (hours) or 2-year service
Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls B
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak,
excessive distortion)
'Enable Switch' pedal
C
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

D
Wheel reducer Overload

Steering bar and cylinder Horn

Pads Brakes

Hydraulic and electric assemblies Emergency lowering

Cylinders (welds,
leakproofness, external leak,
excessive distortion)
Indicators, switches, joysticks
and selectors
E
Hydraulic filter (clogging
Tilt
indicator)
Limit switch ( PV, radius limit,
Hydraulic oil
weighing)

General points Motorisation system

Mandatory inspection
According to current legislation
in the country of use and at
least once a year
Motor See manufacturer's guide
F
Greasing and lubrication
according to the maintenance Air filter (dust indicator)
plan
Machine integrity, no
modifications
Engine oil filter
without HAULOTTE®
authorisation

Diesel filter (decanting device)

G
Batteries (terminals,
cleanliness, attachment)

Date :
Number of hours :
Intervenor :
HAULOTTE Services® contract number :
Comments
H
Intervention sheet number :
Signature :

24203 3362 0 E 06 10 EN 71
Engine-powered scissor lifts

C - Maintenance

2750 h (hours) or 2-year service

Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak, 'Enable Switch' pedal
excessive distortion)
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

Wheel reducer Overload

Pads Horn

Hydraulic and electric assemblies Brakes

Hydraulic filter (clogging

Emergency lowering
indicator)
Indicators, switches, joysticks
Hydraulic oil
and selectors

General points Tilt

According to current legislation

Limit switch ( PV, radius limit,
Mandatory inspection in the country of use and at
weighing)
least once a year
Greasing and lubrication
according to the maintenance Motorisation system
plan
Motor See manufacturer's guide

Air filter (dust indicator)

Engine oil filter

Diesel filter (decanting device)

Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :

72 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

C - Maintenance
A
3000 h (hours) or 3-year service
Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls B
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak,
excessive distortion)
'Enable Switch' pedal
C
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

D
Wheel reducer Overload

Steering bar and cylinder Horn

Pads Brakes

Hydraulic and electric assemblies Emergency lowering

Cylinders (welds,
leakproofness, external leak,
excessive distortion)
Indicators, switches, joysticks
and selectors
E
Hydraulic filter (clogging
Tilt
indicator)
Limit switch ( PV, radius limit,
Hydraulic oil
weighing)

General points Motorisation system

Mandatory inspection
According to current legislation
in the country of use and at
least once a year
Motor See manufacturer's guide
F
Greasing and lubrication
according to the maintenance Air filter (dust indicator)
plan
Machine integrity, no
modifications
Engine oil filter
without HAULOTTE®
authorisation

Diesel filter (decanting device)

G
Batteries (terminals,
cleanliness, attachment)

Date :
Number of hours :
Intervenor :
HAULOTTE Services® contract number :
Comments
H
Intervention sheet number :
Signature :

24203 3362 0 E 06 10 EN 73
Engine-powered scissor lifts

C - Maintenance

3250 h (hours) or 3-year service

Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak, 'Enable Switch' pedal
excessive distortion)
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

Wheel reducer Overload

Pads Horn

Hydraulic and electric assemblies Brakes

Hydraulic filter (clogging

Emergency lowering
indicator)
Indicators, switches, joysticks
Hydraulic oil
and selectors

General points Tilt

According to current legislation

Limit switch ( PV, radius limit,
Mandatory inspection in the country of use and at
weighing)
least once a year
Greasing and lubrication
according to the maintenance Motorisation system
plan
Motor See manufacturer's guide

Air filter (dust indicator)

Engine oil filter

Diesel filter (decanting device)

Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :

74 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

C - Maintenance
A
3500 h (hours) or 3-year service
Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls B
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak,
excessive distortion)
'Enable Switch' pedal
C
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

D
Wheel reducer Overload

Steering bar and cylinder Horn

Pads Brakes

Hydraulic and electric assemblies Emergency lowering

Cylinders (welds,
leakproofness, external leak,
excessive distortion)
Indicators, switches, joysticks
and selectors
E
Hydraulic filter (clogging
Tilt
indicator)
Limit switch ( PV, radius limit,
Hydraulic oil
weighing)

General points Motorisation system

Mandatory inspection
According to current legislation
in the country of use and at
least once a year
Motor See manufacturer's guide
F
Greasing and lubrication
according to the maintenance Air filter (dust indicator)
plan
Machine integrity, no
modifications
Engine oil filter
without HAULOTTE®
authorisation

Diesel filter (decanting device)

G
Batteries (terminals,
cleanliness, attachment)

Date :
Number of hours :
Intervenor :
HAULOTTE Services® contract number :
Comments
H
Intervention sheet number :
Signature :

24203 3362 0 E 06 10 EN 75
Engine-powered scissor lifts

C - Maintenance

3750 h (hours) or 3-year service

Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak, 'Enable Switch' pedal
excessive distortion)
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

Wheel reducer Overload

Pads Horn

Hydraulic and electric assemblies Brakes

Hydraulic filter (clogging

Emergency lowering
indicator)
Indicators, switches, joysticks
Hydraulic oil
and selectors

General points Tilt

According to current legislation

Limit switch ( PV, radius limit,
Mandatory inspection in the country of use and at
weighing)
least once a year
Greasing and lubrication
according to the maintenance Motorisation system
plan
Motor See manufacturer's guide

Air filter (dust indicator)

Engine oil filter

Diesel filter (decanting device)

Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :

76 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

C - Maintenance
A
4000 h (hours) or 4-year service
Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls B
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak,
excessive distortion)
'Enable Switch' pedal
C
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

D
Wheel reducer Overload

Steering bar and cylinder Horn

Pads Brakes

Hydraulic and electric assemblies Emergency lowering

Cylinders (welds,
leakproofness, external leak,
excessive distortion)
Indicators, switches, joysticks
and selectors
E
Hydraulic filter (clogging
Tilt
indicator)
Limit switch ( PV, radius limit,
Hydraulic oil
weighing)

General points Motorisation system

Mandatory inspection
According to current legislation
in the country of use and at
least once a year
Motor See manufacturer's guide
F
Greasing and lubrication
according to the maintenance Air filter (dust indicator)
plan
Machine integrity, no
modifications
Engine oil filter
without HAULOTTE®
authorisation

Diesel filter (decanting device)

G
Batteries (terminals,
cleanliness, attachment)

Date :
Number of hours :
Intervenor :
HAULOTTE Services® contract number :
Comments
H
Intervention sheet number :
Signature :

24203 3362 0 E 06 10 EN 77
Engine-powered scissor lifts

C - Maintenance

4250 h (hours) or 4-year service

Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak, 'Enable Switch' pedal
excessive distortion)
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

Wheel reducer Overload

Pads Horn

Hydraulic and electric assemblies Brakes

Hydraulic filter (clogging

Emergency lowering
indicator)
Indicators, switches, joysticks
Hydraulic oil
and selectors

General points Tilt

According to current legislation

Limit switch ( PV, radius limit,
Mandatory inspection in the country of use and at
weighing)
least once a year
Greasing and lubrication
according to the maintenance Motorisation system
plan
Motor See manufacturer's guide

Air filter (dust indicator)

Engine oil filter

Diesel filter (decanting device)

Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :

78 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

C - Maintenance
A
4500 h (hours) or 4-year service
Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls B
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak,
excessive distortion)
'Enable Switch' pedal
C
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

D
Wheel reducer Overload

Steering bar and cylinder Horn

Pads Brakes

Hydraulic and electric assemblies Emergency lowering

Cylinders (welds,
leakproofness, external leak,
excessive distortion)
Indicators, switches, joysticks
and selectors
E
Hydraulic filter (clogging
Tilt
indicator)
Limit switch ( PV, radius limit,
Hydraulic oil
weighing)

General points Motorisation system

Mandatory inspection
According to current legislation
in the country of use and at
least once a year
Motor See manufacturer's guide
F
Greasing and lubrication
according to the maintenance Air filter (dust indicator)
plan
Machine integrity, no
modifications
Engine oil filter
without HAULOTTE®
authorisation

Diesel filter (decanting device)

G
Batteries (terminals,
cleanliness, attachment)

Date :
Number of hours :
Intervenor :
HAULOTTE Services® contract number :
Comments
H
Intervention sheet number :
Signature :

24203 3362 0 E 06 10 EN 79
Engine-powered scissor lifts

C - Maintenance

4750 h (hours) or 4-year service

Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak, 'Enable Switch' pedal
excessive distortion)
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

Wheel reducer Overload

Pads Horn

Hydraulic and electric assemblies Brakes

Hydraulic filter (clogging

Emergency lowering
indicator)
Indicators, switches, joysticks
Hydraulic oil
and selectors

General points Tilt

According to current legislation

Limit switch ( PV, radius limit,
Mandatory inspection in the country of use and at
weighing)
least once a year
Greasing and lubrication
according to the maintenance Motorisation system
plan
Motor See manufacturer's guide

Air filter (dust indicator)

Engine oil filter

Diesel filter (decanting device)

Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :

80 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

C - Maintenance
A
5000 h (hours) or 5-year service
Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls
Platform control box (indicators,
B
Pins, rings and pin stop
etc.)

Ground control box (indicators,

Pads
etc.)

Cables 'Enable Switch' pedal

C
Cylinders (welds,
Emergency stop buttons (on all
leakproofness, external leak,
control boxes)
excessive distortion)

Chassis assembly Circuit breaker and contactors

Wheel nuts and bolts

Wheel reducer
Overload

Horn
D
Steering bar and cylinder Brakes

Pins, rings and pin stop Emergency lowering

Pads
Indicators, switches, joysticks
and selectors
E
Hydraulic and electric assemblies Tilt

Cylinders (welds,
Limit switch ( PV, radius limit,
leakproofness, external leak,
weighing)
excessive distortion)

Rings F
Hydraulic tank, cap and sniffer Motorisation system
Hydraulic filter (clogging
Motor See manufacturer's guide
indicator)

Hydraulic oil

General points
Air filter (dust indicator)

Engine oil filter

G
According to current legislation
Mandatory inspection in the country of use and at Diesel filter (decanting device)
least once a year
Greasing and lubrication
Batteries (terminals,
according to the maintenance
cleanliness, attachment)
plan
Machine integrity, no
modifications
without HAULOTTE®
H
authorisation
Date :
Number of hours :
Intervenor :
HAULOTTE Services® contract number :
Intervention sheet number :
Comments
I
Signature :

24203 3362 0 E 06 10 EN 81
Engine-powered scissor lifts

C - Maintenance

5250 h (hours) or 5-year service

Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak, 'Enable Switch' pedal
excessive distortion)
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

Wheel reducer Overload

Pads Horn

Hydraulic and electric assemblies Brakes

Hydraulic filter (clogging

Emergency lowering
indicator)
Indicators, switches, joysticks
Hydraulic oil
and selectors

General points Tilt

According to current legislation

Limit switch ( PV, radius limit,
Mandatory inspection in the country of use and at
weighing)
least once a year
Greasing and lubrication
according to the maintenance Motorisation system
plan
Motor See manufacturer's guide

Air filter (dust indicator)

Engine oil filter

Diesel filter (decanting device)

Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :

82 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

C - Maintenance
A
5500 h (hours) or 5-year service
Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls B
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak,
excessive distortion)
'Enable Switch' pedal
C
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

D
Wheel reducer Overload

Steering bar and cylinder Horn

Pads Brakes

Hydraulic and electric assemblies Emergency lowering

Cylinders (welds,
leakproofness, external leak,
excessive distortion)
Indicators, switches, joysticks
and selectors
E
Hydraulic filter (clogging
Tilt
indicator)
Limit switch ( PV, radius limit,
Hydraulic oil
weighing)

General points Motorisation system

Mandatory inspection
According to current legislation
in the country of use and at
least once a year
Motor See manufacturer's guide
F
Greasing and lubrication
according to the maintenance Air filter (dust indicator)
plan
Machine integrity, no
modifications
Engine oil filter
without HAULOTTE®
authorisation

Diesel filter (decanting device)

G
Batteries (terminals,
cleanliness, attachment)

Date :
Number of hours :
Intervenor :
HAULOTTE Services® contract number :
Comments
H
Intervention sheet number :
Signature :

24203 3362 0 E 06 10 EN 83
Engine-powered scissor lifts

C - Maintenance

5750 h (hours) or 5-year service

Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak, 'Enable Switch' pedal
excessive distortion)
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

Wheel reducer Overload

Pads Horn

Hydraulic and electric assemblies Brakes

Hydraulic filter (clogging

Emergency lowering
indicator)
Indicators, switches, joysticks
Hydraulic oil
and selectors

General points Tilt

According to current legislation

Limit switch ( PV, radius limit,
Mandatory inspection in the country of use and at
weighing)
least once a year
Greasing and lubrication
according to the maintenance Motorisation system
plan
Motor See manufacturer's guide

Air filter (dust indicator)

Engine oil filter

Diesel filter (decanting device)

Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :

84 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

C - Maintenance
A
6000 h (hours) or 6-year service
Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls B
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak,
excessive distortion)
'Enable Switch' pedal
C
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

D
Wheel reducer Overload

Steering bar and cylinder Horn

Pads Brakes

Hydraulic and electric assemblies Emergency lowering

Cylinders (welds,
leakproofness, external leak,
excessive distortion)
Indicators, switches, joysticks
and selectors
E
Hydraulic filter (clogging
Tilt
indicator)
Limit switch ( PV, radius limit,
Hydraulic oil
weighing)

General points Motorisation system

Mandatory inspection
According to current legislation
in the country of use and at
least once a year
Motor See manufacturer's guide
F
Greasing and lubrication
according to the maintenance Air filter (dust indicator)
plan
Machine integrity, no
modifications
Engine oil filter
without HAULOTTE®
authorisation

Diesel filter (decanting device)

G
Batteries (terminals,
cleanliness, attachment)

Date :
Number of hours :
Intervenor :
HAULOTTE Services® contract number :
Comments
H
Intervention sheet number :
Signature :

24203 3362 0 E 06 10 EN 85
Engine-powered scissor lifts

C - Maintenance

6250 h (hours) or 6-year service

Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak, 'Enable Switch' pedal
excessive distortion)
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

Wheel reducer Overload

Pads Horn

Hydraulic and electric assemblies Brakes

Hydraulic filter (clogging

Emergency lowering
indicator)
Indicators, switches, joysticks
Hydraulic oil
and selectors

General points Tilt

According to current legislation

Limit switch ( PV, radius limit,
Mandatory inspection in the country of use and at
weighing)
least once a year
Greasing and lubrication
according to the maintenance Motorisation system
plan
Motor See manufacturer's guide

Air filter (dust indicator)

Engine oil filter

Diesel filter (decanting device)

Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :

86 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

C - Maintenance
A
6500 h (hours) or 6-year service
Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls B
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak,
excessive distortion)
'Enable Switch' pedal
C
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

D
Wheel reducer Overload

Steering bar and cylinder Horn

Pads Brakes

Hydraulic and electric assemblies Emergency lowering

Cylinders (welds,
leakproofness, external leak,
excessive distortion)
Indicators, switches, joysticks
and selectors
E
Hydraulic filter (clogging
Tilt
indicator)
Limit switch ( PV, radius limit,
Hydraulic oil
weighing)

General points Motorisation system

Mandatory inspection
According to current legislation
in the country of use and at
least once a year
Motor See manufacturer's guide
F
Greasing and lubrication
according to the maintenance Air filter (dust indicator)
plan
Machine integrity, no
modifications
Engine oil filter
without HAULOTTE®
authorisation

Diesel filter (decanting device)

G
Batteries (terminals,
cleanliness, attachment)

Date :
Number of hours :
Intervenor :
HAULOTTE Services® contract number :
Comments
H
Intervention sheet number :
Signature :

24203 3362 0 E 06 10 EN 87
Engine-powered scissor lifts

C - Maintenance

6750 h (hours) or 6-year service

Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak, 'Enable Switch' pedal
excessive distortion)
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

Wheel reducer Overload

Pads Horn

Hydraulic and electric assemblies Brakes

Hydraulic filter (clogging

Emergency lowering
indicator)
Indicators, switches, joysticks
Hydraulic oil
and selectors

General points Tilt

According to current legislation

Limit switch ( PV, radius limit,
Mandatory inspection in the country of use and at
weighing)
least once a year
Greasing and lubrication
according to the maintenance Motorisation system
plan
Motor See manufacturer's guide

Air filter (dust indicator)

Engine oil filter

Diesel filter (decanting device)

Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :

88 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

C - Maintenance
A
7000 h (hours) or 7-year service
Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls B
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak,
excessive distortion)
'Enable Switch' pedal
C
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

