JPA5076T50M Hydraulic Pressure Bale Machine

Instruction Manual

Shanghai Jia jing Machinery Co., Ltd.

 Catalog

1． General Instruction of Main Purpose and Structure

（1）General Instruction

（2）Main Purpose

（3）Structure

2、Operation and Notices

（1）Preparation

（2）Operation

3、System Adjustment，Set-up and Notices

4、Maintenance and Notices

5、Regulation of Security 0peration

6、Main Technical Parameter

7、General Fault Repair

8、Table of Accessory

9、Circuit Diagram

This manual only for operation coach unless have other explain.

If the machine has some small change and no effect operation will no new information.

Carries on the consequence to the machine which creates without authorized disassembling voluntarily to

undertake by the JiaBao.

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1、General Instruction of Main Purpose and Structure
1) General Instruction
Thanks for your purchasing of JEWEL Hydraulic Pressure Bale Machine!
Please do follow the instruction when you install, use, repair and maintain the machine
for your safety. Besides, the persons who install, use, repair and maintain the machine should
follow the regulation of national security standard. And only the special-trained persons or our
company’s maintenance staff can repair, maintain the machine.
2) Main Purpose and Feature
(A) Purpose
The machine is used in any none-metal bale field, such as: trash board, box, pieces
paper, cotton yarn, fur ball, plastic, wood, foam rubber, wool, pieces fiber, clothing, cloth,
tobacco leaf and etc. we can change the specifications of the package according to the
customers’ requirements, however, the customers’ requirements should be suitable for the
shipment to the maximum extent to reduce the freight.
(B) Feature
a) Hydraulic drive，Automatic drive structure and electric control system.
b) Collective Buttons, manual or self-automatic operation or manual operation，security
chain device.
c) Independent feed opening, auto package-out device.
d) Single push plate, double-side door, three-side door，four-column style，raffinate recycle
tank is available.
3) Structure
The machine is consisted of main engine, electric control system, hydraulic pressure system,
hydraulic accessories and etc.
(a) Main Engine: machine frame, feeding door, handles, door of compressed barn,
door-closed device, platen，out-bag device.

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 3470

1970 1030

(b) Electric Control System: All switches, contact device，stroke switch, fusing device and
etc.
(c) Hydraulic Pressure System: Hydraulic pressure stop, oil tank, pressure gage, tank gauge，
oil box, motor, oil pump, oil pipe and etc.
(d) Hydraulic Accessories: joints, oil pipe folder, sealing ring and etc.

2、Operation and Notices

（1） Preparation
Operator should understand fully the hydraulic and electric principles and the functions of
machine.
1) Inspection
(a) Check wirings in the control box, logo, graph of machine principle, limit and control
board switches, motor, electric wirings and elements.
(b) Check hydraulic pressure valves, adapter，oil pump, oil box, pressure gage，tank gauge，
oil tank, oil box, piston lever platen.
(c) Check machine frame, crossbeam，platen.
If there are any problems after Inspection, please do repair or ask for help from our company.
2) Working principles

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 推压油缸
D/d-Ls:

8
9
A B

YV2
P T YV1 4

M 1
2

6 7

a、When the oil pump starts to work, chamber P and T are connected, thus oil is unloaded
from oil pump to oil box. The piston rod still, and act as a security role.
b、When the motor changes to the left to power on, P and A are connected, T and B are
connected， the oil is in the main tank，while piston lever is out. (Pressing)
c、When the motor changes to the right to power on, P and B are connected, T and A are
connected，the oil is out the main tank，piston lever is in . (Back)
3) Installation
(a) Machine body: It is the integration of machine body. However, it is required as the following;
ground should bear at least 15KN/m² pressure. Once the machine is installed, it should not
be moved any more. The room should at least 500MM higher than the machine.
Notice：
⚫ The machine could be moved by forklift truck or hoist.
⚫ When people hoist the machine, do not touch the oil tank and oil pipe.
(b) Fill in hydraulic pressure oil: The oil tank is already clear and clean when leave
factory .Please fill in Hydraulic Pressure oil directly. The oil tank should be cleared and
dried after a period of use, and fill in the No. L-HM46 filtered anti-friction oil. If cleans
time the discovery has the fuel tank to burst, the oil leak should inform the factory to seek

