HFE82V-600 DIRECT CURRENT RELAY

Features
● Ceramic brazing sealed technology guarantees no risk of arc
leaking and ensures no fire or explosion.
● Filled with gas ( mostly hydrogen) to effectively prevent the
oxidation burnt when exposed to electricity; the contact
resistance is low and stable, and the parts exposed to electricity
can meet IP67 protection level.
● Carrying current 600A continuously at 85°C.
● Insulation resistance is 1000MΩ(1000 VDC), and dielectric
strength between the coil and contacts is 4kV, which meets
the requirements of IEC 60664-1.
RoHS compliant ● Coil with energy-saving devices

CONTACT DATA COIL 23ºC

Contact arrangement 1 Form A Rated Pick-up Drop-out Coil power

Voltage Voltage Voltage
Contact resistance 1) ≤0.2mΩ(at 600A) VDC VDC VDC W
Switch on:50(time:0.2s)
Contact rating 600A 12 ≤9 1~9
Holding:10
Mechanical endurance 2x105ops Switch on:50(time:0.2s)
24 ≤18 2~18 Holding:10
Max. switching voltage 1000 VDC

Max. breaking current 2500A(800 VDC) 1op

Max. switching power 600kW

Making:5×10 ops(750VDC 120A,0.6s on:5.4s off)

4 CHARACTERISTICS
Switching:1×105 ops(800 VDC,10A) Insulation resistance 1000MΩ(1000 VDC)

Switching:1×10 ops(800 VDC,100A)

4
Dielectric Between coil & contacts 4000 VAC 1min
strength
Switching:2×10 ops(750 VDC,300A)
3 Between open contacts 3000 VAC 1min

Switching:500ops(750 VDC,600A) Operate time (at rated volt.) ≤50ms

Electrical endurance 2)
Reverse switching:5×10 ops(750VDC,-100A)
3 Release time (at rated volt.) ≤30ms

Reverse switching:1×10 ops(750VDC,-300A)

3 Functional 196m/s2
Shock
resistance Destructive 490m/s2
Reverse switching:300ops(750VDC,-600A)
Breaking:1op(800 VDC,2500A) Vibration resistance 10Hz ~ 500Hz 49m/s2

Switching:100ops(1000 VDC,600A) Humidity 5% ~ 85% RH

600A:Cont. Ambient temperature -40ºC ~ 85ºC

800A:20min Load terminal structure M10 screw terminal female

Current carrying 3)
1000A:5min Unit weight Approx.1800g
capacity
3000A:4s Outline Dimensions 146.0x66.6x132.8mm
8000A:10ms Notes:The above values are the initial values measured at room temperature.

Notes: 1) The above values are the initial values.

2) Unless otherwise specified, the temperature of eletrical endurance
is at 23°C and the on-off ratio is 0.6s:5.4s.
The coil was not connected to the surge suppression device
during the test. Please note that the use of a well-connected diode
will greatly increase the release time of the relay, resulting in a
reduced lifetime.
3) Ambient temperature is at 85°C and cross section area of wire
is 200mm2 min. See Fig. Endurance Capacity Curve for more
information.
4) 8000A 10ms is short circuit carrying test relay contact may be
welded but will not burn or exploded.
HONGFA RELAY
ISO9001 IATF/TS16949 ISO14001 OHSAS18001 IECQ QC 080000 CERTIFIED 2022 Rev. 1.00

1
ORDERING INFORMATION

HFE82 V -600/ 750- 24- H- L 6 (XXX)

Type

Application V: Vehicle

Contact rating 600: 600A

Nil: 450VDC 750: 750VDC

Load voltage
1000: 1000VDC

Coil voltage 12: 12 VDC 24: 24 VDC

Contact arrangement H: 1 Form A

Coil terminal structure L: Lead wire

Load terminal structure 6: Screw terminal female and copper bus bar terminal

Special code1) XXX: Customer special requirement Nil: Standard

Notes: 1) The customer special requirement express as special code after evaluating by Hongfa.

