Wood Shop News 03 2024 Freemagazines Top
Wood Shop News 03 2024 Freemagazines Top
A BUDDING
BUSINESS
William’s Handcrafted,
led by William Butler,
is off to a solid start
‘Smart tools’
that travel well
What’s new
with abrasives
When to upgrade or
replace old machinery
NEW TOOLS
• Felder vertical panel saw
• Grizzly 8” jointer
• Osborne table legs
• EA Hydroplus from
Sherwin-Williams
EVERYTHING
for the Woodshop
20" 5 HP Helical Cutterhead Planer 25" 15 HP 3-Phase Planer 10" 5 HP 240V Cabinet Table Saw
A production-level planer Engineered for power and precision with 7' Rails
» 174-Indexable-carbide insert Maximum cutting capacity
» 92-Indexable-carbide helical cutterhead
insert helical cutterhead » 60" Rip capacity » Shop Fox® Classic Fence
» Digitally controlled table elevation
» 5 HP, 220V, single-phase » 3-Speed feed rate » Extra-large 44" x 27" » Poly-V serpentine belt
motor extension table » All sealed ball-bearing construction
» 16 & 28 FPM feed rates » Precision-ground
cast-iron table
» Precision-ground » Inch/metric
cast-iron table
readout
» Adjustable bed rollers
10" 3 HP 220V Table Saw 12" x 84" Jointer with Spiral Cutterhead Compact Automatic Edgebander
An investment in quality Accuracy in a heavy-duty machine Streamlined and economical design
» 52" Rip capacity » Right and rear extension tables » 96-Indexable-carbide insert » Heavy-duty center-mounted » Teflon-coated glue pot for easy glue » 101⁄2" x 693⁄4" Table size
spiral cutterhead fence changes » Automatic belt feed system
» Blade height, blade angle, & » Built-in storage shelves » 5 HP, 230V, single-phase » Rack-and-pinion lateral » Pull-out support arm to handle
fence-to-blade digital readouts » Precision-ground cast-iron » Adjustable infeed fence
motor adjustment larger workpieces
table with beveled edge » Parallelogram table
adjustment
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Tel. 866-792-5288 • [email protected] • feldergroupusa.com
Table of
Contents
Photos: Jennifer Hicks (top, cover)
OWN IT.
RENT IT.
With Cabinet Pro Software,
the choice is yours!
Features
11 WHAT’S NEW WITH ABRASIVES:
They’re getting faster, cleaner and more flexible.
30 A BUDDING BUSINESS:
William’s Handcrafted, led by
William Butler, is off to a solid start.
Discover the Cabinet Pro
41 FIX IT OR DITCH IT? Difference:
When to upgrade or replace old machinery.
Purchase or Rent
Lowest prices in the industry
News Desk Face Frame & Frameless
7 Greg Engle is the new 8 Philadelphia artist Customize to your requirements
owner of Certainly selected for
Wood, a veneer winter residency.
Supports all CNC routers
supplier in Dedicated Technical Support
East Aurora, N.Y. 10 WOOD MARKETS:
Hickory rides the
8 Wendell Castle rustic wave
Workshop sounds
the first bell.
Get Started Here
Woodshop News, (ISSN 0894-5403, U.S.P.S. 000-966), Vol. XXXVIII, NO. 4, is published monthly by Active
Interest Media, Holdco, Inc. The known office of publication is 2143 Grand Ave., Des Moines, IA 50312. Periodicals
postage paid at 2143 Grand Ave., Des Moines, IA 50318-9652, and additional mailing offices. $21.95 for one year;
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per year for postage; U.S. funds). Postmaster: Send address changes to WOODSHOP NEWS, PO Box 37274, Boone, 702-330-0775
IA 50037-0274. Printed in the U.S.A. POSTMASTER: Send all UAA to CFS. (See DMM 507.1.5.2); NON-POSTAL AND
MILITARY FACILITIES: Woodshop News, Circulation Department, PO Box 37217, Boone, IA 50037. [email protected]
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MARCH 2024
Sherwin-Williams.
or curling of the sandpaper.
17 Grizzly adds an
8” jointer with a • Dust - Keeping your sanding discs free from dust can
spiral cutterhead. also help to increase the life of the abrasive material.
18 Felder adds a vertical
panel saw. • Time - Klingspor Abrasives guarantees our coated
abrasive products for 1 year from the date of purchase.
5
19 Osborne Wood
Contact your local Factory Sales Representative for
WOODSHOPNEWS
Products adds
two traditional more information.
Mission table
leg designs. We recommend that you purchase no more than the
amount of sandpaper discs, belts, rolls, or sheets, that you
can use within a year. Storing your abrasive materials in
Departments an environmentally controlled LEARN
6 Taking Stock
area, can help to ensure TO
that you get the fullest
M
N
• SCA
46
IN
R
Visit us online at www.woodshopnews.com speak with one of WOODWO
our technical advisors
about your project.
BLOGS •Contact Customer Service
www.woodshopnews.com/subscribe
Over the
Workbench • Tools & Machinery
www.woodshopnews.com/
Talkin’ shop
with former tools-machines
editor A.J. Hamler
•Contact the Staff
www.woodshopnews.com/contact-us
800-645-5555 • www.klingspor.com
TAKING STOCK
WOODSHOP
®
number of entries
CONTRIBUTING WRITERS
JOHN ENGLISH, DAVID GETTS AND TED BRUNING
Aurora, N.Y., following the retirement of ny turned 40 last year, that’s when we him the opportunity to purchase the
founder Jim Dumas, exchanged discussions on the change company. Certainly Wood currently
Engle, the long-time sales and pur- of ownership. Seeing the development sells well over 100 different species of
chasing manager at Certainly Wood, and growth of this company, when it domestic and foreign hardwood ve-
says he’s excited to continue the started out as a garage-based busi- neers. It serves hobbyists, cabinetmak-
MARCH 2024
company’s legacy with the help of a ness, and turning into a brand that’s ers and architectural millworkers in
terrific team. recognized globally is just to me, unbe- North America and beyond.
“I’m extremely thrilled about tak- lievable,” Engle tells Woodshop News. Learn more at certainlywood.com.
WOODSHOPNEWS
To Find Out More
“I highly recommend
Oneida to anybody with a
small or big shop like
myself. They helped me to
design the ductwork to
place it through the shop.
They did a great design.”
- Chris S.
vation, and programming, is starting a new woodworking school, Adam Atkinson for their fourth annual Winter Resi-
the Wendell Castle Workshop, at Castle’s longtime studio in dency Program. Atkinson is a Philadelphia-based
Scottsville, N.Y. artist who works in various mediums, a curator and
The first schedule features about a dozen classes, including educator.
“Making a Veneered Miter Fold Box” with Scott Grove; “Introduc- The Winter Residency Program is a collaboration
tion to Marquetry” with Silas Kopf, and “Creating a Sculptural between the museum and NextFab, a membership-
Cabinet” with Andrew Glantz. based maker space. Each year, the two organizations
“We selected our instructors and course content very carefully, assemble a jury of makers and educators to award
and with access to many of Wendell’s pieces, students and in- one fellowship to an artist in the region who works ei-
structors will be inspired to do their best work in his space. We ther solely in wood or other materials in combination
look forward to providing an outstanding environment and in- with wood. The fellow receives a stipend for project
struction for our students,” says Ken Page, interim director of the materials and access to NextFab’s workshop space.
Wendell Castle Project. “Receiving the Museum for Art in Wood and Next-
Page adds that he and other board members found it important Fab residency has been a big dream of mine for the
Courtesy of Wendell Castle Project, Adam Atkinson
to hire instructors whose teachings align with Castle’s principles. past several years,” Atkinson tells Woodshop News.