D
Wheel reducer Overload

Steering bar and cylinder Horn

Pads Brakes

Hydraulic and electric assemblies Emergency lowering

Cylinders (welds,
leakproofness, external leak,
excessive distortion)
Indicators, switches, joysticks
and selectors
E
Hydraulic filter (clogging
Tilt
indicator)
Limit switch ( PV, radius limit,
Hydraulic oil
weighing)

General points Motorisation system

Mandatory inspection
According to current legislation
in the country of use and at
least once a year
Motor See manufacturer's guide
F
Greasing and lubrication
according to the maintenance Air filter (dust indicator)
plan
Machine integrity, no
modifications
Engine oil filter
without HAULOTTE®
authorisation

Diesel filter (decanting device)

G
Batteries (terminals,
cleanliness, attachment)

Date :
Number of hours :
Intervenor :
HAULOTTE Services® contract number :
Comments
H
Intervention sheet number :
Signature :

24203 3362 0 E 06 10 EN 89
Engine-powered scissor lifts

C - Maintenance

7250 h (hours) or 7-year service

Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak, 'Enable Switch' pedal
excessive distortion)
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

Wheel reducer Overload

Pads Horn

Hydraulic and electric assemblies Brakes

Hydraulic filter (clogging

Emergency lowering
indicator)
Indicators, switches, joysticks
Hydraulic oil
and selectors

General points Tilt

According to current legislation

Limit switch ( PV, radius limit,
Mandatory inspection in the country of use and at
weighing)
least once a year
Greasing and lubrication
according to the maintenance Motorisation system
plan
Motor See manufacturer's guide

Air filter (dust indicator)

Engine oil filter

Diesel filter (decanting device)

Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :

90 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

C - Maintenance
A
7500 h (hours) or 7-year service
Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls B
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak,
excessive distortion)
'Enable Switch' pedal
C
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

D
Wheel reducer Overload

Steering bar and cylinder Horn

Pads Brakes

Hydraulic and electric assemblies Emergency lowering

Cylinders (welds,
leakproofness, external leak,
excessive distortion)
Indicators, switches, joysticks
and selectors
E
Hydraulic filter (clogging
Tilt
indicator)
Limit switch ( PV, radius limit,
Hydraulic oil
weighing)

General points Motorisation system

Mandatory inspection
According to current legislation
in the country of use and at
least once a year
Motor See manufacturer's guide
F
Greasing and lubrication
according to the maintenance Air filter (dust indicator)
plan
Machine integrity, no
modifications
Engine oil filter
without HAULOTTE®
authorisation

Diesel filter (decanting device)

G
Batteries (terminals,
cleanliness, attachment)

Date :
Number of hours :
Intervenor :
HAULOTTE Services® contract number :
Comments
H
Intervention sheet number :
Signature :

24203 3362 0 E 06 10 EN 91
Engine-powered scissor lifts

C - Maintenance

7750 h (hours) or 7-year service

Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak, 'Enable Switch' pedal
excessive distortion)
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

Wheel reducer Overload

Pads Horn

Hydraulic and electric assemblies Brakes

Hydraulic filter (clogging

Emergency lowering
indicator)
Indicators, switches, joysticks
Hydraulic oil
and selectors

General points Tilt

According to current legislation

Limit switch ( PV, radius limit,
Mandatory inspection in the country of use and at
weighing)
least once a year
Greasing and lubrication
according to the maintenance Motorisation system
plan
Motor See manufacturer's guide

Air filter (dust indicator)

Engine oil filter

Diesel filter (decanting device)

Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :

92 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

C - Maintenance
A
8000 h (hours) or 8-year service
Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls B
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak,
excessive distortion)
'Enable Switch' pedal
C
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

D
Wheel reducer Overload

Steering bar and cylinder Horn

Pads Brakes

Hydraulic and electric assemblies Emergency lowering

Cylinders (welds,
leakproofness, external leak,
excessive distortion)
Indicators, switches, joysticks
and selectors
E
Hydraulic filter (clogging
Tilt
indicator)
Limit switch ( PV, radius limit,
Hydraulic oil
weighing)

General points Motorisation system

Mandatory inspection
According to current legislation
in the country of use and at
least once a year
Motor See manufacturer's guide
F
Greasing and lubrication
according to the maintenance Air filter (dust indicator)
plan
Machine integrity, no
modifications
Engine oil filter
without HAULOTTE®
authorisation

Diesel filter (decanting device)

G
Batteries (terminals,
cleanliness, attachment)

Date :
Number of hours :
Intervenor :
HAULOTTE Services® contract number :
Comments
H
Intervention sheet number :
Signature :

24203 3362 0 E 06 10 EN 93
Engine-powered scissor lifts

C - Maintenance

8250 h (hours) or 8-year service

Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak, 'Enable Switch' pedal
excessive distortion)
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

Wheel reducer Overload

Pads Horn

Hydraulic and electric assemblies Brakes

Hydraulic filter (clogging

Emergency lowering
indicator)
Indicators, switches, joysticks
Hydraulic oil
and selectors

General points Tilt

According to current legislation

Limit switch ( PV, radius limit,
Mandatory inspection in the country of use and at
weighing)
least once a year
Greasing and lubrication
according to the maintenance Motorisation system
plan
Motor See manufacturer's guide

Air filter (dust indicator)

Engine oil filter

Diesel filter (decanting device)

Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :

94 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

C - Maintenance
A
8500 h (hours) or 8-year service
Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls B
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak,
excessive distortion)
'Enable Switch' pedal
C
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

D
Wheel reducer Overload

Steering bar and cylinder Horn

Pads Brakes

Hydraulic and electric assemblies Emergency lowering

Cylinders (welds,
leakproofness, external leak,
excessive distortion)
Indicators, switches, joysticks
and selectors
E
Hydraulic filter (clogging
Tilt
indicator)
Limit switch ( PV, radius limit,
Hydraulic oil
weighing)

General points Motorisation system

Mandatory inspection
According to current legislation
in the country of use and at
least once a year
Motor See manufacturer's guide
F
Greasing and lubrication
according to the maintenance Air filter (dust indicator)
plan
Machine integrity, no
modifications
Engine oil filter
without HAULOTTE®
authorisation

Diesel filter (decanting device)

G
Batteries (terminals,
cleanliness, attachment)

Date :
Number of hours :
Intervenor :
HAULOTTE Services® contract number :
Comments
H
Intervention sheet number :
Signature :

24203 3362 0 E 06 10 EN 95
Engine-powered scissor lifts

C - Maintenance

8750 h (hours) or 8-year service

Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak, 'Enable Switch' pedal
excessive distortion)
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

Wheel reducer Overload

Pads Horn

Hydraulic and electric assemblies Brakes

Hydraulic filter (clogging

Emergency lowering
indicator)
Indicators, switches, joysticks
Hydraulic oil
and selectors

General points Tilt

According to current legislation

Limit switch ( PV, radius limit,
Mandatory inspection in the country of use and at
weighing)
least once a year
Greasing and lubrication
according to the maintenance Motorisation system
plan
Motor See manufacturer's guide

Air filter (dust indicator)

Engine oil filter

Diesel filter (decanting device)

Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :

96 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

C - Maintenance
A
9000 h (hours) or 9-year service
Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls B
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak,
excessive distortion)
'Enable Switch' pedal
C
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

D
Wheel reducer Overload

Steering bar and cylinder Horn

Pads Brakes

Hydraulic and electric assemblies Emergency lowering

Cylinders (welds,
leakproofness, external leak,
excessive distortion)
Indicators, switches, joysticks
and selectors
E
Hydraulic filter (clogging
Tilt
indicator)
Limit switch ( PV, radius limit,
Hydraulic oil
weighing)

General points Motorisation system

Mandatory inspection
According to current legislation
in the country of use and at
least once a year
Motor See manufacturer's guide
F
Greasing and lubrication
according to the maintenance Air filter (dust indicator)
plan
Machine integrity, no
modifications
Engine oil filter
without HAULOTTE®
authorisation

Diesel filter (decanting device)

G
Batteries (terminals,
cleanliness, attachment)

Date :
Number of hours :
Intervenor :
HAULOTTE Services® contract number :
Comments
H
Intervention sheet number :
Signature :

24203 3362 0 E 06 10 EN 97
Engine-powered scissor lifts

C - Maintenance

9250 h (hours) or 9-year service

Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak, 'Enable Switch' pedal
excessive distortion)
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

Wheel reducer Overload

Pads Horn

Hydraulic and electric assemblies Brakes

Hydraulic filter (clogging

Emergency lowering
indicator)
Indicators, switches, joysticks
Hydraulic oil
and selectors

General points Tilt

According to current legislation

Limit switch ( PV, radius limit,
Mandatory inspection in the country of use and at
weighing)
least once a year
Greasing and lubrication
according to the maintenance Motorisation system
plan
Motor See manufacturer's guide

Air filter (dust indicator)

Engine oil filter

Diesel filter (decanting device)

Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :

98 24203 3362 0 E 06 10 EN
Engine-powered scissor lifts

C - Maintenance
A
9500 h (hours) or 9-year service
Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls B
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak,
excessive distortion)
'Enable Switch' pedal
C
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

D
Wheel reducer Overload

Steering bar and cylinder Horn

Pads Brakes

Hydraulic and electric assemblies Emergency lowering

Cylinders (welds,
leakproofness, external leak,
excessive distortion)
Indicators, switches, joysticks
and selectors
E
Hydraulic filter (clogging
Tilt
indicator)
Limit switch ( PV, radius limit,
Hydraulic oil
weighing)

General points Motorisation system

Mandatory inspection
According to current legislation
in the country of use and at
least once a year
Motor See manufacturer's guide
F
Greasing and lubrication
according to the maintenance Air filter (dust indicator)
plan
Machine integrity, no
modifications
Engine oil filter
without HAULOTTE®
authorisation

Diesel filter (decanting device)

G
Batteries (terminals,
cleanliness, attachment)

Date :
Number of hours :
Intervenor :
HAULOTTE Services® contract number :
Comments
H
Intervention sheet number :
Signature :

24203 3362 0 E 06 10 EN 99
Engine-powered scissor lifts

C - Maintenance

9750 h (hours) or 9-year service

Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak, 'Enable Switch' pedal
excessive distortion)
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

Wheel reducer Overload

Pads Horn

Hydraulic and electric assemblies Brakes

Hydraulic filter (clogging

Emergency lowering
indicator)
Indicators, switches, joysticks
Hydraulic oil
and selectors

General points Tilt

According to current legislation

Limit switch ( PV, radius limit,
Mandatory inspection in the country of use and at
weighing)
least once a year
Greasing and lubrication
according to the maintenance Motorisation system
plan
Motor See manufacturer's guide

Air filter (dust indicator)

Engine oil filter

Diesel filter (decanting device)

Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :

100 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

C - Maintenance
A
10000 h (hours) or 10-year service
Area Type of intervention Area Type of intervention
Platform assembly
Platform
Functions and controls
Platform control box (indicators,
etc.)
B
Ground control box (indicators,
Welds
etc.)

Scissors assembly 'Enable Switch' pedal

C
Emergency stop buttons (on all
Welds
control boxes)

Hoses and couplings Circuit breaker and contactors

Pins, rings and pin stop Overload

Horn
Pads
Brakes
D
Cables Emergency lowering

Cylinders (welds,
Indicators, switches, joysticks
leakproofness, external leak,
and selectors
excessive distortion)
Chassis assembly Hydraulic oil

Wheel nuts and bolts Tilt

Limit switch ( PV, radius limit,

E
Wheel reducer
weighing)

Steering bar and cylinder Motorisation system

Welds Motor See manufacturer's guide

Hoses and couplings Air filter (dust indicator) F

Pins, rings and pin stop Engine oil filter

Diesel filter (decanting device)

Pads
Batteries (terminals, cleanliness,

Hydraulic and electric assemblies

Cylinders (welds,
attachment)
General points
According to current legislation in
G
leakproofness, external leak, Mandatory inspection the country of use and at least
excessive distortion) once a year
Greasing and lubrication
Rings according to the maintenance
plan
Machine integrity, no
Hydraulic tank, cap and sniffer
modifications
without HAULOTTE®
authorisation
H
Hydraulic filter (clogging
indicator)
Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
I

24203 3362 0 E 06 10 EN 101

Engine-powered scissor lifts

C - Maintenance

10250 h (hours) or 10-year service

Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak, 'Enable Switch' pedal
excessive distortion)
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

Wheel reducer Overload

Pads Horn

Hydraulic and electric assemblies Brakes

Hydraulic filter (clogging

Emergency lowering
indicator)
Indicators, switches, joysticks
Hydraulic oil
and selectors

General points Tilt

According to current legislation

Limit switch ( PV, radius limit,
Mandatory inspection in the country of use and at
weighing)
least once a year
Greasing and lubrication
according to the maintenance Motorisation system
plan
Motor See manufacturer's guide

Air filter (dust indicator)

Engine oil filter

Diesel filter (decanting device)

Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :

102 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

C - Maintenance
A
10500 h (hours) or 10-year service
Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls B
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak,
excessive distortion)
'Enable Switch' pedal
C
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

D
Wheel reducer Overload

Steering bar and cylinder Horn

Pads Brakes

Hydraulic and electric assemblies Emergency lowering

Cylinders (welds,
leakproofness, external leak,
excessive distortion)
Indicators, switches, joysticks
and selectors
E
Hydraulic filter (clogging
Tilt
indicator)
Limit switch ( PV, radius limit,
Hydraulic oil
weighing)

General points Motorisation system

Mandatory inspection
According to current legislation
in the country of use and at
least once a year
Motor See manufacturer's guide
F
Greasing and lubrication
according to the maintenance Air filter (dust indicator)
plan
Machine integrity, no
modifications
Engine oil filter
without HAULOTTE®
authorisation

Diesel filter (decanting device)

G
Batteries (terminals,
cleanliness, attachment)

Date :
Number of hours :
Intervenor :
HAULOTTE Services® contract number :
Comments
H
Intervention sheet number :
Signature :

24203 3362 0 E 06 10 EN 103

Engine-powered scissor lifts

C - Maintenance

10750 h (hours) or 10-year service

Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak, 'Enable Switch' pedal
excessive distortion)
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

Wheel reducer Overload

Pads Horn

Hydraulic and electric assemblies Brakes

Hydraulic filter (clogging

Emergency lowering
indicator)
Indicators, switches, joysticks
Hydraulic oil
and selectors

General points Tilt

According to current legislation

Limit switch ( PV, radius limit,
Mandatory inspection in the country of use and at
weighing)
least once a year
Greasing and lubrication
according to the maintenance Motorisation system
plan
Motor See manufacturer's guide

Air filter (dust indicator)

Engine oil filter

Diesel filter (decanting device)

Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :

104 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

C - Maintenance
A
11000 h (hours) or 11-year service
Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls B
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak,
excessive distortion)
'Enable Switch' pedal
C
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

D
Wheel reducer Overload

Steering bar and cylinder Horn

Pads Brakes

Hydraulic and electric assemblies Emergency lowering

Cylinders (welds,
leakproofness, external leak,
excessive distortion)
Indicators, switches, joysticks
and selectors
E
Hydraulic filter (clogging
Tilt
indicator)
Limit switch ( PV, radius limit,
Hydraulic oil
weighing)

General points Motorisation system

Mandatory inspection
According to current legislation
in the country of use and at
least once a year
Motor See manufacturer's guide
F
Greasing and lubrication
according to the maintenance Air filter (dust indicator)
plan
Machine integrity, no
modifications
Engine oil filter
without HAULOTTE®
authorisation

Diesel filter (decanting device)

G
Batteries (terminals,
cleanliness, attachment)

Date :
Number of hours :
Intervenor :
HAULOTTE Services® contract number :
Comments
H
Intervention sheet number :
Signature :

24203 3362 0 E 06 10 EN 105

Engine-powered scissor lifts

C - Maintenance

11250 h (hours) or 11-year service

Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak, 'Enable Switch' pedal
excessive distortion)
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

Wheel reducer Overload

Pads Horn

Hydraulic and electric assemblies Brakes

Hydraulic filter (clogging

Emergency lowering
indicator)
Indicators, switches, joysticks
Hydraulic oil
and selectors

General points Tilt

According to current legislation

Limit switch ( PV, radius limit,
Mandatory inspection in the country of use and at
weighing)
least once a year
Greasing and lubrication
according to the maintenance Motorisation system
plan
Motor See manufacturer's guide

Air filter (dust indicator)

Engine oil filter

Diesel filter (decanting device)

Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :

106 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

C - Maintenance
A
11500 h (hours) or 11-year service
Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls B
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak,
excessive distortion)
'Enable Switch' pedal
C
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

D
Wheel reducer Overload

Steering bar and cylinder Horn

Pads Brakes

Hydraulic and electric assemblies Emergency lowering

Cylinders (welds,
leakproofness, external leak,
excessive distortion)
Indicators, switches, joysticks
and selectors
E
Hydraulic filter (clogging
Tilt
indicator)
Limit switch ( PV, radius limit,
Hydraulic oil
weighing)

General points Motorisation system

Mandatory inspection
According to current legislation
in the country of use and at
least once a year
Motor See manufacturer's guide
F
Greasing and lubrication
according to the maintenance Air filter (dust indicator)
plan
Machine integrity, no
modifications
Engine oil filter
without HAULOTTE®
authorisation

Diesel filter (decanting device)

G
Batteries (terminals,
cleanliness, attachment)

Date :
Number of hours :
Intervenor :
HAULOTTE Services® contract number :
Comments
H
Intervention sheet number :
Signature :

24203 3362 0 E 06 10 EN 107

Engine-powered scissor lifts

C - Maintenance

11750 h (hours) or 11-year service

Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak, 'Enable Switch' pedal
excessive distortion)
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

Wheel reducer Overload

Pads Horn

Hydraulic and electric assemblies Brakes

Hydraulic filter (clogging

Emergency lowering
indicator)
Indicators, switches, joysticks
Hydraulic oil
and selectors

General points Tilt

According to current legislation

Limit switch ( PV, radius limit,
Mandatory inspection in the country of use and at
weighing)
least once a year
Greasing and lubrication
according to the maintenance Motorisation system
plan
Motor See manufacturer's guide

Air filter (dust indicator)

Engine oil filter

Diesel filter (decanting device)

Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :

108 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

C - Maintenance
A
12000 h (hours) or 12-year service
Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls B
Platform control box (indicators,
Pads
etc.)