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 processing. If no problem .please fill enough 46# hydraulic oil. Oil should be at least feature
80 in the tank gauge, the amount of oil is about 90 L. When the temperature is lower than 0
centigrade, please choose antifreezing oil, and screw down oil mouth.
You can choose according to the following form of the hydraulic oil:
China U.S.A. Japan Britain
长城 美孚 德士古 日石 British petroleum company
L-HM46 D.T.E46 Rando oil HD Super Hyrando Energol HLP46
46 oil46
(c) 接电器控制箱进线 Wires of electric control box : Three phase four line and earth wire.
！！Notice: The earth wire should be in the electric control box.
4）Adjustment
We have done the entire shakedown tests before the machine is delivered.
Please do the simple shakedown tests after installation by yourselves as the followings:
(a) Power on and start the motor, and check the motor whether run as clockwise direction. If
not, please adjust two of the wires.
(b) Listen carefully to check whether there is noise of motor and pump, if yes, please power
off to check.
(c) Try empty load first, start “Compressing” or“Back” button, and the “self-auto”. Pressure
should be 10Mpa.
(d) After trying empty load, checking whether there is leaking of the joints and sealing.
(e) If there is no problem of the test, it finishes.
5）Notice of buttons:

LOCK 回程 电源 开始
BACK POWER START

Self auto/Pack/Manual
压制 半自动/包装/手动
PRESS
STOP

a) Power light: Power on, light on.

b) Start motor: Motor on, light on.
c) Rotating Switches:
◆ Manual: “Compressing” or “Back”, platen up and down.
◆ Packaging: Press the “Press” button, the platen will down to the bottom.

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 ◆ Semi-auto: Press the “Start” button, the machine will run by itself（run a cycle）.
d) Stop: This button self-locked button. Press this button, the machine (motor) can stop at any
time. If you want to operate the machine, should revolve this switch, after press the start
button, the machine can work.
(2) Operation
➢ Compressing:
(1) Lock firmly the compressing device of the compressing barn. Turn the “rotating switch” to
“self-auto”.
(2) Preparation laid a piece of paper at the bottom of the compressing barn.
(3) Use stick to push in the filling materials. Avoid uneven material loading to the chamber.
(4) Close and lock firmly the guide door of feed opening.
(5) Start “Compressing” button, the machine does an auto recycle(compressing - back)
(6) Repeat the above (3) (4) (5) to make the pressure back to the original.
(7) When near the finish of compressing, turn the “rotating switch” to “package”
(8) Lay a piece of paper on the top of package.
(9) Start “compressing” button until platen touch the travel switch to stop.
Notice: Don't try to excessive packaging, the machine you are strongly recommended in this
machine of the rating of the pack, especially not in the specifications by artificial regulation
system work pressure make it more than system rated pressure, the way to increase the weight of
each package content, otherwise will may cause permanent damage and even endanger machine
operator's life safety.
Notice: There are no people standing before the opening door!!
➢ Package:
(1) People should stand at the un-opening door to loosen the locked devices.
(2) Open the compressing barn door. Pierce the belts to pack.
(3) Open the compressing barn door，and hang the pothook in platen.
(4) Start “BACK” button till the package is out the compressing barn.
(5) Take out the package
(6) Lock the compressing barn door and other locking devices and then put down the out-bag
device.
(7) Turn the “rotating switch” to “self-auto”.
(8) Start “compressing” to fill in new material
The above process as shown in the figure below：

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 ①： Charging

BACK

STOP

②： Close and Press

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③: Open and Cross after LOCK BACK

Self auto/pack/Manual

PRESS STOP

the completion

When near the finish of compressing, turn the

“rotating switch” to “package” .

④： Pack LOCK BACK POWER START

Self auto/pack/Manual
PRESS STOP

PACK

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 ⑤: Pothook

the hook live beams

LOCK BACK POWER START

Self auto/
Manual
STOP

Open Compress Chamber Door

Bag
Out-bag Device

Out-bag Board

NOTICE: Door do not stand people!!!