“I call it keeping the DNA of the place. Wendell would describe “I look forward to connecting with the Philadelphia
himself as a designer and a sculptor, so we wanted to still have wood community and making a new body of work
that emphasis in some of our courses. We’ve got some instruc- exploring mourning and remembrance through wood
tors with ties to Wendell, and that’s part of keeping that DNA. carving. I’m grateful for the time and space to explore
“Scott Grove was a former employee of Wendell, Silas Kopf was this project.”
a former employee, and some of the others are RIT School for Atkinson received a Bachelor of Fine Arts in Inter-
American Crafts grads who Wendell influenced directly critiqu- disciplinary Studio Practices from Boise State Univer-
ing their work, because he was at RIT for a bit. Some other in- sity in 2013 and a Master of Fine Arts in Metal Design
structors never worked for Wendell or were students of Wendell from East Carolina University in 2019. His work has
but were greatly influenced by Wendell.” been exhibited nationally and internationally, includ-
Registration is open for classes beginning in April. The school ing at the Metal Museum in Memphis, Blowing Rock
welcomes students of all skill levels for weekend, week-long and Museum of Art and History in Blowing Rock, N.C., and
two-week classes that will typically be limited to 10 to 12 stu- Nagoya Zokei University in Japan.
dents. Learn more at wendellcastleworkshop.org. Learn more at museumforartinwood.org.
PDS ADDS CLARK DOGGETT AS SALES ENGINEER REMODELING EXPECTED TO DECLINE
Precision Drive Systems (PDS), a global provider of preci- Spending for residential improvements and repairs is
sion motor spindles, expert support, and repair services near expected to shrink this year for the first time since 2010, but
Charlotte, NC, has hired Clark Doggett as a sales engineer for signs point to some easing of declines by year’s end, according
new engineered products and services. to Leading Indicator of Remodeling Activity (LIRA) from the
“Clark has the unique combination of technical ability Remodeling Futures Program at the Joint Center for Housing
and sales experience that PDS and our precision machin- Studies of Harvard University.
ing customers seek,” Robert Turk, president of PDS, said in a The LIRA projects that declines in annual homeowner
statement. “He has worked with a diverse range of domestic renovation and maintenance expenditure will worsen through
and international industrial manufacturers, serving clients the third quarter of this year before moderating slightly to -6.5
engaged in precision motion control applications, pneumatic percent by the end of 2024.
and hydraulic fluid power operations, abrasives finishing, and “Home remodeling will continue to suffer this year from a
industrial seals and components.” perfect storm of high prices, elevated interest rates, and weak
At PDS, Clark will work closely with consulting engineers home sales,” Carlos Martín, the program’s project director, said
and automation system integrators to identify and secure new in a statement. “These headwinds create considerable uncer-
business and cross-sell PDS solutions to grow relationships tainty in the economy, and remodeling spending is projected
with key customer accounts. to fall from $481 billion last year to $450 billion in 2024.”
Before joining PDS, Clark worked in technical sales for “Even with the anticipated downturn, spending for im-
Neugart USA and Carolina Seal Inc. He has also been in inside provements and repairs to owner-occupied homes this year
sales for Carolina Fluid Components, and a key account man- is expected to easily surpass the robust levels seen early in the
ager for Bosch’s Special Markets Group for flexible abrasives. pandemic,” added Abbe Will, the program’s associate project
Clark is a graduate of the University of North Carolina at director. “Recent improvements in homebuilding and mort-
MARCH 2024
Greensboro. gage rates also support the prospect of turning a corner on the
Learn more about PDS at spindlerepair.com. rate of remodeling spending losses by the end of the year.”
WOODSHOPNEWS
WHERE INDUSTRY TURNS FOR INNOVATION SM
TREME
PERFORMANCE
COMPRESSION SPIRALS
Hickory rides
the rustic wave
By Jennifer Hicks
Hickory (Carya ovata), also known as shagbark or true
hickory, is gaining popularity due to its rustic aesthetics
and budget-friendly price, according to suppliers inter-
viewed by Woodshop News.
Known for its multi-tone appearance and high durability,
it’s a top pick for flooring, mantles, countertops and cabi-
nets.
“Our hickory sales have been up a little bit, more than
anything for countertops and tabletops in the 8/4 thick-
ness,” says Clint Dillon of Steve Wall Lumber in Mayodan,
N.C. “We’ve also seen a slight uptick in it for lumber and
plywood in cabinets. In the last few months, we’ve had
more people interested in the character-grade cabinets
than the painted.”
“Hickory is something we like and our customers like. It’s
very solid, it mills pretty well, and we love the coloring on
MARCH 2024
it. It usually has that rustic feel to it,” says Dave Norman
of Parkerville Wood Products in Manchester, Conn., who
makes a point to educate customers on how to work with it’s hollow on the inside. That’s a nice look because the rus-
the wood’s color variations to bring proper visual flow to a tic thing is really in.”
room. Chad Muterspaw of CR Muterspaw Lumber in Xenia,
“It’s a frustrating wood to work with because of the color- Ohio, has seen an uptick in sales on the commercial end.
10 ing, though. Sometimes a board is all brown, or all white, or “Rustic hickory is used more these days than what I ever
you get that mixture of white and brown, which can sound remember it being. It seems like a lot of the rustic is actu-
WOODSHOPNEWS
good but when you’re doing a kitchen, then all of a sudden ally going into flooring, and then we’ve got a few cabinet
you have one kitchen door all white and one all brown, so shops that use it (for) panels and raised panels where they
you really have to spend some time laying it out. can leave some of the knots and character,” says Muter-
“You want to alternate your growth rings, but the way spaw.
the trees grow, the white grows to one side, generally, so “Hickory’s been a strong mover on the commercial side.
it can be tricky trying to get enough where you can get a On the retail side, I feel like it’s intimidating for some of the
consistent pattern. It depends on what you’re using it for. beginning woodworkers because it’s so hard and dense
On mantles it’s great, but you usually can’t get it over 8/4 that they’ll steer clear of it. But our bigger commercial
Adobe Stock
thick so you’re going to have a thinner mantle. We’ve done shops use quite a bit of it.”
a handful of box mantles that are miter folded, so you can Averaged retail prices for 4/4 hickory were quoted at
create something that looks like a solid piece but it’s not; $3.60/bf for rustic and $5.90/bf for select.
MARCH 2024
The mesh backing on Mirka’s Abranet offers several advantages.
WOODSHOPNEWS
They’re getting faster, cleaner and more flexible
By John English
W
hile sandpaper comes as ing, and woodworking is following TECHNOLOGY TRENDS
discs, belts, sheets and the lead here of auto manufactur- One of the manufacturers leading
rolls in a huge variety of ers. That sector is experiencing one the way in backers is Mirka (mirka.
shapes, widths, grits and backings, of the worst droughts in qualified com), a company that was founded
its most important element is still the labor and has replaced the major- in Helsinki, Finland in the 1940s. In
abrasive – the material that actually ity of its production lines with ro- 2001, Mirka pioneered mesh backing
does the work. Woodshops have tra- bots. It makes sense: robotic arms with the introduction of Abranet, and
ditionally used open coat aluminum can move quickly and precisely, that has changed the way that many
oxide for softwoods, and a closed and they can apply exactly the right shops approach sanding of both raw
coat for hardwoods. Silicon carbide amount of pressure and speed dur- wood and cured coatings.
has some serious fans, too, especial- ing a sanding operation. Plus, sand- Mesh is exactly what it sounds like,
ly in shops that process harder and ing has always been regarded as a a flat net that is coated with abrasive
more dense hardwoods. Stearate health issue, so removing humans minerals. It’s more holes than whole.
coatings on these grains helps avert from the line is a logical cost-saving The Abranet line uses ceramic abra-
clogging, and aluminum oxide is step. Even for small woodshops, the sives bonded with resin on a polyam-
more popular because it fragments future of abrasion lies at the end of a ide net mesh. Polyamides are natural
easily when sanding wood. That pro- cobot arm. or synthetic polymers, which in lay
cess, called friability, constantly re- Beyond that, the most dramatic terms are essentially just substances
veals new, sharp edges. progress of late in actual abrasives made up of large molecules. Famil-
There are new, sharp solutions in has been in backers, where meshes iar natural examples of polyamides
this arena all the time, but most of and new hole patterns have dramat- would be silk and wool.