Ground control box (indicators,

Cables
etc.)
Cylinders (welds,
leakproofness, external leak,
excessive distortion)
'Enable Switch' pedal
C
Emergency stop buttons (on all
Chassis assembly control boxes)

Wheel nuts and bolts Circuit breaker and contactors

D
Wheel reducer Overload

Steering bar and cylinder Horn

Pads Brakes

Hydraulic and electric assemblies Emergency lowering

Cylinders (welds,
leakproofness, external leak,
excessive distortion)
Indicators, switches, joysticks
and selectors
E
Hydraulic filter (clogging
Tilt
indicator)
Limit switch ( PV, radius limit,
Hydraulic oil
weighing)

General points Motorisation system

Mandatory inspection
According to current legislation
in the country of use and at
least once a year
Motor See manufacturer's guide
F
Greasing and lubrication
according to the maintenance Air filter (dust indicator)
plan
Machine integrity, no
modifications
Engine oil filter
without HAULOTTE®
authorisation

Diesel filter (decanting device)

G
Batteries (terminals,
cleanliness, attachment)

Date :
Number of hours :
Intervenor :
HAULOTTE Services® contract number :
Comments
H
Intervention sheet number :
Signature :

24203 3362 0 E 06 10 EN 109

Engine-powered scissor lifts

C - Maintenance

3 - Maintenance sheets
Each specific procedure is described in the following maintenance sheets.

Before performing any maintenance interventions, place the machine in maintenance configuration.

Report that the machine is under maintenance on the platform and ground control boxes.
Using the machine is strictly forbidden.

Return the machine to operating configuration after maintenance.

3.1 - PLACING IN MAINTENANCE CONFIGURATION

For COMPACT 10DX (COMPACT 2668RT) - H12SX (HS3388RT) - H12SXL (HS3388RTXL)

- H15SX (HS4388RT) - H15SXL (HS4388RTXL) - H18SX (HS5388RT) - H18SXL
(HS5388RTXL)
The maintenance support (on both sides of the machine) must be put in place before any maintenance
operations

This operation is performed on both sides of the platform

1. Place the machine on firm, horizontal ground.
2. Check that the two emergency stop buttons are unloc-
ked.
3. Turn the ground control box selector key to ground
control box.
4. Push the chassis lifting switch upwards to lift the plat-
form.
5. Unscrew and turn the 2 maintenance props so that
they hang vertically.
6. Push the ground control box lifting switch slowly
downwards until the maintenance props are bearing
weight on the 2 fastening points.
For COMPACT 12DX (COMPACT 3368RT)
The maintenance prop must be in place before any maintenance operation is begun.

7. Place the machine on firm, horizontal ground.

8. Check that the two emergency stop buttons are unloc-
ked.
9. Turn the ground control box selector key to ground
control box.
10. Push the chassis lifting switch upwards to lift the plat-
form.
11. Unscrew the maintenance prop and turn it forwards so
that it hangs vertically.
12. Push the ground control box lifting switch slowly
downwards until the maintenance prop is weightbea-
ring on the lower pivot tube.
Before beginning any intervention on the machine, wait until the platform is completely stationary.

110 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

C - Maintenance
A
3.2 - PLACING IN OPERATING CONFIGURATION

For COMPACT 10DX (COMPACT 2668RT) - H12SX (HS3388RT) - H12SXL (HS3388RTXL)

- H15SX (HS4388RT) - H15SXL (HS4388RTXL) - H18SX (HS5388RT) - H18SXL
(HS5388RTXL)
B
This operation is performed on both sides of the platform
1. Check that the two emergency stop buttons are unloc-
ked.
2. Turn the ground control box selector key to ground
control box. C
3. Push the ground control box lifting switch slowly
upwards until the maintenance props are free from
their fastening points.
4. Turn the maintenance props until they are in stowed

5.
position.
Screw up the maintenance props. D
For COMPACT 12DX (COMPACT 3368RT)
6. Check that the two emergency stop buttons are unloc-
ked.
7. Turn the ground control box selector key to ground

8.
control box.
Push the ground control box lifting switch slowly up un-
E
til the maintenance prop is free of the lower tube.
9. Turn the maintenance prop to the rear until it is in
stowed position.
10. Screw the maintenance prop in to fix it in place.
F

24203 3362 0 E 06 10 EN 111

Engine-powered scissor lifts

C - Maintenance

3.3 - GENERAL POINTS

3.3.1 - Recommendations on the conditions of maintenance
• Your safety and the people around are essential. The handling of parts must be realized with
appropriate material (Chains, Lifting slings, Lifting anchors, ...).
• Keep the elements of the machine in configuration of maintenance thanks to mechanics devices
(Supports, ...).
• Make sure the work area is clean in order to not to pollute the system of the machine.
• Fit the hoses and the plugs couplings during the dismantling operations.
3.3.2 - Mechanical
3.3.2.1 - Screws and Tightening torque
• Replace the elements of screws by elements identical to those of origin : Type, Length, Diameter,
Class .
• Use the torque indicated when reassembling.
• Without particular indications, respect the normalized tightening torques( Section C 3 -
Maintenance sheets E007).
3.3.2.2 - Pins and bearings

Except maintenance schedule, control pins and bearings in the following cases :
• Abnormal noise during the movements of the structure.
• Excessive presence of foreign objects around the bearings during the daily visual inspections.
• No maintenance.

Replace pins and bearings in the following cases :

• Presence of deformations, cracks or breakage of the bearings and/or the pins.
• Presence of an important radial clearance of the pins(> at 0,5 mm).
• Presence of deformations, cracks or breakage of the bearings and/or the pins.
• Important presence of cutting on the surface of the bearing.
• No friction.

For the reassembly of the pins and bearings, respect the following steps :
• For the reassembly of the pins and bearings, respect the following steps.
• Slightly lubricate the boring in which the bearing must be inserted.
• Insert the bearing using a conventional chuck, preferably out of cementing mild steel.
• The bearing, the chuck and the boring must be correctly aligned during the operation of assembly.
• The recommended values for the chuck are given on the diagram below :

112 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

C - Maintenance
A
R e c o m m e n d e d V a l u e s

A D
B
E

B C
F

G D

Marking Description
A
B
At least 0,5 times the nominal diameter
Make a chamfer
E
C Nominal diameter of the housing - 0,2 / - 0,3 mm
D Fitting chuck
E Average boring of the mounted ring - 0,20 / - 0,25 mm
F Bearing
G Housing
F
• After assembling the bearing, lubricate and fit the pin.
3.3.2.3 - Bearings

Outside maintenance schedule, control the bearings in the following cases :

• Abnormal noise during the movements of the structure. G
• Machine storage for a long time (6 month).
• Environment of storage and specific uses(Strong moisture and salinity of the air).

Checking step :
• After disassembling, protect the bearing from pollution and shocks. H
• Clean the bearing with a suitable solvent.
• Replace the bearing in the following cases :
• Presence of cutting in the housing of the bearing and/or inside the bearing.

• Presence of abrasion, wear, oxidation, deformations of the balls (or rollers) and the ring rollers. I

24203 3362 0 E 06 10 EN 113

Engine-powered scissor lifts

C - Maintenance

• Reassembly of the bearing :

• Clean boring (or pin) in order to remove all the foreign objects.

• Slightly lubricate the boring (or pin).

• Slightly lubricate the ring of the bearing.

• Fit a bearing in a boring, take support on the external ring of the bearing.

• Fit a bearing on a pin, take support on the interior ring of the bearing.
3.3.2.4 - Brakes

The brake system is an important component of the safety of the machine. It is necessary to
carry out functional tests periodically (every 6 month).
For safety reasons, respect imperatively the following step during the tests :
• Mark out the security area around the test area.
• Place the machine in transport position(Jib in horizontal position accepted)
• Wearing of a safety harness is required.

First test : High speed :

• On a flat ground or slightly inclined(always lower than the authorised slope : refer to the
manufacturer’s plate).
• Trace (simulate) on the ground, a line used as stop reference mark.
• Drive forward until reaching the maximum speed (Between 3 km/h (1,9 mph) or 6 km/h (3,7 mph)
depending on the machines).
• Release the joystick when the axis of the front wheels is on the level of the stop reference mark.
• Machine stopped, measure the distance between the axis of the front wheels and the reference mark
on the ground :
• If the distance is between 0,2 m (0 ft 8 in) and 1,5 m (4 ft 11 in) , the test is validated.

• Otherwise, contact HAULOTTE Services® to repair the system.

Second test : On ramp :

• On non slipping loading ramp (maximum slope 20 % ).
• Trace (simulate) on the slope, a line being used as a stop reference mark.
• Climb on the ramp at microspeed.
• Release the joystick when the axis of the front wheels is on the level of the stop reference mark.
• Machine stopped, measure the distance between the axis of the front wheels and the reference mark
on the ground :
• If the distance is lower than 0,5 m (1 ft 8 in) : the test is validated.

• If the machine goes down again (skids, slips) of a distance higher than 0,5 m (1 ft 8 in) : Contact HAULOTTE
Services® to repair the system.

114 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

C - Maintenance
A
3.3.3 - Hydraulics
3.3.3.1 - Oil replacement

Replace oil after each strong intervention, and when each time an anomaly has been detected.
• Use only oils whose technical data correspond to the recommendations HAULOTTE®
B
( Section B 1 - Lubrication diagram - List of ingredients) or contact HAULOTTE Services®.
• Do not mix two oils with different characteristics : If necessary, bleed and clean the whole circuit.
• Check the cleanliness of the oil filter cartridge (no metal cutting, rubber, plastic, …) : If necessary,
bleed and clean the whole circuit.
• Respect the following step during filling :
C
• The machine must be completely stowed(For equipped machines : Stabilisers lifted).

• Fill the fuel tank.

• Perform a complete cycle (two ways) of each cylinder 1.

• Fill the fuel tank if necessary(Never above of the maximum level) 2.

D
• Repeat the step ( 1 ) and ( 2 ) for each cylinder of the machine.
3.3.3.2 - Dismantling of the hoses

Replace hoses in the following cases :

• Tear of the external membrane. E
• Cracks of the membrane.
• Apparent shielding.
• Visible leakage on the hose.
• Chemical aggression of the external membrane.
F
For safety reasons, observe imperatively the following conditions of disassembling and reassembly :
• Stow the machine on flat clear ground(The machine is not tilted. The boom at horizontal position).
• Align the machine.
• Mark out the work area (risk area = maximum height of the machine.
• Locate the hoses and their points of connections to guarantee the good performance of the machine after
intervention.
G
• Locate the hose path to facilitate the reassembly.
Use an oil collection pan to avoid polluting the environment.

H
N.B.-:-SLOWLY UNSCREW THE HOSE TO ALLOW THE RESIDUAL HYDRAULIC PRESSURE TO FALL.

• After disassembling, plug the orifices of the hoses and components to avoid the pollution of the
hydraulic system.
• Check the cleanliness of the hoses and hydraulic components (absence de copeaux de métal, de
plastique, de caoutchouc...).
I
• If necessary, bleed and clean the whole circuit (fuel tank included).
• Use the torque indicated when reassembling.

24203 3362 0 E 06 10 EN 115

Engine-powered scissor lifts

C - Maintenance

Tightening torques table

Description Torque (JIC) Torque (ORFS)

Hose 1/4" (diameter 6mm) 1,5 daN.m (11,08 lbf.ft) 2,6 daN.m (19,22 lbf.ft)
Hose 3/8" (diameter 10mm) 3,5 daN.m (25,86 lbf.ft) 4,2 daN.m (31,04 lbf.ft)
Hose 1/2" (diameter 12mm) 5 daN.m (36,95 lbf.ft) 5,7 daN.m (42,12 lbf.ft)
Hose 5/8" (diameter 16mm) 8 daN.m (59,12 lbf.ft) 8,5 daN.m (62,82 lbf.ft)
Hose 3/4" (diameter 19) 10 daN.m (73,91 lbf.ft) 12,2 daN.m (90,17 lbf.ft)

• Place the machine in operating configuration.

• Carry out a few movements using the hose in question to purge the hydraulic circuit.
• Check the level in the hydraulic oil tank.
• Check the pressure.
3.3.3.3 - Evaluation of the leaks on the cylinders

This measurement must be realized with each time an anomaly has been detected during the
daily visual inspection or during periodical checking.
Generic Control :
• Position the nominal load on the cage (or platform).
• Lift the cage (or the platform) from the ground control box. According to the cylinder to be tested,
proceed as follows :
• Hydraulic cylinder arm : Lift the arm unit of approximately half way. The telescopic boom extension is in
horizontal position and extended as its maximum position (For equipped machines).

• Boom lifting cylinder or Jib cylinder : Lift the concerned equipment (boom or jib) of approximately half way.
Extend the telescope to its maximum.

• Telescoping cylinder : Lift the boom at its maximum position and telescope approximately 50 cm.

• Measure the distance between the floor of the cage (or of the platform) and the ground.
• Leave the machine in statics 15 mn .
• Measure the distance between the floor of the cage (or of the platform) and the ground.
• If the difference between two measurements does not exceed 4 cm : the test is validated.

• If the difference between two measurements exceeds 4 cm, contact HAULOTTE Services® or carry out the
additional tests described below.

Control cylinder by cylinder :

• Position the nominal load on the cage (or platform).
• Perform the movement of the concern cylinder at half way.
• Equip the cylinder with a comparator :
• Fix the body of the comparator on the cylinder rod.

• The needle of the comparator must be in contact with the section of exit of the body of the cylinder.

• The target is to measure the drift of the cylinder rod.

• If the drift of the cylinder rod is higher than the values indicated in the table below, replace the cylinder.

116 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

C - Maintenance
A
Type of cylinders Maximum drift authorised due to an internal leak of the cylinder

Lift cylinder arm or boom (Machine

with working heights > 26 m (85 ft 4
in) )
After 10 mn , drift < 0,2 mm After 60 mn , drift < 1 mm B
Outriggers cylinder, Oscillating axle
locking, Lift cylinder arm or boom After 10 mn , drift < 0,5 mm After 60 mn , drift < 2,5 mm
(Machine with range-limiting system)
Lift cylinder arm or boom,
Telescoping, Compensation, ...
After 10 mn , drift < 1 mm After 60 mn , drift < 6 mm C
Steering cylinder After 10 mn , drift < 1,5 mm After 60 mn , drift < 9 mm

3.3.4 - Electric
3.3.4.1 - Dismantling of the cables
• Locate the cables and their points of connections to guarantee the good performance of the machine D
after intervention.
• Locate the cable path to facilitate the reassembly.
• Respect the order (configuration) of origin during the reassembly.

24203 3362 0 E 06 10 EN 117

Engine-powered scissor lifts

C - Maintenance

118 24203 3362 0 E 06 10 EN

Control-Filling-up
Oil tank

15 min E001
Control-Filling-up
Oil tank

1 - You will need

• Standard tool kit
• Protective goggles • Mark out the work area
• Gloves

2 - Preliminary procedure
1. Place the machine in maintenance configuration. 3.3.1-Placing in maintenance configuration

3 - Control
Check the oil level when cold (before beginning a new period of work).

The oil level ( 1 ) must be between the upper and lower markers .

