Libro: Cooling Tower Performance Curves - Curvas de Rendimiento de Torres de Enfriamiento (CTI)
Libro: Cooling Tower Performance Curves - Curvas de Rendimiento de Torres de Enfriamiento (CTI)
COOLING TOWER
PERFORMANCE CURVES
Printed in U.S.A.
by The Millican Press, Ft. Worth, Texas
Copyright 1967
by The Cooling Tower Institute
COOLING TOWER PERFORMANCE CURVES
I. INTRODUCTION
The purpose of this book is to provide a technically sound method, of sufficient accuracy, to make valid
thermal performance studies of water cooling towers.
Over twenty years ago a major industrial cooling tower manufacturer made a limited publication of a
book “Cooling Tower Performance”, generally known as the “Black Book”. This was a collection of
curves relating the variables which affect water cooling tower performance to a common index. This
index provided a characteristic, a “degree of difficulty”, for the various combinations of cooling
ranges, approaches, wet bulb temperatures, and water-to-air loadings. Although it was a major con
tribution to the art, the “Black Book” was not generally available, and its accuracy was decreased by
simplifying assumptions made to facilitate calculations and the plotting of data, both of which were
done by hand.
As a service to the industry, and in consideration of a real need for a dependable generalized method
for evaluating cooling towers which is simple to use, the Cooling Tower Institute has published this
book, destined to be known in the trade as the “Blue Book”.
Many ways of calculating cooling tower performance have been proposed and published in the past,
however, the theory' which is the basis of this publication is the one generally accepted in the industry
as being the most technically correct and accurate.
The use of this theory' involves integration procedures that can become cumbersome when it is neces
sary to determine several factors or points. Therefore these integrations have been made over limits
that encompass all normal operating conditions encountered in cooling tower work, and are presented
in this publication in curve form in order to facilitate handling and rapid calculation.
This book is applicable for use in designing cooling towers, for analysis of test data, and for prediction
of performance with changes in operating conditions. It enables the evaluation of the performance of
a given cooling tower, within reasonable operating limits, without the necessity of original performance
curves. It also allows prediction of performance over a much broader range of operating conditions
than the usual performance curves.
Curves of this same nature, using the same performance calculation method, have been published by
others. However in every case the utility of the curves has been reduced appreciably by inaccuracies
in calculations and drafting. Maximum accuracy and consistency have been obtained by use of a com
puter for making calculations and plotting the curves in this book.
The utility of these prior publications has also been limited by insufficiently broad coverage of the
operating variables of wet bulb temperature, range, approach, and liquid-to-gas ratio. This publication
has broadened the coverage to include all normally encountered conditions of cooling tower operations
and has added sufficient curves to minimize the necessity for interpolation.
The basic function of a cooling tower is to cool water by intimately mixing it with air. This cooling is
accomplished by a combination of sensible heat transfer between the air and the water and the evapor
ation of a small portion of the water. This type of transfer is represented by the equation
This equation is commonly referred to as the Merkel equation. The derivation can be found in Kern,
D. O., “Process Heat Transfer,” McGraw-Hill Book Company, Inc., New York, 1950.
This equation can be represented graphically by the following diagram:
Temperature, °F
This basic heat transfer equation, which is applicable to any direct contact water-air cooling method
I
has been integrated by the “Four-Point Tchebycheff Function Evaluation” by computer over a broad
range of variables.
Any additional point that is desired can be calculated by following the instructions in CTI Bulletin
I
ATP-105 and using the CTI Form ATP-127.
Included in this volume is an enthalpy table covering conditions from 0 F. to 200°F. This is helpful I
if additional points need to be calculated.
It is normal for the performance requirement of a cooling tower to change during its life-time. Heat
removal requirements may change drastically, and often the optimum values of cooling range and
I
approach to the wet bulb temperature are appreciably affected by changes in product quality, market
value, and price changes of associated equipment and/or products. Thus the need for performance
calculations normally does not end with the initial design and installation.
III. BASIS OF CALCULATIONS
Several assumptions were necessary in order to calculate the data presented in this book. These assump
tions and their effect on overall accuracy are as follows:
1. It is assumed that the effect of the heat of the vaporized liquids on the results is negligible.
2. The equation illustrated above is based upon the counter-current flow of air and water. Vertical
towers having upward air flow and downward water fall arc predominantly counterflow. Towers
with horizontal air flow and downward water fall are predominantly crossflow. Most towers are a
combination of counter- and crossflow. Although the equation is based on pure counter-current
flow, the curves are applicable, within the limits set forth in CTI Bulletin ATP-105, to both
crossflow and counterflow towers.
