Designed by: Engineer :M.

S date 5/20/2015
Checked by : YSQ

Project: RAS LAFFAN

Client: Oriental Touch
Cladding types: travertine
Cladding size: 1000x 600, 30mm

Angel bracket type: Z bracket

No. of brackets used = 2
Angle bracket used: width x upstand ht.xoffset x thick.=(Wxh1xd1x t )= 38 x 38 x 45 x 4

Stainless steel type= 316 L

Extension arm used: Dia x length = 10 X 60

Bolt used: bolt Dia X L= 8 X 70 bolt with sleeve for block

Pin dowel used= Dd X DL (Dia. x Length)= 5X50

Type material for the angle
stainless steel type 316 for brackets
ultimate stress σu1 480 N/mm2
yield stress σy1 190 N/mm2
allowable shear stress=qall 1=0.6*σy1 114
Loading calculations

A. Vertival loads
stone width =PW 1000 mm
stone height =Ph 600 mm
stone thickness=Pt (stone) 30 mm
number of brackets 2
specific gravity of stone 27.8 kN/m3
total load of stone 0.5004 kN
load for each bracket (Fv) 0.2502 kN
B.Wind load

if the stones are external use wind 1 calculation

if the stones are internal use minimum horizontal load calculation

Wind load 1
number of brackets 2
wind velocity V and wind load are designed according to BS6399-2:1997
Vb=basic wind speed 33 m/s
K1=altitude factor 1
K2= directional factor 1
K3= seasonal building factor 1
K4= terrain &building factor 1.7
design wind speed Vz Vz=K1*K2*K3*K4*Vb 56.1 m/s
design wind pressure q q=0.613*Vz^2 1929.24 n/mm2
wind force om each stone panel q*W*h 1.15754 kN
pressure on each bracket Hp 0.57877 kN
suction on each bracket Hs 0.57877 kN

Minimum horizontal load

minimum horizontal force 0.5 kn/m2 (internal) 0.5*W*L//no.of brackets 0.15 kN

minimum horizontal force 0.5 kn (internal) 0.5/no.of brackets 0.25 kN
C. Seismic Load.
Seismic loading as per Specifications of UBC 1997.
Ca= Seismic Coefficient 0.19 (For Zone Ao=0.1g)
Ip = Importance Factor 1
Ws = Total weight of stone 0.5004 kN
Fp=Seismic Force / panel Fp=4.Ca.Ip.Ws 0.3803 kN
Seismic force on each bracket=Fp 0.19015 kN

Design horizontal force(FH) max of Fp&Hp& min 0.57877 kN

Thermal Movement of Stone.

Temperature Difference,T T=T1-T2 50 °C

Coeff.of Thermal Expansion, f 7.2 x10 ^-6mm/mm°C
Length of Stone 1000 mm
Thermal Movement of Stone (= f*T*h) 0.36 mm
IF (f*T*h)<1 …..ok ok
Design of Elements.
cavity 70 mm

bracket size

W=width of the bracket 38 mm

t= thickness of the angle 4 mm
SL=slot length 18 mm
slot width 11
θ=angle of bend in plate 15
Dn= nominal diameter for extension arm (flat head bolt) 10
M=1.0mm+Dn 11 mm
N= 9 mm
d1 41 mm offset=d1+t
d2=cavity+pt/2-t 81 mm
d3=cavity-d1-N-t+pt/2 31 mm
d4=pt/2+5 20 mm
φ=anchor bolt diameter 8 mm
d5=d3-pt/2-5 11 mm
y1=0.5xSL+t 13 mm
y2=φ 8 mm
Y3=d1 tanθ 10.9800848437202 mm
h1=2*φ+SL+t 38 mm
h2 30 mm
Z=W*(t^2)/6 101.333333333333 mm3
y4=y1+y3+h2/2+SL-M/2 51.4800848437202 mm
y5=Y3+h2/2 25.9800848437202 mm
y6=y4+y5 77.4601696874404 mm
x1=d2+t 85 mm
L=y1+y2+2*y3+h2+SL 90.9601696874404 mm
x=d1-N 32
cavity adjustability (inward) 15
check(d1) …..x>d3-pt/2 ok
Reaction