4 - Filling-up
For COMPACT 10DX (COMPACT 2668RT) - COMPACT 12DX (COMPACT 3368RT)
If the oil level ( 1 ) is not visible :
2 1
1. Loosen the tank cap ( 2 ).
2. Top up the oil level.
3. Retighten the tank cap .

For H12SX (HS3388RT) - H15SX (HS4388RT) - H18SX (HS5388RT) - H12SXL (HS3388RTXL) -

H15SXL (HS4388RTXL) - H18SXL (HS5388RTXL)
If the oil level ( 1 ) is not visible :
1. Loosen the tank cap ( 2 ).
2. Top up the oil level.
3. Retighten the tank cap .

24203 3362 0 E 06 10 EN 119

Control-Filling-up
Oil tank

15 min E001

5 - Additional operation
1. Place the machine in operating configuration. 3.3.2-Placing in operating configuration

120 24203 3362 0 E 06 10 EN

Control-Oil change
Wheel reducer

15 mn E002
Control-Oil change
Wheel reducer

1 - You will need

• Standard tool kit
• Protective goggles
• Mark out the work area
• Gloves
• Oil collection pan

2 - Preliminary procedure
1. Place the machine in maintenance configuration. 3.3.1-Placing in maintenance configuration

3 - Control
1. Turn the wheel to obtain the following configuration : 2
• Plug ( 1 ) is on a horizontal line.
• Plug ( 2 ) is on a vertical line.
2. Loosen plug ( 1 ).
3. Check the oil level. 1
4. Top up the oil level to the hole, if necessary.
5. Retighten plug ( 1 ).

4 - Oil change
1. Turn the wheel until plug ( 2 ) is directed downwards.
2. Loosen plugs ( 1 ) and ( 2 ).
3. Let the oil drain out.
4. Retighten plug ( 2 ). 1
5. Turn the wheel again to the level control position.
6. Fill the wheel reducer with oil up to hole ( 1 )
7. Retighten plug ( 1 ).
2

Use an oil collection pan to avoid polluting the environment.

5 - Additional operation
1. Place the machine in operating configuration. 3.3.2-Placing in operating configuration

24203 3362 0 E 06 10 EN 121

Control-Oil change
Wheel reducer

15 mn E002

122 24203 3362 0 E 06 10 EN

Replacement
Hydraulic filter cartridge

15 min E003
Replacement
Hydraulic filter cartridge

1 - You will need

• Standard tool kit
• Protective goggles • Mark out the work area
• Gloves

2 - Preliminary procedure
1. Place the machine in maintenance configuration. 3.3.1-Placing in maintenance configuration

3 - Replacement
Clogging must be checked when hot. When cold, oil viscosity may simulate filter clogging.

Do not touch the hot parts of the hydraulic power (engine, filters, ec.).

1. When the clogging indicator ( 2 ) comes on, replace

the cartridge ( 1 ).
2
2. Loosen the base nut ( 3 ).
3. Loosen the cartridge ( 1 ).
4. Screw in a new cartridge. 1
5. Retighten the base nut ( 3 ).
6. Reset the clogging indicator ( 2 ) by pressing it until it
becomes green again. 3

• For COMPACT 10DX (COMPACT 2668RT) - COMPACT 12DX (COMPACT 3368RT)

Before dismantling, ensure that the oil circuit is no longer under pressure and that the oil temperature is
not too high.

1. Unscrew and remove the cartridge.

2. Screw in a new cartridge.

24203 3362 0 E 06 10 EN 123

Replacement
Hydraulic filter cartridge

15 min E003
• For H12SX (HS3388RT) - H12SXL (HS3388RTXL) - H15SX (HS4388RT) - H15SXL (HS4388RTXL) -
H18SX (HS5388RT) - H18SXL (HS5388RTXL)

Clogging must be checked when hot. When cold, oil viscosity may simulate filter clogging.

Do not touch the hot parts of the hydraulic power (engine, filters, ec.).

1. When the clogging indicator ( 2 ) comes on, replace

the cartridge ( 1 ).
2
2. Loosen the base nut ( 3 ).
3. Loosen the cartridge ( 1 ).
4. Screw in a new cartridge. 1
5. Retighten the base nut ( 3 ).
6. Reset the clogging indicator ( 2 ) by pressing it until it
becomes green again. 3

4 - Additional operation
1. Place the machine in operating configuration. 3.3.2-Placing in operating configuration

124 24203 3362 0 E 06 10 EN

Filling-up-Oil change
Fuel tank

15 mn E004
Filling-up-Oil change
Fuel tank

1 - You will need

• Standard tool kit
• Protective goggles • Mark out the work area
• Gloves

2 - Preliminary procedure
1. Place the machine in maintenance configuration. 3.3.1-Placing in maintenance configuration

3 - Filling-up
Do not smoke.

Touch the exterior of the filling hole with the pump spout before starting pouring to avoid any risk of static
electricity causing sparks.

Make sure you are standing up-wind to avoid being splashed by the fuel.

• For H12SX (HS3388RT) - H15SX (HS4388RT) - H18SX (HS5388RT) - H12SXL (HS3388RTXL) - H15SXL
(HS4388RTXL) - H18SXL (HS5388RTXL)

• Loosen the tank cap ( 3 ).

• Fill up the tank.
• Retighten the tank cap .
• Clean up any fuel that may have escaped from the tank.

• For COMPACT 10DX (COMPACT 2668RT) - COMPACT12DX (COMPACT 3368RT)

• Loosen the tank cap .

• Fill up the tank.
• Retighten the tank cap .
• Clean up any fuel that may have escaped from the tank.

4 - Additional operation
1. Place the machine in operating configuration. 3.3.2-Placing in operating configuration

24203 3362 0 E 06 10 EN 125

Filling-up-Oil change
Fuel tank

15 mn E004

126 24203 3362 0 E 06 10 EN

Replacement-Tightening
Wheel

15 min E006
Replacement-Tightening
Wheel

1 - You will need

• Standard tool kit
• Protective goggles
• Gloves
• Mark out the work area
• Jack
• Hoist
• Torque spanner

2 - Preliminary procedure
1. Place the machine in maintenance configuration. 3.3.1-Placing in maintenance configuration

3 - Criteria of replacement
Replace pins and bearings in the following cases :
• Presence of cracks, damage, deformations or other faults on the wheel
• Presence of apparent damage on the tire :
• Cut or hole >at 3 cm (2 in) in the rubber flange on the whole tire thickness.

• Blister or important bump on the external and lateral membrane.

• Stud tear.

• Important wear of the side wall (visible filaments).

For safety reasons, always use original spare parts HAULOTTE® according to the machine. Refer to the
spare parts catalogue.

24203 3362 0 E 06 10 EN 127

Replacement-Tightening
Wheel

15 min E006

4 - Replacement
1. Loosen the fastening screws from the wheel to be removed.
2. Raise the machine using a jack or a hoist.
3. Remove the fastening screws.
4. Remove the wheel.
5. Mount a new wheel.
6. Lower the machine to the ground.
7. Tighten the fastening screws to the recommended torque.

128 24203 3362 0 E 06 10 EN

Replacement-Tightening
Wheel

15 min E006

5 - Torque
Machine type Wheel type Torque in N.m - lbf.ft
Drive wheel 210-155
HA12CJ (HA33CJ)
Steer wheel 210-155
Drive wheel 210-155
HA12CJ+ (HA33CJ+)
Steer wheel 210-155
Drive wheel 320-236
HA120PX (N/A)
Steer wheel 320-236
Drive wheel 320-236
HA16X
Steer wheel 320-236
Drive wheel 320-236
HA16SPX (HA46SJRT)
Steer wheel 320-236
Drive wheel 320-236
HA16PX (HA46JRT)
Steer wheel 320-236
Drive wheel 320-236
HA18SPX (HA51SJRT)
Steer wheel 320-236
Drive wheel 320-236
HA18PX (HA51JRT)
Steer wheel 320-236
Drive wheel 320-236
HA20PX (HA61JRT)
Steer wheel 320-236
Drive wheel 320-236
HA260PX (HA80JRT)
Steer wheel 320-236
Drive wheel 650-479
HA32PX (HA100JRT)
Steer wheel 650-479
Drive wheel 570-420
HA41PX-NT (HA130JRT-NT)
Steer wheel 570-420
Drive wheel 320-236
H14TX (HB40)
Steer wheel 320-236
Drive wheel 320-236
H16TPX (HB44J)
Steer wheel 320-236
Drive wheel 320-236
H21TX (HB62)
Steer wheel 320-236
Drive wheel 320-236
H23TPX (HB68J)
Steer wheel 320-236
Drive wheel 320-236
H25TPX (HB76J)
Steer wheel 320-236
Drive wheel 650-479
H28TJ+ (HB86TJ+)
Steer wheel 650-479
Drive wheel 570-420
H43TPX (HB135JRT)
Steer wheel 570-420
Drive wheel 127-94
STAR 6 (STAR 13) - STAR 6 P
Steer wheel 127-94
Drive wheel 80-59
STAR 8 (STAR 22J)
Steer wheel 210-155
Drive wheel 210-155
STAR 10 (STAR 26J)
Steer wheel 80-59

24203 3362 0 E 06 10 EN 129

Replacement-Tightening
Wheel

15 min E006

6 - Additional operation
1. Place the machine in operating configuration. 3.3.2-Placing in operating configuration

130 24203 3362 0 E 06 10 EN

Tightening
Screws, bolts and nuts

15 min E007
Tightening
Screws, bolts and nuts

1 - Torque (coarse thread)

Nominal
Torque in N.m - lbf.ft
diameter
Class 8.8 Class 10.9 Class 12.9
M6x1 9 - 11-6,64 - 8,11 13 - 14-9,59 - 10,33 15 - 17-11,06 - 12,54
M7x1 15 - 19-11,06 - 14,01 21 - 24-15,49 - 17,7 26 - 28-19,18 - 20,65
M8x1.25 22 - 27-16,23 - 19,91 31 - 34-22,86 - 25,08 37 - 41-27,29 - 30,24
M10x1.5 43 - 45-31,72 - 33,19 61 - 67-44,99 - 49,42 73 - 81-53,84 - 59,74
M12x1.75 75 - 94-55,32 - 69,33 110 - 120-81,13 - 88,51 130 - 140-95,88 - 103,26
M14x2 120 - 150-88,51 - 110,63 170 - 190-125,39 - 140,14 200 - 220-147,51 - 162,26
M16x2 190 - 230-140,14 - 169,64 260 - 290-191,77 - 213,89 320 - 350-236,02 - 258,15
M18x2.5 260 - 320-191,77 - 236,02 360 - 400-265,52 - 295,02 440 - 480-324,53 - 354,03
M20x2.5 370 - 450-272,9 - 331,9 520 - 570-383,53 - 420,41 620 - 680-457,29 - 501,54
M22x2.5 500 - 620-368,78 - 457,29 700 - 770-516,29 - 567,92 840 - 930-619,55 - 685,93
M24.3x3 630 - 790-464,66 - 582,67 890 - 990-656,43 - 730,19 1070 - 1180-789,19 - 870,32
M27x3 930 - 1150-685,93 - 848,2 1300 - 1400-958,83 - 1032,59 1560 - 1730-1150,6 - 1275,98
M30x3.5 1260 - 1570-929,33 - 1157,97 1770 - 1960-1305,49 - 1445,62 2200 - 2350-1622,64 - 1733,27

2 - Torque (fine thread)

Nominal
Torque in N.m - lbf.ft
diameter
Class 8.8 Class 10.9 Class 12.9
M8x1 24 - 29-17,7 - 21,39 33 - 37-24,34 - 27,29 40 - 44-29,5 - 32,45
M10x1.25 46 - 57-33,93 - 42,04 64 - 71-47,2 - 52,37 77 - 85-56,79 - 62,69
M12x1.25 83 - 100-61,22 - 73,76 120 - 130-88,51 - 95,88 140 - 150-103,26 - 110,63
M14x1.5 130 - 160-95,88 - 118,01 180 - 200-132,76 - 147,51 220 - 240-162,26 - 177,01
M16x1.5 200 - 250-147,51 - 184,39 280 - 310-206,52 - 228,64 340 - 370-250,77 - 272,9
M18x1.5 290 - 360-213,89 - 265,52 410 - 450-302,4 - 331,9 490 - 540-361,41 - 398,28
M20x1.5 410 - 510-302,4 - 376,16 570 - 630-420,41 - 464,66 690 - 760-508,92 - 560,55
M22x1.5 550 - 680-405,66 - 501,54 780 - 870-575,3 - 641,68 920 - 1000-678,56 - 737,56
M24x1.5 690 - 860-508,92 - 634,3 970 - 1070-715,44 - 789,19 1160 - 1290-855,57 - 951,46
M27x2 1000 - 1300-737,56 - 958,83 1400 - 1560-1032,59 - 1150,6 1690 - 1880-1246,48 - 1386,62
M30x2 1400 - 1700-737,56 - 958,83 1960 - 2180-1032,59 - 1150,6 2350 - 2610-1246,48 - 1386,62

24203 3362 0 E 06 10 EN 131

Tightening
Screws, bolts and nuts

15 min E007

132 24203 3362 0 E 06 10 EN

Lubrication
Steering wheel pivots

15 min E010
Lubrication
Steering wheel pivots

1 - You will need

• Standard tool kit
• Protective goggles • Mark out the work area
• Gloves

2 - Preliminary procedure
1. Place the machine in maintenance configuration. 3.3.1-Placing in maintenance configuration

3 - Lubrication
Lubricate the pivots ( 1 ) with lead-free grease.

4 - Additional operation
1. Place the machine in operating configuration. 3.3.2-Placing in operating configuration

24203 3362 0 E 06 10 EN 133

Lubrication
Steering wheel pivots

15 min E010

134 24203 3362 0 E 06 10 EN

Lubrication
Guide rail

15 mn E011
Lubrication
Guide rail

1 - You will need

• Standard tool kit
• Protective goggles • Mark out the work area
• Gloves

2 - Preliminary procedure
1. Place the machine in maintenance configuration. 3.3.1-Placing in maintenance configuration

3 - Lubrication
Lubricate the guide rails with lithium grease (spatula)

4 - Additional operation
1. Place the machine in operating configuration. 3.3.2-Placing in operating configuration

24203 3362 0 E 06 10 EN 135

Lubrication
Guide rail

15 mn E011

136 24203 3362 0 E 06 10 EN

Lubrication
Cylinder hinge

15 min E012
Lubrication
Cylinder hinge

1 - You will need

• Standard tool kit
• Protective goggles • Mark out the work area
• Gloves

2 - Preliminary procedure
1. Place the machine in maintenance configuration. 3.3.1-Placing in maintenance configuration

3 - Lubrication
1. Oil the cylinder hinge ( 1 ) using lead-free grease

4 - Additional operation
1. Place the machine in operating configuration. 3.3.2-Placing in operating configuration

24203 3362 0 E 06 10 EN 137

Lubrication
Cylinder hinge

15 min E012

138 24203 3362 0 E 06 10 EN

Control-Filling-up-Battery charge
Battery

10 min E018
Control-Filling-up-Battery charge
Battery

1 - You will need

• Standard tool kit
• Protective goggles • Mark out the work area
• Gloves

2 - Preliminary procedure
The battery manufacturer's safety instructions must be followed.

1. Place the machine in maintenance configuration. 3.3.1-Placing in maintenance configuration

3 - Control
Loosen the caps located on the battery's upper surface.

The level of electrolyte in the battery must be approx. 0,01 m (0 ft 39 in) above the plates.

4 - Filling-up
Loosen the caps located on the battery's upper surface.
If the level of electrolyte is below the level of the plates : .
1. Top up with distilled water.
2. Tighten the battery caps.

5 - Battery charge
Battery discharged :
• Never discharge the batteries to more than than 80 % of their capacity in 5 h (hours).
• Never leave the batteries discharged.
• Do not put off recharging the batteries in cold weather as the electrolyte may freeze.

Battery to be charged :
• When should the batteries be charged ? :
• When the batteries are discharged to between 35 % and 80 % of their nominal capacity.
• After a long period of non-use.
• How to charge the batteries ? :
• Ensure that the mains supply is adapted to the charger's consumption.
• Top up the batteries with distilled water to the minimum electrolyte level if any of the elements are below this
minimum level.
• Work in a clean and well-ventilated area away from flames.
• Open the bay

24203 3362 0 E 06 10 EN 139

Control-Filling-up-Battery charge
Battery

10 min E018
• Use the machine's on-board charger. The charger has a charge rate adapted to the battery capacity
• During charging :
• The machine's electric system is automatically deactivated while the external power supply is connected to
the machine
• Ensure that the elements are at a temperature not exceeding 45 °C (113 °F) (be careful in summer or in
places with a high ambient temperature).
• Do not remove or open the caps on the elements.
• Aftr charging : .
• Top up the electrolyte level, if necessary
• Avoid overflowing.
• Wash the top of the batteries without removing the caps.
• Dry with compressed air or clean cloths.
• Oil the terminals.