V. SCOPE OF CURVES
Included in this book are 821 pages of curves on logarithmic paper, with L/G (water to air ratio)
as abscissa, KaV/L (tower characteristic) as ordinate, and approach as parameter. Each page repre
sents a fixed combination of wet bulb temperature and cooling range.
In the low wet bulb range, sets of approach curves are provided for wet bulb temperatures of 0, 20,
30, 40, and 45°F, and for cooling ranges of 10, 12, 14, 15, 16, 20, 24, 30, 40, 50, 60, 70 and 80°F.
In the higher wet bulb range, sets of curves are provided for wet bulb temperatures of 50, 52, 54, 56,
58 and from 60 to 90°F in 1° increments, and for ranges of 4, 6, 8, 10, 12, 14, 15, 16, 18, 20, 22,
24, 26, 28, 30, 35, 40, 50, 60, 80 and 100°F. For all curve sets, approach curves are for 2 to 12°F
in Io increments, 14 to 30°F in 2° increments, and 30 to 100°F in 5° increments. No curves are
given for conditions where hot water temperatures would exceed 200°F or where cold water temper
atures would be below 34°F.
The manufacturer has submitted Figure 2 in accordance with paragraph 6 of CTI Bulletin ATP-105.
Step I. The design L/G, from Figure 2, is 1.37. Compute the test L/G, using equation (2), ATP-105:
8,950 / 136
X 1.37 = 1.30
10,000 \ 115 /
Select the curve for 69°F WBT and 26° range (test values). The intersection of the 15° approach curve and the
L/G = 1.30 line occurs at the ordinate 1.51, which is the test KaV/L.
Step 2. The point determined in Step 1 is plotted on Figure 3. A curve is drawn through this point parallel to
the characteristic curve submitted by the manufacturer, intersecting the 10° approach curve at an L/G of 1.45.
Step 3. The tower capability from paragraph 9 of ATP-105 is: Q= X 100 = 105.8%
Assume air delivery to the Example 1 tower is increased by 10%, with no change in water circulation rate, range,
and WBT. The CWT and HWT can be predicted as follows:
Select the curve for 69°F WBT and 26° range (test conditions). The intersection of KaV/L — 1.60<and
L/G = 1.18 occurs at an approach of 13.5° (see Figure 7). The corresponding CWT is 69° + 13.5° =
82.5-F, and the HWT is 82.5° + 26° = 108.5°F.
The use of this book of curves is not intended in any way to replace the procedures outlined in CTI
Bulletin ATP-105 for cooling tower acceptance testing. The book simply provides a convenient, time
saving method of evaluating the effects of cooling tower variables. All of the performance problems
(paragraph VI) solved by use of the curves can also be solved by direct calculations, but at the ex
pense of considerably more time and effort. To illustrate this point, the Example No. 1 problem will
be solved without the use of the curves.
A water cooling tower was purchased to cool 10,000 gpm from 110°F to 90°F with 80°F wet bulb temper
ature. using a total of 136 fan driver-output horsepower. The following data were obtained from a field test:
Water circulation rate, gpm ........................ 8,950
Hot water temperature, °F ........................ 110
Cold water temperature, °F ........................ 84
Cooling range, °F................................ 26
Wet bulb temperature, °F............................ 69
Approach, °F ...................................... 15
Total fan driver-output horsepower............ 115
The manufacturer has submitted Figure 8 in accordance with paragraph 6 of CTI Bulletin ATP-105.