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 LOCK BACK POWER START

Self auto/
Manual
STOP

⑦: Close and Stop

➢ Clean the piercing groove:

After a period use the piercing groove, please clean it.

3、System Adjustment，Set-up and Notices

It is set up according to your requirements before delivery. However, please check due to the
long-distance delivery.
➢ Set up “Traveling” switch (See Pic:)
挡板
Dam-board
行程杆
Travel pole

减小行程 增大行程
Reduce travel Increase travel

➢ Set up the pressure of hydraulic system.

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 左旋减少压力 右旋增加压力

注： 加压时要慢慢旋转，以防压力突然增高损坏机器

溢流阀

紧固螺母
调压手柄

注: 压力调整后必须拧紧紧固螺母

Pressure adjustment hand-wheel is on the flowing valve of the hydraulic system.

To right is to give more pressure, to left is less.
NOTICE：
⚫ Nothing should be laid on the top of hydraulic system.
⚫ Adjust slightly the hand-wheel when needed, fasten the screw after adjustment.
⚫ The working pressure cannot surpass the system fixed working pressure。Otherwise will
possibly create the machine permanent damage even to endanger the operator the safety.

The pressure has already been set up before delivery. And the following is how to adjust it
when you first use.
(1) Pack and wrap the bag as chapter 2. Turn the hand-wheel to min to max gradually.
Notice: The screw nut should be loosen before adjustment and fasten after it.
(2) Add up pressure gradually.
(3) Push out the bag, and weigh measure it.
(4) Adjust again according to the following table. (If the bag is not satisfying, try again)
Bag volume Small Big
Traveling Turn up the limit Turn down the limit
switch switch of upside switch of upside
Pressure No change No change

Bag weight Light Heavy

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 Traveling No change No change
switch
Pressure Reduce pressure Increase pressure
(5) Record the pressure and the position of traveling switch. Adjustment finishes.

4、Maintenance and Notices

Accurate maintenance could prolong machine’s usage.
NOTICE：In the process of repair and maintenance:
(1) Must Cut off power.
(2) If the machine connects the power don’t make maintenance and repair.
Maintenance
➢ Daily maintenance
(1) Check oil position, traveling switch, security chain device before start.
(2) Inspection the oil temperature when use the machine (normal don’t over 65 degree), whether
leak oil and hydraulic force. Inspection the cylinder whether normal .it find problem stop and
inspection.

pressing screw

Celsius
highest temperature-shortest time Fahrenheit thermometer
working temperature

°
C°F 180
80

140
60
mercury column
lowest level 100
40

60
20

20
0

(3) Clean the piercing groove.

➢ Monthly maintenance
(1) Check wires, oil pipe, joints, oil tank, and hydraulic stop.
(2) Check and fasten all joints, screws. (for example: each tube fittings, pressure plate bolt, piston
bolt).
(3) Check and clean and eliminate work around environment of safety factors, such as the
operation area of obstacles in etc.
(4) Check the oil height, no less than 0.
(5) Clean and cream all locking devices.
(6) Check all the functions of security chain devices.

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➢ Quarterly maintenance
(1) Check the function of all the buttons on the control board.
(2) Check the oil cylinder and piston lever, whether there are leaks and not normal wear, scratch.
➢ Yearly maintenance
(1) Replace hydraulic oil, clean fuel tank, and remove the oil from the bad for sediment; Check
the filter for jam.
(2) Check and cream the motor bearings.
(3) Check the inside of electric control box and hydraulic stop.
(4) Adjust pressure gage.
(5) If the machine will stop the surge for a long time, please hand all relax, prevent spring
produce permanent deformation and the elements performance.
➢ Pump maintenance：
⚫ start ：
A、 Check oil level in tank, please the oil when the oil not enough.
B、 The pump inlet and outlet valves should be fully open
C、 Check the rotational direction of the pump is correct or not.
D、 Pump or couplings in normal operation without shaking vibration phenomena
⚫ notice：
1、 During used ,Strictly forbid due to system heating then open fuel tank cap or open filling hole
to prevent dust and dirt from entering the fuel tank
2、 The pump for the first time to use or not use more than fifteen days. Please fill clearing oil
from filling hole. And first jogging several times when just start. Check the oil flow and noise
all normal then empty running 5-10 min and can continue working.