OUTLINE DIMENSIONS, MOUNTING HOLE, TERMINAL ARRANGEMENT Unit: mm

Outline Dimensions
HFE82V-600/XXX-XX-H-L6
2x5±0.5
2x300±10

132.8
110.8
102.8
10.5±0.1

53.8±0.5

4xØ5.2±0.1
73.6±0.5

146

2
 OUTLINE DIMENSIONS, MOUNTING HOLE, TERMINAL ARRANGEMENT Unit: mm

Mounting Hole Terminal Arrangement

73.6±0.5

4xØ5.2±0.1

53.8±0.5
Note: Polarity on the load and coil sides

CHARACTERISTIC CURVES

Endurance Capacity Curve

10000 600A Cont. 800A 3200s

1000A 960s Safe Operation Temperature
1000 800A 1200s
Functional Temperature
100 1000A 300s
Short-circuit Capacity Curve

10
Time (s)

3000A 4s 4000A 0.6s

1

0.1
6000A 50ms

8000A 10ms
0.01
9000A 3.5s
10000A 1.5ms
0.001
100 1000 10000 100000
Current (A)

Notes:
1.The upper limit of safe operation temperature and functional temperature are 180ºC and 130ºC respectively.
2.If the product needs to be operated for a long time, the upper temperature limit should not exceed 130ºC.
3.The ambient temperature is 85ºC, and the cross section area of the wire is ≥200mm2.
4.When the relay is operated under current ≥4000A for a long-term, it may weld without fire or explosion.

Pick-up Voltage / Drop-out Voltage Curve

18.0
16.0
Pick-up
14.0
12.0
Voltage(V)

10.0
8.0
6.0
4.0
Drop-out
2.0

0.0
-40 -20 0 20 40 60 85
Temperature(°C)

3
 CAUTIONS
1. In case of loosening, please use washer when mount the relay with M5 screw, and the torque within 3N.m to 4N.m, The screw tightening torque
at terminals shall be within 20N.m to 25N.m. The torque beyond the range may cause damage.

Mounting for load terminal Mounting for relay body

Mounting way Torque requirement Hole dia. of copper bus bar Thickness of copper bus bar Mounting way Torque requirement
M10 Bolt 20N.m ~ 25N.m Ø10mm~Ø10.5mm ≥4mm M5 Screw 3N.m ~ 4N.m

2. Relay terminal lock vertically, please pre-lock first and then lock when installing,repeat locking is not recommended.
3. When the customer uses special crews and nuts,such as nylok,need to communicate and confirm with Hongfa.
4. When the customer has special installation requirement,such as upside down,multi busbar connection,need to communicate and confirm with Hongfa.
5 Be careful that oils and foreign matter do not stick to the main terminal part and please use the wire with min. cross section area 200mm2, otherwise
the terminal parts may have abnormal heating.
6. The product has energy-saving board inside and the coil will switch automatically after 0.2s drive, but repeated switching within 0.2s may cause
failure of relay.
7. The product with PCB inside cannot be driven by ramp up voltage, please drive the coil by step type power ,otherwise the relay may fail to work.
8. Cautions of mounting for relay body:

Unrecommended method
The hole of mounting plate at customer-side is too large.
Enlarged Schematic Diagram:

Relay mounting washer

Ø5.2
Mounting plate
Plastic part of relay mounting flange

M6

Customer's mounting plate's opening and chamfer is

too large (M6), which leads to failure of mounting.

Recommended method
The hole in mounting plate at customer-side is M5
Enlarged Schematic Diagram:

Relay mounting washer

Mounting plate Ø5.2
Plastic part of relay mounting flange

M5

The recommended hole in mounting panel of customer-side is M5

Screw

Spring Washer
Flat Washer (Deformed)

Relay mounting washer

Plastic part of relay mounting feet

When use M5 screw, the thickness and strength of the washer needs to be guaranteed
or it may deform and burst the cover.

Disclaimer
The specification is for reference only. See to "Terminology and Guidelines" for more information. Specifications subject to change without notice.
We could not evaluate all the performance and all the parameters for every possible application. Thus the user should be in a right position to choose
the suitable product for their own application. If there is any query, please contact Hongfa for the technical service. However, it is the user’s
responsibility to determine which product should be used only.
© Xiamen Hongfa Electroacoustic Co.,Ltd. All rights of Hongfa are reserved.