them have nothing to do with the ically improved dust collection by This porous backing improves the
actual abrasive. Robotics continue allowing more waste to enter the longevity of the abrasive, and also
to make significant inroads in sand- vacuum stream. speeds up the sanding process. The
3M’s new Cubitron II sanding discs feature a ceramic coating and StickIt backing.
flexible mesh resists edge wear bet- cut disc to the old pad. That can be
ter than paper backers and doesn’t found in Klingspor’s 2024 catalog,
inherit the problems of uneven thick- which is available online as a PDF file.
ness that can be part of a woven The company offers a broad range of
cloth backer. But the real advantage products using both aluminum oxide
is the porosity, where fines can be and alumina zirconia abrasives.
sucked right through the disc and de- Klingspor says that “it’s always best
posited into the collector’s airstream. to use a closed coat if loading isn’t an
The design creates an environment issue”, and that brings up a signifi-
where the entire surface acts as a cant area of concern for woodwork-
recovery agent, rather than relying ers. Some species such as oily teaks
on strategically located hole patterns. and sap-heavy softwoods will do bet-
Mirka says that its “net abrasive solu- ter with an open coat. In that case,
tion is 99.97 percent effective at re- the grains cover about half of the
moving dust particles that are smaller backer (or a little more), so there are
than 0.3 cm in size.” gaps where larger particles can go.
Klingspor (klingspor.com) also of- That helps reduce glazing and makes
fers a mesh backer. Called Klingnet, it easier for a resin-based cleaning
it comes in 5” and 6” discs in grits block or even a compressed air jet to
from 120 to 800. Speaking of discs, dislodge them and renew the abra-
Klingspor offers woodshops a way sive. Open coats can run a bit cooler
to convert old PSA disc sanders to too, so the saps and resins in wood
hook & loop by using its Black Hook aren’t quite as susceptible to melt-
material. A woodworker decides what ing. Open coats work well with SPF
size disc and which hole configura- and even cedar, but they’re aggres-
tion is needed, and then affixes a pre- sive and are generally used in coarser
(smaller number) grits, so the shop
may need to move to a semi-open or
closed grit for fine sanding.
3M (3m.com) is also pioneering
new abrasives. The company’s Cubi-
tron II product has a ceramic coating
with a friability that reveals new cut-
ting edges in a manner that deliv-
ers very consistent performance. On
the company’s Stickit line of J-weight
cloth-backed discs, this ceramic is
arranged in an open coat that’s de-
signed to prevent clogging. 3M says
that “the Stickit backing allows for
easy application and removal, and a
liner prevents dust and debris from
contaminating the adhesive.” The
pressure sensitive discs are stuck to a
flat pad and come in a variety of hole
configurations. The Cubitron abrasive
itself is a precision-shaped, triangu-
lar, ceramic grain that is “designed
MARCH 2024
to slice through the substrate, rather
than gouging or plowing like conven- The new RazorStar line of aggressive abrasion products from Norton was intended
tional abrasives, resulting in a disc for metal but will find many uses in woodshops.
WOODSHOPNEWS
At Pennsylvania Lumbermens Mutual Insurance Company (PLM), we think
beyond insurance coverages to help you find solutions to keep your
operations safer. We continuously look for new technologies and research
different companies to partner with to provide risk management tools to
our customers at discounted pricing.
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Management
MARCH 2024
14
INDASA’s Rhynogrip HT is an aluminum oxide abrasive with a clog resistant coating.
WOODSHOPNEWS
that cuts up to two times faster than significant about the Filmtek product tions. This latter may sound familiar
conventional abrasives.” There is a is that the company has been able because zirconium is widely used to
static resistant coating over the par- to bring the price down to the same make things such as dental implants
ticles that provides additional dust neighborhood as paper discs. The and manmade engagement rings. Zir-
control in some woods, and the resin abrasive on the blue Filmtek discs conium oxide has excessive hardness
bond resists heat build-up. and sheets is aluminum oxide, and and chemical neutrality, and forms
Uneeda (sandpaper.com) has de- the film backer is a solution that of- an advanced ceramic product that
veloped the Filmtek line that uses a fers the durability of cloth plus the is significantly tougher than alumi-
waterproof, highly flexible and very smoothness of paper. Filmtek prod- num oxide. It has impressive heat
durable film (it’s actually a plastic) ucts are also stearated, and that coat- resistance too because of its very
backer that outlasts paper backers ing adds a soapy lubricant quality to low thermal conductivity properties,
by a factor of two or three, depend- the abrasive. While stearation is usu- plus high strength and friability (self-
ing on the application. What’s most ally applied as a topcoat, in this case sharpening).
it’s incorporated in the resin. It both Global Abrasive Products (GAP,
cools the process and allows fine par- online at globalabrasiveproducts.com)
ticles to escape, so that they don’t also makes an aluminum oxide prod-
clog the spaces between the abrasive uct but it’s on a film backing rather
grains. Filmtek is available in a variety than paper. Branded as FilmBac, it is
of shapes, with PSA or hook-and-loop produced as PSA discs with a stea-
fixing, and in a wide selection of hole rated coating that comes in grits from
patterns. 80 to 2000.
The newest addition to the Rhyno
IMPROVING ABRASIVES line from INDASA (indasa-abrasives.
The Gator family of products from com) is called Rhynogrip HT and it
Ali Industries (gatorfinishing.com) has been on the market for a couple
offers random orbit sanding discs of years now. Available in strips and
Uneeda uses plastic as a backer for its in both traditional aluminum oxide discs on a grip (hook and loop) fas-
Filmtek aluminum oxide abrasive. and also zirconium oxide (ZrO2) op- tening system, it offers a very uni-
FIND YOUR
MATCH!
shop pros from using them when miter slots, a tilting table, and a built-
they need to shape or remove a lot in motor brake. Call 800.727.0917
of wood quickly. The discs and belts And for shops with unusual abra- to speak with a live,
have an engineered, shaped, ceramic sive challenges, Laguna Tools (la-
grain that cuts quickly but doesn’t gunatools.com) makes hundreds of non-automated
generate too much heat. sanding accessories plus machines, team member!
including single and double brush
ABRASIVES TOOLS sanders. These can often handle
DeWalt (dewalt.com) introduced the shapes and challenges that standard www.dc-dist.com
new Elite Series of abrasive grind- abrasive machines just can’t tackle.
Fax: 888.633.5923
TOOLS & TECHNIQUES
Pat Raynor.
“Also, the parallelogram table adjustment feature is much
easier to adjust whenever it’s out of adjustment. You can
make the two tables parallel much easier than a dovetail able to easily adjust it to parallel.”
wedge jointer, so I think the ease of adjustment is a big The jointer also features a 3-hp motor, 8” x 76” cast iron
feature. Eventually, as the machine ages, you’re going to table, 5” high x 36” wide fence, pedestal-mounted on/off
MARCH 2024
drop a heavy piece on the table and it’s going to get out of switch, 4” dust port, and built-in mobile base.
parallel, and that’s the beauty of the parallelogram, being Model G0490ZX sells for $2,195 at grizzly.com.
17
WOODSHOPNEWS
TOOLS & TECHNIQUES
Felder adds
vertical panel saw
By Jennifer Hicks
Felder presents the KV 925 vertical M) sheets, it has a vertical design
panel saw to the U.S. market after its that keeps space constraints in mind.
premier at LIGNA 2023. “Its applications are for any shop
Available in sizes for cutting 4x8 that can use an industrial sliding
(model KV 925 S) and 5x10 (KV 925 table saw but doesn’t have a large
traditional
borne’s director of marketing. “We’re
seeing that [and] trying to respond to
our product catalogue by offering ad-
MARCH 2024
“We know there’s a greater deal of di-
versification, sometimes blending what The new Tahoe (left) and Sonora table
we would consider traditional design cat- legs from Osborne Wood Products.
