Calcium To Aluminum and Oxygen Ratio
Calcium To Aluminum and Oxygen Ratio
DOI: 10.1007/s11663-016-0599-8
Ó The Minerals, Metals & Materials Society and ASM International 2016
Gas Gas
outlet outlet
Magnesia Magnesia
crucible crucible A 10-mm-diameter MgO rod with some CaO impurities
Melt Melt
(a) (b)
Table I. Chemical Composition of the Steel Used in the Experiments (Weight Percent)
Table II. The Holding Time and the Amounts of CaSi Alloy for Each Experiment
No. Holding Time Amounts of CaSi Alloy (g) No. Holding Time Amounts of CaSi Alloy (g)
1 1 min 0.79 9 5 min 1.5
2 1 min 0.7 10 5 min 2
3 1 min 0.85 11 5 min 2
4 1 min 0.91 12 5 min 2.5
5 1 min 0.84 13 10 min 2.8
6 1 min 0.7 14 10 min 3
7 5 min 1.8 15 10 min 3
8 5 min 2 16 10 min 3.2
IV. DISCUSSION
½Ca þ 1=3ðAl2 O3 Þ ! ðCaOÞ þ 2=3½Al
A. Formation Thermodynamic of CaS-Al2O3 Inclusions ½1
DG01 ¼ 356297:7 þ 71:8 T
The Gibbs free energies of the following reactions
were considered to clarify the formation of CaS-Al2O3
inclusions after calcium treatment.[12,13]
Fig. 6—Relationship between the type of inclusion and the T.Ca and T.O contents of steel: (a) T.Ca and (b) T.O.
eji C Si Mn P S Al Ca O
Al 0.091 0.056 0.0065 0.033 0.03 0.045 0.05 6.6
Ca 0.34 0.097 0.0156 0.1 138 0.07 0 9000
S 0.11 0.063 0.026 0.029 0.03 0.035 110 0.27
O 0.42 0.066 0.021 0.07 0.13 1.17 3600 0.17
rCa 5
O ¼ 5:7 10 ; rO;Ca
O ¼ 2:9 106 ; rO 6
Ca ¼ 3:6 10 ; rCa;O
Ca ¼ 2:9 106 .
Fig. 7—Gibbs free energies of Reactions [1] through [4] at different [O] and [Ca] contents: (a) [Ca] = 5ppm, [S] = 12 ppm, and [Al]s = 340
ppm and (b) [Ca] = 10 ppm, [S] = 12 ppm, and [Al]s = 340 ppm.
½Ca þ ½O ! ðCaOÞ For the steel samples with CaO-Al2O3-CaS inclusions,
½2 i.e., no. 1, 2, 7, 8, 9, 10, 13, and 14 steel samples, the
DG02 ¼ 645421 þ 146 T
activities of CaO, Al2O3, and CaS were calculated by
FactSage 6.4 according to the average compositions of
the inclusions and the pure solid state was regarded as
½Ca þ ½S ! ðCaSÞ the reference state. FToxide (for oxides) and FactPS (for
½3 CaS) databases were employed in FactSage 6.4 Equilib
DG03 ¼ 530900 þ 116:2 T
Module, and the Modified Quasichemical Model was
used. The results are presented in Table IV.
The activities of [Ca], [Al]s, [S], and [O] dissolved in
ðCaOÞ þ ½S ! ðCaSÞ þ ½O steel were calculated by Eq. [5] and 1 mass pct steel
½4 solution was considered as the reference state. The
DG04 ¼ 114521 29:8 T
Fig. 9—Images of the scanned area of typical phases of the MgO rod.
Fig. 11—Images of the scanned area at the reaction interface ([S] = 11 ppm, T.O = 10 ppm).
Next, the immersion experiments of the MgO rod Therefore, the reaction of CaO and S was
with some CaO impurities were conducted to further restrained for steel with a high T.O content. In this
validate the influence of T.O on the reaction extent case, only a fraction of CaO in the inclusions could
between CaO and S. The typical phases of the MgO rod react with [S] to generate CaS, and many CaO-
before it was immersed into molten steel were MgO and Al2O3-CaS inclusions were retained in steel. How-
CaO-SiO2 phases, as shown in Figure 9. ever, the extent of reaction between CaO and S was
Figure 10 shows the images of the scanned area of the large for steel with a low T.O content, and thus
reaction interface after the MgO rod was immersed for 5 CaS-Al2O3 inclusions were formed. Moreover, the
minute into molten steel with a sulfur content of 11 ppm Gibbs free energy for the reaction between CaO and
and a T.O content of 6.1 ppm. Sulfur was detected at the S decreased with increasing sulfur content of steel,
reaction interface, indicating that the CaO-SiO2 reacted which indicates that CaS-Al2O3 inclusions could be
with S in steel. also obtained at a high sulfur content without
However, as shown in Figure 11, sulfur was not changing the T.O content.
detected at the reaction interface for the steel sample Figure 12 shows the relationship between S/T.O and
with a sulfur content of 11 ppm and a T.O content of 10 the proportion of CaS-Al2O3 inclusions in the total
ppm, and thus, a low T.O content facilitated the inclusions according to the experimental results of 16
reaction between CaO and S. steel samples; it was found that CaS-Al2O3 inclusions
Fig. 12—Relationship between S/T.O and the proportion of CaS- Figure shows that (pctCaS)/(pctAl2O3)1/3 in the inclu-
Al2O3 inclusions in the total inclusions. sions increases with increasing T.Ca/T.O, regardless of
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