Df1=dead load factor (first case) 1.4

Df2=dead load factor (second case) 1.2
Wf= wind load factor 1.2
R1=Df1*Fv*X1/y6 384.37561033161 N
R2=Df1*Fv 350.28 N
R3=((Df2*Fv*X1)-(Wf*FH*y5))/y6 96.5211896285447 N
R4=Wf*FH+R3 791.047492428545 N
R5=Df2*Fv 300.24 N
Checking moments for plate design

moment @1(moment transfered to external wall)=R1*(y1+SL-(φ/2)) 10378.1414789535 N.mm

moment @2=R1(y1+SL+y3-(φ/2))-R2*d1 237.138292251293 N.mm
moment @3=R1(y1+SL+y3-φ/2+h2/2)-R2*d1 6002.77244722545 N.mm
moment @4=R1(y1+SL+y3-φ/2+h2/2)-R2*d1-Fv*Df1*(d3+N) -8008.42755277455 N.mm
moment @5=R1*y3 4220.47681329782 N.mm
moment@8 = R3*(y1+SL-φ/2) 2606.07211997071 N.mm
moment@9=(R3*(y1+SL+y3-φ/2))-R5*d1 -8643.95702869106 N.mm
moment@10=R3*y4-R5*(d1+t) -8541.88096870571 N.mm
moment@11= R4(y3+h2/2-M/2) 16200.7197603487 N.mm
moment@12=R4*y3 8685.76858227754 N.mm
min- -8643.95702869106
Abs 8643.95702869106
max+ 16200.7197603487
(Md) design moment= greatest value 16200.7197603487 N.mm
Mcp for plate= moment capacity= σy*Z 19253.3333333333 N.mm
moment capacity check ok
Md/Mcp 0.841 <1
Extension arm design:

stainless steel type 316 for extension arm

ultimate stress for extension arm σu2 700 N/mm2
yield stress for extension arm σy2 450 N/mm2
allowable shear stress=qall 2=0.6*σy2 270

th= Thickness of flat part 3.7 mm

Dn= nominal diameter 10 mm
De= effective diameter 9 mm
Ae= effevtive cross section area 63.59 mm2
Z4=modulus of elasticity of flatted part=Dn*th^2/6 22.82 mm3
Z3=modulus of elasticity of round part = 3.14/4*(De/2)^3 71.53 mm3
N= clamping height. 9.00 mm
e=edge distance from pin center 8.00 mm
Min extension arm length required=d3+t+2N+e=L (extension) 61.00 mm
M(6-6)=Df1*Fv*d3 10,858.68 N.m
M(13-13)=Df2*Fv(d3+N) 12,009.60
Maximum of M6 & M13 12,009.60
M(7-7)=Df1*Fv*d4 7,005.60 N.m
M(14-14)=Df2*Fv*d4 6,004.80
Maximum of M7 & M14 7,005.60
Mcp(6-6)(13-13)=moment capacity at section (6-6)= σy2*Z3 32,189.91 N.m
Mcp(7-7)(14-14)=moment capacity at section (7-7)= σy2*Z4 10,267.50 N.m
M(6-6)/Mcp(6-6) 0.373 ok ok ,if <1
M(7-7)/Mcp(7-7) 0.682 ok ok ,if <1

Deflection check
b=width of the flatted part 12 mm
L=deflection=L(extension)-2N-t 39 mm
E =Mod.of Elasticity 210000 N/mm2
I1 = Moment of Inertia of section (round part)= 1/4*3.14*(D/2)^4 321.899
I2 = Moment of Inertia of section (flatted part)= b*th^3/12 50.653
minimum I 50.653
Δmax= FV*L^3/(3*E*I min) 0.465 mm

Minimum joint size to be = thickness + deflection 4.165 mm

joint size availablity ok
Anchor bolt design
Bolt code TM8 70A4
φ=anchor bolt diameter( Nominal) 8
φ eff=anchor bolt diameter (effective) 7 mm
Bolt length(Lb) 70 mm
Nrec=tension safty load 3800 N
V rec=shear safety load 222000 N
effictive embedment depth 46 mm
installtion required torque 13
Nb= number of bolts 1
N(app)= bolt tension( pull out force)=(M1-1/(y1+φ/2))/Nb+Wf*FH/Nb 1323.50 N
moment ok
V(app)=bolt shear=Df2*Fv/Nb 300.24 N
shear ok
resultant force due to combined pull_out and shear=(Napp/Nrec)+(Vapp/Vrec) 0.42
combined ok
Bolt must BE tested with failure more than 3xPull out 3,970.51 N

pin dowel design:

stainless steel type 316 for brackets
ultimate stress for pin σu3 700 N/mm2
yield stress for pin σy3 450 N/mm2
allowable shear stress=qall 2=0.6*σy2 270 N/mm2

(Nd)= no. of dowels per one marble joint 1

Dl=Dowel length 50 mm
Dd= dowel diameter 5 mm
Ad=dowel area=π*Dd^2/4 19.625 N.mm
Sj=joint size 5 mm
Mu=Wf*FH * bending arm 4,861.68 N.mm
Z5=(π*Dd^3/32)/Nd 12.27 mm3
σMu (app) =applied moment stress =Mu1/Z 396.37 N/mm2
ok
σMu/ σy3 0.88 <1

Shear stress,T=4/3*Wf*FH/Ad/Nd 47.19

ok