6 - Additional operation
Place the machine in operating configuration. 3.3.2-Placing in operating configuration

To keep your batteries in good condition, test the density of each element once a month using a batttery
hydrometer, according to the temperature indicated in the curves below :
B a t t e r y c h a r g e s t a t u s a c c o r d i n g t o d e n s i t y a n d
t e m p e r a t u r e

140 24203 3362 0 E 06 10 EN

Control
Generator option (For HB135JRT only)

15 mn E041
Control
Generator option (For HB135JRT only)

1 - You will need

• Standard tool kit
• Multimeter
• Mark out the work area
• Protective goggles
• Gloves

2 - Preliminary procedure
1. Place the machine in maintenance configuration. 3.3.1-Placing in maintenance configuration

N.B.-:-THE GENERATOR'S PERFORMANCES ARE LINKED TO THE HYDRAULIC OIL TEMPERATURE. ENSURE
THAT THE HYDRAULIC OIL TEMPERATURE IS BETWEEN 30 °C (86 °F) AND 70 °C (158 °F) DURING THE
OPERATIONS.

3 - Power supply voltage control

• Disconnect all equipment connected to the generator (welder, hand equipment, ...).
• Start up the machine.
• Start the generator.
• Wait for the generator to stabilize.
• Measure the voltage at the welder outlet using a multimeter.

N.B.-:-THE VOLTAGE BETWEEN EACH PHASE MUST BE BETWEEN 210 V AC AND 240 V AC.

• Measure the voltage at the 110 V outlet.

N.B.-:-THE VOLTAGE AT EACH OUTLET MUST BE BETWEEN 110 V AC AND 135 V AC.

If a malfunction occurs, contact HAULOTTE Services®.

4 - Differential protection control

• Disconnect all equipment connected to the generator (welder, hand equipment, ...).
• Start up the machine.
• Start the generator.
• Wait for the generator to stabilize.
• Press the TEST button on the 60 A cabinet.
• Check that there is no voltage at the welder outlet.

• Reset the contactor by pressing the RESET button.

1

24203 3362 0 E 06 10 EN 141

Control
Generator option (For HB135JRT only)

15 mn E041
• Press the TEST button on the plug situated in the cage.
• Check that there is no voltage at the outlet.
• Reset the outlet by pressing the RESET button.

If a malfunction occurs, contact HAULOTTE Services®.

5 - Additional operation
1. Place the machine in operating configuration. 3.3.2-Placing in operating configuration

142 24203 3362 0 E 06 10 EN

Control
Cable carrier chain

30 min E048
Control
Cable carrier chain

1 - You will need

• Standard tool kit
• Protective goggles • Mark out the work area
• Gloves

2 - Preliminary procedure
1. Place the machine in maintenance configuration. 3.3.1-Placing in maintenance configuration

3 - Control
Control carefully the cable carrier chain :
• Check the appearance of the mechanical parts of the the cable carrier chain : Premature wear, excessive
friction
• Ensure that cables slide inside the cable carrier chain.
• Ensure that cables don't leave their socket. Put it/them if necessary.
• Check the electric wires and cables : Premature wear, excessive friction, no-insulated cable ... Remplace
cables if necessary.

4 - Additional operation
1. Place the machine in operating configuration. 3.3.2-Placing in operating configuration

24203 3362 0 E 06 10 EN 143

Control
Cable carrier chain

30 min E048

144 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

D - Diagnosis assistance
A
Diagnosis assistance
1 - Recommendations
If a malfunction occurs, check the following points :
B
• There is sufficient fuel.
• Sufficient engine oil.
• Sufficient hydraulic oil in the tank.
• Batteries are charging. C
• Control box emergency stop push-buttons are pulled out.
• The control box selector key is set to platform or ground control box.
• Control box relays are connected.
• Fuse status.
• Ground control box solenoid valve status.
D
If the malfunction persists, consult the incidents table to identify the problem.

IF you cannot identify the problem, contact HAULOTTE Services®.

2 - Troubleshooting E
Diagnosis

Incident Probable cause Solution

No movement with the

Faulty selector
Check the movement with the lower lifting
selector activated and machine
stabilizedReplace the
F
lifting selector and selectorContact HAULOTTE Services®
joystick activated Replace the joystickContact HAULOTTE
Faulty joystick
Services®
Insufficient hydraulic oil Top up the oil level
The load in the platform is too heavy
(personnel or material)
Reduce the load G
Insufficient hydraulic oil Top up the oil level
The platform does not lift
Do not exceed the authorised
Tilt or slope exceeding the authorised limit
limit Section G 1- Main characteristics
Outriggers cylinders are wrongly positioned Stabilize the machine correctly
The platform will not
lower
Platform lifting and
The load in the platform is too heavy
(personnel or material)
Reduce the load H
Insufficient hydraulic oil Top up the oil level
lowering is jerky
Replace the joystickContact HAULOTTE
Faulty joystick
No movement with the Services®
Insufficient hydraulic oil Top up the oil level
selector in driving
position and platform
control box joystick
Tilt or slope exceeding the authorised limit
Do not exceed the authorised
limit Section G 1- Main characteristics
I
activated The load in the platform is too heavy
Reduce the load
(personnel or material)

24203 3362 0 E 06 10 EN 145

Engine-powered scissor lifts

D - Diagnosis assistance

Incident Probable cause Solution

The machine races when Adjust or replace the balancing
Poorly adjusted or faulty balancing valve
lowering valveContact HAULOTTE Services®
Insufficient hydraulic oil Top up the oil level
No movement with
Replace the joystickContact HAULOTTE
joystick activated Faulty joystick
Services®
Hydraulic pump is
making an abnormal Insufficient hydraulic oil Top up the oil level
noise
Drain the circuitFill the circuit with the
Hydraulic circuit Oil viscosity level is too high
recommended oil
overheating
Insufficient hydraulic oil Top up the oil level
The steering system Perform movements without any load to heat
Hydraulic oil temperature is too low
works irregularly up the oil
The load calculator does
Faulty load calculator Repair or replace the calculator
not work

146 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

E - Electric circuit
A
Electric circuit
1 - Wiring diagram-Main components
N.B.-:- SEE END OF MANUAL.
B
N o m e n c l a t u r e C O M PA C T 1 0 D X ( C O M PA C T 2 6 6 8 R T ) - C O M PA C T 1 2 D X ( C O M PA C T
3368RT)

Marking Description C
B1 Engine air filter clogging pressure switch1
B2 Engine overheating pressure switch
B3 Engine oil pressure switch
B4 Hydraulic oil overheating pressure switch
B7
B8
B9
Weight-bearing front left-hand outriggers pressure switch
Weight-bearing front right-hand outriggers pressure switch
Weight-bearing rear left-hand outriggers pressure switch
D
B10 Weight-bearing rear right-hand outriggers pressure switch
B11 Front left-hand outriggers at maximum extension pressure switch
B12 Front right-hand outriggers at maximum extension pressure switch
B13 Rear left-hand outriggers at maximum extension pressure switch
B14
FU1
Rear right-hand outriggers at maximum extension pressure switch
10 A
E
Engine power supply circuit fuse
80 A
FU3
Accelerator circuit fuse2
30 A
FU4

FU5
Low power control circuit main fuse and calculator
3A
Turntable movement control circuit fuse
F
3A
FU6
Platform movement control circuit fuse
20 A
FU7
Solenoid valve power supply circuit fuse
FU8
5A
Permanent power supply circuit fuse G
20 A
FU9
Accessory power supply circuit fuse
10 A
FU14
Accelerator fuse3
FU15
HA1
1A
Overload sensor power circuit fuse
Buzzer
H
Buzzer Ground control box :
• Tilt
• Overload
• Temperature
HA4
• Stabiliser lowering
• Platform lowered after the 3m cut-out
• Driving buzzer option
I
• Movement buzzer option
• Option Platform lowered
• Driving when the machine is folded(For H12SXL (HS3388RTXL) only)

24203 3362 0 E 06 10 EN 147

Engine-powered scissor lifts

E - Electric circuit

Marking Description
HL1 Battery charge indicator
HL2 Air filter clogging indicator4
HL3 Engine overheating indicator
HL4 Engine oil pressure indicator
HL5 Beacon light option
HL6 Work light option
HL7 Power ON indicator
HL8 Flashing light option
HL10 Front left-hand outriggers indicator
HL11 Front right-hand outriggers indicator
HL12 Rear right-hand outriggers indicator
HL13 Rear left-hand outriggers indicator
HL14 Low-speed selection indicator
HL15 Movement selection indicator
HL16 Medium-speed selection indicator
HL17 High-speed selection indicator
KA2 Engine start-up relay
KAD Right-hand steering control relay
KAG Left-hand steering control relay
KMG General power supply relay
KM6 Accelerator relay5
KP1 Engine power supply relay
KT2 Accelerator relay6
HL19 Platform overload indicator
SQ 2 axis detector for automatic outriggers
SQ1 Tilt
SQ3 Machine unfolded sensor
SQ4 Lifting end of drive sensor
SQ7 Retracted front left-hand outriggers sensor
SQ8 Retracted front right-hand outriggers sensor
SQ9 Retracted left-hand outriggers sensor
SQ10 Retracted rear right-hand outriggers sensor
SQ12 For COMPACT 12DX (COMPACT 3368RT) only 8 m (26 ft 3 in) cut-off sensor
SR140 Arm angle sensor
SP141 Weighing pressure sensor
YV8 High-speed drive control solenoid valve
YV9 Platform lowering control solenoid valve (For COMPACT 12DX (COMPACT 3368RT) only)
YV10 Differential locking control solenoid valve
YV11 Medium and high-speed drive control solenoid valve
YV12 High-speed drive control solenoid valve
YV13 Platform elevation control solenoid valve
YV14A Solenoid valve for steering without driving
• Low, medium and high-speed control solenoid valve
YV14B
• Platform elevation control solenoid valve
YV15A Front right-hand outriggers control solenoid valve
YV15B Front left-hand outriggers control solenoid valve
YV17 Differential locking control solenoid valve
YV18A Stabiliser retraction control solenoid valve
YV18B Stabiliser extension control solenoid valve
YV19A Rear right-hand outriggers control solenoid valve
YV19B Rear left-hand outriggers control solenoid valve

148 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

E - Electric circuit
A
Marking Description
YV20 Platform lowering control solenoid valve : Below SQ3
YV21A
YV21B
Rear steering control solenoid valve
Front steering control solenoid valve B
YV22A Right steering control solenoid valve
YV22B Left steering control solenoid valve
YV23 Solenoid valve for steering without driving
YV25 Platform lowering control solenoid valve
1.
2.
Only
Only
D2011 engine
D2011 engine C
3. Only D2008 engine
4. Only D2011 engine
5. Only D2008 engine
6. Only D2011 engine

24203 3362 0 E 06 10 EN 149

Engine-powered scissor lifts

E - Electric circuit

Nomenclature H12SX (HS3388RT)- H12SXL (HS3388RTXL)- H15SX (HS4388RT)-

H15SXL (HS4388RTXL)- H18SX (HS5388RT)- H18SXL (HS5388RTXL)

Marking Description
10 A
FU1
Engine power supply circuit fuse
30 A
FU4
Low power control circuit main fuse and calculator
3A
FU5
Turntable movement control circuit fuse
3A
FU6
Platform movement control circuit fuse
20 A
FU7
Solenoid valve power supply circuit fuse
5A
FU8
Permanent power supply circuit fuse
20 A
FU9
Accessory power supply circuit fuse
25 A
FU11
Cooler circuit fuse (Option)
1A
FU15
Overload sensor power circuit fuse
50 A
FU50
Pre-heating control circuit fuse (Option)1
50 A
FU51
Pre-heating control circuit fuse2
HA1 Buzzer
Buzzer Ground control box :
• Tilt
• Overload
• Temperature
• Stabiliser lowering
HA4
• Platform lowered after the 3m cut-out
• Driving buzzer option
• Movement buzzer option
• Option Platform lowered
• Driving when the machine is folded(For H12SXL (HS3388RTXL) only)
HL1 Battery charge indicator
HL2 Air filter clogging indicator3
HL3 Water temperature indicator4
HL4 Engine oil pressure indicator
HL5 Beacon light option
HL6 Work light option
HL7 Power ON indicator
HL8 Flashing light option
HL10 Front left-hand outriggers indicator
HL11 Front right-hand outriggers indicator
HL12 Rear right-hand outriggers indicator
HL13 Rear left-hand outriggers indicator
HL14 Movement selection indicator
HL15 Low-speed selection indicator
HL16 Medium-speed selection indicator
HL17 High-speed selection indicator
HL19 Platform overload indicator

150 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

E - Electric circuit
A
Marking Description
HL30 Tilt indicator (Option)
HL31
HL50
Driving cut-out indicator (Option)
Pre-heating option indicator B
HL51 Pre-heating option indicator5
KA2 Engine start-up relay
KA50 Pre-heating control relay
KA51 Pre-heater plug control relay
KMG
KP1
KT2
General power supply relay
Engine power supply relay
Accelerator relay
C
YV8 Medium and high-speed drive control solenoid valve
YV9 on H18SX (HS5388RT) and H18SXL (HS5388RTXL) only
YV10 Differential locking control solenoid valve(Low drive speed)
YV11 High-speed drive control solenoid valve
YV12
YV13
High-speed drive control solenoid valve
Platform elevation control solenoid valve
D
YV14A Differential locking control solenoid valve(Low and medium-speed driving)
YV15A Front right-hand outriggers control solenoid valve
YV15B Front left-hand outriggers control solenoid valve
YV17 Differential locking control solenoid valve(Low drive speed)
YV18A
YV18B
YV19A
Stabiliser retraction control solenoid valve
Stabiliser extension control solenoid valve
Rear right-hand outriggers control solenoid valve
E
YV19B Rear left-hand outriggers control solenoid valve
YV21A Rear steering control solenoid valve
YV21B Front steering control solenoid valve
YV22A Left steering control solenoid valve
YV22B
YV23
Right steering control solenoid valve
Solenoid valve for steering without driving
F
YV25 Platform lowering control solenoid valve
YV40 Platform lowering control solenoid valve : Below SQ3
B1 Engine air filter clogging pressure switch6
B2 Water temperature pressure switch7
B3
B4
Engine oil pressure switch
Hydraulic oil overheating pressure switch
G
B7 Weight-bearing front left-hand outriggers pressure switch
B8 Weight-bearing front right-hand outriggers pressure switch
B9 Weight-bearing rear left-hand outriggers pressure switch
B10 Weight-bearing rear right-hand outriggers pressure switch
B11
B12
Front left-hand outriggers at maximum extension pressure switch
Front right-hand outriggers at maximum extension pressure switch H
B13 Rear left-hand outriggers at maximum extension pressure switch
B14 Rear right-hand outriggers at maximum extension pressure switch
B15 Hydraulic oil overheating temperature switch for cooler option
SL1 Overload force sensor
SL2
SL3
SL4
Overload force sensor
Overload force sensor
Overload force sensor
I
SQ 2 axis detector for automatic outriggers
SQ1 Tilt
SQ3 Machine unfolded sensor

24203 3362 0 E 06 10 EN 151

Engine-powered scissor lifts

E - Electric circuit

Marking Description
SQ4 Lifting end of drive sensor
SQ7 Retracted front left-hand outriggers sensor
SQ8 Retracted front right-hand outriggers sensor
SQ9 Retracted left-hand outriggers sensor
SQ10 Retracted rear right-hand outriggers sensor
For H15SX (HS4388RT), H15SXl (HS4388RTXL), H18SX (HS5388RT) and H18SXL
SQ12
(HS5388RTXL) only 10 m (32 ft 9 in) cut-off sensor
1. Only Hatz engine
2. Only Perkins engine
3. Only Hatz engine
4. Only Perkins engine
5. Only Perkins engine
6. Only Hatz engine
7. Only Perkins engine

152 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

E - Electric circuit
A
2 - Fuses
L o c a t i o n s
B
FU3 FU1 FU4 FU5 FU9 FU10 FU8 FU6 FU7

F
D e s c r i p t i o n o f t h e c o m p o n e n t s C O M PA C T 1 0 D X ( C O M PA C T 2 6 6 8 R T ) - C O M PA C T 1 2 D X
( C O M PA C T 3 3 6 8 R T )

Marking Description

FU1
10 A
Engine power supply circuit fuse
G
80 A
FU3
Accelerator circuit fuse
30 A
FU4
Low power control circuit main fuse and calculator
FU5
3A
Turntable movement control circuit fuse
3A
H
FU6
Platform movement control circuit fuse
20 A
FU7
Solenoid valve power supply circuit fuse
5A
FU8