19
WOODSHOPNEWS
Custom Woodworking Tools
Denver, CO
The latest high- and low-tech ‘smart tools’ that you can take to the jobsite
By John English
A
smartphone is a device that uses the Internet to Review.
deliver a multi-media experience that takes it far Today’s smart tools hit on most, if not all of those pa-
beyond merely making and receiving phone calls. rameters. A good example is the ELaser, from ETemplate
So, what’s a ‘smart tool’? Systems (etemplatesystem.com). This is a digital measur-
Basically, it’s a portable tool that can talk to your smart- ing system that combines the company’s Measure Man-
phone. Or it might also communicate with a laptop, desk- ager software with Leica lasers. It uses data generated
top, or tablet to relay information such as its location (past by a cabinetmaker on a jobsite to draw a complete map
and present), its performance, and even maintenance of a space in 2D and/or 3D, and then sends that to the
issues. Some smart tools don’t need an app or a phone to kitchen designer back at the office. The manufacturer’s
work, because they have everything they need on board. Xpress 3D model is widely used for measuring spaces that
And there are some tools that aren’t even electronic but will receive countertops. It replaces archaic templating
they’re just, well, smart. methods that used to include large sheets of cardboard or
If you’ve ever wondered about the source of the term, even lauan plywood that had to be hauled to the site, cut,
therapists use the letters in SMART as an acronym for marked, taped, glued, and then hauled back to the shop.
Specific, Measurable, Achievable, Relevant, and Time- The new software automatically draws a digital template
bound. These are goals for patients seeking sobriety, but as the space is being measured. It’s accurate to 1/16”, and
they are just as relevant to productivity. Indeed, the origin immediately available to the countertop fabricator.
of the acronym lies in a 1981 article about ways to write There’s a wide array of Bluetooth-connected portable
business management goals and objectives. Penned by power tools from manufacturers such as DeWalt, Makita,
George Doran, Arthur Miller, and James Cunningham, it Bosch, Metabo, and more. Most have to do with perfor-
appeared in that year’s November issue of Management mance monitoring to prevent overheating, or anti-theft
apps. Some offer jobsite enhancement such as battery
monitoring or cordless speakers that amplify tunes from
a smartphone. Others such as Festool use smart apps
to control dust extraction or cutting speeds. That kind of
technology pretty much hits on all the letters in SMART.
And so do tools such as the Shaper Origin and Yeti
Smartbench. These alternatives to a standard, stationary
CNC are the epitome of smart tools.
The Shaper Origin (shapertools.com) is perhaps best
described as a portable router with a brain. It’s used in
much the same way as a standard router, but the opera-
tor uses some special tape and a CAD program to guide it.
The bit/collet can move around inside the router’s hous-
ing, so it can make small adjustments as the tool glides
across a surface – and it does that without any additional
input from the woodworker. Plus, it can be paired with a
workstation (which, coincidentally is called The Worksta-
tion) that does all kinds of work-holding and fixturing.
The Yeti Smartbench (yetismartbench.com) is a full-size
(4x8) CNC that can be toted to the jobsite by one person
and sets up in a few minutes. It has a floating bridge and
full XYZ capabilities. The latest version, the PrecisionPro
MARCH 2024
X, has adaptive feed rates, a 10” interactive console, and
is set up for industrial-grade dust extraction. Its accuracy,
easy set-up, software and portability mean that it, too, is The ELaser from ETemplate Systems.
21
Outsourcing
WOODSHOPNEWS
that works
for you.
www.cabinotch.com
ph: 877-413-4299
“specific, measurable, achievable, relevant, and time-
bound.”
ORDER ONLINE
The smartphone itself can be a valuable tool. Yes, it
lets the woodworker take photos instead of making
MARCH 2024
SELECT Z CLIPS
the toolbox in all kinds of other ways. There are apps
that can measure, draw, design, change colors in a
photo, show a portfolio, locate inventory and tools,
& SLATWALL SYSTEMS track team members and jobs, do complex calcula-
tions such as roof pitch or turning segments, convert
22
www.monarchmetal.com units of measurement, identify species, and even
turn the phone into a short level or a flashlight.
WOODSHOPNEWS
1-2 DAY DELIVERY app called WoodH2O that can calculate the equilib-
rium moisture content in a specific location. EMC is
NATIONWIDE
the level at which wood neither takes on nor loses
moisture when exposed to air. Knowing that can
help a woodworker avoid wood movement that can
result in splits, warps, shrinkage or expansion. The
app offers info and links about moisture content
challenges. Wagner offers a number of apps that can
link a phone to sensors in various situations, such as
kilns and lumber racks.
Rockler (rockler.com) carries a line of Nova Voyag-
er drill presses that have an onboard computer and
digital controls. The computer features DVR (Digital
Variable Reluctance) technology, which automatical-
ly adjusts and maintains the speed and power of the
machine based on resistance. That, coupled with the
fact that the Voyager’s motor has no belts or pulleys,
results in a machine that is incredibly smooth and
quiet. The computer also optimizes efficiency so that
NEW YORK | NEVADA | TEXAS the motor only draws as much power as is needed.
Of course, not all smart tools have onboard elec-
tronics. Some are just smart in the old-fashioned
meaning of the word. They take a basic tool and
add a little something that makes it much more us-
able, accurate, or flexible. Saw guidance is a good
example. Systems such as the TrackSawGuide from
Milescraft (milescraft.com) can take pretty much
any brand of circular saw and turn freehand cuts into
(631) 750-3000
The smart caliper from Grizzly Industrial, the T32261,
can send measurements via Bluetooth to phones, tablets
and computers.
MARCH 2024
two-bar screw vise to smaller woodshops and jobsites.
Fuel is a 6-1/2” plunge saw that comes alone or in a kit with
a track, battery, charger and tote. What elevates this and
other leading brands from the basic aftermarket kits that
23
WOODSHOPNEWS
Double pockets, with screws… in under 4 seconds!
Get two perfectly aligned, low angle, 6o pockets with screws, when you add the
SideShift Double Pocket Auto Positioner to the CSI 1.5D. Easily attach SideShift
to CSI’s work deck and away you go: one push of the foot pedal for two pockets,
with screws, all in under 4 seconds.
CastleUSA.com
Milwaukee’s new plunge cut saw features the company’s Redlink Plus technology.
MARCH 2024
convert any old saw into a tracked unit are smart technolo- package that adds auto-locking support rollers, digital
gies such as the company’s Redlink Plus, which ensures measuring for the Y-axis with motorized fine adjustment,
maximum performance and protection from overload, over- pneumatic carriage clamping, and a laser cut line guide for
heating, and over-discharge. The saw itself has variable horizontal cuts.
speed, and a very smooth plunge action.
24 Milwaukee has also brought some smart technology to MEASURING AND MARKING
its batteries, most recently adding a six-pack sequential The T32261 is a smart caliper from Grizzly Industrial (griz-
WOODSHOPNEWS
charger (item 48-59-1806) to help avoid downtime on the zly.com) that can connect to most Bluetooth-enabled de-
jobsite. vices such as smartphones, tablets, and computers. Simply
Speaking of saws, the new Striebig Standard S vertical press the data button to output measurement data to most
panel saw from Colonial Saw (csaw.com) is a very smart writeable programs and apps. It can measure up to 6” (150
machine that can be upgraded with the Comfort premium mm), which is perfect for highly accurate readings on mold-
The 12-foot EZ-Wings miter saw
station from Red House Tools.
MARCH 2024
are all kinds of clever T-track accessories, and the stations’ select the right nozzle for the SATAjet X 5500 gun. There is
precision adjustment lets the operator dial in the wings to a large variety of very precisely calibrated X nozzles that can
be a seamless extension of the existing miter saw platform. adapt the coating process to various circumstances.