Step 1. The design L/G, from Figure 8, is 1.37. Compute the test L/G, using equation (2), ATP-105:
Calculation of KaV/L
b
A/i; = value of (hlc —ha) at T2 + 0.1 (T2 — T2)
&h2 — value of (hw —ha) at Tt 4- 0.4 (Tt — T 2)
(y¡ + y¿ + + y \) Áh,t = value of (hw —ha) at T2 — 0.4 (Tt — Tt)
a Mi>, = value of (hlc —ha) at T¿ — 0.1 (T¡ — T2)
1
T, °F h« ha (hw — ha)
Ah
T2 = 84.0 lh = 33.25
To + 0.1 (Tx — To) = 86.6 51.41 hi 4- 0.1 L/G (Tx - To) = 36.63 Ahx = 14.78 .0676
To 4- 0.4 (Tj - To) = 94.4 62.38 hi 4- 0.4L/G (Tx - To) = 46.77 Aho = 15.61 .0640
Tt - 0.4 (Tj - To) = 99.6 71.02 h, _ 0.4L/G (Ti - To) = 53.53 Aha =17.49 .0571
Ti — 0.1 (Ti — To) = 107.4 86.43 h., - 0.1 L/G (Ti - To) = 63.67 Ah4 = 22.76 .0441
T, = 110.0 ho = 67.05
Step 3. The test KaV/L versus L/G point from above Steps 1 & 2 is plotted on Figure 9. The test charac
teristic curve for the tower is constructed by drawing a line through this point, parallel to the characteristic curve
submitted by the manufacturer (sec Figure 8). The new curve intersects the 10° approach curve at an L/G of 1.45.
1.45
Step 4. The tower capability from paragraph 9 of ATP-105 is: Q — -j yy X 100 — 105.8%
1
80 WET BULB (°F)
20 RANGE (°F)
4
COOLING TOWER INSTITUTE
|c T 1
80 WET BULB (°F)
20 RANGE (°F)
Figure 3
POINT
KaV
L
____________________
1C
G I 45
PERCENT CAPABll UY X 100 = 105.8%
I 37
1
]
2 60 WET BULB (°F)
26 RANGE (°F)
CT I COOLING TOWER INSTITUTE
-
COOLING TOWER INSTITUTE
c T 1
69 WET BULB (°F)
26 RANGE (°F)
c T 1 COOLING TOWER INSTITUTE
r°
.1 .15
|c T 1
COOLING TOWER INSTITUTE
36 13-438 13.481 13.525 13.568 13.612 13.655 13.699 13.742 13.786 13.830 36
37 13.874 13-918 13.962 14.007 14.051 14.095 14.140 14.185 14.229 14.274 37
14.319 14.364 14.409 14.454 14.499 14.544 14.589 14.635 14.680 14.725 38
38
14.771 14.817 14.862 14.908 14.954 15.000 15.045 15.092 15.138 15.184 39
39 15.650 40
40 15.230 15.276 15.323 15.369 15.416 15.462 15.509 15.556 15.603
41 15.697 15.744 15.791 15.839 15.886 15.933 15.981 16.029 16.076 16.124 41
42 16.172 16.220 16.268 16.317 16.365 16.413 16.462 16.511 16.559 16.608 42
16.657 16.706 16.755 16.804 16.853 16.902 16.951 17.001 17.050 17.099 43
43 17.348 17.398 17.448 44
44 17.149 17.199 17.248 17.298 17.499 17.549 17.599
17.650 17.701 17.751 17.802 17.853 17.904 17.956 18.007 18.058 18.110 45
45
I
Table 1 (continued). Enthalpy of Saturated Air-Water Vapor Mixture (at 29.921 in. Hg)*
151 283.6 284.5 285.3 286.2 287.1 287.9 288.8 289.7 290.6 291.5 151
152 292.4 293.3 294.2 295.1 296.0 296.9 297.8 298.7 299.7 300.6 152
153 301.5 302.4 303.3 304.3 305.2 306.1 307.1 308.0 309.0 309.9 153
154 310.9 311.9 312.8 313.8 314.8 315.8 316.8 317.8 318.8 319.8 154
155 320.8 321.8 322.8 323.8 324.8 325.8 326.9 327.9 328.9 330.0 155
156 331.0 332.1 333.1 334.2 335.2 336.3 337.4 338.4 339.5 340.6 156
157 341.7 342.8 343.9 345.0 346.1 347.1 348.3 349.4 350.5 351.6 157
158 352.7 353.8 355.0 356.1 357.2 358.4 359.5 360.7 361.9 363.0 158
159 364.2 365.4 366.6 367.8 369.0 370.2 371.4 372.6 373-8 375.1 159