FU9
Permanent power supply circuit fuse
20 A
I
Accessory power supply circuit fuse
10 A
FU14
Accelerator fuse1

24203 3362 0 E 06 10 EN 153

Engine-powered scissor lifts

E - Electric circuit

Marking Description
1A
FU15
Overload sensor power circuit fuse
1. Only D2008 engine

Descr iption of the components H12SX (HS3388RT) - H12SXL (HS3388RTXL) - H15SX

(HS4388RT) - H15SXL (HS4388RTXL) - H18SX (HS5388RT) - H18SXL (HS5388RTXL)

Marking Description
10 A
FU1
Engine power supply circuit fuse
30 A
FU4
Low power control circuit main fuse and calculator
3A
FU5
Turntable movement control circuit fuse
3A
FU6
Platform movement control circuit fuse
20 A
FU7
Solenoid valve power supply circuit fuse
5A
FU8
Permanent power supply circuit fuse
20 A
FU9
Accessory power supply circuit fuse
25 A
FU11
Cooler circuit fuse (Option)
1A
FU15
Overload sensor power circuit fuse
50 A
FU50
Pre-heating control circuit fuse (Option)
50 A
FU51
Pre-heating control circuit fuse1
1. Only Perkins engine

154 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

E - Electric circuit
A
3 - Relays and terminals
L o c a t i o n s
B
KA32 101 105 120 103 118 240 102 215 0

KA37
226

KT2
119 KA46
C
KA2
224
KP1
201
KA43

14 D

D e s c r i p t i o n o f t h e c o m p o n e n t s C O M PA C T 1 0 D X ( C O M PA C T 2 6 6 8 R T ) - C O M PA C T 1 2 D X
( C O M PA C T 3 3 6 8 R T )
E
Marking Description
KA2 Engine start-up relay
KAD
KAG
KMG
Right-hand steering control relay
Left-hand steering control relay
General power supply relay
F
KP1 Engine power supply relay
KT2 Accelerator relay1
KM6 Accelerator relay2
0
101
102
-Battery
+Battery
Emergency stop circuit
G
103 Starter
109 D+
118 Accelerator call control power supply
119 Accelerator maintenance power supply
120
215
+General
Emergency stop circuit
H
240 General power supply after contactor
1. Only D2011 engine
2. Only D2008 engine

24203 3362 0 E 06 10 EN 155

Engine-powered scissor lifts

E - Electric circuit

Descr iption of the components H12SX (HS3388RT) - H12SXL (HS3388RTXL) - H15SX

(HS4388RT) - H15SXL (HS4388RTXL) - H18SX (HS5388RT) - H18SXL (HS5388RTXL)

Marking Description
KA2 Engine start-up relay
KA50 Pre-heating control relay (Option)
KA51 Pre-heater plug control relay (Option)
KMG General power supply relay
KM6 Pre-heating control relay1
KP1 Engine power supply relay
KT2 Accelerator relay
0 -Battery
101 +Battery
102 Emergency stop circuit
103 Starter
109 D+
118 Accelerator call control power supply
120 +General
215 Emergency stop circuit
240 General power supply after contactor
1. Only Perkins engine

156 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

E - Electric circuit
A
4 - Connectors
L o c a t i o n s
B
1 2 6 50 52 3

4
C
53
11 49
54
10 55 5 16
20 25 26 27 28 29 48 9
56
14
12
13
47
D
15
21
17
51
18
19 31
22 30

23 24 32 33 34 35 36 37 46 38 39 40 41 42 43 44 45 E
D e s c r i p t i o n o f t h e c o m p o n e n t s C O M PA C T 1 0 D X ( C O M PA C T 2 6 6 8 R T ) - C O M PA C T 1 2 D X
( C O M PA C T 3 3 6 8 R T )

Marking Description
1
3
Beacon HL5
Platform control box wiring
F
4 Lower cabin door
• Flashing light option HL8
• High-speed drive control solenoid valve YV8
• Differential locking control solenoid valve YV10
8
• Medium and high-speed drive control solenoid valve YV11
• High-speed drive control solenoid valve YV12
• Differential locking control solenoid valve YV17
G
• Solenoid valve for steering without driving YV23
• Accelerator relay KM61
9 Platform lowering control solenoid valve : Below SQ3 YV20
10 Stabiliser extension control solenoid valve YV18B
12
• Front left-hand outriggers indicator HL10
• Front right-hand outriggers indicator HL11 H
13 Platform lowering control solenoid valve YV25
14 Buzzer HA4
• Platform lowering control solenoid valve (For COMPACT 12DX (COMPACT 3368RT) only) YV9
• Platform elevation control solenoid valve YV13
15
• Rear steering control solenoid valve YV21A
• Front steering control solenoid valve YV21B
• Right steering control solenoid valve YV22A
I
• Left steering control solenoid valve YV22B
• Low-speed selection indicator HL14
16
• Movement selection indicator HL15

24203 3362 0 E 06 10 EN 157

Engine-powered scissor lifts

E - Electric circuit

Marking Description
17 Stabiliser retraction control solenoid valve YV18A
18 Front right-hand outriggers control solenoid valve YV15A
19 Front left-hand outriggers control solenoid valve YV15B
20 High-speed selection indicator HL17
• Low, medium and high-speed control solenoid valve YV14B
21
• Platform elevation control solenoid valve YV14B
27 Engine looms
• Weight-bearing front left-hand outriggers pressure switch B7
• Weight-bearing front right-hand outriggers pressure switch B8
• Weight-bearing rear left-hand outriggers pressure switch B9
• Weight-bearing rear right-hand outriggers pressure switch B10
28
• Front left-hand outriggers at maximum extension pressure switch B11
• Front right-hand outriggers at maximum extension pressure switch B12
• Rear left-hand outriggers indicator HL13
• Level machine detector
29 Platform control box wiring
30 Platform control box wiring
31 Solenoid valve for steering without driving YV14A
33 Platform overload indicator HL19
34 Rear left-hand outriggers control solenoid valve YV19B
35 Rear right-hand outriggers control solenoid valve YV19A
37 Retracted rear right-hand outriggers sensor SQ10
38 Overload pressure switch B6
39 Tilt SQ1
40 Hydraulic oil overheating pressure switch B4
41 Machine unfolded sensor SQ3
42 Lifting end of drive sensor SQ4
43 Retracted front left-hand outriggers sensor SQ7
44 Retracted front right-hand outriggers sensor SQ8
45 Retracted left-hand outriggers sensor SQ9
46 8 m (26 ft 3 in) cut-off sensor (For COMPACT 12DX (COMPACT 3368RT) only) SQ12
49 Rear right-hand outriggers indicator HL12
• Rear left-hand outriggers at maximum extension pressure switch B13
50
• Rear right-hand outriggers at maximum extension pressure switch B14
52 Horn HA1
54 Proportional solenoid valve PWM1
56 Medium-speed selection indicator HL16
1. Only D2008 engine

158 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

E - Electric circuit
A
Descr iption of the components H12SX (HS3388RT) - H12SXL (HS3388RTXL) - H15SX
(HS4388RT) - H15SXL (HS4388RTXL) - H18SX (HS5388RT) - H18SXL (HS5388RTXL)

Marking
1 Beacon HL5
Description B
3 Platform control box wiring
• Lower cabin door
4
• Movement selection indicator HL14
• Flashing light option HL8
• High-speed drive control solenoid valve YV8
• Differential locking control solenoid valve YV10
• Medium and high-speed drive control solenoid valve YV11
C
8 • High-speed drive control solenoid valve YV12
• Differential locking control solenoid valve YV17
• Solenoid valve for steering without driving YV23
• Pre-heating relay KM61
9
10
Generator control solenoid valve YV20
Stabiliser extension control solenoid valve YV18B
D
11 Low-speed selection indicator HL15
• Front left-hand outriggers indicator HL10
12
• Front right-hand outriggers indicator HL11
13 Platform lowering control solenoid valve YV25
14 Buzzer HA4
• Platform lowering control solenoid valve (For COMPACT 12DX (COMPACT 3368RT) only) YV9
• Platform elevation control solenoid valve YV13
E
• Rear steering control solenoid valve YV21A
15
• Front steering control solenoid valve YV21B
• Right steering control solenoid valve YV22A
• Left steering control solenoid valve YV22B

16
• Anti-startup module U32
• Engine pre-heating indicator HL513 F
• Water temperature indicator HL34
17 Stabiliser retraction control solenoid valve YV18A
18 Front right-hand outriggers control solenoid valve YV15A
19 Front left-hand outriggers control solenoid valve YV15B
20
27
High-speed selection indicator HL17
Engine looms
• Weight-bearing front left-hand outriggers pressure switch B7
G
• Weight-bearing front right-hand outriggers pressure switch B8
• Weight-bearing rear left-hand outriggers pressure switch B9
• Weight-bearing rear right-hand outriggers pressure switch B10
28
• Front left-hand outriggers at maximum extension pressure switch B11
• Front right-hand outriggers at maximum extension pressure switch B12
• Rear left-hand outriggers indicator HL13
• Level machine detector
H
29 Platform control box wiring
30 Platform control box wiring
31 Solenoid valve for steering without driving YV14A
32
33
34
Platform lowering control solenoid valve : Below SQ3 YV40
Platform overload indicator HL19
Rear left-hand outriggers control solenoid valve YV19B
I
35 Rear right-hand outriggers control solenoid valve YV19A
36 Generator selector (option) SA2
37 Retracted rear right-hand outriggers sensor SQ10

24203 3362 0 E 06 10 EN 159

Engine-powered scissor lifts

E - Electric circuit

Marking Description
38 Overload pressure switch B6
39 Tilt SQ1
40 Hydraulic oil overheating pressure switch B4
41 Machine unfolded sensor SQ3
42 Lifting end of drive sensor SQ4
43 Retracted front left-hand outriggers sensor SQ7
44 Retracted front right-hand outriggers sensor SQ8
45 Retracted left-hand outriggers sensor SQ9
10 m (32 ft 9 in) cut-off sensor (For H15SX (HS4388RT), H15SXl (HS4388RTXL), H18SX
46
(HS5388RT) and H18SXL (HS5388RTXL) only) SQ12
49 Rear right-hand outriggers indicator HL12
• Rear left-hand outriggers at maximum extension pressure switch B13
50
• Rear right-hand outriggers at maximum extension pressure switch B14
52 Horn HA1
54 Proportional solenoid valve PWM1
56 Medium-speed selection indicator HL16
1. Only Perkins engine
2. Only Hatz engine
3. Only Perkins engine
4. Only Perkins engine

160 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

E - Electric circuit
A
5 - Diagnosis assistance indicators
L o c a t i o n s
B
YV9 YV20
YV18B YV2A
YV18A
YV15B
YV11
YV10 C
YV15A YV2B
YV21B YV12

YV21A YV8
YV13A
YV22B
YV22A
YV23
YV14B
YV14A
D
YV1

YV16B YV16A YV19B YV19A

D e s c r i p t i o n o f t h e c o m p o n e n t s C O M PA C T 1 0 D X ( C O M PA C T 2 6 6 8 R T ) - C O M PA C T 1 2 D X
( C O M PA C T 3 3 6 8 R T )
E
Marking Description
YV8 High-speed drive control solenoid valve
YV9 Platform lowering control solenoid valve (For COMPACT 12DX (COMPACT 3368RT) only)
YV10
YV11
Differential locking control solenoid valve
Medium and high-speed drive control solenoid valve F
YV12 High-speed drive control solenoid valve
YV13 Platform elevation control solenoid valve
YV14A Solenoid valve for steering without driving
• Low, medium and high-speed control solenoid valve
YV14B
YV15A
YV15B
• Platform elevation control solenoid valve
Front right-hand outriggers control solenoid valve
Front left-hand outriggers control solenoid valve
G
YV17 Differential locking control solenoid valve
YV18A Stabiliser retraction control solenoid valve
YV18B Stabiliser extension control solenoid valve
YV19A Rear right-hand outriggers control solenoid valve
YV19B
YV20
Rear left-hand outriggers control solenoid valve
Platform lowering control solenoid valve : Below SQ3
H
YV21A Rear steering control solenoid valve
YV21B Front steering control solenoid valve
YV22A Right steering control solenoid valve
YV22B Left steering control solenoid valve
YV23
YV25
Solenoid valve for steering without driving
Platform lowering control solenoid valve I

24203 3362 0 E 06 10 EN 161

Engine-powered scissor lifts

E - Electric circuit

Descr iption of the components H12SX (HS3388RT) - H12SXL (HS3388RTXL) - H15SX

(HS4388RT) - H15SXL (HS4388RTXL) - H18SX (HS5388RT) - H18SXL (HS5388RTXL)

Marking Description
YV8 Medium and high-speed drive control solenoid valve
YV9 on H18SX (HS5388RT) and H18SXL (HS5388RTXL) only
YV10 Differential locking control solenoid valve(Low drive speed)
YV11 High-speed drive control solenoid valve
YV12 High-speed drive control solenoid valve
YV13 Platform elevation control solenoid valve
YV14A Differential locking control solenoid valve(Low and medium-speed driving)
YV15A Front right-hand outriggers control solenoid valve
YV15B Front left-hand outriggers control solenoid valve
YV17 Differential locking control solenoid valve(Low drive speed)
YV18A Stabiliser retraction control solenoid valve
YV18B Stabiliser extension control solenoid valve
YV19A Rear right-hand outriggers control solenoid valve
YV19B Rear left-hand outriggers control solenoid valve
YV20 Generator control solenoid valve
YV21A Rear steering control solenoid valve
YV21B Front steering control solenoid valve
YV22A Left steering control solenoid valve
YV22B Right steering control solenoid valve
YV23 Solenoid valve for steering without driving
YV25 Platform lowering control solenoid valve
YV40 Platform lowering control solenoid valve : Below SQ3

162 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

E - Electric circuit
A
6 - Locations and functions of the main safety features
For machines fitted with a gauge B
L o c a t i o n s

C
SP141 SR140

D
SQ1
SQ 4
E
SQ7
ou/or SQ8
ou/or SQ9
ou/or SQ10 SQ12 - SQ3
F
B7
ou/or B8
ou/or B9
ou/or B10
B11
ou/or
ou/or
ou/or
B12
B13
B14
G
SQ

24203 3362 0 E 06 10 EN 163

Engine-powered scissor lifts

E - Electric circuit

For machines fitted with a pressure switch

L o c a t i o n s

B6

SQ1
SQ 4

SQ7
ou/or SQ8
ou/or SQ9
ou/or SQ10 SQ12 - SQ3

B7
ou/or B8
ou/or B9
ou/or B10
B11
ou/or B12
ou/or B13
ou/or B14
SQ

164 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

E - Electric circuit
A
D e s c r i p t i o n o f t h e c o m p o n e n t s C O M PA C T 1 0 D X ( C O M PA C T 2 6 6 8 R T ) - C O M PA C T 1 2 D X
( C O M PA C T 3 3 6 8 R T )

Marking
B6 Overload pressure switch 1
Description B
B7 Weight-bearing front left-hand outriggers pressure switch
B8 Weight-bearing front right-hand outriggers pressure switch
B9 Weight-bearing rear left-hand outriggers pressure switch
B10 Weight-bearing rear right-hand outriggers pressure switch
B11
B12
Front left-hand outriggers at maximum extension pressure switch
Front right-hand outriggers at maximum extension pressure switch
C
B13 Rear left-hand outriggers at maximum extension pressure switch
B14 Rear right-hand outriggers at maximum extension pressure switch
SQ 2 axis detector for automatic outriggers
SQ1 Tilt detector
SQ3
SQ4
SQ7
Machine unfolded sensor
Lifting end of drive sensor
Retracted front left-hand outriggers sensor
D
SQ8 Retracted front right-hand outriggers sensor
SQ9 Retracted left-hand outriggers sensor
SQ10 Retracted rear right-hand outriggers sensor
SQ12 For COMPACT 12DX (COMPACT 3368RT) only 8 m (26 ft 3 in) cut-off sensor
SR140
SP141
Arm angle sensor
Weighing pressure sensor
E
1. For machines fitted with a pressure switch

24203 3362 0 E 06 10 EN 165

Engine-powered scissor lifts

E - Electric circuit

For machines fitted with a gauge

L o c a t i o n s

SL3 - SL4 SL1 - SL2

SQ 4

SQ 3 - SQ12

U4
SQ7
ou/or SQ8
ou/or SQ9
ou/or SQ10

B7
ou/or B8
ou/or B9
ou/or B10
B11
ou/or B12
ou/or B13 SQ 1
ou/or B14

166 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

E - Electric circuit
A
F o r m a c h i n e s f i t t e d w i t h a p r e s s u r e s w i t c h