25
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cybersecurity issues
The first line of defense, as mentioned earlier, is to leave
the network cable unplugged. However, to enable remote
drive, for example, which could contain malicious soft- the risks associated with local access. The IT profession-
ware. But the IT department is on top of that, configuring als call these measures access control, which is managing
the computers so only it can install software. who can do what on a computer.
So, while the cybersecurity risks are under control at the A very old form of access control is a locked door. We
school, I do not have the same confidence with respect to can be careful about who has physical access to the con-
my personal shop and CNC router. I suspect my situation troller. This is also useful and necessary with respect to all
26 is similar to many small- and mid-sized shops that do not the other assets in the shop. A padlock on a main power
have the benefit of an IT department. disconnect is another way to limit access to those who are
WOODSHOPNEWS
My shop’s CNC router controller does not run anti-virus authorized. We have padlocks on the main power discon-
software nor does it receive regular operating system or nects for the CNC routers at the school along with lists
application updates to address cybersecurity vulnerabili- documenting who is authorized to check out the keys.
ties. These are ‘red flags’, according to the webinar’s ex- Some controllers use passwords to manage access to
perts, and certainly not best practices for general purpose the controller, but many do not. Some controllers have
computers. I’ve made some recent changes to minimize passwords or other means to determine who can perform
the risks. advanced tasks. This is analogous to “Administrator” per-
Step one was to minimize the pathways for malevolent missions on a Windows PC. These may be created by the
software to access my controller. It’s now disconnected machine’s OEM for use by its service personnel.
from my network and I’m using a dedicated USB thumb For example, my controller has a “Run/Setup” mode key.
drive to transfer G-code. On the computers used for de- In Run, changes made by an operator are not persistent
sign work, I now use a Virtual Private Network (VPN) to and are reset the next time the controller is powered up.
connect over the internet. I have installed and run anti- Setup is used by trained personnel to make permanent
virus software. My network uses a firewall and I have a changes to the configuration of the controller. If you leave
browser extension that warns me when sites appear to the controller in Run mode and remove the key, this will
have malevolent features. I use Multi-Factor Authentica- prevent unauthorized changes to the controller.
tion whenever it is available. And I take advantage of Once upon a time, wireless routers and modems
cybersecurity training and use that knowledge to avoid shipped with default usernames and passwords. A com-
phishing emails and texts. But other dangers lurk: mon combination was the username ADMIN and pass-
word ADMIN. The manufacturer advised and assumed
REMOTE ACCESS that the user would change the username and password.
It is common for CNC providers to have authorized com- Often, that did not happen. It is important to establish
mand of a controller on a service call over the internet to unique passwords where recommended.
the controller. While this is an incredibly effective way to
fix whatever problem you’re having, it also presents a seri- BACK IT UP
ous vulnerability that needs to be carefully managed. This If all else fails and I am subject to a successful cyberse-
requires that the controller be connected to the network. curity attack, what then? The most useful asset at that
Remote access is made possible by software that’s moment is likely to be the fact that all my eggs were not
loaded onto your controller. It’s a gateway to typing com- in the same basket. That is the value of backups. Back-
“I suspect my situation is
similar to many small- and
mid-sized shops that do
not have the benefit of an
IT department.”
MARCH 2024
on an external hard disk. There are also services that
will periodically store copies of files to the Cloud.
These approaches offer protection in case of comput-
er hardware failure, such as a hard disk drive crash.
They also offer protection in the event of a disaster
like a fire or flood.
Backing up a controller may be a proprietary pro- 27
cess developed by the manufacturer. These backups
WOODSHOPNEWS
are often used when making changes to a controller’s
configuration to enable a “roll back” to a prior configu-
ration when the changes result in undesired behaviors.
If controller backups are made to a removable de-
vice such as a USB thumb drive, they can be stored
in a different location. I’m unaware of an automated
backup process for controllers.
MANAGING RISKS
Woodworking and woodshops involve many risks and
hazards. Sharp tools, machinery, airborne dust, toxic
chemicals, and so on. As we incorporate computers
into our business and our processes, we are taking on
cybersecurity risks. As with all the other risks we have
been accustomed to dealing with, we can manage the
risks if we learn how to minimize and mitigate them.
As with all those other risks, we ignore them at our
peril.
If I were running a business, I would want to discuss
cybersecurity coverage with my insurance agent. To
be proactive, I would also look into companies that
provide cybersecurity services for a fee. These com-
panies assess a client’s existing cybersecurity pos-
ture, recommend best practices, and assist in imple-
menting those best practices. They can also help in
the event of a cybersecurity breach.
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A BUDDING
BUSINESS
William’s Handcrafted,
led by William Butler,
is off to a solid start
BY JENNIFER HICKS
MARCH 2024
William’s Handcrafted, a rising cabinet shop in Rich-
mond, Va., is gaining traction in its mission to expand. The
26-year-old owner and founder, William Butler, discovered
woodworking in high school and became determined to
make it his career. He’s proud to say that 2023, which 31
closed out around $450,000 in sales, has been the com-
WOODSHOPNEWS
pany’s best year by far.
“We’re actively working to grow and expand,” says But-
ler. “In the first half of 2023, we did as much in business as
we ever did. More work has come through the shop doors.
We’ve traditionally done about 30 percent with trade part-
ners, such as interior designers, builders, contractors, and
70 percent with private clients. We’re trying to flip that and
do about 70 percent with trade partners and 30 percent
with private clients.”
Butler has two employees, shop foreman Jordan Ledbet-
ter and finisher Richie Rice. Working out of a two-story
building on the property of a national historic landmark,
Historic Tuckahoe, the team focuses primarily on high-end
residential work in the greater Richmond market.
MARCH 2024
Working out of his parent’s shed
under the name William’s Handcraft-
ed, various cabinetry projects rolled
in via word of mouth. In need of more
space, Butler moved his enterprise
into a community woodshop until
Pearsall made an offer. 33
“Haley called one day, fully retired,
WOODSHOPNEWS
and wanted to sell his shop,” says
Butler. “So, I used my college fund to
buy a workshop and a box truck. I had
the faith and confidence of my par-
ents, and they were able to help me
with that initial start. I’m incredibly
blessed and incredibly fortunate to be
in this shop with all this equipment.”
The shop is on the grounds of His- Jordan Ledbetter.
toric Tuckahoe, the boyhood home of
Thomas Jefferson from 1746 to 1751. building is private, but the rest of the interior designers in Richmond and
“When I bought the shop, I just land is public, which can tour the cold calling them, sending emails and
bought the assets of the business, main house and grounds.” making introductions. I got a couple
meaning the tools and everything in- of leads from that,” says Butler.
side. I didn’t get a name or customer INCREASING MOMENTUM That first year brought jobs at six
list, things like that, because a lot of In his first year at the new shop, But- houses in one neighborhood and an
his customers weren’t buying wood- ler hired a friend who helped him office space for an architectural firm.
work anymore and his contractors build projects while he navigated the By 2018, Butler’s friend had moved
all retired. So, I was able to move in market to grow his clientele. on to other pursuits, so he hired a
basically turnkey to a fully function- “Getting started was a little tricky. former co-worker of Pearsall’s. Jim
ing workshop. That was a huge leg I started out by literally finding some Freund was a cabinetmaker and
up for me.”