160 376.3 377.5 378.8 380.0 381.2 382.5 383.7 385.0 386.3 387.5 160
161 388.8 390.1 391.4 392.7 394.0 395.3 396.6 398.0 399.3 400.7 161
162 402.0 403.3 404.7 406.1 407.4 408.8 410.2 411.5 412.9 414.3 162
163 415.7 417.1 418.5 419.9 421.3 422.7 424.1 425.6 427.0 428.4 163
164 429-9 431.4 432.9 434.3 435.8 437.4 438.9 440.4 441.9 443.5 164
165 445.0 446.5 448.1 449.6 451.2 452.8 454.3 455.9 457.5 459.1 165
166 460.7 462.3 463.9 465.6 467.2 468.9 470.5 472.2 473.8 475.5 166
167 477.2 478.9 480.6 482.3 484.0 485.7 487.4 489.2 490.9 492.6 167
168 494.4 496.2 497.9 499.7 501.5 503.3 505.1 506.9 508.7 510.6 168
169 512.4 514.3 516.1 518.0 519.9 521.8 523-7 525.7 527.6 529-5 169
170 531.5 533.5 535.4 537.4 539.4 541.4 543.4 545.4 547.4 549.5 170
171 551.5 553.6 555.6 557.7 559.8 562.0 564.1 566.2 568.4 570.5 171
172 572.7 574.9 577.1 579.2 581.4 583.7 585.9 588.1 590.4 592.6 172
173 594.9 597.2 599.5 601.8 604.1 606.4 608.8 611.1 613.5 615.9 173
174 618.3 620.7 623.2 625.6 628.1 630.6 633.1 635.6 638.1 640.6 174
175 643.2 645.8 648.3 650.9 653.5 656.1 658.7 661.4 664.0 666.7 175
176 669.4 672.1 674.8 677.6 680.4 683.1 685.9 688.8 691.6 694.4 176
177 697.3 700.2 703.1 706.0 708.9 711.9 714.8 717.8 720.8 723.9 177
178 726.9 730.0 733.0 736.1 739.2 742.4 745.5 748.7 751.9 755.1 178
179 758.3 761.6 764.8 768.1 771.4 774.8 778.1 781.5 784.9 788.4 179
180 791.8 795.3 798.7 802.2 805.8 809.3 812.9 816.5 820.1 823.7 180
181 827.4 831.1 834.8 838.6 842.4 846.2 850.1 853.9 857.8 861.8 181
182 865.7 869.7 873.6 877.6 881.7 885.7 889.8 894.0 898.1 902.3 182
183 906.5 910.8 915.0 919.4 923.7 928.1 932.5 937.0 941.4 946.0 183
1R4 950.5 955.1 959.7 964.3 968.9 973.6 978.4 983.1 988.0 992.8 184
185 998. 1003. 1008. 1013. 1018. 1023. 1028. 1033. 1038. 1044. 185
186 1049. 1054. 1060. 1065. 1070. 1076. 1081. 1087. 1093. 1098. 186
187 1104. 1110. 1116. 1121. 1127. 1133. 1139. 1145. 1152. 1158. 187
188 1164. 1170. 1177. 1183. 1189. 1196. 1202. 1209. 1216. 1222. 188
1229. 1236. 1243. 1250. 1257. 1264. 1271. 1279. 1286. 1294. 189
189 1346. 1354.
190 1301. 1308. 1316. 1323. 1331. 1339. 1362. 1370. 190
1378. 1386. 1394. 1403. 1411. 1420. 1429. 1437. 1446. 1455. 191
191 1501. 1510. 1520. 1529. 1539. 1549. 192
192 1464 1473. 1482. 1491.
J5S9 1569. 1579. 1590. 1600. 1611. 1622. 1633. 1644. 1655. 193
193 1700. 1712. 1723. 1735. 1747. 1772. 194
194 1666. 1677. 1689. 1759.
1784. 1797. 1809. 1822. 1836. 1849. 1862. 1876. 1890. 1904. 195
195
1918. 1932. 1947. 1961. 1976. 1991. 2006. 2022. 2037. 2053. 196
196 2136. 2170. 2188. 2206. 2224.
2069. 2085. 2102. 2119. 2153. 197
197 2300. 2319. 2339. 2359. 2380. 2401. 2422. 198
198 2243. 2262. 2281.
2465. 2487. 2509. 2532. 2555. 2579. 2603. 2627. 2652. 199
199 2443. 2781. 2809. 2836. 2864. 2893. 2922. 200
2677. 2702. 2728. 2755.
200
•J A Goff and S. Gratchi "Thermodynamic Propertie» of Moi»t Air" (ASHVE Traniaction», Vol. 51, 1945, p. 125).
VIII. NOMENCLATURE
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