C
B6

SQ 4
E
SQ 3 - SQ12

U4
SQ7
ou/or SQ8
ou/or SQ9
ou/or SQ10
F
B7
ou/or B8
ou/or
ou/or

B11
B9
B10 G
ou/or B12
ou/or B13 SQ 1
ou/or B14

24203 3362 0 E 06 10 EN 167

Engine-powered scissor lifts

E - Electric circuit

H12SX (HS3388RT)- H12SXL (HS3388RTXL)- H15SX (HS4388RT)- H15SXL

(HS4388RTXL)- H18SX (HS5388RT)- H18SXL (HS5388RTXL)

Marking Description
B6 Overload pressure switch
B7 Weight-bearing front left-hand outriggers pressure switch
B8 Weight-bearing front right-hand outriggers pressure switch
B9 Weight-bearing rear left-hand outriggers pressure switch
B10 Weight-bearing rear right-hand outriggers pressure switch
B11 Front left-hand outriggers at maximum extension pressure switch
B12 Front right-hand outriggers at maximum extension pressure switch
B13 Rear left-hand outriggers at maximum extension pressure switch
B14 Rear right-hand outriggers at maximum extension pressure switch
SL1 Overload force sensor
SL2 Overload force sensor
SL3 Overload force sensor
SL4 Overload force sensor
U4 2 axis detector for automatic outriggers
SQ1 Tilt detector
SQ3 Lower position sensor
SQ4 Lifting end of drive sensor
SQ7 Retracted front left-hand outriggers sensor
SQ8 Retracted front right-hand outriggers sensor
SQ9 Retracted left-hand outriggers sensor
SQ10 Retracted rear right-hand outriggers sensor
10 m (32 ft 9 in) cut-off sensor
SQ12 For H15SX (HS4388RT), H15SXl (HS4388RTXL), H18SX (HS5388RT) and H18SXL
(HS5388RTXL) only

7 - Buzzers
D e s c r i p t i o n o f t h e c o m p o n e n t s C O M PA C T 1 0 D X ( C O M PA C T 2 6 6 8 R T ) - C O M PA C T 1 2 D X
( C O M PA C T 3 3 6 8 R T ) - H 1 2 S X ( H S 3 3 8 8 R T ) - H 1 5 S X ( H S 4 3 8 8 R T ) - H 1 8 S X ( H S 5 3 8 8 R T )
- H12SXL (HS3388RTXL) - H15SXL (HS4388RTXL) - H18SXL (HS5388RTXL)

Marking Description
HA1 Buzzer
Buzzer Ground control box :
• Tilt
• Overload
• Temperature
• Stabiliser lowering
HA4
• Platform lowered after the 3m cut-out
• Driving buzzer option
• Movement buzzer option
• Option Platform lowered
• Driving when the machine is folded(For H12SXL (HS3388RTXL) only)

168 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

E - Electric circuit
A
8 - Indicators
D e s c r i p t i o n o f t h e c o m p o n e n t s C O M PA C T 1 0 D X ( C O M PA C T 2 6 6 8 R T ) - C O M PA C T 1 2 D X
( C O M PA C T 3 3 6 8 R T )
B
Marking Description
HL1 Battery charge indicator
HL2 Air filter clogging indicator
HL3
HL4
Engine overheating indicator
Engine oil pressure indicator
C
HL5 Beacon light option
HL6 Work light option
HL7 Power ON indicator
HL8 Flashing light option
HL10
HL11
HL12
Front left-hand outriggers indicator
Front right-hand outriggers indicator
Rear right-hand outriggers indicator
D
HL13 Rear left-hand outriggers indicator
HL14 Low-speed selection indicator
HL15 Movement selection indicator
HL16 Medium-speed selection indicator
HL17
HL19
High-speed selection indicator
Platform overload indicator
E
HL20 Pre-heating indicator (Option)

24203 3362 0 E 06 10 EN 169

Engine-powered scissor lifts

E - Electric circuit

Descr iption of the components H12SX (HS3388RT) - H12SXL (HS3388RTXL) - H15SX

(HS4388RT) - H15SXL (HS4388RTXL) - H18SX (HS5388RT) - H18SXL (HS5388RTXL)

Marking Description
HL1 Battery charge indicator
HL2 Air filter clogging indicator
HL3 Water temperature indicator1
HL4 Engine oil pressure indicator2
HL5 Beacon light option
HL6 Work light option
HL7 Power ON indicator
HL8 Flashing light option
HL10 Front left-hand outriggers indicator
HL11 Front right-hand outriggers indicator
HL12 Rear right-hand outriggers indicator
HL13 Rear left-hand outriggers indicator
HL14 Movement selection indicator
HL15 Low-speed selection indicator
HL16 Medium-speed selection indicator
HL17 High-speed selection indicator
HL19 Platform overload indicator
HL30 Tilt indicator (Option)
HL31 Driving cut-out indicator (Option)
HL50 Pre-heating option indicator3
HL51 Pre-heating option indicator4
1. Only Perkins engine
2. Only Hatz engine
3. Only Hatz engine
4. Only Perkins engine

170 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

F - Hydraulic circuit
A
Hydraulic circuit
1 - Hydraulic diagram-Main components
N.B.-:- SEE END OF MANUAL.
B
2 - Solenoid valves
L o c a t i o n s
C O M P A C T
C O M P A C T 1 0 D X
1 2 D X
( C O M P A C T
( C O M P A C T 3 3 6 8 R T )
2 6 6 8 R T ) -
C

YV9 - YV25 D
YV19a - YV19b YV15a - YV15b

E
PWM1 - YV8 - YV10 - YV11 - YV12 - YV13
YV14a - YV14b - YV17 - YV18a - YV18b
YV20 - YV21a - YV21b - YV22a - YV22b
YV23 - YV24 F
D e s c r i p t i o n o f t h e c o m p o n e n t s C O M PA C T 1 0 D X ( C O M PA C T 2 6 6 8 R T ) - C O M PA C T 1 2 D X
( C O M PA C T 3 3 6 8 R T )

Marking Description
PWM1
YV8
Proportional control coil
High-speed drive control solenoid valve
G
YV9 Platform lowering control solenoid valve (For COMPACT 12DX (COMPACT 3368RT) only)
YV10 Differential locking control solenoid valve
YV11 Medium and high-speed drive control solenoid valve
YV12 High-speed drive control solenoid valve
YV13
YV14A
Platform elevation control solenoid valve
Solenoid valve for steering without driving H
• Low, medium and high-speed control solenoid valve
YV14B
• Platform elevation control solenoid valve
YV15A Front right-hand outriggers control solenoid valve
YV15B Front left-hand outriggers control solenoid valve
YV17
YV18A
YV18B
Differential locking control solenoid valve
Stabiliser retraction control solenoid valve
Stabiliser extension control solenoid valve
I
YV19A Rear right-hand outriggers control solenoid valve
YV19B Rear left-hand outriggers control solenoid valve
YV20 Platform lowering control solenoid valve : Below SQ3

24203 3362 0 E 06 10 EN 171

Engine-powered scissor lifts

F - Hydraulic circuit

Marking Description
YV21A Rear steering control solenoid valve
YV21B Front steering control solenoid valve
YV22A Right steering control solenoid valve
YV22B Left steering control solenoid valve
YV23 Solenoid valve for steering without driving
YV24 Generator control solenoid valve
YV25 Platform lowering control solenoid valve

172 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

F - Hydraulic circuit
A
2.1 - HYDRAULIC UNIT DETAILS

T o p v i e w
B
8 9 10 11 12 13 14 15 16 17 18 19

E
1 2 3 4 5 6 7

Marking
1 Priority valve (Steering speed adjustment)
Description F
2 Steering pressure regulator (220 bar)
3 Medium and high-speed pressure regulator (170 bar)
4 Low-speed pressure regulator (240 bar)
5 Spray nozzle
6
7
Emergency pump pump-out valve
Freewheeling valve (Shunted balancing valves)
G
8 Outriggers controls (YV18a Lifting - YV18b Lowering)
9 Steering controls (YV22a Right - YV22b Left)
10 Proportional solenoid valve PWM1
11 Front-axle engine brake release (Steering without travel YV23)
12
13
14
Brake blocking solenoid valve (Steering without travel YV14a)
Travel direction selection solenoid valve (YV21a Front - YV21b Rear)
Manual emergency pump, for freewheeling
H
15 Shuttle valve
16 Valve on front right-hand engine
17 Valve on rear right-hand engine
18
19
Valve on rear left-hand engine
Valve on front left-hand engine I

24203 3362 0 E 06 10 EN 173

Engine-powered scissor lifts

F - Hydraulic circuit

F r o n t v i e w

13

15

1 2 3 4 5 6 7 8 9 10 11 12 14
Marking Description
1 Driving solenoid valve (Medium-speed and high-speed) YV11
2 Pressure reading M1 (General and lifting)
3 Lowering solenoid valve YV20
4 Lifting solenoid valve YV13
5 Lifting pressure relief valve (160 bar : C10DX / 170 bar : C12DX)
6 Rear-axle brake blocking solenoid valve YV14b
7 Pressure reading M (Steering)
8 Shuttle valve
9 Driving circuit balancing valve
10 Right-side differential blocking solenoid valve YV10
11 Flow divider (Right-side flow control for differential blocking)
12 High-speed driving solenoid valve YV8 (Front right-hand engine)
13 Flow divider (Left-side flow control for differential blocking)
14 High-speed driving solenoid valve YV12 (Front left-hand engine)
15 Left-side differential blocking solenoid valve YV17

174 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

F - Hydraulic circuit
A
2.2 - PRESSURE SWITCHES, SENSORS AND STABILISATION SOLENOID
VALVES

D
YV19a
ou/or YV19b

SQ7
ou/or SQ8
ou/or SQ9
ou/or SQ10
YV15a
ou/or YV15b E
B7
ou/or B8
ou/or B9
ou/or

B11
B10
F
ou/or B12
ou/or B13
ou/or B14

Marking
B7
B8
Description
Weight-bearing 14 bar detection of the front left-hand cylinder = Lifting permitted
Weight-bearing 14 bar detection of the front right-hand cylinder = Lifting permitted
G
B9 Weight-bearing 14 bar detection of the rear left-hand cylinder = Lifting permitted
B10 Weight-bearing 14 bar detection of the rear right-hand cylinder = Lifting permitted
B11 Front left-hand cylinder mechanical end stop170 bars = Lifting forbidden
B12 Front right-hand cylinder mechanical end stop170 bars = Lifting forbidden
B13
B14
Rear left-hand cylinder mechanical end stop170 bars = Lifting forbidden
Rear right-hand cylinder mechanical end stop170 bars = Lifting forbidden
H
SQ7 Retracted front left-hand outriggers sensor
SQ8 Retracted rear right-hand outriggers sensor
SQ9 Retracted left-hand outriggers sensor
SQ10 Retracted rear right-hand outriggers sensor
YV15A
YV15B
YV19A
Front right-hand outriggers control solenoid valve
Front left-hand outriggers control solenoid valve
Rear right-hand outriggers control solenoid valve
I
YV19B Rear left-hand outriggers control solenoid valve

24203 3362 0 E 06 10 EN 175

Engine-powered scissor lifts

F - Hydraulic circuit

2.3 - LIFTING CYLINDER SOLENOID VALVES

YV25

YV9

Marking Description
YV9 Platform lowering control solenoid valve
YV25 Platform lowering control solenoid valve (COMPACT 12DX (COMPACT 3368RT))

176 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

F - Hydraulic circuit
A
L o c a t i o n s H 1 2 S X ( H S 3 3 8 8 R T ) - H 1 2 S X L
( H S 3 3 8 8 R T X L ) - H 1 5 S X ( H S 4 3 8 8 R T ) - H 1 5 S X L
( H
( H
S
S
4
5
3 8 8 R T X L
3 8 8 R T X L
) - H 1 8 S X
)
( H S 5 3 8 8 R T ) - H 1 8 S X L
B
YV9 - YV25

YV19b
C
YV19a

YV15b
D
YV8 - YV10 - YV11 - YV12 - YV13 YV15a
YV14a - YV17 - YV18a - YV18b - YV20 -
YV21a - YV21b - YV22a - YV22b - YV23 - YV40 E
F r o n t v i e w : T h e s o l e n o i d v a l v e s

1 2 3 4 5 6 7 8 9 10 11 12 13

24203 3362 0 E 06 10 EN 177

Engine-powered scissor lifts

F - Hydraulic circuit

T o p v i e w : T h e s o l e n o i d v a l v e s

1 3 4 19 5 9 10 31

2 26 6 11 12
Y V 4 0

178 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

F - Hydraulic circuit
A
Descr iption of the components H12SX (HS3388RT)- H12SXL (HS3388RTXL)- H15SX
(HS4388RT)- H15SXL (HS4388RTXL)- H18SX (HS5388RT)- H18SXL (HS5388RTXL)

Marking Description Function

Differential locking control solenoid valve (Low and medium-speed driving)
B
1 YV14A
(Between left side and right side)
High-speed drive control solenoid valve
2 YV11
(Places the hydraulic engines in series)
Differential locking control solenoid valve (Low drive speed)
3 YV10

4 YV17
(Between forward and reverse drive for the left side)
Differential locking control solenoid valve(Low drive speed)Between forward
and reverse drive for the right side
C
5 YV21A Rear steering control solenoid valve
6 YV21B Front steering control solenoid valve
High-speed drive control solenoid valve
7 YV12
(Controls the relief valve) - 180 bar
8 YV8
Medium travel speed control solenoid valve
(Controls the system to keep the axle in a closed circuit : Free wheels)
D
Proportional solenoid valve
9 PWM1
(Used for all movements except steering)
10 YV22A Left steering control solenoid valve
11 YV22B Right steering control solenoid valve
12
13
19
YV18B
YV13
2.031
Stabiliser extension control solenoid valve
Platform elevation control solenoid valve
Forward drive balancing valve (Acts on braking in reverse drive)
E
26 2.032 Reverse drive balancing valve (Acts on braking in forward drive)
31 YV18A Stabiliser retraction control solenoid valve
YV40 Fast descent above SQ3(Fast descent below)

O u t r i g g e r s c y l i n d e r
F

G
YV19A
ou/or YV19B
ou/or YV15A
ou/or YV15B

24203 3362 0 E 06 10 EN 179

Engine-powered scissor lifts

F - Hydraulic circuit

Descr iption of the components H12SX (HS3388RT)- H12SXL (HS3388RTXL)- H15SX

(HS4388RT)- H15SXL (HS4388RTXL)- H18SX (HS5388RT)- H18SXL (HS5388RTXL)

Description Function
YV15A Front right-hand outriggers control solenoid valve
YV15B Front left-hand outriggers control solenoid valve
YV19A Rear right-hand outriggers control solenoid valve
YV19B Rear left-hand outriggers control solenoid valve

H y d r a u l i c c o m p a r t m e n t

YV40

YV20

Descr iption of the components H12SX (HS3388RT)- H12SXL (HS3388RTXL)- H15SX

(HS4388RT)- H15SXL (HS4388RTXL)- H18SX (HS5388RT)- H18SXL (HS5388RTXL)

Marking Description Function

YV40 Platform lowering control solenoid valve : Progressive descent below SQ3
YV20 Generator control solenoid valve

180 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

F - Hydraulic circuit
A
P l a t f o r m l o w e r i n g c o n t r o l s o l e n o i d v a l v e

YV9
C

D
YV25

F
Descr iption of the components H12SX (HS3388RT)- H12SXL (HS3388RTXL)- H15SX
(HS4388RT)- H15SXL (HS4388RTXL)- H18SX (HS5388RT)- H18SXL (HS5388RTXL)

Marking Description
YV9
Function
Platform lowering control solenoid valve
G
YV25 Platform lowering control solenoid valve

24203 3362 0 E 06 10 EN 181

Engine-powered scissor lifts

F - Hydraulic circuit

182 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

G - Intervention register
A
Intervention register
1 - Intervention register
The intervention register keeps a record of maintenance and repair work carried out during or outside
B
the maintenance programme.
N.B.-:-IN THE CASE OF A HAULOTTE SERVICES® INTERVENTION, THE QUALIFIED TECHNICIAN MUST
INDICATE THE HAULOTTE SERVICES® INTERVENTION NUMBER.