The shop is leased through the
Tuckahoe property owners and of-
WHAT’S IN THE SHOP:
fers about 2,000-sq.-ft. of shop space, Invicta 16” jointer • Delta 15” planer and two shapers • AEM 37”
single-head wide belt sander • Ritter line boring machine • CEHISA
Jennifer Hicks
Phone: 866-389-5393
www.lockdowel.com | 866.389.5393 Email: [email protected]
Online: www.lockdowel.com
@ 2024 Lockdowel, Inc. Charlotte, NC Hayward, CA
Horizon Wood Has a New and Improved Last year, Horizon launched its new online
inventory that caters to skilled hobbyists
Online Inventory Website and high-end custom woodworking com-
panies. Horizon also supplies larger scale
Horizon Wood is a unique hardwood saw- buying process. Horizon went live with customers including architectural millwork
mill located in Pennsylvania. their first version of an online inventory companies, nationwide hardwood dis-
over fifteen years ago. A woodworker can tributors, and some large dynamic niche
The company’s core products are boules,
sort through the inventory online using woodworking businesses. At times these
which woodworkers’ treasure as a means
many different parameters. There’s a gal- larger companies will tap into the Horizon
of presenting consistency between flitches.
lery view for browsing, and a list view for website to find a special item to complete
Because every piece of the boule is sourced
power users. The images are high quality a job, but the core customer base using the
from the same log, each board matches the
and accurate: what you see is what you get. online inventory is smaller, professional
quality of the others. This perfect match
The website is tied directly to the compa- shops building fine cabinetry and furni-
of flitches allows the woodshop to create a
ny’s regularly updated inventory database, ture.
masterpiece that is uniform in color, grain,
so what is posted online is actually avail-
texture, and quality. The staff at Horizon are customer-centric,
able in real time and ready to ship.
Horizon Wood is proud to offer a wide and work best when they have full details
range of interesting options beyond typical of the job at hand. They work hard to
square-edge lumber, including specialty ensure that their products will work for
items such as prime grade boules, extra- the woodshop’s specific project. Once a
wide stock, and figured or curly woods. woodworker explores the inventory on the
Their selection of products includes many website and submits an inquiry online, Ho-
Appalachian species such as walnut, ma- rizon’s staff work with him/her to ensure
ple, cherry and white oak, in a wide range that the selected boules and lumber are the
of lengths, widths and thicknesses. perfect fit for the shop’s needs.
Custom
Components
to Complete
Cabinetry
Ÿ CABINET DOORS &
DRAWER FRONTS
Ÿ WOOD, THERMOFOIL &
LAMINATE
Ÿ DRAWER BOXES,
PULLOUTS & INSERTS
Ÿ MOLDINGS & ACCESSORIES
Ÿ CUSTOM CABINET BOXES
Ÿ SUPERIOR FINISHING
Ÿ MUCH MORE!
Play Video
Quality Committed, Timely Delivered, Your
Environmentally Driven
Cabinetry ELIAS WOODWORK
Phone: 800-665-0623 or 204-325-9962
1-800-665-0623 Component Email: [email protected]
www.eliaswoodwork.com Supplier! Online: www.eliaswoodwork.com
WOODSHOPNEWS
By John English
“W
hy, back in my day…” along with extra lighting, material handling solutions, em-
The older one gets, the better the memories ployee training, and maybe even a whole new building.
become. Unfortunately, not everything from
the past was solid and sound. Remember the Ford Pinto? TIME IS MONEY
Woodshop machinery is no exception, but a lot of the For shops thinking about going with an old machine and
old cast iron, 3-phase behemoths are still quite service- planning on minor restoration, rather than buying new, it
able, and some can be updated and upgraded at reason- can take a lot of hours to search through auctions and find
able cost. While many of the classic machines have gath- the right machine, and the shipping costs can be substan-
ered up to a century of sawdust, machines from the past tial. For a machine that is already owned by the shop, the
20 years or so may also be eligible for updates, and that time investment will be in looking for manuals and parts
can be a whole lot easier. That’s because manufacturers to repair years of wear. Once that’s done, the search can
often continue building the core machine and just upgrade begin for modern updates that will enhance performance or
the peripherals, so a slightly older dust collector might be increase safety.
a good candidate for a new HEPA filter and maybe even a It’s not so much the money invested in physical parts that
bag shaker, or an aging planer might accept a new helical are a concern, but rather the time invested in finding them
insert cutterhead. and then retrofitting them to old machines. There’s a pro-
So, upgrading can mean repairing and/or adding fea- fessional woodworker in Minneapolis who spent two days
tures to an existing piece of equipment, or actively search- retrofitting a riving knife to an old Delta Unisaw and he still
ing for a chunk of classic iron that’s an improvement won’t admit how much he spent, or even if it works.
on modern options, or simply sending something old to Bigger machinery can make more money sense. An older
Craigslist and buying a new machine. CNC might be updated in many ways, as long as any play in
For small shops, the decision to restore or repair prob- the spindle or gantry can be corrected first. There’s no point
ably boils down to cost and time. For bigger shops, it can in spending money on upgrades if the core is unhealthy.
be more complicated. Large new machines often need new Upgrades such as adding vacuum tables or other fixturing,
infrastructure such as dust collection or 3-phase power, updating the spindle from air-cooled to liquid (and maybe
upping the horsepower), installing better dust collection, or
automating the loading and unloading processes can all add
a great deal of value to a basic CNC. Travel times can often
be improved with new motors, controllers, wiring or software
updates, and even gantries can sometimes be raised to extend
the Z. But there comes a time when a whole boxful of bandag-
es just won’t cure the patient.
Besides which, new toys are more fun to play with.
On the other hand, a familiar machine is an old friend with a
well-worn learning curve.
IS IT COMPLICATED?
For many woodworkers, half the impetus to retain or acquire
an older machine is that we get to spend some quality time re-
storing it. That pure pleasure may offset some of the expense.
There’s a romance here akin to collecting and reinvigorating
vintage automobiles. The machines reek of history and remind
us of a collective past when America was the world’s factory.
When it comes to traditional floor machinery such as table
saws, jointers, planers and shapers, it’s hard to beat classic
brands like Powermatic, Northfield or Oliver. And a vintage Tan-
newitz band saw always makes an old woodworker grin (yes,
MARCH 2024
they still make ’em). With a Tanny, one is probably just looking at
replacing a power switch or some bearings, and maybe adding
Band saw guides, like these from Carter Products, can reduce new Carter guides to create a machine that can stand with, and
blade friction and increase accuracy. probably outperform, most of the new models built overseas.
42
WOODSHOPNEWS
Shelix cutterheads
from Byrd Tool.
The Universal Overarm Blade
MARCH 2024
Guard from Grizzly Industrial.
But other machines can be a bit trickier than a band saw, on a laptop or smartphone, so they can monitor everything
where the doors simply open to reveal its beating heart. For from performance to employee hours and routine mainte-
a start, it can take a lot more time to access malfunctioning nance. That’s generally not an option with vintage machines,
trunnions or bearings in an enclosed housing such as that although there are some exceptions. A modern shop can
of a table saw or shaper. And if cast-iron tables on a jointer be run from a coffee shop, a client’s kitchen, or even a trade 43
or planer are worn, cracked, warped or severely rusted, show on the other side of the country. The owner can set up
WOODSHOPNEWS
they can add up to a costly repair. Grinding them flat is sur- a laptop or tablet and watch in real time as a CNC processes
prisingly affordable, but sometimes that won’t work if the a job. If that kind of convenience and oversight are already
damage is excessive. part of the shop’s culture, it could be quite complicated to
Among the advantages of buying new equipment, safety upgrade an older machine to those standards.
looms large. Guards and splitters on older machines were On the other hand, not everything needs to be that tightly
often more of a danger when installed than going without controlled. For example, there’s no question that new ma-
them, so many old machines arrive with these missing. chines are going to be more accurate – but we work with
Some of those safety devices were invented by lawyers, not wood. It’s an organic material, so a thousandth of an inch
engineers. Today, we have finger-sensing technologies that here or there doesn’t always make a whole lot of difference.
drop saw blades or set off alarms when digits get too close Even when the joinery is perfect, the material eventually
to a blade. We have extraction ports right at the tool that moves a little in response to its environment. And the ma-
eliminate fine dust in the air, and sliding tables with fixtur- chine’s role and placement in the processing sequence can
ing that keep the operator’s fingers far away from hungry determine the value of exquisite accuracy. An old table saw
carbide teeth. In a one-man shop, such safety exigencies reliably breaking down sheet goods or rough-sizing stiles
might be ignored. That’s a choice – a poor one, but legal. If and rails before they are machined and sanded is probably
a sole proprietor wants to run a machine without a guard, as accurate as it needs to be.
so be it. But there are few legal recourses if there’s an ac- A wide belt sander, on the other hand, can’t be afforded
cident. If the shop has employees, such concerns are a mat- the same leniency: it usually needs to be spot on, espe-
ter of both conscience and responsibility. It simply isn’t fair cially if it’s thicknessing veneered sheet stock. And those
or right, or legal, to expose others to avoidable danger. cast iron tables mentioned earlier on jointers, planers and
When it comes to portable tools, there’s little question shapers need to be flat and true for production work. If
that modern options are a better choice, especially with the they’re not, they will eat up maintenance time trying to
advent of cordless tools. The weight alone is enough reason achieve unachievable results. Or worse, they will deliver too
to forego those bulky cast routers and belt sanders from many rejects and too much reworking to justify their salva-
the post-war era. Never mind the noise and dust, and being tion. The only upgrade left is replacement.
tethered to an outlet.