3、 Working medium: recommend used 46# hydraulic oil .if used other oil please check
E50=3-5,and the glue must over 90.
4、 The oil temperature normal working 15-65OC.normal working 50±0C is ideal .KV
is27~43mm2/S .the oil working under the normal temperature working. And ensure that its
kinematic viscosity at not less than 650C when 27mm2/S. and not over 43mm2/S when 150C.
Cold start oil KV vacuum should not be greater than the self-absorption 0.016MPa. The oil

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 cleanliness should be controlled within NAA10 level (or 19/16), cleanliness will significantly
affect pump life
5、 Check the cleanliness of the oil and check the oil filter is blocking or not regularly, exchange
it if necessary.
6、 Clean the oil filter regularly, and check the filter screen is good or not. if not, please do not
continue using.
7、 Check the hydraulic oil regularly, please exchange the oil and clean the oil box if there are
impurity, sediment, water or mental in the oil.
8、 If you find the bearing is too hot, shack abnormally, noisy or the spindle nose leaking oil,
please check the installation of the coupler

⚫ Common fault and solution of the pump：

Notice:
(1) Use soft brush and industry standard cleaning agent to wash filter.
(2) The oil tank should be cleaned and changed after 3-month use. And the half a year or a year
after.
(3) In winter, the motor could start 20-30min and then to work.
(4) When adjustment pressure do not have to outdo the machine the highest working pressure.
And avoid mangle machine and endanger operator safety.
(5) Don’t adjust electric control system and demolish hydraulic element.
(6) Do change the high pressure pipe if the oil leaks.

5、Regulation of Security 0peration

（1） Do not put the head, hand or person under the platen.
（2） Limit switch damage or not to install limit switch, forbidden oil cylinder piston rod
pressure to will the bottom.
（3） Use sticks to pus the materials.
（4） Do not stand under the platen.
（5） Do not change the route of the electric box.
（6） Do not open the electric box when power on.
（7） The slider flange constructed to regularly check installation bolt (the longest in a check
once), prevent off.
（8） If there is leakage of oil tank, piston lever or pipe, these should be stopped to use, and
inform the maintenance staff.
（9） Do not wash the electric control part, hydraulic pressure system by water.
（10） To prevent the metallic dust and liquid enter the electrical controls.

6、Main technique parameter

NO. item Unit Figure

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 1 model JPA5076T50M
2 hydraulic force KN 500
3 Max Distance between Platen and Working mm 1610
table
4 Min Distance between Platen and Working mm 600
table
5 Platen Max travel mm 1010
6 A cycle time s 40
7 Packing size mm 1500*760*600-1000
8 Fuel tank capacity L 105
9 Voltage/frequency V/HZ 380/50
10 Power Kw 7.5
11 Machine weight Kg 2350
12 Machine Hight mm 3470

7、General fault repair

No. Breakdown Reason Eliminate Measure
1 a :Air in system a: Remove the air
Crossbeam creep b :Little oil b:Add oil
c: Flowing valve shakes c：Repair the valve
d:Flowing valve pressure too low d:Adjust pressure

2 a:Oil pipe leaks a:Change the ring

Low pressure b:Changing-over valve jams b:Repair or change the
valve
c: No pressure figure c :Clean the pressure gage
or the pipe

3 Low speed a: Oil pump wears a: Repair or change it

b: Oil tank leaks b: Repair or change it
4 Crossbeam gliding a: Sealing ring leaks a: Change the ring
after stop
b: No sealing around valve b: Repair or change
5 a: Little oil or improper stick of oil a: Add oil or change oil

b:Long-period high pressure b: Turn down pressure

Overheat
working

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 c: Environment too hot c :Minus the temperature