Number of
HAULOTTE
Services®
C
Date Type of intervention Intervenor
hours intervention
number

24203 3362 0 E 06 10 EN 183

Engine-powered scissor lifts

G - Intervention register

HAULOTTE
Number of Services®
Date Type of intervention Intervenor
hours intervention
number

184 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

G - Intervention register
A
HAULOTTE
Number of Services®
Date Type of intervention Intervenor
hours intervention
number B

24203 3362 0 E 06 10 EN 185

Engine-powered scissor lifts

G - Intervention register

HAULOTTE
Number of Services®
Date Type of intervention Intervenor
hours intervention
number

186 24203 3362 0 E 06 10 EN

Engine-powered scissor lifts

G - Intervention register
A
HAULOTTE
Number of Services®
Date Type of intervention Intervenor
hours intervention
number B

24203 3362 0 E 06 10 EN 187

Engine-powered scissor lifts

G - Intervention register

HAULOTTE
Number of Services®
Date Type of intervention Intervenor
hours intervention
number

188 24203 3362 0 E 06 10 EN

Electrical diagram
Engine powered scissors lift

1 - Compact 10/12 DX (Compact 2668/3368 RT)

1.1 - FOLIO 1/5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

B
101 (02-2)

D
FU3 FU14 FU1
80A 10A 10A
GB1
E

Deutz D2008 seulement 120 (02-2)

119

166

115
101

120
G

242 (02-13)
H

241

I 80A (02-6) KA2 HL1 133 Ohms KT2 KM6 KP1

272

103

104

(04-19) (04-18) (04-20) (04-17)

0

101

167
J 242

HL20
103 103 109 (04-18) 118 116
H P1
K

119
B+ D+
L D4 D3 D27 D5 YA1
M3 D1
YA2 YA2
G2
R100 R101 R102
B-
~ W
M 108 (04-19)

0 0 (02-2)
N Préchauffage Démarreur Alternateur Accélérateur Accélérateur Stop moteur
Deutz F2011 seulement Deutz D2008 seulement

1
Electrical diagram
Engine powered scissors lift
1.2 - FOLIO 2/5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

101 120
A (01-21)

AU Tourelle
B
SB1 KMG
152

(02-8)

C
102 254
FU4
30A
(01-21)
AU Nacelle
D
SB2

240
U1
E

215
T O N
F

203

216
SA1 F8 F7 F5 F6
G
FU5 FU6
FU7 FU8 FU9
3A 3A
20A 5A 20A

H
(01-21) 242
(03-2)
201
(03-2)
212
I (04-1)
211
(05-2)
905
(04-10)

241
J
(01-6)

K SA16

906
L

HL6
KMG HL5
M
0
(01-21) (04-1)
Gyrophare Projecteur

2
 I

L
F

K
E
B
A

H
D
C

M
1

(02-20)

(02-20)
2
1.3 - FOLIO 3/5

U1
Electrical diagram

YV18A
407A

17
SQ7
Calage
3

408A Calage AV G 115A

10
43.2
Montée/Desc
Engine powered scissors lift

SQ8
Calages
4

Calages
115B

44.2
Calage AV D

YV18B YV15A
401A

18
Calage AV D SQ9
402A

19
5

Calage AV G
204

45.2
Calage AR G
SQ10
6

YV15B YV19A
310A 218A

35
37.2

Calage AR D Calage AR D
311A

34
Calage AR G
7

242

YV19B
B7

517
28.9

201
Détection AVG
818

8.10
8

Direction
B8

sans Trans

YV23
516
28.4

Détection AVD
9

YV14A
414A Direction
31
B9

511
28.6

sans Trans
Détection ARG
10

(05-1)
KAD

YV22A
B10

304B 304 510

28.3

Détection ARD

Direction
15.3
11

306B 304
KAG
B11

(05-2)

915
28.14

Détection AVG
12

YV22B

309 309 Blocage

8.3
B12

605
28.7

différentiel
Détection AVD
13

YV17

814B Blocage
8.9

différentiel
B13

YV10

255
50.3

Détection ARG
14

YV21A

307
15.8
B14

256
50.4

MAV/MAR Détection ARD

15

308
15.7

YV21B
242
16

417A PV MV GV
21
SQ3

207
41.2

Montée
BAS
YV14B

201
17

814C
8.6

MV GV
SQ4

232
42.2

HAUT
YV11
18

814A 814A
8.12

GV
SQ12

250
46.2

Coupure 8M
YV12
19

813
8.11

GV
YV8
20

(04-1)
(04-1)

3
4
I

L
F

K
E
B
A

H
D
C

M
1

(03-20)
(02-20)
(03-20)
(02-20)

U1
2

PWM1
1.4 - FOLIO 4/5

263 Vanne

54
212
Electrical diagram

Proportionnelle

SA6
406

4.6
Montée Descente 407
3

YV25
8.2
607 405

4.9
Chassis
Descente
HM
Engine powered scissors lift

YV20
921A

9
Descente > SQ3 Démarrage 117A

4.12
Tourelle
SB3

201
5

YV13
807B

15.9
Montée
6

YV9
807A

15.4
Descente
Compact12SDX Dévers
7

SQ1

205
39.3

YV24'
(04-21)

(04-10)
KA20
0
242
0

921B
8

505
28.2

YV24
AR
AV

Génératrice
AR

(05-2)
504
28.1
9

AV

Détection
11

399 machine
G

KA20
919
28.13

de niveau
D
10

(02-20)
920
28.10

HL8
601 Feu à éclat
8.1
11

260
52.2

905
Avertisseur
HA1 261
Shunt
52.3
12

SR140

Capteur d'angle
29.15

611B
Bras
(05-2)
13

210A
14

Buzzer
HA4
P

30.7

Capteur de 403
SP141
14

pression pesage
HL4

112A
4.1

Pression Huile
B4

904
40.2

Temp Huile
15

HL3

111A
4.2

Température
Huile
B3

Pression Huile 112

27.4

HL2

110A
4.3

Filtre à air
16

Temp
B2

Huile (Deutz F2011) 111

27.3

Eau (Deutz D2008)

150
B1

Stop Moteur Filtre

17

KP1

110
27.2

(Deutz F2011)
242

605A Accélérateur 109

27.1
(01-13)

Dplus
18

KT2

Deutz F2011

108
27.7
(01-13)

W
146
Démarrage
19

KA2

306A
32.2

Accélérateur
20

KM6

Deutz D2008
(04-21)
(04-7)

(04-21)
Electrical diagram
Engine powered scissors lift
1.5 - FOLIO 5/5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

242
A (04-13)

211 211 (05-2)

(02-20)

B
0 (05-2)
(04-9)

N°2 (14) (13) (15) (12) (13) (14) (12) N°1 (14) (12) (15) (13) (14) (12) (15) (13) (12)

D
SM4
Y HM4 SA2 SB5 SB4 SA5b SA11b SA11a SA5a SA3 SA4a SA4b SA7a SA7b SA12a SA12b SA9a SA9b SA10

E
703 (9) (6) (10) (2) (5) (8) (3) (8) (2) (10) (5) (9) (3) (11) (6) (1)

611A

218B

117B
901

402

804

805

401

807

311

310

410

409

708

707

419

418

214
612

606
705
F
29.5 29.6 29.4 29.2 29.3 36.2 29.12 3.2 30.6 29.9 29.10 30.5 29.11 30.4 30.3 30.9 30.8 29.8 29.7 30.11 30.10 30.2

Calage centralisé
U1
Consigne

Homme Mort
Direction

Hors Neutre

Sélection MV

Sélection GV
Sélecion Mvt

Sélection PV
Génératrice

Démarrage
G

différentiel
Blocage
Nacelle

Calage

Calage

Calage

Calage
Klaxon

AR G
AV G

AR D
AV D
H
Mouvement

Calage AR G
Calage AV G

Calage AR D
Calage AV D

Surcharge
MV
GV

PV

I
20 56 16.3 16.2 12.1 28.15 12.3 49 33.2

304A
303

398

699

698

415

914

305

253
J
(23) (20) (17) (25) (26) (31) N°2 (17) (18) (20) (21) (32) N°1

1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k
K
300 Ohms 300 Ohms Ohms Ohms Ohms Ohms Ohms Ohms Ohms Ohms Ohms 220
300 300 300 300 300 300 300 R1
Ohms Ohms Ohms
KAD KAG Ohms Ohms Ohms Ohms Ohms Ohms Ohms
/ 1W
L HL17 HL16
HL19
HL15 HL14 HL18 HL7 HL10 HL13 HL11 HL12

(05-20) (29) 211 (28) (27) (30) (32) (27) 211 (28) (31)
M
0 0
(05-6)

5
Electrical diagram
Engine powered scissors lift

2 - H12/15/18 SX/SXL (H3388/4388/5388 RT/RTXL)

2.1 - FOLIO 1/5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

uniquement uniquement
A moteur HATZ moteur PERKINS

101 101 (02-2)

FU11 FU50 FU51 FU1

50A 50A
25A 10A
D
160

162

164

120
E
(02-2)

KA51 KM6
(02-5) (04-2)

115
B15
F

101

101
120
G
242 242
GB1
(02-12)

H
163

165
161

KA2 (02-2) HL1 KT2 KP1

(04-20) (04-19) (04-18)
103
I (01-17) (01-12)

103 109 (04-13) 118 116

J H P1

K
B+ D+
YA1
HL50
R50

R51

R52

R53

EV M3 D1 YA2 D3 D5
G2
L B-
~ W

M (02-2)
0

Batterie Démarreur Alternateur Accélérateur Stop moteur

Refroidisseur

196P251210 - 1/5

6
Electrical diagram
Engine powered scissors lift
2.2 - FOLIO 2/5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

101 120
A (01-20)

AU Tourelle
B
KMG
152 SB1 (02-8)

102 241 254

C
FU4
30A
AU Nacelle
(01-20)
D SB2

240
U1
E

215
F T O N

203

216
F8 F7 F5 F6
G SA1
FU7 FU8 FU9
20A 5A 20A
FU5 FU6
H 3A 3A
Option
242
uniquement moteur HATZ (03-2)
(01-20) 201
(03-2)
212
I (03-2)
211
(03-2)
905 (04-11)
(01-12)
103 241
241

KA50
V KA50 (02-4)
K SA16

906
L KA51

HL6

M KMG HL5

0 0
(01-20) (03-2)
Préchauffage Gyrophare Projecteur

196P251210 - 2/5

7
8
I

L
F

K
E
B
A

H
D
C

M
1

(02-20)
(02-20)

(02-20)
(02-20)
(02-20)
2

YV18A
407A

U1

17

196P251210 - 3/5
2.3 - FOLIO 3/5

Calage
Electrical diagram

SQ7
408A

10
Montée/Desc
115A

43.2
Calage AV G
3

Calages
SQ8
Calages
Engine powered scissors lift

YV18B YV15A
401A 115B

18
44.2
4

Calage AV D Calage AV D
402A

19
Calage AV G

SQ9
204

45.2
5

Calage AR G

201
YV15B YV19A
SQ10

310A

35
Calage AR D
218A

37.2
6

Calage AR D
311A

34
Calage AR G

YV19B
7

B7

517
28.9

Détection AVG

YV23
818

8.10
Direction
sans Trans
8

B8

516
28.4

Détection AVD

YV22A
304

15.3
Direction
306

15.6
9

B9

511
28.6

Détection ARG

YV22B
10

B10

510
28.3

Détection ARD

YV20
921A
Génératrice
0
11

211
212
242

B11

YV40
306A 915
32
28.14

Descente rallentie Détection AVG

< SQ3
12

Blocage
B12

YV14A
414A 605
31
28.7

différentiel Détection AVD

13

PV MV
309
8.3

Blocage
B13

255
50.3

différentiel PV
Détection ARG
YV17
14

814B
8.9

Blocage
différentiel PV
B14

256
50.4

Détection ARD
15

YV10 YV21A

307
15.8

MAV/MAR
308 505
15.7
28.2

AR
16

AV

AR

YV21B

504
201
28.1

AV

807B
15.9

Montée
17

Détection
YV13

machine
814C
de niveau
8.6

GV
18

919
28.13

YV11

814A
8.12

GV
920
28.10

G
19

YV12

813
8.11

MV GV
YV8
20

(04-1)
(04-1)
(04-1)

(04-1)
(05-2)
Electrical diagram
Engine powered scissors lift
2.4 - FOLIO 4/5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

uniquement uniquement (04-8)

A moteur Hatz moteur Perkins
(03-20) 0 0 (05-2)

242 242 242

B (03-20) 212

242
(05-2)
SQ1
FU15
(03-20)
1A
C
242B

U3

SL1

SL2

SL3

SL4
205
D (01-15) Module Frequence
SB3

SA6
SQ3 SQ4 SQ12

611B
E
406

405

412

485

418

419

805
698

699
B4 B3 B1 B2

207

232

250

904

112

110

111
4.6 4.9 4.14 39.3 41.2 42.2 46.2 40.2 27.4 27.2 27.3 27.1 16.2 16.3 16.1 30.10 30.11 29.15 29.10
F
Montée Descente

Dplus
U1

Coupure 10M

Temp Huile

temp eau

Anti-Dem
Pression Huile

Filtre

jauge arriere
uniquement

jauge avant

jauge avant
Démarrage

jauge arriere
moteur Hatz
Tourelle
Chassis

gauche
Dévers

HAUT

droite

droite

gauche
BAS

G
préchauffage

Proportionnelle

Pression Huile
préchauffage
Temp d'eau

feux a éclat

translation

Accélérateur
Stop Moteur
Avertisseur

Démarrage
coupure

Filtre à air
H
Descente

Descente
H18SDX

Buzzer
Vanne

8.2 13 15.4 54 16.3 16.2 8.1 52.2 52.3 14 4.1 53.2 4.3
I
260
261
903A

110A

605A
112A
607

263

698

699

601

262

150

146
210
J
807A

uniquement
K moteur Perkins

YV25 YV9 PWM1

KM6 HA1 KP1 KT2 KA2

L
HL3 HL51 HL8 HA4 HL4 HL31 HL2
905

905

211
(03-20) 201 201 0 242
M (04-21) (02-20)

uniquement (05-5)

moteur Perkins

196P251210 - 4/5

9
Electrical diagram
Engine powered scissors lift
2.5 - FOLIO 5/5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

A
(04-17)

211
B (03-20)

(04-21) 0

(04-15) 242 242

C

(14) (13) (15) (12) (13) (14) (12) (14) (12) (15) (13) (14) (12) (15) (13) (12)
N°2 N°1
D
SM4
SQ13
SA4a SA4b SA7a SA7b SA12a SA12b SA9a SA9b SA1
SA2 Y HM4 SB5 SB4 SA5b SA11b SA11a SA5a SA3
(9) (6) (10) (2) (5) (8) (3) (8) (2) (10) (5) (9) (3) (11) (6) (1)
E

420B

420A
311

310

410

409

708

707

214
218B

611A

703

705

918

901

206

402

804

213

401

807
612

606

F
36.2 29.4 29.2 29.3 29.5 29.6 29.14 29.12 3.3 30.6 29.9 30.1 30.5 29.11 30.4 30.3 30.9 30.8 29.8 29.7 30.13 30.12 30.2

Calage centralisé
M D M D M D M D

Extension sortie
U1
Génératrice

Sélection MV

Sélection GV
Homme Mort

Sélection PV
Sélecion Mvt
Hors Neutre

Démarrage

différentiel
Consigne

Direction

Blocage
Nacelle

Calage

Calage

Calage

Calage
Klaxon

AR G
AV G

AR D
AV D
211

Calage AR G
Calage AV G

Calage AR D
Calage AV D

Surcharge
Mouvement

Devers
MV
GV

PV

I
20 56 11 4.2 21.2 12.1 28.15 12.3 49 33.2
111A

417A
304A
303

398

399

415

914

305

253
J
(23) (20) (27) (25) (26) (31) (17) (18) (20) (21) (32) N°1
N°2

1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k
K
300 Ohms 300 Ohms 300 Ohms 300 Ohms 300 Ohms Ohms Ohms Ohms Ohms Ohms Ohms 220
300 300 300 300 R1
Ohms Ohms Ohms Ohms Ohms Ohms
Ohms Ohms Ohms Ohms
HL30 / 1W
L HL17 HL16 HL15 HL14 HL18
HL19
HL7 HL10 HL13 HL11 HL12

(29) 211 (28) (17) (30) 211 (32) (27) 211 (28) (31)
M
0

196P251210 - 5/5

10
Hydraulic diagram
Engine-powered scissor lift

1 - COMPACT 10DX (COMPACT 2668RT)

1.1 - DIAGRAM 128P338270 - FOLIO 1/1

1
Hydraulic diagram
Engine-powered scissor lift

2 - COMPACT 12DX
2.1 - DIAGRAM 128P338260 - FOLIO 1/1

2
Hydraulic diagram
Engine-powered scissor lift

3 - H12/15 SX/SXL (H3388/4388 RT/RTXL)

3.1 - FOLIO 1/1

B16586 g

3
Hydraulic diagram
Engine-powered scissor lift

4 - H18 SX/SXL (H5388 RT/RTXL)

4.1 - FOLIO 1/1

B16587 g