Stationary machines, on the other hand, are usually at WHEN TO UPGRADE
least worth considering, but there is the issue of apps. Most Poor performance in most machines is caused by tooling.
modern machines can be connected to manufacturers’ apps When bits or blades are worn or dull, accuracy suffers. But
MARCH 2024
44
WOODSHOPNEWS
if new, sharp tools still don’t deliver perfection, then it’s time of material and the shop has evolved into using something
to audit the machine. else. Along the way, the old machine has been adapted or
The first thing to look for is noise. If something is persuaded somehow to work in ways that are a little foreign
loose, it usually vibrates and that creates a hum. If it isn’t to it. For example, a shop that used to work with solid wood
something obvious such as a sheet metal housing or might have moved into coated or veneered panels, and the
maladjusted feet, then it’s time to have a pro check it out. table saw doesn’t have a scoring blade or a sliding table.
Hopefully, it’s something simple but if the repair is going
to cost a lot of downtime or serious cash, it might be an WHY UPGRADE?
opportunity to upgrade. One huge advantage to upgrading an older machine is that
If a machine can no longer be adjusted to cut square, flat the shop usually ends up with a piece of equipment that
or plumb, it will cause rejects and rework. If the parts are was very expensive in its day but is now affordable. For
arriving late or with burned edges, and the tooling is sharp, the same money, the shop might end up with an older
then something else must be out of line. high-end, industrial, big production machine with no
If a machine simply can’t maintain the same production bells and whistles, or a medium-duty modern machine
rate as the workstations before or after it, that’s a good in- with glitz and gizmos. And here’s a sobering thought:
dication that it’s time to upgrade. That might take the form if an old machine is still running after all these years, it
of a bigger, faster machine, or perhaps even just adding a wasn’t sub-par to begin with. It’s a bit Darwinian, but
second unit. But odds are that in a production shop, there’s most of the garbage machines went to recycling long
an automated upgrade out there that will more than pay for ago and only the best have survived.
itself by speeding up the processing. And depending on the Another concern is maintenance. New machines come
level of automation, the new machine might even eliminate with warranties, service departments, online user groups,
some tasks, processes or payroll expense. and easily acquirable replacement parts. Older machines
If a machine is constantly breaking down, it may be ex- are more like us: they seem to accumulate lots of nostal-
hausted from overwork and need to be upgraded. gia, wear, and excess weight. But we don’t put Grandpa on
One other reason to upgrade is changing materials. eBay for many of the same reasons that we hang onto the
Sometimes a machine was purchased to process one type old Oliver. We love them both.
The Power Twist
V-belt from Rockler.
Unfortunately, sometimes even replacing parts with sal- usually longer between centers), and that all-important re-
vaged ones from other machines won’t work. Take, for verse switch that immeasurably improves sanding results.
MARCH 2024
example, planers or jointers with clamshell heads. Early on, Some new machines even have sliding headstocks that
these machines had square cutterheads that swallowed a allow very large outboard turning. That’s not a viable up-
lot of fingers, so several manufacturers went to a cylinder grade for an older lathe.
and called it safer. But they just bolted the knives onto flat Adding a rotary axis to a basic old CNC is often a pos-
areas of the cylinder, so quite a few came loose when they sibility. And sometimes an aggregate head can upgrade an
hit a big ole knot or some squirrely figure. Rebuilding an older machine to perform tasks that are beyond the reach
older machine and just reusing the clamshell may not be of XYZ. 45
a smart move. Having a new cutterhead made might push One machine that most woodworkers will agree is a
WOODSHOPNEWS
the old machine right back up there with a new one in great candidate for upgrading is a vintage wide (more
terms of pricing, so it’s something to consider. than eight inches) jointer. Many of the old cast iron
Another sticky problem for many restorers is Babbitt tables on these were milled and dressed to the point that
bearings. These are poured bearings that are a little softer wood slid along them like the Jamaican bobsled team.
than the moving part they support, so if something goes And it still will, with a little TLC. Unfortunately, it can be a
wrong the bearing fails, rather than a shaft. Babbitt material challenge to upgrade the knives to carbide inserts, so it’s
is a soft alloy with a low melting point. Woodworkers who a good idea to check on the availability of a spiral cutter-
aren’t also toolmakers or mechanically inclined may want to head before taking the plunge.
find the oldest worker in a local machine shop and take him The supply bottlenecks a couple of years ago revealed
to coffee to have a chat about Babbitt replacement before a glitch in importing. It became difficult to find parts sup-
buying a machine that is so equipped. port for some machines that were built overseas. The
world is no more stable now than it was then, so such
SPECIFIC MACHINES supply woes may well become routine over the next few
Older drill presses with familiar brand names are usually a years. That’s a pretty good argument for researching new
good prospect for upgrading as most don’t seem to have domestic machines, or stockpiling sensitive replacement
many run-out issues. Plus, the older quills often travel far parts, or upgrading older machinery that was made in
enough to bury a long bit. Laser positioning is an easy up- the U.S.A.
grade on these machines, but electronic variable speed is a When it comes to vintage iron, here are some great
relatively new option so switching belts for speed changes old names to look for, or perhaps hang onto if they’re
Images: Courtesy of manufacturers
is the only option. But then, how often do we need to do already gathering dust in the back of the shop: Buss
that in the average woodshop? In situations where there (1862-1964), Delta (1919-), Greenlee (1862-1985), Moak
are only a couple of bits that are being swapped out fre- (1918-1992), Newman Whitney (1906-), Northfield (1920-),
quently, the best upgrade may be buying a second, modern, Oliver (1890-), Porter (1882-ca.1982), Powermatic (1928-
less expensive press and just leaving a 35mm Forstner bit ), Tannewitz (1909-), Wadkin (1897-), and Yates (1925-).
(or whatever is needed) chucked in it. Many of these are still in production, although some have
When it comes to lathes, most turners will shy away from outsourced the machines to overseas manufacturers. But
trying to upgrade an older machine. The new ones have most were active in the heyday of American woodwork-
variable speed controls in a couple of torque ranges, larger ing equipment, and some still even offer new parts for
capacities for swing diameter (although the old ones are old machines, or their websites can help locate them.
AT THE GALLERIES
46
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working community and runs through
April 17.
“It’s fitting that we wrap our 30th an-
niversary year with the opening of Maine
Wood 2024. This show of talented Main-
ers highlights what CFC strives to ac-
complish: amplifying and exemplifying
the value of craftsmanship as it enriches
the life of the maker as well as the com-
munities in which they work and reside,”
said Matt Hoggle, the center’s executive
director.