Pump oil 1、 The pump does not turn or 1、 Check the pump connect whether
supply not lhow speed correct with motor
good or cannot 2、 Turn way not correct 2、 Change motor running direction
supply oil 3、 Oil tank liter not enough 3、 Add oil until rule oil level
4、 Oil Outlet connect reversed 4、 Link correctly according to the
5、 Suction oil pipeline or filter indication label
jam. 5、 Check pipeline and cleaning or
6、 Suction pipe air leakage change filter
7、 Screw of Pump cover release 6、 Check suction pipeline and
8、 System reveal sealing ,fixing
9、 Oil viscosity too high or too 7、 Fixing screw
lower 8、 Check system and repair reveal
10、Oil temperature too high or point
lower 9、 Used correct oil type
10、Cooling the oil and used correct oil
type
Pressure 1、 Overfall vlave setting up too 1、 Check and adjust valve pressure or
lower lower change overfall valve
2、 suction air 2、 Check suction pipeline and
3、 system reveal discharge air
4、 oil get bubble 3、 Check system and repair dew-point
4、 Add oil or let scavenge oil outlet
under the oil
leaking oil 1、 Oil viscosity too lower 1、 Used correct oil type
2、 Sealing ageing 2、 Change sealing
3、 Connection screw or 3、 Fixing screw or connector
Connector release
noise or shake 1、 Pump pipeline or filter jam 1、 Check oil line, and clearing or
2、 Oil viscosity too much change filter
3、 suction the air 2、 Used correct oil type
4、 Pump spindle & motor 3、 Check suck oil pipe and exclude it
disalignment 4、 Reset pump let axiality small than
5、 The oil get bubble 0.05
6、 Pump speed too high 5、 Fill oil or let scavenge under the oil
7、 Pump pressure too high 6、 speed
Gear down
7、 Gear pressure
temperature 1、 install gap too samll 1、 inspection and repair

Notice: The above are all general breakdowns. Solution can solve on their own; cannot resolve not
to mess demolition, should notify the manufacturer repair, so as to avoid unnecessary damage.

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8、Table of Accessory
Part Item Component No. Component Item
Note
YG1 sealing
YG2 durable ring
cylinder YG3 dustproof ring

YG4 weave ring

YG5 durable ring
GL1 O ring
Tube system
GL2 O ring
Hydraulic
JPDB-10
single-direction valve
Hydraulic Pilot operated check
JBYK-B20
valve valve
Electric changing-over
JPDH-J3-10
valve
DQ1 Transformer
DQ2 AC connecter
DQ3 Middle relay
DQ4 Rectifier
electrical
DQ5 Safety switch

DQ6 Fuse
DQ7 Breaker
DQ8 Thermal relay
DQ9 Wiring board
Firmware JGJ M16

Pressure meter YLB Pressure meter

Content YWJ Content gauge Including

gauge thermometer
Motor DJ motor
Pump YB Pump

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 Air filter

TC JBK3-160
FU1(2A) 24V FU3(8A)
4 8
L1
9、Circuit diagram

L2 380V
FU2(2A)
L3
PE 0 KM SB1
SA1-1
Q2U2

QS
7 7
KA1 KA2
5
PE VC KBPC1010
SB3 KA1 SB4

24 25 SA1-2

FU4(2A)
KA2

18
9
13
KM SB2 SQ2-1

6 10
SQ2-2
KA2
FR
FR 11 14
6

SQ1
U V W 12
15

PE M 18
SQ3

HL1 KM YA1 YA2

17 KA1 KA2
 Certificate
It is qualified and allowed to leave the factory.

Product Item： Hydraulic Baler

Model and specification：JPA5076T50M

Out-factory No.：2017073255

Checked operator：06

Date： 2017 .07

Maintenance Card
The machine is under maintenance for one year, however，artificial
Damage natural disaster is not included. Please show this card when it needs
maintenance.
Special Notice: The baler should be strictly used and maintained as the instructions.
Failures caused by improper usage and maintenance will be excluded from the guarantee terms .

Maintenance Record：
Date Maintenance Content Note

Y M D

Y M D

Y M D

Y M D

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Attach： List of parts

NO Name Qty Unit 备注

1 Hydraulic baling press 1 PC 只
2 The seals 1 PC 套
3 The fuse 6 PCS 根 10A
4 The key 2 PCS 把 electrical cabinet
5 Intermediate relay 1 PC 只
6 Instruction manual 1 PC 份
7 Manufacturer's certificate 1 PC 份
8 The expansion screw 4PCS 只
9 Limit switch 1 PC 只

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