The show features furniture makers
Student Challenge which encourages Virginia Blanchard (Thomaston); David
hands-on learning and understanding of Boyle (Bath); Richard Chalmers (Cam-
forest resources amongst high school and den); Sam Cotton (Hope); Andy Glenn
university-level students. (Waldoboro); Rob Hiza (Rockland); Saer
Learn more at hawaiiforest.org. T. Huston (Kennebunkport); Terry Kelly
(Presque Isle); John Rogers (Woolwich);
Photos: Brad Goda
MARCH 2024
manship (CFC) in Rockport, Maine. The Wanrooij (Harpswell), and Geoffrey War-
biennial exhibition showcases the breadth, ner (Stonington).
creativity, and excellence of Maine’s wood- The show also features John Bryan
47
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48
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The Night Owl by John Brya and Mending by Jim Macdonald. (Maine Wood)
(North Yarmouth); Danielle Rose Byrd (Bar on, a furniture maker in Gloucester, Mass.,
Harbor); Clara Cohan (Cape Elizabeth); Den- and Adam John Manley, associate professor
nis Curtis (Augusta); Jeff Enck (Cumberland of furniture design and woodworking at San
Center); Crockett Lalor (Lincolnville); Jim Diego State University.
Macdonald (Burnham); Max Miller (Thomas- Sponsoring organizations include the
MARCH 2024
ton); and Julie A. Vogel (Harpswell). Eastern Maine Woodturners, Maine Crafts
Jurors are Dixie Biggs, a woodturner and Association, and Maine Woodturners. Learn
instructor in Gainesville, Fla; John Camer- more at woodschool.org.
EASY| AXIS
49
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9 3 T R OY AV E . , L E B A N O N , PA 1 7 0 4 6
tion expo featuring new Guild meets the first Sat- NEW JERSEY tion meetings held on the
products and trends, urdays of the month at Monthly — The North second Thursday of the
networking and educa- the Bain Senior Center at Jersey Woodworkers As- month at various locations
tional opportunities. Lo- 5470 Ruth Keeton Way in sociation meets the third in the Albany area. Learn
cation: Morial Conven- Columbia from 9 a.m. to Monday of every month. more at woodworker.org.
tion Center in New Or- 12 p.m. Open to all those Learn more at njwawood- Monthly — The Long Is-
leans. nwfa.org working in wood. For in- workers.org. land Woodworkers meet
formation, email Manny Monthly — The Profes- on the first Wednesday
MAINE Flecker at aaron0641@ho- sional Woodworkers Guild of each month at 7 p.m.
Ongoing — The Center tmail.com. of Upper New Jersey at the Frank Brush Barn
for Furniture Craftsman- meets the third Wednes- of the Smithtown Histori-
ship offers year-round day of every month. Learn cal Society in Smithtown.
classes in woodworking MINNESOTA more at njwoodguild.com. Learn more at liwoodwork-
to the highest degree of Monthly — The Minnesota ers.org.
craftsmanship. One- and Woodworkers Guild meets NEW YORK May 19-21 — International
two-week workshops from on the second Tuesday of Monthly — The Wood- Contemporary Furniture
June through Oct., twelve- each month at various lo- workers of Central New Fair, a trade show focused
week Furniture Intensives, cations. mnwwg.org York hold meetings on on contemporary furniture
nine-month Comprehen- April 25-28 — Northern the first Thursday of each design. Location: Javits
sive, eight-week Turning Woods Exhibition by the month at 6:30 p.m. at the Center in New York. Learn
Intensive, and Fellow- Minnesota Woodwork- Belgium Cold Springs Fire more at icff.com.
ships. woodschool.org ers Guild, an annual fine Department in Baldwins-
woodworking exhibition. ville. Learn more at wood- NORTH
MARCH 2024
MARYLAND Location: Eden Prairie cny.org. CAROLINA
Monthly — The Howard Center in Eden Prairie. Monthly — Northeast Monthly — Triangle
County Woodworkers mnwwg.org Woodworkers Associa- Woodworkers Associa-
51
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tion meetings held on the OHIO of American Period Fur- SOUTH DAKOTA
third Tuesday of each Ongoing — Cincinnati niture Makers’ Mid-Year Monthly — The South Da-
month at 7 p.m. location: Woodworking Club meets Conference featuring ed- kota Woodworkers Guild
Klingspor’s Woodworking the second Saturday in ucational presentations, meets the last Thursday
Shop in MacGregor Vil- the months of January, guest speakers, tours of of every month (except
lage in Cary. Learn more March, May, September. private collections, and August) at various mem-
at trianglewoodworkers. and November from 8:30 more. Location: Ursinis bers’ shops. The club has
com. a.m. to 12:30 p.m. at the College in Collegeville. hand tool and woodturn-
Monthly — The Charlotte E.B. Mueller Co., 101 E. Learn more and register ing groups. Learn more at
Woodworkers Association Benson, Reading, Ohio. at sapfm.org. sdwoodworker.org.
meets the third Tuesday Learn more at cincinnati-
of every month at 6 p.m. woodworkingclub.org. DATES ANNOUNCED FOR SPRAY
Location: MakerSpace in FINISHING WORKSHOPS
Charlotte. Learn more at PENNSYLVANIA Carlisle Fluid Technologies and Owens Community College are
charlottewoodworkers.org. Monthly — Lehigh Val- teaming up to present Spray Finishing Technology Workshops.
April 13-17 — High Point ley Woodworkers Guild Workshops are scheduled for May 1-3 and Nov. 6-8, 2024,
Furniture Market Spring meets at 6:30 p.m. every in Toledo, Ohio. Classes meet from 8 a.m. to 5 p.m. daily and
Show. Location: High third Wednesday of the include both classroom and hands-on sessions. Attendees
Point. Learn more at high- month at Woodcraft, 1543 should be involved with industrial, contractor or maintenance
pointmarket.org. Lehigh St., Allentown. spray finishing applications, or spray equipment sales and
May 9-10 — Cabinet Various craftspeople pro- distribution.
Makers Association’s vide presentations on The workshops will cover equipment types and selection;
Open Shop with Gregory their woodworking tech- equipment set-up, operation, and maintenance; surface
MARCH 2024
Paolini Design. Location: niques. Learn more at preparation and defect analysis; material selection, and safety
Canton. Learn more at lvwwg.com. and regulatory concerns.
cabinetmakers.org. June 28-July 1 — Society Learn more and register at owens.edu.
52
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Shaping the Successful ShopTM
a bathtub homes who has one and was apparently really blown away
by it and wanted to tell me over the phone. My client called
me one night and put him on the phone and he told me it
56 Nathie Katzoff, owner and founder of NK Woodworking was so cool. So, then we became friends. He’s continued
and Design in Seattle, has acquired numerous fans of his to stay in touch, and we’ve stayed in touch. He’s been a big
WOODSHOPNEWS
work over the years, including Steven Tyler, the singer for admirer of my work.”
Aerosmith. Through his friendship with Tyler, Katzoff do- Learn more at nkwoodworking.com.
nated one of his sculptural wooden bathtubs to the 65th
Grammy Awards Viewing Party held Feb. 4 in Hollywood,
Calif., to benefit Tyler’s Janie’s Fund that supports young
female survivors of abuse. 60 Grit Rough humor by Steve Spiro
“It’s a big honor that [Tyler] invited me to auction one of
my art pieces at the Grammy’s gala,” Katzoff tells Wood-
shop News. “For the gala, he just reached out on this, and
for me it’s a really cool opportunity. There are a lot of big
names associated with this party. They auction about 15
things and we’re one of them, so it’s a big deal.”
Katzoff is known for making elaborate wood staircases,
furniture, bathing tubs and other sculptural pieces. The do-
nated tub is called the Kraken Bath and made from sapele
mahogany with a glossy finish, then wrapped in hand-
forged steel ‘tentacles’ to depict an octopus grabbing onto
it.
“The idea is a ship-like bath with this cool mystical sea
creature. It was inspired by being here in Seattle, with
the new hockey team the Seattle Kraken, and the Pacific
Northwest was where the Great Pacific Octopus was dis-
Courtesy of Nathie Katzoff
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